LumaSense Technologies IS 6 User Manual

M

ANUAL

IMPAC Pyrometer

IS 6 Advanced / IGA 6 Advanced

Confidential Information

Service Centers

LumaSense Technologies, Inc.

LumaSense Technologies GmbH

Global and Regional Centers

Our Headquarter

Americas, Australia, & Other Asia

Europe, Middle East, Africa

Brazil

India

China

The material contained herein consists of information that is the property of LumaSense
Technologies and intended solely for use by the purchaser of the equipment described in this
manual. All specifications are subject to change without notice. Changes are made periodically
to the information in this publication, and these changes will be incorporated in new editions.

LumaSense Technologies prohibits the duplication of any portion of this manual or the use
thereof for any purpose other than the operation or maintenance of the equipment described
in this manual, without the express written permission of LumaSense Technologies.

Copyright

© LumaSense Technologies 2012. All rights reserved.

Trademarks

IMPAC is a trademark of LumaSense Technologies.

All other trademarks are trademarks, registered trademarks, and/or service marks of their
respective holders.

North America
Sales & Service

Santa Clara, CA, USA
Ph: [phone]
Ph: [phone]
Fax: [phone]

LumaSense Technologies, Inc.
Santa Clara, CA, USA
Ph: [phone]
Fax: [phone]

LumaSense, Vendas Brasil
Campinas, Brasil
Ph: [phone]
Fax: [phone]

LumaSense Technologies, Inc.
Santa Clara, CA, USA
Ph: [phone]
Fax: [phone]

LumaSense Technologies, India
Mumbai, India
Ph: + 91 22 67419203
Fax: + 91 22 67419201

E-mail [e-mail]
[e-mail]
Website http://www.lumasenseinc.com

Part No 03 914 001 - EN
Revision D
November 2013

Other Than North America
Sales & Support

Frankfurt, Germany
Ph: [phone]
Fax: [phone]

LumaSense Technologies GmbH
Frankfurt, Germany
Ph: [phone]
Fax: [phone]

LumaSense Technologies, China
Shanghai, China
Ph: [phone]
Fax: [phone]

Contents

1 General Information ...................................................................................................... 5

1.1 Information about the user manual ..................................................................... 5

1.1.1 Legend ................................................................................................................. 5

1.1.2 Terminology ........................................................................................................ 5

1.2 Safety ..................................................................................................................... 5

1.3 Limit of liability and warranty ............................................................................. 5

1.4 Unpacking the Instrument .................................................................................... 6

1.5 Service Request, Repair, or Support ..................................................................... 6

1.6 Shipments to LumaSense for Repair .................................................................... 7

1.7 Disposal / decommissioning ................................................................................. 7

2 Introduction ................................................................................................................... 9

2.1 Appropriate use ..................................................................................................... 9

2.2 Scope of delivery ................................................................................................... 9

2.3 Technical Data ....................................................................................................... 9

2.4 Dimensions .......................................................................................................... 11

2.5 Physical User Interface ........................................................................................ 11

2.6 Accessories (optional) ......................................................................................... 12

2.6.1 Mounting ........................................................................................................... 12

2.6.2 Cooling Jacket ................................................................................................... 12

2.6.3 Air Purge............................................................................................................ 12

2.6.4 Vacuum Pickup .................................................................................................. 12

2.6.5 Scanning Mirror ................................................................................................. 12

2.6.6 Flange System .................................................................................................... 12

2.7 Transport, Packing, Storage ................................................................................ 13

3 Controls and Installation ............................................................................................ 15

3.1 Electrical Installation .......................................................................................... 15

3.1.1 Pin assignment of the connector....................................................................... 15

3.1.2 Connecting the pyrometer to a PC .................................................................... 16

3.1.3 Connection to RS485 ......................................................................................... 16

3.1.4 Connection of Additional Units ........................................................................ 17

3.2 Sighting................................................................................................................ 18

3.2.1 Viewfinder ......................................................................................................... 18

3.2.2 Laser Targeting Light ........................................................................................ 18

3.3 Optics ................................................................................................................... 19

3.3.1 Spot Sizes ........................................................................................................... 19

