All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of KROHNE Messtechnik GmbH & Co. KG.
Subject to change without notice.
Copyright 2009 by
KROHNE Messtechnik GmbH & Co. KG - Ludwig-Krohne-Straße 5 - 47058 Duisburg
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OPTISONIC 6300
CONTENTS
1 Safety instructions6
1.1 Software history ............................................................................................................... 6
1.2 Intended use ..................................................................................................................... 6
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1 SAFETY INSTRUCTIONS
1.1 Software history
For all GDC devices, the "Electronic Revision" (ER) is consulted to document the revision status
of the electronics according to NE 53. It is easy to see from the ER whether any fault repairs or
major changes to the electronic equipment have taken place and what effect they have had on
compatibility.
Changes and effect on compatibility
1Downwards compatible changes and fault repair with no effect on operation (e.g. spelling
mistakes on display)
2-_Downwards compatible hardware and/or software change of interfaces:
HART
®
H
PPROFIBUS
FFoundation Fieldbus
MModbus
Xall interfaces
3-_Downwards compatible hardware and/or software change of inputs and outputs:
ICurrent output
F, PFrequency / pulse output
SStatus output
CControl input
CICurrent input
Xall inputs and outputs
4Downwards compatible changes with new functions
5Incompatible changes, i.e. electronic equipment must be changed.
OPTISONIC 6300
INFORMATION!
In the table below, "x" is a placeholder for possible multi-digit alphanumeric combinations,
depending on the available version.
1.2 Intended use
The overall functionality of the clamp-on flowmeter is the continuous measurement of actual
volume flow, mass flow, flow speed, velocity of sound, gain, SNR and diagnosis value.
1.3 Certification
In accordance with the commitment to customer service and safety, the device
described in this document meets the following safety requirements:
• EMC Directive 89 / 336 / EEC and 93 / 68 / EEC in conjunction with EN 61326-1 (1997) and A1
(1998), A2 (2001)
• Low-Voltage Directives 73 / 23 / EEC and 93 / 68 / EEC in conjunction with EN 61010-1 (2001)
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OPTISONIC 6300
All devices are based on the CE marking and meet the requirements of NAMUR Guideline
NE 21 / 04.
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
SAFETY INSTRUCTIONS 1
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1 SAFETY INSTRUCTIONS
1.4 Safety instructions from the manufacturer
1.4.1 Copyright and data protection
The contents of this document have been created with great care. Nevertheless, we provide no
guarantee that the contents are correct, complete or up-to-date.
The contents and works in this document are subject to German copyright. Contributions from
third parties are identified as such. Reproduction, processing, dissemination and any type of use
beyond what is permitted under copyright requires written authorisation from the respective
author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created
in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the
manufacturer's documents is always on a voluntary basis whenever possible. Whenever
feasible, it is always possible to make use of the offerings and services without providing any
personal data.
OPTISONIC 6300
We draw your attention to the fact that data transmission over the Internet (e.g. when
communicating by e-mail) may involve gaps in security. It is not possible to protect such data
completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish
an imprint for the purpose of sending us any advertising or informational materials that we have
not expressly requested.
1.4.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect, incidental, punitive and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.
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OPTISONIC 6300
1.4.3 Product liability and warranty
The operator shall bear responsibility for the suitability of the device for the specific purpose.
The manufacturer accepts no liability for the consequences of misuse by the operator. Improper
installation and operation of the devices (systems) will cause the warranty to be void. The
respective "Standard Terms and Conditions" which form the basis for the sales contract shall
also apply.
1.4.4 Information concerning the documentation
To prevent any injury to the user or damage to the device it is essential that you read the
information in this document and observe applicable national standards, safety requirements
and accident prevention regulations.
If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer can not accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of underneath icons.
SAFETY INSTRUCTIONS 1
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1 SAFETY INSTRUCTIONS
1.4.5 Warnings and symbols used
Safety warnings are indicated by the following symbols.
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
OPTISONIC 6300
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
• HANDLING
HANDLING
HANDLINGHANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
iRESULT
RESULT
RESULTRESULT
This symbol refers to all important consequences of the previous actions.
