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SERVICE MANUAL
MODELS
FS-133/134
FINISHER
UNITS
(with Parts Catalog)
APRIL 2001
CSM-FS133134
FS-133/134
SERVICE MANUAL
Used on Models
7915/7920
APRIL 2001
IMPORTANT NOTICE
Because of the possible hazards to an inexperienced person servicing this equipment, as well as the risk of damage to the equipment, Konica Business Technologies strongly recommends that all servicing be performed by Konica-trained service technicians only.
Changes may have been made to this equipment to improve its performance after this service manual was printed. Accordingly, Konica Business Technologies, Inc., makes no representations or warranties, either expressed or implied, that the information contained in this service manual is complete or accurate. It is understood that the user of this manual must assume all risks or personal injury and/or damage to the equipment while servicing the equipment for which this service manual is intended.
Corporate Publications Department
© 2001, KONICA BUSINESS TECHNOLOGIES, INC. All rights reserved.
Printed in U.S.A.
CONTENTS
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS FOR INSPECTION AND SERVICE .............................. |
P-1 |
WARNINGS ............................................................................................................ |
P-1 |
CAUTIONS.............................................................................................................. |
P-3 |
USED BATTERIES PRECAUTIONS ...................................................................... |
P-5 |
PRECAUTIONS FOR SERVICE............................................................................. |
P-6 |
GENERAL,
MECHANICAL/ELECTRICAL
1. |
SPECIFICATIONS ........................................................................................... |
M-1 |
||
2. |
PARTS IDENTIFICATION ............................................................................... |
M-3 |
||
3. |
CROSS-SECTIONAL VIEW ............................................................................ |
M-4 |
||
4. |
DRIVE SYSTEM .............................................................................................. |
M-5 |
||
5. |
ELECTRICAL COMPONENTS LAYOUT ........................................................ |
M-6 |
||
6. |
PAPER TRANSPORT ..................................................................................... |
M-8 |
||
|
6-1. |
Paper Transport Mechanism ................................................................... |
M-8 |
|
|
|
(1) |
Entrance Section Paper Transport Mechanism ............................... |
M-8 |
|
|
(2) |
1st Tray Paper Transport Mechanism ............................................. |
M-9 |
|
|
(3) |
Finisher Tray Paper Transport Mechanism ..................................... |
M-10 |
|
|
(4) |
Elevator Tray Paper Transport Mechanism ..................................... |
M-11 |
|
6-2. Paper Switchback Mechanism ................................................................. |
M-12 |
||
|
6-3. |
Roller/Rolls Spacing Mechanism ............................................................. |
M-13 |
|
|
|
(1) |
Storage Roller/Rolls Spacing Mechanism ....................................... |
M-13 |
|
|
(2) |
Exit Roller/Rolls Spacing Mechanism .............................................. |
M-13 |
7. |
PUNCH MECHANISM (FS-134) ...................................................................... |
M-14 |
||
8. |
FINISHER TRAY ............................................................................................. |
M-16 |
||
|
8-1. |
Paper Aligning Mechanism ...................................................................... |
M-17 |
|
|
|
(1) |
Aligning Plate ................................................................................... |
M-17 |
|
|
(2) |
Paddles ............................................................................................ |
M-18 |
9. |
STAPLING ....................................................................................................... |
M-19 |
||
|
9-1. |
Stapling Mechanism ................................................................................ |
M-19 |
|
|
9-2. |
Stapling Unit Moving Mechanism ............................................................ |
M-20 |
|
|
9-3. |
Staple Sheet Empty Detection ................................................................. |
M-21 |
|
10. |
ELEVATOR TRAY ........................................................................................... |
M-22 |
||
|
10-1.Elevator Tray Ascent/Descent Mechanism .............................................. |
M-22 |
||
|
10-2.Elevator Tray Shifting Mechanism ........................................................... |
M-24 |
||
11. |
HORIZONTAL TRANSPORT UNIT ................................................................. |
M-25 |
||
|
11-1.Paper Transport Mechanism ................................................................... |
M-26 |
||
|
|
(1) |
Paper Path Switching Mechanism ................................................... |
M-26 |
|
|
(2) |
Finisher Paper Transport Mechanism ............................................. |
M-27 |
SWITCHES ON PWB, TEST MODE
1. |
SWITCHES ON PWB ...................................................................................... |
S-1 |
|
2. |
TEST MODE .................................................................................................... |
S-2 |
|
|
2-1. |
Test Mode Setting Procedure .................................................................. |
S-2 |
|
2-2. |
Test Mode Operations ............................................................................. |
S-2 |
i
|
2-3. |
Operation in Each Test Mode Operation ................................................. |
S-3 |
|
|
|
(1) |
1st Tray Exit ..................................................................................... |
S-3 |
|
|
(2) |
Elevator Tray Exit ............................................................................ |
S-3 |
|
|
(3) |
Finisher Tray Exit ............................................................................. |
