LumaSense Technologies IN 520 User Manual

Series IN 500

IMPAC Pyrometers

IN 510-N • IN 510 • IN 520-N • IN 520

OPERATION MANUAL

Confidential Information

The material contained herein consists of information that is the property of LumaSense Technologies and intended solely for use by the purchaser of the equipment described in this manual. All specifications are subject to change without notice. Changes are made periodically to the information in this publication, and these changes will be incorporated in new editions.

LumaSense Technologies prohibits the duplication of any portion of this manual or the use thereof for any purpose other than the operation or maintenance of the equipment described in this manual, without the express written permission of LumaSense Technologies.

Copyright

© LumaSense Technologies 2014. All rights reserved.

Trademarks

IMPAC is a trademark of LumaSense Technologies.

All other trademarks are trademarks, registered trademarks, and/or service marks of their respective holders.

	Service Centers
LumaSense Technologies, Inc.	LumaSense Technologies GmbH
North America	Other Than North America
Sales & Service	Sales & Support
Santa Clara, CA	Frankfurt, Germany
Ph: [phone]	Ph: [phone]
Ph: [phone]	Fax: [phone]
Fax: [phone]

Global and Regional Centers

Our Headquarter	Americas, Australia, & Other Asia	Europe, Middle East, Africa
LumaSense Technologies, Inc.	LumaSense Technologies, Inc.	LumaSense Technologies GmbH
Santa Clara, CA	Santa Clara, CA	Frankfurt, Germany
Ph: [phone]	Ph: [phone]	Ph: [phone]
Fax: [phone]	Fax: [phone]	Fax: [phone]

Brazil	India	China
LumaSense, Vendas Brasil	LumaSense Technologies, India	LumaSense Technologies, China
Campinas, Brasil	Mumbai, India	Shanghai, China
Ph: [phone]	Ph: + 91 22 67419203	Ph: [phone]
Fax: [phone]	Fax: + 91 22 67419201	Fax: [phone]

E-mail [e-mail] [e-mail] [e-mail] [e-mail]

Website http://www.lumasenseinc.com

Part No 550-0000-01

Revision B

February 2014

Contents

1	General...........................................................................................................................			5
	1.1	Information about the user manual.....................................................................		5
		1.1.1	Legend.................................................................................................................	5
		1.1.2	Terminology ........................................................................................................	5
	1.2	Safety.....................................................................................................................		5
		1.2.1	Electrical connection ...........................................................................................	5
	1.3	Limit of liability and warranty .............................................................................		6
	1.4	Unpacking the Instrument ....................................................................................		6
	1.5	Transport, packaging, storage..............................................................................		6
	1.6	Service Request, Repair, or Support.....................................................................		7
	1.7	Shipments to LumaSense for Repair ....................................................................		7
	1.8	Disposal / decommissioning .................................................................................		8
2	Introduction...................................................................................................................			9
	2.1	Appropriate use.....................................................................................................		9
	2.2	Scope of delivery...................................................................................................		9
	2.3	Technical Data .......................................................................................................		9
		2.3.1	Dimensions ........................................................................................................	12
	2.4	Components.........................................................................................................		12
	2.5	Accessories (optional).........................................................................................		13
3	Controls and Connections...........................................................................................			15
	3.1	Installation...........................................................................................................		15
	3.2	Connection cable.................................................................................................		16
	3.3	Connection...........................................................................................................		16
	3.4	Connecting to serial interface ............................................................................		17
	3.5	Sensor head .........................................................................................................		18
		3.5.1	Exchangeability of Sensor heads.......................................................................	18
	3.6	Exchange of sensor head ....................................................................................		19
	3.7	Error messages at non-specified sensor temperatures.....................................		20
4	Device Settings............................................................................................................			21
	4.1	Parameters...........................................................................................................		21
		4.1.1	Emissivity (EMI)..................................................................................................	21
		4.1.2	Response time (T90) ............................................................................................	22
		4.1.3	Clear time (TCL)...................................................................................................	22
		4.1.4	Selection of the maximum or minimum value storage (MAX or MIN) .............	22
		4.1.5	Subrange (LO / HI) .............................................................................................	22
		4.1.6	Analog output (OUT) ........................................................................................	23
		4.1.7	Temperature display (°C / °F).............................................................................	23
		4.1.8	Compensation of ambient temperature (CMP).................................................	23
		4.1.9	Sensor head temperature (AMB).......................................................................	23
		4.1.10	Baud rate (BD)...................................................................................................	23
		4.1.11	Address (AD)......................................................................................................	23
		4.1.12	Limit switch (LIM) ..............................................................................................	23

