KROHNE OPTIMASS-7000 User Manual

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Handbook

OPTIMASS 7000

OPTIMASS 7000OPTIMASS 7000

HandbookHandbook

Sensor for mass flow

The documentation is only complete when used in combination with the relevant documentation for the signal converter.

: IMPRINT :::::::::::::::::::::::::::::::::::::::

Subject to change without notice.

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OPTIMASS 7000

CONTENTS

1 Safety instructions 5

1.1 Software history ............................................................................................................... 5

1.2 Intended use ..................................................................................................................... 5

1.3 CE certification ................................................................................................................. 5

1.4 Associated documents ..................................................................................................... 6

1.5 Pressure Equipment Directive (PED)............................................................................... 7

1.6 Safety instructions from the manufacturer ..................................................................... 7

1.6.1 Copyright and data protection ................................................................................................ 7

1.6.2 Disclaimer ............................................................................................................................... 8

1.6.3 Product liability and warranty ................................................................................................ 9

1.6.4 Information concerning the documentation........................................................................... 9

1.6.5 Warnings and symbols used................................................................................................. 10

1.7 Safety instructions for the operator............................................................................... 10

2 Device description 11

2.1 Scope of delivery............................................................................................................. 11

2.1.1 Meters with hygienic connections ........................................................................................ 12

2.2 Nameplates .................................................................................................................... 12

2.3 CSA Dual Seal................................................................................................................. 12

2.4 Temperature differential and thermal shock ................................................................ 13

3 Installation 15

3.1 General notes on installation ......................................................................................... 15

3.2 Storage ........................................................................................................................... 15

3.3 Handling.......................................................................................................................... 16

3.4 Installation conditions ....................................................................................................18

3.4.1 Supporting the meter............................................................................................................ 18

3.4.2 Mounting the meter .............................................................................................................. 19

3.4.3 Cross talk .............................................................................................................................. 20

3.4.4 Flange connections............................................................................................................... 20

3.4.5 Maximum pipework forces (end loadings) ........................................................................... 21

3.4.6 Pipework reducers................................................................................................................ 21

3.4.7 Flexible connections ............................................................................................................. 22

3.4.8 Hygienic installations............................................................................................................ 22

3.4.9 Heating and insulation .......................................................................................................... 23

3.4.10 Purge ports ......................................................................................................................... 25

3.4.11 Zero calibration................................................................................................................... 25

3.4.12 Sunshades........................................................................................................................... 27

4 Electrical connections 28

4.1 Safety instructions.......................................................................................................... 28

4.2 Electrical and I/O connections ....................................................................................... 28

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CONTENTS

OPTIMASS 7000

5 Service 29

5.1 Spare parts availability...................................................................................................29

5.2 Availability of services .................................................................................................... 29

5.3 Returning the device to the manufacturer..................................................................... 29

5.3.1 General information.............................................................................................................. 29

5.3.2 Form (for copying) to accompany a returned device............................................................ 30

5.4 Disposal .......................................................................................................................... 30

6 Technical data 31

6.1 Measuring principle (single tube) .................................................................................. 31

6.2 Technical data................................................................................................................. 33

6.3 Measuring accuracy ....................................................................................................... 39

6.4 Guidelines for maximum operating pressure................................................................ 40

6.5 Dimensions and weights ................................................................................................ 44

6.5.1 Flanged versions................................................................................................................... 44

6.5.2 Hygienic versions .................................................................................................................. 47

6.5.3 Heating jacket version .......................................................................................................... 53

6.5.4 Purge port option .................................................................................................................. 54

7 Notes 55

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OPTIMASS 7000

1.1 Software history

Release date Software version Documentation

Aug 2008 V2.2.xx MA MFC 300 R02

1.2 Intended use

This mass flowmeter is designed for the direct measurement of mass flow rate, product density and product temperature. Indirectly, it also enables the measurement of parameters like total mass, concentration of dissolved substances and the volume flow. For use in hazardous areas, special codes and regulations are also applicable and these are specified in a separate documentation.

1.3 CE certification

CE marking

SAFETY INSTRUCTIONS 1

MA MFC 010 R03

This device conforms with the following EC directives:

• EMC Directive 2004/108/EC

• ATEX Directive 94/9/EC

• Low Voltage Directive 2006/95/EC

• Pressure Equipment Directive 97/23/EC

The manufacturer declares conformity and the device carries the CE mark.

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1 SAFETY INSTRUCTIONS

1.4 Associated documents

This handbook should be read in conjunction with relevant documents in relation to:

• hazardous areas

• communications

• concentration

• corrosion

OPTIMASS 7000

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OPTIMASS 7000

1.5 Pressure Equipment Directive (PED)

LEGAL NOTICE!

The Pressure Equipment Directive places legal requirements on both the manufacturer and the end user. Please read this section carefully!

Visual check

XXXXX

To ensure the PED integrity of the meter, you MUST check that the serial numbers on the converter nameplate and the sensor nameplate are the same.

To comply with the requirements of the Pressure Equipment Directive (PED) the manufacturer provides all the relevant technical data in the technical data section of this handbook. In addition to which, the following should also be noted:

SAFETY INSTRUCTIONS 1

• Secondary pressure containment is NOT supplied as standard.

• The non PED / CRN approved outer cyclinder has a typical burst pressure greater than

100 barg / 1450 psig at 20°C/68°F.

• The wiring feedthrough is made of Epoxy, PPS or PEEK with two O-rings made from FPM / FKM & Hydrogenated Nitrile.

• If the measuring tube/s fails, the O-ring and feedthrough will be in contact with the process product.

• You MUST make sure that the O-ring and feedthrough material is suitable for the application.

• Alternative O-ring materials are available on request.

Secondary pressure containment

Where the meter is being used to measure high pressure gases and / or gases kept as liquids by high pressure and / or where there is a risk of tube failure because of the use of corrosive or erosive fluids, frequent pressure and / or thermal cycling, seismic or other shock loading, a secondary containment option MUST be purchased

DANGER!

If it is suspected that the primary measuring tube has failed, de-pressurise the meter and remove it from service as soon as it is safe to do so. Where the meter has a Tantalum primary measuring tube, extra care MUST be taken because the process fluid might be highly toxic and / or corrosive to the outer cylinder, wiring feedthrough and O-rings.

1.6 Safety instructions from the manufacturer

1.6.1 Copyright and data protection

The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date.

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1 SAFETY INSTRUCTIONS

The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer.

The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain.

The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data.

We draw your attention to the fact that data transmission over the Internet (e.g. when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties.

We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested.

OPTIMASS 7000

1.6.2 Disclaimer

The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages.

This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations.

Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale.

The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes.

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OPTIMASS 7000

1.6.3 Product liability and warranty

The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions" which form the basis for the sales contract shall also apply.

1.6.4 Information concerning the documentation

To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations.

If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document.

This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of underneath icons.

SAFETY INSTRUCTIONS 1

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1 SAFETY INSTRUCTIONS

1.6.5 Warnings and symbols used

Safety warnings are indicated by the following symbols.

DANGER!

This information refers to the immediate danger when working with electricity.

DANGER!

This warning refers to the immediate danger of burns caused by heat or hot surfaces.

DANGER!

This warning refers to the immediate danger when using this device in a hazardous atmosphere.

DANGER!

These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.

OPTIMASS 7000

WARNING!

Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.

CAUTION!

Disregarding these instructions can result in damage to the device or to parts of the operator's plant.

INFORMATION!

These instructions contain important information for the handling of the device.

LEGAL NOTICE!

