Mitsubishi MCFH-GA50VB, MUH-GA50VB user guide manual

(When installed on the ceiling)
(When installed on the floor)
FLOOR AND CEILING TYPE AIR CONDITIONERS
INDOOR UNIT
SERVICE MANUAL
Wireless type Models
Revision A:
RoHS PARTS LIST has been added. Please void OB380.
No. OB380
REVISED EDITION-A
MCFH-GA35VB ­MCFH-GA50VB ­MCFH-GA60VB -
E1
E1
E1
Outdoor unit service manual
MUCFH-GA•VB Series (OB381)
MXZ-A•WV Series (OB319)
CONTENTS
1. TECHNICAL CHANGES ····································2
2. PART NAMES AND FUNCTIONS······················2
4. NOISE CRITERIA CURVES·······························5
5. OUTLINES AND DIMENSIONS·························6
6. WIRING DIAGRAM ············································7
7. REFRIGERANT SYSTEM DIAGRAM················8
8. SERVICE FUNCTIONS ······································9
9. TROUBLESHOOTING ······································11
10. DISASSEMBLY INSTRUCTIONS·····················19
11. PARTS LIST······················································21
12. RoHS PARTS LIST···········································23
13. OPTIONAL PARTS ···········································25
NOTE:
This service manual describes technical data of the indoor units. RoHS compliant products have <G> mark on the spec name plate. For servicing of RoHS compliant products, refer to the RoHS PARTS LIST (RoHS compliant).
(When installed on the floor)
(When the air inlet grille is opened.)
Deodorizing filter (gray sponge type)(option)
Air filter
Air inlet
Operation section
Air cleaning filter (white bellows type)(option)
Front panel
Receiving section
Operation indicator lamp
Horizontal vane
Vertical vanes
Emergency operation switch
(When installed on the ceiling)
ACCESSORIES
Item
Installation plate Unit fixing screw 5 o 12mm Wireless remote controller Remote controller mounting hardware Fixing screw for
3.5 o 16mm (Black) Battery (AAA) for remote controller Drain hose Drain pipe cover Knockout cover Screw for 4 o 10mm
2 2
1
1 2 2
1 1 1 2
Q'ty
Remote controller
Revision A :
• RoHS PARTS LIST has been added.
1
MCFH-A12WV- MCFH-GA35VB-
1. Model name has been changed.
MCFH-A18WV- ➔ MCFH-GA50VB-
1. Model name has been changed.
MCFH-A24WV- ➔ MCFH-GA60VB-
1. Model name has been changed.
2
TECHNICAL CHANGES
E1E1
E1E1
E1E1
PART NAMES AND FUNCTIONS
MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB
2
MCFH-GA35VB
ON/OFF
FAN
TOO
WARM
TOO
COOL
VANE
MODE
ECONO COOL
STOP
START
HR.
MIN.
I FEEL
COOL
HEAT
DRY
PM
CLOCK
AM
RESET CLOCK
ON/OFF
TOO
COOL
PM
AM
TOO
WARM
Open the front lid.
Signal transmitting section
Operation display section
OPERATE /STOP
(ON /OFF)button
TEMPERATURE buttons
OPERATION SELECT button
FAN SPEED CONTROL button
OFF-TIMER button
ON-TIMER button
RESET button
ECONO COOL button
VANE CONTROL button
CLOCK SET button
HR. button
MIN. button
(TIME SET button)
Indication of remote controller model is on back.
