KROHNE OPTISONIC 6300 Operating Manual

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Handbook

OPTISONIC 6300

OPTISONIC 6300OPTISONIC 6300

HandbookHandbook

Ultrasonic clamp-on flowmeter

ER 3.4.0_

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: IMPRINT ::::::::::::::::::::::::::::::::::

Subject to change without notice.

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OPTISONIC 6300

CONTENTS

1 Safety instructions 6

1.1 Software history ............................................................................................................... 6

1.2 Intended use ..................................................................................................................... 6

1.3 Certification ...................................................................................................................... 6

1.4 Safety instructions from the manufacturer ..................................................................... 8

1.4.1 Copyright and data protection ................................................................................................ 8

1.4.2 Disclaimer ............................................................................................................................... 8

1.4.3 Product liability and warranty ................................................................................................ 9

1.4.4 Information concerning the documentation........................................................................... 9

1.4.5 Warnings and symbols used................................................................................................. 10

1.5 Safety instructions for the operator............................................................................... 10

2 Device description 11

2.1 Scope of delivery............................................................................................................. 11

2.2 Device description .......................................................................................................... 12

2.3 Nameplates .................................................................................................................... 13

2.3.1 Overview ................................................................................................................................ 13

2.3.2 Flow sensor........................................................................................................................... 13

2.3.3 Signal converter.................................................................................................................... 14

2.3.4 Electrical connection data of inputs/outputs (example of basic version)............................ 15

3 Installation 16

3.1 Notes on installation ......................................................................................................16

3.2 Storage ........................................................................................................................... 16

3.3 Transport ........................................................................................................................ 16

3.4 Pre-installation requirements ....................................................................................... 16

3.4.1 Environmental requirements ...............................................................................................16

3.4.2 Installation requirements signal converter ......................................................................... 17

3.5 Installation requirements sensor .................................................................................. 17

3.5.1 Inlet, outlet and recommended mounting area ................................................................... 18

3.5.2 Long horizontal pipes ........................................................................................................... 18

3.5.3 Open feed or discharge......................................................................................................... 19

3.5.4 Down going pipeline over 5 m /16 ft length.......................................................................... 19

3.5.5 Position of control valve........................................................................................................ 19

3.5.6 Position of pump ................................................................................................................... 20

3.5.7 Pipe diameters and sensor construction ............................................................................. 20

3.5.8 Pipe and media parameters ................................................................................................. 20

3.6 Installation of the flowmeter.......................................................................................... 21

3.6.1 General mechanical installation........................................................................................... 21

3.6.2 Installation instructions for small and medium version...................................................... 23

3.6.3 Installation instructions for large version............................................................................ 25

3.7 Mounting of converter .................................................................................................... 27

3.7.1 Mounting of UFC 300 F.......................................................................................................... 27

3.7.2 Turning the display of the field housing version .................................................................. 27

3.7.3 Mounting of UFC 300 W......................................................................................................... 28

4 Electrical connections 29

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CONTENTS

OPTISONIC 6300

4.1 Safety instructions.......................................................................................................... 29

4.2 Construction of the various housing versions ............................................................... 29

4.2.1 UFC 300 F .............................................................................................................................. 29

4.2.2 UFC 300 W ............................................................................................................................. 30

4.3 Electrical connection......................................................................................................31

4.3.1 Signal cable to flow sensor................................................................................................... 31

4.3.2 Signal cable and power supply signal converter.................................................................. 33

4.3.3 Laying electrical cables correctly......................................................................................... 35

4.4 Description of the electrical symbols ............................................................................ 36

4.5 Basic inputs and outputs ................................................................................................ 37

4.5.1 Fixed, non-alterable input/output versions.......................................................................... 38

4.5.2 Basic inputs/outputs ............................................................................................................. 40

4.5.3 HART

connection ................................................................................................................ 43

4.6 Modular Inputs and Outputs........................................................................................... 44

4.6.1 Alterable input/output versions............................................................................................ 44

4.6.2 Modular inputs/outputs and bus systems............................................................................ 46

4.6.3 HART

connection ................................................................................................................ 54

5 Start-up 56

5.1 General instructions for programming.......................................................................... 56

5.2 Start measurement of small / medium version ............................................................ 60

5.3 Start measurement of large version.............................................................................. 61

5.4 Mechanical installation for large version ...................................................................... 63

6 Operation 73

6.1 Menu overview................................................................................................................ 73

6.2 Menu structure............................................................................................................... 74

6.2.1 Quick setup............................................................................................................................ 74

6.2.2 Test........................................................................................................................................ 76

6.2.3 Setup ..................................................................................................................................... 78

6.2.4 Customize settings ............................................................................................................... 85

6.3 Function description.......................................................................................................86

6.4 Error messages.............................................................................................................. 93

7 Service 95

7.1 Periodic maintenance..................................................................................................... 95

7.1.1 Regreasing of transducers ................................................................................................... 95

7.2 Cleaning.......................................................................................................................... 96

7.3 Exchange of electronics unit .......................................................................................... 96

7.3.1 Field version.......................................................................................................................... 97

7.3.2 Wall version........................................................................................................................... 99

7.4 Replacing the mains fuse............................................................................................. 102

7.4.1 Field version........................................................................................................................ 103

7.4.2 Wall version......................................................................................................................... 103

7.5 Spare parts availability................................................................................................. 104

7.6 Availability of services .................................................................................................. 104

7.7 Returning the device to the manufacturer................................................................... 104

7.7.1 General information............................................................................................................ 104

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OPTISONIC 6300

7.7.2 Form (for copying) to accompany a returned device.......................................................... 105

CONTENTS

7.8 Disposal ........................................................................................................................ 105

8 Technical data 106

8.1 Measuring principle...................................................................................................... 106

8.2 Technical data............................................................................................................... 107

8.3 Dimensions and weights .............................................................................................. 115

8.3.1 Housing ............................................................................................................................... 115

8.3.2 Clamp-on sensor and cable box ......................................................................................... 116

8.3.3 Mounting plate, field housing ............................................................................................. 118

8.3.4 Mounting plate, wall-mounted housing ............................................................................. 118

9 Notes 119

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1 SAFETY INSTRUCTIONS

1.1 Software history

For all GDC devices, the "Electronic Revision" (ER) is consulted to document the revision status of the electronics according to NE 53. It is easy to see from the ER whether any fault repairs or major changes to the electronic equipment have taken place and what effect they have had on compatibility.

Changes and effect on compatibility

1 Downwards compatible changes and fault repair with no effect on operation (e.g. spelling

mistakes on display)

2-_ Downwards compatible hardware and/or software change of interfaces:

HART

P PROFIBUS

F Foundation Fieldbus

M Modbus

X all interfaces

3-_ Downwards compatible hardware and/or software change of inputs and outputs:

I Current output

F, P Frequency / pulse output

S Status output

C Control input

CI Current input

X all inputs and outputs

4 Downwards compatible changes with new functions

5 Incompatible changes, i.e. electronic equipment must be changed.

OPTISONIC 6300

INFORMATION!

In the table below, "x" is a placeholder for possible multi-digit alphanumeric combinations, depending on the available version.

1.2 Intended use

The overall functionality of the clamp-on flowmeter is the continuous measurement of actual volume flow, mass flow, flow speed, velocity of sound, gain, SNR and diagnosis value.

1.3 Certification

In accordance with the commitment to customer service and safety, the device described in this document meets the following safety requirements:

• EMC Directive 89 / 336 / EEC and 93 / 68 / EEC in conjunction with EN 61326-1 (1997) and A1 (1998), A2 (2001)

• Low-Voltage Directives 73 / 23 / EEC and 93 / 68 / EEC in conjunction with EN 61010-1 (2001)

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OPTISONIC 6300

All devices are based on the CE marking and meet the requirements of NAMUR Guideline NE 21 / 04.

DANGER!

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.

SAFETY INSTRUCTIONS 1

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1 SAFETY INSTRUCTIONS

1.4 Safety instructions from the manufacturer

1.4.1 Copyright and data protection

The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date.

The contents and works in this document are subject to German copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer.

The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain.

The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data.

OPTISONIC 6300

We draw your attention to the fact that data transmission over the Internet (e.g. when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties.

We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested.

1.4.2 Disclaimer

The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect, incidental, punitive and consequential damages.

This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations.

Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale.

The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes.

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OPTISONIC 6300

1.4.3 Product liability and warranty

The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions" which form the basis for the sales contract shall also apply.

1.4.4 Information concerning the documentation

To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations.

If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document.

This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of underneath icons.

SAFETY INSTRUCTIONS 1

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1 SAFETY INSTRUCTIONS

1.4.5 Warnings and symbols used

Safety warnings are indicated by the following symbols.

DANGER!

This information refers to the immediate danger when working with electricity.

DANGER!

This warning refers to the immediate danger of burns caused by heat or hot surfaces.

DANGER!

This warning refers to the immediate danger when using this device in a hazardous atmosphere.

DANGER!

These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.

OPTISONIC 6300

WARNING!

Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.

CAUTION!

Disregarding these instructions can result in damage to the device or to parts of the operator's plant.

INFORMATION!

These instructions contain important information for the handling of the device.

LEGAL NOTICE!

This note contains information on statutory directives and standards.

• HANDLING

HANDLING

HANDLINGHANDLING

This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.

i RESULT

RESULT

RESULTRESULT This symbol refers to all important consequences of the previous actions.

1.5 Safety instructions for the operator

WARNING!

In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device.

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OPTISONIC 6300

2.1 Scope of delivery

INFORMATION!

Check the packing list to check if you received completely all that you ordered.

INFORMATION!

Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

INFORMATION!

The device will arrive in two cartons. The square carton contains the converter. The rectangular carton contains the transducer set.

DEVICE DESCRIPTION 2

Figure 2-1: Scope of delivery

1 Signal converter, wall version or field version 2 Quick Start 3 CD-ROM (including Handbook, Quick Start, Technical Datasheet, Support database, movie) 4 Factory calibration report 5 Sensor plus cover (stainless steel / XT version without cover) 6 Metal strap

7 Mineral coupling grease (standard versions) or high temperature contactgel Pyrogel 8 Signal cable plus connector cap (XT versions have a protection sleeve around the signal cable).

(XT versions)

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2 DEVICE DESCRIPTION

Additionally for large version:

1 2nd sensor plus cover 2 90 degree screw driver 3 4 fixing units 4 Positioning tool 5 2 metal straps 6 Signal cable plus connector cap 7 Cable box plus signal cable

INFORMATION!

No special tools, no training required!

OPTISONIC 6300

2.2 Device description

The ultrasonic clamp-on flowmeter can be fitted on the outside of piping to measure the flow rate of liquids. The device is a combination of one up to two clamp-on sensor(s) and one ultrasonic flow converter.

Figure 2-2: System configuration possibilities

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OPTISONIC 6300

The underneath accessories can be ordered optionally:

• GDC interface set

• SoundCheck

• Coupling grease; mineral (standard versions)

• High temperature contact gel Pyrogel

2.3 Nameplates

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

2.3.1 Overview

(XT versions)

DEVICE DESCRIPTION 2

Figure 2-3: Visual check

1 Flow sensor 2 Signal converter

2.3.2 Flow sensor

Figure 2-4: Nameplate flow sensor

1 Ambient temperature operating range 2 Protection category 3 Calibration number 4 Process temperature (-40...+200°C for XT version) 5 Manufacturing year 6 Serial number 7 Device type (yyy = small, medium or large) 8 Manufacturer

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2 DEVICE DESCRIPTION

2.3.3 Signal converter

OPTISONIC 6300

Figure 2-5: Nameplate

1 Manufacturer 2 Device type 3 Manufacturing year 4 Serial number sensor 1 + short code flow sensor 5 Serial number sensor 2 + short code flow sensor 6 Empty

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OPTISONIC 6300

DEVICE DESCRIPTION 2

2.3.4 Electrical connection data of inputs/outputs (example of basic version)

Figure 2-6: Example of a nameplate for electrical connection data of inputs and outputs

1 Power supply (AC: L and N; DC: L+ and L-; PE for ≥ 24 VAC; FE for ≤ 24 VAC and DC) 2 Connection data of connection terminal D/D- 3 Connection data of connection terminal C/C- 4 Connection data of connection terminal B/B- 5 Connection data of connection terminal A/A-; A+ only operable in the basic version

• A = active mode; the signal converter supplies the power for connection of the subsequent devices

• P = passive mode; external power supply required for operation of the subsequent devices

• N/C = connection terminals not connected

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3 INSTALLATION

3.1 Notes on installation

INFORMATION!

Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

INFORMATION!

Check the packing list to check if you received completely all that you ordered.

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

3.2 Storage

• Store the flowmeter in a dry and dust-free location.

• Avoid lasting direct exposure to the sun.

• Store the flowmeter in its original packing.

OPTISONIC 6300

3.3 Transport

No special requirements.

3.4 Pre-installation requirements

INFORMATION!

To assure a quick, safe and uncomplicated installation, we kindly request you to make provisions as stated below.

3.4.1 Environmental requirements

• Pollution degree 2

• Protection class I

• Humidity: 5...80 % RH

• Temperature: –40…+60°C / -40…+140°F operating and –50…+70°C / -58…+158°F storage

• Suitable for indoor and outdoor use and certified for operating up to an altitude of

2000 m / 6562 ft

• IP class 66/67

CAUTION!

The device should be protected from corrosive chemicals or gases and dust / particles accumulation.

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OPTISONIC 6300

3.4.2 Installation requirements signal converter

• Allow 10…20 cm / 3.9…7.9" of space at the sides and rear of the signal converter to permit

free air circulation.

• Protect signal converter against direct solar radiation, install a sunshield if necessary.

