LumaSense technologies IN 2000 Operation Manual

上海麦兴仪器设备有限公司
IN 2000
Infrarot-Messumformer · Infrared Sensor
Operation Manual · Betriebsanleitung
Proven Quality
IMPAC Infrared sensor IN 2000
Contents
General...................................................................................................................................................................... 3
Information about the user manual............................................................................................................................. 3
Limit of liability and warranty ......................................................................................................................................3
Legend ......................................................................................................................................................................3
Terminology ...............................................................................................................................................................3
Copyright.................................................................................................................................................................... 3
Disposal / decommissioning....................................................................................................................................... 3
1 Technical data .......................................................................................................................................................... 4
1.1 Dimensions................................................................................................................................................... 4
2 Overview ................................................................................................................................................................... 5
2.1 Appropriate use ............................................................................................................................................ 5
2.2 Scope of delivery ..........................................................................................................................................5
3 Safety ........................................................................................................................................................................5
3.1 General.........................................................................................................................................................5
3.2 Electrical connection.....................................................................................................................................5
4 Electrical installation ............................................................................................................................................... 6
4.1 Connection samples .....................................................................................................................................6
5 Mechanical installation............................................................................................................................................7
5.1 Accessories (option) .....................................................................................................................................7
6 Optics........................................................................................................................................................................ 8
6.1 Aligning to the measuring object................................................................................................................... 8
7 Parameter descriptions / settings........................................................................................................................... 8
7.1 Factory settings ............................................................................................................................................ 8
7.2 Basic range................................................................................................................................................... 9
7.3 Material.........................................................................................................................................................9
7.4 Emissivity ε ................................................................................................................................................... 9
7.5 Response time / exposure time (t90)............................................................................................................ 9
7.6 Transmittance ............................................................................................................................................ 9
7.7 Clear time of the maximum value storage (tClear) ..................................................................................... 10
7.8 Analog output (mA)..................................................................................................................................... 10
7.9 Subrange (from / to).................................................................................................................................... 10
7.10 Ambient temperature compensation........................................................................................................... 10
7.11 Address ......................................................................................................................................................11
7.12 Operating hours.......................................................................................................................................... 11
7.13 Baud rate (Baud) ........................................................................................................................................11
8 Software InfraWin................................................................................................................................................... 11
8.1 Connecting the pyrometer to a PC..............................................................................................................11
8.2 Installation ..................................................................................................................................................11
8.3 Program start.............................................................................................................................................. 11
8.4 The start menu ........................................................................................................................................... 12
8.5 Beginning.................................................................................................................................................... 12
8.6 Number of devices...................................................................................................................................... 12
8.7 Basic settings ............................................................................................................................................. 12
8.8 Measurement (color bar) ............................................................................................................................13
8.9 Measurement (online trend)........................................................................................................................ 14
8.10 Listing (analyzing)....................................................................................................................................... 14
8.11 Trend output (analyzing).............................................................................................................................15
8.12 Output .TXT file (analyzing) ........................................................................................................................ 15
8.13 PC sampling rate (time interval between two measurements).................................................................... 15
8.14 Spot size calculator..................................................................................................................................... 15
9 Transport, packaging, storage.............................................................................................................................. 16
10 Maintenance ...........................................................................................................................................................16
10.1 Safety .........................................................................................................................................................16
10.2 Service........................................................................................................................................................ 16
11 Trouble shooting.................................................................................................................................................... 16
12 Data format UPP (Universal Pyrometer Protocol) .............................................................................................17
13 Reference numbers................................................................................................................................................ 18
13.1 Reference numbers instruments................................................................................................................. 18
13.2 Reference numbers accessories ................................................................................................................ 18
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IMPAC Infrared sensor IN 2000
General
Information about the user manual
gratulations on choosing this high quality and highly efficient IN 2000.
Con Please read this manual carefully and step for step including all notes to security, operation and mainte­nance before installing the infrared thermometer. For installation and operation of the instrument this manual is an important source of information and work of reference. To avoid handling errors keep this manual in a location where you always have access to. Follow the generally safety instructions. Additionally to this manual the manuals of the components used are valid. All notes – especially safety notes – are to be considered.
Should you require further assistance, please call our customer service hotline in Frankfurt, Germany, +49 (0)69 9 73 73-0 or Oakland, America +1 201 405-0900 or call from America 800-631-0176.