MCFH-GA50VB MCFH-GA60VB
REMOTE CONTROLLER
3
3
Indoor model
Function
Power supply
Air flow(High/Med.W/LowW) Power outlet Running current Power input Power factor Fan motor current Model
Winding resistance(at20:)
Dimensions WOHOD Weight Air direction Sound level(High/Med.W/LowW) Fan speed(High/Med.W/LowW) Fan speed regulator Thermistor RT11(at25:) Thermistor RT12(at25:) Remote controller model
K /h
A
A W %
A
"
mm
kg
dB
rpm
k" k"
Electrical
data
Fan
motor
Special
remarks
Capacity
MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB
Cooling Heating
780/636W/492W
10
0.30 66 96
0.30
RB4V25-AC
WHT-BLK 182.2 BLK-YLW 68.9
YLW-BLU 47.5 BLU-BRN 31.5
BRN-RED 22.9
25
5
46/41W/36W
1,240/1,060/845
3 10 10
KM04M
Cooling Heating
Single phase
230V, 50Hz
840/696W/570W
10
0.36 80 97
0.36
RB4V36-AC WHT-BLK 82.9 BLK-YLW 65.6 YLW-BLU 36.0 BLU-BRN 27.0
BRN-RED 13.7
1100 650 180
25
5
48/44W/39W
1,320/1,145/960
3 10 10
KM04M
Cooling Heating
840/744W/642W
10
0.36 80 97
0.36
RB4V36-DB WHT-BLK 84.0 BLK-YLW 46.2 YLW-BLU 37.2 BLU-BRN 45.2
BRN-RED 13.6
25
5
48/45W/42W
1,320/1,190/1,060
3 10 10
KM04M
SPECIFICATION
NOTE: Test conditions are based on ISO 5151
Cooling : Indoor DB27°C WB19°C Heating : Indoor DB20°C WB 15°C
Outdoor DB35°C WB(24°C) Outdoor DB 7°C WB 6°C
Indoor-Outdoor piping length : 5 m
w Reference value
4
4
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
Test conditions, Cooling : DB 27: WB 19:\ Heating : DB 20: WB 15:
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
COOLING
HEATING
FUNCTION
High
FAN SPEED
48
SPL(dB
(A)) LINE
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
Test conditions, Cooling : DB 27: WB 19:\ Heating : DB 20: WB 15:
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
COOLING
HEATING
FUNCTION
High
FAN SPEED
46
SPL(dB
(A)) LINE
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
Test conditions, Cooling : DB 27: WB 19:\ Heating : DB 20: WB 15:
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
COOLING
HEATING
FUNCTION
High
FAN SPEED
48
SPL(dB
(A)) LINE
INDOOR UNIT
WALL
1m
1m
MICROPHONE
NOISE CRITERIA CURVES
MCFH-GA35VB
MCFH-GA50VB
MCFH-GA60VB
5
5
(When installed on the floor)
(When installed on the ceiling)
50cm or more
5
0
c
m
o
r m
o
re
50cm or more
50cm or more
100cm or more
650
616.5
80.8 906 112.8
114
16
1100
93
77
113
143
180
17042.5
12.7 (MCFH-GA35/GA50VB)
15.88 (MCFH-GA60VB)
Gas line
6.35
Liquid line
Wireless remote controller
162
19
58
OUTLINES AND DIMENSIONS
MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB
Unit: mm
6
WIRING DIAGRAM6
TAB12
ELECTRONIC CONTROL P.C BOARD
SR142
SR143
X144
CN201
BRN
RECEIVER P.C.BOARD
CONTROLLER
REMOTE
DISP/
12V
CONNECTING
TO OUTDOOR UNIT
3
N
RT11
P.C.BOARD
SW/THERMO
113 151101
MV
4
5
5
5
6
CN CN CN
C11
50Hz
SUPPLY
POWER
L
N
1 3
2
7 8
LDFH
LDFL
LDFM
LDC12
LDC11
LDCOM
BLK
BLU
YLW
6
5
4
ORN RED
WHT
2 3
1
GRN/YLW
BLK
MF
BLU BRN
YLW
ORN RED
WHT
2
112
CN
2
RT12
BLU
RED
BLU
TB1
GRN/YLW
~/N 230V
BRN
SR141
LDFVL
TB2
PE
CIRCUIT BREAKER
HIC1
F11
NR11
SYMBOL
SR141~SR143
TB1, TB2
X144
SYMBOL
MV NR11 RT11 RT12
NAME
NAME NAME INDOOR FAN CAPACITOR FUSE (3.15A) DC/DC CONVERTER INDOOR FAN MOTOR(INNER FUSE)
VANE MOTOR VARISTOR ROOM TEMPERATURE THERMIST OR INDOOR COIL THERMISTOR
SOLID STATE RELAY TERMINAL BLOCK RELAY
1.About the outdoor side electric wiring refer to the outdoor unit electric wiring diagram for servicing.
2.Use copper conductors only. (For field wiring)
3.Symbols below indicate. : Connector
: Terminal block
NOTES:
SYMBOL
C11
F11
HIC1
MF
MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB
7
REFRIGERANT SYSTEM DIAGRAM7
Indoor heat exchanger
Distributor
Flared connection
Room temperature thermistor RT11
Flared connection
Refrigerant flow in cooling Refrigerant flow in heating
Refrigerant pipe [15.88 (with heat insulator)
Refrigerant pipe [6.35 (with heat insulator)
Indoor coil thermistor RT12
Indoor heat exchanger
Distributor
Flared connection
Room temperature thermistor RT11
Indoor coil thermistor RT12
Flared connection
Refrigerant pipe [12.7 (with heat insulator)
Refrigerant pipe [6.35 (with heat insulator)
Indoor heat exchanger
Distributor
Flared connection
Room temperature thermistor RT11
Indoor coil thermistor RT12
Flared connection
Refrigerant pipe [12.7 (with heat insulator)
Refrigerant pipe [6.35 (with heat insulator)
MCFH-GA35VB
Unit : mm
MCFH-GA50VB
MCFH-GA60VB
8
SERVICE FUNCTIONS8
No. 1 unit No. 2 unit No. 3 unit No. 4 unit
1 unit operation No modification
– – –
2 units operation
Same as at left
Solder J1
– –
3 units operation
Same as at left Same as at left
Solder J2
4 units operation
Same as at left Same as at left Same as at left
Solder both J1 and J2
MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB
8-1. TIMER SHORT MODE
For service, set time can be shortened by short circuit of JPG and JPS on the electronic control P.C. board. The time will be shortened as follows. (Refer to 9-6.)