3.3.2 Deviation from the focused measuring distance .............................................. 20

3.3.3 Finding the right measuring distance ............................................................... 20

4 Settings / parameter descriptions .............................................................................. 23

4.1 Temperature Display ........................................................................................... 23

4.2 Emissivity ε .......................................................................................................... 23

4.3 Transmittance t.................................................................................................... 23

IS 6 Advanced / IGA 6 Advanced Manual Contents · iii

4.4 Response Time (t90) .............................................................................................. 23

4.5 Clear Peak Memory (t

) ................................................................................... 24

CLEAR

4.5.1 Single and Double Storage Modes .................................................................... 24

4.5.2 Clear Time Settings ............................................................................................ 24

4.6 Analog Output ..................................................................................................... 25

4.7 Sub Range ............................................................................................................ 25

4.8 Device Address .................................................................................................... 25

4.9 Focused Distance ................................................................................................. 26

4.10 Baud Rate ............................................................................................................. 26

4.11 Pyrometer Internal Temperature ........................................................................ 26

5 Software InfraWin ....................................................................................................... 27

5.1 Connecting the pyrometer to a PC ..................................................................... 27

5.2 Installation........................................................................................................... 27

5.3 Program start....................................................................................................... 27

5.4 Basic settings ....................................................................................................... 28

5.4.1 Open/Save .......................................................................................................... 28

5.4.2 1 measure… ....................................................................................................... 28

5.4.3 Print ................................................................................................................... 28

5.4.4 Close .................................................................................................................. 28

5.4.5 Test .................................................................................................................... 28

5.5 Measurement online trend ................................................................................. 29

5.6 Listing (analyzing) ............................................................................................... 30

5.7 Output .TXT file (analyzing) ................................................................................ 30

5.8 Trend output (analyzing) .................................................................................... 30

5.9 PC sampling rate (time interval between two measurements) ........................ 31

5.10 Spot size calculator ............................................................................................. 31

5.11 Search I/O Module................................................................................................ 31

6 Maintenance ................................................................................................................ 33

6.1 Cleaning the front window ................................................................................ 33

6.2 Calibration ........................................................................................................... 33

6.2.1 Laboratory Calibration ...................................................................................... 33

6.2.2 On-Site Calibration ............................................................................................ 33

7 Data format UPPÒ (Universal Pyrometer Protocol) .................................................... 35

8 Reference Numbers ..................................................................................................... 39

8.1 Reference numbers instrument .......................................................................... 39

8.2 Reference numbers accessories .......................................................................... 39

9 Troubleshooting .......................................................................................................... 41

Index .................................................................................................................................. 43

IS 6 Advanced / IGA 6 Advanced Manual Contents · iv

1 General Information

1.1 Information about the user manual

Congratulations on choosing the high quality and highly efficient IMPAC IS 6 Advanced /
IGA 6 Advanced pyrometer.

This manual provides important information about the instrument and can be used as a work of
reference for installing, operating, and maintaining your IS 6 Advanced / IGA 6 Advanced
pyrometer. It is important that you carefully read the information contained in this manual and
follow all safety procedures before you install or operate the instrument.

To avoid handling errors, keep this manual in a location where it will be readily accessible.

1.1.1 Legend

Note: The note symbol indicates tips and useful information in this manual. All notes

should be read to effectively operate the instrument.

Attention: This sign indicates special information which is necessary for a correct
temperature measurement.

Warnings and Cautions: The general warnings and cautions symbol signifies the
potential for bodily harm or damage to equipment.

MB Shortcut for Temperature range (in German: Messbereich)

1.1.2 Terminology

The terminology used in this manual corresponds to the VDI- / VDE-directives 3511, Part 4.

1.2 Safety

This manual provides important information on safely installing and operating the
IS 6 Advanced / IGA 6 Advanced pyrometer. Several sections of this manual provide safety
warnings to avert danger. These safety warnings are specified with a warning symbol. You must
read and understand the contents of this manual before operating the instrument even if you
have used similar instruments or have already been trained by the manufacturer.

It is also important to continually pay attention to all labels and markings on the instrument and
to keep the labels and markings in a permanent readable condition.

Warning: The pyrometer is only to be used as described in this manual. It is
recommended that you only use accessories provided by the manufacturer.

In addition, signs and markings on the device is to be observed and maintained in legible
condition.