This note contains information on statutory directives and standards.

• HANDLING

HANDLING

HANDLINGHANDLING

This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.

i RESULT

RESULT

RESULTRESULT This symbol refers to all important consequences of the previous actions.

1.7 Safety instructions for the operator

WARNING!

In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device.

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OPTIMASS 7000

2.1 Scope of delivery

Compact version

1 Mass flowmeter. 2 Carton. 3 Documentation. 4 2.5 mm and 5 mm hex head tools. 5 CD-ROM and calibration certificate.

DEVICE DESCRIPTION 2

Remote version

1 Mass flowmeter. 2 Converter. This will be either: field (as shown), wall or rack. 3 Carton. 4 2.5 mm and 5 mm hex head tools. 5 CD-ROM and calibration certificate. 6 Documentation.

If any items are missing, please contact the manufacturer.

If your meter has flange connections, the flange specification is stamped on the outer edge of the flange. Check that the specification on the flange is the same as your order.

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2 DEVICE DESCRIPTION

2.1.1 Meters with hygienic connections

1 Fully welded - the O-rings between the meter and the process pipework are not supplied as standard but can be or-

dered.

2 DIN 11864-2 Form A - the O-rings between the Form A and Form B parts of the connection are not supplied as standard

but can be ordered.

3 The 11864-2 Form B is not supplied as part of this connection but it can be ordered.

2.2 Nameplates

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

OPTIMASS 7000

2.3 CSA Dual Seal

To comply with the requirements of ANSI/ISA -12.27.01-2003 “Requirements for process Sealing Between electrical systems and Flammable or Combustible process Fluids” a secondary seal is

incorporated into all OPTIMASS / GAS products. If the primary seal fails, the secondary seal will prevent escaping fluid reaching the electronic compartment.

Pressures and / or temperatures are limited by tube, temperature, connection and Ex limits. Check the meter nameplates and relevant documentation for full details. On all meters operating on gas measurement, the casing of the meter is fitted with a burst disc. If the primary seal (tube) fails leakage will occur from the burst disc. Install the meter so that the burst disc is pointing away from personnel.

Liquids

Liquids (Example model code: OPTIMASS 7000C S25)

LiquidsLiquids

Pressure and temperature data:

Pressure and temperature data:Pressure and temperature data:

OPTIMASS 7000 / 7300 / 7010 -40°C...+150°C and 100...10000 kPa

Pressures and/or temperatures may be further limited by tube, temperature, connection and Ex limits. Consult the meter nameplate and relevant documentation for full details

If the primary seal fails, the casing of the meter will fill with liquid and the meter will stop working. The meter will notify the operator by going into <Startup> mode and a diagnostic error will be shown on the converter or PLC display. This is an indication that the primary seal (tube) has failed and the status of the meter should be checked.

Meter status:

Meter status:Meter status:

The meter will also go into <Startup> mode if the primary seal (tube) fails, or if they are not completely filled with fluid. For example, if the meter is drained or re/filled.

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OPTIMASS 7000

To check the status of the meter, drain and re/fill with fluid and note the converter or PLC display. See the relevant section of the converter handbook for a list of status messages and diagnostics information.

If the meter remains in <Startup> mode you MUST assume that the primary seal (tube) has failed and the appropriate action MUST be taken.

Gases

Gases (Example model code: OPTIMASS 7000C S25)

GasesGases

Pressure / temperature data:

Pressure / temperature data:Pressure / temperature data:

OPTIMASS 7000 / 7300 / 7010 -40°C...+150°C and 500...10000 kPa

Pressures and/or temperatures may be further limited by tube, temperature, connection and Ex limits. Consult the meter nameplate and relevant documentation for full details.

On all meters operating on gas measurement the casing of the meter is fitted with a burst disc. If the primary seal (tube/s) fails leakage will occur from the burst disc. Install the meter so that the burst disc is pointing away from personnel.

DEVICE DESCRIPTION 2

Regular maintenance of the burst disc:

Regular maintenance of the burst disc:Regular maintenance of the burst disc:

Carry out regular maintenance checks on burst discs for leakage and/or blockages. On all OPTIMASS meters, the primary seal is considered to be the measuring tube of the meter. The materials of construction of the measuring tube/s are described within the relevant sections of

this handbook and the customer’s product and any other fluid flowing through the tube must be

compatible with the material of construction. If failure of the primary seal is suspected then the process line should be de-pressurised and the meter removed as soon as it is safe to do so. Please contact customer service for servicing or replacement of the meter.

2.4 Temperature differential and thermal shock

Temperature differential

Temperature differentialTemperature differential

The maximum difference between ambient temperature and process (operating) temperature varies according to the measuring tube material.

Meter

Meter Maximum temperature differential

MeterMeter Titanium +130°C / +266°F Stainless Steel +80°C / +176°F Hastelloy +80°C / +176°F Tantalum +80°C / +176°F

Maximum temperature differential

Maximum temperature differentialMaximum temperature differential

Extended range

Extended rangeExtended range

Stainless Steel meters sizes 25, 40, 50 and 80 (fitted with hygienic connections) may be exposed

to a temperature difference of 110°C / 230°F for a maximum of 2 hours.

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2 DEVICE DESCRIPTION

Thermal shock

Thermal shockThermal shock

Thermal shock occurs when there is a sudden and extreme change (shift) in process temperature. To avoid thermal shock, refer to the following table for the maximum temperature shift.

Meter

Meter Maximum temperature shift

MeterMeter Titanium +130°C / +266°F Stainless Steel +80°C / +176°F Hastelloy® +80°C / +176°F Tantalum +80°C / +176°F

CAUTION!

Operation outside these limits may result in shifts in density and mass flow calibration. Repeated shocking may also lead to premature failure of the meter! However, higher thermal shocks are possible at lower working pressures. For more information, please contact your nearest representative.

Maximum temperature shift

Maximum temperature shiftMaximum temperature shift

OPTIMASS 7000

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OPTIMASS 7000

3.1 General notes on installation

INFORMATION!

Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

3.2 Storage

• Store the device in a dry and dust-free location.

• Avoid direct exposure to the sun.

• Store the device in its original packing.

• Do not allow the ambient temperature to fall below -50°C / -58°F or rise above +85°C /

+185°F.

INSTALLATION 3

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3 INSTALLATION

3.3 Handling

Using a sling to lift and carry the meter

OPTIMASS 7000

1 Use a well maintained sling to lift the meter by the spigots. 2 DO NOT lift the meter with the sling part way along the outer cylinder. 3 DO NOT lift the meter using the flange bolt holes. 4 DO NOT lift the meter by the converter housing or the electronics stem.

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OPTIMASS 7000

Standing the meter before installation

1 When standing the meter prior to installation, use blocks or similar to keep the meter upright. 2 NEVER stand the meter upright without blocks (or similar) .

INSTALLATION 3

1 If the meter is not blocked it can roll over 2 This can cause severe damage to the meter, or injury to personnel

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3 INSTALLATION

3.4 Installation conditions

3.4.1 Supporting the meter

Support for meters with flange connections

1 The meter can be supported directly by its body 2 The meter can also be supported by the process pipework

OPTIMASS 7000

Support for meters with hygienic connections

1 Always support the meter body. 2 DO NOT use the process pipework to support the weight of the meter. The thin wall of the pipework usually used in the

hygienic industry, is not strong enough to carry the weight of the meter.

CAUTION!

If there is excessive vibration in the process pipework, you must isolate the meter from its mounting. It is recommended that you place an insert made from rubber (or similar material) between the meter body, or pipework, and the mounting clamp or fixing point. For more information, contact the manufacturer.

