KROHNE OPTIMASS 2000 Specifications

Technical Datasheet
Technical Datasheet
OPTIMASS 2000
OPTIMASS 2000
OPTIMASS 2000OPTIMASS 2000
Technical DatasheetTechnical Datasheet
Sensor for bulk mass flow
Large diameter for bulk measurement and custody transfer of liquids and gases
Stainless Steel measuring tubes (NACE Compliant)
Super Duplex option offering a maximum operating pressure of 180 barg
The documentation is only complete when used in combination with the relevant documentation for the converter.
CONTENTS
OPTIMASS 2000
1 Product features 3
1.1 The solution for bulk mass flow measurement............................................................... 3
1.2 Features and options........................................................................................................ 5
1.3 Meter / converter combinations....................................................................................... 6
1.4 Measuring principle (twin tube) ....................................................................................... 6
2 Technical data 8
2.1 Technical data................................................................................................................... 8
2.2 Measuring accuracy ....................................................................................................... 13
2.3 Guidelines for maximum operating pressure................................................................ 14
2.4 Dimensions and weights ................................................................................................ 16
2.4.1 Flanged versions................................................................................................................... 16
2.4.2 Hygienic versions .................................................................................................................. 21
2.4.3 Heating jacket version .......................................................................................................... 23
2.4.4 Purge port option .................................................................................................................. 24
3 Installation 25
3.1 Intended use ................................................................................................................... 25
3.2 Mounting restrictions ..................................................................................................... 25
3.2.1 General installation principles ............................................................................................. 25
3.2.2 Sunshades............................................................................................................................. 27
2
www.krohne.com 10/2010 - 4000228104 - TD OPTIMASS 2000 R04 en
OPTIMASS 2000
1.1 The solution for bulk mass flow measurement
Whilst the OPTIMASS 2000 has been developed to meet the demanding custody transfer requirements of the oil and gas industry, it is well suited to bulk measurement in many applications. The option of Super Duplex (UNS S32750) provides a maximum operating pressure of 180 barg.
A high level of performance makes the OPTIMASS 2000 suitable for the bulk measurement of petroleum and oil as well as products like syrup, molasses and raw chemicals.
Combined with the power of the MFC 300, the OPTIMASS 2000 will provide accurate measurement of volume, mass; density and concentration.
PRODUCT FEATURES 1
1 Comprehensive diagnostic capabilities. 2 Standard electronics for all sensors with redundant storage of calibration and sensor data. 3 Standard flange process connections available. 4 Modular electronics with a range of output options (see separate documentation for details).
1 Remote terminal box
www.krohne.com10/2010 - 4000228104 - TD OPTIMASS 2000 R04 en
3
1 PRODUCT FEATURES
Highlights
Innovative twin measuring tube design with large tube size, provide high flow rate capacity
Easily drained and easy to clean
Optional heating jacket
High accuracy for custody transfer
Optimised flow divider for minimum pressure loss
Modular electronics concept: electronics and sensor are easy to replace
Super Duplex option for operating pressures up to 180 barg
Secondary containment up to 150 barg
Industries
Oil & Gas
Waste Water
Chemical
Paper & Pulp
Food & Beverage
Pharmaceutical
Fresh Water
OPTIMASS 2000
Applications
Bulk loading/unloading
Custody transfer for volume and mass
High Volume
Pipeline measurement applications
4
www.krohne.com 10/2010 - 4000228104 - TD OPTIMASS 2000 R04 en
OPTIMASS 2000
1.2 Features and options
Features
Connection options
PRODUCT FEATURES 1
Flow rates up to 2,300,000 kg/h / 84,510 lbs/min.
Integrated electronics.
Self Draining.
Best in class for zero stability.
Standard flanges with ratings up to
1500 lbs / PN160.
Supports a wide range of industry standard hygienic
connections.
Hygienic connections (DN100 only) for bulk
measurement in the food/beverage industry.
Heating jacket and purge port
Heating jacket option for use with temperature
dependant products.
Prevents solidification of process product.
Purge port option for protection in the event of
measuring tube faliure.
Allows hazardous chemicals to be drained away
safely.
Can also be used for the early detection of
measuring tube failure where highly toxic chemicals are being measured.
www.krohne.com10/2010 - 4000228104 - TD OPTIMASS 2000 R04 en
5
1 PRODUCT FEATURES
OPTIMASS 2000
1.3 Meter / converter combinations
Converter MFC 010 MFC 300
Configuration Compact Compact Remote field Remote wall Remote rack
OPTIMASS 2000 2010C 2300C 2300F 2300W 2300R
1.4 Measuring principle (twin tube)
Static meter not energised and with no flow
1 Measuring tubes 2 Drive coil 3 Sensor 1 4 Sensor 2
A Coriolis twin tube mass flowmeter consists of two measuring tubes 1 a drive coil 2 and two sensors (3 and 4) that are positioned either side of the drive coil.
Energised meter
1 Measuring tubes 2 Direction of oscilation 3 Sine wave
When the meter is energised, the drive coil vibrates the measuring tubes causing them to oscillate and produce a sine wave 3. The sine wave is monitored by the two sensors.
6
www.krohne.com 10/2010 - 4000228104 - TD OPTIMASS 2000 R04 en
OPTIMASS 2000
Energised meter with process flow
1 Process flow 2 Sine wave 3 Phase shift
When a fluid or gas passes through the tubes, the coriolis effect causes a phase shift in the sine wave that is detected by the two sensors. This phase shift is directly proportional to the mass flow.
Density measurement is made by evaluation of the frequency of vibration and temperature measurement is made using a Pt500 sensor.
PRODUCT FEATURES 1
www.krohne.com10/2010 - 4000228104 - TD OPTIMASS 2000 R04 en
7
2 TECHNICAL DATA
OPTIMASS 2000
2.1 Technical data
The following data is provided for general applications. If you require data that is more relevant to your specific application, please contact us or your local representative.
Additional information (certificates, special tools, software,...) and complete product documentation can be downloaded free of charge from the website (Download Center).
Measuring system
Measuring principle Coriolis mass flow
Application range Mass flow and density measurement of fluids, gases and solids
Measured values Mass, density, temperature
Calculated values Volume, referred density, concentration, velocity
Design
Basic System consists of a measuring sensor and a converter to process the
Features Fully welded maintenance free sensor with dual-straight measuring tube
Variants
Variants
VariantsVariants
Compact version Integral converter
Remote version Available with field, wall or 19" rack mount versions of the converter
Modbus version Sensor with integral electronics providing Modbus output for connection to a
output signal
PLC
Measuring accuracy
Mass
Mass
MassMass Liquid ±0.1% of actual measured flow rate + zero stability Gas ±0.5% of actual measured flow rate + zero stability
Repeatability Better than 0.05% plus zero stability (includes the combined effects of
Zero stability
Zero stability
Zero stabilityZero stability
S100 < 7 kg/h
S150 < 18 kg/h
S250 < 50 kg/h
Reference conditions
Reference conditions
Reference conditionsReference conditions
Product Water Temperature +20°C / +68°F
Operating pressure 1 barg / 14.5 psig
Effect on sensor zero point caused by a shift in process temperature
Effect on sensor zero point caused by a shift in process temperature
Effect on sensor zero point caused by a shift in process temperatureEffect on sensor zero point caused by a shift in process temperature Stainless Steel 0.0004% per 1°C / 0.000022% per 1°F
Effect on sensor zero point caused by a shift in process pressure
Effect on sensor zero point caused by a shift in process pressure
Effect on sensor zero point caused by a shift in process pressureEffect on sensor zero point caused by a shift in process pressure
Stainless Steel 0.0002% of the max flow rate per 1 bar
Density
Density
DensityDensity
Measuring range
Accuracy
repeatability, linearity and hysteresis)
per 1 psig
400...3000 kg/m3 / 25...187 lbs/ft ±2 kg/m3 / ±0.13 lbs/ft
3
3
. / 0.0000014% of the max flow rate
rel
8
www.krohne.com 10/2010 - 4000228104 - TD OPTIMASS 2000 R04 en
OPTIMASS 2000
TECHNICAL DATA 2
On site calibration
Temperature
Temperature
TemperatureTemperature Accuracy ±1°C / ±1.8°F
±0.5 kg/m3 / ±0.033 lbs/ft
3
Operating conditions
Maximum flow rates
Maximum flow rates
Maximum flow ratesMaximum flow rates
S100 420000 kg/h / 14698 lbs/min
S150 900000 kg/h / 33804 lbs/min
S250 2300000 kg/h / 84510 lbs/min
Custody transfer flow rates (mass)
Custody transfer flow rates (mass)
Custody transfer flow rates (mass)Custody transfer flow rates (mass)
S100 11000...220000 kg/h / 404...8083 lbs/min
S150 25000...500000 kg/h / 919...18371 lbs/min
S250 60000...1200000 kg/h / 2205...44092 lbs/min
Custody transfer flow rates (volume)
Custody transfer flow rates (volume)
Custody transfer flow rates (volume)Custody transfer flow rates (volume)
S100
S150
S250
Ambient temperature
Ambient temperature
Ambient temperatureAmbient temperature
Compact version with Aluminium converter
Compact version with Stainless Steel converter
Remote versions -40...+65°C / -40+149°F
Process temperature
Process temperature
Process temperatureProcess temperature Flanged connection -45+130°C / -49+266°F
Hygienic connection (S100 only)
Nominal pressure at 20
Nominal pressure at 20°C / 68
Nominal pressure at 20Nominal pressure at 20
Measuring tube (Duplex UNS S31803)
Measuring tube (Duplex UNS S31803)
Measuring tube (Duplex UNS S31803) Measuring tube (Duplex UNS S31803) PED 97/23/EC -1150 barg / -14.52175 psig FM -1140 barg / -14.52030 psig CRN / ASME B31.3 -1100 barg / -14.51450 psig
Measuring tube (Super Duplex UNS S32750)
Measuring tube (Super Duplex UNS S32750)
Measuring tube (Super Duplex UNS S32750) Measuring tube (Super Duplex UNS S32750) PED 97/23/EC -1180 barg / -14.52610 psig FM -1140 barg / -14.52030 psig CRN / ASME B31.3 (pending) -1130 barg / -14.51885 psig
Outer cylinder
Outer cylinder
Outer cylinderOuter cylinder
Non PED / CRN approved Typical burst pressure > 100 barg / 1450 psig
PED approved secondary containment -1...40 barg / -14.5...580 psig
Effect on sensor zero point caused by a shift in process temperature
Effect on sensor zero point caused by a shift in process temperature
Effect on sensor zero point caused by a shift in process temperatureEffect on sensor zero point caused by a shift in process temperature Stainless Steel 0.0004% per 1°C / 0.000022% per 1°F
C / 68°F
C / 68C / 68
F
FF
11...220 m3/h / 1660...33210 bbl/day
25...500 m3/h / 3774...75478 bbl/day
60...1200 m3/h / 9057...181147 bbl/day
Assumes operating density 1000 kg/m3 / 62.4 lb/ft
-40...+60°C / -40+140°F Extended temperature range: 65°C / 149°F for some I/O options. For more
information contact manufacturer.
-40...+55°C / -40+130°F
-1...150 barg / -14.5...2175 psig (Duplex option)
3
www.krohne.com10/2010 - 4000228104 - TD OPTIMASS 2000 R04 en
9
Loading...
+ 19 hidden pages