1.3 Limit of liability and warranty

All general information and notes for handling, maintenance and cleaning of this instrument
are offered according to the best of our knowledge and experience.

All Series 6 instruments from LumaSense Technologies have a regionally effective warranty
period. This warranty covers manufacturing defects and faults which arise during operation,
only if they are the result of defects caused by LumaSense Technologies.

IS 6 Advanced / IGA 6 Advanced Manual Contents · 5

Disassembly of the instrument is not allowed. The warranty is VOID if the instrument is
disassembled, tampered with, altered, or otherwise damaged without prior written consent
from LumaSense Technologies; or if considered by LumaSense Technologies to be abused or
used in abnormal conditions.

The Windows compatible software was thoroughly tested on a wide range of Windows
operating systems and in several world languages. Nevertheless, there is always a possibility that
a Windows or PC configuration or some other unforeseen condition exists that would cause the
software not to run smoothly. The manufacturer assumes no responsibility or liability and will
not guarantee the performance of the software. Liability regarding any direct or indirect
damage caused by this software is excluded.

There are no user-serviceable components in the instrument

· Disassembly of the instrument is not allowed. The warranty is VOID if the instrument is
disassembled, tampered with, altered, or otherwise damaged without prior written
consent from LumaSense Technologies; or if considered by LumaSense Technologies to
be abused or used in abnormal conditions.

· No adjustments may be made to the targeting laser. It is fixed at the factory.

· No adjustments may be made to the targeting laser's power level.

1.4 Unpacking the Instrument

Before shipment, each instrument is assembled, calibrated, and tested at the LumaSense Factory.
When unpacking and inspecting your system components, you need to do the following:

1. Check all materials in the container against the enclosed packing list.

LumaSense Technologies cannot be responsible for shortages against the packing list
unless a claim is immediately filed with the carrier. Final claim and negotiations with the
carrier must be completed by the customer.

2. Carefully unpack and inspect all components for visible damage. If you note any damage
or suspect damage, immediately contact the carrier and LumaSense Technologies, Inc.

3. Save all packing materials, including the carrier’s identification codes, until you have
inspected all components and find that there is no obvious or hidden damage.

Note: LumaSense encourages you to register your product with us to receive updates,
product information, and special service offers:

http://info.lumasenseinc.com/registration.

1.5 Service Request, Repair, or Support

Contact LumaSense Technologies Technical Support in case of a malfunction or service request.
Provide clearly stated details of the problem as well as the instrument model number and serial
number. Upon receipt of this information, Technical Support will attempt to locate the fault
and, if possible, solve the problem over the telephone.

If Technical Support concludes that the instrument must be returned to LumaSense Technologies
for repair, they will issue a Return Material Authorization (RMA) number.

Return the instrument upon receipt of the RMA number, transportation prepaid. Clearly
indicate the assigned RMA number on the shipping package exterior. Refer to Section 1.6,
Shipments to LumaSense for Repair, for shipping instructions.

IS 6 Advanced / IGA 6 Advanced Manual Contents · 6

Technical Support can be contacted by telephone or email:

Santa Clara, California

· Telephone: [phone] or [phone]

· Email: [e-mail]

Frankfurt, Germany

· Telephone: [phone]

· Email: [e-mail]

Erstein, France

· Telephone [phone]

· Email [e-mail]

1.6 Shipments to LumaSense for Repair

All RMA shipments of LumaSense Technologies instruments are to be prepaid and insured by
way of United Parcel Service (UPS) or preferred choice. For overseas customers, ship units air­freight, priority one.

The instrument must be shipped in the original packing container or its equivalent. LumaSense
Technologies is not responsible for freight damage to instruments that are improperly packed.

Contact us to obtain an RMA number (if one has not already been assigned by Technical
Support). Clearly indicate the assigned RMA number on the shipping package exterior.

Send RMA Shipments to your nearest technical service center:

Santa Clara, California Frankfurt, Germany

LumaSense Technologies, Inc.
3301 Leonard Court
Santa Clara, CA 95054 USA
Telephone: [phone]
[phone]

Email: [e-mail]

LumaSense Technologies GmbH
Kleyerstr. 90
60326 Frankfurt
Germany
Telephone: [phone]

Email: [e-mail]

1.7 Disposal / decommissioning

Inoperable IMPAC pyrometers must be disposed of in compliance with local regulations for
electro or electronic material.