Limit of liability and warranty
All gene
ral information and notes for handling, maintenance and cleaning of this instrument are offered
according to the best of our knowledge and experience.
LumaSense Technologies is not liable for any damages that arise from the use of any examples or proc­esses mentioned in this manual or in case the content of this document should be incomplete or incorrect. LumaSense Technologies reserves the right to revise this document and to make changes from time to time in the content hereof without obligation to notify any person or persons of such revisions or changes.
LumaSense Technologies offers a warranty corresponding to the regulations of the respective country; it applies from the date of billing. Additionally there is the possibility to extend the warranty up to max. 2 years. This warranty covers manufacturing defects and faults which arise during operation only if they are the result of defects caused by LumaSense Technologies. The warranty is void if the instrument is disassembled, tampered with, altered or otherwise damaged, without prior written consent from LumaSense Technologies.
Legend
Note:
The note symbol indicates tips and useful information in this manual. All notes should be read with regard to an effective operation of the instrument.
MB
Attention: This sign indicates special information which is necessary for a correct temperature measurement
Shortcut for Temperature range (in German: Messbereich)
Terminology
The used terminology corresp
onds to the VDI- / VDE-directives 3511, page 4.
Copyright
All copyright
s reserved. This document may not be copied or published, in part or completely, without the prior written permission of LumaSense Technologies. Contraventions are liable to prosecution and compen­sation. All rights reserved.
Disposal / decommissioning
Inoperable
IMPAC instruments have to be disposed corresponding to the local regulations of electro or
electronic material.
3
IMPAC Infrared sensor IN 2000
1 Technical data
Temperature range: -32 … 900 °C Sub range: Any range adjustable within the temperature range,
minimum span 51°C Spectral range: 8 ... 14 µm Data handling: Digital
Power supply: 15 ... 30 V DC Output: Analog output 4 - 20 mA
Digital interface for connecting an USB adapter Load: max. 375 at 15 V, max. 825 at 24 V, max. 1125 at 30 V Resolution: 0.1°C on interface;
Emissivity ε: 10.0 to 100.0% adjustable via interface in steps of 0.1% Transmittance : Response time t95: 95 ms (adjustable to 0.5; 1; 2; 5; 10; 30; 60; 90; 120 s) Parameters: Adjustable via interface:
Maximum / minimum value storage:
Uncertainty: 1% of measured value + 1°C (ε=1, T
Repeatability: < 0.3% of measured value (ε=1) Noise (NETD, =1):
Ambient temperature: 0 ... 70°C Storage temperature: -20 ... 70°C Relative humidity: Non condensing conditions Housing: Stainless steel Weight: 150 g Operating position: Any Connecting cable: 2 m, 5 wires Air purge: For hoses with 2 mm inner diameter Protection class: IP65 (DIN 40050) CE label: According to EU directives about electromagnetic immunity
1.1 Dimensions
< 0.025% of the adjusted temperature sub range at the analog output
10.0 to 100.0% adjustable via interface in steps of 0.1%
Temperature display in °C/°F, emissivity ε, transmittance , exposure time
t90, clear times for max. / min. value storage or automatically deletion of
the storage, temperature sub range, ambient temperature compensation,
address, baud rate
Clearing with adjusted time t
(OFF; 0.1 s; 0.25 s; 0.5 s; 1 s; 5 s; 25 s),
clear
or automatically with the next measuring object
=15...40°C)
amb.
1.4% of measured value + 1°C (ε=1, T
(The instrument must be at a constant ambient temperature for a minimum of 15
minutes and has to be connected to the power supply)
< 0.2°C (ε=1, t
=min, T
90
amb.
=23°C)
=0...15 or 40...70°C)
amb.
All dimensions in mm
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IMPAC Infrared sensor IN 2000
2 Overview
2
3
2.1 Appropriate use
1
4
1 Instrument (stainless steel housing) 2 Connector for air purge hose 3 Optics
6
5
4 Fixing nuts 5 Type label 6 Electrical connector
The IN metallic surfaces or painted, coated or anodized metals between -32 and 900°C. The IN 2000 is equipped with an analog 4 - 20 mA output for use as a standard 2 wire instrument, and a digital output for connection to a PC using an optional available USB adapter. This allows the settings of the available instrument parameters as well as displaying and storing of temperature measuring curves.
2.2 Scope of delivery
IN 2000, in
2000 is a stationary infrared measuring device for non-contact temperature measurements of non-
spection sheet, operation manual
3 Safety
3.1 General
Each pe Also this has to be done if the person already used similar instruments or was already trained by the manu­facturer. The pyrometer has only to be used for the purpose described in the manual. It is recommended to use only accessories offered by the manufacturer.
3.2 Electrical connection
Follow co ing with this mains voltage (e.g. transformers). Touching mains voltage can be fatal. An incorrect connection and mounting can cause serious health or material damages. Only qualified specialists are allowed to connect such devices to the mains voltage.
rson working with the pyrometer must have read and understood the user manual before operation.
mmon safety regulations for mains voltage (230 or 115 V AC) connecting additional devices operat-
5
IMPAC Infrared sensor IN 2000
4 Electrical installation
The IN 2000 is supplied with a direct current between 15 and 30 V. When connecting the device to the power supply ensure correct polarity. The power consumption (in this case 4 - 20 mA) is also the measuring signal. The IN 2000 is supplied via the USB port if connected via the USB adapter. A connection via PC is neces­sary if pyrometer parameters must be changed. The device does not need any time for starting or preheating and is immediately ready for operation. To switch off the instrument, interrupt the power supply or unplug the electrical connector.
Wire colors: white: +15 … 30 V (power supply) brown: 0 V black: screen green: RxD (receive date of digital output) yellow: TxD (transmit data of digital output)
To meet the electromagnetic requirements (EMV), a shielded connecting cable must be used. The shield of the connecting cable has to be connected only on the pyrometer’s side. On side of the power supply (switch board) the shield must be open to avoid ground loops.
4.1 Connection samples mple for wiring using a digital display with integrated power supply:
Exa
Connection cable
Shield (black)
Wiring:
White: 24 V (15 … 30 V DC) Brown: 0 V Yellow: TxD (not used) Green: RxD (not used) Black: Shield
White Brown Yellow Green
4 ... 20 mA
Example for wiring using an external power supply:
Connection cable
Shield (black)
Wiring:
White: 24 V (15 … 30 V DC) Brown: 0 V Yellow: TxD (not used) Green: RxD (not used) Black: Shield
White Brown Yellow Green
4 ... 20 mA
24 V DC
°C
°C
230 V ~
Digital display with built-in 2-wire supply
230 V ~
Controller
Recorder
Power supply
Digital display
Controller
Recorder
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IMPAC Infrared sensor IN 2000
j
Example for wiring using a PC (with separately available IMPAC USB Connector):
+15 V
-, GND
TxD
RxD
Black Green Yellow
Connection cable
Brown White
230 V ~
Wiring:
White: 24 V (15 … 30 V DC) Brown: 0 V Yellow: TxD Green: RxD Black: Shield
°C
4 ... 20 mA
Digital display
Controller
Recorder
Additional analyzing instruments, e.g. controllers, recorders, etc.
Note:
can be connected in series as shown in drawing above.
5 Mechanical installation
For easy mechanical installation the IN 2000 is equipped with a PG11-thread incl. 2 fixing nuts. The instrument is equipped as standard with an air purge unit (for a hose with 2 mm inner diameter) to supply with dry and oil-free pressurized air. If the air purge is not used it can be removed and replaced by the provided sealing screw.
5.1 Accessories (option)
The ove
rview on the right side shows a selection of suitable accessories. You can find the entire accessory program with all reference numbers on section (13, Ref
er-
ence numbers).
Mounting:
For easy mounting and aligning the pyrome­ter to the measured object a fixed or adjust­able mounting angle is available.
Cooling:
The cooling jacket protects the pyrometer if exposed to a hot environment.
90°-mirror:
The 90°-mirror enables the capture of ob­jects at an angle of 90° to the pyrometer axis.
Mounting angle
fixed adjustable
90° mirror Water cooling
acket
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IMPAC Infrared sensor IN 2000
6 Optics
The pyrometer is equipped ex works with a 10:1 optics. The lens is focusing to a distance of 400 mm, i.e. in this distance the lens achieves its smallest spot size in relation to the measuring distance. The spot size will change in any other distance (shorter or longer) corresponding to the following drawing. Please notice that the measuring object must be as least as big as the spot size.