S-3 |
|
|
(4) |
Shifting Operation ............................................................................ |
S-3 |
|
|
(5) |
Aligning Plate Operation .................................................................. |
S-4 |
|
|
(6) |
Stapling Unit CD Movement ............................................................ |
S-4 |
|
|
(7) |
Exit Roller/Rolls Spacing ................................................................. |
S-4 |
|
|
(8) |
Storage Roller/Rolls Spacing ........................................................... |
S-4 |
|
|
(9) |
Elevator Tray Operation .................................................................. |
S-5 |
|
|
(10) |
Hole Punch Operation (FS-134) ...................................................... |
S-5 |
|
|
(11) |
Hole Position Selection (FS-134) U.S.A. and Canada .................... |
S-5 |
|
|
(12) |
Sensor Test ..................................................................................... |
S-5 |
DIS/REASSEMBLY, ADJUSTMENT |
|
|||
1. |
DISASSEMBLY AND REASSEMBLY ............................................................. |
D-1 |
||
|
1-1. |
Maintenance Schedule ............................................................................ |
D-1 |
|
|
1-2. |
Removal of the Exterior Parts .................................................................. |
D-1 |
|
|
1-3. |
Removal of the Punch Unit ...................................................................... |
D-2 |
|
|
1-4. |
Removal of the Stapling Unit ................................................................... |
D-2 |
|
2. |
ADJUSTMENTS .............................................................................................. |
D-3 |
||
|
2-1. |
Check and Adjustment of the Hole Punch Positions ............................... |
D-3 |
|
|
2-2. |
Adjustment of the Solenoids .................................................................... |
D-4 |
|
|
|
(1) |
Adjustment of the Upper/Lower Entrance Switching Solenoid |
|
|
|
|
(SL1) ............................................................................................. |
D-4 |
|
|
(2) |
Adjustment of the 1st Tray Entrance Selecting Solenoid (SL2) ....... |
D-4 |
|
2-3. |
Timing Belt Tension Adjustment .............................................................. |
D-5 |
|
|
|
(1) |
Adjustment of the Upper Entrance Motor (M4) Timing Belt ............. |
D-5 |
|
|
(2) |
Adjustment of the Lower Entrance Motor (M2) Timing Belt ............. |
D-5 |
|
|
(3) |
Adjustment of the Exit Motor (M3) Timing Belt ................................ |
D-5 |
|
2-4. |
Adjustment of the Elevator Tray Upper Limit Sensor ............................... |
D-6 |
|
TROUBLESHOOTING
1. SENSOR CHECK ............................................................................................ |
T-1 |
||
1-1. |
Sensor Check Screen .............................................................................. |
T-1 |
|
1-2. |
Sensor Check List .................................................................................... |
T-2 |
|
1-3. |
Sensor Check Procedure ......................................................................... |
T-4 |
|
2. MISFEED DETECTION AND TROUBLESHOOTING PROCEDURES ........... |
T-5 |
||
2-1. |
Misfeed Detecting Sensor Layout ............................................................ |
T-5 |
|
2-2. |
Misfeed Detection .................................................................................... |
T-6 |
|
2-3. |
Misfeed Troubleshooting Procedures ...................................................... |
T-7 |
|
|
(1) |
Transport misfeed ............................................................................ |
T-7 |
|
(2) |
Misfeed at the 1st Tray exit ............................................................. |
T-7 |
|
(3) |
Misfeed at the Elevator Tray exit ..................................................... |
T-8 |
|
(4) |
Paper stack exit misfeed ................................................................. |
T-8 |
|
(5) |
Staple misfeed ................................................................................. |
T-8 |
3. MALFUNCTION DETECTION AND TROUBLESHOOTING |
|
||
PROCEDURES ............................................................................................... |
T-9 |
||
ii
3-1. |
Malfunction Detection .............................................................................. |
T-9 |
|
3-2. |
Malfunction Troubleshooting Procedures ................................................ |
T-10 |
|
|
(1) |
C0B20 ............................................................................................. |
T-10 |
|
(2) |
C0B30 ............................................................................................. |
T-10 |
|
(3) |
C0B48 ............................................................................................. |
T-10 |
|
(4) |
C0B4A ............................................................................................. |
T-10 |
|
(5) |
C0B50 ............................................................................................. |
T-11 |
|
(6) |
C0B54 (FS-134) .............................................................................. |
T-11 |
|
(7) |
C0B73 (FS-134) .............................................................................. |
T-11 |
|
(8) |
C0B78 (FS-134): U.S.A. and Canada ............................................. |
T-11 |
|
(9) |
C0B80 ............................................................................................. |
T-11 |
|
(10) |
C0BA0 ............................................................................................. |
T-12 |
4. TIME CHART ................................................................................................... |
T-13 |
||
4-1. |
Non-Sort Mode/Sort Mode ....................................................................... |
T-13 |
|
4-2. |
Sort staple Mode/Hole Punch Mode ........................................................ |
T-14 |
|
iii
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