Website: http://us.lgservice.com
MICROWAVE OVEN
SERVICE MANUAL
MODEL: LMV1630WW
LMV1630BB
LMV1630ST
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
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January, 2006 |
P/NO : 382885S0009 |
Printed in Korea |
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CAUTION
WARNING TO SERVICE TECHNICIANS
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
a.Do not operate or allow the oven to be operated with the door open.
b.Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave source, and make repairs as necessary; (1) Interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.
c.Before turning on microwave power for any service test or inspection within the microwave generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.
d.Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.
e.A Microwave leakage check to verify compliance with the Federal performance standard should be performed on each oven prior to release to the owner.
•Proper operation of the microwave ovens requires that the magnetron be assembled to the wave guide and cavity. Never operate the magnetron unless it is properly installed.
•Be sure that the magnetron gasket is properly installed around the dome of the tube whenever installing the magnetron.
•Routine service safety procedures should be exercised at all times.
•Untrained personnel should not attempt service without a thorough review of the test procedures and safety information contained in this manual.
FOREWORD
Read this Manual carefully. Failure to adhere to or observe the information in this Manual may result in exposing yourself to the Microwave Energy normally contained within the oven cavity.
TABLE OF CONTENTS |
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(Page) |
SAFETY PRECAUTIONS ................................................................................................................ |
Inside front page |
SPECIFICATIONS ................................................................................................................................................ |
1-1 |
CAUTIONS ........................................................................................................................................................... |
2-1 |
INSTALLATIONS.................................................................................................................................................. |
3-1 |
OPERATING INSTRUCTIONS............................................................................................................................. |
4-1 |
CONTROL PANEL .......................................................................................................................................... |
4-1 |
CONTROL PANEL INSTRUCTIONS............................................................................................................... |
4-2 |
OVERALL CIRCUIT DIAGRAM ............................................................................................................................ |
5-1 |
SCHEMATIC DIAGRAM .................................................................................................................................. |
5-1 |
MATRIX CIRCUIT FOR TOUCH KEY BOARD ............................................................................................... |
5-2 |
GENERAL INFORMATION FOR SERVICE ......................................................................................................... |
6-1 |
GENERAL PRECAUTIONS IN USE ............................................................................................................... |
6-1 |
TRIAL OPERATION ........................................................................................................................................ |
6-1 |
FEATURES AND SPECIFICATIONS FEATURES .......................................................................................... |
6-1 |
SERVICE INFORMATION .................................................................................................................................... |
7-1 |
PRECAUTIONS AND REPAIR SERVICE TIPS .............................................................................................. |
7-1 |
MICROWAVE LEAKAGE TEST ...................................................................................................................... |
7-2 |
POWER OUTPUT MEASUREMENT............................................................................................................... |
7-3 |
DISASSEMBLY INSTRUCTIONS ................................................................................................................... |
7-4 |
INTERLOCK SYSTEM .................................................................................................................................. |
7-11 |
INTERLOCK CONTINUITY TEST ................................................................................................................. |
7-13 |
TEST AND CHECKOUT PROCEDURES AND TROUBLESHOOTING........................................................ |
7-14 |
A. TEST PROCEDURES ........................................................................................................................... |
7-14 |
B. CHECKOUT PROCEDURES ................................................................................................................ |
7-19 |
C. TROUBLESHOOTING .......................................................................................................................... |
7-21 |
EXPLODED VIEW ................................................................................................................................................ |
8-1 |
REPLACEMENT PART LIST................................................................................................................................ |
9-1 |
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SPECIFICATIONS |
Rated Power Consumption ................................ |
1500W maximum (Microwave oven+Cook top lamps+Ventilation fan) |
