Metrohm 765 User Manual

CH-9101 Herisau/Switzerland Tel. +41 71 353 85 85 Fax +41 71 353 89 01 E-Mail sales@metrohm.ch Internet http://www.metrohm.ch
765 Dosimat
8.765.1023
2005.06 ti/dm
Content

Content

1 Overview ...................................................................................................................2
2 Operation with the keyboard ...................................................................................4
2.1 Keypad........................................................................................................................ 4
2.1.1 Key <RATE> .......................................................................................................6
2.2 Modes ......................................................................................................................... 6
2.2.1 Mode DOS, dosing ..............................................................................................7
2.2.2 Mode DIS R, repetitive dispensing....................................................................... 9
2.2.3 Mode DIS C, cumulative dispensing.................................................................... 9
2.2.4 Mode PIP, pipetting............................................................................................ 10
2.2.5 Mode DIL, diluting..............................................................................................11
2.2.6 Mode CNT D, content dispenser .......................................................................12
2.3 User memory ............................................................................................................17
2.4 Special settings.........................................................................................................18
3 Error messages, troubleshooting..........................................................................19
3.1 Special messages and error messages ................................................................... 19
3.2 Diagnosis ................................................................................................................. 21
3.3 RAM initialisation....................................................................................................... 30
3.4 Releasing a locked spindle with insertd Exchange Unit...........................................31
4 Operation via RS232 Interface (green pages) ......................................................33
4.1 General .....................................................................................................................33
4.2 Control commands ................................................................................................... 34
4.3 Handshake and other properties..............................................................................45
4.3.1 Handshake full ...................................................................................................45
4.3.2 Handshake none................................................................................................45
4.3.3 General properties of the RS232 Interface......................................................... 46
4.4 Pin assignment of the RS232 / I/O socket ................................................................ 47
4.4.1 I/O socket, 25 pins ............................................................................................. 47
4.4.2 RS232 interface, 25 and 8 pin sockets ..............................................................48
5 Appendix.................................................................................................................51
5.1 Technical specifications............................................................................................ 51
5.2 Warranty and certificates .......................................................................................... 53
5.2.1 Warranty ............................................................................................................. 53
5.2.2 Certificate of Conformity and System Validation................................................ 54
5.3 Connection of a balance........................................................................................... 56
5.4 Connection of a printer .............................................................................................56
5.5 Continuous dosing with two Dosimats ..................................................................... 57
5.6 Scope of delivery and ordering designations ...........................................................59
Index...........................................................................................................................61
765 Dosimat
Overview
Explanation of symbols:
< > means "key", e.g. <GO> means key "GO"
DOS.....0.000 ml means "display"
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Overview

1 Overview
Front view of instrument:
1 Exchange unit
Normally the models with automatic cock changeover.
Note: Choose the volume of the exchange unit in such a way that a volume between
10...100% of the nominal volume is expelled.
2 Display The 16 digit display shows all important information:
DOS 3.456 ml Mode (DOS = dosing) and dosed volume. Dosimat is in
stand-by position
DOS 3.456 ml The piston is moving upwards. DOS 3.456 ml The piston is moving downwards. DOS 3.456 ml The cock is turned to the right. DOS 3.456 ml The cock is turned to the left.
The display of the status where movements of the piston cannot be clearly identified.
3 Operating keys at the Dosimat
<FILL> Filling. This key is (with remote control off) always accessible
<CLEAR> Resetting of the volume display to 0 with Dosimat in stand-by
<GO> Order to execute the current mode. With mode DOS, dosing
4 Setting of display contrast
5 Analogue setting of dosing rate
Position 1 = lowest rate
Position 10 = highest rate The expelling and filling rates can be set separately (see page 6).
resp. are specially important for very slow dosings
and serves also as emergency stop.
position.
goes on as long as <GO> is pressed.
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Overview
Rear view of instrument:
6 Data inputs and outputs
Via data transfer interface according to RS 232 C including optional analogue
output. For 25-pin D subminiature plug. Important: Note plug positions, page 47!
Plug cables in and out only if the instruments are switched off.