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OPTIMASS 7000

3.4.2 Mounting the meter

Mounting positions

INSTALLATION 3

1 The meter can be mounted at an angle but it is recommended that the flow is uphill. 2 Avoid mounting the meter with the flow running downhill because it can cause siphoning. If the meter has to be mount-

ed with the flow running downhill, install an orifice plate or control valve downstream of the meter to maintain backpressure.

3 Horizontal mounting with flow running left to right. 4 Avoid mounting meter with long vertical runs after the meter as it can cause cavitation. Where the installation includes

a vertical run after the meter, install an orifice plate or control valve downstream to maintain backpressure.

5 The meter can be mounted vertically but it is recommended that the flow is uphill. 6 Avoid mounting the meter vertically with the flow running downhill. This can cause siphoning. If the meter has to be

installed this way, install an orifice plate or control valve downstream to maintain backpressure.

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3 INSTALLATION

3.4.3 Cross talk

Where more than one meter is being installed, a very high level of immunity to cross talk means that the meters can be mounted within close proximity to each other. The meters can be mounted either in series or parallel, as shown.

Meters in series

INFORMATION!

Where the meters are installed in series, it is strongly recommended that the process pipe diameter remains constant. For more information, please contact the manufacturer.

OPTIMASS 7000

Meters in parallel

3.4.4 Flange connections

Tighten the flange bolts evenly and in turn.

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OPTIMASS 7000

Use a regular pattern to tighten the bolts evenly

3.4.5 Maximum pipework forces (end loadings)

INSTALLATION 3

Mass flowmeters have a maximum level of force (negative or positive) that can be applied to the ends of the meter. Refer to the table below for permitted forces.

Please refer to the table in the technical data section of this Handbook for the maximum end loadings.

3.4.6 Pipework reducers

Always avoid extreme step changes in pipe size. Use pipework reducers, where there is a large difference between pipework size and meter flanges.

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3 INSTALLATION

3.4.7 Flexible connections

Flexible connections can be used but because of the high flow rates associated with large diameter meters, it is recommended that flexible connections are not used on meters larger than size 80.

3.4.8 Hygienic installations

OPTIMASS 7000

1 Install the meter at an angle to allow self-draining. 2 DO NOT install the meter horizontally.

Where the meter has been approved by the sanitary requirements of the European Hygienic Engineering and Design Group, you MUST give consideration to:

• Installation - install the meter at an angle to allow self-draining (see illustration).

• Cleaning fluids - cleaning fluids should flow uphill with a velocity rate greater than

1.5 m/s / 5ft/s. If the process flow is downhill, install a flow restrictor downstream of the meter. This will make sure that the meter is completely filled with the cleaning fluid.

• Process connections and seals MUST be in accordance with EHEDG documentation.

The manufacturer also recommends that you refer to EHEDG (www.ehedg.org) document number 8 "HYGIENIC EQUIPMENT DESIGN CRITERIA".

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OPTIMASS 7000

3.4.9 Heating and insulation

Heating

HeatingHeating

The meter can be heated by electrical tape (or similar) as shown. ONLY heat the meter in the area marked A.

Insulation

InsulationInsulation

The meter can also be insulated to a maximum depth as shown (B). Do not insulate above this depth as this will cause the electronics to overheat.

Electrical heating and insulation

INSTALLATION 3

1 Area that can be heated (A). Refer to the table for the maximum sizes. 2 Maximum depth of insulation (B). DO NOT insulate above this depth.

Heated area

Dimension of A [mm] 10 15 25 40 50 80

Titanium 50 65 120 150 200 410 Stainless Steel / Hastelloy® / Tantalum - 65 75 150 125 225

Dimension of A [inches] 10 15 25 40 50 80

Titanium 1.97 2.56 4.7 5.9 7.9 16.1 Stainless Steel / Hastelloy® / Tantalum - 2.56 2.9 5.9 4.9 8.8

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3 INSTALLATION

Factory fitted heating jacket

Factory fitted heating jacketFactory fitted heating jacket

If the meter has been ordered with a heating jacket, it will be supplied with NPT, Ermeto or flange connections.

Connecting / using the heating jacket

• Use reinforced flexible hoses to connect the heating jacket to the heat source.

• The heating jacket material is 316L but the heating medium is also in contact with the outer

cylinder, which might be a lower grade Stainless Steel.

• Suitable heating mediums are steam or hot oil. Avoid the use of heating mediums that can cause crevice corrosion in Stainless Steel.

• Where liquid is being used, set up the pipe configuration so that air can be vented from the system.

• Where steam is being used, set up the pipe configuration so that condensation can be drained off.

• Heat the jacket to working temperature before flowing the process fluid through the meter.

OPTIMASS 7000

CAUTION!

The maximum heating jacket pressure and temperature is 10 barg at 150

for Titanium measuring tubes and 10 barg at 100

C / 145 psig at 212°C for Stainless Steel,

C / 145 psig at 302°F

Hasteloy and Tantalum measuring tubes.

Heating times

Temperature [°C / °F] 1 Time [minutes] for Titanium measuring tube

10 15 25 40 50 80

40 / 104 30 90

60 / 140 80 160

80 / 176 120 330

100 / 212 190 495

120 / 248 270 735

140 / 284 480 1320

1 Measured at the centre of the measuring tube.

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OPTIMASS 7000

Temperature [°C / °F] 1 Time [minutes] for Stainless Steel, Hastelloy® and Tantalum

40 / 104 105 90

60 / 140 190 240

80 / 176 330 480

100 / 212 495 800

1 Measured at the centre of the measuring tube.

Reference conditions

Ambient temperature +25°C / +80°F

Heating medium Hot liquid

Heating medium temperature Titanium +150°C / +302°F Stainless Steel, Hastelloy® and Tantalum +100°C / +212°F

INSTALLATION 3

measuring tubes

10 15 25 40 50 80

3.4.10 Purge ports

If the meter has been ordered with a purge port, it will be supplied with NPT female connections which are clearly marked. The connections are sealed with NPT plugs and PTFE tape.

CAUTION!

DO NOT remove these plugs.

The meter is factory sealed with a dry nitrogen gas fill and if moisture is allowed to enter the meter casing it will cause damage. The plugs should only be removed to purge the meter casing in the event that the primary measuring tube fails.

If it is suspected that the primary measuring tube has failed, de-pressurise the meter and remove it from service, as soon as it is safe to do so.

3.4.11 Zero calibration

The procedure for zero calibration is contained in the converter handbook. However, the following information should be considered when installing the meter.

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3 INSTALLATION

Zero calibration

OPTIMASS 7000

1 Where the meter has been installed vertically, install shut-off valves either side of the meter to assist with zero cali-

bration.

2 If the process flow cannot be stopped, install a bypass section for zero calibration.

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OPTIMASS 7000

3.4.12 Sunshades

The meter MUST be protected from strong sunlight.

INSTALLATION 3

1 Horizontal installation 2 Vertical installation

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4 ELECTRICAL CONNECTIONS

4.1 Safety instructions

DANGER!

All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate!

DANGER!

Observe the national regulations for electrical installations!

DANGER!

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.

WARNING!

Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists.

OPTIMASS 7000

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

4.2 Electrical and I/O connections

For information regarding electrical and I/O connections, please refer to the handbook for the relevant signal converter.

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OPTIMASS 7000

5.1 Spare parts availability

The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device.

This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions.

5.2 Availability of services

The manufacturer offers a range of services to support the customer after expiration of the warranty. These include repair, maintenance, technical support and training.