• Signal converters installed in switchgear cabinets require adequate cooling, e.g. by fan or

heat exchanger.

• Do not expose the signal converter to intense vibration.

INFORMATION!

For detailed information please also refer to Housing on page 115

3.5 Installation requirements sensor

INFORMATION!

To avoid measuring errors and malfunctioning of the flowmeter due to gas or air inclusions or an empty pipe, please observe the following precautions.

INSTALLATION 3

CAUTION!

Since gas will collect at the highest point of a pipe, installation of the flowmeter at that location should be avoided at all times. Also installation in a down going pipe should be avoided since a completely filled pipe may not be guaranteed due to cascading effects. Additionally flow profile distortion is possible.

CAUTION!

If you program the diameter, please note that you use the outer diameter of the pipe.

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3 INSTALLATION

3.5.1 Inlet, outlet and recommended mounting area

Figure 3-1: Inlet, outlet and recommended mounting area

1 Min. 10 DN 2 Min. 5 DN 3 OK, 120°

OPTISONIC 6300

CAUTION!

Especially for XT (eXtended Temperature) versions:

•

Always install the sensor at a non-insulated part of the pipe. Remove any insulation if necessary!

•

Bend radius of cable plus connection box needs 10 cm / 4" additional non insulated pipe section.

•

Always wear protections gloves.

3.5.2 Long horizontal pipes

• Install on slightly ascending pipe section.

• If not possible, ensure adequate velocity to prevent air, gas or vapor from collecting in upper

part.

• In partially filled pipes, the clamp-on flowmeter will report incorrect flow rates, or not measure.

Figure 3-2: Long horizontal pipes

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OPTISONIC 6300

3.5.3 Open feed or discharge

Install meter on a lowered section of the pipe to ensure a full pipe condition through the meter.

Figure 3-3: Open feed or discharge

3.5.4 Down going pipeline over 5 m /16 ft length

Install air vent downstream of the flow meter to prevent vacuum. Although this will not harm the meter, it may cause gases to come out of solution (cavitate) and interfere with proper measurements.

INSTALLATION 3

Figure 3-4: Down going pipeline over 5 m /16 ft length

3.5.5 Position of control valve

Always install control valves downstream of flowmeter in order to avoid cavitation or distortion of flow profile.

Figure 3-5: Position of control valve

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3 INSTALLATION

3.5.6 Position of pump

CAUTION!

Never install flowmeter at a pump suction side in order to avoid cavitation or flashing in the flowmeter.

Figure 3-6: Position of pump

3.5.7 Pipe diameters and sensor construction

OPTISONIC 6300

Figure 3-7: Measuring modes

1 Z-mode 2 V-mode 3 W-mode

3.5.8 Pipe and media parameters

INFORMATION!

Detailed databases of most pipe and media parameters are on the supplied CD.

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OPTISONIC 6300

3.6 Installation of the flowmeter

3.6.1 General mechanical installation

Installation of the rails with the metal straps

Installation of the rails with the metal strapsInstallation of the rails with the metal straps

INSTALLATION 3

• 8: Repeat steps 1...7 at the other side of the rail.

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3 INSTALLATION

Change the position of the transducer

Change the position of the transducerChange the position of the transducer

• Unlock the floating transducer 2 by turning the locking knob 1 counter clockwise.

• Slide the transducer 2 to the advised mounting distance 3 (menu X9.4).

• Lock the transducer by turning the locking knob 1 clockwise.

Greasing the transducer surfaces

Greasing the transducer surfacesGreasing the transducer surfaces

OPTISONIC 6300

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OPTISONIC 6300

INFORMATION!

Not applicable for stainless steel / XT versions. These are delivered without cover.

Mounting the cover

Mounting the coverMounting the cover

INSTALLATION 3

3.6.2 Installation instructions for small and medium version

Figure 3-8: Procedure for installation of small or medium version

1 Rail, small version 2 Rail, medium version 3 Choose for V-mode or ... 4 Choose for W-mode 5 Make settings in converter

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3 INSTALLATION

OPTISONIC 6300

Figure 3-9: Device versions

1 Small version: single pipe / single path 2 Medium version: single pipe / single path 3 Small version: single pipe / dual path 4 Medium version: single pipe / dual path 5 Small version: dual pipe / single path 6 Medium version: dual pipe / single path

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OPTISONIC 6300

3.6.3 Installation instructions for large version

INSTALLATION 3

Figure 3-10: Procedure for installation of large version

1 Enter the values for the installation menu, X1...X9.8.4 2 Read the advised mounting distance in menu X9.8.5 3 Choose for Z-mode (default) or ... 4 Choose for V-mode 5 Finish the installation menu

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3 INSTALLATION

OPTISONIC 6300

Figure 3-11: Device versions

1 Single pipe, single path 2 Single pipe, dual path 3 Dual pipe

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OPTISONIC 6300

3.7 Mounting of converter

CAUTION!

Always use the supplied signal cable. Keep the distance between the sensor and the signal converter as short as possible.

3.7.1 Mounting of UFC 300 F

Perform the following procedures:

• Mount converter with mounting plate on wall or standpipe.

• Observe maximum allowed length of 30 m / 98.4 ft for the signal cable

3.7.2 Turning the display of the field housing version

INSTALLATION 3

Figure 3-12: Turning the display of the field housing version

The display of the field housing version can be turned in 90° increments.

1 Unscrew the cover from the display and operation control unit. 2 Using a suitable tool, pull out the two metal puller devices to the left and right of the display. 3 Pull out the display between the two metal puller devices and rotate it to the required position. 4 Slide the display and then the metal puller devices back into the housing. 5 Re-fit the cover and tighten it by hand.

CAUTION!

The ribbon cable of the display must not be folded or twisted repeatedly.

INFORMATION!

Each time a housing cover is opened, the thread should be cleaned and greased. Use only resinfree and acid-free grease. Ensure that the housing gasket is properly fitted, clean and undamaged.

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3 INSTALLATION

3.7.3 Mounting of UFC 300 W

Perform the following procedures:

• Remove aluminium mounting plate from rear of the signal converter, and attach to wall or

standpipe.

• Mount signal converter.

• Position lock washers and nuts on the housing bolts, tighten nuts slightly.

• Align housing, tighten nuts firmly.

• Observe max. allowed length of 30 m / 98.4 ft for the signal cable.

OPTISONIC 6300

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OPTISONIC 6300

4.1 Safety instructions

DANGER!

All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate!

DANGER!

Observe the national regulations for electrical installations!

DANGER!

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.

WARNING!

Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists.

ELECTRICAL CONNECTIONS 4

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

4.2 Construction of the various housing versions

4.2.1 UFC 300 F

The terminal compartments are accessible after unscrewing cover 2 and 6.

Figure 4-1: Construction (field version)

1 Cover, electronics compartment 2 Cover, terminal compartment for power supply and inputs/outputs 3 Cable entry for power 4 Cable entry for inputs/outputs 5 Cable entry for sensor cable 6 Cover, sensor terminal compartment

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4 ELECTRICAL CONNECTIONS

4.2.2 UFC 300 W

The terminal compartments are accessible after opening cover 2.

Figure 4-2: Construction of remote version

1 Cover, electronics compartment 2 Cover for the three separate terminal compartments for power, sensor connection and inputs/outputs 3 Locking screw, 1/2 turn left/right to open/close cover 2 4 Sensor terminal compartment 5 Terminal compartment for inputs/outputs 6 Power terminal compartment, open separate shock-hazard protection cover

OPTISONIC 6300

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OPTISONIC 6300

4.3 Electrical connection

CAUTION!

To ensure smooth functioning, always use the signal cables included in the delivery.

The flow sensor is connected to the signal converter via the single signal cable.

4.3.1 Signal cable to flow sensor

Figure 4-3: Connecting the signal cable to the rail (small and medium version)

1 Connect the green cable to "DOWN" 2 Connect the blue cable to "UP" 3 Turn the screws clockwise to secure the cap

ELECTRICAL CONNECTIONS 4

Figure 4-4: Connect the signal cable in case of stainless steel / XT version.

1 Put in the connector. 2 Turn knob to secure the connector.

CAUTION!

For XT versions: check if the signal cable is heat protected with the protection sleeve of 1 meter / 40".

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4 ELECTRICAL CONNECTIONS

Figure 4-5: Connections in cable box (large version)

1 Connect the blue cable to the UP rail. 2 Connect the green cable to the DOWN rail. 3 Make connections in cable box. 4 Cable to converter 5 Turn the screws clockwise to secure the caps.

OPTISONIC 6300

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OPTISONIC 6300

ELECTRICAL CONNECTIONS 4

4.3.2 Signal cable and power supply signal converter

INFORMATION!

The power terminals in the terminal compartments are equipped with additional hinged lids to prevent accidental contact.

DANGER!

The device must be grounded in accordance with regulations in order to protect personnel against electric shocks.

Figure 4-6: Construction of wall version

1 Connect blue cable to 1U (to 2U for 2 2 Communication I/O 3 Power supply: 24 VAC/DC or 100...240 VAC

sensor) and the green cable to 1D (2D for 2nd sensor)

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4 ELECTRICAL CONNECTIONS

Figure 4-7: Construction (field version)

OPTISONIC 6300

100…230 VAC (-15% / +10%)

• Connect the protective ground conductor PE of the mains power supply to the separate terminal in the terminal compartment of the signal converter.

• Connect the live conductor to the L terminal and the neutral conductor to the N terminal.

24 VAC/DC (-15% / +10%)

• For reasons to do with the measurement process, connect a functional ground FE to the separate U-clamp terminal in the terminal compartment of the signal converter.

• When connecting to functional extra-low voltages, provide a facility for protective separation (PELV) (VDE 0100 / VDE 0106 and/or IEC 364 / IEC 536 or relevant national regulations).

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OPTISONIC 6300

4.3.3 Laying electrical cables correctly

Figure 4-8: Protect housing from dust and water

1 Lay the cable in a loop just before the housing. 2 Tighten the screw connection of the cable entry securely. 3 Never mount the housing with the cable entries facing upwards. 4 Seal cable entries that are not needed with a plug.

ELECTRICAL CONNECTIONS 4

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4 ELECTRICAL CONNECTIONS

4.4 Description of the electrical symbols

mA meter

0...20 mA or 4...20 mA and other RL is the internal resistance of the measuring point including the cable

resistance

DC voltage source (U

OPTISONIC 6300

), external power supply, any connection polarity

ext

Table 4-1: Description of symbols

DC voltage source (U connection diagrams

Internal DC voltage source

Controlled internal power source in the device

Electronic or electromagnetic counter At frequencies above 100 Hz, shielded cables must be used to connect the counters. Ri Internal resistance of the counter

Button, NO contact or similar

), observe connection polarity according to

ext

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OPTISONIC 6300

4.5 Basic inputs and outputs

The signal converter has several in / output ports, accessible via the terminal compartment for interfacing with external devices. The terminal compartment is accessible after unscrewing the cover.

ELECTRICAL CONNECTIONS 4

Figure 4-9: Field housing, I/O terminals

Figure 4-10: Wall housing, I/O terminals

The input / output ports are galvanic separated from each other and from all other input and output circuits.

• Active I/O:

Active I/O: the UFC 300 signal converter supplies the power for operation

Active I/O:Active I/O:

• Passive I/O:

Passive I/O: an external power supply is required

Passive I/O:Passive I/O:

Basic I/O consisting of:

• 1 current output,

• 1 pulse output,

• 1 status output,

• 1 control input.

The pulse output can also be set as a status output. One of the status outputs can be set as a control input.

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4 ELECTRICAL CONNECTIONS

4.5.1 Fixed, non-alterable input/output versions

This measuring transducer is available with various input/output combinations.

CG-No. Connection terminals

A+ A A- B B- C C- D D-

Basic input/output (I/O) standard

1 0 0

Ia + HART® active 1

Ip + HART® passive 1

EEx-i inputs/outputs (I/Os) option

2 0 0

3 0 0

2 1 0 Ia active PN / SNNAMUR

3 1 0 Ia active PN / SNNAMUR

2 2 0 Ip passive PN / SNNAMUR

3 2 0 Ip passive PN / SNNAMUR

1 function changed by reconnection 2 changeable

Sp / Cp passive 2 Sp passive Pp / Sp passive 2

passive 2

Cp passive 2

passive 2

Cp passive 2

Ia + HART® active

Ip + HART® passive

Ia + HART® active

Ip + HART® passive

Ia + HART® active

Ip + HART® passive

OPTISONIC 6300

PN / SN NAMUR 2

PN / SNNAMUR 2

• The grey boxes in the tables denote unassigned or unused connection terminals.

• Connection terminal A+ is only operable in the basic input/output version.

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OPTISONIC 6300

ELECTRICAL CONNECTIONS 4

Description of abbreviations and CG identifier for possible optional modules on terminals A and B

Abbreviation Identifier for CG No. Description

Pa / S

Pp / S

PN / S

Active current output (including HART = HART® capability)

Passive current output (including HART = HART® capability)

C Active pulse, frequency, status output or limit switch (changeable)

E Passive pulse, frequency, status output or limit switch (changeable)

F Passive pulse, frequency, status output or limit switch according to

NAMUR (changeable)

G Active control input

K Passive control input

H Active control input to NAMUR

Signal converter monitors cable breaks and short circuits as per EN 60947-5-6. Errors indicated on LCD display. Error messages possible via status output.

IIn

P Active current input

R Passive current input

- 8 No additional module installed

- 0 No further module possible

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4 ELECTRICAL CONNECTIONS

4.5.2 Basic inputs/outputs

CAUTION!

Observe connection polarity.

