Mitsubishi MCFH-24NV-EB, MUCFH-24NV-EB Service Manual

Page 1
(When installed on the ceiling)
(When installed on the floor)
Note:
Refer to OB196 REVISED EDITION-A for the details of MCFH-24NV- and MUCFH-24NV- .
FLOOR AND CEILING TYPE AIR CONDITIONERS
SERVICE MANUAL
Wireless type Models
EAEA
No. OB266
MCFH-24NV-
(WH)
·MUCFH-24NV-
CONTENTS
1. TECHNICAL CHANGES ····································2
2. PART NAMES AND FUNCTIONS······················2
3. SPECIFICATION·················································4
4. OUTLINES AND DIMENSIONS·························5
5. WIRING DIAGRAM ············································7
6. REFRIGERANT SYSTEM DIAGRAM················8
7. PERFORMANCE CURVES································9
8. MICROPROCESSOR CONTROL ····················11
9. SERVICE FUNCTIONS ····································21
11. DISASSEMBLY INSTRUCTIONS·····················34
13. OPTIONAL PARTS ···········································42
EBEB
Page 2
1
(When installed on the floor)
(When the air inlet grille is opened.)
Deodorizing filter (gray sponge type)(option)
Air filter
Remote controller
Air inlet
Operation section
Air cleaning filter (whilte bellows type)(option)
Front panel
Receiving section
Operation indicator lamp
Horizontal vane
Vertical vanes
Emergency operation switch
(When installed on the ceiling)
ACCESSORIES
Item
Installation plate Unit fixing screw 5 o 12mm Wireless remote controller Remote controller mounting hardware Fixing screw for 3.5 o 16mm (Black) Battery (AAA) for remote controller Drain hose Drain pipe cover Knockout cover Screw for 4 o 10mm
2 2 1 1 2 2 1 1 1 2
Q'ty
TECHNICAL CHANGES
MCFH-24NV - MCFH-24NV -
1. Only model name has changed.
MUCFH-24NV - MUCFH-24NV -
1. Ball valve has changed to stop valve.
2. Deicer P.C. board has changed.
2
MCFH-24NV -
PART NAMES AND FUNCTIONS
EB
INDOOR UNIT
EBEA
EBEA
2
Page 3
RESET
CLOCK
g
MUCFH-24NV -
OUTDOOR UNIT
Air inlet
EB
Air outlet
MCFH-24NV -
EB
3
Page 4
3
Indoor model
Function
Power supply Capacity Air flow(High) Dehumidification Power outlet Running current Power input Auxiliary heater Power factor Starting current Fan motor current
Model Winding
resistance(at20:) Dimensions WOHOD
Weight Air direction Sound level (High) Fan speed (High) Fan speed regulator Thermistor RT11(at25:) Thermistor RT12(at25:) Outdoor model Air flow (High) Compressor motor current Fan motor current Model Output Winding resistance(at20:) Model Winding resistance(at20:) Dimensions WOHOD Weight Sound level(High) Fan speed(High) Fan speed regulator Refrigerant filling capacity(R22) Refrigerating oil (Model) Thermistor RT61(at0:) Thermistor RT63(at0:)
kW
K /h
L/h
A A
W
A(kW)
%
A A
 
"
mm
kg
dB
rpm
k" k"
K /h
A A
W
"
  
"
mm
kg
dB
rpm
kg
cc k" k"
Electrical
data
Fan
motor
Special
remarks
Compressor
Electrical
data
Fan
motor
Special
remarks
Capacity
Coefficient of performance(C.O.P)
Capacity
MCFH-24NV-
EB
Cooling
6.0
3.1
12.5-11.7
2,720-2,750
-
99-98
2.21-2.18
11.56-10.76
0.58
Heating
6.2
-
11.7-11.3
2,540-2,650
-
98-98
2.44-2.34
10.76-10.36
0.58
Single phase 220 - 240 V, 50Hz
840
25
59
0.36
RB4V36-AB
WHT-BLK 82.9 BLK-YLW 65.6
YLW-BLU 36.0 BLU- BRN 27.0
BRN-RED 13.7
1,100 650 180
26
5
48-48
1,310-1,330
3 10 10
MUCFH-24NV-
EB
2,640-2,760
NH-47VMDT
2,200
C-R 0.96 C-S 2.07
RA6V85-AA
WHT-BLK 62.7 BLK-YLW 30.2
YLW-RED 62.9
870 850 295
72 53
720-750
2
2.40
1.2 (MS32N1)
33.18
33.18
SPECIFICATION
NOTE:Test conditions are based on ISO 5151
Cooling : Indoor DB27°C WB19°C Heating : Indoor DB20°C WB15°C
Outdoor DB35°C WB(24°C) Outdoor DB 7°C WB 6°C
4
Page 5
4
OUTLINES AND DIMENSIONS
MCFH-24NV -
INDOOR UNIT
(When installed on the floor)
50cm or more
50cm or more
(When installed on the ceiling)
EB
100cm or more
50cm or more
50cm or more
650
80.8 906 112.8
616.5
17042.5
56
160
17.5
16
1100
Liquid line
{9.52
93
77
Gas line
{15.88
114
113
Unit: mm
143
180
5
Page 6
100 10
1000For 10 units or less
200
Outdoor Unit-Necessary surrounding clearance
(Concentrated installation)
The upper side must be open.
Outdoor Unit-Necessary surrounding clearance
200
10
10
10
Note:Allow adequate
upper clearance
150
500
500
Service space
Front opening
Handle
for moving
138
95
Rear piping hole
23
33
Rear fresh
air intake
Side air intake
7 24(1)295(11-5/8)
Outlet guide
installation hole
302
Air intake
Air intake
Air outlet
870(34-1/4)
185
(7-9/32)
185
(7-9/32)
500(19-11/16)
330(13)
362(14-1/4)
1715
39.5 27.5 Terminal block for indoor and outdoor unit connection
Handle for moving
179 524
441
337
352
403
553
850(33-7/16)
40 60524
Service panel
Refrigerant-pipe flared
connection [15.88 5/8F
Refrigerant-pipe flared
connection [9.52 3/8F
Knock out hole
for front piping
(refrigerant,drainage
and wiring)
Knock out hole
for right piping
(refrigerant,drainage
and wiring)
R20
R20
60
120
4553
25 max.
Knock out holes for
power line 2-[27
Standard bolt length
65
Front right piping holes-
detail figures
80
17
42
45
12
R6
104
33
Bottom
piping hole
2-U-shaped
notched
holes
Drain hole
Drain hole
2-12o23 Oval holes
(standard bolt M10)
Handle for moving
MUCFH-24NV -
EB
Unit: mm
6
Page 7
TRANSFORMER CONTACTOR R.V. COIL RELAY R.V. COIL COMPRESSOR CONTACTOR
T61 X52 X62
21S4
52
VARISTOR DEFROST TEMPERATURE THERMISTOR AMBIENT TEMPERATURE THERMISTOR SOLID STATE RELAY SOLID STATE RELAY
TERMINAL BLOCK
NR61 RT61 RT63 SR61 SR62
TB
C1 C2
DSAR
F61
MC MF
COMPRESSOR CAPACITOR FAN MOTOR CAPACITOR SURGE ABSORBER FUSE(3.15A) COMPRESSOR (INNER PROTECTOR) FAN MOTOR (INNER PROTECTOR)
SYMBOL SYMBOL SYMBOLNAME NAME NAME
NOTES:
1.Use copper conductors only (For field wiring).
2.Since the indoor and outdoor unit connecting wires have polarity, connect them according to the numbers (3,2,N).
3.Symbols below indicate. :Terminal block, :Connector
5
SOLID STATE RELAY TERMINAL BLOCK CONTACTOR
SR142~SR144
TB
52C
VANE MOTOR VARISTOR ROOM TEMP. THERMISTOR COIL TEMP. THERMISTOR
MV NR11 RT11 RT12
C11 F11
HIC1
MF
FAN MOTOR CAPACITOR FUSE (3.15A) DC/DC CONVERTER FAN MOTOR(INNER PROTECTOR)
SYMBOL SYMBOL SYMBOLNAME NAME NAME
WIRING DIAGRAM
INDOOR UNIT
POWER SUPPLY CORD ~/N
220-240V 50Hz
TO OUTDOOR UNIT CONNECTING
GRN/YLW
NOTE:1. About the outdoor side electric wiring, refer to the outdoor unit electric wiring diagram for servicing.