Series IN 500 Operating Manual

Contents iii

		4.1.13	Hysteresis (HYS) .................................................................................................	24
		4.1.14	Wait time...........................................................................................................	24
	4.2	Settings at the instrument (only IN 510 and IN 520)........................................		24
	4.3	Settings with HT 6000 (accessory) ......................................................................		25
5	Software InfraWin.......................................................................................................			27
	5.1	Connecting the pyrometer to a PC .....................................................................		27
	5.2	Installation...........................................................................................................		27
	5.3	Program start.......................................................................................................		27
6	Maintenance ................................................................................................................			29
	6.1	Safety...................................................................................................................		29
	6.2	Service..................................................................................................................		29
7	Data format UPP (Universal Pyrometer Protocol)......................................................			31
8	Reference numbers......................................................................................................			35
	8.1	Reference numbers instruments ........................................................................		35
	8.2	Reference numbers accessories..........................................................................		35
9	Index ............................................................................................................................			37

Series IN 500 Operating Manual

Contents iv

1 General

1.1Information about the user manual

Congratulations on choosing this high quality and highly efficient IMPAC pyrometer.

This manual provides important information about the instrument and can be used as a work of reference for installing, operating, and maintaining your pyrometer. It is important that you carefully read the information contained in this manual and follow all safety procedures before you install or operate the instrument.

To avoid handling errors, keep this manual in a location where it will be readily accessible.

1.1.1Legend

Note: The note symbol indicates tips and useful information in this manual. All notes should be read to effectively operate the instrument.

Attention: This sign indicates special information which is necessary for a correct temperature measurement.

Warnings and Cautions: The general warnings and cautions symbol signifies the potential for bodily harm or damage to equipment.

MB Shortcut for Temperature range (in German: Messbereich)

1.1.2Terminology

The terminology used in this manual corresponds to the VDI- / VDE-directives 3511, Part 4.

1.2Safety

This manual provides important information on safely installing and operating the Series IN 500 Pyrometers. Several sections of this manual provide safety warnings to avert danger. These safety warnings are specified with a warning symbol. You must read and

understand the contents of this manual before operating the instrument even if you have used similar instruments or have already been trained by the manufacturer.

It is also important to continually pay attention to all labels and markings on the instrument and to keep the labels and markings in a permanent readable condition.

Warning: The pyrometer is only to be used as described in this manual. It is recommended that you only use accessories provided by the manufacturer.

1.2.1Electrical connection

Follow common safety regulations for main voltage (230 or 115 V AC) when connecting additional devices. Touching the main voltage can be fatal. An incorrect connection and/or mounting can cause serious health or material damages.

Only qualified specialists are allowed to connect such devices to the main voltage.

Series IN 500 Operating Manual

General 5

1.3Limit of liability and warranty

All general information and notes for handling, maintenance, and cleaning of this instrument are offered according to the best of our knowledge and experience.

LumaSense Technologies is not liable for any damages that arise from the use of any examples or processes mentioned in this manual or in case the content of this document should be incomplete or incorrect. LumaSense Technologies reserves the right to revise this document and to make changes from time to time in the content hereof without obligation to notify any person or persons of such revisions or changes.

All instruments from LumaSense Technologies have a regionally effective warranty period. Please check our website at http://info.lumasenseinc.com/warranty for up-to-date warranty information. This warranty covers manufacturing defects and faults which arise during operation, only if they are the result of defects caused by LumaSense Technologies.

The Windows compatible software was thoroughly tested on a wide range of Windows operating systems and in several world languages. Nevertheless, there is always a possibility that a Windows or PC configuration or some other unforeseen condition exists that would cause the software not to run smoothly. The manufacturer assumes no responsibility or liability and will not guarantee the performance of the software. Liability regarding any direct or indirect damage caused by this software is excluded.

The warranty is VOID if the instrument is disassembled, tampered with, altered, or otherwise damaged without prior written consent from LumaSense Technologies; or if considered by LumaSense Technologies to be abused or used in abnormal conditions.

1.4Unpacking the Instrument

Before shipment, each instrument is assembled, calibrated, and tested at the LumaSense Factory. When unpacking and inspecting your system components, you need to do the following:

1.Check all materials in the container against the enclosed packing list.

LumaSense Technologies cannot be responsible for shortages against the packing list unless a claim is immediately filed with the carrier. Final claim and negotiations with the carrier must be completed by the customer.

2.Carefully unpack and inspect all components for visible damage. If you note any damage or suspect damage, immediately contact the carrier and LumaSense Technologies, Inc.