INFORMATION!

For more precise information, please contact your local sales office.

5.3 Returning the device to the manufacturer

SERVICE 5

5.3.1 General information

This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems.

CAUTION!

Should you nevertheless need to return a device for inspection or repair, please pay strict attention to the following points:

•

Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel, manufacturer may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment.

•

This means that the manufacturer can only service this device if it is accompanied by the following certificate (see next section) confirming that the device is safe to handle.

CAUTION!

If the device has been operated with toxic, caustic, flammable or water-endangering products, you are kindly requested:

•

to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from such dangerous substances,

•

to enclose a certificate with the device confirming that is safe to handle and stating the product used.

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5 SERVICE

5.3.2 Form (for copying) to accompany a returned device

Company: Address:

Department: Name:

Tel. no.: Fax no.:

Manufacturer's order no. or serial no.:

The device has been operated with the following medium:

OPTIMASS 7000

This medium is: water-hazardous

toxic

caustic

flammable

We checked that all cavities in the device are free from such substances.

We have flushed out and neutralized all cavities in the device.

We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned.

Date: Signature:

Stamp:

5.4 Disposal

CAUTION!

Disposal must be carried out in accordance with legislation applicable in your country.

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OPTIMASS 7000

6.1 Measuring principle (single tube)

Static meter not energised and with no flow

1 Measuring tube 2 Drive coil 3 Sensor 1 4 Sensor 2

TECHNICAL DATA 6

A Coriolis single tube mass flowmeter consists of a single measuring tube 1 a drive coil 2 and two sensors (3 and 4) that are positioned either side of the drive coil.

Energised meter

1 Measuring tubes 2 Direction of oscilation 3 Sine wave

When the meter is energised, the drive coil vibrates the measuring tube causing it to oscillate and produce a sine wave 3. The sine wave is monitored by the two sensors.

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6 TECHNICAL DATA

Energised meter with process flow

1 Process flow 2 Sine wave 3 Phase shift

OPTIMASS 7000

When a fluid or gas passes through the tube, the coriolis effect causes a phase shift in the sine wave that is detected by the two sensors. This phase shift is directly proportional to the mass flow.

Density measurement is made by evaluation of the frequency of vibration and temperature measurement is made using a Pt500 sensor.

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OPTIMASS 7000

TECHNICAL DATA 6

6.2 Technical data

INFORMATION!

•

The following data is provided for general applications. If you require data that is more relevant to your specific application, please contact us or your local sales office.

•

Additional information (certificates, special tools, software,...) and complete product documentation can be downloaded free of charge from the website (Download Center).

Measuring system

Measuring principle Coriolis mass flow

Application range Mass flow and density measurement of fluids, gases and solids

Measured values Mass, density, temperature

Calculated values Volume, referred density, concentration, velocity

Design

Basic System consists of a measuring sensor and a converter to process the

Features Fully welded maintenance free sensor with single straight measuring tube

Variants

VariantsVariants

Compact version Integral converter

Remote version Available with field, wall or 19" rack mount versions of the converter

Modbus version Sensor with integral electronics providing Modbus output for connection to a

output signal

PLC

Measuring accuracy

Mass

MassMass Liquid ±0.1% of actual measured flow rate + zero stability Gas ±0.35% of actual measured flow rate + zero stability

Repeatability Better than 0.05% plus zero stability (includes the combined effects of

Zero stability

Zero stabilityZero stability Titanium ±0.004% of maximum flow rate with respective sensor size

Stainless Steel / Hastelloy® / Tantalum

Reference conditions

Reference conditionsReference conditions

Product Water Temperature +20°C / +68°F

Operating pressure 1 barg / 14.5 psig

Effect on sensor zero point caused by a shift in process temperature

Effect on sensor zero point caused by a shift in process temperatureEffect on sensor zero point caused by a shift in process temperature Titanium 0.001% per 1°C / 0.00055% per 1°F

Stainless Steel / Hastelloy® / Tantalum

Effect on sensor zero point caused by a shift in process pressure

Effect on sensor zero point caused by a shift in process pressureEffect on sensor zero point caused by a shift in process pressure

Titanium / Stainless Steel / Hastelloy® / Tantalum

Density

DensityDensity

Measuring range

repeatability, linearity and hysteresis)

±0.015% of maximum flow rate with respective sensor size

0.004% per 1°C / 0.0022% per 1°F

0.0011% of the max flow rate per 1 bar

400...2500 kg/m3 / 25...155 lbs/ft

. / 0.000076% per 1 psig

rel

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6 TECHNICAL DATA

OPTIMASS 7000

Accuracy

On site calibration

Temperature

TemperatureTemperature

±2 kg/m3 / ±0.13 lbs/ft ±0.5 kg/m3 / ±0.033 lbs/ft

Accuracy ±1°C / ±1.8°F

Operating conditions

Maximum flow rates

Maximum flow ratesMaximum flow rates

06 1230 kg/h / 45 lbs/min

10 3500 kg/h / 129 lbs/min

15 14600 kg/h / 536lbs/min

25 44800 kg/h / 1646 lbs/min

40 120000 kg/h / 4409 lbs/min

50 234000 kg/h / 8598 lbs/min

80 560000 kg/h / 20567 lbs/min

Ambient temperature

Ambient temperatureAmbient temperature

Compact version with Aluminium converter

Compact version with Stainless Steel converter

Remote versions -40...+65°C / -40…+149°F

Process temperature

Process temperatureProcess temperature Titanium -40…+150°C / -40…+302°F Stainless Steel 0…+100°C / 32…+212°F

Hastelloy

Tantalum 0…+100°C / 32…+212°F

Nominal pressure at 20

Nominal pressure at 20°C / 68

Nominal pressure at 20Nominal pressure at 20

Measuring tube

Measuring tubeMeasuring tube

C / 68°F

C / 68C / 68

Titanium -1…100 barg / -14.5…1450 psig

Stainless Steel / Hastelloy® / Tantalum

Outer cylinder

Outer cylinderOuter cylinder Non PED / CRN approved Typical burst pressure > 100 barg / 1450 psig at 20°C

PED approved secondary containment

PED approved secondary containmentPED approved secondary containment

Titanium (Stainless Steel 304 or 316 outer cylinder)

Titanium (Stainless Steel 316 outer cylinder)

Stainless Steel / Hastelloy®(Stainless Steel 304 or 316 outer cylinder)

Tantalum (316 outer cylinder) -1…50 barg / -14.5…725 psig

CRN approved secondary containment

CRN approved secondary containmentCRN approved secondary containment

Titanium (Stainless Steel 304 or 316 outer cylinder)

Stainless Steel / Hastelloy®(Stainless Steel 304 or 316 outer cylinder)

-40...+60°C / -40…+140°F Extended temperature range +65°C / +149°F for some I/O options. For more

information contact manufacturer

-40...+55°C / -40…+130°F

Extended temperature range 0…+130°C / 32…+266°F on Stainless Steel, sizes 25…80, hygienic connections only

0…+100°C / 32…+212°F

-1…50 barg / -14.5…725 psig

-1…63 barg / -14.5…910 psig

-1…100 barg / -14.5…1450 psig

-1…63 barg / -14.5…910 psig

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OPTIMASS 7000

Fluid properties

Fluid propertiesFluid properties

Permissible physical condition Liquids, gases, slurries

Permissible gas content (volume) Contact manufacturer for information

Permissible solid content (volume) Contact manufacturer for information

Other operating conditions

Other operating conditionsOther operating conditions

Protection category (acc. to EN 60529) IP 67, NEMA 4X

TECHNICAL DATA 6

Installation conditions

Inlet runs None required

Outlet runs None required

Materials

Titanium meter

Titanium meterTitanium meter

Measuring tube / raised faces Titanium grade 9 / grade 2

Flanges Stainless Steel 316 / 316L (1.4401 / 1.4404) dual certified

Outer cylinder Stainless Steel 304 / 304L (1.4301 / 1.4307) dual certified

Optional Stainless Steel 316 / 316L (1.4401 / 1.4404) dual certified

Stainless Steel meter

Stainless Steel meterStainless Steel meter

Measuring tube / raised faces Stainless Steel UNS S31803 (1.4462)

Flanges Stainless Steel 316 / 316L (1.4401 / 1.4404) dual certified

Outer cylinder Stainless Steel 304 / 304L (1.4301 / 1.4307) dual certified

Optional Stainless Steel 316 / 316L (1.4401 / 1.4404) dual certified

Hastelloy

Hastelloy® meter

HastelloyHastelloy

Measuring tube / raised faces

Flanges Stainless Steel 316 / 316L (1.4401 / 1.4404) dual certified

Outer cyclinder Stainless Steel 304 / 304L (1.4301 / 1.4307) dual certified

Tantalum meter

Tantalum meterTantalum meter

Measuring tube / raised faces UNS RO5255 / RO5200

Flanges Stainless Steel 316 / 316L (1.4401 / 1.4404) dual certified

Outer cylinder Stainless Steel 316 / 316L (1.4401 / 1.4404) dual certified

Heating jacket version

Heating jacket versionHeating jacket version

Heating jacket Stainless Steel 316L (1.4404)

All versions

All versionsAll versions

Sensor electronics housing Stainless Steel 316L (1.4409)

Junction box (remote version) Die cast Aluminium (polyurethane coating)

meter

meter meter

Hastelloy® C-22

Optional Stainless Steel 316 / 316L (1.4401 / 1.4404) dual certified

The outer cylinder is in contact with the heating medium

Optional Stainless Steel 316L (1.4401)

Process connections

Flange

FlangeFlange DIN DN10…100 / PN40…100 ASME ½…4" / ASME 150…600 JIS 10…100A / 10...20K

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6 TECHNICAL DATA

Hygienic

HygienicHygienic Tri-clover ½…4" Tri-clamp DIN 32676 DN10…80 Tri-clamp ISO 2852 1½…4" DIN 11864-2 form A DN10…80

Male thread DIN 11851 DN10...80

Male thread SMS 1...3"

Male thread IDF / ISS 1...3"

Male thread RJT 1...3"

OPTIMASS 7000

Electrical connections

Electrical connections For full details, including power supply, power consumption etc., see

I/O For full details of I/O options including data streams and protocols, see

technical data for the relevant converter

Approvals and certifications

Mechanical

MechanicalMechanical

Electromagnetic compatibility (EMC) acc. to CE

European Pressure Equipment Directive PED 97-23 EC (acc. to AD 2000 Regelwerk)

Factory Mutual / CSA Class I, Div 1 groups B, C, D

ANSI / CSA (Dual Seal) 12.27.901-2003

Hygienic 3A 28-03

Custody transfer MID 2004/22/EC MI-005

ATEX (acc. 94/9/EC)

ATEX (acc. 94/9/EC)ATEX (acc. 94/9/EC)

OPTIMASS 7300C non Ex I Signal outputs without heating jacket / insulation

OPTIMASS 7300C non Ex I Signal outputs without heating jacket / insulationOPTIMASS 7300C non Ex I Signal outputs without heating jacket / insulation

Ex d connection compartment II 2 G Ex d [ib] IIC T6....T1

Ex e connection compartment II 2 G Ex de [ib] IIC T6....T1

OPTIMASS 7300C non Ex I signal outputs with heating jacket / insulation

OPTIMASS 7300C non Ex I signal outputs with heating jacket / insulationOPTIMASS 7300C non Ex I signal outputs with heating jacket / insulation

Ex d connection compartment II 2 G Ex d [ib] IIC T6....T1

Ex e connection compartment II 2 G Ex de [ib] IIC T6....T1

Namur NE 21/5.95

2004/108/EC (EMC)

2006/95/EC (Low Voltage Directive)

Class II, Div 1 groups E, F, G

Class III, Div 1 hazardous areas

Class I, Div 2 groups B, C, D

Class II, Div 2 groups F, G

Class III, Div 2 hazardous areas

EHEDG

ASME BPE

OIML R117-1

II 2 D Ex tD A21 IP6x T160°C

II 2 D Ex tD A21 IP6x T170°C

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OPTIMASS 7000

OPTIMASS 7300C Ex I signal outputs without heating jacket / insulation

OPTIMASS 7300C Ex I signal outputs without heating jacket / insulationOPTIMASS 7300C Ex I signal outputs without heating jacket / insulation

Ex d connection compartment II 2(1) G Ex d [ia/ib] IIC T6....T1

II 2(1) D Ex tD [iaD] A21 IP6x T160°C

Ex e connection compartment II 2(1) G Ex de [ia/ib] IIC T6....T1

II 2(1) D Ex tD [iaD] A21 IP6x T160°C

OPTIMASS 7300C Ex I signal outputs with heating jacket / insulation

OPTIMASS 7300C Ex I signal outputs with heating jacket / insulationOPTIMASS 7300C Ex I signal outputs with heating jacket / insulation

Ex d connection compartment II 2(1) G Ex d [ia/ib] IIC T6....T1

II 2(1) D Ex tD [iaD] A21 IP6x T170°C

Ex e connection compartment II 2(1) G Ex de [ia/ib] IIC T6....T1

II 2(1) D Ex tD [iaD] A21 IP6x T170°C

OPTIMASS 7000 / 7010C

OPTIMASS 7000 / 7010C without heating

OPTIMASS 7000 / 7010COPTIMASS 7000 / 7010C / insulation

OPTIMASS 7000 / 7010C

OPTIMASS 7000 / 7010C with heating /

OPTIMASS 7000 / 7010COPTIMASS 7000 / 7010C insulation

II 2 G Ex ib IIC T6…T1 II 2 D Ex ibD 21 T150 °C II 2 G Ex ib IIC T6…T1 II 2 D Ex ibD 21 T165 °C

ATEX (acc. 94/9/EC) temperature limits

TECHNICAL DATA 6

OPTIMASS 7000 / 7010C - no heating jacket / insulation

OPTIMASS 7000 / 7010C - heating jacket / insulation

OPTIMASS 7300C - Aluminium converter housing - no heating jacket / insulation

Ambient temp.

°C

amb

40 70 T6 T80

50 70 T6 T80

65 85 T5 T95

40 65 T6 T80

65 80 T5 T95

40 55 T6 T80

50 75 T5 T95

60 60 T4 - T1 T85

65 1 65 T4 - T1 T90

Max. medium temp. T

90 T5 T95

130 T4 T130 150 T3 – T1 T150

85 T5 T95

130 T4 T130 150 T3 – T1 T150

125 T4 T130 150 T3 – T1 T150

80 T5 T95

115 T4 T130 150 T3 – T1 T165

75 T5 T95

120 T4 T130

150 T3 - T1 T160

115 T4 T130

150 T3 - T1 T160

°C

Temp. class Max. surface

temp. °C

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6 TECHNICAL DATA

OPTIMASS 7000

OPTIMASS 7300C- Aluminium converter housing - heating jacket / insulation

OPTIMASS 7300C - Stainless Steel converter housing - no heating jacket / insulation

OPTIMASS 7300C - Stainless Steel converter housing - heating jacket / insulation

1 depending on I/O option. Please call for more information.

40 55 T6 T80

50 70 T4 T95

60 60 T4 - T1 T85

65 1 65 T4 - T1 T90

40 55 T6 T80

50 75 T5 T95

55 55 T4 - T1 T80

40 55 T6 T80

50 70 T5 T95

55 55 T4 - T1 T80

70 T5 T95

100 T4 T125

145 T3 - T1 T170

100 T3 - T1 T125

75 T5 T95

120 T4 T130

150 T3 - T1 T160

115 T4 T130

135 T3 - T1 T145

70 T5 T95

100 T4 T125

145 T3 - T1 T170

75 T4 - T1 T100

Maximum end loadings

Size 06 10 15 25 40 50 80

Titanium

TitaniumTitanium

Flanges 19kN 25kN 38kN 60kN 80kN 170kN 230kN

Hygienic (all connections) 1.5kN 2kN 5kN 9kN 12kN 12kN 30kN

Stainless Steel / Hastelloy

Stainless Steel / Hastelloy® / Tantalum

Stainless Steel / HastelloyStainless Steel / Hastelloy

Flanges 19kN 25kN 38kN 60kN 80kN 80kN 170kN

Hygienic (all connections) 1.5kN 2kN 5kN 9kN 12kN 12kN 18kN

/ Tantalum

/ Tantalum / Tantalum

• These (axial) loads have been calculated, based on 316L schedule 40 process pipework, where un-radiographed butt welds have been used in pipe joints.

• The loads shown are the maximum permitted static load. If loads are cycling (between tension and compression) these loads should be reduced. For advice, consult the manufacturer.

CAUTION!

½¨

The maximum permitted end loading on size 15 meters fitted with

ASME flanges is 19kN

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OPTIMASS 7000

6.3 Measuring accuracy

1.6

1.4

1.2

1.0

0.8

0.6

0.4

0.2

TECHNICAL DATA 6

X flow rate [%] Y measuring error [%]

1 Stainless Steel, Hastelloy 2 Titanium

and Tantalum

Measuring error

The measuring error is obtained from the combined effects of accuracy and zero stability.

Reference conditions

Product Water Temperature +20°C / +68°F

Operating pressure 1 barg / 14.5 psig

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6 TECHNICAL DATA

6.4 Guidelines for maximum operating pressure

Notes

• Ensure that the meter is used within its operating limits

• All hygienic process connections have a maximum operating rating of 10 barg at 150°C /

145 psig at 302°F

Pressure / temperature de-rating for Titanium Gr 9 meters

Pressure / temperature de-rating for Titanium Gr 9 meters Pressure / temperature de-rating for Titanium Gr 9 meters (all meter sizes, with flanged connections as per EN 1092-1 and JIS B 2220)

(all meter sizes, with flanged connections as per EN 1092-1 and JIS B 2220)

(all meter sizes, with flanged connections as per EN 1092-1 and JIS B 2220)(all meter sizes, with flanged connections as per EN 1092-1 and JIS B 2220)

OPTIMASS 7000

X temperature [°C] Y pressure [barg]

1 Standard tube and outer cylinder 316L (100 barg PED option) with PN100 flanges (sizes DN06...25) 2 Standard tube and outer cylinder 316L (100 barg PED option) with PN100 flanges (sizes DN40...80) 3 DIN 2637 PN63 flanges 4 Outer cylinder (63 barg PED / CRN option) 5 JIS 20K flanges 6 DIN 2635 PN40 flanges 7 JIS 10K flanges 8 Hygienic connections

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OPTIMASS 7000

Pressure / temperature de-rating for Titanium Gr 9 meters

Pressure / temperature de-rating for Titanium Gr 9 meters Pressure / temperature de-rating for Titanium Gr 9 meters (all meter sizes with flanged connections as per ASME B16.5)

(all meter sizes with flanged connections as per ASME B16.5)

(all meter sizes with flanged connections as per ASME B16.5)(all meter sizes with flanged connections as per ASME B16.5)

TECHNICAL DATA 6

X temperature [°F] Y pressure [psig]

1 Standard tube and outer cylinder 316L (100 barg PED option) with ASME 600 lbs flanges (sizes DN06...25) 2 Standard tube and outer cylinder 316L (100 barg PED option) with ASME 600 lbs flanges (sizes DN40...80) 3 Outer cylinder (63 barg PED / CRN option) 4 ASME 300 lbs 5 ASME 150 lbs 6 Hygienic connections

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6 TECHNICAL DATA

Pressure / temperature de-rating for Stainless Steel, Hastelloy

Pressure / temperature de-rating for Stainless Steel, Hastelloy® C22 and Tantalum

Pressure / temperature de-rating for Stainless Steel, HastelloyPressure / temperature de-rating for Stainless Steel, Hastelloy meters (all meter sizes with flanged connections as per EN 1092-1 and JIS B 2220)

meters (all meter sizes with flanged connections as per EN 1092-1 and JIS B 2220)

meters (all meter sizes with flanged connections as per EN 1092-1 and JIS B 2220)meters (all meter sizes with flanged connections as per EN 1092-1 and JIS B 2220)

X temperature [°C] Y pressure [barg]

1 Outer cyclinder de-rating for SS and Hastelloy® meters, all sizes. (63 barg PED / CRN option) 2 De-rating for SS, Hastelloy® and Tantalum measuring tubes and outer cylinder de-rating for Tantalum meters (all

sizes).

3 JIS 20K flanges 4 DIN 2635 PN40 flanges 5 JIS 10K flanges 6 Hygienic connections (extended temperature option, Stainless Steel only)

OPTIMASS 7000

C22 and Tantalum

C22 and Tantalum C22 and Tantalum

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OPTIMASS 7000

Pressure / temperature de-rating for Stainless Steel, Hastelloy

Pressure / temperature de-rating for Stainless Steel, Hastelloy® C22 and Tantalum

Pressure / temperature de-rating for Stainless Steel, HastelloyPressure / temperature de-rating for Stainless Steel, Hastelloy meters(all meters with flanged connections as per ASME B16.5)

meters(all meters with flanged connections as per ASME B16.5)

meters(all meters with flanged connections as per ASME B16.5)meters(all meters with flanged connections as per ASME B16.5)

X temperature [°F] Y pressure [psig]

3 De-rating for ASME 150 lbs flanges 4 Hygienic connections (extended temperature option, Stainless Steel only)

sizes). De-rating for ASME 300 lbs flanges

TECHNICAL DATA 6

C22 and Tantalum

C22 and Tantalum C22 and Tantalum

Flanges

• DIN flange ratings are based on EN 1092-1 2001 table 18, 1% proof stress material group 14EO

• ASME flange ratings are based on ASME B16.5 2003 table 2 material group 2.2

• JIS flange ratings are based on JIS B 2220: 2012 table 11 division 1 material group 022a

Notes

• The maximum operating pressure will be either the flange rating or the measuring tube rating, WHICHEVER IS THE LOWER!

• The manufacturer recommends that the seals are replaced at regular intervals. This will maintain the hygienic integrity of the connection.

WHICHEVER IS THE LOWER!

WHICHEVER IS THE LOWER!WHICHEVER IS THE LOWER!

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6 TECHNICAL DATA

6.5 Dimensions and weights

6.5.1 Flanged versions

OPTIMASS 7000

1 Compact version 2 Remote version

Meter weights for Titanium (T), Stainless Steel (S), Hastelloy®(H) and Tantalum (A)

Weight [kg]

T/S 06 T/S/H/A 10T/S/H/A 15T/S/H/A 25T/S/H/A 40T/S/H/A 50T/H 80

Aluminium (compact) 18.5 23 26 37 83 147 265

Stainless Steel (compact) 25.2 29.7 32.7 43.7 89.7 153.7 271.7

Aluminium (remote) 15.7 20.2 23.2 34.2 80.2 144.2 262.2

Stainless Steel (remote) 16.5 21 24 35 81 145 263

Tantalum add - 1.8 2.7 4.5 9.2 15.1 -

Weight [lbs]

T/S 06 T/S/H/A 10T/S/H/A 15T/S/H/A 25T/S/H/A 40T/S/H/A 50T/H 80

Aluminium (compact) 40.7 50.6 57.2 81.4 182.6 323.4 583

Stainless Steel (compact) 55.4 65.3 71.9 96.1 197.3 338.1 597.7

Aluminium (remote) 34.5 44.4 51 75.2 176.4 317.2 576.8

Stainless Steel (remote) 36.3 46.2 52.8 77 178.2 319 578.6

Tantalum add - 4 5.9 9.9 20.2 33.2 -

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OPTIMASS 7000

TECHNICAL DATA 6

Measuring tube in Titanium (T), Stainless Steel (S) or Hastelloy®(H)

Dimensions [mm]

T/S 06 T/S/H 10 T/S/H 15 T/S/H 25 T/S/H 40 T/S/H 50 T/S/H 80

A 102 115 170 220 274 B 1 420 ±2 510 ±2 548 ±2 700 ±2 925 ±2 1101 ±2 1460 ±4 B 2 428 ±2 518 ±2 556 ±2 708 ±2 933 ±2 1109 ±2 1468 ±4

C1 (compact) 311 318 345 370 397 C2 (remote) 231 ±2 237 ±2 265 ±2 290 ±2 317 ±4

D 160

E 60

F 123.5

G 137

H 98.5

1 all pressure ratings up to 600 lbs and all DIN flanges with standard raised faces. 2 ASME flange 600 lbs and all DIN flanges with raised face types: C; D; E and F.

Dimensions [inches]

T/S 06 T/S/H 10 T/S/H 15 T/S/H 25 T/S/H 40 T/S/H 50 T/S/H 80

A 4 4.5 6.7 8.7 10.8 B 1 16.5± 0.08 20 ±0.08 21.6 ±0.08 27.5 ±0.08 36.4 ±0.08 43.3 ±0.08 57.5 ±0.16 B 2 16.8 ±0.08 20.4±0.08 21.9 ±0.08 27 ±0.08 36.7±0.08 43.3 ±0.08 57.8 ±0.16

C1 (compact) 12.2 12.5 13.6 14.6 15.6 C2 (remote) 9 ±0.08 9.3 ±0.08 10.4 ±0.08 11.4 ±0.08 12.5 ±0.16

D 6.3

E 2.4

F 4.9

G 5.4

H 3.9

1 all pressure ratings up to 600 lbs and all DIN flanges with standard raised faces. 2 ASME flange 600 lbs and all DIN flanges with raised face types: C; D; E and F.

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6 TECHNICAL DATA

OPTIMASS 7000

Measuring tube in Tantalum (A)

Dimensions [mm]

A 10 A 15 A 25 A 40 A 50

A 102 102 115 170 220 B (standard flange) 557 ±2 633 ±2 800 ±2 1075 ±2 1281 ±2

C1 (compact) 311 311 318 345 370 C2 (remote) 231 ±2 231 ±2 237 ±2 265 ±2 290 ±2

D 160

E 60

F 123.5

G 137

H 98.5

Dimensions [inches]

A 10 A 15 A 25 A 40 A 50

A 4 4 4.5 6.7 8.7 B (standard flange) 21.9 ±0.08 21.6 ±0.08 27.5 ±0.08 36.4 ±0.08 43.3 ±0.08

C1 (compact) 12.2 12.2 12.5 13.6 14.6 C2 (remote) 9 ±0.08 9 ±0.08 9.3 ±0.08 10.4 ±0.08 11.4 ±0.08

D 6.3

E 2.4

F 4.9

G 5.4

H 3.9

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OPTIMASS 7000

6.5.2 Hygienic versions

Hygienic connections: all welded versions

T/S 06 T/S 10 T/S 15 T/S 25 T/S 40 T/S 50 T/S 80

TECHNICAL DATA 6

Dimension B [mm]

Tri-clover

Tri-cloverTri-clover

½" 480 ±2 558 ±2 - - - - ¾" - - 596 ±2 - - - -

1½" - - - 816 ±2 - -- -

2" - - - - 1043 - 3" - - - - - 1305 ±2 - 4" - - - - - - 1527 ±2

Tri-clamp DIN 32676

Tri-clamp DIN 32676Tri-clamp DIN 32676 DN10 484 ±2 564 ±2 - - - - - DN15 - - 602 ±2 - - - DN25 - - - 761 ±2 - - DN40 - - - - 986 ±2 - DN50 - - - - - 1168 ±2 DN80 - - - - - - 1584 ±2

Tri-clamp ISO 2852

Tri-clamp ISO 2852Tri-clamp ISO 2852 1½" - - - 816 ±2 - - 2" - - - - 1043 ±2 - - 3" - - - - - 1305 ±2 - 4" - - - - - - 1527 ±2

DIN 11864-2 form A

DIN 11864-2 form ADIN 11864-2 form A DN10 - 528 ±2 - - - - DN15 - - 566 ±2 - - - DN25 - - - 718 ±2 - - DN40 - - - - 948 ±2 - DN50 - - - - - 1124 ±2 DN80 - - - - - - 1538 ±2

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6 TECHNICAL DATA

OPTIMASS 7000

Dimension B [inches]

T/S 06 T/S 10 T/S 15 T/S 25 T/S 40 T/S 50 T/S 80

Tri-clover

Tri-cloverTri-clover

½" 18.9 ±0.08 22 ±0.08 - - - - ¾" - - 23.5 ±0.08 - - - -

1½" - - - 32.1 ±0.08 - - 2" - - - - 41 ±0.08 - 3" - - - - - 51.4 ±0.08 4" - - - - - - 49.5 ±0.08

Tri-clamp DIN 32676

Tri-clamp DIN 32676Tri-clamp DIN 32676 DN10 19 ±0.08 22.2 ±0.08 - - - - DN15 - - 23.7 ±0.08 - - - DN25 - - - 30 ±0.08 - - DN40 - - - - 38.8 ±0.08 - DN50 - - - - - 46 ±0.08 DN80 - - - - - - 62.4 ±0.08

Tri-clamp ISO 2852

Tri-clamp ISO 2852Tri-clamp ISO 2852 1½" - - - 32.2 ±0.08 - - 2" - - - - 41.1 ±0.08 - 3" - - - - - 51.4 ±0.08 4" - - - - - - 60.1 ±0.08

DIN 11864-2 form A

DIN 11864-2 form ADIN 11864-2 form A DN10 - 20.8 ±0.08 - - - - DN15 - - 22.3 ±0.08 - - - DN25 - - - 28.3 ±0.08 - - DN40 - - - - 37.3 ±0.08 - DN50 - - - - - 44.3 ±0.08 DN80 - - - - - - 60.5 ±0.08

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OPTIMASS 7000

TECHNICAL DATA 6

Hygienic connections: adapter versions (Tri-Clover & Tri-clamp)

Dimension B [mm]