2. Use copper conductors only.(For field wiring)
3. Symbols below indicate; : Terminal block, : Connector
MODEL MCFH-24NV-
TB
GRN/YLW
N
BLU
L
WHT
N
BLU
2
WHT
DISP/ RECEIVER P.C.BOARD
101CN113
5
5
3
RED
REMOTE CONTROLLER
CN
4
SW/THERMO P.C.BOARD
EB
HIC1
3 2 1
CN201
CN 151
4
52C
3
TRANS
BRN
ELECTRONIC CONTROL P.C BOARD
6 6
F11
MV
RT11
C11
NR11
SR144 SR143 SR142 SR141
CN 112
LDCOM
LDC11 LDC12 LDFH LDFM LDFL LDFVL
22
WHT ORN RED BLK YLW BLU BRN
1 2 3 4 5 6 7 8
RT12
WHT ORN RED BLK YLW BLU
BRN
GRN/YLW
MF
VG79B063H01
OUTDOOR UNIT
TO INDOOR UNIT
CONNECTING
MODEL MUCFH-24NV-
X62
X52
BLU BLU
RT63
CN662
T61
WHT
52C
RT61
CN661
TB
3 2 N
WHT
DSAR
GRN/YLW
EB
MF
BLK
YLW
6543
YLW
BLK
SR62 SR61
DEICER PC BOARD
21
A2 A1
52C
WHT
WHT
321
CN711
NR61
ORN
RED
12
ORN
COM
RED
X62
X52
COM
F61
CN730
C1
C2
CN721
NO
TAB52
NO
WHT
RED BLK
1 2
21S4
3
1 3 5
BLU
RED
BLU
WHT
S
C
MC
R
7
SG79J186H01
Page 8
6
A: Refrigerant piping Max.length 15m
Max. Height difference *
5m
REFRIGERANT SYSTEM DIAGRAM
MCFH-24NV-
INDOOR UNIT
Indoor heat exchanger
Coil temperature thermistor RT12
Room temperature thermistor RT11
Distributor
EB
Refrigerant pipe [15.88 (Option) (with heat insulator)
Flared connection
Flared connection
Refrigerant pipe (Option) [9.52 (with heat insulator)
Muffler
Stop valve (with service port)
Accumulator
Check valve
Strainer
Stop valve
4-way valve
Capillary tube
[3.0o[1.6o350
Capillary tube
Check valve
Strainer
Compressor
Discharge pressure regurator open
23.5Of/F
[3.0o[2.0o350
Capillary tube [4.0o[2.4o200
Refrigerant flow in cooling Refrigerant flow in heating
MUCFH-24NV-
OUTDOOR UNIT
Outdoor heat exchanger
EB
MAX. REFRIGERANT PIPING LENGTH & MAX. HEIGHT DIFFERENCE
Models
MCFH-24NV -
wIt does not matter which unit is higher.
EB
Refrigerant piping MAX. length : m
A
15
Piping size O.D. : mm
Gas Liquid
{15.88
{
9.52
ADDITIONAL REFRIGERANT CHARGE (R22 : g)
If pipe length exceeds 7m, additional refrigerant (R22) charge is required
Models
MCFH-24NV -
Calculation : og=65g/mo(Refrigerant piping length minus 7m)
EB
Outdoor unit:precharged
(up to 7m)
2,400 65 130 195 260 325 390 455 520
7m08m 9m 10m 11m 12m 13m 14m 15m
8
Refrigerant piping length (one way)
Page 9
7
Air in
Air out
Wet-and dry-bulb thermometers
FRONT VIEW
Wet-and dry-bulb thermometers
BACK VIEW
PERFORMANCE CURVES
The standard data contained in these specifications apply only to the operation of the air conditioner under normal condition. Operating conditions vary according to the areas where these units are installed. The following information has been provided to clarify the operating characteristics of the air conditioner under the conditions indicated by the performance curve.
(1) GUARANTEED VOLTAGE
198~264V, 50Hz
(2) AIR FLOW
Air flow should be set at MAX..
(3) MAIN READINGS
COOLING (1) Indoor intake air wet-bulb temperature : ˚CWB (2) Indoor outlet air wet-bulb temperature : ˚CWB (3) Outdoor intake air dry-bulb temperature : ˚CDB (4) Total input : W
Indoor air wet/dry-bulb temperature difference on the left side of the chart on page 16 shows the difference between the indoor intake air wet/dry-bulb temperature and the indoor outlet air wet/dry-bulb temperature for your reference at service.
HEATING (1) Indoor intake air dry-bulb temperature : ˚CDB (2) Indoor outlet air dry-bulb temperature : ˚CDB (3) Outdoor intake air wet-bulb temperature : ˚CWB (4) Total input : W
How to measure the indoor air wet-bulb/dry-bulb temperature difference
1. Attach at least 2 sets of wet-and-dry-bulb thermometers to the indoor air inlet as shown in the figure, and at least 2 sets of wet­and-dry-bulb thermometers to the indoor air outlet. The thermometers must be attached to the position where air speed is high.
2. Attach at least 2 sets of wet-and-dry-bulb thermometers to the outdoor air inlet.
Cover the thermometers to prevent direct rays of the sun.
3. Check that the air filter is cleaned.
4. Open windows and doors of the room.
5. Press the EMERGENCY OPERATION switch once(twice) to start the EMERGENCY COOL(HEAT) MODE.
6. When system stabilizes after more than 15 minutes, measure temperature and take an average temperature.
7. 10 minutes later, measure temperature again and check that the temperature does not change.
INDOOR UNIT
14.7
13.4
12.1
10.9
9.7
8.5
MCFH-24NV- EB
29.0
26.7
24.5
22.3
20.0
17.8
15.6
13.4
OUTDOOR UNIT
MCFH-24NV- EB
9
Page 10
OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT
240V
220V
240V
220V
0.7
0.6
0.5
0.4
0.3
0.2 15 18 20 25 30 32 35(:)
50 60 70 (%)
Ambient temperature (:)
Ambient humidity (%)
Outdoor low pressure
13
12
11
10
9
8
7
15 18 20 25 30 32 35(:)
50 60 70 (%)
Ambient temperature (:)
Ambient humidity (%)
Outdoor unit current (A)
(MPa•G)
7
6
4
3
2
5
(kgf/F• G)
13
11
9
7
0 2 5 10 15 20 25(:)
Ambient temperature (:)
Outdoor unit current (A)
HEAT operation
Condition Indoor : Dry bulb temerature 20.0:
Wet bulb temerature 14.5:
Outdoor : Dry bulb temerature 7, 15, 21:
Wet bulb temerature 6, 13, 15.3:
220-240V
COOL operation
1 Both indoor and outdoor units are under the same temperature/humidity condition.
Dry Bulb temperature (˚C)
20 25 30
2 Air flow should be set at MAX.. 3 The unit of pressure has been changed to MPa on the international system of units(SI unit system).
The converted score against the traditional unit system can be gotten according to the formula below.
1(MPa • G) =10.2(kgf/ff• G)
Relative humidity (%)
50 60 70
MUCFH-24NV-
EB
10
Page 11
8
RESET
CLOCK
g
Indication
Operation state
Difference between set temperatuer and room temperature
This shows that the air conditioner is operating to reach the target temp­erature. Please wait until the target temperature is obtained.
This shows that the room temperature is approaching the target temperature.
lighted not lighted
Approx. 2 :  or more
Approx. 2 :  or less
Operation Indicator
OPERATION INDICATOR
lamp
The operation indicator at the right side of the indoor unit indicates the operation state.
MICROPROCESSOR CONTROL
MCFH-24NV - MUCFH-24NV -
WIRELESS REMOTE CONTROLLER
EBEB
Once the operation mode are set, the same operation mode can be repeated by simply turning the OPERATE/STOP button ON. Indoor unit receives the signal with a beep tone. When the system turns off, 3-minute time delay will operate to protect system from overload and compressor will not restart for 3 minutes.
8-1. “I FEEL CONTROL”( ) OPERATION
(1) Press OPERATE/STOP button on the remote con-
troller. OPERATION INDICATOR lamp of the indoor unit will turn on with a beep tone.
(2) Press OPERATION SELECT button to set “I FEEL
CONTROL”( ). Then a beep tone is heard.
(3) The operation mode is determined by the initial room
temperature at start-up of the operation.
Initial room temperature
more than 25°C
23.0°C to 25°C less than 23°C
mode
COOL mode of
“I FEEL CONTROL”
DRY mode of
“I FEEL CONTROL”
HEAT mode of
“I FEEL CONTROL”
INDOOR UNIT DISPLAY SECTION
Once the mode is fixed, the mode will not change by room temperature afterwards.
Under the ON-TIMER( ) timer operation, mode is determined according to the room temperature as the operation starts.
When the system is stopped with the OPERATE/ STOP button on the remote controller, and restarted within 2 hours in “I FEEL CONTROL”( ) mode, the system operates in previous mode automatically regardless of the room temperature.
Example
Previous operation
COOL mode of “I FEEL CONTROL”
Restart
COOL mode of “I FEEL CONTROL”
or COOL mode
When the system is restarted after 2 hours, the operation mode is determined by the initial room temperature at start-up of the operation.
Example
Previous operation
COOL mode of
“I FEEL CONTROL”
or COOL mode
Restart
COOL or DRY or HEAT mode of “I FEEL CON­TROL” that is determined by initial room temperature at start-up of the operation.
11
Page 12
(4) The initial set temperature is decided by the initial room temperature.
Model
COOL mode of
“I FEEL CONTROL”
DRY mode of
“I FEEL CONTROL”
HEAT mode of
“I FEEL CONTROL”
w1 After the system restarts by the remote controller, the system operates with the previous set temperature regardless of
the initial set temperature. The set temperature is calculated by the previous set temperature.
(5) TEMPERATURE buttons
In “I FEEL CONTROL” mode, set temperature is decided by the microprocessor based on the room temperature. In addition, set temperature can be controlled by or TOO WARM or TOO COOL buttons when you feel too warm or too cool. Each pressing the TOO WARM or TOO COOL button ,indoor unit receives the signal a beep tone.
Initial room temperature
26°C or more
26°C or less
23°C to 25°C
23°C or less 26°C
Initial set temperature
Initial room temperature minus 2°C
Initial room temperature minus 2°C
24°C
w1
Fuzzy control
When the TOO COOL or TOO WARM button is pressed, the microprocessor changes the set temperature, considering the room temperature, the frequency of pressing TOO COOL or TOO WARM button and the user’s preference to heat or cold. So this is called “Fuzzy control”, and works only in “I FEEL CONTROL” operation. In DRY mode of “I FEEL CONTROL”, the set temperature doesn’t change.
TOO COOL… To raise the set temperature 1~2 degrees(°C)
TOO WARM … To lower the set temperature 1~2 degrees(°C)
12
Page 13
— COOL mode of “I FEEL CONTROL” —
1deg.
2deg. 4deg.
1.7deg.
NOTE : Coil frost prevention during COOL mode of “I FEEL CONTROL”
There are two types of controls in coil frost prevention as follows.
1 Temperature control
When the indoor coil thermistor RT12 reads -1°C or below, the coil frost prevention mode starts immediately. However the coil frost prevention will not work for 5 minutes after the compressor starts. During the coil frost prevention compressor stops and the indoor fan operates at the set speed for 5 minutes. After that, if RT12 still reads below -1°C, this mode is prolonged until the RT12 reads over -1°C.
2 Time control
When the three conditions below have been satisfied for 1 hour and 45 minutes, compressor stops for 3 minutes. a. Compressor has been continuously operating. b. Indoor fan speed is Low or Med.. c. Room temperature is below 26°C. When compressor stops ,the accumulated time is cancelled and when compressor restarts, time counting starts from the beginning. Time counting also stops temporarily when the indoor fan speed becomes High or the room temperature exceeds 26°C. However, when two of the above conditions (b.And c.) are satisfied again time accumulation is resumed.
Indoor fan operates at the set speed by FAN SPEED CONTROL button. Followings are the fan speed in AUTO.
Initial temperature difference Fan speed Room temperature minus set temperature : 2 degrees or more·········································High Room temperature minus set temperature : 1 degree or more and less than 2 degrees···Med. Room temperature minus set temperature : less than 1 degree·········································Low
—DRY mode of “I FEEL CONTROL”—
The system for dry operation uses the same refrigerant circuit as the cooling circuit. The compressor and the indoor fan are controlled by the temperature and the microprocessor. By such controls, indoor air flow amounts will be reduced in order to lower humidity without much room temperature
decrease.
The operation of the compressor and indoor fan is as follows.
1. When the room temperature is 23°C or over:
Compressor operates by temperature control and time control.
1 Set temperature is controlled to fall 2°C above from initial set temperature. 2 When the thermostat is ON, the compressor repeats 8 minutes ON and 3 minutes OFF.
When the thermostat is OFF, the compressor repeats 4 minutes OFF and 1 minute ON. Indoor fan and outdoor fan operate in the same cycle as the compressor.
2. When the room temperature is under 23°C.
When the thermostat is ON, the compressor repeats 2 minutes ON and 3 minutes OFF. When the thermostat is OFF, the compressor repeats 4 minutes OFF and 1 minute ON.
13
Page 14
Operation time chart
Example
Thermostat
OFF
1st ON
ON
OFF
Indoor fan
Outdoor fan compressor
OFF
OFF
ON
ON
8 min.
ON
OFF
ON
OFF
3 min.
OFF
OFF
4 min.
ON
ON
1 min.
NOTE Coil frost prevention during DRY mode of “I FEEL CONTROL”
The operation is same as that of coil frost prevention during COOL mode of “I FEEL CONTROL”. However the indoor fan speed becomes the set speed or Low.
— HEAT mode of “I FEEL CONTROL” —
1. Indoor fan speed control
(1) Followings are the fan speed in AUTO.
Initial temperature difference Fan speed Room temperature minus set temperature: 2 degrees or more·········································High Room temperature minus set temperature: 1 degree or more and less than 2 degrees···Med. Room temperature minus set temperature: less than 1 degree·········································Low
(2) Cold air prevention control
The fan runs at set speed when the indoor coil thermistor RT12 temperature exceeds 22°C. The fan operates at Very Low when the temperature is below 18°C. But the fan stops when the indoor fan operates at Very Low and the room temperature is 15°C or less. Released
Cold Air Prevention
NOTE : At initial in hysteresis this control works.
18°C
22°C
(3) New warm air control.
When compressor starts in heating operation or after defrosting, the fan changes the speed with dependence on the indoor coil thermistor RT12 temperature to blow out warm air. After releasing of cold air prevention, when the indoor coil temperature is 37°C or above, the fan speed shifts to the set speed, and when the fan speed is changed by the remote controller, the fan speed is the set speed. When the indoor coil temperature is less than 37°C, the fan speed is controlled by time as below. <Time condition> <Indoor fan speed> less than 2 minutes························Low 2 minutes to 4 minutes···················Med. 4 minutes or more··························High The upper limit of the fan speed is the set speed. If the thermostat turns off, this operation changes to flow soft control.
(4) Flow soft control
After the thermostat turns off, the indoor fan operates at Very Low. NOTE : When the thermostat turns on, the fan operates at the set speed. Due to the cold air prevention control, the fan
does not start until the indoor coil thermistor RT12 reads 22°C or more.
1 deg.
2 deg.
1.7 deg.
4 deg.
14
Page 15
2. High pressure protection
During heating operation, the outdoor fan motor is controlled by the indoor coil thermistor RT12 temperature for excess rise protection of compressor discharge pressure. Outdoor fan OFF : OFF
Outdoor fan ON : ON
48°C
52°C
High pressure protection time chart Indoor coil thermistor
temperature
RT12
52:
48:
Outdoor fan motor turn OFF
Outdoor fan motor turn ON
ON ON
Outdoor fan motor
OFF
OFF
NOTE : When the outdoor fan is OFF in heating, defrosting of outdoor heat exchanger is not detected by the defrost thermis-
tor RT61.
3. Defrosting
Defrosting of outdoor heat exchanger is controlled by deicer P.C. board, with detection by the defrost thermistor RT61.
(1) Defrost starting conditions
When all conditions of a) ~ c) are satisfied, the defrosting operation starts.
a) Under the heat operation, the compressor cumulative operation time exceeds 40 minutes without the defrosting opera-
tion working. b) The defrost thermistor RT61 reads - 3°C or less. c) After releasing the high pressure protection, 4 minutes and 15 seconds have elapsed.
(2) Defrost terminating conditions
When the condition d) or e) is satisfied, the defrosting operation stops.
d) The defrost thermistor RT61 reads 3.1°C or more. e) The defrosting time exceeds 10 minutes.
15
Page 16
(3) Defrosting time chart
Defrost thermistor
3.1: or more
-3: or less
Outdoor 52C relay (Compressor)
ON
OFF
X62 (R.V.coil)
SR61 Outdoor fan
Defrost counter
ON
OFF
ON
OFF
ON OFF
RT61
30 sec.
15 sec.
30 sec.
5 sec.
Max. 10 min.
NOTE
ON
Indoor fan
Very Low
OFF
Position 1
Indoor vane
Set Position
NOTE When the indoor coil thermistor reads above 18°C, indoor fan operates at Very Low for 30 seconds.
When the indoor coil thermistor reads 18°C or less, the indoor fan stops.
16
Page 17
4. 4-way valve control
Heating · · · · · ON Cooling · · · · · OFF Dry · · · · · · · · OFF
NOTE: The 4-way valve reverses for 5 seconds right before start-up of the compressor.
(COOL / DRY)
Compressor
4-way valve
Outdoor fan
ON
OFF ON
OFF
ON
OFF
8-2. COOL ( )OPERATION
(1) Press OPERATE/STOP button.
OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone. (2) Select COOL mode. (3) Set the desired temperature with the TEM-
PERATURES button.
(TOO WARM or TOO COOL button)
The setting range is 16 ~ 31°C
w Indoor fan continues to operate regardless of
thermostat’s OFF-ON
w Coil frost prevention is same as COOL mode
of “I FEEL CONTROL”
8-3. DRY ( ) OPERATION
(1) Press OPERATE/STOP button.
OPERATION INDICATOR lamp of the indoor
unit turns on with a beep tone. (2) Select DRY mode. (3) The microprocessor reads the room tempera-
ture and determines the set temperature. Set
temperature is as shown in the right chart.
Thermostat (SET TEMP.)does not work.
The other operations are same as DRY mode
of “I FEEL CONTROL”. (4) DRY operation will not work when the room
temperature is 13°C or below.
5 sec.
(HEAT)
5 sec.
8-4. HEAT ( ) OPERATION
(1) Press OPERATE/STOP button.
OPERATION INDICATOR lamp on the indoor unit turns on with a beep tone. (2) Select HEAT mode. (3) Press TEMPERATURES button (TOO WARM or TOO COOL button) to select the desired temperature.
The setting range is 16 ~ 31°C. (4) Indoor fan speed control, high pressure protection, defrosting, 4-way valve control are same as HEAT mode of “I
FEEL CONTROL”.
17
Page 18
8-5. AUTO VANE OPERATION
1
2
3
4
5
AUTO
4
1
1
2
3
4
5
(1) Vane motor drive
This series is equipped with a stepping motor for the vane. The rotating direction, speed, and angle of the motor are controlled by pulse signals (approx. 12V, transmitted from indoor microprocessor.)
(2) Each time the VANE CONTROLbutton is pressed, angle of horizontal vane is changed in sequence, from 1,2,3,4,5 to
AUTO.
(3) Positioning
The vane is once pressed to the vane stopper to confirm the standard position and then set to the desired angle. The positioning is decided as follows. (a) When the OPERATE/STOP button is pressed (POWER ON/OFF). (b) When the vane control is changed from AUTO to MANUAL. (c) When the SWING is finished. (d) When the test run starts. (e) When the power supply turns ON.
(4) VANE AUTO mode
In VANE AUTO mode, the microprocessor automatically determines the vane angle and operation to make the optimum room-temperature distribution.
1.In COOL and DRY operation
Vane angle is fixed to position 1.
2.In FAN operation
Vane angle is fixed to position 4.
(5) Dew prevention
During COOL or DRY operation at position 4 or 5 when the compressor cumulative operation time exceeds 1 hour, the angle of horizontal vane automatically changes to Position 1 for dew prevention.
(6) SWING ( )MODE
By pressing the SWING button“ ”, horizontal vane swings vertically between Position 1 and 5 in COOL and DRY opera­tion, between Position 2 and 4 in HEAT operation. The remote controller displays “ ”.If the VANE CONTROL button “ ” or SWING button “ ” button is pressed during SWING mode or the operation stops or changes to other mode, SWING mode is released.
(7) Cold air prevention in HEAT operation.
When any of the following conditions occurs in HEAT operation, the vane angle changes to Angle 1 automatically to pre­vent cold air blowing on users.
1 Compressor is not operating. 2 Defrosting is performed. 3 Indoor coil thermistor RT12 reads 24: or below. 4 Indoor coil thermistor RT12 temperature is raising from 24: or below, but it does not exceed 28:.
NOTE : At initial in hysteresis this control works.
Indoor coil
thermistor RT12
temperature
Position 1
24: 28:
Set position
18
Page 19
8-6. TIMER OPERATION
1. How to set the timer
(1) Press OPERATE/STOP button to start the air conditioner. (2) Check that the current time is set correctly. NOTE : Timer operation will not work without setting the current time. Initially “AM0:00” blinks at the current time display of
TIME MONITOR, so set the current time correctly with CLOCK SET button.
(3) Press ON-TIMER, OFF-TIMER button to select the operation.
w| button ... AUTO START operation (ON timer) w button ... AUTO STOP operation (OFF timer)
(4) Press HR. and MIN. button to set the timer. Time setting is 10-minute units.
HR. and MIN. button will work when w| or w button is flashing on and off. These marks disappear in 1 minute. When setting the ON timer, check that POWER MONITOR lamp of the indoor unit lights.
NOTE 1 : Be sure to place the remote controller at the position where its signal can reach the air conditioner even during
TIMER operation, or the set time may deviate within the range of about 10 minutes.
NOTE2 : Reset the timer in the following cases, or the set time may deviate and other malfunctions may occur.
A power failure occurs.
The circuit breaker functions.
2. Cancel
Timer setting can be cancelled with the TIMER CONTROL buttons. (w| or w )
To cancel the ON timer, press the w| button. To cancel the OFF timer, press the w button.
Timer is cancelled and the display of set time disappears.
PROGRAM TIMER
The OFF timer and ON timer can be used in combination.
“➝” and “ ” display show the order of the OFF timer and ON timer operation.
(Example 1) The current timer is 8:00 PM.
The unit turns off at 11:00 PM, and on at 6:00 AM.
(Example 2) The current time is 11:00 AM.
The unit turns on at 5:00 PM, and off at 9:00 PM.
19
Page 20
8-7. EMERGENCY-TEST OPERATION
When the remote controller is missing, has failed or the batteries run down, press the EMERGENCY OPERATION switch on the front of the indoor unit. The unit will start and the OPERATION INDICATOR lamp will light. The first 30 minutes of operation will be the test run operation. This operation is for servicing. The indoor fan runs at high speed and the system is in continuous operation. The thermostat is ON and the timer is reset to normal. After 30 minutes of test run operation the system shifts to EMERGENCY COOL, HEAT MODE with a set temperature of 24˚C. The fan shifts to Med. speed. This operation continues until the EMERGENCY OPERATION switch is pressed or a button on the remote controller is pressed, then normal operation will start. The coil frost prevention circuit operates in this operation,and defrosting operates too. In the test run or emergency operation, the horizontal vane operates in AUTO mode with a set temperature of 24˚C. Defrosting of outdoor heat exchanger works in EMERGENCY HEAT MODE.
NOTE : Do not press the EMERGENCY OPERATION switch during normal operation.
EMERGENCY OPERATION switch
OPERATION INDICATOR
Press once
<Cool>
Press again
<Heat>
Press once again
<Stop>
20
Page 21
SERVICE FUNCTIONS9
MCFH-24NV -
EB
9-1. TIMER SHORT MODE
For service, set time can be shortened by short circuit of JPG and JPS on the electronic control P.C. board. The time will be shortened as follows. 3-minute time delay : 3-minute → 3-second. AUTO START : 1 hour → 1-minute AUTO STOP : 1 hour → 1-minute
Short the connector during the timer mode.
}
9-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION
A maximum of 4 indoor units with wireless remote controllers can be used in a room. In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the indoor unit number.
(1) How to modify the remote controller P.C. board Remove batteries before modification.
The board has a print as shown below;
“J1” and “J2” Jumper wires
NOTE : For remodelling, take out the batteries at first.
After finishing remodelling, put back the batteries then press the RESET-button.
The P.C. board has the print “J1” and “J2”. Jumper wires are mounted to each “J1” and “J2”. Cut J1 and J2 according to the number of indoor unit as shown in Table 1. After modification, press the RESET button near the MIN.button on the remote controller.
Table1.
1 unit operation No.1 unit No.2 unit No.3 unit No.4 unit
NOTE : At power supply failure or installation, indoor unit deletes the memory about remote controller.When
the power supply is turned on and indoor unit receives the first signals from the remote controller, the remote controller number is designated as the indoor unit number.Therefore at and after the second time indoor unit accepts the remote controller of the initial setting number.At setting-error, turn the power supply off to cancel the individual operation and then turn the power supply on to restart the setting.
No modification
2 unit operation
Same as at left
Cut J1
3 unit operation
Same as at left Same as at left
Cut J2
4 unit operation
Same as at left Same as at left Same as at left
Cut both J1 and J2
21
Page 22
9-3. COMPULSORY DEFROSTING MODE FOR SERVICE
By short circuit of the connector JPG1 and R871 on the outdoor deicer P.C. board, defrosting mode can be accomplished regardless of the defrost interval restriction. See Page 33. Defrost thermistor RT61 must be below -3:.
9-4. DEFROST TERMINATION CHANGE
<JRF> when the JRF wire of the deicer P.C. board is cut, the defrost interval time will be changed.(See page 33.) <JRG> when the JRG wire of the deicer P.C. board is cut, the defrost temperature will be changed.(See page 33.)
Model
MCFH-24NV -
EB
Jumper wire Change point
JRF
JRG
Defrost interval time changes from 40 minutes to 15minutes.
Defrost start temperature does not change -3:.
Defrost finish temperature changes from 3: to 15:.
22
Page 23
10
Insert the negative pole of the batteries first. Check if the polarity of the battereis is correct.
RESET button
TROUBLESHOOTING
MCFH-24NV - MUCFH-24NV -
EB
EB
10-1. Cautions on troubleshooting
10-1-1. Before troubleshooting, check the followings:
1) Check the power supply voltage.
2) Check the indoor/outdoor connecting wire for mis-wiring.
10-1-2. Take care the followings during servicing.
1) Be sure to unplug the power cord before removing the air inlet grille, the front panel, the cabinet, the top panel, and the electronic control P.C. boards.
2) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the components.
3) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
10-1-3. Troubleshooting procedure
1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality. To make sure, check how many times the abnormality indication is flashing on and off before starting service work.
2) If the electronic control P.C. board is supposed to be defective, check the copper foil pattern for disconnection and the components for bursting and discoloration.
3) When troubleshooting, refer to the flow chart and the check table on page 24.
10-1-4 How to replace batteries
Weak batteries may cause the remote controller malfunction. In this case, the remote controller can not be repaired only by the battery replacement. To operate the remote con­troller normally, discharge the remote controller in the following order. This remote controller has the reset button. After refilling new batteries, press the reset button with tip end of ball point pen or the like, and then use the remote controller.
1 Remove the back lid and replace batteries.
Then re-attach the back lid.
2 Press the RESET button.
23
Page 24
Start
Indoor unit operates. Outdoor unit doesn't operate.
Indoor unit doesn't receive the signal from remote controller.
Indoor unit operates. Outdoor unit doesn't operate normally.
OPERATION INDICATOR lamp on the indoor unit is flashing on and off.
Outdoor unit operates in only Test Run operation.
Outdoor unit doesn't operate even in Test Run operation.
Indoor unit operates, when the EMERGENCY OPERATION switch is pressed.
Indoor unit doesn't operate, when the EMERGENCY OPERATION switch is pressed.
Check room temperature thermistor. Refer to "Test point diagram and voltage" on page 32 or 33.
Refer to D "Check of outdoor unit" on page 28.
Refer to E "Check of outdoor unit" on page 29.
Refer to B "Check of remote controller and receiver P.C. board" on page 27.
Flash on and off at 0.5­second intervals Cause: Indoor/ Outdoor unit
• Mis-wiring
2-time flash Cause: Indoor unit
• Trouble of room temp­ erature/ indoor coil temperature thermistor
6-time flash Cause: Outdoor unit
• Trouble of thermistor in outdoor unit
Check room temperature thermistor and indoor coil tempera­ture thermis­tor. Refer to "Test point diagram and voltage" on page 32 or 33.
Refer to H "Check of outdoor thermistor" on page 31.
1-time flash Cause: Outdoor / Indoor unit
• Trouble of serial signal
Refer to G "How to check mis­wiring and serial signal error (When outdoor unit doesn't work)" on page 30. W1
Refer to G "How to check mis­wiring and serial signal error (When outdoor unit doesn't work)" on page 30. W1
1. Check indoor / outdoor connecting wire.
2. Refer to C "Check of indoor electronic control P.C. board" on page 28.
Outdoor unit doesn't stop even if indoor unit stops.
Unit doesn't operate normal operation in COOL or HEAT mode.
Refer to F "Check of R.V. coil" on page 29.
W1.<The case of the trouble of the serial signal> When the power is turned off and then turned on again, the indication shows “the trouble of mis-wiring”.
7-time flash Cause: Outdoor unit
• Trouble of outdoor control system
Refer the deicer P.C. board.
10-2. Instruction of troubleshooting
MCFH-24NV-
EB
24
Page 25
10-2-1. Troubleshooting check table
OPERATION INDICATOR lamp
No.
1
2
3
SymptomOperation indicator lamp Detection method
Checkpoint
0.5-second ON
0.5-second OFF 1-time flash
2.5-second OFF
Mis-Wiring
Serial sig­nal
Outdoor thermistor
Indoor coil thermistor
After 3 minutes from power supply turns ON, when serial signal is not received.
When serial signal from outdoor unit stops for 4 to 5 seconds.
<Thermistor short> Thermistors are abnormal when they short after compressor start-up. <Thermistor open> Thermistors are abnormal when they open after compressor start-up.
• Refer to H "Check of outdoor thermistor" on page 31.
• Refer to G "How to check mis-wiring and serial signal error" on page 30.
• Refer to G "How to check mis-wiring and serial signal
error" on page 29.
Abnormal
point
Outdoor unit does not operate.
Room tempera­ture thermistor
2-time flash
2.5-second OFF
Detect Indoor coil/room temperature thermistor short or open circuit every 8 seconds during operation.
• Refer to the characteristics of main indoor coil thermistor, sub indoor coil thermistor, and room temperature thermistor on page 32 or 33.
Outdoor unit does not operate.
6-time flash
2.5-second OFF
Outdoor unit does not operate.
4
Outdoor control P.C. board
When it cannot properly read data in the nonvolatile memory of the outdoor control P.C. board.
• Check the outdoor control P.C. board.
7-time flash
2.5-second OFF
Outdoor unit does not run
Before taking measures, make sure that the symptom reappears, for accurate troubleshooting. Self check table
NOTE : When the indoor unit has started operation and the above detection method has detected an abnormality (the first
detection after the power ON), the indoor electronic control P.C. board turns OFF the indoor fan motor with the OPERATION INDICATOR lamp flashing.
25
Page 26
10-2-2. Trouble criterion of main parts
C
S
R
BLK
RED
WHT
BLK RED ORNYLWBLU BRN
WHT
GRN
YLW
P
BRN
YLW
PNK RED ORN
BLU
ROTOR
BLK YLW
RED ORN
WHT
MAIN
AUX.2
AUX.1
P
MCFH-24NV -
EB
MUCFH-24NV -
EB
Part name
Room temperature thermistor (RT11)
Indoor coil thermistor (RT12)
Defrost thermistor (RT61)
Ambient temper­ature thermistor (RT63)
Compressor (MC)
Check method and criterion
Measure the resistance with a tester. (Part temperature 10°C ~ 30°C)
Normal
8k~ 20k
Opened or short-circuited
Abnormal
Measure the resistance with a tester. (Part temperature - 10°C ~ 40°C)
Normal
5k~ 60k
Opened or short-circuited
Abnormal
Measure the resistance with a tester. (Part temperature –10°C ~ 40°C)
Normal
5k~ 60k
Abnormal
Open or short-circuit
Measure the resistance between the terminals with a tester. (Coil wiring temperature -10°C ~ 40°C)
Abnormal
Opened or
short-circuited
C-R C-S
Normal
0.84~1.04
1.82~2.24
Measure the resistance between the terminals with a tester. (Coil wiring temperature10°C ~ 30°C)
Figure
Indoor fan motor (MF)
Outdoor fan motor (MF)
Vane motor (MV)
Normal Abnormal
WHT-BLK
79~87 BLK-YLW 63~69 YLW-BLU 34~38
Opened or
short-circuited
BLU-BRN 25~29
BRN-RED 13~15
Measure the resistance between the terminals with a tester. (Coil wiring temperature -10°C ~ 40°C)
Normal Abnormal
WHT-BLK
BLK-YLW
YLW-RED
55~68
26~33
55~68
Opened or
short-circuited
Measure the resistance between the terminals with a tester. (Coil wiring temperature10°C ~ 30°C)
Normal Abnormal
RED-PNK/ORN
BRN-YLW/BLU
329
~357
Opened or
short-circuited
26
p
: Inner protector
Page 27
A
Check of indoor fan motor
Indoor fan does not operate.
No
Are lead wires connected?
Reconnect the lead wires.
Disconnect lead wires from connector (Fan motor). Measure resistance between lead wires No.1 and No.4 and then No.3 and No.4 of the fan motor.
Check of remote controller and receiver P.C. board
B
Turn OFF power supply. Check connector (Fan motor) visually.
Yes
Is resistance 0 (short circuit) or (open circuit)?
Yes ( 0 or ∞ )
Replace the indoor fan motor.
Is soldered point normal?
Yes
Replace the indoor electronic control P.C. board.
No
(others)
No
Resolder it.
Indoor unit operates by pressing the EMERGENCY OPERATION switch, but doesn’t operate with the remote con­troller.
w Check if the remote controller is exclusive for this air conditioner.
Switch on the remote controller.
Is LCD display on the the remote controller visible?
Yes
Remove the batteries, then set them back and press the RESET button. Check if the unit operates with the remote controller.
Does the unit operate with the remote controller?
Yes
OK
No (not clear)
No
Replace the batteries.(Refer to page 23.)
Turn on a radio to AM and press switch on the remote controller.
Is noise heard from radio?
Yes
Are there any fluorescent lights of
inverter or rapid-start type within
the range of 1m?
No
Measure the voltage between receiver P.C. board connector (CN101) No.2(+) and No.1 when the remote con­troller button is pressed.
No
Yes
Replace the remote controller.
Re-install the unit away from lights.
Attach a filter on receiving part.
Is the voltage approx. 4V DC?
No(5V or 0V DC)
Replace the Disp/Receiver P.C. board.
27
Yes
Replace the indoor electronic control P.C. board.
Page 28
Check of indoor electronic control P.C. board
Yes
Is there 5V DC between J101 - J401 on the deicer P.C. board? w1
Compressor doesn't operate.
Yes
Is there 220-240V AC between A1-A2 on the compressor contactor(52C)?
Operate the unit in COOL or HEAT mode by pressing the EMERGENCY OPERATION switch. 3-minute time delay works. Test run operation operates for 30 minutes.
Outdoor fan motor doesn't operate.
No
Make the connection of wiring correct.
Check the compressor.
Replace the compressor contactor(52C).
Start
Yes
Is there 220-240V AC between 2/T1 on the compressor contactor(52C) and N on the outdoor terminal block?
Yes
Is there 220-240V AC between CN730 1-3 on the deicer P.C. board? w1
Replace the
deicer P.C. board.
Replace the
deicer P.C. board.
No
Yes
No
Is there 220-240V AC between 1/L1 on the compressor contactor(52C) and N on the outdoor terminal block?
No
No
Make the connection of wiring correct.
Yes
Yes
Is there 220-240V AC between CN711 1-3 or 2-3 on the deicer P.C. board? w1
No
Make the connection of wiring correct.
Check the outdoor fan motor. Refer to page 25.
Yes
Is there 220-240V AC between CN730 1-3 on the deicer P.C. board? w1
Replace the deicer P.C. board.
Replace the
deicer P.C. board.
No
No
+
Is there 5V DC between J101 - J401 on the deicer P.C. board? w1
+
w1 Refer to page 33.
C
The unit doesn’t operate with the
Replace the fuse.
remote controller.
Also, the OPERATION INDICATOR
lamp doesn’t light up by pressing the EMERGENCY OPERATION
Is fuse(F11)blown?
switch.
Check both “parts side”and “pattern side” of indoor electronic control P.C. board visually.
D
Check of outdoor unit
Be sure to check both fuse and varistor in any case.
Is varistor(NR11)burnt?
Replace the varistor.
Compressor and or outdoor fan motor doesn’t operate.
Yes
No
Trouble of the indoor electronic control P.C. board.
No
Yes
28
Page 29
Check of outdoor unit
E
Compressor and / or outdoor fan motor doesn’t stop.
1 Turn OFF the power supply. 2 After 30 seconds, turn ON the power supply again. 3 Operate the unit in COOL or HEAT mode by
pressing the EMERGENCY OPERATION switch. 4 Operate the unit for 1 minute or more and stop it by pressing the EMERGENCY OPERATION switch again.
After 30 seconds, does compressor stop?
After 30 seconds, does outdoor fan motor stop?
Check of R.V. coil
F
Ok
Ok
Yes
Yes
Is there 220-240V AC
No
between A1-A2 on the compressor contactor?
Replace the deicer P.C. board.
No
Replace the deicer P.C. board.
Yes
Is there 220-240V AC between 2/T1 on the
No
compressor contactor and N on the outdoor terminal block?
Replace the compressor contactor.
Yes
Unit operates COOL mode even if it is set to HEAT mode.
w First, measure the resistance of R.V. coil to confirm it is disconnected or is not short-circuit.
Disconnect the TAB52 on the deicer P.C. board. Turn ON the power supply and operate the indoor unit in HEAT mode by pressing the EMERGENCY OPERATION switch.
After 3 minutes, is there 220-240V AC between CN721 1-3 on the deicer P.C. board?
Yes
Replace the R.V. coil.
No
Replace the deicer P.C. board.
No
Make the connection of wiring correct.
Unit operates HEAT mode even if it is set to COOL mode.
w First, measure the resistance of R.V. coil to confirm it is disconnected or is not short-circuit.
Disconnect the TAB52 on the deicer P.C. board. Turn ON the power supply and operate the indoor unit in COOL mode by pressing the EMERGENCY OPERATION switch.
After 3 minutes, is there 220-240V AC between CN721 1-3 on the deicer P.C. board?
Yes
Replace the deicer P.C. board.
No
Replace the R.V. coil.
29
Page 30
How to check mis-wiring and serial signal error (when outdoor unit doesn’t work)
G
Outdoor unit doesn’t operate.
Start
3 min. later, when Indoor 52C contactor turns ON, what self-check result is displayed on OPERATION INDICATOR lamp on the indoor unit? ❈1
Repair wiring.
Yes
1. Turn OFF the power supply and disconnect in-out connecting wire on the indoor side.
2. Short-circuit between indoor terminal block and .
3. Turn ON the power supply and press the EMERGENCY OPERATION switch.
Is there 20V DC between both ends of R132 when Indoor 52C contactor turns ON? ( By tester, the stylus is between 0 ~ 20V. )
Yes
1. Turn OFF the power supply.
2. Re-connect in-out connecting wire.
3. Turn ON the power supply.
1. Turn OFF the power supply.
2. Turn ON the power supply.
3. Press the
EMERGENCY OPERATION
switch.
Mis-wiring is indicated.(0.5-sec.ON, 0.5-sec.OFF)
Is there mis-wiring, poor contact, or wire disconnection?
No
3
N
No
1 Short circuit of JPG and JPS on the
indoor electronic control P.C. board enables self-check to be displayed in 3 seconds.
Serial signal error is indicated. (0.5-sec.ON, 2.5-sec.OFF)
Replace the indoor electronic control P.C. board.
3 minutes later, when the EMERGENCY OPERATION switch is pressed and 52C contactor turns ON, is there 220-240V AC between
N
the outdoor terminal block - ? ❈2
2
Yes
+
Is there 5V DC between J101 -J401 (MSH-
No
24RV) on the deicer P.C. board? Refer to page 33. 2
Yes
Is there 10V DC between both ends of R601 on the deicer P.C. board? Refer to page 33. ❈2
No
(By tester, the stylus is between 5 ~10V)
Yes
Replace the deicer P.C. board.
No
Rectify in-out connecting wire.
Check and rectify the fuse and the varistor on the outdoor deicer P.C. board.
Rectify in-out connecting wire.
2 While the serial signal error is indicated,
Indoor 52C contactor alternates ON for about 10 seconds and OFF for 3 minutes. Measure the voltage when 52C contactor is ON.
30
Page 31
Measure resistance between CN 661 1 and 2.
Measure resistance between CN 662 3 and 4.
No
Yes
Replace the thermistor.
Reconnect CN661 and CN662. Turn ON the power supply and press the EMERGENCY OPERATION switch.
Does the resistance of thermistor have the characteristics on page 33?
No
Yes
Does the unit operate 10 minutes or more?
Replace the deicer P.C.
board.
Ok W1.
W1. It is thought defective contact of the connector.
Turn OFF the power supply.
Ambient temperature thermistor(RT63)
Defrost thermistor(RT61)
H
Check of outdoor thermistor
Thermistors in the outdoor unit are abnormal.
w Disconnect the connectors CN661 and/or CN662 from the deicer P.C. board.
(Check the characteristics of each thermistor.)
31
Page 32
DE00R697B
To the indoor electronic control P.C.board CN113
Indoor coil thermistor (RT12) Room temperature thermistor (RT11)
RT11
EMERGENCY OPERATION switch
TH113
CH313
GILMS
12
0
0
10
20
30
40
10 20 30 40 50 60
Temperature ( C)
Resistance (K')
TEST POINT DIAGRAM AND VOLTAGE MCFH-24NV -
EB
Indoor electronic control P.C. board
Fan motor power supply AC 220 - 240V
Very
Med.
Low
75643218
Low High
Fuse AC250V 3.15A
Power supply input AC220-240V
Room temperature thermistor(RT11)
+
DC12V
+
DC5V
CN113 Room temperature thermistor (RT11)
Time short point
Indoor coil thermistor (RT12)
32
Page 33
MUCFH-24NV -
Defrost thermistor (RT61)
Ambient temperature thermistor (RT63)
-20 -10 0 10 20 30 40
0
10
20
30
40
50
60
70
80
90
100
Temperature(:)
Resistance(k")
EB
Outdoor deicer P.C. board
CN661 1-2 Defrost ther­mistor (RT61) (Refer to page 31.)
Defrost interval time short pin(JPG1, R871) (Refer to page 22.)
+
J101
(Refer to page 28,
30.)
}
5V
DC
J401
Jumper wire for change in defrost setting (JRF, JRG) (Refer to page 22.)
CN662 3-4 Ambient tempera­ture thermistor (RT63) (Refer to page 31.)
33
Fan motor connector (CN711)
Varistor (NR62)
R.V. coil
}
(CN721)
+
12V DC
}
Fuse
3.15A / 250V
Varistor (NR61)
CN7301-3
}
220-240V AC
(Refer to page 28.)
R601
}
10V DC
+
(Refer to page 30.)
Page 34
DISASSEMBLY INSTRUCTIONS11
w” shows the terminals with a lock mechanism, so they cannot be removed when you pull the lead wire. Be sure to pull the wire by pushing the locking lever (project part) of the terminal with a finger.
1Slide the sleeve. 2Pull the wire while pushing the locking lever.
11-1.MCFH-24NV-
EB
INDOOR UNIT
OPERATING PROCEDURE PHOTOS
1. Removing the electronic control P. C . board.
(1) Pull out the upper part of the grill. ( photo 1 ) (2) Remove the screws of the grill. (3) Remove screws of terminal block cover.
Remove the terminal block cover and remove the terminal
block. (4) Remove the screws of the electronic box cover. (5) Pull out the electronic control P. C. board.
Photo 3
Photo 1
Screws
Photo 2
2. Removing the indoor fan motor
(1) Remove the grill. ( Refer to 1(1) (2) ) (2) Remove the screws of the pipe support assembly. (3) Remove the fan casings.(upper) . (4) Disconnect the connector of the indoor fan motor. (5) Disconnect the ground wire of the fan motor. (6) Remove the screws of the motor band and remove the
catch. (7) Take out the sirocco fan and the indoor fan motor .
34
Electronic box
Photo 4
Fan casing (upper)
Indoor fan motor
Terminal block
Motor band
Screws
Fan casing(upper)
Page 35
OPERATING PROCEDURE PHOTOS
3. Removing the indoor heat exchanger.
(1) Remove the grill. (Refer to 1(1) (2)) (2) Remove the screws on both side and in front of the front
panel. (Photo 5) (3) Remove the screws of the nozzle assembly. (Photo 6) (4) Remove the electronic box . (Refer to 1) (5) Remove the indoor fan motor . (Refer to 2) (6) Remove the screws of the motor support . (7) Remove the fan casing . (Iower) (8) Remove the insullations of the drain pan and remove the
screws . (Photo 7) (9) Remove the screws under the drain pan .(Photo 8) (10) Remove the drain pan . (11) Remove the indoor heat exchanger.
Photo 5
Screws
Photo 6
Screws
Photo 7
Photo 8
Insullations and screws
35
screws
Page 36
11-2. MUCFH-24NV -
EB
OUTDOOR UNIT
OPERATING PROCEDURE PHOTOS
1. Removing the cabinet
(1) Remove the screws of the top panel and the top panel. (2) Remove the screw of the service panel. To remove the
service panel, pull it down toward you and unhook the catches on the both sides.
(3) Remove the screw of the cover panel. To remove the
cover panel.
(4) Remove the screws of the cabinet.
Open the cabinet to a 45-degree angle. Then lift it and unhook the catches to remove.
Photo 1
Cabinet
Photo 2
Screws of the top panel
Top panel
Service panel
Cover panel
2. Removing the deicer P.C. board
(1) Remove the top panel, the service panel and the cover
panel.
(2) Disconnect all the connectors and the terminals on the
deicer P.C. board.
(3) Remove the deicer P.C. board.
3. Removing the propeller fan and the outdoor fan motor
(1) Remove the cabinet. (Refer to 1) (2) Remove the propeller fan nut and the propeller fan.
NOTE:Loose the propeller fan in the rotating direction for
removal. When attaching the propeller fan, align the mark on the propeller fan and the motor shaft cut section. Set the propeller fan in position by using the cut on the shaft and the mark on the propeller fan.
(3) Remove the screws and the outdoor fan motor and the
connectors. Remove the outdoor fan motor.
Photo 3
Terminal block
Photo 4
Propeller fan
Propeller fan nut
Screws of the cabinet
Deicer P.C. board
Motor support
52C Contactor
Separator support plate
Separator
Valve bed
36
Page 37
OPERATING PROCEDURE PHOTOS
4. Removing the heat exchanger and compressor
(1) Remove the screws of the rear panel. Remove the screws
of the valve bed and the valve bed. (The valve bed is fixed by the catches on the right and left sides. Lift it to remove.) Open the rear panel to the rear to remove.
NOTE :
All panels are fixed by catches, and must be removed by up and down.
(2) Remove the screws of the side panel and the side panel. (3) Remove the screws of the rear guard and the rear guard. (4) Remove the screws of the separator support plate and
the separator support plate.
(5) Remove the screws of the motor support and the motor
support.
(6) Remove the relay panel.
Disconnect the fan motor lead wires.
(7) Remove the soundproof felt. (8) Remove the screws of the separator and the separator. (9) Recover gas from the refrigerant circuit. (10)
Remove the screws of the heat exchanger and the heat exchanger. Detach the welded part of pipe.
(11)
Remove the nuts of the compressor and the compressor.
Detach the welded part of the suction pipe and the dis­charge pipe.
NOTE
Before using a burner, purge gas from the pipes until the pressure gauge shows 0 MPa.
Use the burner under the condition that gas can be released even when the inner pressure rises by heat.
Photo 5
Screws
Rear panel
Side panel
Screws
Rear guard
Photo 6
Heat exchanger
Accumulator
37
Photo 7
Stop valve
Compressor
Sound proof felt
Page 38
12
No. Part No.
Part name Remark
WH
Symbol
in Wiring
Diagram
Q'ty/unit
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
E02 227 303 E02 179 971 E02 179 100 E02 179 010 E02 179 000 E02 215 700 E02 138 666 E02 179 237 E02 179 238 E02 176 667 E02 179 972 E02 179 231 E02 227 235 E02 179 620 E02 227 040 E02 179 142
VANE MOTOR INSTALLATION METAL (L) AIR FILTER GRILLE FRONT PANEL DRAIN PAN UNION(GAS) FAN CASING(UPPER) FAN CASING(LOWER) UNION(LIQUID) INSTALLATION METAL (R) BACK PANEL NOZZLE INDOOR HERT EXCHANGER VANE GRILLE CATCH
{15.88
{9.52
3PCS/SET
1 1 2 1 1 1 1 2 2 1 1 1 1 1 1 3
MV
MCFH-24NV-
EB
PARTS LIST
MCFH-24NV -
EB
12-1. INDOOR UNIT
STRUCTURAL PARTS
1
2
3
15
14
13
12
11 10
Part number that are circled is not shown in the illustration.
5
4
9
6
8
7
38
Page 39
1112E02 257 426
E02 141 083
REMOTE CONTROLLER REMOTE CONTROLLER HOLDER
1 1
MCFH-24NV
EB
-
(WH)
12-2. INDOOR UNIT
ELECTRICAL PARTS
MCFH-24NV- (WH)
EB
12-3. ACCESSORY AND
REMOTE CONTROLLER PARTS
11
6
5
7
8
1
2
3
12-2. INDOOR UNIT ELECTRICAL PARTS
Part numbers that are circled is not shown in the illustration.
No. Part No.
E02 215 328
1
E02 179 505
2
E02 229 300
3
E02 179 500
4
E02 573 375
5
E02 257 375 E02 227 468
6
E02 254 307
7
E02 256 450
8
E02 127 382
9
E02 336 385
10
SWITCH BOARD FAN MOTOR RUBBER MOUNT INDOOR FAN MOTOR SIROCCO FAN TERMINAL BLOCK TERMINAL BLOCK RECEIVER P.C. BOARD INDOOR COIL THERMISTOR ELECTRONIC CONTROL P.C. BOARD FUSE VARISTOR
Part name Remark
Symbol
in Wiring
Diagram
MF
TB TB
RT12
F11
NR11
12
4
Q'ty/unit
EB
24NV-
WH
1 2 1 2 1 1 1 1 1 1 1
2PCS/SET RB4V36-
FigureA FigureB
3.15A
MCFH-
12-3. ACCESSORY AND REMOTE CONTROLLER PARTS
39
Page 40
MUCFH-24NV -
EB
12-4. OUTDOOR UNIT STRUCTURAL PARTS, ELECTRICAL PARTS
AND FUNCTIONAL PARTS
29
1
2
3 4
5
6
7 8
28
27
26
13
25
10
11
12
13
14
9
15 20
16 2117
18
1913
22
24
23
40
Page 41
MUCFH-24NV -
EB
12-4. OUTDOOR UNIT STRUCTURAL PARTS, ELECTRICAL PARTS
AND FUNCTIONAL PARTS
Part numbers that are circled are not shown in the illustration.
Q'ty/unit
MUCFH-24NV-
1 1 1 1 1 1 1 1 1 1 1 1 3 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
NO.
E02 214 297
1
E02 540 309
2
E02 444 961
3
E02 529 490
4
E02 214 630
5
E02 214 301
6
E02 214 501
7
E07 070 508
8
E02 214 290
9
E02 527 662
10
E02 527 661
11
E02 214 232
12
E07 001 009
13
E02 527 521
14
E02 138 506
15
E02 042 900
16
E02 214 245
17
E07 001 006
18
E02 529 310
19
E02 198 374
20
E02 138 351
21
E02 128 383
22
E02 010 342
23
E02 082 353
24
E02 540 451
25
E02 214 522
26
E02 605 523
27
E02 214 249
28
E02 527 515
29
E02 262 936 E02 256 936
30
E02 176 936 E02 127 382
31
E07 336 385
32
E02 096 642
33
E02 214 642 E02 214 644
34
E02 214 384
35
Part Name
TOP PANEL AMBIENT TEMPERATURE THERMISTOR 4-WAY VALVE R.V. COIL OUTDOOR HEAT EXCHANGER OUTDOOR FAN MOTOR PROPELLER FAN PROPELLER FAN NUT BASE STOP VALVE(LIQUID) STOP VALVE(GAS) CABINET HANDLE FAN GUARD COMPRESSOR RUBBER SET COMPRESSOR SERVICE PANEL COVER PANEL DEFROST THERMISTOR TERMINAL BLOCK OUTDOOR FAN CAPACITOR SURGE ABSORBER 1 COMPRESSOR CONTACTOR COMPRESSOR CAPACITOR DEICER P.C. BOARD REAR PANEL REAR GUARD SIDE PANEL MOTOR SUPPORT CAPILLARY TUBE CAPILLARY TUBE CAPILLARY TUBE FUSE VARISTOR CHECK VALVE CHECK VALVE DISCHAGE PRESSUR REGULATOR SURGE ABSORBER
Symbol
in Wiring
Diagram
RT63
21S4
MF
MC
RT61
TB C2
DSAR
52C
C1
F61
NR61
CZ
RemarksPart No.
EB
RA6V85-
  {9.52 {15.88
4RUBBERS/SET NH-47VMDT
4P
3.0+/440VAC
S-N25 250VAC 50+/440VAC
{4.0{2.4200 {3.0{2.0350 {3.0{1.6350
3.15A
41
Page 42
13
Remove the air filter and the deodorizing filter together.
Separate the deodorizing filter (gray sponge type) from the air filter.
Remove the air filter and the air cleaning filter together.
Separate the air cleaning filter (white bellows type) from the air filter.
OPTIONAL PARTS
13-1. REFRIGERANT PIPES
The air conditioner has flared connections its indoor and outdoor sides. Please use the optional extension pipe as follows.
Applied unit Models Pipe length
MAC-860PI MAC-861PI
EB
MCFH-24NV -
MAC-862PI MAC-863PI MAC-864PI
10m 15m
3m 5m 7m
Cross-section A-Gas
{15.88
B-liquid
{9.52
Insulation
CD
{31
{27
13-2. AIR CLEANING FILTER
If the air cleaning filter is clogged, it may lower the unit’s capacity or cause condensation at the air outlet .
The air cleaning filter is disposable . The standard usable term is about 4 months . However , if the color of the fil-
ter turns to dark brown , replace soon .
Pipe size O.D.mm
Applied unit
Models
Additional
refrigerant
charge R22(g)
0
195 520
MCFH-24NV-
13-3. DEODORIZING FILTER
Clean the filter every two weeks . When it becomes too dirt , clean it more often .
Replace the filter with a new one when its color can not be restored even after washing or when the filter becomes
dark.
Standard interval for the filter replacement is about 1 year .
Applied unit
MCFH-24NV-
EB
EB
MAC - 1200 FT
Models
MAC - 1700 DF
42
Page 43
Page 44
HEAD OFFICE: MITSUBISHI DENKI BLDG.,2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO100-8310, JAPAN
CC
Copyright 2001 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD Distributed in Apr. 2001. No.OB266 223 Made in Japan
New publication, effective Apr. 2001 Specifications subject to change without notice.
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