Current output active (HART®), basic I/Os

• U

• I ≤ 22 mA

• R

= 24 VDC nominal

int,nom

≤ 1kΩ

OPTISONIC 6300

Figure 4-11: Current output active I

Current output passive (HART®), basic I/Os

• U

• I ≤ 22 mA

• U

• R

Figure 4-12: Current output passive I

= 24 VDC nominal

int,nom

≤ 32 VDC

ext

≥ 1.8

≤ (U

ext-U0

)/I

max

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OPTISONIC 6300

INFORMATION!

•

For frequencies above 100 Hz, shielded cables are to be used in order to reduce radiation from electrical interferences (EMC).

•

Compact and field housing versions:

Compact and field housing versions: Shield connected via the cable terminals in the terminal

Compact and field housing versions:Compact and field housing versions: compartment.

Wall-mounted version:

Wall-mounted version: Shield connected using 6.3 mm / 0.25" push-on connectors

Wall-mounted version: Wall-mounted version: (insulation to DIN 46245) in the terminal compartment.

•

Any connection polarity.

Pulse/frequency output passive, basic I/Os

• U

• f

I ≤ 100 mA open: I ≤ 0.05 mA at U

closed: U

• f I ≤ 20 mA

open: I ≤ 0.05 mA at U

closed: U

U U

• If the following maximum load resistance R reduced accordingly by parallel connection of R:

f ≤ 100 Hz: R f ≤ 1 kHz: R f ≤ 10 kHz: R

• The minimum load resistance R R

• Can also be set as a status output; for the electrical connection, see status output connection diagram.

≤ 32 VDC

ext

in operating menu set to f

max

= 32 VDC

ext

= 0.2 V at I ≤ 10 mA

0, max

= 2 V at I ≤ 100 mA

0, max

in the operating menu set to 100 Hz < f

max

= 32 VDC

ext

= 1.5 V at I ≤ 1 mA

0, max

= 2.5 V at I ≤ 10 mA

0, max

= 5.0 V at I ≤ 20 mA

0, max

= 47 kΩ

L, max

= 10 kΩ

L, max

= 1 kΩ

L, max

L, min

=(U

ext-U0

)/I

max

≤ 100 Hz:

max

L, min

ELECTRICAL CONNECTIONS 4

≤ 10 kHz:

max

is exceeded, the load resistance RL must be

L, max

is calculated as follows:

Figure 4-13: Pulse frequency output passive P

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4 ELECTRICAL CONNECTIONS

INFORMATION!

•

Any connection polarity.

Status output / limit switch passive, basic I/Os

• U

• I ≤ 100 mA

• R

• open:

• The output is open when the device is de-energized.

• X stands for the terminals B, C or D. The functions of the connection terminals depend on the

≤ 32 VDC

ext

= 47 kΩ

L, max

L, min

=(U

ext-U0

I ≤ 0.05 mA at U closed:

U U

= 0.2 V at I ≤ 10 mA

0, max

= 2 V at I ≤ 100 mA

0, max

settings.

)/I

= 32 VDC

ext

max

OPTISONIC 6300

Figure 4-14: Status output / limit switch passive S

Control input passive, basic I/Os

• 8V≤ U

• I

max

• Set switching point for detection "Contact open or closed: Contact open (off): U

Contact closed (on): U

• Can also be set as a status output; for the electrical connection, see status output connection diagram.

Figure 4-15: Control input passive C

1 Signal

≤ 32 VDC

ext

= 6.5 mA at U = 8.2 mA at U

≤ 24 VDC

ext

≤ 32 VDC

ext

≤ 2.5 V with I

≥ 8 V with I

= 0.4 mA

nom

= 2.8 mA

nom

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OPTISONIC 6300

4.5.3 HART® connection

INFORMATION!

•

In the basic I/O the current output at connection terminals A+/A-/A always has HART® capability.

•

For modular I/O, only the current output module for the connection terminals has C/C-HART® capability.

HART® connection active (point-to-point)

ELECTRICAL CONNECTIONS 4

Figure 4-16: HART® connection active (Ia)

1 Basic I/O: terminals A and A+ 2 Modular I/O: terminals C- and C

3 HART

communicator

The parallel resistance to the HART® communicator must be R ≥ 230 Ω.

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4 ELECTRICAL CONNECTIONS

HART® connection passive (multidrop mode)

• I: I0% ≥ 4mA

• Multidrop mode I: I

• U

≤ 32 VDC

ext

• R ≥ 230 Ω

≥ 4mA = I

fix

OPTISONIC 6300

Figure 4-17: HART® connection passive (Ip)

1 Basic I/O: terminals A- and A 2 Modular I/O: terminals C- and C

3 HART 4 Other HART

communicator

- capable devices

4.6 Modular Inputs and Outputs

INFORMATION!

In the following connection diagrams, the terminals A, B, C or D (depending on the version of the UFC 300) are marked with a "X"

4.6.1 Alterable input/output versions

The signal converter is available with various input/output combinations.

CG-No. Connection terminals

A+ A A- B B- C C- D D-

Modular inputs/outputs option

4 _ _ max. 2 option modules for term. A + B

8 _ _ max. 2 option modules for term. A + B

6 _ _ max. 2 option modules for term. A + B

B _ _ max. 2 option modules for term. A + B

7 _ _ max. 2 option modules for term. A + B

"X".

"X""X"

Ia + HART® active

Ip + HART® passive

Ia + HART® active

Ip + HART® passive

Ia + HART® active

Pa / Sa active 1

Pp / Sp passive 1

PN / SN NAMUR 1

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OPTISONIC 6300

CG-No. Connection terminals

A+ A A- B B- C C- D D-

ELECTRICAL CONNECTIONS 4

C _ _ max. 2 option modules for term. A + B

1 changeable

Ip + HART® passive

Description of abbreviations and CG identifier for possible optional modules on terminals A and B

Abbreviation Identifier for CG No. Description

Pa / S

Pp / S

PN / S

IIn

- 8 No additional module installed

- 0 No further module possible

Active current output (including HART = HART® capability)

Passive current output (including HART = HART® capability)

C Active pulse, frequency, status output or limit switch (changeable)

E Passive pulse, frequency, status output or limit switch (changeable)

F Passive pulse, frequency, status output or limit switch according to

NAMUR (changeable)

G Active control input

K Passive control input

H Active control input to NAMUR

Signal converter monitors cable breaks and short circuits as per EN 60947-5-6. Errors indicated on LCD display. Error messages possible via status output.

P Active current input

R Passive current input

PN / SN NAMUR 1

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4 ELECTRICAL CONNECTIONS

4.6.2 Modular inputs/outputs and bus systems

CAUTION!

Observe connection polarity.

INFORMATION!

•

For the electrical connection of the bus systems, please refer to the separate documentation for the respective bus systems.

Current output active (only current output terminals C/C- have HART® capability), modular I/Os

• U

• I ≤ 22 mA

• R

• X designates the connection terminals A, B or C, depending on the version of the signal

converter.

int, nom

≤ 1kΩ

= 24 VDC

OPTISONIC 6300

Figure 4-18: Current output active I

Current output passive (only current output terminals C/C- have HART® capability), modular I/Os

• U

• I ≤ 22 mA

• U

• R

• X designates the connection terminals A, B or C, depending on the version of the signal

Figure 4-19: Current output passive I

≤ 32 VDC

ext

≥ 1.8 V

≤ (U

ext-U0

converter.

)/I

max

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OPTISONIC 6300

INFORMATION!

•

For frequencies above 100 Hz, shielded cables are to be used in order to reduce radiation from electrical interferences (EMC).

•

Compact and field housing versions:

Compact and field housing versions: Shield connected via the cable terminals in the terminal

Compact and field housing versions:Compact and field housing versions: compartment.

Wall-mounted version:

Wall-mounted version: Shield connected using 6.3 mm / 0.25" push-on connectors

Wall-mounted version: Wall-mounted version: (insulation to DIN 46245) in the terminal compartment.

•

Any connection polarity.

Pulse/frequency output active, modular I/Os

• U

• f

I ≤ 20 mA open: I ≤ 0.05 mA closed: U

• f I ≤ 20 mA

open: I ≤ 0.05 mA closed: U

U U

• If the following maximum load resistance R reduced accordingly by parallel connection of R:

f ≤ 100 Hz: R f ≤ 1 kHz: R f ≤ 10 kHz: R

• The minimum load resistance R R

• X designates the connection terminals A, B or D, depending on the version of the signal converter.

= 24 VDC

nom

in operating menu set to f

max

= 24 V at I = 20 mA

0,nom

in the operating menu set to 100 Hz < f

max

= 22.5 V at I = 1 mA

0, nom

= 21.5 V at I = 10 mA

0, nom

= 19 V at I = 20 mA

0, nom

= 47 kΩ

L, max

= 10 kΩ

L, max

= 1 kΩ

L, max

L, min

=(U

ext-U0

)/I

max

≤ 100 Hz:

max

L, min

ELECTRICAL CONNECTIONS 4

≤ 10 kHz:

max

is exceeded, the load resistance RL must be

L, max

is calculated as follows:

Figure 4-20: Pulse / frequency output active P

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4 ELECTRICAL CONNECTIONS

INFORMATION!

For frequencies above 100 Hz, shielded cables are to be used in order to reduce radiation from electrical interferences (EMC).

Pulse/frequency output passive, modular I/Os

• U

• f

• If the following maximum load resistance R

• The minimum load resistance R

• Can also be set as a status output; see status output connection diagram.

• X designates the connection terminals A, B or D, depending on the version of the signal

≤ 32 VDC

ext

in the operating menu set to f

max

I ≤ 100 mA open: I ≤ 0.05 mA at U

= 32 VDC

ext

closed: U

= 0.2 V at I ≤ 10 mA

0, max

= 2 V at I ≤ 100 mA

0, max

in the operating menu set to 100 Hz < f

max

open: I ≤ 0.05 mA at U

= 32 VDC

ext

closed: U

U U

= 1.5 V at I ≤ 1mA

0, max

= 2.5 V at I ≤ 10 mA

0, max

= 5 V at I ≤ 20 mA

0, max

reduced accordingly by parallel connection of R: f ≤ 100 Hz: R

f ≤ 1 kHz: R f ≤ 10 kHz: R

L, min

=(U

ext-U0

L, max

= 47 kΩ

= 10 kΩ

= 1 kΩ

)/I

max

L, min

converter.

≤ 100 Hz:

max

≤ 10 kHz:

max

is exceeded, the load resistance RL must be

L, max

is calculated as follows:

OPTISONIC 6300

Figure 4-21: Pulse frequency output passive P

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OPTISONIC 6300

INFORMATION!

•

For frequencies above 100 Hz, shielded cables are to be used in order to reduce radiation from electrical interferences (EMC).

•

Compact and field housing versions:

Compact and field housing versions: Shield connected via the cable terminals in the terminal

Compact and field housing versions:Compact and field housing versions: compartment.

Wall-mounted version:

Wall-mounted version: Shield connected using 6.3 mm / 0.25" push-on connectors

Wall-mounted version: Wall-mounted version: (insulation to DIN 46245) in the terminal compartment.

•

Any connection polarity.

Pulse and frequency output passive PN NAMUR, modular I/O

• Connection in conformity with EN 60947-5-6

• open:

I closed:

• X designates the connection terminals A, B or D, depending on the version of the signal converter.

= 0.6 mA

nom

= 3.8 mA

nom

ELECTRICAL CONNECTIONS 4

Figure 4-22: Pulse and frequency output passive PN to NAMUR EN 60947-5-6

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4 ELECTRICAL CONNECTIONS

Status output / limit switch active, modular I/Os

• Observe connection polarity.

• U

• I ≤ 20 mA

• R

• open:

• X designates the connection terminals A, B or D, depending on the version of the signal

= 24 VDC

int

≤ 47 kΩ

I ≤ 0.05 mA closed: U

= 24 V at I = 20 mA

0, nom

converter.

OPTISONIC 6300

Figure 4-23: Status output / limit switch active S

Status output / limit switch passive, modular I/Os

• Any connection polarity.

• U

• I ≤ 100 mA

• R

• open:

• The output is open when the device is de-energized.

• X designates the connection terminals A, B or D, depending on the version of the signal

= 32 VDC

ext

= 47 kΩ

L, max

L, min

=(U

ext-U0

I ≤ 0.05 mA at U closed:

U U

= 0.2 V at I ≤ 10 mA

0, max

= 2 V at I ≤ 100 mA

0, max

converter.

)/I

= 32 VDC

ext

max

Figure 4-24: Status output / limit switch passive S

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OPTISONIC 6300

Status output / limit switch SN NAMUR, modular I/Os

• Any connection polarity.

• Connection in conformity with EN 60947-5-6

• open:

I closed:

• The output is open when the device is de-energized.

• X designates the connection terminals A, B or D, depending on the version of the signal

converter.

= 0.6 mA

nom

= 3.8 mA

nom

ELECTRICAL CONNECTIONS 4

Figure 4-25: Status output / limit switch SN to NAMUR EN 60947-5-6

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4 ELECTRICAL CONNECTIONS

CAUTION!

Observe connection polarity.

Control input active, modular I/Os

• U

• External contact open:

• Set switching point for detection "Contact open or closed:

• X designates the connection terminals A or B, depending on the version of the signal

= 24 VDC

int

= 22 V

0,nom

External contact closed: I

= 4 mA

nom

Contact open (off): U Contact closed (on): U

converter.

≤ 10 V with I

≥ 12 V with I

= 1.9 mA

nom

OPTISONIC 6300

= 1.9 mA

Figure 4-26: Control input active C

1 Signal

Control input passive, modular I/Os

• 3V≤ U

• I

max

• Set switching point for detection "Contact open or closed: Contact open (off): U

Contact closed (on): U

• X designates the connection terminals A or B, depending on the version of the signal converter.