1.5 Safety instructions for the operator
10
WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and
maintained by properly trained and authorized personnel.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device.
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OPTISONIC 6300
2.1 Scope of delivery
INFORMATION!
Check the packing list to check if you received completely all that you ordered.
INFORMATION!
Inspect the cartons carefully for damage or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
The device will arrive in two cartons. The square carton contains the converter. The rectangular
carton contains the transducer set.
DEVICE DESCRIPTION 2
Figure 2-1: Scope of delivery
1 Signal converter, wall version or field version
2 Quick Start
3 CD-ROM (including Handbook, Quick Start, Technical Datasheet, Support database, movie)
4 Factory calibration report
5 Sensor plus cover (stainless steel / XT version without cover)
6 Metal strap
7 Mineral coupling grease (standard versions) or high temperature contactgel Pyrogel
8 Signal cable plus connector cap (XT versions have a protection sleeve around the signal cable).
®
(XT versions)
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2 DEVICE DESCRIPTION
Additionally for large version:
1 2nd sensor plus cover
2 90 degree screw driver
3 4 fixing units
4 Positioning tool
5 2 metal straps
6 Signal cable plus connector cap
7 Cable box plus signal cable
INFORMATION!
No special tools, no training required!
OPTISONIC 6300
2.2 Device description
The ultrasonic clamp-on flowmeter can be fitted on the outside of piping to measure the flow
rate of liquids.
The device is a combination of one up to two clamp-on sensor(s) and one ultrasonic flow
converter.
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Figure 2-2: System configuration possibilities
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OPTISONIC 6300
The underneath accessories can be ordered optionally:
• GDC interface set
• SoundCheck
• Coupling grease; mineral (standard versions)
• High temperature contact gel Pyrogel
2.3 Nameplates
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
2.3.1 Overview
®
(XT versions)
DEVICE DESCRIPTION 2
Figure 2-3: Visual check
1 Flow sensor
2 Signal converter
2.3.2 Flow sensor
Figure 2-4: Nameplate flow sensor
1 Ambient temperature operating range
2 Protection category
3 Calibration number
4 Process temperature (-40...+200°C for XT version)
5 Manufacturing year
6 Serial number
7 Device type (yyy = small, medium or large)
8 Manufacturer
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2 DEVICE DESCRIPTION
2.3.3 Signal converter
OPTISONIC 6300
Figure 2-5: Nameplate
1 Manufacturer
2 Device type
3 Manufacturing year
4 Serial number sensor 1 + short code flow sensor
5 Serial number sensor 2 + short code flow sensor
6 Empty
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OPTISONIC 6300
DEVICE DESCRIPTION 2
2.3.4 Electrical connection data of inputs/outputs (example of basic version)
Figure 2-6: Example of a nameplate for electrical connection data of inputs and outputs
1 Power supply (AC: L and N; DC: L+ and L-; PE for ≥ 24 VAC; FE for ≤ 24 VAC and DC)
2 Connection data of connection terminal D/D-
3 Connection data of connection terminal C/C-
4 Connection data of connection terminal B/B-
5 Connection data of connection terminal A/A-; A+ only operable in the basic version
• A = active mode; the signal converter supplies the power for connection of the subsequent
devices
• P = passive mode; external power supply required for operation of the subsequent devices
• N/C = connection terminals not connected
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3 INSTALLATION
3.1 Notes on installation
INFORMATION!
Inspect the cartons carefully for damage or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
Check the packing list to check if you received completely all that you ordered.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
3.2 Storage
• Store the flowmeter in a dry and dust-free location.
• Avoid lasting direct exposure to the sun.
• Store the flowmeter in its original packing.
OPTISONIC 6300
3.3 Transport
No special requirements.
3.4 Pre-installation requirements
INFORMATION!
To assure a quick, safe and uncomplicated installation, we kindly request you to make provisions
as stated below.
• Suitable for indoor and outdoor use and certified for operating up to an altitude of
2000 m / 6562 ft
• IP class 66/67
CAUTION!
The device should be protected from corrosive chemicals or gases and dust / particles
accumulation.
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OPTISONIC 6300
3.4.2 Installation requirements signal converter
• Allow 10…20 cm / 3.9…7.9" of space at the sides and rear of the signal converter to permit
free air circulation.
• Protect signal converter against direct solar radiation, install a sunshield if necessary.
• Signal converters installed in switchgear cabinets require adequate cooling, e.g. by fan or
heat exchanger.
• Do not expose the signal converter to intense vibration.
INFORMATION!
For detailed information please also refer to Housing on page 115
3.5 Installation requirements sensor
INFORMATION!
To avoid measuring errors and malfunctioning of the flowmeter due to gas or air inclusions or an
empty pipe, please observe the following precautions.
INSTALLATION 3
.
CAUTION!
Since gas will collect at the highest point of a pipe, installation of the flowmeter at that location
should be avoided at all times. Also installation in a down going pipe should be avoided since a
completely filled pipe may not be guaranteed due to cascading effects. Additionally flow profile
distortion is possible.
CAUTION!
If you program the diameter, please note that you use the outer diameter of the pipe.
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3 INSTALLATION
3.5.1 Inlet, outlet and recommended mounting area
Figure 3-1: Inlet, outlet and recommended mounting area
1 Min. 10 DN
2 Min. 5 DN
3 OK, 120°
OPTISONIC 6300
CAUTION!
Especially for XT (eXtended Temperature) versions:
•
Always install the sensor at a non-insulated part of the pipe. Remove any insulation if
necessary!
•
Bend radius of cable plus connection box needs 10 cm / 4" additional non insulated pipe
section.
•
Always wear protections gloves.
3.5.2 Long horizontal pipes
• Install on slightly ascending pipe section.
• If not possible, ensure adequate velocity to prevent air, gas or vapor from collecting in upper
part.
• In partially filled pipes, the clamp-on flowmeter will report incorrect flow rates, or not
measure.
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Figure 3-2: Long horizontal pipes
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OPTISONIC 6300
3.5.3 Open feed or discharge
Install meter on a lowered section of the pipe to ensure a full pipe condition through the meter.
Figure 3-3: Open feed or discharge
3.5.4 Down going pipeline over 5 m /16 ft length
Install air vent downstream of the flow meter to prevent vacuum. Although this will not harm the
meter, it may cause gases to come out of solution (cavitate) and interfere with proper
measurements.
INSTALLATION 3
Figure 3-4: Down going pipeline over 5 m /16 ft length
3.5.5 Position of control valve
Always install control valves downstream of flowmeter in order to avoid cavitation or distortion
of flow profile.
Figure 3-5: Position of control valve
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3 INSTALLATION
3.5.6 Position of pump
CAUTION!
Never install flowmeter at a pump suction side in order to avoid cavitation or flashing in the
flowmeter.
Figure 3-6: Position of pump
3.5.7 Pipe diameters and sensor construction
OPTISONIC 6300
Figure 3-7: Measuring modes
1 Z-mode
2 V-mode
3 W-mode
3.5.8 Pipe and media parameters
INFORMATION!
Detailed databases of most pipe and media parameters are on the supplied CD.
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OPTISONIC 6300
3.6 Installation of the flowmeter
3.6.1 General mechanical installation
Installation of the rails with the metal straps
Installation of the rails with the metal straps
Installation of the rails with the metal strapsInstallation of the rails with the metal straps
INSTALLATION 3
• 8: Repeat steps 1...7 at the other side of the rail.
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3 INSTALLATION
Change the position of the transducer
Change the position of the transducer
Change the position of the transducerChange the position of the transducer
• Unlock the floating transducer 2 by turning the locking knob 1 counter clockwise.
• Slide the transducer 2 to the advised mounting distance 3 (menu X9.4).
• Lock the transducer by turning the locking knob 1 clockwise.
Greasing the transducer surfaces
Greasing the transducer surfaces
Greasing the transducer surfacesGreasing the transducer surfaces
OPTISONIC 6300
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OPTISONIC 6300
INFORMATION!