Microwave Output ............................................... |
1000W (IEC60705) |
Frequency .......................................................... |
2450 MHz ±50 MHz |
Power Supply ..................................................... |
120 VAC, 60 Hz |
Rated Current .................................................... |
14 Amp. (Microwave oven+Cook top lamps+Ventilation fan) |
Magnetron Cooling ............................................. |
Forced Air Cooling |
Rectification ....................................................... |
Rectification Voltage Double Half-Wave |
Door Sealing ...................................................... |
Choke System |
Safety Devices ................................................... |
Oven Thermostat: Open at 90 °C ± 5 °C |
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Close at 0 °C ± 5 °C |
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Fuse(20A) |
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Primary Interlock Switch |
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Secondary Interlock Switch |
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Interlock Monitor Switch |
Magnetron .......................................................... |
2M214 - 161GP |
Cook top Lamp ................................................... |
120 V, 30 W |
Cavity Lamp ....................................................... |
125 V, 30 W or 40 W |
Timer .................................................................. |
Digital, up to 99 min. 99 sec. (in each cooking stage) |
Tray .................................................................... |
Tempered Safety Glass |
Overall Dimensions ............................................ |
2915/16”(W)x167/16”(H)x171/8”(D) |
Oven Cavity Size ............................................... |
207/8”(W)x93/16”(H)x143/16”(D) |
Effective Capacity of Oven Cavity ...................... |
1.6 Cu.ft. |
Accessories ........................................................ |
Owner’s Manual & Cooking Guide, Installation Manual, |
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Exhaust Adapter, Exhaust Damper, Mounting Kit and Filter, |
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Glass Tray, Metal Rack, Rotating Ring Assembly. |
SWITCH CHART
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PRIMARY |
SECONDARY |
INTERLOCK |
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SWITCH MODE |
INTERLOCK |
INTERLOCK |
MONITOR |
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SWITCH |
SWITCH |
SWITCH |
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CONDITIONS |
COM |
COM |
COM |
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NO |
NO |
NC |
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DOOR OPEN |
OPEN |
OPEN |
CLOSE |
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DOOR CLOSED |
CLOSE |
CLOSE |
OPEN |
NOTE: Use the above switch chart with circuit diagram on page 5-1.
1-1
CAUTIONS
Unlike other appliances, the microwave oven is high-voltage and high-current equipment. Though it is free from danger in ordinary use, extreme care should be taken during repair.
•DO NOT operate on a 2-wire extension cord during repair and use.
•NEVER TOUCH any oven components or wiring during operation.
•BEFORE TOUCHING any parts of the oven, always remove the power plug from the outlet.
•Remove your watches whenever working close to or replacing the Magnetron.
•DO NOT touch any parts of the control panel circuit. A resulting static electric discharge may damage this P.C.B.
•NEVER operate the oven with no load.
•NEVER injure the door seal and front plate of the oven cavity.
•NEVER put iron tools on the magnetron.
•NEVER put anything into the latch hole and the interlock switches area.
MICROWAVE RADIATION
Personnel should not be exposed to the microwave energy which may radiate from the magnetron or other microwave generating device if it is improperly used or connection. All input and output microwave connections, waveguide, flange, and gasket must be secure never operate the device without a microwave energy absorbing load attached.
Never look into an open waveguide or antenna while the device is energized.
•Proper operation of the microwave oven requires that the magnetron be assembled to the waveguide and cavity. Never operate the magnetron unless it is properly installed.
•Be sure that the magnetron gasket is properly installed around the dome of the tube whenever installing the magnetron.
ANTENNA
Gasket
COOLING FIN
MAGNETRON
CHASSIS GROUND 
FILAMENT TERMINALS
MAGNETRON
THE OVEN IS TO BE SERVICED ONLY BY PROPERLY QUALIFIED SERVICE PERSONNEL.
2-1
INSTALLATIONS
BEFORE YOU BEGIN, READ THE FOLLOWING INSTRUCTIONS COMPLETELY AND CAREFULLY.
PRECAUTIONS ON INSTALLATION
A.Plug the power supply cord into a 120V AC, 60Hz, single-phase power source with a capacity of at least 20 amperes.
B.Avoid placing the unit in a location where there is direct heat or splashing water.
C.Install the unit on the mounting plate firmly.
D.Place the unit as far away as possible from TV, radio, etc. to prevent interference.
GROUNDING INSTRUCTIONS
For personal safety, this appliance must be fully grounded at all times.
In the event of an electrical short circuit, grounding reduces the risk of electrical shock.
The plug must be plugged into an outlet that is properly installed and grounded.
CAUTION
This unit is equipped with a 3-prong plug for your safety. If the wall outlet is a grounded 3-hole type, the unit will be grounded automatically.
WARNING
Improper use of the grounding plug can result in a risk of electric shock.
Do not, under any circumstances, cut or remove the third ground prong from the power cord plug.
3-1
OPERATING INSTRUCTIONS
CONTROL PANEL
4-1
CONTROL PANEL INSTRUCTIONS
1.DISPLAY: The Display includes a clock and indicators to tell you time of day, cooking time settings and cooking functions selected.
2.COOK: Touch this pad to cook fresh vegetable, frozen vegetable, rice, or casseroles.
3.REHEAT: Touch this pad to reheat dinner plate, soup/sauce, casserole, roll/muffin.
4.KIDS MEAL: Selects type of dish to reheat hot dog, baby food, oat meal or soup.
5.AUTO DEFROST: Meat, poultry, fish. Touch this pad to select food type and defrost food by weight.
6.QUICK DEFROST: This pad provides you with the RAPID defrosting method for 1.0 pound frozen foods.
7.TIME COOK: Touch this pad to set a cooking time.
8.CLOCK: Touch this pad to enter the time of day.
9.NUMBER: Touch number pads to enter cooking time, power level, quantities or weights.
10.MORE: Touch this pad to add ten seconds of cooking time each time you press it.
11.POWER LEVEL: Touch this pad to select a cooking power level.
12.LIGHT HI/LOW/OFF: Touch this pad to turn the Vent on or off.
13.HOT WATER: Touch this pad when heating water in your microwave oven.
14.POPCORN: Touch this pad when popping popcorn in your microwave oven.
15.MELT: Touch this pad to melt butter or margarine, chocolate, cheese, marsh mallow.
16.SOFTEN: Touch this pad to soften butter, ice cream, cream cheese, frozen juice.
17.HOLD WARM: Touch this pad to keep hot, cooked foods warm in your microwave oven for up to 99 minutes 99 seconds.
18.KITCHEN TIMER: Touch this pad to set the kitchen timer.
19.START: Touch this pad to start a function. If you open the door after oven begins to cook, retouch START.
20.STOP/CLEAR: Touch this pad to stop the oven or clear all entries.
21.LESS: Touch this pad to subtract ten seconds of cooking time each time you press it.
22.Ez-ON: Touch this pad to set and start quickly at 100% power level.
23.TURNTABLE ON/OFF: Touch this pad to control the turntable on or off.
24.LIGHT HI/LOW/OFF: Touch this pad to turn the cooktop/countertop light on or off.
4-2
OVERALL CIRCUIT DIAGRAM
SCHEMATIC DIAGRAM
5-1
MATRIX CIRCUIT FOR TOUCH KEY BOARD
KEY MATRIX
5-2
GENERAL INFORMATION FOR SERVICE
GENERAL PRECAUTIONS IN USE
A.Never operate the unit when it is empty. Operating the oven with no load may shorten the life of the magnetron. Whenever cooking dry foods (dried fish, bread, etc.)or a small amount of food, be sure to put a glass of water into the cooking
compartment. The glass turntable may become hot after operating, be careful when touching it.
B.Aluminum foil should be avoided because it will disrupt cooking and may cause arcing. However, small pieces may be used to cover some parts of food to slow the cooking. Any aluminum foil used should never be closer than 2.5 cm to any side wall of the oven.
TRIAL OPERATION
After installation, the following sequences and results should be checked carefully.
A.Put a container filled with water (about 1 liter)into the oven, and close the door tightly.
B.Set cooking time for 10 minutes by touching “1 ” and then “0” three times.“1, 0, 0, 0” appears in the display window.
C.Touch the START key.
Make sure the cavity light comes on. The unit will begin cooking and the display window will show the time counting down by seconds.
D.After about 5 minutes, make sure the primary interlock switch, the secondary interlock switch and the interlock monitor switch operate properly by opening and closing the door several times. Touch the START key each time the door is closed.
E.Continue operating the unit. Two short and a long beep sound signal is heard when the time is up. The unit will shut off automatically.
F.Confirm the water is hot.
G.Finally, measure the output power according to “POWER OUTPUT MEASUREMENT” on page 7-3.
FEATURES AND SPECIFICATIONS FEATURES
A.The safety systems incorporated in this model are:
(1)Primary interlock switch
(2)Secondary interlock switch
(3)Interlock monitor switch
(4)Choke system
(5)Oven cavity thermostat
(Note This thermostat located on the oven cavity will open and stop the unit from operation only if a high temperature is reached, such as, a fire created by overcooking food.)
B.Any one of 10 power output levels ranging 0W to 1000W can be selected by the touch control and electronic computer system.
C.Cooking time can be displayed on the digital readout.
D.Three different cooking stages (Include Defrost) can be changes from one cooking stage to another. This is made possible with the memory function of the microprocessor.
6-1
SERVICE INFORMATION
PRECAUTIONS AND REPAIR SERVICE TIPS
PRELIMINARY
A.SINCE NEARLY 4000 VOLTS EXISTS IN SOME CIRCUITS OF THIS UNIT REPAIRS SHOULD BE CARRIED OUT WITH GREAT CARE.
The filament leads of magnetron carry High Voltage with respect to ground. Extreme caution must be exercised. Never plug the unit into a power source to determine which component is defective in high voltage section.
B.TO AVOID POSSIBLE EXPOSURE TO MICROWAVE ENERGY LEAKAGE, THE FOLLOWING PRECAUTIONS MUST BE TAKEN BEFORE SERVICING.
(1)Before the power is applied:
(a)Make sure the primary interlock switch, the secondary interlock switch and the interlock monitor switch operate properly by opening and closing the door several by opening and closing the door several times.
(b)Make sure the perforated screen and the dielectric choke of the door are correctly and firmly mounted.
(2)After power is applied:
(a)Make sure the interlock switch mechanism is operating properly by opening and closing the door.
(b)Check microwave energy leakage must be below the limit of 5 mW/cm2 .
(All service adjustments should be made for minimum microwave energy leakage readings).
(3)Do not operate the unit until it is completely repaired, if any of the following conditions exist. The unit must not be operated.
(a)The door does not close firmly.
(b)The hinge is broken.
(c)The door seal is damaged.
(d)The door is bent or warped, or there is any other visible damage on the unit that may cause microwave energy leakage.
NOTE: Always keep the seal clean.
(e)Make sure that there are no defective parts in the interlock mechanism.
(f)Make sure that there are no detective parts
in the microwave generating and transmission assembly (especially waveguide).
(4)The following items should be checked after the unit is repaired:
(a)The interlock monitor switch is connected correctly and firmly.
(b)The magnetron gasket is properly positioned and mounted.
(c)The waveguide and the oven cavity are intact. (no microwave energy leakage)
(d)The door can be properly closed and the safety switches work properly.
(e)The unit must stop when the door is opened or the time is up.
The unit must not be operated with any of the above components removed or by-passed.
7-1
MICROWAVE LEAKAGE TEST
CAUTIONS
•Be sure to check microwave leakage prior to servicing the oven if the oven is operative prior to servicing.
•The service personnel should inform the manufacture importer, or assembler of any certified oven unit found to have a microwave emission level in excess of 5 mW/cm2 and should repair any unit found to have excessive emission levels at no cost to the owner and should ascertain the cause of the excessive leakage. The service personnel should instruct the owner not to use the unit until the oven has been brought into compliance.
•If the oven operates with the door open, the service personnel should;
-Tell the user not to operate the oven
-Contact the manufacturer and CDRH (Center for Devices and Radiological Health)immediately.
NOTE: Address on CDRH
Office of Compliance (HFZ-312)
Center for Devices and Radiological Health 1390 Piccard Drive Rockville, Maryland 20850
•The service personnel should check all surface and vent openings for microwave emission testing.
•Check for microwave energy leakage after every servicing. The power density of the microwave radiation leakage emitted by the microwave oven should not exceed 1mW/cm2.sq. And always start measuring of an unknown field to assure safety for operating personnel from radiation leakage. NOTE: The standard is 5mW/cm2.sq. while in the customer’s home.1mW/cm2.sq.stated here is manufacturer’s own voluntary standard for units in customer’s home.
EQUIPMENT-
•TESTER ((VOLTS-DC, AC, Ohmmeter)
•Microwave survey meter
-Holaday HI-1500
HI-1501 - Narda 8100
8200
•600 cc non conductive material beaker (glass or plastic), inside diameter:approx.8.5 cm (31/2 in.)
•Glass thermometer: 100 °C or 212 °F (1 deg scale)
MEASURING MICROWAVE ENERGY LEAKAGE
•Pour 275±15cc of 20±5°C(68±9°F) water in a beaker which is graduated to 600 cc, and place the beaker on the oven.
•Set the energy leakage monitor to 2,450 MHz and use it following the manufacturer's recommended test procedure to assure correct result.
•When measuring the leakage, always use the 2-inch (5cm) spacer supplied with the probe.
•Operate the oven at its maximum output.
•Measure the microwave radiation using and electromagnetic radiation monitor by holding the probe perpendicular to the surface being measured.
Move probe along shaded area.
Probe scanning speed
Less than 2.5 cm/sec. ( 1 in/sec)
7-2
MEASUREMENT WITH THE OUTER CASE REMOVED
(1)When you replace the magnetron, measure for microwave energy leakage before the outer case is installed and after all necessary components are replaced or adjusted. Special care should be taken in measuring the following parts.
-Around the magnetron -The waveguide
WARNING: AVOID CONTACTING ANY HIGH VOLTAGE PARTS.
NOTE WHEN MEASURING
(1)Do not exceed meter full scale deflection.
(2)The test probe must be removed no faster than 1 inch/sec (2.5cm/sec)along the shaded area, otherwise a false reading may result.
(3)The test probe must be held with the grip portion of the handle. A false reading may result if the operator ’s hand is between the handle and the probe.
(4)When testing near a corner of the door, keep the probe perpendicular to the surface making sure the probe horizontally along the oven surface, this may possibly cause probe damage.
MEASUREMENT WITH A FULLY ASSEMBLED OVEN
(1)After all components, including the outer panels, are fully assembled, measure for microwave energy leakage around the door viewing window, the exhaust opening and air inlet openings.
(2)Microwave energy leakage must not exceed the values prescribed below.
NOTES:
Leakage with the outer panels removed -less than 5 mW/cm2.
Leakage for a fully assembled oven (“Before the latch switch (primary)is interrupted”)with the door in a slightly opened position -less than 1 mW/cm2
POWER OUTPUT MEASUREMENT
RECORD KEEPING AND NOTIFICATION AFTER MEASUREMENT
(1)After adjustment and repair of any microwave energy interruption or microwave energy blocking device, record the measured values for future reference. Also enter the information on the service invoice.
(2)Should the microwave energy leakage not be more than 1 mW/cm2 after determining that all parts are in good condition, functioning properly and genuine replacement parts which are listed in this manual have been used.
(3)At least once a year, have the electromagnetic energy leakage monitor checked for calibration by its manufacturer.
(1)Microwave power output measurement is made
with the microwave oven supplied at its rated voltage and operated at its maximum microwave power setting with a load of (1000 ± 5)g of potable water.
(2)The water is contained in a cylindrical borosilicate glass vessel having a maximum material thickness
of 1/8” (3 mm)and an outside diameter of approximately 7.6” (190mm).
(3)The oven and the empty vessel are at ambient Temperature(T0)prior to the start of the test.
(4)The initial temperature (T1)of the water is
(10 ±1)°C (50 °F)It is measured immediately before the water is added to the vessel. After addition of the water to the vessel, the load is immediately placed on the center of the turntable which is in the lowest position and the microwave power switched on.
(5)The time t for the temperature of the water to rise by a value T of (10 ±1)°K is measured, where t is the time in seconds and T is the temperature rise.
The initial and final water temperatures are selected so that the maximum difference between the final water temperature and the ambient temperature is 5 °K.
(6)The microwave power output P in watts is calculated from the following formula :
4.187 Mw(T2 –T1)+0.55Mc(T2 –T0)
P =
t
is measured while the microwave generator is operating at full power. Magnetron filament heat-up time is not included. (about 3 sec)
(7)The water is stirred to equalize temperature throughout the vessel, prior to measuring the final water temperature.
(8)Stirring devices and measuring instruments are selected in order to minimize addition or removal of heat.
Where
P is the microwave power output, in watts:
Mw is the mass of the water, in grams:
Mc is the mass of the container, in grams: T0 is the ambient temperature, in °C:
T1 is the initial temperature of the water, in °C: T2 is the final temperature of the water, in °C:
t is the heating time in seconds, excluding the magnetron filament heat-up time.
WATER LOAD
TURNTABLE
7-3
DISASSEMBLY INSTRUCTIONS
IMPORTANT NOTES:
UNIT MUST BE DISCONNECTED FROM ELEC-
TRICAL OUTLET WHEN MAKING REPAIRS, RE-
PLACEMENTS, ADJUSTMENTS AND CONTIN-
UITY CHECKS.
WHEN RECONNECTING THE WIRE LEADS TO
ANY PART, MAKE SURE THE WIRING CONNE-
CTIONS AND LEAD COLORS ARE CORRECTLY
MATCHED ACCORDING TO THE OVERALL CIR-
CUIT DIAGRAM. (ESPECIALLY SWITCHES AND
HIGH VOLTAGE CIRCUIT.)
A. REMOVING POWER AND CONTROL CIRCUIT BOARD (Figures 1, 2 and 3)
(1) Remove a screw securing the control panel assembly to the oven cavity.
(2) Remove the control panel with pushing it upward.
(3) Remove the connectors (CN1) and wire leads (RY7) from the circuit board.
Figure 2
(5) Remove the FPC connector from the terminal socket following “HOW TO REMOVE THE FPC CONNECTOR” on the next page.
(6) Remove the circuit board from the control bracket carefully.
2
Figure 1
(4) Remove 5 screws securing the circuit board.
7-4 |
Figure 3 |
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