≤ 32 VDC

ext

= 9.5 mA at U = 9.5 mA at U

≤ 24 V

ext

≤ 32 V

ext

≤ 2.5 V with I

≥ 3 V with I

nom

= 1.9 mA

nom

= 1.9 mA

Figure 4-27: Control input passive C

1 Signal

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OPTISONIC 6300

CAUTION!

Observe connection polarity.

Control input active CN NAMUR, modular I/Os

• Connection in conformity with EN 60947-5-6

• Set switching point for detection "Contact open or closed:

Contact open (off): U Contact closed (on): U

• Detection of cable break: U

• Detection of cable short circuit: U

• X designates the connection terminals A or B, depending on the version of the signal converter.

0, nom

≥ 8.1 V with I ≤ 0.1 mA

≤ 1.2 V with I ≥ 6.7 mA

= 6.3 V with I

0, nom

ELECTRICAL CONNECTIONS 4

< 1.9 mA

nom

> 1.9 mA

nom

Figure 4-28: Control input active CN to NAMUR EN 60947-5-6

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4 ELECTRICAL CONNECTIONS

4.6.3 HART® connection

INFORMATION!

•

In the basic I/O the current output at connection terminals A+/A-/A always has HART® capability.

•

For modular I/O, only the current output module for the connection terminals has C/C-HART® capability.

HART® connection active (point-to-point)

OPTISONIC 6300

Figure 4-29: HART® connection active (Ia)

1 Basic I/O: terminals A and A+ 2 Modular I/O: terminals C- and C

3 HART

communicator

The parallel resistance to the HART® communicator must be R ≥ 230 Ω.

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OPTISONIC 6300

HART® connection passive (multidrop mode)

• I: I0% ≥ 4mA

• Multidrop mode I: I

• U

• R ≥ 230 Ω

≤ 32 VDC

ext

≥ 4mA = I

fix

ELECTRICAL CONNECTIONS 4

Figure 4-30: HART® connection passive (Ip)

1 Basic I/O: terminals A- and A 2 Modular I/O: terminals C- and C

3 HART 4 Other HART

communicator

- capable devices

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5 START-UP

5.1 General instructions for programming

Human machine interface (HMI)

Human machine interface (HMI)Human machine interface (HMI)

OPTISONIC 6300

Figure 5-1: Display and operating elements (Example: flow indication with 2 measuring values)

1 Indicates a possible status message in the status list 2 Tag number (is only indicated if this number was entered previously by the operator) 3 Indicates when a key has been pressed 4 1st measured variable in large depiction 5 Bargraph indication 6 Keys (see table below for function and depiction in text) 7 Interface to the GDC bus (not present in all signal converter versions) 8 Infrared sensor (not present in all signal converter versions)

Key Measuring mode Menu mode Sub-menu or function

mode

> Switch from measuring

mode to menu mode; press key for 2.5 s, "quick start" menu is then displayed

^ - Return to measuring

↓ or ↑ Switch between display

pages: measured value 1 + 2, trend page and status page(s)

Esc (> + ↑) - - Return to menu mode

Table 5-1: Description of key functionality

Access to displayed menu, then 1st submenu is displayed

mode but first ask whether the data should be saved

Select menu Select sub-menu or

Access to displayed submenu or function

Press 1 to 3 times, return to menu mode, data saved

function

without acceptance of data

Parameter and data mode

For numerical values, move cursor (highlighted in blue) one position to the right

Return to sub-menu or function, data saved

Use cursor highlighted in blue to change number, unit, setting and to move the decimal point

Return to sub-menu or function without acceptance of data

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OPTISONIC 6300

Start installation menu

Start installation menuStart installation menu

• Connect converter to power supply and power up converter.

First and second page appear intermittently

• Keep left button ">" pressed, until in display appears "release key now".

START-UP 5

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5 START-UP

Installation menu

Installation menuInstallation menu

CAUTION!

•

If you program the diameter, use the outer diameter of the pipe.

•

For improved accuracy fill in as much details as possible.

•

Fill in the actual transducer distance at menu X9.7

•

Run the optimization loop until the transducer distance changes no more than 0.5%.

• > ↓↑^

X1...X7

X1 language > select from list using ↑ ↓ > ^

X2 GDC IR interface > activate / cancel ^ X3 units > X3.1, X3.2, … ↑ ↓

X4 number of pipes > 1 pipe / 2 pipes ↑ ↓ ^

(X5 becomes active if one pipe

(X5 becomes active if one pipe is selected in X4)

(X5 becomes active if one pipe(X5 becomes active if one pipe X5 number of paths > 1 path / 2 paths ↑ ↓ ^

(underneath X6 becomes active if one pipe

(underneath X6 becomes active if one pipe is selected in X4)

(underneath X6 becomes active if one pipe(underneath X6 becomes active if one pipe

(Note: the measurement results of path 1 and path 2

(Note: the measurement results of path 1 and path 2 are averaged !)

(Note: the measurement results of path 1 and path 2(Note: the measurement results of path 1 and path 2

(underneath X6 and X7 become active if two pipes

(underneath X6 and X7 become active if two pipes are selected in X4)

(underneath X6 and X7 become active if two pipes(underneath X6 and X7 become active if two pipes X6 pipe data / pipe data 1 > X6.2, X6.3, … ↑ ↓

X7 pipe data 2 > ↑ ↓

OPTISONIC 6300

X3.1 size > select from list using ↑ ↓ > ^ X3.2 volume flow > select from list using ↑ ↓ > ^ X3.3 velocity > select from list using ↑ ↓ > ^ X3.4 density > select from list using ↑ ↓ > ^ X3.5 viscosity > select from list using ↑ ↓ > ^

X6.2 pipe tag > fill in 12 pos using ↑ ↓ > ^ X6.3 diameter > fill in using ↑ ↓ > ^ X6.4 pipe material > select from list using ↑ ↓ > ^ X6.5 VoS pipe material > read advise or fill in using ↑

↓ > X6.6 wall thickness > fill in using ↑ ↓ > ^ X6.7 liner material > select from list using ↑ ↓ > ^ X6.8 VoS liner material > read advise or fill in using ↑

↓ > X6.9 liner thickness > fill in using ↑ ↓ > ^ X6.10 fluid > select from list using ↑ ↓ > ^ X6.11 VoS fluid > read advise or fill in using ↑

↓ > X6.12 density > read advise or fill in using ↑

↓ > X6.13 viscosity > fill in using ↑ ↓ > ^

X7.1 copy pipe 1 data > start to copy ? ↑ ↓

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OPTISONIC 6300

X9...X10

X9 install transd. 1 > X9.1, X9.2,… ↑ ↓

(underneath X10 becomes active if two pipes or two paths

(underneath X10 becomes active if two pipes or two paths are selected in X4 or X5)

(underneath X10 becomes active if two pipes or two paths(underneath X10 becomes active if two pipes or two paths X10 install transd. 2 > ↑ ↓

START-UP 5

if no:

if no: copy pipe 1 data appears

if no:if no:

if yes:

if yes: copy pipe 1 data appears

if yes: if yes:

X9.1 transducer set > read preset Ta,Tb,Tc /

X9.2 calibration number read ^

X9.3 number of

traverses

X9.4 mount transducers

please wait: decounting 30 seconds

X9.5 act. flow,

preliminary

X9.6 check signal read (0 - 100 %) ^ X9.7 actual distance > fill in using ↑ ↓ > ^

(start optimization loop)

X9.8.1 optimize distance ? yes/no ^

X9.8.2 act. VoS fluid read ^

X9.8.3 continue ? yes/no ^

X9.8.4 VoS fluid read / confirm or overrule

X9.8.5 mount transducers

(end optimization loop; next menu appearing is X9.8.1)

confirm or overrule using ↑ ↓

> read preset 1,2,4 / confirm or

overrule using ↑ ↓ >

read advise ^

read ^

if no: go to X9.9

if yes: continue with X9.8.2

if no: go to X9.9

if yes: continue with X9.8.4

using ↑ ↓ >

read advise ^

submenus identical to X9.1

up to X9.12

Go to X7 Fill in menu X7.2 up to X7.13: is similar to X6.2 up to X6.13

after copy process

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5 START-UP

5.2 Start measurement of small / medium version

• Power up the converter (do not mount and/or connect the rails yet)

• Fill in menu X1...X7 (see section "Installation menu" in chapter "General instructions for

programming")

• X9.1: Check the reading with the sensor code (Ta/Tb) on rail. Press enter

• X9.2: Check the reading with the calibration number on the nameplate. Press enter

• X9.3: Check the factory preset number of traverses (default: 2, for DN<25: 4)

• X9.4: Read the advised mounting distance and position the transducer at that distance . Press

enter

• X9.5: Read the preliminary volume flow. Press enter

• X9.6: Read the actual signal strength

INFORMATION!

Advice on signal strength:

Advice on signal strength:Advice on signal strength: Signal > 75%:

Signal > 75%: good signal, optimization loop not needed

Signal > 75%:Signal > 75%: Signal 50...75%:

Signal 50...75%: fairly good signal, optimization loop can improve the signal

Signal 50...75%:Signal 50...75%: Signal 10...50%:

Signal 10...50%: low signal, optimization loop needed

Signal 10...50%:Signal 10...50%: Signal < 10%:

Signal < 10%: bad or no signal, check settings in menu X6, increase transducer distance and/or

Signal < 10%:Signal < 10%: go into the optimization loop.

OPTISONIC 6300

• X9.7: Confirm or adjust the reading with the actual distance on the rail.

• X9.8: Optimization loop. Repeat steps X9.8.1...X9.8.5 until the advised mounting distance does

not change more than 0.5%.

• X9.8.1: Optimise distance?

• X9.8.2: Read the velocity of sound of the fluid

• X9.8.3: Continue?

• X9.8.4: Confirm or adjust the velocity of sound

• X9.8.5: Read the advised mounting distance and reposition the transducer

• X9.9: Read the preliminary volume flow

• X9.10: Path ready? Enter "Yes". If you have:

1 path or pipe: you are finished, proceed with X9.12

2 paths: go to X9 for the 2 2 pipes: go to X10 for the 2

• X9.12: End Installation? Enter "Yes" to save the installation. The measurement screen will appear.

• Mount the cover (see the section "mounting the cover" in chapter "General mechanical installation")

path

pipe

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OPTISONIC 6300

5.3 Start measurement of large version

Prepare installation

Prepare installationPrepare installation

START-UP 5

Figure 5-2: Procedure for installation of large version

1 Enter the values for the installation menu, X1...X9.8.4 2 Read the advised mounting distance in menu X9.8.5 3 Choose for Z-mode (default) or ... 4 Choose for V-mode 5 Finish the installation menu

• Power up the converter (do not mount and/or connect the rails yet)

• Fill in menu X1...X7 as described in section "Installation menu" in chapter "General

instructions for programming". Select "1 path" initially in X5

• X9.1: Check the reading with the sensor code (Ta/Tb) on rail

• X9.2: Check the reading with the calibration number on the nameplate

• X9.3: Check the factory preset number of traverses (default: 1 for Z-mode)

• X9.4: Read the advised mounting distance. Write it down, you need it later

• X9.5: Press enter

• X9.6: Press enter. Wait for 30 seconds

• X9.7: Press enter

• X9.8: Optimization loop. Enter "No" in X9.8.1

• X9.9: Press enter. Wait for 30 seconds

• X9.10: Path ready? Enter "Yes"

• X9.12: End Installation? Enter "Yes"

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5 START-UP

CAUTION!

Choose between Z and V mode before you proceed. The Advised Distance (menu X9.4) must be > 246 mm / 9,7" for V-mode.

Set transducer positions for both rails according to the table below.

Advised distance [mm]

Advised distance [mm] Transducer position [mm]

Advised distance [mm]Advised distance [mm]

100...250 -65

>250 0

Transducer position [mm]

Transducer position [mm]Transducer position [mm]

OPTISONIC 6300

Figure 5-3: Device versions

1 Single pipe, single path 2 Single pipe, dual path 3 Dual pipe

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OPTISONIC 6300

5.4 Mechanical installation for large version

INFORMATION!

You need a calculator, measuring band and pen & paper to install a large version.

Mounting the UP rail

Mounting the UP railMounting the UP rail

CAUTION!

Make sure that you mount the rail parallel to the pipe. Mount the fixing units and the cable box as shown below.

START-UP 5

Figure 5-4: Mounting the large rail

1 Align the UP rail with the pipeline. 2 Fixing units 3 Turn screws clockwise to secure. 4 Mark the position. 5 Cable box

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5 START-UP

OPTISONIC 6300

Figure 5-5: Mounting large version rail

1 Pull the metal strap through the upper slit of the UP rail. 2 Take the metal strap around the pipe (45...60°). 3 Push the end of the metal strap in the lower slit of the fixing unit. 4 Take the other side of the metal strap around the pipe to the fixing unit. 5 Mount the cable box (only for downstream metal strap). 6 Push the metal strap through the upper slit of the fixing unit. 7 Pull the metal strap moderately tight by hand.

• Secure by turning screws clockwise.

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OPTISONIC 6300

Mounting the DOWN rail in Z-mode

Mounting the DOWN rail in Z-modeMounting the DOWN rail in Z-mode

Set transducer positions for both rails according to the table below.

Advised distance [mm]

Advised distance [mm] Transducer position [mm]

Advised distance [mm]Advised distance [mm]

100...250 -65

>250 0

Measure the outer diameter of the pipe with a measuring band. For Z-mode, you must install the DOWN rail at the opposite location at the pipe. There are two possible ways to find the exact location:

1. FIND THE LOCATION WITH A FIXED REFERENCE POINT

Calculate the half of the outer diameter. Mark this 180° alignment line on the pipe.