T/S 10 T/S 15 T/S 25 T/S 40 T/S 50

Tri-clover

Tri-cloverTri-clover

½" 597 ±2 - - - ¾" - 635 ±2 - - -

1" - 665 ±2 - - - 1½" - - 855 ±2 - 2" - - - 1077 ±2 - 3" - - - - 1355 ±2

Tri-clamp DIN 32676

Tri-clamp DIN 32676Tri-clamp DIN 32676 DN10 590 ±2 - - - - DN15 - 628 ±2 - - DN25 - - 787 ±2 - DN40 - - - 1017 ±2 DN50 - - - - 1193 ±2

Tri-clamp ISO 2852

Tri-clamp ISO 2852Tri-clamp ISO 2852 1" - 665 ±2 - - - 1½" - - 855 ±2 - 2" - - - 1077 ±2 - 3" - - - - 1355 ±2

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6 TECHNICAL DATA

OPTIMASS 7000

Dimension B [inches]

T/S 10 T/S 15 T/S 25 T/S 40 T/S 50

Tri-clover

Tri-cloverTri-clover

½" 23.5 ±0.08 - - - ¾" - 25 ±0.08 - - -

1" - 26.2 ±0.08 - - 1½" - - 33.7 ±0.08 - 2" - - - 42.4 ±0.08 3" - - - - 53.3 ±0.08

Tri-clamp DIN 32676

Tri-clamp DIN 32676Tri-clamp DIN 32676 DN10 23.2 ±0.08 - - - DN15 - 24.7 ±0.08 - - DN25 - - 31 ±0.08 - DN40 - - - 40 ±0.08 DN50 - - - - 47 ±0.08

Tri-clamp ISO 2852

Tri-clamp ISO 2852Tri-clamp ISO 2852 1" - 26.2 ±0.08 - - 1½" - - 33.7 ±0.08 - 2" - - - 42.4 ±0.08 3" - - - - 53.3 ±0.08

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OPTIMASS 7000

TECHNICAL DATA 6

Hygienic connections: adapter versions (male thread)

Dimension B [mm]

T/S 10 T/S 15 T/S 25 T/S 40 T/S 50 T/S 80

Male thread DIN 11851

Male thread DIN 11851Male thread DIN 11851 DN10 596 ±2 - - - - - DN15 - 634 ±2 - - - DN25 - - 802 ±2 - - DN40 - - - 1040 ±2 - DN50 - - - - 1220 ±2 DN80 - - - - - 1658 ±2

Male thread SMS

Male thread SMSMale thread SMS 1" - 665 ±2 - - - - 1½" - - 852 ±2 - - 2" - - - 1074 ±2 - - 3" - - - - 1360 ±2 -

Male thread IDF/ISS

Male thread IDF/ISSMale thread IDF/ISS 1" - 664 ±2 - - - - 1½" - - 854 ±2 - - 2" - - - 1076 ±2 - - 3" - - - - 1354 ±2 -

Male thread RJT

Male thread RJTMale thread RJT 1" - 676 ±2 - - - - 1½" - - 866 ±2 - - 2" - - - 1088 ±2 - - 3" - - - - 1366 ±2 -

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6 TECHNICAL DATA

OPTIMASS 7000

Dimension B [inches]

T/S 10 T/S 15 T/S 25 T/S 40 T/S 50 T/S 80

Male thread DIN 11851

Male thread DIN 11851Male thread DIN 11851 DN10 23.5 ±0.08 - - - - DN15 - 25 ±0.08 - - - DN25 - - 31.6 ±0.08 - - DN40 - - - 41 ±0.08 - DN50 - - - - 48 ±0.08 DN80 - - - - - 65.3 ±0.08

Male thread SMS

Male thread SMSMale thread SMS 1" - 26.2 ±0.08 - - - 1½" - - 33.5 ±0.08 - - 2" - - - 42.3 ±0.08 - 3" - - - - 53.5 ±0.08 -

Male thread IDF/ISS

Male thread IDF/ISSMale thread IDF/ISS 1" - 26.1 ±0.08 - - - 1½" - - 33.6 ±0.08 - - 2" - - - 42.4 ±0.08 - 3" - - - - 53.3 ±0.08 -

Male thread RJT

Male thread RJTMale thread RJT 1" - 26.6 ±0.08 - - - 1½" - - 34.1 ±0.08 - - 2" - - - 42.8 ±0.08 - 3" - - - - 53.8 ±0.08 -

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OPTIMASS 7000

6.5.3 Heating jacket version

TECHNICAL DATA 6

Dimensions [mm]

10 15 25 40 50 80

Heating connection size 12 mm (ERMETO) 25 mm (ERMETO)

A 115 ±1 142 ±1 206 ±1 254 ±1 305 ±1

Titanium

TitaniumTitanium B 36 ±1 51 ±1 100 ±1 90 ±1 175 ±1 385 ±1 C 20 26 ±1

Stainless Steel & Hastelloy

Stainless Steel & HastelloyStainless Steel & Hastelloy B - 51 ±1 55 ±1 90 ±1 100 ±2 200 ±2 C - 20 26 ±1

Tantalum

TantalumTantalum B - 51 ±1 55 ±1 90 ±1 100 ±1 C - 20 26 ±1 -

Dimensions [inches]

10 15 25 40 50 80

Heating connection size ½" (NPTF) 1" (NPTF)

A 4.5 ±0.04 5.6 ±0.04 8.1 ±0.04 10 ±0.04 12 ±0.04

Titanium

TitaniumTitanium B 1.4 ±0.04 2 ±0.04 3.9 ±0.04 3.5 ±0.04 6.9 ±0.04 15.2 ±0.04 C 0.8 1.0 ±0.04

Stainless Steel & Hastelloy

Stainless Steel & HastelloyStainless Steel & Hastelloy B - 2 ±0.04 2.2 ±0.04 3.5 ±0.04 3.9 ±0.08 7.9 ±0.08 C - 0.8 1.0 ±0.04

Tantalum

TantalumTantalum B - 2 ±0.04 2.2 ±0.04 3.5 ±0.04 3.9 ±0.04 C - 0.8 1.0 ±0.04 -

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6 TECHNICAL DATA

6.5.4 Purge port option

OPTIMASS 7000

Dimensions [mm]

Titanium & Stainless Steel

Titanium & Stainless SteelTitanium & Stainless Steel

Hastelloy

HastelloyHastelloy

Tantalum

TantalumTantalum

Titanium & Stainless Steel

Titanium & Stainless SteelTitanium & Stainless Steel

Hastelloy

HastelloyHastelloy

Tantalum

TantalumTantalum

06 10 15 25 40 50 80

A 65 30 65

B 30 65

A - 30 65

B - 30 65

A - - 30 65 -

B - - 30 65 -

Dimensions [inches]

06 10 15 25 40 50 80

A 2.6 1.2 2.6

B 1.2 2.6

A - 1.2 2.6

B - 1.2 2.6

A - - 1.2 2.6 -

B - - 1.2 2.6 -

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OPTIMASS 7000

NOTES 7

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KROHNE product overview

• Electromagnetic flowmeters

• Variable area flowmeters

• Ultrasonic flowmeters

• Mass flowmeters

• Vortex flowmeters

• Flow controllers

• Level meters

• Temperature meters

• Pressure meters

• Analysis products

• Products and systems for the oil & gas industry

• Measuring systems for the marine industry

Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.:+49 (0)203 301 0 Fax:+49 (0)203 301 10389 info@krohne.de

The current list of all KROHNE contacts and addresses can be found at: www.krohne.com

KROHNE OPTIMASS-7000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual