LumaSense technologies IMPAC IN 9 plus, IMPAC IN 5 plus User Manual

MANUAL
IN 5/9 plus
Confidential Information
The material contained herein consists of information that is the property of LumaSense Technologies and intended solely for use by the purchaser of the equipment described in this manual. All specifications are subject to change without notice. Changes are made periodically to the information in this publication, and these changes will be incorporated in new editions.
LumaSense Technologies prohibits the duplication of any portion of this manual or the use thereof for any purpose other than the operation or maintenance of the equipment described in this manual, without the express written permission of LumaSense Technologies.
Copyright
© LumaSense Technologies 2018. All rights reserved.
Trademarks
IMPAC is a trademark of LumaSense Technologies.
All other trademarks are trademarks, registered trademarks, and/or service marks of their respective holders.
Service Centers
LumaSense Technologies, Inc.
North America Sales & Service
Santa Clara, CA, USA Ph: +1 800 631 0176 Ph: +1 408 727 1600 Fax: +1 408 727 1677
LumaSense Technologies GmbH
Other Than North America Sales & Support
Frankfurt, Germany Ph: +49 (0) 69 97373 0 Fax: +49 (0) 69 97373 167
Global and Regional Centers
Our Headquarters
LumaSense Technologies, Inc. Santa Clara, CA, USA Ph: +1 800 631 0176 Fax: +1 408 727 1677
Americas, Australia, & Other Asia
LumaSense Technologies, Inc. Santa Clara, CA, USA Ph: +1 800 631 0176 Fax: +1 408 727 1677
Europe, Middle East, Africa
LumaSense Technologies GmbH Frankfurt, Germany Ph: +49 (0) 69 97373 0 Fax: +49 (0) 69 97373 167
France
LumaSense Technologies Sarl Erstein, France Ph: +33 3 8898 9801
Fax: +33 3 8898 9732
India
LumaSense Technologies, India Mumbai, India Ph: +
91 22 67419203
Fax: + 91 22 67419201
China
LumaSense Technologies, China Shanghai, China Ph: +86 133 1182 7766
Ph: +86 21 5877 2383
E-mail info@lumasenseinc.com support@lumasenseinc.com eusupport@lumasenseinc.com
Website http://www.lumasenseinc.com
Part No 3 869 017 - EN Revision B July 2018
IN 5/9 plus Manual Contents iii
Contents
1 General Information ....................................................................................................... 5
1.1 Information about the user manual ...................................................................... 5
1.1.1 Legend ...................................................................................................................... 5
1.1.2 Terminology ............................................................................................................. 5
1.2 Safety ....................................................................................................................... 5
1.2.1 Laser Targeting Light ............................................................................................... 5
1.2.2 Electrical connection ................................................................................................ 6
1.3 Limit of liability and warranty .............................................................................. 6
1.4 Unpacking the Instrument ...................................................................................... 7
1.5 Service Request, Repair, or Support ...................................................................... 7
1.6 Shipments to LumaSense for Repair ..................................................................... 7
1.7 Transport, packing, and storage ............................................................................ 8
1.8 Disposal / decommissioning ................................................................................... 8
2 Introduction ..................................................................................................................... 9
2.1 Appropriate use ...................................................................................................... 9
2.2 Scope of delivery .................................................................................................... 9
2.3 Technical data .......................................................................................................... 9
2.4 Dimensions ............................................................................................................ 10
2.5 Physical user interface .......................................................................................... 11
2.6 Accessories (Optional) .......................................................................................... 11
2.6.1 Mounting................................................................................................................ 11
2.6.2 Water Cooling Jacket ............................................................................................ 11
2.6.3 Miscellaneous ......................................................................................................... 12
2.6.4 Display .................................................................................................................... 12
3 Controls and Installation .............................................................................................. 13
3.1 Electrical Installation ............................................................................................ 13
3.1.1 Pin assignment for the connector on the back of the pyrometer ...................... 13
3.1.2 Connecting the pyrometer to a PC ....................................................................... 13
3.1.3 Connecting to RS232 interface ............................................................................. 14
3.1.4 Connecting to RS485 interface ............................................................................. 14
3.1.5 Connection of additional analyzing devices ........................................................ 14
3.2 Sighting.................................................................................................................. 15
3.2.1 Laser targeting light .............................................................................................. 15
3.2.2 Thermal Alignment ................................................................................................ 15
3.3 Optics ..................................................................................................................... 16
3.3.1 Calculating spot sizes ............................................................................................. 16
4 Instrument Settings ...................................................................................................... 17
4.1 Switches at the Instrument .................................................................................. 17
4.1.1 Instrument Switches .............................................................................................. 18
4.2 Online/Offline Mode (ONL/OFFL) .......................................................................... 18
4.2.1 Offline (OFFL) ......................................................................................................... 18
IN 5/9 plus Manual Contents iv
4.2.2 Online (ONL) .......................................................................................................... 18
4.3 Factory settings ..................................................................................................... 18
5 Parameter Descriptions / Settings ................................................................................ 19
5.1 Settings at the pyrometer or via serial interface ............................................... 19
5.1.1 Emissivity (Emi) ....................................................................................................... 19
5.1.2 Exposure time (t90) ................................................................................................. 19
5.1.3 Analog Output 0/4 to 20 mA ................................................................................ 20
5.2 Settings only via serial interface ......................................................................... 20
5.2.1 Maximum / minimum value storage (t
Clear
) ........................................................... 20
5.2.2 Subrange ................................................................................................................ 21
5.2.3 Baud rate (kBaud) .................................................................................................. 21
5.2.4 Address ................................................................................................................... 22
5.2.5 Ambient temperature compensation ................................................................... 22
5.2.6 Wait time (tw) ......................................................................................................... 23
5.2.7 Internal temperature ............................................................................................. 23
5.3 Avoiding Reading Errors ...................................................................................... 23
6 Software InfraWin ......................................................................................................... 25
6.1 Connecting the pyrometer to a PC ...................................................................... 25
6.2 Installation ............................................................................................................ 25
6.3 Program start ........................................................................................................ 25
7 Maintenance .................................................................................................................. 27
7.1 Cleaning the front window .................................................................................. 27
7.2 Safety ..................................................................................................................... 27
8 Troubleshooting ............................................................................................................ 29
9 Data Format UPP (Universal Pyrometer Protocols) ..................................................... 31
10 Reference Numbers ....................................................................................................... 33
10.1 Reference numbers instrument ........................................................................... 33
10.2 Reference numbers accessories ........................................................................... 33
Index ..................................................................................................................................... 35
IN 5/9 plus Manual General Information 5
1 General Information
1.1 Information about the user manual
Congratulations on choosing this high quality and highly efficient IN 5/9 plus pyrometer.
This manual provides important information about the instrument and can be used as a work of reference for installing, operating, and maintaining your pyrometer. It is important that you carefully read the information contained in this manual and follow all safety procedures before you install or operate the instrument.
To avoid handling errors, keep this manual in a location where it will be readily accessible.