3-minutes time delay : 3-minutes 3-seconds Set time : 1 minute 1-second Set time : 3 minute 3-second (It takes 3 minutes for the compressor to start operation. However, the starting time is
shortened by short circuit of JPG and JPS.)
8-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION
A maximum of 4 indoor units with wireless remote controllers can be used in a room. In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the number of the indoor unit.
How to modify the remote controller P.C. board
Remove batteries before modification. The board has a print as shown below;
NOTE : For remodelling, take out the batteries and
press the OPERATE/STOP(ON/OFF) button twice or 3 times at first. After finish remodelling, put back the batteries then press the RESET button.
J2J1
The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1. After modification, press the RESET button.
Table1.
How to set the remote controller exclusively for particular indoor unit
After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote controller for the indoor unit. The indoor unit only accepts the signal from the remote controller that has been assigned to the indoor unit once they are set. The setting will be cancelled if the breaker has turned OFF, or the power supply has shut down. Please conduct the above setting once again after the power has restored.
9
JR07
CN151CN113CN112
CN101
CN105
SW2
CN102
CN201
SW1
IC101
C11
TAB12
8-3. AUTO RESTART FUNCTION
When the indoor unit is controlled with the remote controller, the operation mode, set temperature, and the fan speed are memorized by the indoor electronic control P.C. board. The “AUTO RESTART FUNCTION” sets to work the moment power has restored after power failure.Then, the unit will restart automatically. However if the unit is operated in “I FEEL CON­TROL” mode before power failure, the operation is not memorized. In “I FEEL CONTROL” mode, the operation is decided by the initial room temperature.
Operation
1If the main power (230V AC) has been cut, the operation settings remain. 2After the power is restored, the unit restarts automatically according to the memory.(However, it takes at least 3 minutes
for the compressor to start running.)
How to release “AUTO RESTART FUNCTION”
1Turn OFF the main power for the unit. 2Pull out the electronic control P.C. board. (Refer to 10.) 3Solder jumper wire to the JR07 on the indoor electronic
control P.C. board. (Refer to 9-6.)
NOTE
The operation settings are memorized when 10 seconds have passed after the remote controller was operated with the
remote controller.
If main power is turned OFF or a power failure occurs while AUTO START/STOP timer is active ,the timer setting is
cancelled.
If the unit has been off with the remote controller before power failure, the auto restart function does not work as the
power button of the remote controller is off.
To prevent breaker off due to the rush of starting current, systematize other home appliances not to turn ON at the same
time.
When some air conditioners are connected to the same supply system, if they are operated before power failure, the
starting current of all the compressors may flow simultaneously at restart. Therefore, the special counter-measures are required to prevent the main voltage-drop or the rush of the starting current by adding to the system that allows the units to start one by one.
10
9
RESET button
Insert the negative pole of the batteries first. Check if the polarity of the batteries are correct.
lighted
flashing
Operation Indicator
TROUBLESHOOTING
MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB
9-1. Cautions on troubleshooting
1. Before troubleshooting, check the following:
(1) Check the power supply voltage.
(2) Check the indoor/outdoor connecting wire for mis-wiring.
2. Take care the following during service.
(1) Before servicing the air conditioner, be sure to turn OFF the main unit first with the remote controller, and then after
confirming the horizontal vane has completely closed, turn OFF the breaker.
(2) Be sure to unplug the power cord before removing the air inlet grille, the front panel, the cabinet, the top panel and
the electronic control P.C. boards.
(3) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the
components.
(4) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
3. Troubleshooting procedure
(1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality.
To make sure, check how many times the abnormality indication is flashing on and off before starting service work.
(2) If the electronic control P.C. board is supposed to be defective, check the copper foil pattern for disconnection and
the components for bursting and discoloration.
(3) When troubleshooting, refer to 9-2. “Instruction of troubleshooting” and 9-3. “Troubleshooting check table”.
4. How to replace batteries
Weak batteries may cause the remote controller malfunction. In this case, replace the batteries to operate the remote controller normally. 1 Remove the front lid and insert batteries.
Then reattach the front lid.
2 Press the RESET button with tip end of ball point
pen or the like, and then use the remote controller.
NOTE : If the RESET button is not pressed, the remote controller may not operate correctly.
