All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of KROHNE Messtechnik GmbH.
8.3.4 Trunk on wheels.................................................................................................................... 85
9 Notes86
4
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OPTISONIC 6300 P
1.1 Intended use
CAUTION!
Responsibility for the use of the measuring devices with regard to suitability, intended use and
corrosion resistance of the used materials against the measured fluid lies solely with the
operator.
INFORMATION!
The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.
The OPTISONIC 6300 P
OPTISONIC 6300 P portable clamp-on flow meter is designed for measurement of liquid
OPTISONIC 6300 POPTISONIC 6300 P
flows in full pipes, datalogging and transfer of logged results to the PC. The portable clamp-on
flow meter makes it possible to measure the flow on places temporary or you can make use of it
if you want to compare the output with other measurement devices.
If an inline measurement device is broken and you are in need of the information the OPTISONIC
6300 P might be the solution for you.
1.2 Certification
SAFETY INSTRUCTIONS 1
In accordance with the commitment to customer service and safety, the device
described in this document meets the following safety requirements:
• EMC Directive 2004/108/EC and 93/68/EEC in conjunction with EN 61326-1 (1997) and
A1 (1998), A2 (2001)
• Low-Voltage Directives 73/23/EEC and 93/68/EEC in conjunction with EN 61010-1 (2001)
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1 SAFETY INSTRUCTIONS
1.3 Safety instructions from the manufacturer
1.3.1 Copyright and data protection
The contents of this document have been created with great care. Nevertheless, we provide no
guarantee that the contents are correct, complete or up-to-date.
The contents and works in this document are subject to copyright. Contributions from third
parties are identified as such. Reproduction, processing, dissemination and any type of use
beyond what is permitted under copyright requires written authorisation from the respective
author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created
in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the
manufacturer's documents is always on a voluntary basis whenever possible. Whenever
feasible, it is always possible to make use of the offerings and services without providing any
personal data.
OPTISONIC 6300 P
We draw your attention to the fact that data transmission over the Internet (e.g. when
communicating by e-mail) may involve gaps in security. It is not possible to protect such data
completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish
an imprint for the purpose of sending us any advertising or informational materials that we have
not expressly requested.
1.3.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.
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OPTISONIC 6300 P
1.3.3 Product liability and warranty
The operator shall bear responsibility for the suitability of the device for the specific purpose.
The manufacturer accepts no liability for the consequences of misuse by the operator. Improper
installation and operation of the devices (systems) will cause the warranty to be void. The
respective "Standard Terms and Conditions" which form the basis for the sales contract shall
also apply.
1.3.4 Information concerning the documentation
To prevent any injury to the user or damage to the device it is essential that you read the
information in this document and observe applicable national standards, safety requirements
and accident prevention regulations.
If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer can not accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of underneath icons.
SAFETY INSTRUCTIONS 1
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1 SAFETY INSTRUCTIONS
1.3.5 Warnings and symbols used
Safety warnings are indicated by the following symbols.
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
OPTISONIC 6300 P
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
• HANDLING
HANDLING
HANDLINGHANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
iRESULT
RESULT
RESULTRESULT
This symbol refers to all important consequences of the previous actions.
8
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OPTISONIC 6300 P
2.1 Scope of delivery
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Inspect the cartons carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
CAUTION!
The device arrives in a plastic trunk on wheels, unless ordered otherwise.
DEVICE DESCRIPTION 2
Figure 2-1: Scope of delivery
1 Product documentation, factory calibration report
2 Trunk on wheels
3 Carrying bag
4 Tray with one or two rails
5 Metal / textile straps for mounting rail(s) and converter
6 Sensor(s) with fixing units (small version 1, medium version 2 sensors)
2 Transducers (small versions: 2 MHz, medium version: 1 MHz), including 3 m cable, coupling grease
7 Power adapter including plugs for EU, UK, US and AUS
8 USB memory stick, measure band
optionally I/O box and/or temperature sensors, PC connection cable
9 UFC 300 P Signal converter
INFORMATION!