1.1.1 Legend
Note: The note symbol indicates tips and useful information in this manual. All notes should be read to effectively operate the instrument.
Attention: This sign indicates special information which is necessary for a correct temperature measurement.
Warnings and Cautions: The general warnings and cautions symbol signifies the potential for bodily harm or damage to equipment.
MB Shortcut for Temperature range (in German: Messbereich)
1.1.2 Terminology
The terminology used in this manual corresponds to the VDI- / VDE-directives 3511, Part 4.
1.2 Safety
This manual provides important information on safely installing and operating the pyrometer. Several sections of this manual provide safety warnings to avert danger. These safety warnings are specified with a warning symbol. You must read and understand the contents of this manual before operating the instrument even if you have used similar instruments or have already been trained by the manufacturer.
It is also important to continually pay attention to all labels and markings on the instrument and to keep the labels and markings in a permanent readable condition.
Warning: The pyrometer is only to be used as described in this manual. It is recommended that you only use accessories provided by the manufacturer.
In addition, signs and markings on the device are to be observed and maintained in a legible condition.
1.2.1 Laser Targeting Light
For easy alignment to the measuring object the pyrometers are equipped with a laser targeting light. This is a visible red light with a wavelength 650 nm and a maximum power of 1 mW. The laser is classified as product of laser class 2.
IN 5/9 plus Manual General Information 6
Warning: To reduce the risk of injury to the eyes, do not look
directly into the targeting laser and do not point the targeting laser into anyone's eyes. The instrument is equipped with a class II laser that emits radiation.
Never look directly into the laser beam. The beam and spot can be watched
safely from side.
Make sure that the beam will not be reflected into eyes of people by mirrors or
shiny surfaces.
1.2.2 Electrical connection
Follow common safety regulations for main voltage (230 or 115 V AC) when connecting additional devices. Touching the main voltage can be fatal. An incorrect connection and/or mounting can cause serious health or material damages.
Only qualified specialists should connect such devices to the main voltage.
1.3 Limit of liability and warranty
All general information and notes for handling, maintenance, and cleaning of this instrument are offered according to the best of our knowledge and experience.
LumaSense Technologies is not liable for any damages that arise from the use of any examples or processes mentioned in this manual or in case the content of this document should be incomplete or incorrect. LumaSense Technologies reserves the right to revise this document and to make changes from time to time in the content hereof without obligation to notify any person or persons of such revisions or changes.
All instruments from LumaSense Technologies have a regionally effective warranty period. Please check our website at http://info.lumasenseinc.com/warranty for up-to-date warranty information. This warranty covers manufacturing defects and faults, which arise during operation, only if they are the result of defects caused by LumaSense Technologies.
The Windows compatible software was thoroughly tested on a wide range of Windows operating systems and in several world languages. Nevertheless, there is always a possibility that a Windows or PC configuration or some other unforeseen condition exists that would cause the software not to run smoothly. The manufacturer assumes no responsibility or liability and will not guarantee the performance of the software. Liability regarding any direct or indirect damage caused by this software is excluded.
The warranty is VOID if the instrument is disassembled, tampered with, altered, or otherwise damaged without prior written consent from LumaSense Technologies; or if considered by LumaSense Technologies to be abused or used in abnormal conditions. There are no user­serviceable components in the instrument:
No adjustments may be made to the targeting laser. It is fixed at the factory.
No adjustments may be made to the targeting laser's power level.
IN 5/9 plus Manual General Information 7
1.4 Unpacking the Instrument
Thoroughly inspect the instrument upon delivery to purchaser. Check all materials in the container against the enclosed packing list. LumaSense Technologies cannot be responsible for shortages against the packing list unless a claim is immediately filed with the carrier. The customer must complete final claim and negotiations with the carrier.
Save all packing materials, including the carrier’s identification codes, until you have inspected the pyrometer and find that there is no obvious or hidden damage. Before shipment, the pyrometer was examined and has been tested. If you note any damage or suspect damage, immediately contact the carrier and LumaSense Technologies, Inc.
1.5 Service Request, Repair, or Support
Contact LumaSense Technologies Technical Support in case of a malfunction or service request. Provide clearly stated details of the problem as well as the instrument model number and serial number. Upon receipt of this information, Technical Support will attempt to locate the fault and, if possible, solve the problem over the telephone.
If Technical Support concludes that the instrument must be returned to LumaSense Technologies for repair, they will issue a Return Material Authorization (RMA) number.
Return the instrument upon receipt of the RMA number, transportation prepaid. Clearly indicate the assigned RMA number on the shipping package exterior. Refer to Section 1.6, Shipments to LumaSense for Repair, for shipping instructions.
Technical Support can be contacted by telephone or email:
Santa Clara, California
Telephone: +1 408 727 1600 or +1 800 631 0176
Email: support@lumasenseinc.com
Frankfurt, Germany
Telephone: +49 (0) 69 97373 0
Email: eusupport@lumasenseinc.com
Erstein, France
Telephone +33 (0)3 88 98 98 01
Email: eusupport@lumasenseinc.com
1.6 Shipments to LumaSense for Repair
All RMA shipments of LumaSense Technologies instruments are to be prepaid and insured by way of United Parcel Service (UPS) or preferred choice. For overseas customers, ship units air­freight, priority one.
The instrument must be shipped in the original packing container or its equivalent. LumaSense Technologies is not responsible for freight damage to instruments that are improperly packed.
Contact us to obtain an RMA number (if one has not already been assigned by Technical Support). Clearly indicate the assigned RMA number on the shipping package exterior.
IN 5/9 plus Manual General Information 8
Send RMA Shipments to your nearest technical service center:
Santa Clara, California Frankfurt, Germany
LumaSense Technologies, Inc. 3301 Leonard Court Santa Clara, CA 95054 USA Telephone: +1 408 727 1600 +1 800 631 0176
Email: support@lumasenseinc.com
LumaSense Technologies GmbH Kleyerstr. 90 60326 Frankfurt Germany Telephone: +49 (0)69-97373 0
Email: eusupport@lumasenseinc.com
1.7 Transport, packing, and storage
With faulty shipping, the instrument can be damaged or destroyed. To transport or store the instrument, please use the original box or a box padded with sufficient shock-absorbing material. For storage in humid areas or shipment overseas, the device should be placed in welded foil (ideally along with silica gel) to protect it from humidity.
The pyrometer is designed for a storage temperature of -20 to 70 °C with non-condensing conditions. Storing the insturment out of these conditions can cause damage or result in malfunction of the pyrometer.
1.8 Disposal / decommissioning
Inoperable IMPAC pyrometers must be disposed of in compliance with local regulations for electro or electronic material.
IN 5/9 plus Manual Introduction 9
2 Introduction
2.1 Appropriate use
The IN 5/9 plus is a digital, highly accurate pyrometer for non-contact temperature measurement of Sapphire and Sapphire Wafers between 0 °C and 1500 °C.
2.2 Scope of delivery
Instrument with selected optics, works certificate, PC measurement and evaluation software InfraWin
Note: A connection cable is not included with the instrument and has to be ordered separately (see Chapter 10, Reference numbers).