7 Data inputs and outputs
Via data transfer interface according to RS 232 C. For 8-pin plug. (For details see page 47)
Plug cables in and out only if the instruments are switched off.
8 Connection for keyboard
For details of operation with keyboard 6.2149.000 see page 4ff.
9 Power connection
In power supply systems, in which strong HF interferences (transients) are su­perimposed on the power voltage, the 765 Dosimat should be connected via an additional power line filter, e.g. METROHM 615 model. The main cables supplied with the instrument are three-core and equipped with a plug with an earthing pin. If a different plug has to be fitted, the yellow/green lead must be connected to the protective earth. Each break in the earthing inside or outside the instrument can make it a hazard. When the instrument is opened or if parts of it are removed, certain components may be live if the instrument is connected to the power line. The power cable must therefore always be unplugged when certain adjustments are made or parts replaced.
10 Power switch
Switching on and off Dosimat. The 765 Dosimat is equipped with a non-volatile memory, i.e. set parameters remain in the working memory if the Dosimat is switched off and on.
11 Earthing socket
The 765 Dosimat must be grounded correctly and effectively, if necessary through the separate earthing socket.
12 Connection for stirrer
In general a Magnetic Stirrer (forms a complete titrating stand). Other stirrers may be connected as well, e.g. a METROHM Rod Stirrer. Supply voltage output:
+9 V DC (I # 200 mA).
13 Connection for external dosing contact
E.g. 6.2107.000 push button cable.
14 Indication of power voltage
Make sure the current has been adapted correctly before Dosimat is switched on.
15 Identification plate Indication of model, series and serial number.
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2.1. Keypad

2 Operation with the keyboard

2.1 Keypad
RATE VOLUME EXP
BLANK
7
FACTOR
8
UNIT
4
STORE
5
1
2
0
.
FILL
GO CLEAR
6.2149.000
SMPL
9
RECALL
6
3
MODE
ENTER
RATE Expelling and filling rate in all modes.
VOLUME Different volumes depending on selected
mode. EXP Exponent. BLANK FACTOR Calculation parameters in mode DOS. SMPL
UNIT Unit in modes DOS and CNT
STORE Management of user memory: RECALL Storing, loading of modes.
MODE Selection of mode.
ENTER Confirmation of entries.
FILL Filling and emergency stop key.
CLEAR Resetting of the volume display to 0 with
Dosimat in stand-by position.
GO Start mode. With mode DOS, dosing
goes on as long as <GO> is pressed.
The keys <FILL>, <CLEAR>, <GO> are identical with the corresponding keys on Dosimat.
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2.1 Keypad
Rules for data input:
On entering a negative number, key in minus sign first; <-> is not a "change of sign"
key!
Changeover between first functions (blank, factor etc.) and digits is done
automatically.
Terminate parameter entries with <ENTER>.
Some keys are organized as inquiry drums, i.e. pressing these keys several times, dis-
play shows new inquiries. A new value is stored or a new feature is selected with <ENTER>. The program then returns to the initial state, the inquiry drum is left. Enter­ing an inquiry drum, that inquiry, where the drum has been left last time, is displayed first.
The Dosimat works with a resolution of 10'000 pulses per burette cylinder volume.
Exchange unit
Resolution of display
Volume/mL Rate mL/min
Smallest increment
V
1 mL .001 .001 0.1 µL
5 mL .001 .005 0.5 µL
10 mL .001 .010 1 µL
20 mL .002 .020 2 µL
50 mL .005 .050 5 µL
If a volume value is entered which can not be dosed exactly with the exchange unit on
the Dosimat, the value is rounded off to the next possible one and stored accordingly. The smallest possible increments for 1 and 5 mL cylinders are not displayed. However, they are dosed and the display is rounded.
Key <CLEAR> sets parameters to "OFF".
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2.2. Modes
2.1.1 Key <RATE>
The inquiries of this key are identical for all modes.
Expelling and filling rate
RATE
ml/min
ml/min
This key is accessible live (except in mode DOS), i.e. rate can be changed during a running function .