0
Measuring distance a [mm]
100 200 300 400
50
6
5
16
38
Spot size M [mm]
59
80
6.1 Aligning to the measuring object
For exact me
asurement of the object temperature the pyrometer must be aligned correctly onto the object. The instruments are not equipped with a sighting so that the aligning must be done thermally. When measur­ing a hot object in front of a cooler background, it usually suffices to align the pyrometer to achieve the highest temperature reading.
7 Parameter descriptions / settings
The pyrometer is equipped with a wide range of settings for optimal adaptation to the required measuring condition and to measure the temperature correct.
All settings can be read and set only in the pyrometer parameters window of the software InfraWin (via the optional USB adapter), at the instrument no setting is possible (detailed description of the
software see section 8, So
Selecting the pyrometer parameters window shows the current settings of the pyrometer. Changing a value can either be done by typing a value in an input box or by selecting a preset value from the list field.
7.1 Factory settings
ftware InfraWin).
Tempe
rature display (°C / °F) = °C
Emissivity (ε) = 100% Transmittance () = 100% Exposure time (t90) = min Clear time (tClear) = OFF max / min = maximum value storage preset Analog output (out) = 4 ... 20 mA (fixed value) Sub range same as basic temperature range Ambient temperature compensation = auto Address = 00 Baud rate = 19200 Bd
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IMPAC Infrared sensor IN 2000
7.2 Basic range
B
asic range displays the total range of the pyrometer automatically and can not be changed.
7.3 Material
er Material you have the possibility to store the names of different measuring objects with their emissivity
Und values and to recall them from the list. Additionally the material entrances can be done in the text file „mat.txt.“ (provided in the folder „InfraWin“ in the standard "Documents and Settings "path of Windows, normally C:\ Documents and Settings \ <user name> \ InfraWin).
7.4 Emissivity ε
For a corre
ct measurement it is necessary to adjust the emissivity. This emissivity is the relationship between the emission of a real object and the emission of a black body radiation source (this is an object which ab­sorbs all incoming rays and has an emissivity of 100%) at the same temperature. Different materials have different emissivities ranging between 0% and 100% (settings at the pyrometer between 10 and 100%). Additionally the emissivity is depending on the surface condition of the material, the spectral range of the pyrometer and the measuring temperature. The emissivity setting of the pyrometer has to be adjusted ac­cordingly. Typical emissivity values of various common materials for the two spectral ranges of the instru­ments are listed below. The tolerance of the emissivity values for each material is mainly dependent on the surface conditions. Rough surfaces have higher emissivities.
Measuring object
ε (at 8 ... 14 µm)
Measuring object
ε (at 8 ... 14 µm)
"Black body furnace" 100% Brickwork Human skin 98% Fire clay Black dull varnish 95% Rubber Carbon soot 95% Porcelain Wood 80 to 92% Ceramics
85 to 95%
Paper 92 to 95% Varnish Asphalt 85% Plaster Glass / quartz glass 72 to 87% Oil paint Textile 75 to 95% Steel (oxidized) 60 to 80% Graphite 75 to 92% Steel (smooth) 10 to 30% Cement 90% Aluminum (smooth) 2 to 15% Water 95% Aluminum (anodized) 90%
7.5 Response time / exposure time (t90)
The expo sent after an abrupt change so that the output value of the pyrometer reaches a given measurement value. The time taken is to reach 90% of the recorded temperature differ­ence. In the “min” position, the device operates using its time constant. Longer exposure times can be used for the measurement of objects which have rapidly fluctuating temperatures to achieve constant temperature reading.
sure time is the time interval when the measured temperature has to be pre-
Settings:
min
0.5 s
1.0 s
.
.
.
120.00 s
7.6 Transmittance 
ng the close-up lens or measurements through protection windows slightly attenuates the measuring
Usi signal (due to the transmittance). To get furthermore correct measuring results, the transmission of this window (with a ZnSe window standard is 72%) must be compensated. Alternatively the emissivity ε can be adapted (ε
= transmittance x ε
Trans
Object
)
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IMPAC Infrared sensor IN 2000
7.7 Clear time of the maximum value storage (tClear)
If the maximu will be displayed and stored. The storage has to be cleared at regular intervals for exchanging by a new and actual value. This feature is particularly useful when fluctuating object temperatures cause the dis­play or the analog outputs to change too rapidly, or the pyrometer is not constantly viewing an object to be measured. In addition, it may also be beneficial to periodically
m value storage is switched on always the highest last temperature value
Settings:
off
0.1 s
.
.
.
25 s auto
delete and reset the stored maximum values.