2.3 Technical data
Temperature Range:
0 … 1500 °C
Temperature Subrange:
Any range adjustable within the temperature range, minimum span 51 °C
Spectral Range:
8 … 9.7 µm
Optics:
Zinc-Sulfide (ZnS)
Resolution:
Interface: 0.1 °C Analog output: < 0.1 % of the adjusted temperature range
Meas. Uncertainty*:
(ε = 1, t90 = 1 s, T
amb.
= const.)
0.6% of reading in °C or 3 °C (T
amb
= 15...30 °C)
1 % of reading in °C or 5 °C (T
amb
= 0…15 or 30…63 °C)
Whichever value is greater. The instrument must be at a constant ambient temperature for a minimum of 60 minutes and must be
connected to the power supply.
Repeatability:
(ε = 1, t90 = 1 s, T
amb.
= const.)
0.3% of reading in °C or 0.6 °C
The instrument must be at a constant ambient temperature for a
minimum of 30 minutes.
Noise Equivalent
Temperature Difference (NETD):(at σ=1, ε=1, T
amb
. = 23 °C)
Temperature
NETD at
t90 = 180 ms / °C
NETD at
t90 = 1 s / °C
350 °C 0.5 0.2
950 °C 0.4 0.1
Emissivity ε:
0.2 ... 1.2 switchable in the instrument (offline mode: adjustable from
0.2 ... 1.0) or with the software InfraWin (online mode) in steps of 0.01
Exposure Time t90:
0.18 s; adjustable in the pyrometer: 0.5 s; 1 s; 2 s; 5 s, adjustable via interface: 0.5 s; 1 s; 2 s; 5 s; 10 s; 30 s
Sighting:
Laser targeting light 650 nm
Laser power level < 1 mW Laser class 2 per IEC60825-1-3-4
Maximum Value
Storage:
Built-in single and double store. Clearing with clear time tCL (0.1 s;
0.25 s; 0.5 s; 1 s; 5 s; 25 s), external contact or via interface or also
automatically with each new item to be measured
IN 5/9 plus Manual Introduction 10
Analog Output:
Adjustable 0 ... 20 mA or 4 ... 20 mA (linear)
Load:
Max. 500 Ohm at 24 V (max. 200 Ohm at 18 V)
Digital Interface:
RS232 (RS485 on request)
Parameters:
Adjustable on the pyrometer (in offline mode):
Emissivity, exposure time, 0/4 ... 20 mA analog output range, online- / offline switch
Readable and adjustable via interface / PC (in online mode):
Emissivity, exposure time, 0/4... 20 mA analog output range, sub temperature range, automatic clearing of the max./min value storage, external clearing of the max./min value storage, clear times of the max/min value storage, address, baud rate, internal temperature °C / °F, max. / min. selection, activation of ambient
temperature correction
Power Supply:
24 V DC (18 ... 30V DC) nominal, ripple must be less than 0.5 V
Power Consumption:
Max. 70 mA
Isolation:
Power supply, analog outputs and digital interfaces are electrically isolated from each other
Ambient Temperature:
0 ... 63 °C
Storage Temp.:
-20 ... 70 °C
Rel. Humidity:
Non-condensing conditions
Protection Class:
IP65 (DIN 40050)
Operating Position:
Any
Housing:
Stainless steel
Weight:
410 g
Connection:
12 pin connector
CE-Label:
According to EU directives about electromagnetic immunity
Note: The calibration / adjustment of the instruments was carried out in accordance with VDI/VDE directive “Temperature measurement in industry, Radiation thermometry, Calibration of radiation thermometers”, VDI/VDE 3511, Part 4.4.
For additional details on this directive, see http://info.lumasenseinc.com/calibration or order the directive from “Beuth Verlag GmbH” in D-10772 Berlin, Germany.
2.4 Dimensions
All dimensions in mm
IN 5/9 plus Manual Introduction 11
2.5 Physical user interface
1 Laser warning label
2 Stainless steel housing 3 Optics 4 Type label
5 Housing rear panel
6 Fixing screws for rear panel
7 Electrical connector 8 Laser targeting light button 9 Setting keys at the pyrometer
2.6 Accessories (Optional)
Numerous accessories guarantee easy installation of the pyrometers. The following overview shows a selection of suitable accessories. You can find the entire accessory list with all reference numbers in Section 10.2 Reference numbers accessories).
2.6.1 Mounting
For easy mounting and aligning the pyrometer to the measured object an adjustable mounting angle is available.
Mounting angle
2.6.2 Water Cooling Jacket
The completely covered water cooling jacket made from stainless steel protects the pyrometer if exposed to a hot environment. It is designed for ambient temperatures up to 180 °C.
6
7
5
9 1 2 4 8
3
1
Water cooling jacket with
integrated air purge
IN 5/9 plus Manual Introduction 12
2.6.3 Miscellaneous
The air purge protects the lens from contamination with dust and moisture. It must be supplied with dry and oil-free pressurized air and generates an air stream shaped like a cone.
The pyrometer can be easily mounted on a vacuum chamber with the KF 16 vacuum support with
sighting window.
Air purge units
Vacuum support
2.6.4 Display
In addition to the built-in temperature indicator of the pyrometer, LumaSense offers several digital displays which can also be used for remote parametrizing of the pyrometer.
Digital display DA 6000
IN 5/9 plus Manual Controls and Installation 13
3 Controls and Installation
3.1 Electrical Installation
The IN 5/9 plus pyrometer is powered by a voltage of 24 V DC (possible range 18 ... 30 V). Once connected to power, the instrument operates immediately and needs no warm-up time. To switch off the instrument, unplug the connector.
To meet the electromagnetic requirements, a shielded connecting cable must be used. The shield of the connecting cable must be connected only on the pyrometer side to avoid ground loops.
LumaSense offers connecting cables, but they are not part of standard scope of delivery. The main connecting cable has wires for power supply, interface, analog output, external laser switch and external clear of maximum value storage via contact and 12 pin angle connector (see Chapter 10, Reference numbers). The cable includes a short RS232 adapter cable with a 9 pin SUB-D connector for direct PC communication. This adapter is not used in combination with RS485 interface.
3.1.1 Pin assignment for the connector on the back of the pyrometer
Pin Color Indication
K
white
+ 24 V power supply (or 24 V AC)
A
brown
0 V power supply
L green
+ I
outp.
analog output
B
yellow
– I
outp.
analog output
H
gray
external switch for targeting light (bridge to K)
J pink
external clearing of maximum value storage (bridge to K) *)
G
red
DGND (Ground for interface)
F black RxD (RS232) or B1 (RS485)
C
violet
TxD (RS232) or A1 (RS485)
D
gray/pink
B2 (RS485) (bridge to F)
E
red/blue
A2 (RS485) (bridge to C)
M orange
Screen only for cable extension, don’t connect at the
switchboard
*) For setting of clear time to "extern" (see 5.2.1 Maximum / minimum value storage)
3.1.2 Connecting the pyrometer to a PC
The pyrometers are equipped with a serial interface RS232. Only one pyrometer can be connected on the standard PC RS232 interface. Only short distances can be transmitted with RS232 and electromagnetic interferences can affect the transmission.