IS 6 Advanced / IGA 6 Advanced Manual Contents · 7

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IS 6 Advanced / IGA 6 Advanced Manual Contents · 8

2 Introduction

250 to

2500

°C (MB

25), IGA

Sub Range:

Any range adjustable within the tem

perature range, minimum span

Spectral Ranges:

IS: 0.7 to 1.1

µ

m

Resolution:

0.1 °C or 0.2 °F at interface;

< 0.0015% of adjusted temperature range

Emiss

ivitye:

0.

050to1.000insteps of 1/1000

Transmittance

t

:

0.050 to

1.000

in steps of 1/1000

Response Time

t90:

120 microseconds (for IGA 6, it is recommended for measu

ring

Measurement Uncertainty:

Umg

.

< 1500 °C: 0.3% of reading in °C + 2 °C

Repeatability:

0.15% of reading in

°C + 1 °C

Opti

cs:Manually focusable from rear cover measuring distance

Distance Ratio:

IGA: approx

.350 : 1

2.1 Appropriate use

The IMPAC IS 6 Advanced / IGA 6 Advanced are short wave infrared temperature measuring
devices with digital signal processing. They are used for non-contact temperature measurements
on metals, ceramics, graphite, etc. with a temperature range between 250 and 3000 °C.

2.2 Scope of delivery

Pyrometer, PC adjustment, and evaluation software InfraWin, works certificate, and operating
instructions.

Note: A connection cable is not included with the instrument and has to be ordered
separately (see Chapter 8, Reference numbers).

2.3 Technical Data

Measurement

Temperature Ranges:

250 to 1800 °C (MB 18), IGA
600 to 3000 °C (MB 30), IS
600 to 1800 °C (MB 18), IS

50 °C

IGA: 1.45 to 1.8 µm

at analog output, 16 bit; 1 °C or 1 °F on display

temperatures below 300 °C to set a response time of 1 ms (min);
adjustable to min; 1 ms; 3 ms; 5 ms; 10 ms; 50 ms; 250 ms; 1 s; 3 s; 10 s

(e = 1, t90 = 1 s, T

(e = 1, t

Optics

Sighting: Built-in laser aiming light (max. power level < 1 mW, λ = 630 to 680 nm,

= 1 s, T. = 25 °C)

= 25 °C)

> 1500 °C: 0.6% of reading in °C

CDRH class II) or through-lens sighting

a = 210 to 5000 mm

IS: approx. 350 : 1

IS 6 Advanced / IGA 6 Advanced Manual Introduction · 9

Environment

Relative Humidity:

Non condensating conditions

Display (

in rear cover

):

LED, 4 digit matrix, 5 mm high temperature signal or measuring

Parameter

s:Adjustable via interface:

Analog Output

:

Adjustable 0 to 20 mA or 4 to

20 mA, linear (via digital interface)

Digital Interf

ace:RS485 addressable (half

-

duplex)

Maximum Value Storage

:

Built

-

in single or double storage. Clearing with adjusted time t

(off; 10

Power Supply:

24 V DC ±

25%, ripple must be less than 50 mV

Power Consumption:

Max. 3 W (

incl. laser)

Load (analog output):

0 to

500

Ohm

Isolation:

Power supply, analog output

,

and digital interface are galvanically

Protection Class: IP 65 IEC 60529 (value in mated condition)
Operating Position: Any
Ambient Temperature:

Note: During operation the
instruments will warm up and might
reach an intrinsic temperature of up
to 58 °C

0 to 70 °C at housing

Storage Temperature: -20 to 80 °C

Weight: 0.6 kg
Housing: Stainless steel
CE-Label: According to EU directives about electromagnetic immunity

Interface

Connection: 12-pin connector

distance

emissivity, sub range, settings for maximum value storage, address,
baud rate, transmittance, response time t90, 0 to 20 mA or 4 to 20 mA
analog output range, °C/°F

Readable via interface: measured value, internal temperature of the
unit, measuring distance

Communication

Electrical

Note: The calibration / adjustment of the instruments was carried out in accordance

with VDI/VDE directive “Temperature measurement in industry, Radiation
thermometry, Calibration of radiation thermometers”, VDI/VDE 3511, Part 4.4.