The following settings are possible: off: At clear time “off“ the max. value storage is switched off and only momentary values are meas-
ured.
0.01...25 s: If any clear time between 0.01 s and 25 s is set, the maximum value is estimated and held in
double storage mode. After the entered time the storage will be deleted.
auto: The “auto” mode is used for discontinuous measuring tasks. For example objects are trans-
ported on a conveyer belt and pass the measuring beam of the pyrometer only for a few sec­onds. Here the maximum value for each object has to be indicated. In this mode the maximum value is stored until a new hot object appears in the measuring beam. The temperature which has to be recognized as “hot“ is defined by the low limit of the adjusted sub range. The stored maximum value will be deleted when the temperature of the new hot object exceeds the low limit “from“ of the sub range by 1% or at least 2°C. If a lower limit is not entered, the maximum value storage will be deleted whenever the lower level of the full measuring range has been ex­ceeded.
Note:
The maximum value storage follows the function of adjustment of exposure time.
This results in: clear time the adjusted response time is useless clear times must be at least 3 times longer than the response time  only maxima with full maximum value can be recorded, which
appear at least 3 times longer than the response time.
7.8 Analog output (mA)
The an instrument (controller, PLC, etc.).
alog output has to be selected according to the signal input of the connected
Set to:
4 ... 20 mA
7.9 Subrange (from / to)
You have the opportu
nity to choose a subrange (minimum 51°C) within the basic temperature range of the
pyrometer. This subrange corresponds to the analog output. “from“ describes the beginning of this tempera­ture range, “to“ the end of the range. Additionally with the setting of a subrange it is possible to fulfill the requirements of the “auto” clear mode of the maximum value storage (see above).
7.10 Ambient temperature compensation
The com tures (below 100°C). This compensation is used for a very few special applications only. The standard setting of this parameter is “auto”, because the temperature of the air around the pyrometer is normally the ambient temperature of the measured object. Should the measured object be placed in an area with a higher wall temperature (e.g.
pensation of the ambient temperature can be used at low measuring tempera-
Settings:
auto
-32°C (-25,6°F)
.
.
.
900°C (1652°F)
inside a furnace), the measurement might be falsified (probably too high temperature indication). This influ­ence can be compensated by presetting of the ambient temperature of the object (presetting within the measuring range of the instrument). After switching over to “man” the corresponding data field T(amb) is activated so that the ambient tempera­ture value can be entered.
It has to be considered, that this method only improves the results if the ambient temperature at the place of the measured object is always constant and the emissivity is well known.
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IMPAC Infrared sensor IN 2000
7.11 Address
The in
struments are delivered with the standard address “00”. Only if several instru­ments are connected via USB, different instrument addresses can be allocated for better clearness.
Settings:
00
.
.
.
97
Global addresses 98 and 99 (only via own communication program with interface command, not possible with InfraWin, because InfraWin automatically detects a connected pyrometer): If parameters may be changed simultaneously on all pyrometers, the global Address 98 can be used. This allows you to program all pyrometers at the same time, regardless of the addresses that have already been assigned. If the address of a pyrometer is unknown, it is possible to communicate with it using the global
Address 99 (connect only one pyrometer).
7.12 Operating hours
Shows the op
eration time since the pyrometer is in use.
7.13 Baud rate (Baud)
The transmission the cable. A standard cable length for 19200 Bd is 7 m. The baud rate is reduced by 50% if the transmission distance is doubled.
rate of the serial interface in Baud (Bd) is dependent on the length of
Settings:
9600 Bd
19200 Bd
8 Software InfraWin
For utilizing the software functions, the USB adapter is required (accessory)
Note:
Additionally to parameter adjustments the software InfraWin features the possibility of recording measure­ment values inclusive displaying temperature measuring curves and subsequent analysis and storage.
This section gives an overview about the functions of the software. Additionally there is a software descrip­tion in the program’s help menu.
The following descriptions refer to the program version 4.13. The latest version is available for free as download from the homepage www.lumasenseinc.com.
8.1 Connecting the pyrometer to a PC
The pro
gram InfraWin can operate up to two devices. Every infrared thermometer has to be connected to a
single USB interface via an own USB adapter if 2 windows for settings or evaluation are to be displayed.
8.2 Installation
stallation select the setup program “setup.exe“ from the InfraWin-CD or from the downloaded and
For in unpacked zip file from the internet and follow the installation instructions.