Expelling rate Range for digital setting depending on volume of exchange unit:
1 mL 0.001 3.00 mL/min 5 mL 0.005 15.0 mL/min 10 mL 0.010 30.0 mL/min 20 mL 0.020 60.0 mL/min 50 mL 0.050 150.0 mL/min
Key <CLEAR> sets "OFF", i.e.. the rate can be controlled analogically by means of potentiometer at the Dosimat 765.
If the preset rate is too high to be dosed with the exchange unit presently mounted, the rate is set automatically to its maximum.
Filling or aspirating rate The data input rules are the same as for the expelling rate.
The filling rate is set to maximum on changing the exchange unit (e.g. always after no exch. unit! is displayed!).
2.2 Modes
MODE
DOS: DOSing
DIS R: DISpensing, Repetitive
DIS C: DISpensing, Cumulative
PIP: PIPetting
DIL: DILuting
CNT D: CoNTent Dispenser
The modes are selected by the inquiry drum <MODE> and confirmed with <ENTER>.
Dosimat is dosing as long as <GO> is pressed. Result calculation can be activated.
Dosimat is dosing a stored dispensing volume if <GO> is pressed, the burette cylinder is refilled and display reset to 0.000 mL.
Dosimat is dosing a stored dispensing volume if <GO> is pressed, the dispensed volume (V-DIS) remains displayed.
Aspirating and subsequent expelling of a stored pipetting volume.
Aspirating a stored pipetting volume and subsequent expelling of the pipetting and diluting volume.
Preparation of solutions with preselected content.
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2.2 Modes
Example: Selection of mode "DIS C", cumulative dispensing.
Press <MODE>.
Display shows that mode which has been selected last with key <MODE>, e.g.
DOS .
Press <MODE> repeatedly until display shows DIS C .
Load mode "DIS C" into working memory with <ENTER>.
Display shows DIS C 0.000 ml.
Mode "DIS C" is ready to work, the piston is in zero position.
All modes which are loaded into the working memory by key <MODE> are equipped with a set of standard parameters:
Mode V-DIS/V-PIP
mL
V-LIM/V-DIL
mL
Rate
mL/min
Rate
mL/min
Calculation
DOS OFF OFF max. b=0; f=1; s=1
DIS R 1 OFF max.
DIS C 0.1 OFF OFF max.
PIP 0.1 – OFF OFF
DIL 0.1 1 OFF OFF
CNT D OFF max.
2.2.1 Mode DOS, Dosing
Dosimat is dosing as long as <GO> is pressed. Result calculation can be activated.
VOLUME
V-LIM OFF ml
RATE
Security volume: Dosing is stopped if V-LIM has been reached. Input range: 0.001...999.999 mL, OFF
Expelling and filling rate, see page 6.
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2.2. Modes
Calculation values
BLANK
FACTOR
7
8
SMPL
9
UNIT
4
b = 0. ml
f = 1.
s = 1.
unit
Blank value Input range: 0...±999.999 mL
Factor Input range: 0... ±1E33
Sample size Input range: 0... ±1E33 Input manually or on-line with balance, see page 56
Unit Input range: ppm, %, g, mg, g/L, mg/L, mol, mol/L, mL, L, /pc, none
Result calculation If one of the calculation values (blank, factor, smpl) is not set to its standard value, a
result is calculated on filling of the Dosimat according to formula:
(dosed volume–blank)*factor Result = ———————————————— smpl
The result is recalculated on each entry of a calculation value (blank, factor, smpl). Pressing <CLEAR> display shows the dosed volume in mL. To start a new dosing, press <GO> twice, pressing once resets the volume in display to 0.000 mL.
Printing the result on a printer If Dosimat is set to send RS 232 on (special settings see page 18), filling the Dosimat or
re-calculation triggers a print command. A continuous number (#), the dosed volume and the calculated result are printed. Do set new calculation parameters for the next dosing only after having pressed <GO> once, i.e. if display shows DOS 0.000 ml. The continuous number is set to zero on switching on the Dosimat and incremented by 1 on every filling command.
