KROHNE OPTIMASS 1000 Specifications
Technical Datasheet
Technical Datasheet
OPTIMASS 1000
OPTIMASS 1000
OPTIMASS 1000OPTIMASS 1000
Technical DatasheetTechnical Datasheet
Sensor for mass flow
• First choice for universal applications
• Best price-performance ratio
• A wide range of options available with no restrictions
The documentation is only complete when used in combination with the relevant
documentation for the signal converter.
© KROHNE 03/2011 - 4000040304 - TD OPTIMASS 1000 R05 en
CONTENTS
OPTIMASS 1000
1 Product features 3
1.1 Overview............................................................................................................................ 3
1.2 Features and options........................................................................................................ 5
1.3 Meter / converter combinations....................................................................................... 6
1.4 Measuring principle (twin tube) ....................................................................................... 6
2 Technical data 8
2.1 Technical data................................................................................................................... 8
2.2 Measuring accuracy ....................................................................................................... 14
2.3 Guidelines for maximum operating pressure................................................................ 15
2.4 Dimensions and weights ................................................................................................ 17
2.4.1 Flanged versions................................................................................................................... 17
2.4.2 Hygienic versions .................................................................................................................. 21
2.4.3 Heating jacket version .......................................................................................................... 25
2.4.4 Purge port option .................................................................................................................. 26
3 Installation 27
3.1 Intended use ................................................................................................................... 27
3.2 Mounting restrictions ..................................................................................................... 27
3.2.1 General installation principles ............................................................................................. 27
3.2.2 Sunshades............................................................................................................................. 29
3.2.3 Maximum pipework forces (end loadings) ........................................................................... 30
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OPTIMASS 1000
1.1 Overview
The OPTIMASS 1000 is the cost effective solution for accurate measurement for a variety of
applications. The OPTIMASS 1000 reliably measures massflow, density, volume, temperature,
volume concentration or solid content.
PRODUCT FEATURES 1
1 Comprehensive diagnostic capabilities.
2 Standard flange and hygienic process connections available.
3 Twin straight measuring tubes plus secondary containment available.
4 Standard electronics for all sensors with redundant storage of calibration and sensor data.
5 Modular electronics with a range of output options (see separate documentation for details).
1 Remote terminal box
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1 PRODUCT FEATURES
Highlights
• Innovative twin measuring tubes
• Easily drained and easy to clean
• Resistant to installation and process effects
• Long working life.
• Optimised flow divider for minimum pressure loss.
• High levels of accuracy means an excellent price / performance ratio.
• Modular electronics with data redundancy - "plug & play" replacement of electronics
Industries
• Water & wastewater
• Chemical
• Food & beverage
• Paper & pulp
• Petrochemical industry
• Pharmaceutical industry
OPTIMASS 1000
Applications
• Suitable for all standard applications up to 130°C
• Hygienic connections make it ideal for food / beverage applications.
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OPTIMASS 1000
1.2 Features and options
Features
Connection options
PRODUCT FEATURES 1
• Available as compact or remote.
• Low pressure loss, guarantees a low pressure
drop across the meter.
• Self Draining.
• Easy to clean.
• A range of flanges up to ASME 600 / PN100.
• Supports a wide range of industry standard
hygienic connections.
• Adaptable to suit customer's hygienic
connections.
Heating jacket & purge port
• Heating jacket option for use with temperature
dependant products.
• Prevents solidification of process product.
• Purge port option for protection in the event of
measuring tube faliure.
• Allows hazardous chemicals to be drained away
safely.
• Can also be used for the early detection of
measuring tube failure where highly toxic
chemicals are being measured.
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1 PRODUCT FEATURES
OPTIMASS 1000
1.3 Meter / converter combinations
Converter MFC 010 MFC 300
Configuration Compact Compact Remote field Remote wall Remote rack
OPTIMASS 1000 1010C 1300C 1300F 1300W 1300R
1.4 Measuring principle (twin tube)
Static meter not energised and with no flow
1 Measuring tubes
2 Drive coil
3 Sensor 1
4 Sensor 2
A Coriolis twin tube mass flowmeter consists of two measuring tubes 1 a drive coil 2 and two
sensors (3 and 4) that are positioned either side of the drive coil.
Energised meter
1 Measuring tubes
2 Direction of oscilation
3 Sine wave
When the meter is energised, the drive coil vibrates the measuring tubes causing them to
oscillate and produce a sine wave 3. The sine wave is monitored by the two sensors.
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OPTIMASS 1000
Energised meter with process flow
1 Process flow
2 Sine wave
3 Phase shift
When a fluid or gas passes through the tubes, the coriolis effect causes a phase shift in the sine
wave that is detected by the two sensors. This phase shift is directly proportional to the mass
flow.
Density measurement is made by evaluation of the frequency of vibration and temperature
measurement is made using a Pt500 sensor.
PRODUCT FEATURES 1
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2 TECHNICAL DATA
OPTIMASS 1000
2.1 Technical data
•
The following data is provided for general applications. If you require data that is more
relevant to your specific application, please contact us or your local representative.
•
Additional information (certificates, special tools, software,...) and complete product
documentation can be downloaded free of charge from the website (Download Center).
Measuring system
Measuring principle Coriolis mass flow
Application range Mass flow and density measurement of fluids, gases and solids
Measured values Mass, density, temperature
Calculated values Volume, referred density, concentration, velocity
Design
Basic System consists of a measuring sensor and a converter to process the
Features Fully welded maintenance free sensor with twin straight measuring tubes
Variants
Variants
VariantsVariants
Compact version Integral converter
Remote version Available with field, wall or 19" rack mount versions of the converter
Modbus version Sensor with integral electronics providing Modbus output for connection to a
output signal
PLC
Measuring accuracy
Mass
Mass
MassMass
Liquid ±0.15% of actual measured flow rate + zero stability
Gas ±0.5% of actual measured flow rate + zero stability
Repeatability Better than 0.05% plus zero stability (includes the combined effects of
Zero stability
Zero stability
Zero stabilityZero stability
Stainless Steel ±0.01% of maximum flow rate with respective sensor size
Reference conditions
Reference conditions
Reference conditionsReference conditions
Product Water
Temperature 20°C / 68°F
Operating pressure 1 barg / 14.5 psig
Effect on sensor zero point caused by a shift in process temperature
Effect on sensor zero point caused by a shift in process temperature
Effect on sensor zero point caused by a shift in process temperatureEffect on sensor zero point caused by a shift in process temperature
Stainless Steel 0.001% per 1°C / 0.00055% per 1°F
Effect on sensor zero point caused by a shift in process pressure
Effect on sensor zero point caused by a shift in process pressure
Effect on sensor zero point caused by a shift in process pressureEffect on sensor zero point caused by a shift in process pressure
Stainless Steel 0.00012% of the max flow rate per 1 bar
Density
Density
DensityDensity
Measuring range
Accuracy
On site calibration
repeatability, linearity and hysteresis)
. / 0.0000083% of the max flow rate
per 1 psig
400...2500 kg/m3 / 25...155 lbs/ft
±2 kg/m3 / ±0.13 lbs/ft3 (S15: ±5 kg/m3 / ±0.33 lbs/ft
±0.5 kg/m3 / ±0.033 lbs/ft
3
rel
3
3
)
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OPTIMASS 1000
Temperature
Temperature
TemperatureTemperature
Accuracy ±1°C / 1.8°F
TECHNICAL DATA 2
Operating conditions
Maximum flow rates
Maximum flow rates
Maximum flow ratesMaximum flow rates
S15 6500 kg/h / 240 lbs/min
S25 27000 kg/h / 990 lbs/min
S40 80000 kg/h / 2935 lbs/min
S50 170000 kg/h / 6235 lbs/min
Ambient temperature
Ambient temperature
Ambient temperatureAmbient temperature
Compact version with Aluminium
converter
Compact version with Stainless Steel
converter
Remote versions -40...+65°C / -40…+149°F
Process temperature
Process temperature
Process temperatureProcess temperature
Flanged connection -40…+130°C / -40…+266°F
Hygienic connection -40…+130°C / -40…+266°F
Nominal pressure at 20
Nominal pressure at 20°C / 68
Nominal pressure at 20Nominal pressure at 20
Measuring tube
Measuring tube
Measuring tubeMeasuring tube
Stainless Steel -1…100 barg / -14.5…1450 psig
Outer cylinder
Outer cylinder
Outer cylinderOuter cylinder
Non PED / CRN approved Typical burst pressure > 100 barg / 1450 psig at 20°C
PED / CRN approved secondary
containment
PED approved secondary containment -1…100 barg / -14.5…1450 psig
Fluid properties
Fluid properties
Fluid propertiesFluid properties
Permissible physical condition Liquids, gases, slurries
Permissible gas content (volume) Contact manufacturer for information
Permissible solid content (volume) Contact manufacturer for information
Protection category (acc. to EN 60529) IP 67, NEMA 4X
C / 68°F
C / 68C / 68
F
FF
-40...+60°C / -40…+140°F
Extended temperature range: +65°C / +149°F for some I/O options. For more
information contact manufacturer.
-40...+55°C / -40…+130°F
-1…63 barg / -14.5…910 psig
Installation conditions
Inlet runs None required
Outlet runs None required
Materials
Measuring tube Stainless Steel UNS S31803 (1.4462)
Spigot Stainless Steel 316 / 316L (CF3M / 1.4409) dual certified
Flanges Stainless Steel 316 / 316L (1.4401 / 1.4404) dual certified
Outer cylinder Stainless Steel 304 / 304L (1.4301 / 1.4307) dual certified
Optional Stainless Steel 316 / 316L (1.4401 / 1.4404) dual certified
Heating jacket version
Heating jacket version
Heating jacket versionHeating jacket version
Heating jacket Stainless Steel 316L (1.4404)
The outer cylinder is in contact with the heating medium
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2 TECHNICAL DATA
All versions
All versions
All versionsAll versions
Sensor electronics housing Stainless Steel 316L (1.4409)
Junction box (remote version) Die cast Aluminium (polyurethane coating)
Optional Stainless Steel 316 (1.4401)
Process connections
Flange
Flange
FlangeFlange
DIN DN15…80 / PN40…100
ASME ½…3" / ASME 150…600
JIS 15…80A / 10...20K
Hygienic
Hygienic
HygienicHygienic
Tri-clover 1…3"
Tri-clamp DIN 32676 DN25…80
Tri-clamp ISO 2852 1…3"
DIN 11864-2 Form A DN25…80
Male thread DIN 11851 DN25...80
Male thread SMS 1...3"
Male thread IDF / ISS 1...3"
Male thread RJT 1...3"
OPTIMASS 1000
Electrical connections
Electrical connections For full details, including: power supply, power consumption etc., see
I/O For full details of I/O options, including data streams and protocols, see
technical data for the relevant converter
technical data for the relevant converter
Approvals and certifications
Mechanical
Mechanical
MechanicalMechanical
Electromagnetic compatibility (EMC)
acc. to CE
European Pressure Equipment Directive PED 97-23 EC (acc. to AD 2000 Regelwerk)
Factory Mutual / CSA Class I, Div 1 groups A, B, C, D
ANSI / CSA (Dual Seal) 12.27.901-2003
Hygienic 3A 28-03
Namur NE 21/5.95
89/336/EEC (EMC)
72/73/EEC (Low Voltage Directive)
Class II, Div 1 groups E, F, G
Class III, Div 1 hazardous areas
Class I, Div 2 groups A, B, C, D
Class II, Div 2 groups F, G
Class III, Div 2 hazardous areas
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