8.3 Program start
After installati
on and the first program start a language must be chosen (German, English, French, Italian or Spanish. The language also can be changed in the program). On the start page the screen shows the follow­ing icons:
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IMPAC Infrared sensor IN 2000
8.4 The start menu
Opens a saved file Storage of measured values for further processing
Online measurement with color bar display Online measurement with graphic display Setting of the parameters of the instrument Setting of interface, baud rate or pyrometer addresses Time interval between two measurements Number of connected instruments (max. 2)
Listing of measured or stored values in tabular form Processing of measured (stored) readings in graph form Processing of measured (stored) readings in a text file
Calculation of spot sizes in various measuring distances
Only if available: controls the programmable controller PI 6000
8.5 Beginning
Before using the software, the serial interface connected to the pyrometer has to be selected under the Computer icon. For two devices two PC interfaces must be used.
8.6 Number of devices
With a click on “number of devices” InfraWin changes to the display of 1 or 2 devices. If 2 devices are selected, always 2 windows are displayed for settings or evaluation.
8.7 Basic settings
Under pyrometer parameters all preset values can be displayed and modified if necessary. A changed value is entered immediately in the pyrometer.
The window pyrometer parameters contain all parameter settings described in 7, Parameter de
scriptions / set-
tings.
The open / save button enable to store and recall own pyrometer configurations.
“1 meas.“ shows the current measuring temperature in the pyrometer parameters window for approx. 1 second.
“Print” prints this pyrometer parameters window.
With close the setting modus is quit, all displayed values are already taken over in the pyrometer.
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IMPAC Infrared sensor IN 2000
A click on the “Test” icon opens a window that allows the direct communication with the pyrometer via the interface commands (see section 12, Data f
ormat UPP®).
After entering an interface command (00 is the adjusted address ex works, “ms“ is the com­mand “reading temperature value“) and a click on “Send“ the following window is opened: This window already shows the answer of the pyrometer in reading is 325.7°C.
1
/10°. The actual temperature
“Len“ indicates the length of the answered data string, incl. Carriage Return (Chr(13)). In the lower part of the window the connection with the preset baud rate can be checked. Here the command was send 500 times with 19200 baud. It has taken 4.56 seconds without transmission errors.
8.8 Measurement (color bar)
This window displays: current temperature, graphically as color bar
and numerically
temperature range or adjusted sub range  file size and quantity of the measured values
of the current measurement
 emissivity ε the internal temperature of the instrument
)
(T
int
minimum (T
) and maximum values (T
min
max
)
The color bar display shows the span of the temperature range or the adjusted sub-range. Entering temperature values in the white fields on the left and right side of the color bar, limits for the color change of the color bar can be set. These limits can also be changed by moving the small bar with the PC mouse. The color bar displays temperatures within the two limits in green color, outside the limits in red color.
In addition, there is an input field for the emissivity in the window. If the emissivity is changed, the temperature change connected with this can be read off directly.
Emi: AutoFind: Furthermore there is an input field for the emissivity in the window. If the emissivity is changed, the temperature change connected with this can be read off directly. If the true temperature of the measured object is known, you can calculate the emissivity of the measured object using the "Emi: AutoFind“ function:
A measured temperature (here: 224°C) is
displayed with the current set emissivity (in this example 100%).
If you press „Emi: Autofind “ a window will
open which allows you to enter the "true" temperature.
Once the temperature entry has been entered and confirmed
with "OK", InfraWin will then calculate the emissivity which occurs with the new tem­perature. This is displayed immediately and can be used for further temperature measurement.
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IMPAC Infrared sensor IN 2000
8.9 Measurement (online trend)
This window displays: temperature as graphi-
cal diagram
current temperature  quantity of the measured
values and file size of the current measure­ment
The example shows a sample read­ing over the period of approx. 10 seconds with a temperature range between 75 and 550°C. The final temperature (at the end of the read­ing) is 244.3°C.
With “Mark zone“ a temperature
range can color marked for eas­ier recognition.
Setting a temperature under “Threshold“ prevents the recording of values above or below this tempera-
ture to keep the file size small.
With “Scaling trend“ the view of the temperature range can be limited.
The measuring values of “measurement color bar” or “measurement online trend”
Note:
are automatically saved as “standard.i12”. Should you need to edit the data later, you need to save the file as another .i12-file because old values are over-written when a new measurement is taken.