Transducer position [mm]

Transducer position [mm]Transducer position [mm]

START-UP 5

Figure 5-6: Find the opposite location with a reference point

1 Measure the distance between the transducer of the UP rail and the reference point. 2 Add the Advised Distance and mark the location on the alignment line.

• Mount the DOWN rail in such a way that the transducer is at the marked location.

2. FIND THE LOCATION WITH THE SUPPLIED POSITIONING TOOL

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5 START-UP

Mount the positioning tool to the UP rail as shown.

OPTISONIC 6300

1 Mark the cables at a distance of 1.63 x outer diameter. 2 Outer diameter of pipeline

INFORMATION!

For large diameters you can use the weight of the metal plates to throw the cable around the pipe. First release one of the cables in that case!

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OPTISONIC 6300

Figure 5-7: Mark the pipelines with the V-mark

Pull the V-shaped plate in the downstream direction as much as possible. Pay attention that the cables are not obstructed. Put the two V-marks on the pipeline. Do the same in the upstream direction.

CAUTION!

Repeat above steps to check if you find the same points.

START-UP 5

Figure 5-8: Marking the opposite location

Calculate the middle of the alignment line between the 4 V-marks as shown.

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5 START-UP

Figure 5-9: Finding the location for the DOWN rail

1 Advised Distance as shown in menu X9.4 2 Measure the distance between the transducer and the end of the UP rail. 3 Determine and mark the location of the transducer of the DOWN rail: 3333 = 1111 - 2222

• Mount the DOWN rail in such a way that the transducer is at the marked location.

• Grease all transducers, see "General mechanical installation".

INFORMATION!

It can be necessary to install the DOWN rail as shown below.

OPTISONIC 6300

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OPTISONIC 6300

Mounting the DOWN rail in V-mode

Mounting the DOWN rail in V-modeMounting the DOWN rail in V-mode

For V-mode, you must install the DOWN rail in line with the UP rail. It is easier to install than the Z-mode, but you need more free pipe length. V-mode is possible for DN450/600...2000 (minimum depends on application).

START-UP 5

Figure 5-10: Mounting large version in V-mode

1 Fixing units 2 Reference marking 3 Cable box 4 Advised Distance, X9.4 5 Minimum distance between UP and DOWN rail: 110 mm / 4.3"

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5 START-UP

Electrical connections

Electrical connectionsElectrical connections

Figure 5-11: Connections in cable box (large version)

1 Connect the blue cable to the UP rail. 2 Connect the green cable to the DOWN rail. 3 Make connections in cable box. 4 Cable to converter 5 Turn the screws clockwise to secure the caps.

OPTISONIC 6300

Figure 5-12: Construction of wall version

1 Connect blue cable to 1U (to 2U for 2 2 Communication I/O 3 Power supply: 24 VAC/DC or 100...240 VAC

sensor) and the green cable to 1D (2D for 2nd sensor)

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OPTISONIC 6300

Figure 5-13: Construction (field version)

START-UP 5

INFORMATION!

See also the section "Installation menu" in chapter "General instructions for programming".

• Go through menu X1...X7 as described in section "Installation menu" in chapter "General instructions for programming". Correct X5 if needed.

• X9.1: Press enter

• X9.2: Press enter

• X9.3: Press enter

• X9.4: Press enter

• X9.5: Read the preliminary volume flow. Press enter

• X9.6: Check signal

CAUTION!

Advice on signal strength:

Advice on signal strength:Advice on signal strength: Signal > 75%:

Signal > 75%: good signal, optimization loop not needed

Signal > 75%:Signal > 75%: Signal 50...75%:

Signal 50...75%: fairly good signal, optimization loop can improve the signal

Signal 50...75%:Signal 50...75%: Signal 10...50%:

Signal 10...50%: low signal, optimization loop needed

Signal 10...50%:Signal 10...50%: Signal < 10%:

Signal < 10%: bad or no signal, check settings in menu X6, increase transducer distance and/or

Signal < 10%:Signal < 10%: go into the optimization loop.

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5 START-UP

• X9.7: Confirm or adjust the reading with the actual distance on the rail.

• X9.8: Optimization loop. Repeat steps X9.8.1...X9.8.5 until the advised mounting distance does

not change more than 0.5%.

• X9.8.1: Optimise distance?

• X9.8.2: Read the velocity of sound of the fluid

• X9.8.3: Continue?

• X9.8.4: Confirm or adjust the velocity of sound

• X9.8.5: Read the advised mounting distance and reposition the transducer

• X9.9: Read the preliminary volume flow

• X9.10: Path ready? Enter "Yes". If you have:

1 path or pipe: you are finished, proceed with X9.12 2 paths: go to X9 for the 2 2 pipes: go to X10 for the 2

• X9.12: End Installation? If you enter "No" the installation is not saved, go to X9. If you enter "Yes" the installation is saved and the measurement screen will appear.

• Mount the cover (see section "mounting the cover" in chapter "General mechanical installation")

OPTISONIC 6300

path

pipe

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OPTISONIC 6300

6.1 Menu overview

X installation

X1 language

X2 GDC IR interface

X3 units

X4 number of pipes

X5 number of paths

X6 pipe data

X7 pipe data 1

X8 pipe data 2

X9 install transd. 1

X10 install transd. 2

X12 transducer sets

A quick setup

A1 language

A2 Tag

A3 reset

A4 analog outputs

A5 digital outputs

A6 GDC IR interface

OPERATION 6

B test

B1 simulation

B2 actual values

B3 information

C setup

C1 process input 1

C2 process input 2

C3 process input

C4 transducer sets

C5 IO

C6 IO Counter

C7 IO HART

C8 device

INFORMATION!

You find the description of the X Installation

X Installation menu in Chapter 5 of this handbook

X InstallationX Installation

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6 OPERATION

6.2 Menu structure

6.2.1 Quick setup

OPTISONIC 6300

A1 language > english / german /

french

A2 Tag > fill in using ↑ ↓ > ^ A3 reset > A3.1, A3.2,… ↑ ↓

A3.1 reset errors yes/no ↑ ↓ ^ A3.2 counter 1 yes/no ↑ ↓ ^ A3.3 counter 2 yes/no ↑ ↓

(underneath counter becomes active if modular IO)

A3.4 counter 3 yes/no ↑ ↓ ^

(end)

A4 analog outputs > A4.1, A4.2,… ↑ ↓

A4.1 measurement > select from list

using ↑ ↓ > use at all outputs ↑ ↓

yes/no ^

if no: only HART current

if yes: all analog outputs

A4.2 unit > select from list

using ↑ ↓ >

A4.3 range > fill in using ↑ ↓ > ^

use at all outputs ↑ ↓

yes/no ^

if no: only HART current

if yes: all analog outputs

A4.4 low flow cutoff > fill in using ↑ ↓ > ^

use at all outputs ↑ ↓

yes/no ^

if no: only HART current

if yes: all analog outputs

A4.5 time constant > fill in using ↑ ↓ > ^

use at all outputs ↑ ↓

yes/no ^

if no: only HART current

if yes: all analog outputs

A5 digital outputs > A5.1, A5.2,… ↑ ↓

A5.1 measurement > select from list

using ↑ ↓ >

↑ ↓ ^

output is selected

are selected

output is selected

are selected

output is selected

are selected

output is selected

are selected

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OPTISONIC 6300

A6 GDC IR interface > activate/cancel ↑ ↓ ^

OPERATION 6

use at all outputs ↑ ↓

yes/no ^

if no: only pulse output

D is selected

if yes: all digital outputs

are selected

A5.2 pulse value unit > fill in using ↑ ↓ > ^

use at all outputs ↑ ↓

yes/no ^

if no: only pulse output

D is selected

if yes: all digital outputs

are selected

A5.3 value p. pulse > fill in using ↑ ↓ > ^

use at all outputs ↑ ↓

yes/no ^

if no: only pulse output

D is selected

if yes: all digital outputs

are selected

A5.4 low flow cutoff > fill in using ↑ ↓ > ^

use at all outputs ↑ ↓

yes/no ^

if no: only pulse output

D is selected

if yes: all digital outputs

are selected

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6 OPERATION

6.2.2 Test

B1 simulation > B1.1, B1.2,… ↑ ↓

B1.1 volume flow > set value/cancel ↑ ↓

(underneath B1.1 until B1.3 become active if two pipes or two paths

B1.1 volume flow 1 > set value/cancel ↑ ↓

B1.2 volume flow 2 > submenu

(end)

B1.4 vel. of sound > set value/cancel ↑ ↓

(underneath B1.4 until B1.5 become active if two pipes or two paths

B1.4 vel. of sound 1 > ↑ ↓

B1.5 vel. of sound 2 > submenu

(end)

B1.7 terminal A

B1.8 terminal B

B1.9 terminal C

B1.10 terminal D

B2 actual values > ↑ ↓

B.2.1 act. volume flow > ↑ ↓

(underneath B2.1.1 until B2.1.2 become active if two pipes

B2.1.1 pipe 1 read ^

B2.1.2 pipe 2 read ^

(end)

B.2.2 act. mass flow > ↑ ↓

(additional menus for two pipes)

B.2.3 act. Reynolds nr. > ↑ ↓

(additional menus for two pipes)

B.2.4 act. vel. of sound > ↑ ↓

(additional menus for two pipes)

(depends on IO setting hardware)

start simulation ↑ ↓

yes/no ^

two pipes or two paths are selected in X4 and X5)

two pipes or two pathstwo pipes or two paths

start simulation ↑ ↓

yes/no ^

identical to B1.1

start simulation ↑ ↓

yes/no ^

two pipes or two paths are selected in X4 and X5)

two pipes or two pathstwo pipes or two paths

set value/cancel start simulation ↑ ↓

yes/no ^

identical to B1.4

> select from list

using ↑ ↓ >

two pipes are selected in X4 and X5)

two pipestwo pipes

OPTISONIC 6300

↑ ↓

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OPTISONIC 6300

B3 information > B3.1, B3.2,… ↑ ↓

OPERATION 6

B.2.5 act. flow speed > ↑ ↓

(additional menus for two pipes)

B.2.6 act. gain > ↑ ↓

(additional menus for two pipes)

B.2.7 act. SNR > ↑ ↓

(additional menus for two pipes)

B.2.8 act. signal quality > ↑ ↓

(additional menus for two pipes)

B.2.9 operating hours > ↑ ↓

B3.1 C number read ^ B3.2 process input ↑ ↓

B3.2.1 sensor CPU read ^

B3.2.2 sensor DSP read ^

B3.2.3 sensor driver read ^

B3.3 device sernr/swnr/yymmdd↑ ↓ ^

B3.4 display sernr/swnr/yymmdd↑ ↓ ^

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6 OPERATION

6.2.3 Setup

C setup > ↑ ↓

(underneath C1 becomes active if two pipes

C1 process input 1 > C1.1, C1.3,… ↑ ↓ ^

C1.1 number of pipes > read ^ C1.3 pipe data > C1.3.1 ↑ ↓

C1.3.1 pipe tag

(further submenus C1.3.2 up to C1.3.12 are identical to X6.2 up to X6.13)

C1.4 transducer data > C1.4.1,... ↑ ↓ ^ C1.4.1 transducer set > Ta,Tb,Tc,none ↑ ↓ ^

C1.4.2 number of

C1.4.3 actual distance > fill in using ↑ ↓ > ^

C1.5 extra

C1.6 calibration > C1.6.1, C1.6.2,… ↑ ↓

C1.6.1 zero calibration > calibrate zero ? select cancel,

C1.6.2 meter factor > fill in using ↑ ↓ > ^

C1.6.3 Reynolds

C1.7 filter > C1.7.1, C1.7.2,… ↑ ↓ ^ C1.7.1 limitation > fill in using ↑ ↓ > ^ C1.7.2 flow direction > normal/reverse ↑ ↓ ^ C1.7.3 time constant > fill in using ↑ ↓ > ^ C1.7.4 low flow cutoff > fill in using ↑ ↓ > ^ C1.8 simulation > C1.8.1, C1.8.2,… ↑ ↓ ^ C1.8.1 volume flow > set value/cancel ↑ ↓

C1.8.2 vel. of sound > ↑ ↓

C1.9 plausibility > C1.9.1, C1.9.2,… ↑ ↓ ^ C1.9.1 error limit > fill in using ↑ ↓ > ^ C1.9.2 counter decrease > fill in using ↑ ↓ > ^ C1.9.3 counter limit > fill in using ↑ ↓ > ^

C1.10 information > C1.10.1,

C1.10.1 sensor CPU read

C1.10.2 sensor DSP read ^

C1.10.3 sensor driver read ^ C1.11 diagnosis value > fill in using ↑ ↓ > ^

C2 process input 2 > ↑ ↓

traverses

measurements

correction

OPTISONIC 6300

two pipes are selected in X4)

two pipestwo pipes

> 1,2,4 ↑ ↓ ^

> select on pipe 1,

> on,off ↑ ↓ ^

on pipe 2

automatic, default

start simulation ↑ ↓

yes/no ^

set value/cancel ↑ ↓ start simulation ↑ ↓

yes/no ^

↑ ↓ ^

C1.10.2,…

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OPTISONIC 6300

(further submenus C2.1 up to C2.11 are identical to C1.1 up to C1.11)

(end)

(underneath C1 becomes active if two paths

C1 process input > C1.1, C1.2,… ↑ ↓

OPERATION 6

two paths are selected in X5)

two pathstwo paths

C1.1 number of pipes > read ^

C1.2 pipe 1: total paths > read ^ C1.3 pipe data > C1.3.1, C1.3.2,… ↑ ↓ ^

C1.3.1 pipe tag

(further submenus C1.3.2 up to C1.3.12 are identical to X6.2 up to X6.13)

C1.4 transducer data > C1.4.1, C1.4.2,… ↑ ↓ C1.4.1 transducer set 1 > Ta,Tb,Tc,none ↑ ↓ ^

