LumaSense Technologies IGA 740 User Manual

User Manual

KLEIBER 740

INFRARED PYROMETER

for non-contact temperature measurement

Issue 10/2008

Address/Copyright

© 2007 IMPAC Sensor GmbH is a subsidiary company of IMPAC group.
Any reproduction of this user manual or part thereof, its storage on electronic media
and translation of the manual into foreign languages without written approval of the
company

is strictly forbidden.

LumaSense Technologies GmbH
Kley erstr. 90
D - 60326 Frankfurt
Germany

Phone: [phone]
Fax: [phone]
E-Mail: [e-mail]
Internet: www.Lumasenseinc.com

LumaSense Technologies GmbH

Table of Contents

Table of Contents

Table of Contents ......................................................................................................................... 3

Table of Illustrations......................................................................................................................4

1 Basic Information .................................................................................................................. 1

1.1 Notes for the User Manual ............................................................................................ 1

1.2 Purpose......................................................................................................................... 1

1.3 Intended Use................................................................................................................. 2

1.4 Warranty and Liability ...................................................................................................2

1.5 Scope of Delivery.......................................................................................................... 3

2 Technical Data...................................................................................................................... 4

3 Safety.................................................................................................................................... 6

3.1 Symbols and Signal Words Used ................................................................................. 6

3.2 General Safety Notes.................................................................................................... 7

4 Technical Description ...........................................................................................................8

4.1 System Design/Principle of Operation ..........................................................................8

4.1.1 Optics........................................................................................................................ 8

4.1.2 Operating and display elements.............................................................................. 10

4.1.3 Connections and interfaces..................................................................................... 10

5 Transport and Storage........................................................................................................ 13

5.1 Transport of the pyrometer ......................................................................................... 13

5.2 Storage of the pyrometer ............................................................................................14

6 Starting Up.......................................................................................................................... 15

6.1 Installation Site Requirements ....................................................................................15

6.2 Installation................................................................................................................... 16

6.2.1 Fix and connect the pyrometer................................................................................ 16

6.2.2 Align pyrometer....................................................................................................... 17

7 Operation of the pyrometer................................................................................................. 18

7.1 Setting the Vario optic................................................................................................. 18

7.2 Adjusting the Parameters............................................................................................ 19

8 Troubleshooting .................................................................................................................. 20

9 Maintenance and Care ....................................................................................................... 21

9.1 General information .................................................................................................... 21

9.2 Cleaning the Optics..................................................................................................... 21

10 Accessories.....................................................................................................................22

11 Taking out of service, Disposal ....................................................................................... 23

11.1 Taking out of service................................................................................................... 23

11.2 Disposal ...................................................................................................................... 23

KLEIBER 740

Table of Illustrations

Table of Illustrations

Fig. 1

Structure of the pyrometer.................................................................................................. 8

Fig. 2 Vario optics ......................................................................................................................... 9

Fig. 3 Macro optics measuring set-up (KS/ KG 740).................................................................... 9

Fig. 4 Macro optics measuring set-up (KGA 740) ........................................................................ 9

Fig. 5 Operating and display elements ....................................................................................... 10

Fig. 6 Connecting plug for 5-pin connecting cable .....................................................................11

Fig. 7 Cooling water connections (tube screw connector ¼") .................................................... 11

Fig. 8 Pyrometer connections ..................................................................................................... 16

Fig. 9 Pyrometer wire connection with configuration .................................................................. 17

Fig. 10 Setting the vario optic................................................................................................... 18

KLEIBER 740

1 Basic Information

1.1 Notes for the User Manual

This user manual describes the structure of the KLEIBER 740 infrared pyrometer for non-

contact temperature measurement and gives the operators all the necessary information

related to installation, operation, de-installation along with information related to

maintenance and repairs of the pyrometer. When malfunctions occur, the user manual

provides suggestions for their potential causes and their repair.

This user manual is intended for qualified service and maintenance personnel with

appropriate technical expertise including a basic knowledge of temperature measuring

technology.

Before you use the pyrometer for temperature measurement, you must have read and

understood these operating instructions! Keep the manual so that it is available at all times.

Take into account all the requirements given in this user manual. This is a pre-condition for

Basic Information

 the correct and professional use of the pyrometer,

 proper maintenance, cleaning and care of the pyrometer

 prevention of risks and strict observance of the essential technical safety regulations.

Document structure and Symbols

Operating instructions to be performed in sequence are numbered in chronological order.

They are grouped together in operational units and accompanied by the corresponding

results.

Listings without a sequential order are presented as bullet points and items in sub-lists are

preceded by dashes.

Safety precautions are shown with pictograms and key words. They provide information

about the type, source and consequences of the hazard, and safety precautions. The

meanings of the pictograms and key words are explained in the "Safety Instructions"

chapter.

1.2 Purpose

The KLEIBER 740 pyrometer is particularly intended for the non-contact measurement of

surface temperatures on metal, ceramic, plastics and is specially designed for industrial

applications as well as applications in the area of research and development.

The 740 also enables you to solve high speed applications in laser areas by using laser

rejection filters and challenging temperature measurement on silicon or tungsten.

KLEIBER 740 1

Basic Information

1.3 Intended Use

The KLEIBER 740 pyrometer is to be used exclusively for the non-contact measurement of

surface temperatures of the materials specified in section

area are not allowed! Any damage resulting from this is the sole responsibility of the

operator.

Proper use of the plant also includes:

 the observance of the requirements of these operating instructions for transport and

storage, assembly, operation and care of the pyrometer

1.2. Any applications beyond that

 the observance of the power requirements specified in section

and environmental conditions

 the compliance with the legal accident prevention and environmental regulations

Among applications/conditions for which the pyrometer is not intended for use are in

particular:

 the use of the pyrometer within medical areas

 the use of the pyrometer in the food industry

 the use of the pyrometer in areas where there is danger of explosion

 the use of the pyrometer outside of the operating and environmental conditions

specified in section

2

1.4 Warranty and Liability

The LumaSense Sensor GmbH offers a warranty of 2 years for the pyrometer starting from

the date of billing. The warranty covers manufacturing defects as well as defects which are

determined during operation and which can be imputed to defects of LumaSense Sensor

GmbH. In these cases, the pyrometer will be repaired free of charge. The freight charges

are the responsibility of the respective sender.

2 and the operating

LumaSense Sensor GmbH reserves the right to exchange the equipment or parts of the

instrument instead of a repair. After a repair, LumaSense Sensor GmbH offers a warranty of

12 months on all repaired and/or exchanged instrument components.

Deviations from the proper use described in this user manual will result in restricted

warranty and liability or the loss in case of damage. Damage to wearing parts

(e.g. fuses) is excluded from the guarantee.

Warranty and liability claims for personal injuries and/or material damage are excluded if

this or these result from one or more of the following causes:

 Improper use of the pyrometer

 inappropriate operation and servicing of the pyrometer



unauthorized modifications to the pyrometer without prior consultation with LumaSense
Sensor GmbH

 rough, mechanical actions or deliberate destruction of the pyrometer

2 KLEIBER 740

 Connection error (overvoltage)

 Frost damage by not observing the permitted environmental conditions and/or by

inappropriate storage

 Malfunctions that are caused by non-conformance to this user manual

1.5 Scope of Delivery

The scope of delivery of the pyrometer includes:

 High speed infrared pyrometer KLEIBER 740

(KS 740 or KG 740 or KGA 740)

 Vario optics (optional macro optics)
 retaining pin ∅ 14.9 mm, length 100 mm

 water cooling connection

 inspection sheet

Basic Information

 user manual

IMPORTANT

The connecting cable is not included in scope of delivery. Please order it according to the
length required.

KLEIBER 740 3

Technical Data

2 Technical Data

Manufacturer's data

Manufacturer LumaSense Sensor GmbH

Name of the pyrometer KLEIBER 740

Design data

Length (basic instrument) 170 mm

Width 170 mm

Height 70 mm

Length with maximum extension of optics:
with straight connector
with angled connector

Weight approx. 1.2 kg

Characteristic data

Measurement range in °C/ Spectral range in
µm

Measurement outlet
analogue

Accuracy: 0.75 % of measured value (at 25°C, ε=1)

Reproducibility: < 0,3 % of measured value (at 25°C, ε=1)

320 mm
300 mm

KS 740
[600 … 1.600] °C [0.85 … 1.05] μm
[800 … 2.300] °C [0.85 … 1.05] μm

KG 740
[300 … 1.400] °C [1.58 … 1.80] μm
[800 … 2.500] °C [1.58 … 1.80] μm

KGA 740
[160 … 1.000] °C [1.58 … 2.20] μm
[300 … 2.300] °C [2.00 … 2.20] μm

[0 … 20] mA or [4 … 20] mA,
maximum burden 500 Ω, galvanically separated

Response time t95 6 µs via voltage output

9 µs via current output

Emissivity (ε) adjustable from 0.1…1

Vario optic (standard) for measuring distances and measuring fields

please refer to table next below

Macro optic (optional) measuring distance: 288 mm (KS 740 and KG 740)

290 mm (KGA 740)
measuring field: ∅ 0.7 mm (KS 740 and KG 740)
∅ 1.0 mm (KGA 740)

Sighting mechanism LED pilot light or optional through lens sighting

Operating temperature [0 … +40] °C

[0 … +80] °C with water cooling

4 KLEIBER 740

Technical Data

Storage temperature [-20 … +70] °C

Power supply 24 V DC, 0.2 A or 24 V AC, 0.2 A

Degree of protection: IP 54 according to DIN 40 050

Cooling

− connection

− flow rate

− pressure

− coolant temperature

Test base EN 55 011 : 1998, limit class A

CE marking according to EU regulations

tube screw connector ¼ "
at least 1 l/min
maximum 6 bar
[10 … 35] °C

Vario optic

a*1 in mm 450 600 800 1000 1200 1400 1600 1800 2000 2500 3000

M*2 in mm 2.5 4.0 6.0 8.0 10.5 11.5 13.0 14.0 15.0 20.0 28.0

*1 Distance from optics front edge

2

*

Measuring field diameter

KLEIBER 740 5