3.Save all packing materials, including the carrier’s identification codes, until you have inspected all components and find that there is no obvious or hidden damage.

Note: LumaSense encourages you to register your product with us to receive updates, product information, and special service offers: http://info.lumasenseinc.com/registration.

1.5Transport, packaging, storage

In case the pyrometer is not put into service immediately, it should be tested in the application or simulated application as promptly as practical to reveal any hidden damage. Unpleasant surprises can be avoided by briefly trying any spare pyrometer before putting it in storage.

The instrument can be damaged or destroyed if shipped incorrectly. To transport or store the instrument, please use the original box or a box padded with sufficient shock-absorbing material. For storage in humid areas or shipment overseas, the device should be placed in welded foil (ideally along with silica gel) to protect it from humidity.

Series IN 500 Operating Manual

General 6

The pyrometer is designed for a storage temperature of -20 to 70 °C with non-condensing conditions. Other kind of storage can damage or cause the pyrometer to malfunction.

1.6 Service Request, Repair, or Support

Contact LumaSense Technologies Technical Support in case of a malfunction or service request. Provide clearly stated details of the problem as well as the instrument model number and serial number. Upon receipt of this information, Technical Support will attempt to locate the fault and, if possible, solve the problem over the telephone.

If Technical Support concludes that the instrument must be returned to LumaSense Technologies for repair, they will issue a Return Material Authorization (RMA) number.

Return the instrument upon receipt of the RMA number, transportation prepaid. Clearly indicate the assigned RMA number on the shipping package exterior. Refer to Section 1.7, Shipments to LumaSense for Repair, for shipping instructions.

Technical Support can be contacted by telephone or email:

Santa Clara, California

Telephone: [phone] or [phone]

Email: [e-mail]

Frankfurt, Germany

Telephone: [phone]

Email: [e-mail]

Erstein, France

Telephone [phone]

Email: [e-mail]

1.7Shipments to LumaSense for Repair

All RMA shipments of LumaSense Technologies instruments are to be prepaid and insured by way of United Parcel Service (UPS) or preferred choice. For overseas customers, ship units airfreight, priority one.

The instrument must be shipped in the original packing container or its equivalent. LumaSense Technologies is not responsible for freight damage to instruments that are improperly packed.

Contact us to obtain an RMA number (if one has not already been assigned by Technical Support). Clearly indicate the assigned RMA number on the shipping package exterior.

Series IN 500 Operating Manual

General 7

Send RMA Shipments to your nearest technical service center:

Customers in North America	All other customers should
should send RMA Shipments to:	send RMA Shipments to:
Santa Clara, California	Frankfurt, Germany
LumaSense Technologies, Inc.	LumaSense Technologies GmbH
3301 Leonard Court	Kleyerstr. 90
Santa Clara, CA 95054 USA	60326 Frankfurt
Telephone: [phone]	Germany
[phone]	Telephone: [phone]
Email: [e-mail]	Email: [e-mail]

1.8Disposal / decommissioning

Inoperable IMPAC pyrometers must be disposed of in compliance with local regulations for electro or electronic material.

Series IN 500 Operating Manual

General 8

2 Introduction

2.1Appropriate use

The IN 510-N, IN 510, IN 520-N, and IN 520 are stationary pyrometers for non-contact temperature measurement of non-metallic surfaces or painted, coated or anodized metals.

The versions IN 510 and IN 520 are equipped with an illuminated LC display which shows the actual temperature reading. All available parameters can be set via the integrated keyboard. The types IN 510-N and IN 520-N do not have display and keyboard, they will be parametrized via the interface.

Type 510 is equipped with a sensor head and sensor cable for an ambient temperature of max. 85 °C without cooling, type 520 is equipped with a sensor head and sensor cable up to

180 °C without cooling.

2.2Scope of delivery

Instrument, one sensor head with cable length of 3 m or 15 m cable, works certificate, and operation manual.

Note: A connection cable is not included with the instrument and has to be ordered separately (see section 8, Reference numbers).

2.3Technical Data

Temperature range:	-40 ... 700 °C (-40 ... 1292 °F)
Sub range:	Factory setting: 0 ... 500 °C; user adjustable (minimum span: 51 °C)
Data handling:	Digital
Spectral range:	8 to 14 µm (for measurement of non-metallic or coated metallic
	objects)
Sensor head:	Optics 10:1: with lens; optics 2:1: without lens
IR detector:	Thermopile
Power supply:	10 to 30 V DC ripple < 0.5 V
	power consumption: max. 60 mA
Analog output:	Linear current (0/4 to 20 mA), voltage (0 to 5 V) or
	thermocouple (type “J“ or “K“)
Additional output:	10 mV/°C or 10 mV/°F for temperature of sensor head
Load:	Max. 700 / 24 V power supply (for current output) (500 /20 V)
Output impedance:	100 (for thermocouple or voltage output)
Relay contact:	Isolated relay contact; 50 V DC; 0.2 A
Hysteresis:	Negative hysteresis, 2 – 20 °C adjustable
	(without current or value exceeded = open contact)

Series IN 500 Operating Manual

Introduction 9

	Digital interface:	Switchable: RS232 or addressable RS485 (half duplex)
		baud rate 1200 up to 19200 Bd, resolution 0.1 °C
	Isolation:	Non isolated analog outputs and power supply (relay contact isolated)
	Emissivity (EMI):	10 to 120% adjustable in steps of 0.1%
	Max. / Min. value	Clear time OFF; 0.1 s; 0.25 s; 0.5 s; 1 s; 5 s; 25 s; extern; auto
	storage:
	Response time t90:	180 ms; switchable: 0.5; 1; 2; 5; 10 or 30 s
	Temperature display	LCD, 4 digit, 3 values per second, permanent display illumination
	(only IN 510 and IN 520):
	Exceeding of measuring	Display: 8888
	range:
	Fall below measuring	Display: 1 °C below sub range
	range:
	Resolution:	1/10 °C (1/10 °F from -40 to 999.9 °F; 1 °F from 1000 to 1292 °F)
	Uncertainty **)	T = 0 to 700 °C: 0.8% or 1 °C *)
	Dependent on	T = 0 to -20 °C: 2 °C
	object temperature T	T = -20 to -40°C: 3°C
	and ambient
		TK of uncertainty: 0.03%/°C or 0.05°C/°C at 25 °C ambient temperature
	temperature Tamb.
	(EMI = 1, t90 = 1 s):	*)
		Tamb.
		*) Whichever value is greater. The instrument must be at a constant
		ambient temperature for a minimum of 15 minutes.
		A correct temperature measurement is impossible if the
	**) With thermocouple	temperature of the object is more than 85 °C below the sensor head
	output minimum 2.5 °C	temperature (temperature reading is too high, no error message)
	Repeatability:	0.5% of measured value °C or 0.5 °C
		whichever value is greater, ambient temperature is constant
	Noise Equivalent	with t90 = 180 ms: 0.1 °C ( = 1)
	Temperature Difference	(measured temperature = 23 °C and emissivity = 1)
	(NETD):
	Ambient temperature	0 to 65 °C
	converter:
	Storage temperature	-20 to 70 °C
	converter:
	Ambient temperature of	IN 510-N and IN 510:		0 to 85 °C
	sensor head:	IN 520-N and IN 520:		0 to 180 °C
				with cooling / purging unit: 0 to 200 °C
	Storage temperature of	-20 to 85 °C	(IN 510-N, IN 510)
	sensor head:	-20 to 180 °C	(IN 520-N, IN 520)

Series IN 500 Operating Manual

Introduction 10

Relative humidity:	10 to 95%, non condensing
Protection class:	IP65 (converter, sensor head 10:1, 180 °C-sensor head 2:1)
	IP20 (85 °C-sensor head 2:1)
Weight:	320 g
Dimensions:	Converter:	98 mm x 64 mm x 34 mm (L x B x H)
	Sensor head:	28 x 14 mm (L x Ø), thread M12 x 1, L=10.8 mm
Housing:	Aluminum (converter), stainless steel (sensor head)
Operating position:	Any
CE Approval / EMV	According to EU directives about electromagnetic immunity
tests:

Note: The calibration / adjustment of the instruments was carried out in accordance with VDI/VDE directive “Temperature measurement in industry, Radiation thermometry, Calibration of radiation thermometers”, VDI/VDE 3511, Part 4.4. For additional details on this directive, see http://info.lumasenseinc.com/calibration or order the directive from “Beuth Verlag GmbH” in D-10772 Berlin, Germany.

Series IN 500 Operating Manual

Introduction 11

2.3.1Dimensions

Converter:	Sensor heads:	Aperture4Ø
	M12x1
	Sensor head 10:1
	Cable-Ø:

28

10.8

Ø 14

approx. 4 mm (types 510)

31

mounting holes

Sensor head 10:1 with close focus lens

7 15Ø

Sensor head 2:1

Aperture Ø 4.2

2.4Components

Converter

Sensor Head

Series IN 500 Operating Manual

Introduction 12