Files from older program versions (.i10-files) can be opened and saved as .i12.
8.10 Listing (analyzing)
For analyzing the measured values in this field all measured data ap­pears in a numeric list.
The date beside the time gives more exactly values to see what happened on time units smaller 1 s. The value specifies the time in seconds after midnight (0:00 h). The amount of data depends on the frequency that read­ings were taken (settings at 8.13 Time inter-
l between two measurements). As the
va
amount of data increases, so does the amount of storage space required to save it. In order to save room, all .i12 data files are stored by a binary code.
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IMPAC Infrared sensor IN 2000
8.11 Trend output (analyzing)
The graph’s curve depicts the temperature change over time within the specified temperature range.
Additionally, other information appears in this window; such as recorded time (x-axis) and temperature in degrees (y-axis) as well as the time and temperature at the vertical cursor line which can be dragged with the mouse. Selecting the Trend output initially causes all the saved data to be displayed. If the data exceeds an amount that can be represented reasonably, you may “Zoom“ in on a partial segment using the mouse (such as the segment represented in the example). Under “Total” you can return to the represen­tation of the entire curve.
The last reading is saved in the standard.i12 file and automatically appears in this
Note:
form upon opening Listing or Trend output. If file open was loaded using another file, the previous file will be overwritten and re­placed by the standard.i12 file.
8.12 Output .TXT file (analyzing)
The same file as under „Output listing” may be converted into a text file and can be easily opened, for example with EXCEL. With the standard import settings EXCEL automatically formats the col­umns accordingly (tabulator as separators).
8.13 PC sampling rate (time interval bet
This function sets a time interval. After each interval one meas­ured value is stored on the PC. The bigger the time interval the smaller will be the stored file. This function is mainly used for long term measurements.
8.14 Spot size calculator
After entering the aperture and the main spot size, the input of interim values calculates spot sizes in different measuring distances of the fixed optics.
ween two measurements)
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IMPAC Infrared sensor IN 2000
9 Transport, packaging, storage
With faulty shipping the instrument can be damaged or destroyed. To transport or store the instrument, please use the original box or a box padded with sufficient shock-absorbing material. For storage in humid areas or shipment overseas, the device should be placed in welded foil (ideally along with silica gel) to protect it from humidity.
The IN 2000 is designed for a storage temperature between -20 and 70°C with non-condensing conditions. A storing out of these conditions can damage or malfunction the pyrometer.
10 Maintenance
10.1 Safety
Attention duri chine has to be switched off and secured against restart before servicing the IN 2000.
10.2 Service
strument does not have any parts which require regular service, only the lens has to be kept clean.
The in The lens can be cleaned with a soft cloth in combination with alcohol (do not use acid solutions or dilution). Also standard cloths for cleaning glasses or photo objectives can be used.
ng pyrometer services. Should IN 2000 be integrated in a running machine process the ma-
11 Trouble shooting
Before sending the pyrometer for repair, try to find the error and to solve the problem with the help of the following list.
Temperature indication too low
Incorrect alignment of the pyrometer to the object
New correct alignment to achieve the max. temperature signal (see 6.1)
Measuring object smaller than spot size
Check measuring distance, smallest spot size is at nominal measuring distance (see 6)
Measuring object is not always in the measuring spot of the pyrometer
Use max. value storage (see 7.7).
Emissivity set too high
Set lower correct emissivity corresponding to the material (see 7.4)
Len
s contaminated
Clean lens carefully (see 10.2)
Tempera
Emissivity set too low
Measuring errors
Indicated temperature is decreasing during the use of the pyrometer, contamination of the lens
HF-interferences
ture indication too high
Set lower correct emissivity corresponding to the material (see 7.4) The measurement is influenced by reflections of hot machine parts
Use mechanical construction to avoid the influence of the interfering radiation
Clean lens. Recommendation: use of air purge (see 5)
Air contamination in the sighting path between pyrometer and object
Change position of the pyrometer with a clean sighting path (if necessary use a ratio pyrometer)
Correct the connection of the cable shield (see 4)
Temperature Indication is fluctuating, probably caused by changing emissivity Wrong pyrometer type, use of ratio pyrometer recommended
16
IMPAC Infrared sensor IN 2000
12 Data format UPP (Universal Pyrometer Protocol)
Via interface and suitable communication software or via “Test” function of the InfraWin software (see 8, Basic settings Test) commands can be exchanged directly with the pyrometer. The data exchange occurs in ASCII format with the following transmission parameters: The data format is: 8 data bits, 1 stop bit, even parity (8,1,e) The device responds to the entry of a command with: output (e.g. the measuring value) + CR (Carriage Return, ASCII 13), to pure entry commands with “ok” + CR. Every command starts with the 2-digit device address AA (e.g. “00”).