Not applicable for stainless steel / XT versions. These are delivered without cover.
Mounting the cover
Mounting the cover
Mounting the coverMounting the cover
INSTALLATION 3
3.6.2 Installation instructions for small and medium version
Figure 3-8: Procedure for installation of small or medium version
1 Rail, small version
2 Rail, medium version
3 Choose for V-mode or ...
4 Choose for W-mode
5 Make settings in converter
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3 INSTALLATION
OPTISONIC 6300
Figure 3-9: Device versions
1 Small version: single pipe / single path
2 Medium version: single pipe / single path
3 Small version: single pipe / dual path
4 Medium version: single pipe / dual path
5 Small version: dual pipe / single path
6 Medium version: dual pipe / single path
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OPTISONIC 6300
3.6.3 Installation instructions for large version
INSTALLATION 3
Figure 3-10: Procedure for installation of large version
1 Enter the values for the installation menu, X1...X9.8.4
2 Read the advised mounting distance in menu X9.8.5
3 Choose for Z-mode (default) or ...
4 Choose for V-mode
5 Finish the installation menu
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3 INSTALLATION
OPTISONIC 6300
Figure 3-11: Device versions
1 Single pipe, single path
2 Single pipe, dual path
3 Dual pipe
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OPTISONIC 6300
3.7 Mounting of converter
CAUTION!
Always use the supplied signal cable. Keep the distance between the sensor and the signal
converter as short as possible.
3.7.1 Mounting of UFC 300 F
Perform the following procedures:
• Mount converter with mounting plate on wall or standpipe.
• Observe maximum allowed length of 30 m / 98.4 ft for the signal cable
3.7.2 Turning the display of the field housing version
INSTALLATION 3
Figure 3-12: Turning the display of the field housing version
The display of the field housing version can be turned in 90° increments.
1 Unscrew the cover from the display and operation control unit.
2 Using a suitable tool, pull out the two metal puller devices to the left and right of the display.
3 Pull out the display between the two metal puller devices and rotate it to the required position.
4 Slide the display and then the metal puller devices back into the housing.
5 Re-fit the cover and tighten it by hand.
CAUTION!
The ribbon cable of the display must not be folded or twisted repeatedly.
INFORMATION!
Each time a housing cover is opened, the thread should be cleaned and greased. Use only resinfree and acid-free grease.
Ensure that the housing gasket is properly fitted, clean and undamaged.
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3 INSTALLATION
3.7.3 Mounting of UFC 300 W
Perform the following procedures:
• Remove aluminium mounting plate from rear of the signal converter, and attach to wall or
standpipe.
• Mount signal converter.
• Position lock washers and nuts on the housing bolts, tighten nuts slightly.
• Align housing, tighten nuts firmly.
• Observe max. allowed length of 30 m / 98.4 ft for the signal cable.
OPTISONIC 6300
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4.1 Safety instructions
DANGER!
All work on the electrical connections may only be carried out with the power disconnected. Take
note of the voltage data on the nameplate!
DANGER!
Observe the national regulations for electrical installations!
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
ELECTRICAL CONNECTIONS 4
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
4.2 Construction of the various housing versions
4.2.1 UFC 300 F
The terminal compartments are accessible after unscrewing cover 2 and 6.
Figure 4-1: Construction (field version)
1 Cover, electronics compartment
2 Cover, terminal compartment for power supply and inputs/outputs
3 Cable entry for power
4 Cable entry for inputs/outputs
5 Cable entry for sensor cable
6 Cover, sensor terminal compartment
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4 ELECTRICAL CONNECTIONS
4.2.2 UFC 300 W
The terminal compartments are accessible after opening cover 2.
Figure 4-2: Construction of remote version
1 Cover, electronics compartment
2 Cover for the three separate terminal compartments for power, sensor connection and inputs/outputs
3 Locking screw, 1/2 turn left/right to open/close cover 2
4 Sensor terminal compartment
5 Terminal compartment for inputs/outputs
6 Power terminal compartment, open separate shock-hazard protection cover
OPTISONIC 6300
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