Delivered content can be different, dependent on the ordered version. A checklist is included
with the product, check if all items on this checklist are delivered.
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2 DEVICE DESCRIPTION
2.2 Nameplates
Figure 2-2: Nameplate flow sensor
1 Ambient temperature operating range
2 Protection category
3 Process temperature
4 Manufacturing year
5 Article number
6 Description
7 Device type
8 Name and address of the manufacturer
OPTISONIC 6300 P
10
Figure 2-3: Nameplate converter
1 Name and address of the manufacturer
2 Device type
3 Serial number
4 Manufacturing year
5 Protection class and temperature data
6 Treat device as electronic garbage according WEEE rules.
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OPTISONIC 6300 P
DEVICE DESCRIPTION 2
Figure 2-4: Nameplate I/O box, standard version
Figure 2-5: Nameplate I/O box with 2 temperature transmitters included.
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3 INSTALLATION FOR FLOW MEASUREMENT
INFORMATION!
Four steps are needed to start a measurement on a new location:
1. Find a suitable location and determine some basic data of the pipe.
2. Initialise the UFC 300 P converter and enter the data from step 1. The converter advises a mea-
surement mode.
3. Mount the sensor rails as advised for the chosen measurement mode.
4. Perform an optimisation loop and make small changes in the position of the transducers.
These four steps are described in section 3.2...3.5.
3.1 General safety instructions
WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and
maintained by properly trained and authorized personnel.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device.
Specific for sensors:
OPTISONIC 6300 P
WARNING!
•
Be careful when locking the rail back on to the mounting units as your fingers may get stuck
between rail and pipe it is mounted on. This may cause injury.
•
Be careful when mounting the fixation units using the metal strap. The edge of the strap may
cause injury.
CAUTION!
•
Do not bend the metal mounting strap. This may cause improper mounting of the fixation
units of the sensor rails.
•
Protect the pipe contact side of the transducer. Scratches or other damages may have a
negative impact on its proper functioning.
•
Before fitting the transducer to the transducer knob in the sensor rail, check the connection
groove of the transducer cover for damages or dirt. Clean or replace when dirty or damaged.
•
Check sensor cabling with regular intervals for damages and wear as this may cause
improper functioning. Replace when necessary.
•
Check presence of sufficient grease on the transducer pipe contact side in case of acoustic
signal failure.
•
Check the sensor rail sliding area regularly for dirt or other pollution or excess coupling fat,
that may cause improper functioning.
•
Excess of coupling fat may be removed from the sensor rails and transducers with a dry piece
of cloth. Coupling fat on the converter housing may be removed using soapy water.
Specific for converters:
12
WARNING!
Be careful moving the handle of the converter, as your fingers may get stuck between the handle
and the housing of the converter. This may cause injury.
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OPTISONIC 6300 P
INSTALLATION FOR FLOW MEASUREMENT 3
CAUTION!
•
In order to comply with the EMC directive 2004/108/EC, I/O cables that provide a galvanic
connection to the UFC 300 P should have a maximum total length of 3 meter.
•
When not used, put the connector covers of the connectors on the bottom side of the
converter in place. This to prevent improper functioning caused by dust/dirt.
•
When the sensor cables are connected while the converter is positioned on a flat surface,
turn the handle fully backwards (towards the housing) in order to prevent excess stress on
the sensor cables.
•
In order to keep the battery at an optimum condition the battery should be charged at least
once every 6 months.
•
If the main battery is empty for a period longer than one year, the backup battery of the real
time clock may run empty.
•
The protection degree of the battery charger / mains adapter is IP 40 / NEMA 1. It should be
protected against moisture entering.
•
To prevent damage due to vibrations, do not firmly attach the converter to or place it on top of
a vibrating object.
3.2 Step 1: Find location and determine data
CAUTION!
Do not start to mount the rails yet! Step 1 is only meant to find a suitable location for a
measurement. The installation itself will be done in Step 3.
Inlet, outlet and recommended mounting area
To perform an accurate flow measurement preferably mount the sensor rail at least 10 DN
downstream of a flow disturbance like elbows, valves, headers or pumps. Follow the given
installation recommendations.
Figure 3-1: Inlet, outlet and recommended mounting area
1 Min. 10 DN
2 Min. 5 DN
3 Recommended installation location (120°)
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3 INSTALLATION FOR FLOW MEASUREMENT
CAUTION!
Make sure that the rail is not mounted at the highest point (risk for air bubbles) or at the lowest
point (risk for particles) of the pipe.
Long horizontal pipes
• Install on slightly ascending pipe section.
• If not possible, make sure that the flow velocity is high enough to prevent air, gas or vapor to
collect in upper part.
• In partially filled pipes, the clamp-on flowmeter will report incorrect flow rates, or not
measure.
OPTISONIC 6300 P
Figure 3-2: Long horizontal pipes
Vertical pipelines
CAUTION!
Make sure that the pipe is fully filled at all times.
INFORMATION!
Both ascending and descending flow directions are measurable.
14
Figure 3-3: Mounting on vertical pipelines is possible
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OPTISONIC 6300 P
Open feed or discharge
Install meter on a lowered section of the pipe to make sure that there is a full pipe condition.
Figure 3-4: Open feed or discharge
Down going pipeline over 5 m / 16 ft length
Install an air vent downstream of the flowmeter to prevent vacuum. It may cause gases to come
out of solution (cavitate) that prevent a proper measurement.
INSTALLATION FOR FLOW MEASUREMENT 3
Figure 3-5: Down going pipeline over 5 m / 16 ft length
Position of control valve
Always install control valves downstream of the flowmeter in order to avoid cavitation or
distortion of the flow profile.
Figure 3-6: Position of control valve
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3 INSTALLATION FOR FLOW MEASUREMENT
Position of pump
CAUTION!
Never install the flowmeter at the suction side of a pump in order to avoid cavitation or flashing
in the flowmeter.
Figure 3-7: Position of pump
Determine data and dimensions of pipe
CAUTION!
The next data must be available before proceeding with Step 2.
OPTISONIC 6300 P
• Use the supplied tape measure to determine the outside diameter of the pipe.
• Determine the pipe wall thickness. A pipe wall thickness gauge or pipe tables can be used for
this.
• Find out what the material of the pipe is.
• If the pipe has a liner, find out the liner material and the thickness of the liner.
16
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OPTISONIC 6300 P
INSTALLATION FOR FLOW MEASUREMENT 3
3.3 Step 2: Initialise the UFC 300 P converter
Figure 3-8: Keys UFC 300 P
1 TFT Display
2 Navigation keys
3 Quick access keys
4 Text and numerical keypad
5 On / off button
• Turn on the converter by pressing the on / off button for one second. Wait until the menu
appears, this will take approximately 30 seconds.
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3 INSTALLATION FOR FLOW MEASUREMENT
INFORMATION!
FIRST TIME USE:
FIRST TIME USE:
FIRST TIME USE:FIRST TIME USE:
When the UFC 300 P converter is started for the first time, the startup menu will be shown. In
this menu, set the language, time and date.
To show the menu again at the next startup, select "Settings and information Device Startup sequence? Yes".
First time use
Menu
Language English
Time and date
Units
Continue
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First time use, program the units in the converter
If you use the converter for the first time, it will prompt you for the unit setting automatically.
Otherwise go to menu number 2.4.1 ("Measurement Setup Units").
Choose in each line the required unit with the buttons as shown in the next table.
OPTISONIC 6300 P
Navigate through the menu
BackBack one page
∧UpUp one line
∨DownDown one line
ForwardEnter item to edit or to select it
When editing, only the Back and Forward buttons are functional:
BackDelete previous character or leave item
ForwardMove cursor right, accept item when at
unchanged when at position one
last position
18
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OPTISONIC 6300 P
REGULAR USE:
REGULAR USE:
REGULAR USE:REGULAR USE:
If the device has been used before, the screen will look like:
Menu
Installation
Installation
Installation Installation
Measurement
View logged data
File Management
Settings and information
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Program the converter
CAUTION!
Normally, all settings are saved in a site file. To load the default values, load the default site file
via "Measurement > Load site".
If needed you can recover the factory settings for the site file via "Settings and Information >
Load factory settings". Previous saved site files are kept during this process.
INSTALLATION FOR FLOW MEASUREMENT 3
• Select "Installation" from the main menu.
Menu
Installation
Installation
Installation Installation
Measurement
View logged data
File management
Settings & information
See the next figure for an explanation of the options:
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3 INSTALLATION FOR FLOW MEASUREMENT
OPTISONIC 6300 P
Figure 3-9: System configuration possibilities
1 1 pipe / 1 path
2 1 pipe / 2 path
3 2 pipes
• Choose the desired configuration.
• In the next screen, fill in the data that was found in Step 1.
1.2
Pipe tag
Outer diameter
Material
Wall thickness
Liner material
Liner thickness
< Previous | Next >
< Previous | Next >
< Previous | Next > < Previous | Next >
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Pipe1
100.00 mm
Carbon steel
5.00 mm
Epoxy
0.50 mm
Pipe tagEnter a name for the pipe
Press again "" and "".
Outer diameterUse the outside diameter
MaterialChoose the right material
Wall thicknessFill in the pipe wall thickness
Liner materialSelect whether there is a liner or not
Liner thicknessFill in the liner thickness
The liner thickness will only be shown if a liner
material is chosen.
20
Choose next
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OPTISONIC 6300 P
CAUTION!
Inaccurate input of the outside diameter will affect the accuracy of the measured flow rate.
INFORMATION!
In case of a two pipe configuration, the converter will ask if the data entered for pipe 1 has to be
used for pipe 2 too.
Menu 1.2 and 1.3 are shown again to enter the data for the second pipe.
1.3
Fluid
VoS Fluid
Viscosity
< Previous | Next >
< Previous | Next >
< Previous | Next > < Previous | Next >
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FluidSelect the correct fluid from the table.
VoS FluidVelocity of Sound of the selected fluid. Only change it if
ViscosityOnly change it if the viscosity is well known.
INSTALLATION FOR FLOW MEASUREMENT 3
Water
1485.0 m/s
2
/s
1 mm
highly accurate values are available, for instance
temperature compensated.
Choose next
An advise is given in the next menu:
CAUTION!
Find the calibration numbers that are noted on the labels on the cable of each transducer. Make
sure that both transducers have the same calibration number as shown by the converter.
1.7
Transducer set
Calibration number
Number of traverses
< Previous | Next >
< Previous | Next >
< Previous | Next > < Previous | Next >
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Ta
522505050
2
CAUTION!
Normally, do not change the settings in this menu.
INFORMATION!
In case of a two sensor configuration, this loop will be shown twice. After installing the first
transducer the converter will produce a second advice for the second installation.
Transducer setSelect the value that is on the label on the transducer
cable.
Note: A maximum of three transducer sets can be
programmed in the converter, called Ta, Tb or Tc.
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3 INSTALLATION FOR FLOW MEASUREMENT
Calibration numberCompare the calibration number with the number on the
transducer cable. If needed, select a different transducer
set to change the calibration number.
Number of traverses1 traverse = Z mode
2 traverses = V mode
4 traverses = W mode
See figure below for an explanation of the number of
traverses.
OPTISONIC 6300 P
Figure 3-10: Number of traverses
1 1 traverse (Z mode)
2 2 traverses (V mode)
3 4 traverses (W mode)
The best suitable sensor is automatically selected from the available sensor types in the
converter and the appropiate number of traverses is indicated. If none of the sensors is suitable,
the converter will show "Transducer set : None".