C1.4.2 number of

traverses 1

C1.4.3 actual distance 1 > fill in using ↑ ↓ > ↑ ↓ C1.4.4 transducer set 2 > Ta,Tb,Tc,none ↑ ↓ ^

C1.4.5 number of

traverses 2

C1.4.6 actual distance 2 > fill in using ↑ ↓ > ↑ ↓ C1.6 calibration > C1.6.1, C1.6.2,… ↑ ↓ ^

C1.6.1 zero calibration > calibrate zero ? select cancel,

C1.6.2 meter factor > fill in using ↑ ↓ > ^

C1.6.3 Reynolds

correction

C1.8.2 vel. of sound > set value/cancel ↑ ↓

C1.9 plausibility > C1.9.1, C1.9.2,… ↑ ↓ ^ C1.9.1 error limit > fill in using ↑ ↓ > ^ C1.9.2 counter decrease > fill in using ↑ ↓ > ^ C1.9.3 counter limit > fill in using ↑ ↓ > ^

C1.10 information > C1.10.1,

C1.10.1 sensor CPU read ^

C1.10.2 sensor DSP read ^

C1.10.3 sensor driver read ^ C1.11 diagnosis value > fill in using ↑ ↓ > ^

> 1,2,4 ↑ ↓ ^

automatic, default

> on,off ↑ ↓ ^

start simulation ↑ ↓

yes/no

start simulation ↑ ↓

yes/no

↑ ↓ ^

C1.10.2,…

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6 OPERATION

C4 transducer sets > C4.1, C4.2,… ↑ ↓ ^

C4.1 Ta serial no. > fill in using ↑ ↓ > ^ C4.2 Ta calibration no. > fill in using ↑ ↓ > ^ C4.3 Tb serial no. > fill in using ↑ ↓ > ^ C4.4 Tb calibration no. > fill in using ↑ ↓ > ^ C4.5 Tc serial no. > fill in using ↑ ↓ > ^ C4.6 Tc calibration no. > fill in using ↑ ↓ > ^

C5 I/O > C5.1, C5.2,… ↑ ↓

C5.1 hardware > C5.1.1, C5.1.2,… ↑ ↓ ^

C5.1.1 terminals A > select current

C5.1.2 terminals B > select from list

C5.1.3 terminals C > select from list

C5.1.4 terminals D > select from list

C5.2 current out A > C5.2.1, C5.2.2,… ↑ ↓ ^ C5.2.1 range 0-100% > fill in using ↑ ↓ > ^ C5.2.2 extended range > fill in using ↑ ↓ > ^ C5.2.3 error current > fill in using ↑ ↓ > ^

C5.2.4 error condition > select from list

C5.2.5 measurement > select from list

C5.2.6 range > fill in using ↑ ↓ > ^

C5.2.7 polarity > select from list

C5.2.8 limitation > fill in using ↑ ↓ > ^ C5.2.9 low flow cutoff > fill in using ↑ ↓ > ^ C5.2.10 time constant > fill in using ↑ ↓ > ^

C5.2.11 special function > select from list

C5.2.12 threshold > fill in using ↑ ↓ > ^

C5.2.13 information > read ^

C5.2.14 simulation > select set

C5.2.15 4 mA trimming > fill in using ↑ ↓ > ^ C5.2.16 20 mA trimming > fill in using ↑ ↓ > ^ C5.3 frequency out X > C5.3.1, C5.3.2,… ↑ ↓ ^

C5.3.1 pulse shape > select from list

C5.3.2 pulse width > fill in using ↑ ↓ > ^ C5.3.3 100 % pulse rate > fill in using ↑ ↓ > ^

C5.3.4 measurement > select from list

C5.3.5 range > fill in using ↑ ↓ > ^

OPTISONIC 6300

output/off using ↑ ↓

using ↑ ↓

on/off/cancel

using ↑ ↓

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OPTISONIC 6300

OPERATION 6

C5.3.6 polarity > select from list

using ↑ ↓ C5.3.7 limitation > fill in using ↑ ↓ > ^ C5.3.8 low flow cutoff > fill in using ↑ ↓ > ^ C5.3.9 time constant > fill in using ↑ ↓ > ^ C5.3.10 invert signal > fill in using ↑ ↓ > ^

C5.3.11 phase shift > select from list

using ↑ ↓ C5.3.12 special function > fill in using ↑ ↓ > ^

C5.3.13 information > read ^

C5.3.14 simulation > select set

on/off/cancel C5.4 pulse output X > C5.4.1, C5.4.2,… ↑ ↓ ^

C5.4.1 pulse shape > select from list

using ↑ ↓ C5.4.2 pulse width fill in using ↑ ↓ > ^ C5.4.3 max. pulse rate > fill in using ↑ ↓ > ^

C5.4.4 measurement > select from list

using ↑ ↓ C5.4.5 pulse value unit > fill in using ↑ ↓ > ^ C5.4.6 value p. pulse > fill in using ↑ ↓ > ^

C5.4.7 polarity > select from list

using ↑ ↓ C5.4.8 low flow cutoff > fill in using ↑ ↓ > ^ C5.4.9 time constant > fill in using ↑ ↓ > ^

C5.4.10 invert signal > select on/off ^

C5.4.11 phase shift select from list

using ↑ ↓

C5.4.12 special function select from list

using ↑ ↓

C5.4.13 information > read ^

C5.4.14 simulation > select set

on/off/cancel C5.5 status output X > C5.5.1, C5.5.2,… ↑ ↓ ^

C5.5.1 mode > select from list

using ↑ ↓

C5.5.2 current output Y > select from list

using ↑ ↓

C5.5.3 frequency output Y> select from list

using ↑ ↓

C5.5.4 pulse output Y > select from list

using ↑ ↓

C5.5.5 status output Y > select from list

using ↑ ↓

C5.5.6 limit switch Y > read: status off ^

C5.5.7 control input Y > read: status off ^

C5.5.8 off > read: status off ^

C5.5.9 invert signal > select on/off ^

C5.5.10 information > read ^

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6 OPERATION

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C5.5.11 simulation > select set

C5.6 limit switch X > C5.6.1, C5.6.2,… ↑ ↓ ^

C5.6.1 measurement > select from list

C5.6.2 threshold > fill in using ↑ ↓ > ^

C5.6.3 polarity > select from list

C5.6.4 time constant > fill in using ↑ ↓ > ^

C5.6.5 invert signal > select on/off ^

C5.6.6 information > read ^

C5.6.7 simulation > select set

C5.7 control input X > C5.7.1, C5.7.2,… ↑ ↓ ^

C5.7.1 mode > select from list

C5.7.2 invert signal > select on/off ^

C5.7.3 information > read ^

C5.7.4 simulation > select set

(active if HART device)

C6 I/O Counter > C6.1, C6.2 ↑ ↓

C6.1 counter 1 > C6.1.1, C6.1.2,… ↑ ↓ ^

C6.1.1 function of

counter

C6.1.2 measurement > select from list

C6.1.3 low flow cutoff > fill in using ↑ ↓ > ^ C6.1.4 time constant > fill in using ↑ ↓ > ^ C6.1.5 preset value > fill in using ↑ ↓ > ^

C6.1.6 reset counter > select yes/no ^

C6.1.7 set counter > select set

C6.1.8 stop counter > select yes/no ^

C6.1.9 start counter > select yes/no ^

C6.1.10 information > read ^ C6.2 counter 2 > C6.2.1, C6.2.2,… ↑ ↓

(underneath submenus identical to C6.1.1 to C6.1.10)

C7 I/O HART > C7.1, C7.2,… ↑ ↓

C7.1 PV is > C7.1.1, C7.1.2,… ↑ ↓ ^

C7.1.1 current output A > read ^

(depends on I/O configuration)

C7.1.2 frequency output X> read ^

> select from list

on/off/cancel

using ↑ ↓

on/off/cancel

using ↑ ↓

on/off/cancel

using ↑ ↓

on/off/cancel

C7.1.3 HART dynamic

variable

C7.2 SV is > C7.2.1

C7.2.1 HART dynamic

variable

> select from list

using ↑ ↓

> select from list

using ↑ ↓

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OPTISONIC 6300

(end)

C8 device > C8.1, C8.2,… ↑ ↓

OPERATION 6

C7.3 TV is > C7.3.1

C7.3.1 HART dynamic

variable

C7.4 4V is > C7.4.1

C7.4.1 HART dynamic

variable

C8.1 device info > C8.1.1, C8.1.2,… ↑ ↓ ^ C8.1.1 Tag > fill in using ↑ ↓ > ^

C8.1.2 C number > read ^

C8.1.3 device serial no. > read ^

C8.1.4 electronic serial

no.

C8.1.5 information > read ^ C8.2 display > C8.2.1, C8.2.2,… ↑ ↓ ^

C8.2.1 language > select from list

C8.2.2 contrast > fill in using ↑ ↓ > ^

C8.2.3 default display > select from list

C8.2.5 information > read ^ C8.3 1. meas. page > C8.3.1, C8.3.2,… ↑ ↓

C8.3.1 function > select from list

(if two or three lines: C5.3.8 etc active)

C8.3.2 measurement

1.line

C8.3.3 range > fill in using ↑ ↓ > ^ C8.3.4 limitation > fill in using ↑ ↓ > ^ C8.3.5 low flow cutoff > fill in using ↑ ↓ > ^ C8.3.6 time constant > fill in using ↑ ↓ > ^

C8.3.7 format 1.line > select from list

C8.3.8 measurement

2.line

C8.3.9 format 2.line > select from list

C8.3.10 measurement

3.line

C8.3.11 format 3.line > select from list

C8.4 2. meas. page > C8.4.1, C8.4.2,… ↑ ↓

(underneath submenus identical to C8.3.1 to C8.3.11)

C8.5 graphic page > C8.5.1, C8.5.2,… ↑ ↓ ^

C8.5.1 select range > select

C8.5.2 range > fill in using ↑ ↓ > ^ C8.5.3 time scale > fill in using ↑ ↓ > ^

> select from list

using ↑ ↓

> select from list

using ↑ ↓

> read ^

using ↑ ↓

> select from list

using ↑ ↓

> select from list

using ↑ ↓

> select from list

using ↑ ↓

manual/automatic

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6 OPERATION

C8.6 special functions > C8.6.1, C8.6.2,… ↑ ↓ ^

C8.6.1 reset errors > select yes/o ^

C8.6.2 save settings > select from list

C8.6.3 load settings > select from list

C8.6.4 password quick

C8.6.5 password setup > fill in 4 digits

C8.6.6 GDC IR interface > activate/cancel ^ C8.7 units > C8.7.1, C8.7.2,… ↑ ↓ ^

C8.7.1 size

C8.7.2 volume flow > select from list

C8.7.3 mass flow > select from list

C8.7.4 velocity > select from list

C8.7.5 volume > select from list

C8.7.6 mass > select from list

C8.7.7 density > select from list

C8.7.8 viscosity > select from list

C8.8 HART > C8.8.1, C8.8.2,… ↑ ↓ ^

C8.8.1 HART > select on/off ^

C8.8.2 address > fill in 2 digits

C8.8.3 message > fill in using ↑ ↓ > ^ C8.8.4 description > fill in using ↑ ↓ > ^ C8.9 quick setup > C8.9.1, C8.9.2,… ↑ ↓ ^

C8.9.1 reset counter 1 > select yes/no ^

C8.9.2 reset counter 2 > select yes/no ^

C8.9.3 reset counter 3 > select yes/no ^

setup

using ↑ ↓

> fill in 4 digits

using ↑ ↓ >

using ↑ ↓

using ↑ ↓ >

OPTISONIC 6300

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OPTISONIC 6300

6.2.4 Customize settings

After installation the display switches to the first measurement screen.

The converter has 4 different display pages:

• 2 measurement pages

• 1 graphical page

• 1 status page

Using the ↓↑ buttons, you can switch between the displayed pages.

Customizing used transducers sets:

To alter settings in the menu, keep button > pressed until "Release key now" appears in the display.