The pyrometer can also be equipped with an RS485 serial interface (on request). With the RS485, long transmission distances can be realized, and the transmission is, to a large extent, free of problems. The RS485 also allows several pyrometers to be connected in a bus system.
If an RS485 connection is not available at the PC, it can be accomplished using an RS485 or RS232 to USB connector. When using a RS485 to USB adapter, make sure that the adapter is fast enough to receive the pyrometer’s answer to an instruction of the master. Most of the
K A B
C
D
J G F E H
M
L
Connector
Pin assignment
(side of male inserts)
IN 5/9 plus Manual Controls and Installation 14
commonly used adapters are too slow for fast measuring equipment, so it is recommended to use the RS485 USB adapter cable (ref. no. 3 826 750).
With a slow RS485 connection it is also possible to set a wait time at the pyrometer, which delays the response of a command to the pyrometer (see 5.2.6 Wait time t
w
).
3.1.3 Connecting to RS232 interface
The transmission rate (in baud) of the serial interface is dependent on the length of the cable. Values between 1200 and 19200 Bd may be set.
The baud rate must be reduced by 50% when the transmission distance is doubled (see also 5.2.3 kBaud (baud rate)).
Typical cable length for RS232 at 19200 Bd is 7 m.
3.1.4 Connecting to RS485 interface
Half-duplex mode:
A1 and A2 as well as B1 and B2 are bridged in the 12-pin round connector of the connecting cable, to prevent reflections due to long stubs. It also safeguards against the interruption of the RS485 Bus system should a connecting plug be pulled out. The master labels mark the connections on the RS485 converter. The transmission rate of the serial interface in Baud (Bd) is dependent on the length of the cable. Values between 1200 and 19200 Bd may be set.
The baud rate is reduced by 50% when the transmission distance is doubled (see 5.2.3 Baud Rate (kBaud)). Typical cable length for 19200 Bd is 2 km.
3.1.5 Connection of additional analyzing devices
Additional analyzing instruments (such as LED digital display instruments) only need to be connected to a power supply and the analog outputs from the pyrometer. Another Instrument, such as a controller or printer, can be connected to the display in series as shown below (total load of resistance max. 500 Ohm).
yellow
LED digital display
Controller Power supply
green
brown
white
230 V ~
24 V DC
°C
Writer
Converter
K
A
B
C
D
J
G
F
E
H
M
L
1
2
3
4
5
6
7
8
9
DGND (red)
RxD (black)
TxD (violet)
Pyrometer’s side
(soldering side)
cable
PC’s side
(soldering side)
Terminator 120 Ohm
A
B
S
K A B
C
D
J
G F E
H
M
L
K A B
C
D
J
G F E
H
M
L
K A B
C
D
J
G F E
H
M
L
DGND
B1
A2
B2
A1
DGND
B1
A2
B2
A1
DGND
Master
Pyrometer 32
e.g. address 31
Pyrometer 2
e.g. address 01
Pyrometer 1
e.g. address 00
IN 5/9 plus Manual Controls and Installation 15
3.2 Sighting
3.2.1 Laser targeting light
For exact measurement of the object temperature, the pyrometer must be aligned correctly onto the object. For this alignment, the pyrometers are equipped with a laser targeting light. This laser enables the simple and accurate alignment even onto small objects.
The laser marks the center of the measuring spot. The laser targeting light can be used during operation without affecting the measurement.
The laser targeting light can be switched on and off either by pressing the button at the housing or by using an external contact (see 3.1.1 Pin assignment for the connector on the back side of the pyrometer) or via PC and the software InfraWin. After two minutes, the laser targeting light switches off automatically.
Caution: Do not look directly into the laser beam! Laser class 2 according to IEC 60825-1-3-4
Note: To prevent damage to the laser, the laser targeting light switches off automatically if the internal temperature of the device goes above approx. 50 °C (then it cannot be switched on again until the temperature is lower than 50 °C again)!
Note: The laser warning signs on the pyrometer should be easily viewable at all times, even after it has been installed.
3.2.2 Thermal Alignment
When measuring a hot object in front of a cooler background, it usually suffices to align the pyrometer to achieve the highest temperature reading.
IN 5/9 plus Manual Controls and Installation 16
3.3 Optics
The IN 5/9 plus pyrometer is equipped ex works with one of the specified optics shown in the table. Each optic is focussed at a certain distance (main measuring distance). At these distances, each lens achieves its smallest spot size. Normally the spot size will increase at any other distance (shorter or longer).
Select one optics that corresponds to the required measuring distance of the application.
Optics Measuring Distance a [mm] Spot Size M90 [mm]
1
95 1.7 150 11.3 250 28.6
2
112 1.9 200 15 300 29.9
3
160 2.8 250 12.7 350 23.7
4
270 4.5 500 19.7 750 36.9
5
400 6.4 750 25
1000
38.2
6
620 10
1000 25.2 1500 45.2
Effective aperture D for all optics is 14.8 mm
For each optic some example values for measuring distance (measured from the front of the lens) and spot size are listed. Keep this in mind when considering the mounting position of the pyrometer as well as the size of the measuring object (the measuring object must be as least as big as the spot size.
3.3.1 Calculating spot sizes
Spot sizes for other measuring distances can
be calculated with the following equations or with the IR calculator of the InfraWin software.
Table values: a1 = measuring distance
M
1
= spot size
D = aperture
Note: The measuring object must be at least as big as or bigger than the spot size of the pyrometer.
IN 5/9 plus Manual Instrument Settings 17
4 Instrument Settings
The pyrometers are equipped with a wide range of setting options for optimal adaption to the required measuring condition and for getting the correct measuring temperature (description of all available parameters see Chapter 5 Parameter description / settings).
Basic settings can be done at the pyrometer itself and additional settings can be made via serial interface and software InfraWin.
Settings at the instrument: The basic settings are emissivity, exposure time, analog output. These settings can be adjusted at the pyrometer only in offline mode (see
4.2 Online / offline mode (ONL/OFFL)).
Settings via serial interface: The pyrometer is equipped with the serial interface RS232
(RS485 on request) and can be used for connection to a PC. With the standard software InfraWin (or self written communication software), the following settings can be made when the pyrometer is set to online mode (ONL): emissivity, exposure time, analog output, maximum value storage, minimum value storage, reading of the instrument’s internal temperature, setting of an address for bus control with RS485 interface, setting of the baud rate, and function for compensating of the off-set of the ambient temperature. Additionally, InfraWin allows you to use the temperature display and analysis features.
4.1 Switches at the Instrument
The controls / switches are located under the rear cover of the pyrometer and can be accessed by removing the rear cover:
1. Disconnect the electrical connection
2. Unscrew the rear screws with a 2.5 mm allen screw
3. Remove the cover off, making sure it remains straight (without bending or twisting it).
Note: Please make sure that the pyrometer is not contaminated while open. Please reattach cover following adjuments and keep cover closed for permanent use.