PipeAvailable sensorTraverse mode
DN15...150Small 2 MHz, 1 rail
DN50...250Medium 1 MHz, 1 rail
DN200...750Medium 1 MHz, 2 rails
DN400...1500Medium 1 MHz, 2 rails
CAUTION!
Normally, install the sensors as advised. If the quality of the pipe walls is poor and / or in case of
scaling inside the pipes, try to decrease the amount of traverses or (if possible) use a medium
sensor instead of a small sensor.
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OPTISONIC 6300 P
• Press Next to go to the next menu:
1.8
Advised sensor position
34.30 mm
Signal quality
< Previous | Next >
< Previous | Next >
< Previous | Next > < Previous | Next >
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Advised distance [mm]Number of rails needed
< 1901
≥ 1902
INFORMATION!
The maximum distance that can be covered with 1 rail is 195 mm.
The minimum distance for two rails is 180 mm.
INSTALLATION FOR FLOW MEASUREMENT 3
0%
INFORMATION!
On request it is possible to use the large rail of the OPTISONIC 6300 with
0,5 MHz transducers. Using this you can measure up to DN4000.
3.4 Step 3: Mount the sensor rails
Before mounting the rails, determine the colors on the connectors of the transducers. Make
sure that the blue transducer is upstream and the green transducer is downstream.
Installation with metal straps (DN15...250)
Put the metal straps around the pipe. Put the sensor rail(s) on the pipe including the transducers
with fixed cables.
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3 INSTALLATION FOR FLOW MEASUREMENT
OPTISONIC 6300 P
1 Insert straps in the lower opening.
2 Repeat the same for the other strap.
3 Pull the straps around the pipe.
4 Insert the straps in the upper opening.
5 Pull the straps tight.
6 Use an allan key nr 5 (or a big screwdriver) to fixate the rails.
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OPTISONIC 6300 P
Installation with textile straps (> DN250)
For pipe diameters above DN250, the textile straps must be used.
1 Insert the long strap in the upper opening.
2 Insert the short strap in the lower opening at the other side of the rail.
3 Pull the strap around the pipe.
4 Fix the strap, as indicated below.
INSTALLATION FOR FLOW MEASUREMENT 3
1 Push lever to create a opening.
2 Insert the textile strap as indicated.
3 Release lever.
4 Pull strap tight.
5 Use an allan key nr 5 (or a big screwdriver) to fixate the rails.
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3 INSTALLATION FOR FLOW MEASUREMENT
3.4.1 2 or 4 traverses with 1 rail
Applicable diameters with one rail:
OPTISONIC 6300 P
Number of
Diameter range
traverses
2DN15...250
4DN15...150
Put the first transducer at position "0". Put the other transducer at the advised distance, shown
on the screen in Step 2. See the figures below.
Figure 3-11: Advised distance with one rail
1 Advised distance is measured from center first transducer to indicator at second transducer.
• Unlock the transducer by turning the locking knob 2 counter clockwise.
• Slide the transducer 1 to the new position 3.
• Lock the transducer by turning the locking knob 2 clockwise.
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OPTISONIC 6300 P
3.4.2 2 traverses with 2 rails
Applicable diameters with two rails:
INSTALLATION FOR FLOW MEASUREMENT 3
Number of
Diameter range
traverses
2DN200...750
INFORMATION!
The two rails must be installed in a straight line.
Figure 3-12: Mounting 2 rails in V-mode (2 traverses)
1 Advised distance
2 Distance between 2 rails
• Mount the first rail on the pipe. Make sure that you mount the rail in line with the pipe!
• Position the left transducer in any position X (see next section).
• Mount the second rail (align it with the first rail) at a distance 2 to arrange that the transducer
in the second rail is within the range it can be moved.
• The advised distance 1 is defined from the center
center of the left transducer to the left
centercenter
left side of the
leftleft
right transducer. Put the second transducer at position Z = advised distance 1 + X - distance 2 - 415 mm / 16.3".
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