X12 transducer sets

X12 transducer sets > X12.1, X12.2,… ↑ ↓

X12.1 Ta serial no. > fill in using ↑ ↓ > ^ X12.2 Ta calibration no. > fill in using ↑ ↓ > ^ X12.3 Tb serial no. > fill in using ↑ ↓ > ^ X12.4 Tb calibration no. > fill in using ↑ ↓ > ^ X12.5 Tc serial no. > fill in using ↑ ↓ > ^ X12.6 Tc calibration no. > fill in using ↑ ↓ > ^

OPERATION 6

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6 OPERATION

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6.3 Function description

Menu No. Display Function description Selection list

XXXX Installation

X3 units

X3X3

X3.1 size unit for dimension mm, inch

X3.2 volume flow unit for volume flow L/s, L/min,L/h, m3/s, m3/min, m3/h, m3/d,

X3.3 velocity unit for flow speed and velocity of

X3.4 density unit for density kg/L, kg/m3, lb/ft3, lb/gal, free unit

X3.5 viscosity unit for viscosity cSt, mm2/s

X5 number of paths

X5X5

X6.3 diameter size for outer diameter of pipe min-max: 20 - 4300 mm / 0.787 - 169.3 inch

X6.4 pipe material carbon steel, stainless steel, cast iron,

X6.5 VoS pipe material min-max: 1000.0 - 4500.0 m/s / 3280.8 - 14764

X6.6 wall thickness min-max: 1.000 - 200.0 mm / 0.039 - 7.874 inch

X6.7 liner material cement, epoxy, PP, LDPE, HDPE, PTFE, rubber,

X6.8 VoS liner material min-max: 1000.0 - 4500.0 m/s / 3280.8 - 14764

X6.9 liner thickness min-max: 0.100 - 20.00 mm / 0.004 - 0.787 inch

X6.10 fluid water, alkanes, alcohols, oil, acids, CxHx

X6.11 VoS fluid min-max: 500 - 2500 m/s / 1640.4 - 8202.1 ft/s

X6.12 density min-max: 0.1000 - 5.0000 kg/l / 6.2428 lb/ft3 to

X6.13 viscosity min-max: 0.100 cSt to 9999 cSt (mm2/s)

X9.1 transducer set short code for transducer set,

X9.7 actual distance min-max: -10.00 - +9999 mm / -0.394 - +393.7

X12.1/3/5 Tx serial no. factory serial number of sensor Ayy, 5 free units

X12.2/4/6 Tx calibration no. set calibration number of sensor

Installation

InstallationInstallation

units

unitsunits

sound (VoS)

number of paths in case "2 paths" is selected, the

number of pathsnumber of paths

measurement results will be averaged

mentioned on sensor

according to type sticker

ft3/s, ft3/min, ft3/h, gal/s, gal/min,gal/h, gal/d, IG/s, IG/min, IG/h, IG/d, bbl/h, bbl/d, free unit

m/s, ft/s

1 path, 2 paths

aluminum, concrete, GRF/RFP, asbestos cement, PP/PVC, acrylics, polyamide, other

ft/s

other, none

ft/s

refined, CxHx light, refrigerant, solvents, caustic soda, other

312.14 lb/ft3

Ta, Tb, Tc, none

inch

9 free units

A Quick setup

AAAA quick setup

A1 language

A1A1

A2 Tag

A2A2

A4 analog outputs

A4A4

A4.1 measurement value for HART current output (depends on pipe configuration: 1 or 2 pipes)

quick setup

quick setupquick setup

language english, german, french, dutch

languagelanguage

Tag unique location in plant 12 free selectable digits

TagTag

analog outputs only active if HART device current output A, B or C, pulse output A, B or D

analog outputsanalog outputs

volume flow, mass flow, VoS, flow speed, gain, SNR, diagnosis value, volume flow 1 or 2, VoS 1 or 2

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OPTISONIC 6300

OPERATION 6

A4.2 unit unit for HART current output L/s, L/min,L/h, m3/s, m3/min, m3/h, m3/d,

A4.3 range range for main HART current

A4.4 low flow cutoff low flow cutoff for main HART

A4.5 time constant time constant for main HART

A5 digital outputs

A5A5

A5.1 measurement value for pulse output (depends on pipe configuration: 1 or 2 pipes)

A5.2 pulse value unit unit for main pulse output (unit class depends on selected measurement)

A5.3 value p. pulse value of pulse per volume or

A5.4 low flow cutoff low flow cutoff for pulse output (min-max depends on selected measurement)

digital outputs only active if HART device pulse output A, B or D, counter 1

digital outputsdigital outputs

output

current output

mass for pulse output

ft3/s, ft3/min, ft3/h, gal/s, gal/min,gal/h, gal/d, IG/s, IG/min, IG/h, IG/d, bbl/h, bbl/d, free unit

min-max: 0.00 - xxxx (depends on

configuration)

min-max: 00.0 - 20.0

min-max: 000.1 - 100.0

volume flow, mass flow, volume flow 1 or 2

(min-max depends on selected measurement)

B Test

BBBB test

B1.7 terminal A (depends on IO setting hardware) current output A, frequency output A, pulse

B1.8 terminal B (depends on IO setting hardware) current output B, frequency output B, pulse

B1.9 terminal C (depends on IO setting hardware) current output C, status output C, limit switch C

B1.10 terminal D (depends on IO setting hardware) frequency output D, pulse output D, status

B3.1 C number identification of electronics also see converter sticker;

B3.2.1 Sensor CPU identification of hardware and

B3.2.2 Sensor DSP identification of hardware and

B3.2.3 Sensor driver identification of hardware and

B3.3 Device identification of circuit board serial number of circuit board, main software

test

testtest

output A, status output A, limit switch A, control input A

output B, status output B, limit switch B, control input B

output D, limit switch D

first line: circuit board, second line: software, third line:calibration or production date

also see sensor board of electronics

software for flow processing

also see sensor board of electronics

software for signal processing

also see sensor board of electronics

software for driver part

version number, production date

C Setup

CCCC setup

C1.5 extra

C1.6.1 zero calibration transit time offset at zero flow cancel, default, automatic min-max: -10000 -

C1.6.2 meter factor set factor for correction of

C1.6.3 Reynolds

setup

setupsetup

measurements

correction

extra available parameters for display or input/output

volume flow, mass flow, flow speed and Reynolds number

set Reynolds correction for flow profile disturbances, effective on volume flow, mass flow

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(only for dual pipe configuration: 1, 2 pipes)

on pipe 1: mass flow, flow speed, gain, SNR on pipe 2: mass flow, flow speed, gain, SNR

+10000 ps

min-max: 0.500 - 2.000

on,off

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6 OPERATION

OPTISONIC 6300

C1.7.1 limitation set lower and upper limit for flow

C1.7.2 flow direction select flow direction normal, reverse

C1.7.3 time constant within set time, measurements

C1.7.4 low flow cutoff beneath set flow speed, zero

C1.8.2 vel. of sound simulation of the VoS min-max: 0.0000 - 2500.0 m/s / 0.0000 - 8202.1

C1.9.1 error limit with set limits, every erroneous

C1.9.2 counter decrease amount with which the counter

C1.9.3 counter limit totalized correct measurements

C1.11 diagnosis value diagnosis of the flow

C5.1

C5.1 I/O Hardware

C5.1C5.1

C5.1.1 terminals A assign terminal A for basic I/O: current output, off

C5.1.2 terminals B assign terminal B for basic I/O: status output, limit switch, control

C5.1.3 terminals C assign terminal C for basic I/O: status output, limit switch, off

C5.1.4 terminals D assign terminal D for basic I/O: status output, limit switch, pulse

C5.2

C5.2 current out A

C5.2C5.2

C5.2.1 range 0-100% set current range min-max: 04.0 - 20.0 mA

C5.2.2 extended range set upper current range to

C5.2.3 error current after error this selected current

C5.2.4 error condition error in device, out of specification, application

C5.2.5 measurement measurement value to current

C5.2.6 range set measurement range from 0

C5.2.7 polarity set polarity of current output positive -, negative -, both polarity(ies), absolute

C5.2.8 limitation set lower and upper limit for

C5.2.9 low flow cutoff beneath set value, current output

C5.2.10 time constant within set time, measurements

C5.2.11 special functions for ranging automatic range, external range, off

I/O Hardware

I/O HardwareI/O Hardware

current out A

current out Acurrent out A

speed on all outputs

are averaged, displayed and sent to current output

appears in display

measurement is counted as percentage of the measured values

decreases

equal to set counter decrease, decrease error limit by 1

measurement

extended value

is set

output

to 100 %

current output

is set to zero

are averaged, displayed and sent to current output

min-max: -100 - +100 m/s

min-max: 000.0 - 100.0 s

min-max: 0.000 - 10.00 m/s / 0.000 - 32.81 ft/s

ft/s

min-max: 000 - 100 %

min-max: 00 - 99

min-max: 000 - 999

signal quality, Reynolds number

for Modular I/O: free selectable 1st IO Module

input for Modular I/O: free selectable 2nd IO Module

for Modular I/O: fixed current out

output, frequency output, off for Modular I/O: fixed current out

min-max: 03.5 - 21.5 mA

min-max: 03.0 - 22.0 mA

error

(depends on pipe configuration: 1 or 2)

volume flow, mass flow, VoS, flow speed, gain, SNR, diagnosis value, volume flow 1 or 2, VoS 1 or 2

(min-max depends on parameter settings)

value

min-max: -150 - +150 %

min-max: 00.0 - 20.0

min-max: 000.1 - 100.0

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OPERATION 6

C5.2.12 threshold inactive if C5.2.11 is set to off: set

C5.2.13 information serial number of circuit board,

C5.2.14 simulation A simulation of current output A set value:on/off, cancel min-max: 00.0 - 22.0

C5.2.15 4 mA trimming restore factory setting for 4 mA min-max: 3.6000 - 5.5000 mA

C5.2.16 20 mA trimming restore factory setting for 20 mA min-max: 18.500 - 21.500 mA

C5.3

C5.3 frequency output

C5.3C5.3

C5.3.1 pulse shape set shape symmetric, automatic, fixed

C5.3.2 pulse width active if C2.3.1 is set to fixed: set

C5.3.3 100 % pulse rate min-max: 00000.0 - 10000.0

C5.3.4 measurement measurement value to frequency

C5.3.5 range set measurement range from 0

C5.3.6 polarity set polarity of frequency output both polarities

C5.3.7 limitation set lower and upper limit for

C5.3.8 low flow cutoff set low values to zero min-max: 00.0 - 20.0

C5.3.9 time constant within set time, measurements

C5.3.10 invert signal define frequency output

C5.3.11 phase shift phase shift between output B and D0, 90, 180 degrees

frequency output

frequency outputfrequency output

lag value between normal and extended range

software version, calibration date of circuit board

time for pulse activation

output

to 100 %

frequency output

are averaged, displayed and sent to current output

activation

min-max: 05.0 - 80.0

min-max: 0000.05 - 2000.00

(depends on pipe configuration: 1 or 2 pipes)

volume flow, mass flow, VoS, flow speed, gain, SNR, diagnosis value, volume flow 1 or 2, VoS 1 or 2

(min-max depends on parameter settings)

min-max: -150 - +150 %

min-max: 000.1 - 100.0

off: activate high current/switch closed on: low current/switch open

C5.3.12 special function for ranging off, phase shift

C5.3.13 information

C5.3.14 simulation simulation of frequency output on, off, cancel

C5.4

C5.4 pulse output

C5.4C5.4

C5.4.1 pulse shape set shape symmetric, automatic, fixed

C5.4.2 pulse width set time for pulse activation available if pulse shape is set: fixed min-max:

C5.4.3 max. pulse rate min-max: 00000.0 - 10000.0 Hz

C5.4.4 measurement measurement value to pulse

C5.4.5 pulse value unit unit for pulse output mL, L, free unit

C5.4.6 value p. pulse value of pulse per volume or

C5.4.7 polarity set polarity of pulse output positive -, negative -, both polarity(ies), absolute

C5.4.8 low flow cutoff set low values to zero min-max: 00.0 - 20.0

C5.4.9 time constant within set time, measurements

C5.4.10 invert signal activate switch closed, open off, on

pulse output

pulse outputpulse output

output

mass for pulse output

are averaged, displayed and sent to current output

0000.05 - 2000.00

(depends on pipe configuration: 1 or 2 pipes)

volume flow, mass flow, volume flow 1 or 2

no min-max

value

min-max: 000.1 - 100.0

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C5.4.11 phase shift phase shift between output B and D0, 90, 180 degrees

C5.4.12 special function for ranging off, phase shift

C5.4.13 information serial number of circuit board,

C5.4.14 simulation simulation of pulse output on, off, cancel

C5.5

C5.5 status output

C5.5C5.5

C5.5.1 mode output is activated if an error

C5.5.2 current output Y active if selected under status

C5.5.3 frequency output Y active if selected under status

C5.5.4 pulse output D active if selected under status

C5.5.5 status output Y active if selected under status

C5.5.6 limit switch Y active if selected under status

C5.5.7 control input Y active if selected under status

C5.5.8 off active if selected under status

C5.5.9 invert signal define status output activation off: activate high current/switch closed

C5.5.10 information serial number of circuit board,

C5.5.11 simulation simulation of status output on, off, cancel

C5.6

C5.6 limit switch X

C5.6C5.6

C5.6.1 measurement measurement value to limit

C5.6.2 threshold 1e: switch level 2e:time lag min-max: 500.0 - 2500 m/s

C5.6.3 polarity set polarity of limit switch positive -, negative -, both polarity(ies), absolute

C5.6.4 time constant within set time, measurements

C5.6.5 invert signal define limit switch activation off: high current by exceeded limit

C5.6.6 information serial number of circuit board,

status output

status outputstatus output

limit switch X

limit switch Xlimit switch X

software version, calibration date of circuit board

occurs

output mode (C2.5.1) output Y and output is current output

output mode (C2.5.1) output Y and output is frequency output

output mode (C2.5.1) output Y and output is pulse output

output mode (C2.5.1) output Y and output is status output

output mode (C2.5.1) output Y and output is limit switch

output mode (C2.5.1) output Y and output is control input

output mode (C2.5.1) output Y and output is switched off

software version, calibration date of circuit board

switch

are averaged, displayed and sent to current output

software version, calibration date of circuit board

(depends on pipe configuration: 1 or 2 pipes)

off, error in device, application error, out of specification, empty pipe, polarity flow, over range flow, application error 1 or 2, out of specification 1 or 2, empty pipe 1 or 2, polarity flow 1 or 2, over range flow 1 or 2, counter 1 preset, counter 2 preset, output A/B/C/D

polarity, over range, automatic range

polarity, over range

same signal, inverted signal

off

on: low current/switch open

(depends on pipe configuration: 1 or 2 pipes)

volume flow, mass flow, VoS, flow speed, gain, SNR, diagnosis value, volume flow 1 or 2, VoS 1 or 2

value

min-max: 000.1 - 100.0

on: low current by exceeded limit

OPTISONIC 6300

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OPTISONIC 6300

C5.6.7 simulation simulation of limit switch on, off, cancel

C5.7

C5.7 control input X

C5.7C5.7

C5.7.1 mode define function of control input off, hold all outputs, hold output X, all outputs to

C5.7.2 invert signal off: activate a current

C5.7.3 information serial number of circuit board,

C5.7.4 simulation simulation of control input on, off, cancel

C6 I/O Counter

C6C6

C6.1

C6.1…6.2

6.2 Counter 1 and 2

C6.1C6.1

6.26.2

C.x.1 function of counter define counter off, +counter, -counter, sum counters

C.x.2 measurement select the measurement for the

C.x.3 low flow cutoff set low values to zero (depends on parameter settings)

C.x.4 time constant within set time, measurements

C.x.5 preset value active when under status output

C.x.6 reset counter yes/no

C.x.7 set counter select set value on, off, cancel

C.x.8 stop counter stop counter and hold actual

C.x.9 start counter start after stop counter yes/no

C.x.10 information serial number of circuit board,

C7 I/O HART

C7C7

C7.1 PV is Primary Variable; linked to HART

C7.1.1 current output A show selected value

C7.1.2 frequency output X show selected value

C7.1.3 HART dynamic

C7.2 SV is Secondary Variable; linked to

C7.3 TV is Third Variable

C7.4 4V is Fourth Variable

C8 device

C8C8

C8.2.2 contrast min-max: -9 - +9

C8.2.3 default display 1.meas.page, 2.meas.page, graphic page,

control input X

control input Xcontrol input X

software version, calibration date of circuit board

I/O Counter

I/O CounterI/O Counter

Counter 1 and 2 only if HART device

Counter 1 and 2Counter 1 and 2

counter

are averaged, displayed and sent to current output

mode (C2.5.1) preset counter X is selected

value

software version, calibration date of circuit board

I/O HART only if HART device; HART

I/O HARTI/O HART

variable

device

devicedevice

dynamic values are linked to analog outputs

current output

select the variable (depends on pipe configuration: 1 or 2 pipes)

frequency output D

zero, output X to zero, reset all counters, reset counter X, stop all counters, stop counter X, zero outp.+ stop cnt, range change X, error reset

on: activate no current

(depends on pipe configuration: 1 or 2 pipes)

volume flow, mass flow, volume flow 1 or 2

min-max: 000.1 - 100.0

min-max: 0.00000 - 1.00 +15

yes/no

free selectable only if analog output is NOT active

volume flow, mass flow, VoS, flow speed, gain, SNR, diagnosis value, volume flow 1 or 2, VoS 1 or 2, counter 1 or 2, operating hours

status page, none

OPERATION 6

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6 OPERATION

OPTISONIC 6300

C8.3 settings for first and second

C8.3.1 function one, two, three line(s)

C8.3.2 measurement

1.line

C8.3.3 range set measurement range from 0

C8.3.4 limitation set lower and upper limit min-max: -150 - +150 %

C8.3.5 low flow cutoff set low values to zero min-max: 00.0 - 20.0

C8.3.6 time constant within set time, measurements

C8.3.7 format 1.line number of decimals automatic, No.x.xxxx (no - four decimals)

C8.3.8 measurement

2.line

C8.5.1 select range set Y-axis scaling manual, automatic

C8.5.2 range active if under select range

C8.5.3 time scale set X-axis scaling min-max: 001 - 100 min

C8.6.2 save settings factory settings, back up 1, back up 2, cancel

C8.6.3 load settings factory settings, back up 1, back up 2, cancel

C8.6.4 password quick

setup

C8.6.5 password setup 0000 - 9999

C8.7 units

C8.7.1 volume flow L/s, L/min,L/h, m3/s, m3/min, m3/h, m3/d,

C8.7.2 mass flow kg/s, kg/min, kg/h, t/min, t/h, t/d, lb/s, lb/min,

C8.7.3 flow speed m/s, ft/s

C8.7.4 velocity m/s, ft/s

C8.7.5 volume m3, in3, ft3, yd3, mL, L, hL, gal, IG, bbl, free unit

C8.7.6 mass mg, g, kg, t, oz, lb, ST, LT, free unit

C8.7.7 density kg/L, kg/m3, lb/ft3, lb/gal, free unit

C8.7.8 viscosity cSt, m2/s, mm2/s

C8.8.1 HART factory setting: HART

measurement display

(depends on pipe configuration: 1 or 2 pipes)

volume flow, mass flow, VoS, flow speed, gain, SNR, diagnosis value, volume flow 1 or 2, VoS 1 or 2

(depends on parameter settings)

to 100 %

min-max: 000.1 - 100.0 are averaged, displayed and sent to current output

bargraph, operating hours, counter 1, counter

2, diagnosis value, SNR, gain, flow speed, mass

flow, VoS, volume flow

min-max: -100 - +100% (C5.5.1) manual is selected

0000 - 9999

ft3/s, ft3/min, ft3/h, gal/s, gal/min,gal/h, gal/d,

IG/s, IG/min, IG/h, IG/d, bbl/h, bbl/d, free unit

lb/h, ST/min, ST/h, ST/d, LT/h, LT/d, gs, g/min,

g/h, free unit

communication on; generates F: application error open circuit A

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OPTISONIC 6300

OPERATION 6

6.4 Error messages

Error

Error Error code

code

codecode

F (bold)

F (bold) error in device no measurement possible,

F (bold)F (bold)

F application

S out of

C check in

I information no direct impact on measurements no action needed

F (bold)

F (bold) IO 1 (or IO 2) error or failure of IO Module 1 (or 2)try to load settings (menu C8.6.3); if

F (bold)F (bold)

F (bold)

F (bold) parameter error or failure of data manager,

F (bold)F (bold)

F (bold)

F (bold) configuration incorrect configuration or no

F (bold)F (bold)

F (bold)

F (bold) display error of failure of display unit,

F (bold)F (bold)

F (bold)

F (bold) current output

F (bold)F (bold)

F (bold)

F (bold) software user

F (bold)F (bold)

F (bold)

F (bold) hardware

F (bold)F (bold)

F (bold)

F (bold) hardware

F (bold)F (bold)

F (bold)

F (bold) RAM/ROM

F (bold)F (bold)

F (bold)

F (bold) communication

F (bold)F (bold)

F (bold)

F (bold) front end malfunctioning of front end PCB contact manufacturer service

F (bold)F (bold)

F (bold)

F (bold) uproc malfunctioning of microcontroller

F (bold)F (bold)

F (bold)

F (bold) dsp malfunctioning of DSP contact manufacturer service

F (bold)F (bold)

F empty pipe signal lost at two paths check process conditions

F flow > max 1 max volume flow exceeded for pipe 1check parameter in menu C1.7.1

Group

Group Group message

message

messagemessage

error

specification

progress

Error

Error Error message

message

messagemessage

A (or B, C)

interface

settings

detection

error IO 1 (or IO

dsp-up

Description

Description Error handling

DescriptionDescription

measured values are not valid

no measurement possible, but device ok

unreliable measurement maintenance required, check

test function is active, device is stand-by

parameter or hardware error

confirmation

parameter or hardware error

error or failure of the current output A (or B, C), parameter or hardware error

detected hardware and set hardware settings do not match

hardware can not be detected defect; replace electronics units

no communication between DSP and microprocessor PCB

PCB

Error handling

Error handlingError handling

repair or replace device and/or CPU; contact manufacturer service center

check parameter settings / power off - wait 5 seconds - power on device

flowprofile

wait until finished

error does not disappear, replace electronics unit

try to load settings (menu C8.6.3); if error does not disappear, replace electronics unit

confirm change of module; if configuration is unchanged, replace electronics unit

defect; replace electronics units

follow display instructions

defect; replace electronics units

contact manufacturer service center

center

contact manufacturer service center

center

F flow > max 2 max volume flow exceeded for pipe 2check parameter in menu C1.7.1

F open circuit A

(or B, C)

F over range A

(or B, C)

current on current output A (or B, C) too low

current on current output A (or B, C) is limited by parameter setting

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check cable or reduce resistance (< 1000 Ohm)

extend upper or lower limit for current output in menu C5.2.8

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6 OPERATION

Error

Error Error code

code

codecode

Group

Group Group message

message

messagemessage

Error

Error Error message

message

messagemessage

Description

Description Error handling

DescriptionDescription

Error handling

Error handlingError handling

OPTISONIC 6300

F over range A

(or B, D)

F active settings error during CRC check (Cyclic

F factory settings error during CRC check of factory

F back up 1 (or 2)

settings

F signal lost path 1signal lost at path 1 check signal cable / check for pipe

F signal lost path 2signal lost at path 2 check signal cable / check for pipe

F pipe/sens1

param.

F pipe/sens2

param.

S unreliable 1 unreliable measurement at pipe 1 check process conditions for gas

S unreliable 2 unreliable measurement at pipe 2 check process conditions for gas

S zero converter invalid value at power up power off - wait 5 seconds - power

S overflow

counter 1 (or 2,

S backplane

invalid

I counter 1 (or 2,

3) stopped

I control input A

(or B) active

I over range

display 1 (or 2)

I backplane

sensor

I backplane

settings

I backplane

difference

I optical

interface

I softw sync

error

pulse on frequency output A (or B, D) is limited by parameter setting

Redundancy Check) of the active settings

settings

error during CRC check of back up 1 (or 2) settings

unrealistic parameter settings for pipe in combination with path 1

unrealistic parameter settings for pipe in combination with path 2

counter is overflowing and will start again at zero

error during CRC check of backplane

counter has stopped reset counter in menu C8.9.1 (or

information only no action needed

1st row on 1st (or 2nd) measurement page is limited by parameter setting

incompatible data sensor on backplane

incompatible data on backplane

different data on backplane and display

optical interface is operational, local display can not be used

incompatible DSP and microprocessor software

extend upper or lower limit for frequency output in menu C5.3.7

load settings; factory setting, back up 1 or back up 2

obstructions

check parameters in menu X6

bubbles, solids

on device

no action needed

restore data records on backplane

C8.9.2, C8.9.3)

extend upper or lower limit for limitation in menu C8.3.4

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OPTISONIC 6300

7.1 Periodic maintenance

7.1.1 Regreasing of transducers

SERVICE 7

Figure 7-1: Greasing of transducers

• Loosen cover by unscrewing screw, slide cover away from connection cap, lift cover, place cover in safe place to avoid damage.

• Push buttons to release the rail 1.

• Lift rail upward 2 and turn rail 90 degrees sideward 3.

Clean pipe and contact surfaces of transducers with a soft cloth.

• Regrease the contact surfaces of transducers 4.

• Turn rail 90 degrees back 5.

• Press rail at both ends to the pipe by clicking 6.

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7 SERVICE

7.2 Cleaning

Instructions for signal converter:

Instructions for signal converter:Instructions for signal converter:

INFORMATION!

Each time a housing cover is opened, the thread should be cleaned and greased. Use only resinfree and acid-free grease. Ensure that the housing gasket is properly fitted, clean and undamaged.

7.3 Exchange of electronics unit

Before opening the converter housing:

Before opening the converter housing:Before opening the converter housing:

DANGER!

All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate!

WARNING!

Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists.

OPTISONIC 6300

INFORMATION!

Make notes of important specific data, before exchanging the electronics. Menu settings are stored on the circuit board (or backplane), that is fixed to the housing. After exchange of electronics unit and power-up, the following start up screen appears: Load all data?

Load all data?

Load all data?Load all data?

• Select yes

i - if in the screen appears “load sensor data

compatible. You can proceed by selecting yes. Note that all settings need to be checked and changed. Only the sensor calibration data are loaded.

- if in the screen appears “load no data representative.

load sensor data”, the electronics units were not fully

load sensor dataload sensor data

load no data”, all data have been lost. Contact your local

load no dataload no data

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OPTISONIC 6300

7.3.1 Field version

DANGER!

All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate!

SERVICE 7

Figure 7-2: Unscrew the cover and remove the display

Figure 7-3: Pull off printed circuit board

Perform the following procedures:

• Unscrew the display cover of the electronics compartment by hand, by turning it counter clockwise 1.

• Remove the display by using two screwdrivers 2.

• Unscrew the two M4 screws 3 at the electronics unit 4.

• Pull the two metal pullers 5 at the left and right of the display, using a screwdriver or similar

tool and partially pull out the electronics unit.

CAUTION!

Please pay attention that the same amount of force is applied on both pullers, otherwise the connector at the backside can be damaged.

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7 SERVICE

Figure 7-4: Small printed circuit board and electronics unit

OPTISONIC 6300

DANGER!

Electrostatic discharge (ESD) can damage electronic parts. Make sure to discharge yourself by wearing a wrist strap. If no wrist strap is available, ground yourself by touching a metal surface that is grounded.

• Remove the printed circuit board 6 from the electronics unit 4.

• Check compatibility between the removed and new electronics unit 4, by checking the power

voltage.

• Slide the new electronics unit 4 partially back into the housing.

• Mount the small printed circuit board back onto the electronics unit 4.

• Push the metal pullers 5 back to their original position.

Don't use excessive force, otherwise the connector at the backside can be damaged!

• Screw the electronics unit back to the housing.

• Re-install the display and make sure not to kink the display's flat ribbon cable.

• Replace cover and tighten by hand.

• Connect power.

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Page 99

OPTISONIC 6300

7.3.2 Wall version

DANGER!

All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate!

Figure 7-5: Unlock and open door

SERVICE 7

Perform the following procedures:

• Turn locking screw to the left 1 to unlock the lower door.

• Open lower door.

• Slide metal slider, positioned at the left upper angle, downwards.

• Open upper door 2.

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7 SERVICE

Figure 7-6: Remove the display

• Remove the display 3 by pressing the plastic holders on both sides 4 and carefully lay the display aside.

• Unscrew the two M4 screws 7 at the electronics unit 5.

OPTISONIC 6300

100

Figure 7-7: Release printed circuit board

• Remove the small printed circuit board 6with care.

• Carefully slide the electronics unit 5, then lift it out of the housing.

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KROHNE OPTISONIC 6300 Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual