LumaSense Technologies IN 6-78-L User Manual

IMPAC Pyrometer

IN 6/78-L

OPERATION MANUAL

Confidential Information

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LumaSense Technologies, Inc.

LumaSense Technologies GmbH

Global and Regional Centers

Our Headquarter

Americas, Australia, & Other Asia

Europe, Middle East, Africa

Brazil

India

China

The material contained herein consists of information that is the property of LumaSense
Technologies and intended solely for use by the purchaser of the equipment described in this
manual. All specifications are subject to change without notice. Changes are made periodically
to the information in this publication, and these changes will be incorporated in new editions.

LumaSense Technologies prohibits the duplication of any portion of this manual or the use
thereof for any purpose other than the operation or maintenance of the equipment described
in this manual, without the express written permission of LumaSense Technologies.

Copyright

© LumaSense Technologies 2013. All rights reserved.

Trademarks

IMPAC is a trademark of LumaSense Technologies.

All other trademarks are trademarks, registered trademarks, and/or service marks of their
respective holders.

North America
Sales & Service

Santa Clara, CA
Ph: [phone]
Ph: [phone]
Fax: [phone]

LumaSense Technologies, Inc.
Santa Clara, CA
Ph: [phone]
Fax: [phone]

LumaSense, Vendas Brasil
Campinas, Brasil
Ph: [phone]
Fax: [phone]

LumaSense Technologies, Inc.
Santa Clara, CA
Ph: [phone]
Fax: [phone]

LumaSense Technologies, India
Mumbai, India
Ph: + 91 22 67419203
Fax: + 91 22 67419201

E-mail [e-mail]
[e-mail]

[e-mail]
[e-mail]

Website http://www.lumasenseinc.com

Other Than North America
Sales & Support

Frankfurt, Germany
Ph: [phone]
Fax: [phone]

LumaSense Technologies GmbH
Frankfurt, Germany
Ph: [phone]
Fax: [phone]

LumaSense Technologies, China
Shanghai, China
Ph: [phone]
Fax: [phone]

Part No 03 906 009-EN
Revision C
November 2013

Contents

1 General ........................................................................................................................... 5

1.1 Information about the user manual ..................................................................... 5

1.1.1 Legend ................................................................................................................. 5

1.1.2 Terminology ........................................................................................................ 5

1.2 Safety ..................................................................................................................... 5

1.2.1 General ................................................................................................................ 5

1.2.2 Electrical Connection ........................................................................................... 6

1.3 Limit of liability and warranty ............................................................................. 6

1.4 Unpacking the Instrument .................................................................................... 6

1.5 Transport, packaging, storage .............................................................................. 7

1.6 Service Request, Repair, or Support ..................................................................... 7

1.7 Shipments to LumaSense for Repair .................................................................... 7

1.8 Disposal / decommissioning ................................................................................. 8

2 Introduction ................................................................................................................... 9

2.1 Appropriate use ..................................................................................................... 9

2.2 Scope of delivery ................................................................................................... 9

2.3 Technical Data ....................................................................................................... 9

2.3.1 Dimensions ........................................................................................................ 10

2.4 Physical User Interface ........................................................................................ 11

2.5 Accessories (optional) ......................................................................................... 11

2.5.1 Mounting ........................................................................................................... 11

2.5.2 Cooling .............................................................................................................. 11

2.5.3 Miscellaneous .................................................................................................... 11

2.5.4 Displays .............................................................................................................. 12

3 Controls and Connections ........................................................................................... 13

3.1 Electrical Installation .......................................................................................... 13

3.1.1 Pin assignment of the male socket on the back of the pyrometer ................... 13

3.2 Connecting the pyrometer to a PC ..................................................................... 14

3.2.1 Connecting to RS485 interface / baudrate ........................................................ 14

3.2.2 Connecting additional analyzing devices .......................................................... 14

3.3 Sighting................................................................................................................ 15

3.3.1 Thermal Alignment ........................................................................................... 15

3.4 Optics ................................................................................................................... 15

3.5 Avoiding reading errors caused by faulty assembly ......................................... 16

4 Settings / parameter descriptions .............................................................................. 17

4.1 Factory settings ................................................................................................... 17

4.2 Emissivity ε .......................................................................................................... 17

4.3 Transmittance t.................................................................................................... 18

4.4 Analog output ..................................................................................................... 18

4.5 Maximum / minimum value storage .................................................................. 18

4.6 Subrange ............................................................................................................. . 19

4.7 Baud Rate ............................................................................................................. 19

IN 6/78-L Operating Manual Contents · iii

4.8 Address ................................................................................................................ 19

4.9 Ambient temperature compensation ................................................................. 19

4.10 Wait time tw ......................................................................................................... 20

4.11 Internal Temperature of the Pyrometer ............................................................. 20

5 Software InfraWin ....................................................................................................... 21

5.1 Connecting the pyrometer to a PC ..................................................................... 21

5.2 Installation........................................................................................................... 21

5.3 Program start....................................................................................................... 21

5.4 Basic settings ....................................................................................................... 22

5.5 Measurement online trend ................................................................................. 23

5.6 Listing (analyzing) ............................................................................................... 24

5.7 Output .TXT file (analyzing) ................................................................................ 24

5.8 Trend output (analyzing) .................................................................................... 24

5.9 PC sampling rate (time interval between two measurements) ........................ 25

5.10 Spot size calculator ............................................................................................. 25

5.11 Search I/O Module................................................................................................ 25

6 Maintenance ................................................................................................................ 27

6.1 Safety ................................................................................................................... 27

6.2 Service .................................................................................................................. 27

7 Data format UPP (Universal Pyrometer Protocol) ...................................................... 29

8 Reference numbers...................................................................................................... 33

8.1 Reference numbers instrument .......................................................................... 33

8.2 Reference numbers accessories .......................................................................... 33

9 Troubleshooting .......................................................................................................... 35

Index .................................................................................................................................. 37

IN 6/78-L Operating Manual Contents · iv

1 General

1.1 Information about the user manual

Congratulations on choosing this high quality and highly efficient IMPAC pyrometer.

This manual provides important information about the instrument and can be used as a work of
reference for installing, operating, and maintaining your pyrometer. It is important that you
carefully read the information contained in this manual and follow all safety procedures before
you install or operate the instrument.

To avoid handling errors, keep this manual in a location where it will be readily accessible.

1.1.1 Legend

Note: The note symbol indicates tips and useful information in this manual. All notes

should be read to effectively operate the instrument.

Attention: This sign indicates special information which is necessary for a correct
temperature measurement.

Warnings and Cautions: The general warnings and cautions symbol signifies the
potential for bodily harm or damage to equipment.

MB Shortcut for Temperature range (in German: Messbereich)

1.1.2 Terminology

The terminology used in this manual corresponds to the VDI- / VDE-directives 3511, Part 4.

1.2 Safety

This manual provides important information on safely installing and operating the
IN 6/78-L pyrometer. Several sections of this manual provide safety warnings to avert danger.
These safety warnings are specified with a warning symbol. You must read and understand the
contents of this manual before operating the instrument even if you have used similar
instruments or have already been trained by the manufacturer.

It is also important to continually pay attention to all labels and markings on the instrument and
to keep the labels and markings in a permanent readable condition.

Warning: The pyrometer is only to be used as described in this manual. It is
recommended that you only use accessories provided by the manufacturer.

1.2.1 General

Each person working with the pyrometer must read and understand the user manual before
operation. This pertains to people who have used used similar instruments or received training
by the manufacturer.

Only use this pyrometer as described in this manual. It is recommended to only use accessories
offered by the manufacturer.

IN 6/78-L Operating Manual General · 5

1.2.2 Electrical Connection

Follow common safety regulations for main voltage (230 or 115 V AC) when connecting
additional devices. Touching the main voltage can be fatal. An incorrect connection and/or
mountaing can cause serious health or material damages.

Only qualified specialists are allowed to connect such devices to the main voltage.

1.3 Limit of liability and warranty

All general information and notes for handling, maintenance and cleaning of this instrument
are offered according to the best of our knowledge and experience.

LumaSense Technologies is not liable for any damages that arise from the use of any examples
or processes mentioned in this manual or in case the content of this document should be
incomplete or incorrect. LumaSense Technologies reserves the right to revise this document and
to make changes from time to time in the content hereof without obligation to notify any
person or persons of such revisions or changes.

All Series 6 instruments from LumaSense Technologies have a regionally effective warranty
period. This warranty covers manufacturing defects and faults which arise during operation,
only if they are the result of defects caused by LumaSense Technologies.

Disassembly of the instrument is not allowed. The warranty is VOID if the instrument is
disassembled, tampered with, altered, or otherwise damaged without prior written consent
from LumaSense Technologies; or if considered by LumaSense Technologies to be abused or
used in abnormal conditions.

The Windows compatible software was thoroughly tested on a wide range of Windows
operating systems and in several world languages. Nevertheless, there is always a possibility that
a Windows or PC configuration or some other unforeseen condition exists that would cause the
software not to run smoothly. The manufacturer assumes no responsibility or liability and will
not guarantee the performance of the software. Liability regarding any direct or indirect
damage caused by this software is excluded.

1.4 Unpacking the Instrument

Before shipment, each instrument is assembled, calibrated, and tested at the LumaSense Factory.
When unpacking and inspecting your system components, you need to do the following:

1. Check all materials in the container against the enclosed packing list.

LumaSense Technologies cannot be responsible for shortages against the packing list
unless a claim is immediately filed with the carrier. Final claim and negotiations with the
carrier must be completed by the customer.

2. Carefully unpack and inspect all components for visible damage. If you note any damage
or suspect damage, immediately contact the carrier and LumaSense Technologies, Inc.

3. Save all packing materials, including the carrier’s identification codes, until you have
inspected all components and find that there is no obvious or hidden damage.

Note: LumaSense encourages you to register your product with us to receive updates,
product information, and special service offers:

http://info.lumasenseinc.com/registration.

IN 6/78-L Operating Manual General · 6

1.5 Transport, packaging, storage

With faulty shipping, the instrument can be damaged or destroyed. To transport or store the
instrument, please use the original box or a box padded with sufficient shock-absorbing
material. For storage in humid areas or shipment overseas, the device should be placed in
welded foil (ideally along with silica gel) to protect it from humidity.

The pyrometer is designed for a storage temperature of -20 to 80 °C with non-condensing
conditions. Storing the instrument out of these conditions can cause damage or result in
malfunction of the pyrometer.

1.6 Service Request, Repair, or Support

Contact LumaSense Technologies Technical Support in case of a malfunction or service request.
Provide clearly stated details of the problem as well as the instrument model number and serial
number. Upon receipt of this information, Technical Support will attempt to locate the fault
and, if possible, solve the problem over the telephone.

If Technical Support concludes that the instrument must be returned to LumaSense Technologies
for repair, they will issue a Return Material Authorization (RMA) number.

Return the instrument upon receipt of the RMA number, transportation prepaid. Clearly
indicate the assigned RMA number on the shipping package exterior. Refer to Section 1.6,
Shipments to LumaSense for Repair, for shipping instructions.

Technical Support can be contacted by telephone or email:

Santa Clara, California

· Telephone: [phone] or 1-800-631-0176

· Email: [e-mail]

Frankfurt, Germany

· Telephone: [phone]

· Email: [e-mail]

Erstein, France

· Telephone [phone]

· Email [e-mail]

1.7 Shipments to LumaSense for Repair

All RMA shipments of LumaSense Technologies instruments are to be prepaid and insured by
way of United Parcel Service (UPS) or preferred choice. For overseas customers, ship units air­freight, priority one.

The instrument must be shipped in the original packing container or its equivalent. LumaSense
Technologies is not responsible for freight damage to instruments that are improperly packed.

Contact us to obtain an RMA number (if one has not already been assigned by Technical
Support). Clearly indicate the assigned RMA number on the shipping package exterior.

IN 6/78-L Operating Manual General · 7

Send RMA Shipments to your nearest technical service center:

Customers in North America
should send RMA Shipments to:

Santa Clara, California

LumaSense Technologies, Inc.
3301 Leonard Court
Santa Clara, CA 95054 USA
Telephone: [phone]
1-800-631-0176

Email: [e-mail]

All other customers should
send RMA Shipments to:

Frankfurt, Germany

LumaSense Technologies GmbH
Kleyerstr. 90
60326 Frankfurt
Germany
Telephone: [phone]

Email: [e-mail]

1.8 Disposal / decommissioning

Inoperable IMPAC pyrometers must be disposed of in compliance with local regulations for
electro or electronic material.

IN 6/78-L Operating Manual General · 8

2 Introduction

Temperature range

:

400 ... 11

00

°C

Sub range:

Adjustable to any range within the temperature range. Min. span is 51 °C

Spectral range:

7.8

µm (

FWHM: 0.6

µm)

Optics

:

Silicon

Power supply:

24 V DC

(18

to 30 V DC) nominal, ripple must be less than 0.5 V

Power consumption:

Max. 50 mA

Analog output:

Adjustable,

0 to 20 mA or

4 …

20 mA (linear)

Load:

Max. 500 Ohm at 24 V (Max. 200 Ohm at 18 V)

Digital Interface:

RS485 (half

-

duplex)

RS485 Bus Addres

s:

Set via digital interface

RS485 Baud Rate:

1200 Bd to 115.2 kBd

Resolution:

0.1

°C on interface;

Isolation:

P

ower supply, analog output

,

and digital interface are

electrically

isolated

Parameters:

Adjustable via interface:

InfraWin 4.14s or higher or InfraWin 5

:

Emissivity

:

10.0 to 12

5

.0% adjustable via interface in steps of

0.1%

10.0 to 100.0% adjustable via interface in steps of

0.1

%

Exposure time t

90

:

0.08s;adjustable to

0.5 s; 1 s; 2 s; 5 s; 10 s; 30 s

Maximum

/ minimum

Built

-

in single or double storage. Clearing with

clear

time t

(off;

0.1 s;

0.25 s;

Measurement

0.7% of reading or 3.5 °C, whatever is greater, in °C

2.1 Appropriate use

The IMPAC IN 6/78-L is a stationary pyrometer created for non-contact temperature
measurement of thin glass surfaces with a temperature range between 400 and 1100 °C.

2.2 Scope of delivery

Instrument, PC measurement and evaluation software InfraWin, works certificate, and an
operation manual.

Note: A connection cable is not included with the instrument and has to be ordered
separately (see Chapter 8, Reference numbers).

2.3 Technical Data

< 0.1% of temperature range at the analog output

from each other

Emissivity ε, transmittance t, exposure time t90, 0/4 to 20 mA analog output
range, sub temperature range, automatic clearing of the max. value
storage, external clearing of the max. value storage, clear times of the max.
value storage, address, baud rate, internal temperature, °C / °F

ε

Transmittance t:

value storage:

Uncertainty:

(with ε =1, t90=1 s)

IN 6/78-L Operating Manual Introduction · 9

0.5 s; 1 s; 5 s; 25 s), via interface or automatically with the next measuring
object

(T

= 44 °C)

amb

(Note: the pyrometer must be operate at least 30 min before these values are valid)

clear

Repeatability:

(ε =1, t90=1 s)

1

°C

Noise Equivalent

Temperature /

NETD at

t90= 80 ms /

NETD at

t90= 1 s /

Protection class:

IP

65 IEC 60529 (value in mated

condition)

Operation position

:

AnyOpera

ting

temperature

0 to 70

°C

Storage temperature:

-

20 to

80°C

Rel. humidity:

Non-co

ndensing conditions

Weight:

410 g

Housing:

Stainless steel

Connector:

12-pin

connector

Sighting:

CE-label:

Temperature Difference
(NETD) s = 1

(e = 1, Tamb. = 44 °C)

on housing surface:

Note: The calibration / adjustment of the instruments was carried out in accordance
with VDI/VDE directive “Temperature measurement in industry, Radiation
thermometry, Calibration of radiation thermometers”, VDI/VDE 3511, Part 4.4. For
additional details on this directive, see http://info.lumasenseinc.com/calibration or
order the directive from “Beuth Verlag GmbH” in D-10772 Berlin, Germany.

(Note: the pyromet er must be operate at least 30 min before these values are valid)

500
800

°C

0.3

0.3

°C

0.1

0.1

None
According to EN directives about electromagnetic immunity

°C

2.3.1 Dimensions

IN 6/78-L Operating Manual Introduction · 10

2.4 Physical User Interface

2.5 Accessories (optional)

Numerous accessories guarantee easy installation of the pyrometer. The following overview
shows a selection of suitable accessories. You can find the entire accessory program with all
reference numbers in Chapter 8, Reference numbers).

2.5.1 Mounting

For easy mounting and aligning the pyrometer to the
measured object an adjustable mounting angle is
available.

Mounting

angle

2.5.2 Cooling

The completely covered water cooling jacket made
from stainless steel protects the pyrometer if exposed
to a hot environment. It is designed for ambient
temperatures up to 180 °C.

2.5.3 Miscellaneous

The air purge protects the lens from contamination
with dust and moisture. It has to be supplied with dry
and oil free pressurized air and generates an air
stream shaped like a cone. The pyrometer can be
easily fixed on a vacuum chamber with the KF 16
vacuum support with sighting window.

IN 6/78-L Operating Manual Introduction · 11

2.5.4 Displays

For temperature indication of the pyrometer
LumaSense offers several digital displays which can
also be used for remote parametrizing (DA 6000) of
the pyrometer.

IN 6/78-L Operating Manual Introduction · 12