For additional details on this directive, see http://info.lumasenseinc.com/calibration or
order the directive from “Beuth Verlag GmbH” in D-10772 Berlin, Germany.

Baud rate: 1200 Bd to 115.2 kBd (on request RS232, not addressable)

clear

ms; 50 ms; 250 ms; 1 s; 5 s; 25 s), via interface, automatically with the next
measuring object, hold-function

isolated from each other

IS 6 Advanced / IGA 6 Advanced Manual Introduction · 10

2.4 Dimensions

IS 6 Advanced / IGA 6 Advanced

with the view finder

IS 6 Advanced / IGA 6 Advanced
with laser sighting

2.5 Physical User Interface

IS 6 Advanced /
IGA 6 Advanced with
laser sighting

Warning

: If selected, the IS 6 Advanced / IGA 6 Advanced

laser light option is a Class 2 and emits laser light.
To minimize the risk of eye injury, do not look directly into

the beam, and do not point the laser beam of the pilot light
into the eyes of another person.

IS 6 Advanced /
IGA 6 Advanced with
the view finder

1 12-pin connector

2 Digital display

3 Optional sighting

4 Screw to adjust the

focus

5 LED distance display

6 LED indicator light for

1-channel mode

7 Adjusting for the view

finder

IS 6 Advanced / IGA 6 Advanced Manual Introduction · 11

2.6 Accessories (optional)

T

he stainless steel housing with integrated water cooling air purge

The vacuum pickup

KF 16

with window allows the user to easily mount

Schematic drawing of the flange

system

Pyrometer

Ceremaic

Tube support

Instrument’s

Numerous accessories guarantee easy installation of the pyrometer. The following overview
shows a selection of suitable accessories. You can find the entire accessory program with all
reference numbers in Chapter 8, Reference numbers.

2.6.1 Mounting

Mounting brackets are available for safe mounting and alignment of
the pyrometer to the measuring object.

Mounting angle

2.6.2 Cooling Jacket

allows use of the pyrometer above the maximum permissible ambient
temperature. The pyrometer can be operated in ambient temperatures
up to 180 °C.

Water cooling jacket with

integrated air purge

2.6.3 Air Purge

The air purge protects the lens from contamination of dust and
moisture. It has to be supplied with dry and oil-free pressurized air and
generates an air stream shaped like a cone.

2.6.4 Vacuum Pickup

the pyrometer on vacuum systems.

2.6.5 Scanning Mirror

The scanning mirror unit SCA 5 allows the measured object to be
scanned over a certain range. The measuring beam of the pyrometer
moves straight in one line across the object and collects temperature
data of this line. This is useful when used in combination with the
maximum value storage (peak picker) to measure objects which move
out of the target area. The scanning angle of the mirror is 0 to 12° and
the scanning frequency 0 to 5 Hz. Both values are easily adjustable at
the scanner.

2.6.6 Flange System

The flange system is a modular mounting system
to fix the pyrometer on furnaces, vacuum
chambers, etc.

It can consist of e.g. mounting support, tube
support with air purge and flange and an open or
closed ceramic sighting tube. The mounting

IS 6 Advanced /

IGA 6 Advanced

with air purge

nozzle and

flange

support

Air purge

Vacuum Pickup

Scanning Mirror

sighting tube

600 x 24, closed

IS 6 Advanced / IGA 6 Advanced Manual Introduction · 12

support can be equipped with a quartz window for vacuum applicationsIt may consist of an
equipment rack, flange, and an open or closed ceramic tube. The equipment rack can be
equipped for vacuum applications with a fused silica.

2.7 Transport, Packing, Storage

With faulty shipping, the instrument can be damaged or destroyed. To transport or store the
instrument, please use the original box or a box padded with sufficient shock-absorbing
material. For storage in humid areas or shipment overseas, the device should be placed in
welded foil (ideally along with silica gel) to protect it from humidity.

The pyrometer is designed for a storage temperature of -20 to 80 °C with non-condensing
conditions. Storing the instrument out of these conditions can cause damage or result in
malfunction of the pyrometer.

IS 6 Advanced / IGA 6 Advanced Manual Introduction · 13

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IS 6 Advanced / IGA 6 Advanced Manual Introduction · 14