Example of print-out
#01 V = 0.352 ml R = 7.04 ppm #02 V = 0.440 ml R = 8.8 ppm #03 V = 0.000 ml #04 V = 0.364 ml R = 7.28 ppm #05 V = 0.438 ml R = 8.76 ppm #06 V = 0.382 ml R = 7.64 ppm #07 V = 0.370 ml R = 19.61 % #08 V = 0.372 ml R = 19.72 %
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2.2 Modes
2.2.2 Mode DIS R, Repetitive Dispensing
Dosimat is dosing a stored dispensing volume if <GO> is pressed. The burette cylinder is refilled and display reset to 0.000 mL.
Dispensing volume Input range: 0.001...999.999 mL
VOLUME
V-DIS 1. ml
RATE
Expelling and filling rate, see page 6.
2.2.3 Mode DIS C, Cumulative Dispensing
Dosimat is dosing a stored dispensing volume if <GO> is pressed, and the dispensed volume (V–DIS) remains displayed.
Dispensing volume Input range: 0.001...999.999 mL Security volume Dispensing is stopped, if V-LIM has been reached. Input range: 0.001...999.999 mL, OFF
Expelling and filling rate, see page 6.
VOLUME
RATE
V-DIS 0.1 ml
V-LIM OFF ml
Tandem Dosing Mode DIS C is suitable for continuous dosing with 2 Dosimats, see page 57.
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2.2. Modes
2.2.4 Mode PIP, Pipetting
Aspirating and subsequent expelling of a stored pipetting volume.
VOLUME
V-PIP 0.1 ml
RATE
If mode PIP is loaded, the display shows PIP * 0.000 ml. The sign * in the display means that mode "PIP" is not yet ready to be used. With a first <GO>, a preparation step is carried out which is marked in the display with
PIP prep. . This preparation step includes the formation of an air bubble which
serves to separate the transfer solution of the exchange unit from the sample. Then display shows PIP 1 0.100 ml, i.e. the Dosimat is ready to aspirate the pipetting volume (0.1 mL). With <GO> the pipetting volume is aspirated and display shows
PIP 2 0.100 ml which means that the Dosimat is ready to expel the pipetting volume.
With the next <GO>, the volume is expelled and the Dosimat is then ready to aspirate the next pipetting volume without any preparation step.
If the pipetting volume is changed, a new preparation step is always carried out.
Sequence of PIP
PIP * 0.000 ml
<GO>
PIP prep.
PIP 1 0.100 ml
<GO>
PIP 2 0.100 ml
<GO>
Note
Pipetting volume Input range depends on the volume of the exchange unit:
1 mL 0.001... 0.900 mL 5 mL 0.001... 4.900 mL 10 mL 0.001... 9.800 mL 20 mL 0.002... 19.700 mL 50 mL 0.005... 49.500 mL
Note: The liquid of the exchange unit is mixed with the pipetted liquid if it is aspirated into the burette cylinder! The aspiration tube must contain V-PIP!
Expelling and filling rate see page 6.
Standard mode PIP.
Preparation step: Hold burette tip free at working height. Ready to aspirate the pipetting volume: Immerse burette tip.
Ready to expel the pipetting volume: Hold burette tip for pipetting.
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2.2 Modes
A new air bubble is built with every preparation step ("prep.") e.g. its volume increases.
If you wish to keep the volume of the air bubble expel it in mode DOS before changing V-PIP.
For best pipetting results we recommend exchange units with volumes 20 mL and
pipetting equipment 6.5611.000.
The aspirating and expelling rates should not be higher than 20 mL/min.
Hold tubing tip in an angle of app. 45° to the vessel wall during pipetting. Just the
same as you do with glass pipettes!
The vessel, containing the liquid you want to pipette should stand on the same level as
the vessel into which you are going to expel the liquid in order to ascertain app. the same level of the pipetting tubing during work.
2.2.5 Mode DIL, Diluting
Aspirating a stored pipetting volume and subsequent expelling of the pipetting and dilut­ing volume.
Pipetting volume Input range depends on the volume of the exchange unit:
1 mL 0.001... 0.900 mL 5 mL 0.001... 4.900 mL 10 mL 0.001... 9.800 mL 20 mL 0.002... 19.700 mL 50 mL 0.005... 49.500 mL
Diluting volume Input range: 0.001...999.999 mL
Note: The diluting liquid is unintentionally mixed with the pipetted liquid if it is aspirated into the burette cylinder! The aspiration tube must contain V-PIP!
Expelling and filling rate see page 6.
VOLUME
RATE
V-PIP 0.1 ml
V-DIL 1. ml
If mode DIL is loaded, the display shows DIL * 0.000 ml. The sign * in the display tells you that mode DIL is not ready to be used. With <GO> a
preparation step is carried out during which V-PIP is expelled into the bottle of the exchange unit and an air bubble is built to separate the solution of the exchange unit from the sample.
Then the Dosimat is ready to aspirate the pipetting volume (0.1 mL) which is displayed by
DIL 1 0.100 ml and carried out after pressing <GO>.
Then DIL 2 1.100 ml is displayed which means that the Dosimat is ready to expel the pipetting and the diluting volume (0.1 mL + 1 mL = 1.1 mL). This is executed after <GO>. The preparation step is now carried out automatically and the Dosimat is ready to aspirate the next pipetting volume.
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2.2. Modes
Sequence of DIL
DIL * 0.000 ml
<GO>
DIL prep.
DIL 1 0.100 ml
<GO>
DIL 2 1.100 ml
<GO>
DIL prep.
Standard mode DIL.
Preparation step: Hold burette tip free at working height. Ready to aspirate the pipetting volume: Immerse burette tip.
Ready to expel the pipetting and diluting volume: Hold burette tip for pipetting.
Notes
If you wish to change V-PIP, it is best to change it during filling in the preparation step,
i.e. when display shows DIL prep..
If V-PIP is changed at another time, a new preparation step is carried out, which
changes the volume of the air bubble. The first dilution after such a change could be erroneous and should be discarded. Another possibility is to expel the air bubble in mode DOS and to start Mode DIL from the beginning. V-DIL can be changed at any time without a new preparation step.
2.2.6 Mode CNT D, Content Dispenser
Mode CNT D is used to prepare solutions with a particular content. Doing this, the sub­stance must not be weighed-out to a particular value in order to obtain the preselected content but the 765 Dosimat dispenses the amount of solvent calculated correspond­ingly.
RATE
Expelling and filling rate see page 6.
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2.2 Modes
Content entries which can be implemented in the CNT D mode are summarized below and designated with a bold frame
Reference quantity
(denominator)
Specified quantity
(numerator)
Amount of
substance
/ mol
n
i
Mass
/ kg
m
i
Concentration Fraction Molality
Volume
of the solution
V / L
Amount of substance concentration c
c
= ni/V
Units: mol/L, mmol/L Example: c(NaOH)=0.1 mol/L Outdated: molarity, molar
Mass concentration ρ
Units: g/L, mg/L Example: ρ(Pb Outdated: mg%
i
= mi/V
ρ
i
2+
)= 1 g/L
Amount of substance fraction x
Unit: 1 Example: x(Au)=0.005 Outdated: mole fraction, mole
Mass fraction w
Units: %, ppm; 1 Example: w(H Outdated: weight percent
Sum
of the components j
xi = ni/Σnj
percent
= mi/Σmj
w
i
O)= 5%
2
Mass
of the solvent
/ kg
m
k
Molality b
= ni//mk
b
Unit: mol/kg, mmol/kg Example: b(KOH, in EtOH) = 1
i
mol/kg
Sequence of CNT D
CNT D 0.000 ml
unit %
↓ ↓
<ENTER>
cnt 1 %
Input <ENTER>
↓ ↓ ↓ ↓ ↓ ↓
s 1 g
Input <ENTER>
Standard mode CNT D. Display changes automatically after preparation. Choose unit by pressing key <UNIT>. The volume is calculated according to the chosen unit.
Input of the desired numerical value for the content. Depending on the unit selected the following auxiliary variables are inquired during the first run:
M 1 g/mol Molar mass of the substance dens. 1 g/ml Density of the solvent f 1.00000 Factor for volume contraction
Input of the weight manually or via a balance, see page 56.
add V XXX.XXX ml
<GO> <CLEAR>
dosing V
The calculated volume is displayed and expelled with <GO>. With <CLEAR> the values for "cnt" and/or "s" can be changed. This gives an idea of the approximate weighing. Pressing <MODE>, the mode can be changed.