INFORMATION FOR MULTI SYSTEM AIR CONDITIONER
OUTDOOR UNIT : MXZ-A14WV MXZ-A18WV MXZ-A26WV MXZ-A32WV
Multi system air conditioner can connect two or more indoor units with one outdoor unit.
•Unit won’t operate in case the total capacity of indoor units exceeds the capacity of outdoor units. Do not connect indoor units beyond the outdoor unit capacity.
Operation indicator lamp flashes as shown in the figure below.
•When you try to operate two or more indoor units with one outdoor unit simultaneously, one for the cooling and the other for heating, the operation mode of the indoor unit that operates earlier is selected. The other indoor units that will start the operation later cannot operate, indicating as shown in the figure below. In this case, please set all the indoor units to the same operation mode.
•When indoor units starts the operation while the defrosting of outdoor unit is being done, it takes a few minutes (max. 10 minutes) to blow out the warm air.
•In the heating operation, though indoor unit that does not operate may get warm or the sound of refrigerant flowing may be heard, they are not malfunction. The reason is that the refrigerant continuously flows into it.
11
9-2. Instruction of troubleshooting
Start
Indoor unit operates. Outdoor unit doesn't operate.
Indoor unit doesn't receive the signal from remote controller.
Indoor unit operates. Outdoor unit doesn't operate normally.
OPERATION INDICATOR lamp on the indoor unit is flashing on and off.
Outdoor unit operates only in Test Run operation.w
Outdoor unit doesn't operate even in Test Run operation.w
Indoor unit operates, when the EMERGENCY OPERATION switch is pressed.
Indoor unit doesn't operate, when the EMERGENCY OPERATION switch is pressed.
Check room temperature thermistor. Refer to 9-6. "Test point diagram and voltage".
Refer to "Check of outdoor unit".
Refer to "Check of outdoor unit".
Refer to 9-5. B "Check of remote controller and receiver P.C. board".
Flash on and off at 0.5­second interval Cause: Indoor/ Outdoor unit
• Mis-wiring or trouble of serial signal
2-time flash Cause: Indoor unit
• Trouble of room temperature/ indoor coil thermistor
Check room temperature thermistor and indoor coil thermistor. Refer to 9-6. "Test point diagram and voltage".
4-time flash Cause: Indoor unit
• Trouble of indoor electric P.C. board
Refer to 9-5. D "Check of indoor electric control P.C. board".
Refer to 9-5.E "How to check mis­wiring and serial signal error (When outdoor unit doesn't work)".
1. Check indoor / outdoor connecting wire.
2. Refer to 9-5. C "Check of indoor electronic control P.C. board".
Outdoor unit doesn't stop even if indoor unit stops.
Unit doesn't operate normal operation in COOL or HEAT mode.
Refer to "Check of R.V. coil".
6-time flash Cause: Outdoor unit
• Trouble of thermistor in outdoor unit
MXZ type MUCFH-GA60VB
7-time flash Cause: Outdoor unit
• Trouble of outdoor control system
Refer to "Check of outdoor thermistor".
MUCFH-GA60VB
Replace the deicer P.C. board.
MXZ type
Replace the outdoor electronic control P.C. board.
MXZ type
5-time flash Cause: Outdoor unit
• Outdoor power system abnormality
Refer to "Check of inverter/ compressor" and "Check of power supply".
Refer to outdoor unit service manual.
w "Test Run operation" means the operation within 30 minutes after EMERGENCY OPERATION switch is pressed.
12
9-3. Troubleshooting check table
OPERATION INDICATOR lamp
Operation Indicator
Lighted Flashing
2.5-second OFF
Before taking measures, make sure that the symptom reappears, for accurate troubleshooting. Self check table
NO.
Abnormal
point
Indication
Symptom
Detect method
Check point
Mis-wiring or Serial
1
signal
Indoor coil
thermistor
2
Room tempera­ture ther­mistor
Indoor control
3
P.C. board
Outdoor
4
thermistor
MCFH­GA60VB MXZ type
5
Outdoor control P.C. board
MXZ type
Outdoor
6
power
system
MXZ type
Operation
7
mode
setting
0.5-second ON
0.5-second OFF
2-time flash
2.5-second OFF
4-time flash
6-time flash
7-time flash
5-time flash
2.5-second OFF
2.5-second OFF
2.5-second OFF
2.5-second OFF
Outdoor unit does not run.
Outdoor unit does not run.
Indoor unit does not run
Outdoor unit does not run
Outdoor unit does not run
Outdoor unit does not run
Outdoor unit operates but indoor unit does not operate.
When serial signal stops for 4 to 5 seconds.
Detect Indoor coil/room tem­perature thermistor short or open circuit every 8 seconds during operation.
When it cannot properly read data in the nonvolatile memory of the indoor electronic control P.C. board.