letters (e.g. “em” for level of emissivity
), finished with CR
This is followed, if necessary for that command, by the ASCII parameter “X”. If this parameter “X” is omitted, then the device resets with the current parameter. A “?“ after the small command letters answers with the respective settings (only at setting commands, not at enquiry commands). Example: Entry: “00em“ + CR The emissivity setting (ε) of the device with the address 00 is returned Answer: “0970“ + CR means Emissivity = 0.97 or 97.0%
Description Command Parameters
Reading temperature value: Reading temperature value repeated: Emissivity ε: AAemXXXX XXXX = (0010 ... 1000‰) (decimal) Exposure time t90: AaezX X = 0 ... 9 (decimal) 0 = intrinsic time constant of the device
Clear time maximum value storage:
Reading basic tem­perature range:
Reading temperature sub range:
Setting of temperature sub range: Address: AAgaXX XX = (00 ... 97) 00 ... 97 = adjustable addresses Baud rate: AAbrX X = 3...4
Changing °C / °F AAfhX Output: X = 0: display in °C; X = 1: display in °F Internal temperature: AAgt Output: XX (decimal 00 … 98, in °C)
Max. internal temperature: Error status: AAfs Output 1 byte hex (00 = no error) Reading parameters: AApa Output decimal 11-digit:
Device type: AAna Output: “IN 2000” Serial number: AAsn Output: XXXX (hex 4-digit) Device type / software version:
AAms Output: XXXXX (in 1/10 °C oder °F)
(88880 = Temperature overflow)
AAmsXXX XXX = 001...999 (XXX = number of measuring values)
1 = 0,50 s 4 = 5,00 s 7 = 60,00 s
2 = 1,00 s 5 = 10,00 s 8 = 90,00 s
3 = 2,00 s 6 = 30,00 s 9 = 120,00 s
AAlzX X = 0 ... 8 (dec.) 0 = Maximum value storage off
1 = 0.1 s 4 = 1.00 s 7 = (not available) 2 = 0.25 s 5 = 5.00 s 8 = automatically deletion 3 = 0.5 s 6 = 25.00 s
AAmb Output: XXXXYYYY (hex 8-digit, °C)
XXXX = beginning of temperature range YYYY = end of temperature range
AAme Output: XXXXYYYY (hex 8-digit, °C)
XXXX = beginning of temperature range YYYY = end of temperature range
AAm1XXXXYYYY XXXX (hex 4-digit) beginning of temp. range (°C)
YYYY (hex 4-digit) end of temp. range (°C)
3 = 9600 Baud 4 = 19200 Baud
XXX (decimal 032 … 208°F)
AAtm Output: XX (decimal 00 … 98, in °C)
XXX (decimal 032 … 208°F)
Digit 1 und 2 (10...99 or 00): Emissivity Digit 3 (0 ... 9): Exposure time Digit 4 (0 ... 8): Clear time max. storage Digit 5 (1): Analog output Digit 6 and 7: (00 ... 98): Internal temperature Digit 8 and 9 (00 ... 97): Address Digit 10 (3 … 4): Baud rate Digit 11 (0): always 0
AAve Output: XXYYZZ (6-digit decimal)
XX = 77 (IN 2000) YY = Month of software version ZZ = Year of software version
This is followed by 2 small command
17
IMPAC Infrared sensor IN 2000
Software version in detail: Ref. number: AAbn Output: XXXXXX (hex 6-digit)
Note: the letter “l” means the lower case letter of “L”.
AAvs tt.mm.yy XX.YY
tt = day; mm = month; yy = year; XX.YY = software version
13 Reference numbers
13.1 Reference numbers instruments
3 885 20
13.2 Reference numbers accessories
3 890 60 3 826 650 USB Adapter 3 837 180 Cooled enclosure 3 835 250 90° mirror 3 834 260 Mounting angle, fixed 3 834 250 Mounting angle, adjustable
0 IN 2000
0 Power supply 24 V DC
LumaSense Technologies Temperature and Gas Sensing Solutions
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