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2.2. Modes
The formulae for calculation of the volume to be dispensed "add V" are shown in the following table, with
cnt content in the selected unit M molar mass of substance to be weighed out f factor dens density of the solvent s weight of substance
Unit Formula for
add V =
Amount-of-substance concentration
mol/L
mmol/L
f·s·10
f·s·10
cnt·M
6
3
cnt·M
3
f·s·10
Mass concentration
g/L
mg/L
cnt
f·s·10
6
cnt
2
f·s(10
Mass fraction
%
ppm
-cnt)
cnt·dens
6
f·s(10
-cnt)
cnt dens
Molality
mol/kg
mmol/kg
s·10
cnt·M·dens
s·10
3
6
cnt·M·dens
Application of factor f
Factor f for ionic standards
With ionic standards, the mass fraction of a single ion A is usually specified. On the other hand, the solution is prepared from A Pb(NO
. The factor f is calculated from the formula:
3)2
, e.g. a standard of 10 ppm Pb2+ prepared from
nBm
n*M(A) m*M(B) f = ———— or f = ———— M(A
) M(AnBm)
nBm
M(A): molar mass of ion A M(B): molar mass of ion B M(A
): molar mass of substance AnBm
nBm
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2.2 Modes
The following table shows factors for the most common ionic standards:
Cation Standard
prepared from:
Na+ NaCl
Factor f Anion Standard
prepared from:
0.39339
-
F
NaF 0.45245
Factor f
NaNO
3
K+ KCl
KNO
3
Ca2+ CaCl2 0.36111 Br- NaBr·2H2O
Ba2+ BaCl2·2H2O
Ba(NO
3)2
Cu2+ Cu(ClO4)2
Cu(NO
·6H2O
3)2
Pb2+ Pb(ClO4)2·3H2O
Pb(NO
3)2
PO
0.27050
0.52441
0.38670
0.56222
0.52550
0.24214
0.21494
0.45028
0.62557
-
Cl
NaCl
KCl
0.60666
0.47550
0.57514
KBr
-
I
KI 0.76444
2-
SO
K
4
-
NO
NaNO3
3
3-
Na2HPO4·12H2O
4
Na
3PO4
0.55087
2SO4
KNO
3
·12H2O
0.67141
0.72950
0.61319
0.26519
0.24985
The factor f as correction for substances with admixtures
e.g. water of crystallization, impurities, moisture.
The factor f as correction for the volume contraction
For the amount-of-substance concentration c (units mol/L and mmol/L) and the mass concentration ρ (units g/L and mg/L), the concentration is referred to the volume of the solution.
c
= ni/V resp. ρi= mi/V
i
where n m
amount of substance i
i
mass of substance i
i
V volume of the solution
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2.2. Modes
Since the volume of the solvent V0 is dispensed in the operational method of the CNT D mode, higher concentrations require a correction factor which takes the difference between V
and V (volume of the solution) into consideration:
0
V
0
f = —– V
This factor can be determined with the Dosimat in the DOS mode: A solution of the desired concentration is prepared in the conventional manner in a volumetric flask by dispensing the solvent with the aid of the Dosimat up to the mark of the flask (V
). If the volume V of the volumetric flask is inputted in the calculation
0
parameter "s", the factor f is calculated directly by the Dosimat and appears on the display. The factor f determined in this manner holds for the appropriate substance/solvent pair in the measured concentration range with the possibility of linear extrapolations up to concentrations of ca. 1 mol/L.
Several correction factors are shown in the following table:
Concentration c
0.05
mol/L
0.1 mol/L 1 mol/L
Substance/solvent
Potassium hydrogen
0.999 0.998 0.982
phthalate/water
Na2EDTA·2H2O/water 0.991 0.981 -
NaCl/water 0.999 0.998 0.982
KNO3/water 0.998 0.997 0.960
CuSO45H2O/water 0.995 0.992 0.904
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