When the outdoor thermistors short or open after the compressor start-up.
When it cannot properly read data in the nonvolatile memory of the outdoor deicer P.C. board or outdoor electronic control P.C. board.
When the compressor operation is continuously
three times interrupted by over current protection within 1 minute after start-up , it stops operation.
When the operation mode of each indoor unit is differently set to COOL(includes DRY) and HEAT at same time, the operation mode of indoor unit that has operated at first has the priority.
Check wiring (visual check and conductiv­ity check).
Check indoor electronic control P.C.board.
Check outdoor deicer P.C. board.
Check electrical parts.
Check resistance of thermistor.
Reconnect connector.
Check indoor electronic control P.C.
board.
Check indoor electronic control P.C. board.
Check outdoor deicer P.C. board.
Check resistance of thermistor.
Reconnect connector.
Refer to outdoor unit service manual.
Check the outdoor deicer P.C. board or outdoor electronic control P.C. board. Refer to outdoor unit service manual.
Check the inverter output.
Check the compressor.
Refer to outdoor unit service manual.
Unify the operation mode. Refer to outdoor unit service manual.
The indication is shown only when the indoor unit connects with the outdoor unit MXZ type.
13
9-4. Trouble criterion of main parts
BLK RED ORNYLWBLU BRN
WHT
GRN
YLW
FUSE
YLW
GRNORN
BRN
RED
ROTOR
MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB
Part name
Room temperature thermistor (RT11)
Indoor coil thermistor (RT12)
Indoor fan motor (MF)
INNER FUSE 145 i 5: CUT OFF
Vane motor (MV)
Check method and criterion
Measure the resistance with a tester. (Part temperature 10°C ~ 30°C)
Normal
8k~ 20k
Abnormal
Open or short-circuit
Measure the resistance between the terminals with a tester. (Part temperature10°C ~ 30°C)
Color of lead
wire
MCFH-GA35VB
WHT-BLK
BLK-YLW 63~6966~72 YLW-BLU 34~3845~50 BLU-BRN 25~2930~33
BRN-RED 13~1522~24
Normal
MCFH-GA50VB
79~87175~190
MCFH-GA60VB
80~88 44~49 35~39 43~47 13~15
Measure the resistance between the terminals with a tester. (Part temperature10°C ~ 30°C)
Normal Abnormal
328
~356
Open or
short-circuit
Figure
Abnormal
Open or
short-circuit
14
9-5. Troubleshooting flow
Indoor fan does not operate.
A
Check of indoor fan motor
Turn OFF power supply. Check connector (Fan motor) visually.
No
Are lead wires connected?
Reconnect the lead wires.
Yes
Disconnect lead wires from connector (Indoor fan motor). Measure resistance between lead wires No.1 and No.4 and then No.3 and No.4 of the indoor fan motor.
Is resistance 0 (short circuit) or (open circuit)?
Yes ( 0 or ∞ )
Replace the indoor fan motor.
Is soldered point of the connector
correctly soldered?
Replace the indoor electronic control P.C. board.
No
(others)
Yes
No
Resolder it.
Indoor unit operates by pressing the EMERGENCY OPERATION switch, but does not operate with the remote con­troller.
Check of remote controller and receiver P.C. board
B
w Check if the remote controller is exclusive for this air conditioner.
Switch on the remote controller.
Is LCD display on remote controller visible?
Yes
Remove the batteries, then set them back and press the RESET button. Check if the unit operates with the remote controller.
Does the unit operate with remote controller?
Yes
OK
No (not clear)
No
Replace the batteries.(Refer to 9-4.)
Turn ON a radio to AM and press switch on remote controller.
Is noise heard from radio?
Yes
Are there any fluorescent lights of inverter or rapid-start type within the range of 1m?
No
Measure the voltage between receiver P.C.board connector CN101 No.2 and No.1 when remote controller button is pressed.
Is the voltage approx. 4V DC ?
No(5V or 0V DC)
Replace the receiver P.C. board.
No
Yes
Yes
Replace the remote controller.
Reinstall the unit away from lights.
Attach a filter on receiving part.
+
Replace the indoor electronic control P.C. board.
15
The unit does not operate with the remote controller. Also, the OPERATION INDICATOR lamp doesn’t light up by pressing the EMERGENCY OPERATION switch.
Check of indoor electronic control P.C. board
C
Replace the fuse.
Yes
Check both “parts side”and “pattern side” of indoor electronic control P.C. board visually.
Is fuse(F11)blown?
No
Is varistor(NR11)burnt?
Replace the varistor.
When OPERATION INDICATOR lamp flashes 4 - time.
Indoor unit does not operate.
Check of indoor electronic control P.C. board
D
Turn OFF the power supply.
Replace the indoor electronic control P.C. board.