Assembling: When reassembling the cover, insert it carefully into the guide pins and then fasten it with the screws. The connector cable can now be plugged in.
Rear cover
Switches
Locking screw
(allen key,
2.5 mm)
Aligning
support (pin) for correct mounting of the rear cover
Electrical
connection
IN 5/9 plus Manual Instrument Settings 18
4.1.1 Instrument Switches
See Chapter 5 for the Parameter descriptions / Settings.
4.2 Online/Offline Mode (ONL/OFFL)
4.2.1 Offline (OFFL)
If the settings directly at the pyrometer should be used (emissivity, exposure time and analog output), the pyrometer must be switched to offline mode (OFFL). In the offline mode, these parameters can not be adjusted via digital interface and PC and can only be read. This prevents incorrect set-up or undesired changes via the interface. All additional available parameters (see
5.2 Settings only via serial interface) can be altered via serial interface.
4.2.2 Online (ONL)
When switched to the online mode (ONL), only the serial interface can be used to set the values for the parameters and the instrument’s switch settings are ignored. The device is initialized in “online” mode, i.e. it uses the last values set via serial interface!
4.3 Factory settings
Instrument settings:
Emissivity (Emi) = 100% Exposure time (t
90)
= 0.18 s Analog output (4/0 mA) = 0... 20 mA Online- / offline mode (ONL/OFFL) = offline
Interface settings:
Emissivity (Emi) = 100% Exposure time (t
90)
= 0.18 s Analog output (4/0 mA) = 0... 20 mA Baud rate = 19200 Bd Address = 00 Max./min. value storage = max. Clear time of max./min. value storage = OFF Ambient temperature compensation = auto
Wait time tw = 02 Bit
Settings:
Emi:
Rotary switch for
Emissivity adjustment
4/0 mA: DIP switch 2 for
adjusting t
he analog output
to 0 ... 20 mA or 4 ... 20 mA
ONL/OFFL: DIP switch 1
for switching online- / offline mode
t90: DIP switches 3,4,5,6
for adjusting the exposure time t
90
IN 5/9 plus Manual Parameter Descriptions / Settings 19
5 Parameter Descriptions / Settings
5.1 Settings at the pyrometer or via serial interface
5.1.1 Emissivity (Emi)
For a correct measurement, it is necessary to adjust the emissivity. The emissivity is the relationship between the emission of a real object and the emission of a blackbody radiation source (this is an object which absorbs all incoming rays and has an emissivity of 100%) at the same temperature.
Different materials have different emissivities ranging between 0% and 100% (settings at the pyrometer between 20 and 100%, respectively 120% in Online Mode, the set value is indicated on the display). Additionally, the emissivity is dependent on the surface condition of the material, the spectral range of the pyrometer, and the measuring temperature. The emissivity setting of the pyrometer has to be adjusted accordingly.
For the spectral range of the IN 5/9 plus, the typical emissivity on Sapphire and Sapphire Wafers lies between 98 and 99 %.
Note: The minimum emissivity setting for the pyrometer is 20%!
Setting examples at the
instrument:
Emi =
100%:
Emi =
85%:
If the settings directly at the pyrometer should be used the pyrometer must be switched into offline mode (OFFL, see 4.2). To adjust the emissivity via software, see InfraWin description in the program’s help menu. Click on the F1 button after loading InfraWin or click on the ? in the menu bar.
Note: If the emissivity is set to an incorrect value (below 20%), the instrument will automatically utilize an emissivity value of 100%. The setting 00 is interpreted as Emi = 100%.
5.1.2 Exposure time (t
90
)
The exposure time is the time interval when the measured temperature has to be present after an abrupt change so that the output value of the pyrometer reaches a given measurement value. The time taken is to reach 90% of the recorded temperature difference. In the “min” position, the device operates using its time constant of < 180 ms. Longer exposure times can be used for the measurement of objects which have rapidly fluctuating temperatures to achieve constant temperature reading.
Settings:
100%
(in Online Mode,
up to 120%)
. . .
20%
Example: t90 = 1 s Example: t90 = 5 s
0.5 s 1 s 2 s 5 s
4/0m
A
ONL/OFFL
Emi
x10 x1
ON DIP 1 2 3 4 5 6
0.5 s 1 s 2 s 5 s
4/0mA
ONL/OFFL
Emi
x10 x1
ON DIP
1 2 3 4 5 6
Setting examples at the instrument:
IN 5/9 plus Manual Parameter Descriptions / Settings 20
To change the exposure time the corresponding DIP switch for 0.5 s, 1 s, 2 s or 5 s must be set in the ON position. A longer response time of 10 s can be set if the switch for 0.5 s and 5 s is set to the ON position at the same time, a longer response time of 30 s can be set if the switch for 1 s and 5 s is set at to the ON position the same time. In the “OFF” position (Software InfraWin: t
90
= min), the device operates using its time constant (see technical data).
If the settings directly at the pyrometer should be used the pyrometer must be switched into offline mode (OFFL, see 5.2). To adjust the exposure time via software, see InfraWin description in the program’s help menu.
5.1.3 Analog Output 0/4 to 20 mA
When the DIP switch 2 is in the ON position, the analog output will be 4 - 20 mA, in the OFF position, the analog output will be 0 - 20 mA. The analog output has to be selected according to the signal input of the connected instrument (controller, PLC, etc.).
If the settings directly at the pyrometer should be used the pyrometer must be switched into offline mode (OFFL, see 5.2). To adjust the analog output via software, see InfraWin description in the program’s help menu.
5.2 Settings only via serial interface
5.2.1 Maximum / minimum value storage (t
Clear
)
The integrated maximum value storage is activated when the parameter t
clear
is set to something other than “OFF”. If the maximum value storage is switched on, the highest last temperature value will always be displayed and stored. The minimum value storage saves the lowest measurement taken during a reading (e.g. practical when monitoring cooled goods such as frozen foods). As such, it may be beneficial to periodically clear and reset the stored values to obtain new temperature readings.
This storage also must be cleared at regular intervals when fluctuating object temperatures cause the display or the analog outputs to change too rapidly or when the pyrometer is not constantly viewing an object to be measured.
The maximum value storage value has two different operating modes:
Single Storage: Single storage mode is used when you want to reset the stored value using an external impulse via one contact closure from an external relay (such as between two measured objects). The relay contact is connected directly to the pyrometer between pins J and K. This mode allows a new value to be established after each impulse from the reset signal.
Double Storage: Double storage mode comes into effect when selecting one of the reset intervals. This mode utilizes two memories. With the first memory, the highest measured value is held and is deleted alternately in the time interval set (clear time). The other memory retains the maximum value throughout the next time interval. The disadvantages of fluctuations in the display with the clock frequency are thereby eliminated.
The following settings are possible:
Off: When set to OFF, the maximum value storage is switched off and all new temperature values are measured but not stored.
0.1…25 s: If any clear time is set, the maximum value is estimated and held in double storage mode. After the entered time the storage will be deleted.
Settings:
Settings:
off
0.1 s
0.25 s
0.5 s 1 s 5 s
25 s
extern
auto
IN 5/9 plus Manual Parameter Descriptions / Settings 21
Extern: The external clearing of the storage can be activated and used within an own software
(see Chapter 9 Data format UPP (Universal Pyrometer Protocol)) or via an external contact (for connection see 3.1.1 Pin assignment for the connector on the back of the pyrometer). In this case, the storage operates only in single storage, because only a single deletion mechanism is used.
Auto: The auto mode is used for discontinuous measuring tasks. For example, objects are transported on a conveyer belt and pass the measuring beam of the pyrometer only for a few seconds. Here the maximum value for each object must be indicated. In this mode the maximum value is stored until a new hot (or cold) object appears in the measuring beam. The temperature which must be recognized as hot is defined by the low limit of the adjusted sub range. The stored maximum value will be deleted when the temperature of the new hot object exceeds the low limit from of the sub range by 1% or at least 2 °C. If a lower limit is not entered, the maximum value storage will be deleted whenever the lower level of the full measuring range has been exceeded. The minimum value function operates in the opposite manner. The minimum value stored will be deleted when the upper limit of the set range is below it by 1% (at least 2 °C). If an upper limit is not entered, the minimum value stored will be deleted whenever it drops below the upper level of the full measuring range.
Note: In the command structure, the maximum storage comes after the exposure time. This results in:
clear time the adjusted response time is useless
clear times must be at least 3 times longer than the response time
only maxima with full maximum value can be recorded, which appear at least 3 times longer than the response time.
5.2.2 Subrange
You can choose a sub range (minimum 51 °C) within the basic measuring range of the pyrometer. This sub range corresponds to the analog output. The lower value (0 or 4 mA) describes the beginning of this measuring range, the upper value (20 mA) the end of the range. With a sub range, it is possible to fulfill the requirements of the “auto” clear mode of the maximum value storage (see above).
5.2.3 Baud rate (kBaud)
The transmission rate of the serial interface in Baud (Bd) is dependent on the length of the cable. A standard cable length with RS232 for 19200 Bd is 7 m, with RS485 2 km. The baud rate is reduced by 50% if the transmission distance is doubled.
Settings via
interface:
1.2 kBd
. . .
19.2 kBd
IN 5/9 plus Manual Parameter Descriptions / Settings 22
5.2.4 Address
When connecting several pyrometers to one serial interface with RS485, it is necessary for each instrument to have its own device address for communication purposes. First, it is necessary to connect each instrument separately to give it an address. After that, all instruments can be connected and addressed individually.
Note: Only via own communication program with interface command (not possible with InfraWin, because InfraWin automatically detects a connected pyrometer): If parameters should be changed simultaneously on all pyrometers, the global Address 98 can be used. This allows you to program all pyrometers at the same time, regardless of the addresses that have already been assigned. If the address of a pyrometer is unknown, it is possible to communicate with it using the global
Address 99 (connect only one pyrometer).
5.2.5 Ambient temperature compensation
Each object has an emissivity ε (maximum 100%). If the measured object is not transparent and has an emissivity of less than 1 (as in most cases), a portion of the resulting radiation will be reflected.
For bright, smooth surfaces, such as mirrors, the reflected radiation is more focused; on rough, harsh surfaces it is diffuse. The rate of diffuse reflection is, in this case (1 -
ε).
If the measured object’s temperature is the same as the ambient temperature (this is most often the case), you only need to set the emissivity on the pyrometer (when using the InfraWin program, the off-set compensation for the ambient temperature must be in “auto“).
If the object to be measured is in an oven, where the temperature is higher than the ambient temperature, a portion of the radiation, corresponding to the rate of diffuse reflection, will be “reflected“ by the measured object to the pyrometer, resulting in an inaccurate reading (the reading will be too high due to the oven temperature). In this case, it makes sense to activate the off-set compensation for the ambient temperature (in the parameter window of the InfraWin program: Compensating for the off-set of the ambient temperature switched to “man.“ (= manual)) and then enter the ambient temperature value (in this case, the oven temperature) in the corresponding field. The program also makes a compensation calculation to display the correct temperature.
Be aware that the accuracy of such a correction is highly dependent on accuracy of the emissivity value that was set. The off-set compensation for the ambient temperature uses the rate of diffuse reflection when performing its calculation. If you alter the emissivity (
ε), you are also
altering the rate of diffuse reflection (1 –
ε) and in turn, the displayed temperature. The
following observation shows how a faulty emissivity reading in conjunction with the compensation for the ambient temperature affects results:
Entry of
ε = 91% instead of 92% indicates:
A relative change in emissivity of 1.1%. Likewise, the assumed rate of reflection changes from 8% to 9%. This results in a relative increase in reflection of 12.5%.
This change also impacts the displayed result, thereby causing an inaccurate compensation calculation. For hot environments, this calculation will probably serve as a much more accurate assessment than the standard calculation, which assumes that the ambient temperature is the same as that of the object measured.
Settings via
interface:
00
. . .
97
IN 5/9 plus Manual Parameter Descriptions / Settings 23
5.2.6 Wait time (t
w
)
Using a pyrometer with RS485 it is possible that the connection is not fast enough to receive the pyrometer’s answer to an instruction of the master. In this case, a wait time can be set to slow down the data transfer (e.g.: t
w
= 02
at a baud rate 9600 means a wait time of
2
/
9600
sec).
Note: Only available via interface commands, see Chapter 9, Data format UPP.
5.2.7 Internal temperature
The internal temperature of the pyrometer can be read via interface. It is a few degrees above the ambient temperature due to the warming generated by the pyrometer electronics.
5.3 Avoiding Reading Errors
To avoid reading errors, please note the following points when mounting the pyrometer:
1. The diameter of the measuring object cannot be smaller than the pyrometer’s spot size
(see Chapter 3, Optics).
2. A source of radiation behind or around the measuring object can influence the result. If
the object is transparent or partly transparent, another material behind the object could transmit its radiation to the pyrometer as well. In this case, the location of the pyrometer should be changed, or, if the background radiation remains constant, you can compensate for additional radiation by adjusting the emissivity setting.
3. Please take into account that radiation from other hot materials around the measured
object can be reflected and influence the result. Temperatures measured for objects with low emissivities will actually be from the reflected object and not from the intended measured object. Use a mounting tube to prevent ambient radiation from reaching the area. Place the mounting tube as near as possible to the measured object so that the tube’s shadow blocks out all of the ambient radiation from the side. Consider whether
5.2.5 Ambient temperature compensating applies to the measurement application.
Settings:
00 Bit
. . .
99 Bit
IN 5/9 plus Manual Parameter Descriptions / Settings 24
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IN 5/9 plus Manual Software InfraWin 25
6 Software InfraWin
The operating and analyzing InfraWin software is included with delivery of the pyrometer. In addition to allowing you to make parameter adjustments via PC, the InfraWin software also provides temperature indication, data logging, and measurement analysis features.
A software description can be found in the program’s help menu. Click on the F1 button after loading InfraWin or click on the ? in the menu bar.
The latest version is available for free as download from the homepage www.lumasenseinc.com
.
6.1 Connecting the pyrometer to a PC
The program InfraWin can operate up to two devices. Two devices using RS485 may be operated simultaneously by the same interface, if two different addresses have been properly entered (see section 5.2.4 Address for more information).
6.2 Installation
To install the InfraWin software, select setup.exe from the InfraWin-CD or from the downloaded and unpacked zip file from the internet and then follow the installation instructions.
6.3 Program start
The first time you load InfraWin 5, you will be prompted to select a default language. The InfraWin software is available in German, English, Spanish, French, Portuguese, and Chinese.
Once installed, click Language/Languages if you would like to select another language.
IN 5/9 plus Manual Software InfraWin 26
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IN 5/9 plus Manual Maintenance 27
7 Maintenance
7.1 Cleaning the front window
Since the device does not contain parts that require regular maintenance, the only regular maintenance required is periodic inspection of the front window for build-up of foreign particiles. If allowed to build up, the particles can influence the energy received by the instrument.
The window is not water soluable and can be cleaned with standard lens tissue dampened with a commercially available glasses or camera lens cleaning solution. Use a soft blower/brush (available in camera stores) to remove any grit on the window before you rub the lens with lens tissue and solution.
Attention: NEVER CLEAN THE WINDOW WITH A DRY TISSUE OF ANY KIND! The only time dry lens tissue may be used is to dry a window which has already been cleaned with wet lens tissue.
7.2 Safety
Attention: Should the pyrometer be integrated in a running machine process; the
machine has to be switched off and secured against restart before servicing the pyrometer.
IN 5/9 plus Manual Maintenance 28
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IN 5/9 plus Manual Troubleshooting 29
8 Troubleshooting
Before sending the pyrometer for repair, try to find the error and to solve the problem with the help of the following list.
Temperature indication too low
Incorrect alignment of the pyrometer to the object
New correct alignment to achieve the max. temperature signal
Measuring object is smaller than spot size.
Choose correct measuring distance
Measuring object is not always in the measuring spot of the pyrometer (e.g. swinging
wire or pouring stream)
Use max. value storage
Emissivity set too high
Set lower correct emissivity corresponding to the material
Lens contaminated
Clean lens carefully
Temperature indication too high
Emissivity set too low
Set higher correct emissivity corresponding to the material
The measurement is influenced by reflections of hotter machine parts
Try to avoid the influence of the interfering radiation or change measuring position
Measuring errors
Indicated temperature is decreasing during the use of the pyrometer, contamination of
the lens
Clean lens
Indicated temperature is decreasing during the use of the pyrometer, although the air
purge unit is used. Probably compressed air is not clean or air failed
Clean the lens and use clean, dry and oil free compressed air
Air contamination in the sighting path between pyrometer and object
Change position of the pyrometer with a clean sighting path
Strong HF-interferences
Change position of the pyrometer
Instrument overheated
Use cooling jacket with air or water cooling
Temperature Indication is fluctuating, probably caused by changing emissivity
Wrong pyrometer type, use of ratio pyrometer recommended
Laser targeting light
Laser targeting light fails
Instruments max. temperature is exceeded. Use cooling jacket
IN 5/9 plus Manual Troubleshooting 30
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IN 5/9 plus Manual Data format UPP 31
9 Data Format UPP (Universal Pyrometer
Protocols)
Via interface and a suitable communication software or via “Test” function of the InfraWin software commands can be exchanged directly with the pyrometer.
Note: The ONL/OFFL switch must be in the ONL position before adjusting the following parameters via the software (see 4.2).
The data exchange occurs in ASCII format with the following transmission parameters:
The data format is: 8 data bits, 1 stop bit, even parity (8,1,e)
The device responds to the entry of a command with: output (e.g. the measuring value) + CR (Carriage Return, ASCII 13), to pure entry commands with “ok” + CR.
Every command starts with the 2-digit device address AA (e.g. “00”).
This is followed by 2 small
command letters (e.g. “em” for level of emissivity
ε), finished with CR
This is followed, if necessary for that command, by the ASCII parameter “X”. If this parameter “X” is omitted, then the device resets with the current parameter.
A „?“ after the small command letters answers with the respective settings (only at setting commands, not at enquiry commands).
Example: Entry: “00em“+ <CR>
The emissivity setting (
ε) of the device with the address 00 is returned
Answer: “0970“+ <CR> means Emissivity = 0.97 or 97.0%
Description
Command
Parameters
Reading measuring
value:
AAms
Output: YYYYY
5-digit decimal, in 1/10°C or. °F 88880 = temp. overflow 02563 = 256.3 °C or °F
-0170 = -17.0 °C or °F
Repeatedly reading measuring values:
AAmsXXX
XXX = 000 to 999 XXX = No. of measuring values
Emissivity:
AAemXX AAemXXXX
XX = 20 to 99%, 00 = 120% (decimal) XXXX = 0200 to 1200 in ‰
Exposure time t90:
AAezX
X = 0 ... 6 (decimal) 0 = intrinsic time constant of the device
1 = 0.5 s 3 = 2 s 5 = 10 s
2 = 1 s 4 = 5 s 6 = 30 s
Analog output
1)
:
AAasX
X = 0;1 0 = 0 - 20 mA 1 = 4 - 20 mA
Changing °C / °F
1)
:
AAfhX
X = 0;1 (decimal) 0 = Output Celsius 1 = Output Fahrenheit
Clear time of
maximum / minimum value storage:
AAlzX
X = 0 ... 8 (dec.) 0 = Maximum value storage off
1 = 0.10 s 4 = 1.00 s 7 = externally deleted 2 = 0.25 s 5 = 5.00 s 8 = automatically cleared
3 = 0.55 s 6 = 25.00 s
External clearing:
AAlx
Simulation of an external deletion contact
Reading basic
temperature range:
AAmb
Output: YYYYZZZZ (hex 8-digit, °C or °F)
YYYY = beginning of temperature range
ZZZZ = end of temperature range
IN 5/9 plus Manual Data format UPP 32
Description
Command
Parameters
Reading temperature sub range:
AAme
as with mb
Baud rate:
AAbrX
X = 0 to 4
0 = 1200 Baud 2 = 4800 Baud 4 = 19200 Baud
1 = 2400 Baud 3 = 9600 Baud
Reading ambient temperature:
AAut
Output: stored value, 4-digit hex e.g. 0258 corresponds to 600 degrees
Entering ambient
temperature:
AAutXXXX
XXXX = value of ambient temperature, 4-digit, hex
XXXX e.g. FFEC corresponds to –20 degrees
- 99dez = FF9Dhex means: automatic, no manual compensation
Marginal values for
ambient
temperature:
AAut?
Output: marginal values for the entry, 2 x 4-digit, hex
e.g. FF9D0384 corresponds to -99 to 900 degrees
Reading marginal values:
AAmi?
Output: marginal value for entry, always 01
Device address
1)
:
AAgaXX
XX: Device address decimal 00 to 31 variable device addresses
Laser targeting light:
AAlaX
X = 0;1 (decimal) 0 = switch off pilot light 1 = switch on pilot light
Internal pyrometer temperature:
AAgt
Output: XX (dec. 00 to 98, in °C)
Max. internal temperature:
AAtm
Output: XX (dec. 00 to 98, in °C)
Reading parameters:
AApa
Output decimal 11-digit:
Digit 1 and 2 (20...99 or 00): Emissivity Digit 3 (0 ... 6): Exposure time (t90) Digit 4 (0 ... 8): Clear time max. storage (t
clear
) Digit 5 (0 ... 1): Analog output Digit 6 and 7: (00 ... 98): Temperature Digit 8 and 9 (00 ... 31): Address Digit 10 (0 ... 4): Baud rate
Digit 11: always 0
Error status:
AAfs
Output 1 Byte hex
Bit 0 = 1: EEPROM error Bit 1 = 1: Watch dog Reset
Bit 2 = 1: Under voltage reset
Reset
1)
:
Aare
Reset device
Command delay:
AAtwXX
XX = 00 to 20 relative delay value
Reading maximum/ minimum values:
AAmi
Output: 0 or 1 0 = maximum value, 1 = minimum value
Setting maximum/ minimum values:
AAmiX
X = desired setting 0 = maximum value, 1 = minimum value
Serial number:
AAsn
Output: XXXXX (5-digit decimal)
Device model /
software version:
AAve
Output: XXYYZZ (6-digit decimal)
XX = 70 (IN 5/9 plus) YY = month of the software version
ZZ = year of the software version
Note: The letter “l” means the lower-case letter of “L”.
1)
After entering these commands, the device carries out an automatic reset. The device needs
approx. 150 ms before it is ready to use and work with the changed settings.
Additional instruction for the RS485 interface: Requirements to the master system during half-duplex operation:
1. After an inquiry, the bus should be switched into a transmission time of 3 bits (some older
interfaces are not fast enough for this).
2. The pyrometer's response will follow 3 ms at latest.
3. If there is no response, there is a parity or syntax error and the inquiry must be repeated.
IN 5/9 plus Manual Reference Numbers 33
10 Reference Numbers
10.1 Reference numbers instrument
IN 5/9 plus Reference Number
Instrument with optics a = 95 mm 3 871 800 Instrument with optics a = 112 mm 3 871 810 Instrument with optics a = 160 mm 3 871 820 Instrument with optics a = 270 mm 3 871 830 Instrument with optics a = 400 mm 3 871 840 Instrument with optics a = 620 mm 3 871 850
Scope of delivery:
Instrument with selected optics, works certificate, PC measurement and evaluation software InfraWin
Ordering notes:
A connection cable is not included with the instrument and has to be ordered separately.
10.2 Reference numbers accessories
3 820 330
Connection cable, 5 m, straight connector
3 820 500
Connection cable, 10 m, straight connector
3 820 510
Connection cable, 15 m, straight connector
3 820 810
Connection cable, 20 m, straight connector
3 820 820
Connection cable, 25 m, straight connector
3 820 520
Connection cable, 30 m, straight connector
3 820 320
Connection cable, 5 m (angled connector, additional laser targeting light push button)
3 820 740
Connection cable, 5 m, (straight connector, temperature resistant up to 200 °C) 3 852 290
Power supply NG DC for DIN rail mounting; 100 to 240 V AC ⇒ 24 V DC, 1 A
3 852 430
Converter I-7520; RS485 RS232 (half duplex)
3 852 440
Protocol converter RS485/RS232 (switchable) ⇔ Profibus-DP for 1 instrument
3 852 460
Protocol transducer RS485 <-> Profbus DP for 32 devices
3 852 620
Protocol converter UPP RS485 or RS232 <-> ProfNet, for 1 pyrometer
3 852 630
Protocol converter UPP RS485 <-> ProfNet, for max. 32 pyrometers
3 891 220
DA 4000: LED-display, 2-wire power supply, 2 limit switches (relay contacts), 115 V AC
3 890 650
DA 4000: LED-display, 2-wire power supply, 2 limit switches (relay contacts), 230 V AC
3 890 560
DA 6000-N: LED digital display with digital input RS232 and possibility for pyrometer parameter settings
3 890 520
DA 6000, digital display, digital and analog input, dual limit switch, maximum value storage, analogue output, RS232
3 890 530
DA 6000, digital display, digital and analog input, dual limit switch, maximum value storage, analogue output, RS485
3 826 500
HT 6000: portable battery driven indicator and instrument for pyrometer parameter settings; RS232 and RS485 interface
IN 5/9 plus Manual Reference Numbers 34
3 826 510
PI 6000: programmable PID controller
3 834 210
Adjustable mounting support
3 835 160
Air purge unit
3 835 440
Air purge unit, stainless steel
3 837 230
Water cooling jacket (heavy design) with integrated air purge unit
3 837 350
Heavy water cooling jacket with protection window
3 837 370
Water cooling jacket (lightweight design) with integrated air purge unit
3 837 400
Lightweight water cooling jacket with protection window
3 846 100
Mounting tube
3 846 120
Flange tube
3 846 630
Vacuum flange KF16 with protection window
3 846 660
Spare protection window, Ø 25 x 3 with Viton-O-ring
IN 5/9 plus Manual Index 35
Index
A
Accessories 11 Address 22 Ambient temperature compensation 22 Analog Output 20 Analyzing devices 14 Appropriate use 9 Avoiding Reading Errors 23
B
Baud Rate 21
C
Cleaning the front window 27 Clear time of the maximum / minimum
value storage 20 Connecting the pyrometer to a PC 25 Connection cable 33 Connector assignment 13 Controls and Installation 13
D
Data format UPP 31 Dimensions 10 Displays 12 Disposal 8
E
Electrical connection 6 Electrical Installation 13 Emissivity 19 Exposure time 19
F
Factory setting 18
G
General Information 5
I
Installation
Electrical 13 Instrument settings 17 Instrument settings: 18 Instrument Switches 18 Interface settings: 18
L
Language 25 Laser targeting light 15 Laser Targeting Light 5 Legend 5 Liability 6
M
Maintenance 27 Maximum internal temperature 23 maximum value storage value 20 Mounting 11
O
Offline (OFFL) 18 Online (ONL) 18 Online/Offline Mode (ONL/OFFL) 18 Optics 16
P
Packing 8 Physical User Interface 11 Pin assignment 13
R
Reference numbers
Accessories 33
Instrument 33 Reference Numbers 33 Repair 7 RS232 14 RS485 14
IN 5/9 plus Manual Index 36
S
Safety 5 Scope of delivery 9 Service Request 7 Settings / parameter descriptions 19 Shield 13 Sighting 15 Software InfraWin 25 Spot size 16 Storage 8 Subrange 21 Support 7 Switches at the Instrument 17
T
Technical Data 9 Transport 8 Troubleshooting 29
U
Universal Pyrometer Protocols 31 Unpacking the Instrument 7 UPP 31
W
Wait Time 23 Warranty 6 Water Cooling Jacket 11
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