Yes
No
Trouble of the indoor electronic control P.C. board.
16
When OPERATION INDICATOR lamp flashes ON and OFF in every 0.5-second.
1. Turn OFF the power supply (indoor/outdoor unit) and disconnect indoor and outdoor connecting wire on indoor side.
2. Short-circuit between indoor terminal block N and 3.
3. Turn ON the power supply (indoor unit) and press once EMERGENCY OPERATION switch.
During EMERGENCY OPERATION, is there 10V DC between both ends of R601? (By tester, the stylus is between 5 ~10V)
Start
No
No
Is there 20V DC between both ends of R132 on indoor electronic control P.C. board ? ( By tester, the stylus is between 0 ~ 20V. )
•Turn OFF the power supply (indoor unit).
•Connect ON indoor and outdoor connecting wire.
Is this mis-wiring, poor contact, or disconnection of wire?
Make them sure.
Replace the indoor electronic control P.C. board.
Turn ON the power supply (outdoor unit).
Is there 230V AC between outdoor terminal block L-N (TB1)?
No
Check the outdoor power supply, power supply cord and connection.
Yes
Turn ON the power supply (indoor unit).
No
Replace the deicer P.C. board.
Yes
No
Make the wiring between CN730 on the deicer P.C. board and outdoor terminal block correct.
Replace the deicer P.C. board.
Yes
Yes
Yes
Is there 5V DC between J205 + –J101 - (MUCFH-GA35VB/GA50VB)/ J101 + –J401 - (MUCFH-GA60VB) on the deicer P.C. board?
Refer to outdoor unit service manual.
Outdoor unit does not operate.
E
How to check mis-wiring and serial signal error (when outdoor unit does not work)
17
DE00R697B
To the indoor electronic control P.C.board CN113
Indoor coil thermistor (RT12) Room temperature thermistor (RT11)
RT11
EMERGENCY OPERATION switch
TH113
CH313
GILMS
12
0
0
10
20
30
40
10 20 30 40 50 60
Temperature ( C)
Resistance (K')
9-6. Test point diagram and voltage
MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB
Indoor electronic control P.C. board
Fan motor power supply 230V AC
Very Low
Low
Med.
High
75643218
Fuse (F11) 250V AC
3.15A Varistor (NR11)
Power supply input 230V AC
R132 about 20V DC
(Refer to 9-5.E.)
+
5V DC
}
12V DC
}
+
No.2 No.1
Receiver P.C.
– +
board connector (CN101)
Room temperature thermistor(RT11)
Solder jumper wire to the JR07 on the indoor electronic control P.C. board. (Refer to 8-3.)
Room temperature thermistor (RT11)
Time short point JPG and JPS
(Refer to 8-1.)
Indoor coil thermistor (RT12)
18
DISASSEMBLY INSTRUCTIONS10
(1) Slide the sleeve and check if there is a locking lever or not.
(2) The terminal with this connector has the locking mechanism.
1Slide the sleeve. 2Pull the terminal while
pushing the locking lever.
1Hold the sleeve, and pull out the terminal slowly.
The terminal which has the locking mechanism can be detached as shown below. There are two types ( Refer to (1) and (2)) of the terminal with locking mechanism. The terminal without locking mechanism can be detached by pulling it out. Check the shape of the terminal before detaching.
<"Terminal with locking mechanism" Detaching points>
Connector
Sleeve
Locking lever
10-1.MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB
OPERATING PROCEDURE PHOTOS
1. Removing the electronic control P. C . board.
(1) Pull out the upper part of the grille. (See Photo 1.) (2) Remove the screws of the grille. (3) Remove screws of terminal block cover.
Remove the terminal block cover and remove the terminal
block. (4) Remove the screws of the electronic box cover. (5) Pull out the electronic control P. C. board.
Photo 3
Electronic control P.C. board
Photo 1
Screws
Photo 2
Electronic box Terminal block
19
OPERATING PROCEDURE PHOTOS
2. Removing the indoor fan motor
(1) Remove the grille. (Refer to 1(1) (2).) (2) Remove the fan casing.(upper) (3) Disconnect the connector of the indoor fan motor. (4) Disconnect the earth wire of the fan motor. (5) Remove the screws of the motor band and remove the
catch.
(6) Take out the sirocco fan and the indoor fan motor.
3. Removing the indoor heat exchanger.
(1) Remove the grille. (Refer to 1(1) (2).) (2) Remove the screws on both side and in front of the front
panel. (See Photo 5.) (3) Remove the screws of the nozzle assembly. (See Photo 6.) (4) Remove the electronic box. (Refer to 1.) (5) Remove the indoor fan motor. (Refer to 2.) (6) Remove the screws of the motor support . (7) Remove the fan casing. (Iower) (8) Remove the insulation of the drain pan and remove the
screws. (See Photo 7.) (9) Remove the screws under the drain pan. (See Photo 8.) (10) Remove the drain pan. (11) Remove the indoor heat exchanger.
Photo 4
Fan casing (upper)
Indoor fan motor
Photo 5
Screws
Photo 7
Motor band
Screws
Fan casing(upper)
Photo 6
Screws
Insulation and screws
Photo 8
screws
20
PARTS LIST (non-RoHS compliant)11
-
E1
Q'ty/unit
1 2 3 4 5 6 7 8
9
10 11 12 13
14 15
16
VANE MOTOR INSTALLATION METAL (L) AIR FILTER GRILLE FRONT PANEL DRAIN PAN FAN CASING (U) FAN CASING (L) UNION (GAS) UNION (GAS) INSTALLATION METAL (R) UNION (LIQUID) BACK PANEL (IN) NOZZLE INDOOR HEAT EXCHANGER INDOOR HEAT EXCHANGER VANE GRILLE CATCH
1PCE/SET
1PCE/SET 1PCE/SET
{12.7 {15.88
{6.35
3PCS/SET
1 1 2 1 1 1 2 2 1
1 1 1 1 1
1 3
1 1 2 1 1 1 2 2 1
1 1 1 1
1 1 3
1 1 2 1 1 1 2 2
1 1 1 1 1
1 1 3
MV
MCFH-GA35VB
E02 227 303 E02 179 971 E02 179 100 E02 179 010 E02 179 000 E02 215 700 E02 179 237 E02 179 238 E02 179 667 E02 138 666 E02 179 972 E02 138 667 E02 179 231 E02 227 235 E02 823 620 E02 824 620 E02 227 040 E02 179 142
No.
Part No. RemarksPart name
Symbol
in Wiring
Diagram
-
E1
MCFH-GA50VB
-
E1
MCFH-GA60VB
MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB
11-1. INDOOR UNIT
STRUCTURAL PARTS
1
2
3
4
Part number that is circled is not shown in the illustration.
15
1314
12 11
10
9
8
65
7
21
1 2
3 4
5 6 7
8
9 10 11
SIROCCO FAN FAN MOTOR RUBBER MOUNT INDOOR FAN MOTOR INDOOR FAN MOTOR INDOOR FAN MOTOR TERMINAL BLOCK TERMINAL BLOCK RECEIVER P.C. BOARD INDOOR COIL THERMISTOR ELECTRONIC CONTROL P.C. BOARD ELECTRONIC CONTROL P.C. BOARD ELECTRONIC CONTROL P.C. BOARD SWITCH & ROOM TEMPERATURE THERMISTOR P.C. BOARD VARISTOR FUSE
2 2 1
1 1 1 1 1
1 1 1
2 2
1 1
1 1 1
1 1
1 1
2 2
1 1 1 1 1
1 1 1 1
MF MF
MF TB2 TB1
RT12
NR11
F11
REMOTE CONTROLLER REMOTE CONTROLLER HOLDER
SW/THERMO
P.C. BOARD
-
E1
Q'ty/unit
MCFH-GA35VB
E02 179 500 E02 179 505 E02 228 300 E02 229 300 E02 684 300 E02 826 375 E02 823 375 E02 227 468 E02 327 307 E02 826 452 E02 827 452 E02 828 452 E02 215 328 E02 820 385 E02 127 382
No.
Part No.
RemarksPart name
Symbol
in Wiring
Diagram
-
E1
MCFH-GA50VB
-
E1
MCFH-GA60VB
1PCE/SET 2PCS/SET RB4V25­RB4V36­RB4V36­3P 3P
3.15A
12 13
1 1
1 1
1 1
E02 826 426 E02 527 083
DISP/RECEIVER
P.C. BOARD
KM04M
PARTS LIST (non-RoHS compliant)
MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB
11-2. INDOOR UNIT
ELECTRICAL PARTS
9 8
1 2
3 2 1
11-3. ACCESSORY AND
REMOTE CONTROLLER
6
7
5
4
1312
11-2. INDOOR UNIT ELECTRICAL PARTS
Part numbers that are circled are not shown in the illustration.
11-3. ACCESSORY AND REMOTE CONTROLLER
22
RoHS PARTS LIST (RoHS compliant)12
-
E1
Q'ty/unit
1 2 3 4 5 6 7 8
9
10 11 12 13
14 15
16
VANE MOTOR INSTALLATION METAL (L) AIR FILTER GRILLE FRONT PANEL DRAIN PAN FAN CASING (U) FAN CASING (L) UNION (GAS) UNION (GAS) INSTALLATION METAL (R) UNION (LIQUID) BACK PANEL (IN) NOZZLE INDOOR HEAT EXCHANGER INDOOR HEAT EXCHANGER INDOOR HEAT EXCHANGER VANE GRILLE CATCH
1PCE/ SET
1PCE/ SET 1PCE/ SET
{12.7 {15.88
{6.35
3PCS/SET
1 1 2 1 1 1 2 2 1
1 1 1 1 1
1 3
1 1 2 1 1 1 2 2 1
1 1 1 1
1 1
3
1 1 2 1 1 1 2 2
1 1 1 1 1
1 1 3
MV
MCFH-GA35VB
E12 227 303 E12 179 971 E12 179 100 E12 179 010 E12 179 000 E12 215 700 E12 179 237 E12 179 238 E12 179 667 E12 138 666 E12 179 972 E12 138 667 E12 179 231 E12 227 235 E12 823 620 E12 824 620 E12 825 620 E12 227 040 E12 179 142
No.
G G G G G G G G G G G G G G G G G G G
Part No. RemarksPart name
Symbol
in Wiring
Diagram
-
E1
MCFH-GA50VB
-
E1
MCFH-GA60VB
RoHS
MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB
12-1. INDOOR UNIT
STRUCTURAL PARTS
1
2
3
4
Part number that is circled is not shown in the illustration.
15
1314
12 11
10
9
8
65
7
23
1 2
3 4
5 6 7
8
9
10 11
G G G G G G G G G G G G
G G
G
SIROCCO FAN FAN MOTOR RUBBER MOUNT INDOOR FAN MOTOR INDOOR FAN MOTOR INDOOR FAN MOTOR TERMINAL BLOCK TERMINAL BLOCK RECEIVER P.C. BOARD INDOOR COIL THERMISTOR ELECTRONIC CONTROL P.C. BOARD ELECTRONIC CONTROL P.C. BOARD ELECTRONIC CONTROL P.C. BOARD SWITCH & ROOM TEMPERATURE
THERMISTOR P.C. BOARD VARISTOR
FUSE
2 2 1
1 1 1 1 1
1 1
1
2 2
1 1
1 1 1
1
1 1
1
2 2
1 1 1 1 1
1 1 1
1
MF
MF
MF TB2 TB1
RT12
NR11
F11
REMOTE CONTROLLER REMOTE CONTROLLER HOLDER
SW/THERMO
P.C. BOARD
-
E1
Q'ty/unit
MCFH-GA35VB
E12 179 500 E12 179 505 E12 228 300 E12 229 300 E12 684 300 E12 826 375 E12 823 375 E12 227 468 E12 327 307 E12 826 452 E12 827 452 E12 828 452
E12 215 328 E12 820 385
E12 A49 382
No.
Part No.
RemarksPart name
Symbol
in Wiring
Diagram
-
E1
MCFH-GA50VB
-
E1
MCFH-GA60VB
1PCS/SET 2PCS/SET RB4V25­RB4V36­RB4V36­3P 3P
3.15A
1213G
G
1 1
1 1
1 1
E12 826 426 E12 527 083
DISP/RECEIVER
P.C. BOARD
KM04M
RoHS
RoHS PARTS LIST (RoHS compliant)
MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB
12-2. INDOOR UNIT
ELECTRICAL PARTS
9 8
1 2
3 2 1
12-3. ACCESSORY AND
REMOTE CONTROLLER
6
7
5
4
1312
12-2. INDOOR UNIT ELECTRICAL PARTS
Part numbers that are circled are not shown in the illustration.
12-3. ACCESSORY AND REMOTE CONTROLLER
24
13
Remove the air filter and the deodorizing filter together.
Separate the deodorizing filter (gray sponge type) from the air filter.
Remove the air filter and the air cleaning filter together.
Separate the air cleaning filter (white bellows type) from the air filter.
OPTIONAL PARTS
13-1. AIR CLEANING FILTER
If the air cleaning filter is clogged, it may lower the unit’s capacity or cause condensation at the air outlet .
The air cleaning filter is disposable . The standard usable term is about 4 months . However , if the color of the filter
turns to dark brown , replace soon .
Models
Part No.
MCFH-GA35VB MCFH-GA50VB
MAC - 1200 FT
MCFH-GA60VB
13-2. DEODORIZING FILTER
Clean the filter every two weeks . When it becomes too dirt , clean it more often .
Replace the filter with a new one when its color can not be restored even after washing or when the filter becomes dark.
Standard interval for the filter replacement is about 1 year .
Models
MCFH-GA35VB MCFH-GA50VB MCFH-GA60VB
Part No.
MAC - 1700 DF
25
26
27
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
CC
Copyright 2005 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD Distributed in May 2006. No.OB380 REVISED EDITION-A 6 Distributed in Jan. 2005. No.OB380 6 Made in Japan
New publication, effective May 2006 Specifications subject to change without notice.
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