JLG TF6-42 Parts Manual

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Page 1

An Oshkosh Corporation Company

Illustrated Parts Manual

Model

TF6-42

S/N 0192001 thru 0192007

& 0160000052 & After

91504001

Revised

April 2, 2014

Page 2

Page 3

December 17, 2004 - A - Revised Manual

June 15, 2005 - B - Revised Manual

September 30, 2005 - C - Revised Manual

April 24, 2006 - D - Revised Manual

August 25, 2006 - E - Revised Manual

February 23, 2007 - F - Revised Manual

July 6, 2007 - G - Revised Manual

August 11, 2009 - H - Revised Manual

April 2, 2014 - I - Revised Manual

EFFECTIVITY PAGE

91504001 TF6-42 i

Page 4

EFFECTIVITY PAGE

TF6-42 91504001-ii

Page 5

FIGURE NO. TITLE PAGE NO.

SECTION 1 –

FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1-1 Frame Shrouding & Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 Axle Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

SECTION 2 –

BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2-1 First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2-2 Bearing Pads, Spacers, & Shims, (First Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2-3 Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

2-5 Third Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2-6 Bearing Pads, Spacers & Shims, (Third Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

2-7 Push Beam/Extend Chain & Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

2-8 Quick Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

SECTION 3 –

ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3-1 48” & 72” Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-2 Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

3-3 48” & 72” Slope Piler Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3-4 10’ & 15’ Truss Boom Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

3-5 10’ & 15’ Truss Boom Assembly w/Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

3-6 100 Degree Swing Fork Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3-7 Drywall Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

3-8 100 Degree Drywall Swing Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

3-9 Personnel Platform Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

3-10 Transformer Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

3-11 Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

3-12 Fork Mounted Lifting Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30

SECTION 4 –

ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4-1 Engine Assembly, L.H. View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4-2 Engine Assembly, R.H. View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

4-3 Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

4-4 Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

4-5 Radiator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

4-6 Air Cleaner & Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30

4-7 Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34

4-8 Transmission - Converter Housing Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38

4-9 Transmission - Transmission Case & Plate Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40

4-10 Transmission - Torque Converter Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42

4-11 Transmission - Gear Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44

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FIGURE NO. TITLE PAGE NO.

4-12 Transmission - Pump Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-48

4-13 Transmission - Charging Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50

4-14 Transmission - Reverse Idler Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52

4-15 Transmission - Forward & Reverse Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-54

4-16 Transmission - 3rd Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-56

4-17 Transmission - First & Second Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-60

4-18 Transmission - Output Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-62

4-19 Transmission - Electric Control Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64

4-20 Transmission - Drive Plate Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-68

4-21 Transmission - Drop Box Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-70

SECTION 5 –

DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-1 Front Axle Assembly - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-2 Front Axle - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

5-3 Front Axle Housing Assembly - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

5-4 Front Steering Components - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

5-5 Front Gear Components - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

5-6 Front Differential - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

5-7 Front Double Joint - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

5-8 Front Brakes - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

5-9 Front Wheel Hub - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

5-10 Front Reduction Gears - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

5-11 Rear Axle Assembly - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

5-12 Rear Axle - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

5-13 Rear Axle Housing - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

5-14 Rear Steering Components - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28

5-15 Rear Gear Components - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30

5-16 Rear Differential - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32

5-17 Rear Double Joint - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34

5-18 Rear Wheel Hub - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36

5-19 Rear Reduction Gears - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38

5-20 Front Axle Assembly - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40

5-21 Front Axle - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42

5-22 Front Axle Housing Assembly - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44

5-23 Front Steering Components - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46

5-24 Front Gear Components - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48

5-25 Front Differential - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50

5-26 Front Double Joint - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-52

5-27 Front Brakes - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54

5-28 Front Wheel Hub - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56

5-29 Front Reduction Gears - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58

5-30 Rear Axle Assembly - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60

5-31 Rear Axle - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62

5-32 Rear Axle Housing Assembly - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-64

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5-33 Rear Steering Components - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-66

5-34 Rear Gear Components - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-68

5-35 Rear Differential - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-70

5-36 Rear Double Joint - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-72

5-37 Rear Brakes - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-74

5-38 Rear Wheel Hub - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-76

5-39 Rear Reduction Gears - Dana . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-78

5-40 Drive Shaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-80

5-41 Tires & Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-84

SECTION 6 –

CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-1 Open Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6-2 Cab Enclosure w/Heater Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6-3 Cab Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

6-4 Cab Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

6-5 Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

6-6 Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

6-7 Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

SECTION 7 –

CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7-1 Accelerator Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7-2 Steering Column & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

7-3 Brake Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

7-4 Transformer Platform Swing & Lift Controller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

7-5 Transformer Platform Drive/Steer Controller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

7-6 Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

7-7 R.H. Tilt/Sway Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

7-8 L.H. Auxiliary Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

SECTION 8 –

HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8-1 Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

8-2 Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

8-3 Steer Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

8-4 Service/Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

8-5 Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

8-6 Tilt/Sway Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16

8-7 Auxiliary Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

8-8 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20

8-9 Crowd Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22

8-10 Tilt & Tilt Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24

8-11 Auxiliary Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26

91504001 TF6-42 v

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TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

8-12 Platform Rotate Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30

8-13 Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32

SECTION 9 –

HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

9-1 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

9-2 Crowd Cylinder - Iowa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

9-3 Tilt Cylinder - Iowa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12

9-4 Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14

9-5 Sway Cylinder - Iowa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22

9-6 Stabilizer Cylinder - Iowa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24

9-7 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26

9-8 Pilot Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30

9-9 Implement Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32

9-10 Hydraulic Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36

9-11 Sway Cylinder Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-38

9-12 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40

9-13 Priority Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52

9-14 Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-56

9-15 Directional Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-58

9-16 Auxiliary Motor/Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-60

9-17 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-62

9-18 Remote Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-64

9-19 Decompression Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-66

9-20 Transformer Platform Rotate Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-68

9-21 Transformer Platform Double Pilot Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-72

9-22 Sway Cylinder Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-74

SECTION 10 –

ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10-1 Battery & Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2

10-2 Auxiliary Motor/Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4

10-3 Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6

10-4 Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8

10-5 Right & Left Boom Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16

10-6 Transformer Platform Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18

10-7 Boom Sensor Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20

10-8 Transformer Platform Control Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22

SECTION 11 –

DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

11-1 Cab & Frame Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

11-2 Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6

11-3 Transformer Platform Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10

TF6-42 91504001vi

Page 9

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 12 –

OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

12-1 Heater Option Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2

12-2 Cold Start Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8

12-3 Block Heater Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-10

12-4 Auxiliary Electrics Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-12

12-5 Beacon Light Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16

12-6 Tire Sealant Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-18

12-7 Remote Oil Filter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-20

12-8 Suspension Seat Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-24

12-9 Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-26

12-10 5” & 8” Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-28

12-11 Truss Boom Pressure Reducer Valve - 1200 PSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-32

12-12 Winch Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-34

12-13 Swing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-36

12-14 Turbo Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-38

12-15 Turbo Engine Assembly, L.H. View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-40

12-16 Turbo Engine Assembly, R.H. View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-44

12-17 Deere Turbo Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-46

12-18 Turbo Radiator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-50

12-19 Turbo Air Cleaner & Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-52

12-20 Turbo Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-54

12-21 Worklight Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-56

12-22 Starter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-60

12-23 Fuel/Water Separator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-62

12-24 Standard Seat Replacement Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-64

12-25 Heavy Seat Replacement Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-66

SECTION 13 –

RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

SECTION 14 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

91504001 TF6-42 vii

Page 10

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

TF6-42 91504001viii

Page 11

SERVICE KITS

Section Page No. Part No. Description

4 4-4 91415035 Engine Filter Kit, (Non-Turbo),

(S/N 0192001 thru 0160002686)

4 4-8 91415084 Engine Filter Kit, (Non-Turbo),

(S/N 0160003136 & After)

4 4-69 10837075 Drive Plate Kit

5 5-5 91474614 R.H. Wheel Side Kit - Carraro Front Axle

5 5-5 91474615 L.H. Wheel Side Kit - Carraro Front Axle

5 5-13 91474120 Differential Kit - Carraro Front Axle

5 5-25 91474614 R.H. Wheel Side Kit - Carraro Rear Axle

5 5-25 91474615 L.H. Wheel Side Kit - Carraro Rear Axle

5 5-33 91474175 Differential Kit - Carraro Rear Axle

5 5-51 7028710 Differential Kit - Dana Front Axle

5 5-59 7029287 Planetary Carrier Kit - Dana Front Axle

5 5-71 91474596 Differential Kit - Dana Rear Axle

5 5-79 7029287 Planetary Carrier Kit - Dana Rear Axle

5 5-81 91474035 Universal Joint Kit - Carraro

5 5-83 91474035 Universal Joint Kit - Dana

7 7-5 91144190 Steering Control Unit Seal Kit

7 7-17 91404011 Bent Lever Kit, (S/N 0192001 thru 0160000157)

7 7-17 80264138 Cardan Kit, (S/N 0192001 thru 0160000157)

7 7-19 91404011 Bent Lever Kit, (S/N 0160000170 & After)

7 7-19 80264138 Cardan Kit, (S/N 0160000170 & After)

7 7-21 80264140 Cardan Kit

7 7-21 91404326 Joystick Seal Kit

7 7-23 91504034 Operation Lever Kit

9 9-3 91504008 Lift Cylinder Seal Kit, (S/N 0192001 thru 0160007442)

9 9-5 91504008 Lift Cylinder Seal Kit, (S/N 0160007897)

9 9-7 91504008 Lift Cylinder Seal Kit,

(S/N 0160008040 thru 0160009242)

9 9-9 91504119 Lift Cylinder Seal Kit, (S/N 0160010695 & After)

9 9-11 70020432 Crowd Cylinder Seal Kit

91504001 TF6-42 ix

Page 12

SERVICE KITS

Section Page No. Part No. Description

9 9-13 91504016 Tilt Cylinder Seal Kit

9 9-15 91404206 Compensating Cylinder Seal Kit,

(S/N 0192001 thru 0160007442)

9 9-17 91404206 Compensating Cylinder Seal Kit, (S/N 0160007897)

9 9-19 91404206 Compensating Cylinder Seal Kit,

(S/N 0160008040 & After)

9 9-23 91404172 Sway Cylinder Seal Kit

9 9-25 91404172 Stabilizer Cylinder Seal Kit

9 9-28 91404177 Main Control Valve Stud Kit

9 9-28 91404178 MCV Section Seal Kit

9 9-28 91404179 MCV Main Relief Seal Kit

9 9-28 70020717 Plug Seal Kit

9 9-35 91474624 Implement Pump Seal Kit, (S/N 0160000141 & After)

9 9-42 91474428 Piston Kit

9 9-42 91474429 Cover Kit

9 9-42 91474430 Make-up Check Kit

9 9-42 91474431 Inlet Kit

9 9-42 91474433 Orifice Kit

9 9-42 91474432 Hardware Kit

9 9-53 91474024 Check Valve Cartridge Seal Kit,

(S/N 0192001 thru 0160001857)

9 9-53 91474489 Compensator Cartridge Seal Kit,

(S/N 0192001 thru 0160001857)

9 9-53 91474027 Reducing Valve Cartridge Seal Kit,

(S/N 0192001 thru 0160001857)

9 9-53 91474024 Relief Valve Cartridge Seal Kit,

(S/N 0192001 thru 0160001857)

9 9-53 91474487 Sequence Cartridge Seal Kit,

(S/N 0192001 thru 0160001857)

9 9-55 91474024 Check Valve Cartridge Seal Kit,

(S/N 0160001868 & After)

9 9-55 91474489 Compensator Cartridge Seal Kit,

(S/N 0160001868 & After)

9 9-55 91474027 Reducing Valve Cartridge Seal Kit,

(S/N 0160001868 & After)

TF6-42 91504001x

Page 13

SERVICE KITS

Section Page No. Part No. Description

9 9-55 91474024 Relief Valve Cartridge Seal Kit,

(S/N 0160001868 & After)

9 9-55 91474027 Solenoid Valve Seal Kit,

(S/N 0160001868 & After)

9 9-59 91504041 Directional Valve Seal Kit

9 9-65 91044001 Remote Brake Valve Seal Kit

9 9-67 91504058 Decompression Valve Seal Kit

9 9-69 7001625 Transformer Platform Rotate Cylinder Seal Kit

9 9-73 7012998 Relief Valve Seal Kit

9 9-73 7012967 Check Valve Seal Kit

11 11-4 91505041 Decal Kit

11 11-11 0272098 Transformer Platform Decal Kit

12 12-9 91403295 Cold Start Kit

12 12-37 91404381 Stabilizing Cylinder Seal Kit

12 12-42 91415064 Engine Filter Kit

91504001 TF6-42 xi

Page 14

SERVICE KITS

Section Page No. Part No. Description

TF6-42 91504001xii

Page 15

SECTION 1

FRAME & ATTACHING PARTS

91504001 TF6-42

Page 16

FRAME & ATTACHING PARTS

1 87

61 62 70 71 72 74

45 59 60 73

77 88

76 88

81 82 83 84

PY0111

FRAME MOUNT

WELDMENT

CAB

WALL

UPPER CAB

MOUNT

CAB

MOUNT

WELDMENT

FRAME

MOUNT

WELDMENT

LOWER

CAB

MOUNT

Figure 1-1 Frame Shrouding & Trim

S/N 0192001 thru 0192007 &

0160000052 thru 0160006622

excluding 0160000198 & 0160006286

TF6-42 915040011-2

Page 17

S/N 0192001 thru 0192007 & 0160000052 thru 0160006622 excluding 0160000198 & 0160006286

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim

Item Part Number Qty. Description Rev.

1 91473095 1 ENGINE COVER, (includes items 2, 3, 4, 6, 7, 8, 9, 59, 60, 61, 62,

70 thru 74, 76 & 77)

91404275 1 ENGINE COVER KEY 2 91474411 23 HEX HD CAPSCREW, 8X3/4 3 91474410 2 PROP BRACKETS 4 91474425 4 PROP CLIPS 5 91471200 1 MIRROR MOUNT BACK PLATE 6 91474423 2 GAS PROP 7 91474424 2 BALL STUD, (13mm) 8 91474409 1 HINGE, 34” 9 91474420 6 SOCKET BUTTON HD CAPSCREW, 3/8-16X1-1/4

10 80263053 1 MIRROR 11 88201036 7 HEX HD CAPSCREW, 3/8-16X1-1/4 12 91476035 1 MIRROR BRACKET WELDMENT 13 91143357 1 HORN 14 88551010 3 LOCKWASHER, 5/16 15 88201016 1 HEX HD CAPSCREW, 5/16-18X1/2 16 91403600 1 U-BOLT 17 91471150 1 LATCH MOUNTING BRACKET 18 88561004 16 WASHER, 3/8 19 88501006 2 NUT, 3/8-16 20 80973096 4 WHIZ-LOCK SCREW, 3/8-16X1-1/2 21 83201030 4 HEX HD CAPSCREW, 1/8X3-1/2, (torque to 545-595 ft.lbs.) 22 80241137 4 WASHER 23 91140001 1 COUNTERWEIGHT 24 91403574 1 BACK-UP ALARM 25 88501005 2 HEX NUT, 5/16-18 26 88201018 2 HEX HD CAPSCREW, 5/16-18X3/4 27 91403217 2 REBOUND WASHER 28 88501014 2 HEX NUT, 7/8-9 29 91403153 4 SHOCK MOUNT 30 91403325 2 HARDENED WASHER 31 77321274 2 HEX HD CAPSCREW, 7/8-9X5 32 83201058 4 HEX HD CAPSCREW, 3/4-10X3-3/4 33 86681572 4 HARDWASHER, 13/16 34 91403097 4 CAB ISOLATOR MOUNT 35 91403098 4 TAIL WASHER 36 88521012 4 FLEX LOCKNUT, 3/4-10 37 88201064 8 HEX HD CAPSCREW, 1/2-13X7/8,GR5 38 91401487 1 CAB FENDER 39 80973025 4 WHIZ-LOCK BOLT, 3/8-16X1 40 88261015 6 SOCKET BUTTON HD CAPSCREW, 1/4-20X5/8 41 88551009 9 LOCKWASHER, 1/4 42 91401415 1 ACCESS COVER 43 88201035 13 HEX HD CAPSCREW, 3/8-16X1, GR5 44 91473210 1 NON-SKID FLOOR 45 91503090 1 PILOT VALVE COVER 46 88551011 17 LOCKWASHER, 3/8 47 88501307 4 HEX NUT, 7/16-20

91504001 TF6-42 1-3

Page 18

S/N 0192001 thru 0192007 &

FRAME & ATTACHING PARTS

excluding 0160000198 & 0160006286

0160000052 thru 0160006622

Figure 1-1 Frame Shrouding & Trim (Continued)

Item Part Number Qty. Description Rev.

48 91406115 1 RISER WELDMENT 49 91513099 1 TETHER, (includes items 47, 57 & 58) 5 0 1 T RI ML I N E S E AT, ( n o l o n ge r av a il a bl e ; se e F ig u re 1 2- 2 4 fo r de t a il s ),

(S/N 0192001 thru 0160006622)

51 88561002 10 FLAT WASHER, 1/4 52 88201005 4 HEX HD CAPSCREW, 1/4-20X1, GR5 53 91403230 1 MANUAL CASE 54 Ref CAB ASSY, (see Figure 6-1 for details) 55 91033029 1 SEAT BELT, (not used with optional seat), (includes items 47, 56 & 57) 56 88201549 2 HEX HD CAPSCREW, 7/16-20X1, GR5 57 88551012 4 LOCKWASHER, 7/16 58 88201551 2 HEX HD CAPSCREW, 7/16-20X1-1/2, GR5 59 91474419 1 LOCKING PADDLE HANDLE 60 91474417 1 PADDLE HANDLE GASKET 61 91474418 1 ROTARY LATCH 62 91474415 1 LINKAGE ROD 63 91506012 1 FRAME WELDMENT 64 88261027 10 SOCKET BUTTON HD CAPSCREW, 3/8-16X3/4 65 91513121 1 FRONT COVER 66 91473085 1 COVER MAIN VALVE 67 88662523 10 NUT 68 88561003 6 FLAT WASHER, 5/16, (S/N 0192001 thru 0160006622) 69 77143006 4 WHIZ-LOCK NUT, 5/16-18, (S/N 0192001 thru 0160006622) 70 91474414 2 BOLT, 5/16X1-1/4 71 91474413 2 NUT, 5/16 72 91474412 2 LOCKWASHER, 5/16 73 91474427 1 LATCH BACKING PLATE 74 91474416 4 RIVETS, 3/16 75 91471191 1 VALVE COVER PLATE 76 1 SCREEN 77 91474422 1 EXHAUST SCREEN KIT 78 90027473 16 HARDENED WASHER, 3/4 79 91476044 1 ENGINE POD WELDMENT 80 83201006 8 HEX HD CAPSCREW, 3/4-10X2, (torque to 240-255 ft.lbs.) 81 83201001 4 HEX HD CAPSCREW, 3/4-10X4-1/2, GR8, (torque to 240-255 ft.lbs.) 82 88501012 4 HEX NUT, 3/4-10 83 1 TILT GAUGE, (no longer available), (Before S/N 0160006622)

8466306 1 TILT GAUGE, (w/adhesive), (S/N 0160006622) 84 88204912 1 HEX HD CAPSCREW, 1/4-20X1, GR5, (Before S/N 0160006622) 85 88561109 10 FLAT WASHER, 3/8 86 88561107 1 FLAT WASHER, 1/4, (Before S/N 0160006622) 87 88521204 1 LOCKNUT, 1/4-20, (Before S/N 0160006622) 88 91471112 1 OIL PAN COVER 89 91404437 13’ BULB SEAL 90 91503046 1 LEVEL SENSOR 91 83201013 3 HEX HD CAPSCREW, 1/4-20X3/8 92 7027772 1 ADHESIVE KIT, (includes 3 tubes and applicator),

(enough to do exhaust screen kit)

TF6-42 915040011-4

Page 19

S/N 0192001 thru 0192007 & 0160000052 thru 0160006622 excluding 0160000198 & 0160006286

Figure 1-1 Frame Shrouding & Trim (Continued)

Item Part Number Qty. Description Rev.

FRAME & ATTACHING PARTS

91504001 TF6-42 1-5

Page 20

FRAME & ATTACHING PARTS

26 14

11 85

20 85

74 85

50 68 69

51 52 53

44 54

59 60 61 62

11 85

64 85

11 85

1 89

64 85

9 71

11 85

77 92

76 92

PY3850

FRAME MOUNT

WELDMENT

FRAME

MOUNT

WELDMENT

CAB

MOUNT

WELDMENT

LOWER

CAB

MOUNT

UPPER

CAB

MOUNT

CAB

WALL

Figure 1-1 Frame Shrouding & Trim

S/N 0160006707 & After

including 0160000198 & 0160006286

TF6-42 915040011-6

Page 21

S/N 0160006707 & After including 0160000198 & 0160006286

FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim

Item Part Number Qty. Description Rev.

1 91473241 1 ENGINE COVER, (includes items 2, 3, 4, 6, 7, 8, 9, 59, 60, 61, 62,

70 thru 74, 76 & 77) 2 91474411 14 HEX HD CAPSCREW, 8X3/4 3 91474410 2 PROP BRACKETS 4 91474425 2 PROP CLIPS 5 91471200 1 MIRROR MOUNT BACK PLATE 6 91474423 1 GAS PROP 7 91474424 2 BALL STUD, (13mm) 8 91474409 1 HINGE, 36” 9 91474420 6 SOCKET BUTTON HD CAPSCREW, 3/8-16X1-1/4

10 80263053 1 MIRROR 11 88201036 18 HEX HD CAPSCREW, 3/8-16X1-1/4 12 91476035 1 MIRROR BRACKET WELDMENT 13 91143357 1 HORN 14 88551010 3 LOCKWASHER, 5/16 15 88201016 1 HEX HD CAPSCREW, 5/16-18X1/2 16 91501087 1 LATCH BRACKET 17 91471150 1 LATCH MOUNTING BRACKET 18 88561004 4 WASHER, 3/8 19 88501006 5 NUT, 3/8-16 20 80973096 4 WHIZ-LOCK SCREW, 3/8-16X1-1/2 21 83201030 4 HEX HD CAPSCREW, 1/8X3-1/2, (torque to 545-595 ft.lbs.) 22 80241137 4 WASHER 23 91140001 1 COUNTERWEIGHT 24 91403574 1 BACK-UP ALARM 25 88501005 2 HEX NUT, 5/16-18 26 88201018 2 HEX HD CAPSCREW, 5/16-18X3/4 27 91403217 2 REBOUND WASHER 28 88501014 2 HEX NUT, 7/8-9 29 91403153 4 SHOCK MOUNT 30 91403325 2 HARDENED WASHER 31 77321274 2 HEX HD CAPSCREW, 7/8-9X5 32 83201058 4 HEX HD CAPSCREW, 3/4-10X3-3/4 33 86681572 4 HARDWASHER, 13/16 34 91403097 4 CAB ISOLATOR MOUNT 35 91403098 4 TAIL WASHER 36 88501012 4 HEAVY HEX NUT, 3/4-10 37 0641809 8 HEX HD CAPSCREW, 1/2-13X1-1/8,GR5 38 91401487 1 CAB FENDER 39 80973025 4 WHIZ-LOCK BOLT, 3/8-16X1 40 88261015 6 SOCKET BUTTON HD CAPSCREW, 1/4-20X5/8 41 88551009 9 LOCKWASHER, 1/4 42 91401415 1 ACCESS COVER, (S/N 0160006707 thru 0160013828) 43 88201035 4 HEX HD CAPSCREW, 3/8-16X1, GR5 44 91473210 1 NON-SKID FLOOR 45 91503090 1 PILOT VALVE COVER 46 88551011 19 LOCKWASHER, 3/8 47 88501307 4 HEX NUT, 7/16-20, (S/N 0160006707 thru 0160013828) 48 91406115 1 RISER WELDMENT, (S/N 0160006707 thru 0160013828)

91504001 TF6-42 1-7

Page 22

S/N 0160006707 & After

FRAME & ATTACHING PARTS

including 0160000198 & 0160006286

Figure 1-1 Frame Shrouding & Trim (Continued)

Item Part Number Qty. Description Rev.

91516044 1 RISER WELDMENT, (S/N 0160015460 & After) 49 91513099 1 TETHER, (includes items 47, 57 & 58), (S/N 0160006707 thru 0160013828) 50 1 TRIMLINE SEAT, (no longer available; see Figure 12-24 for details),

(S/N 0160006707 thru 0160013828)

Ref SUSPENSION SEAT w/2” SEAT BELT, (see Figure 6-6 for details), (S/N

0160013983 & After)

(S/N 0160006707 thru 0160013828)

59 7300364 1 HOOD LATCH ASSEMBLY 60 3900395 4 BUTTON HD CAPSCREW, M4X.7X25mm 61 4811400 4 WASHER, M4 62 3290401 4 HEX NUT, M4X.7 63 91506012 1 FRAME WELDMENT 64 88261027 10 SOCKET BUTTON HD CAPSCREW, 3/8-16X3/4 65 91513121 1 FRONT COVER 66 91473085 1 COVER MAIN VALVE 67 88662523 10 NUT 68 88561003 4 FLAT WASHER, 5/16, (S/N 0160006707 thru 0160013828) 69 77143006 4 WHIZ-LOCK NUT, 5/16-18, (S/N 0160006707 thru 0160013828) 70 77143006 1 WHIZ-LOCK NUT, 5/16-18 71 88521206 6 LOCK NUT, 3/8-16 72 88561108 2 FLAT WASHER, 5/16 73 91143220 71” TRIM-LOK 74 0791610 2 WHIZ-LOCK SCREW, 3/8-16X1-1/4 75 91471191 1 VALVE COVER PLATE 76 1 SCREEN 77 91474422 1 EXHAUST SCREEN KIT 78 90027473 16 HARDENED WASHER, 3/4 79 91505046 1 ENGINE POD WELDMENT 80 83201006 8 HEX HD CAPSCREW, 3/4-10X2, (torque to 240-255 ft.lbs.) 81 83201001 4 HEX HD CAPSCREW, 3/4-10X4-1/2, GR8, (torque to 240-255 ft.lbs.) 82 88501012 4 HEX NUT, 3/4-10 83 8466306 1 TILT GAUGE, (w/adhesive) 85 14403364 AR LOCTITE, #242 88 91471112 1 OIL PAN COVER 89 91404437 13’ BULB SEAL 90 91503046 1 LEVEL SENSOR 91 83201013 3 HEX HD CAPSCREW, 1/4-20X3/8 92 7027772 1 ADHESIVE KIT, (includes 3 tubes and applicator),

(enough to do exhaust screen kit) 93 91471238 1 TANK STRUT BRACKET 94 3311502 1 HEX NUT, 5/16-18

TF6-42 915040011-8

Page 23

S/N 0160006707 & After including 0160000198 & 0160006286

Figure 1-1 Frame Shrouding & Trim (Continued)

Item Part Number Qty. Description Rev.

FRAME & ATTACHING PARTS

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

91504001 TF6-42 1-9

Page 24

FRAME & ATTACHING PARTS

CARRARO

Figure 1-2 Axle Mounting

S/N 0192001 thru 0192007 & 0160000052 thru

0160000157 including 0160000198,

0160000206, 0160000338 & 0160000718

TF6-42 915040011-10

Page 25

S/N 0192001 thru 0192007 & 0160000052 thru 0160000157 including 0160000198, 0160000206, 0160000338 & 0160000718

FRAME & ATTACHING PARTS

Figure 1-2 Axle Mounting

Item Part Number Qty. Description Rev.

1 Ref FRONT AXLE ASSY, (see Figure 5-1 for details) 2 Ref REAR AXLE ASSY, (see Figure 5-11 for details) 3 83201001 12 HEX HD CAPSCREW, 3/4-10X4-1/4, (loctite & torque to 340-365 ft.lbs.) 4 88521012 12 HEX LOCKNUT, 3/4-10

91504001 TF6-42 1-11

Page 26

FRAME & ATTACHING PARTS

DANA

Figure 1-2 Axle Mounting

S/N 0160000170 & After

excluding 0160000198, 0160000206,

0160000338 & 0160000718

TF6-42 915040011-12

Page 27

S/N 0160000170 & After excluding 0160000198, 0160000206,

FRAME & ATTACHING PARTS

0160000338 & 0160000718

Figure 1-2 Axle Mounting

Item Part Number Qty. Description Rev.

1 Ref FRONT AXLE ASSY, (see Figure 5-20 for details) 2 83201118 8 HEX HD CAPSCREW, 3/4-10X5-1/2, (loctite & torque to 240-260 ft.lbs.) 3 90027473 16 HARDENED FLAT WASHER, 3/4 4 88501012 8 HEX NUT, 3/4-10 5 Ref REAR AXLE ASSY, (see Figure 5-30 for details)

91504001 TF6-42 1-13

Page 28

FRAME & ATTACHING PARTS

This Page Intentionally Left Blank

TF6-42 915040011-14

Page 29

SECTION 2

BOOM

91504001 TF6-42

Page 30

BOOM

SERVICE NOTE: Coat Anchor Rod Bolt Threads on items 2 & 18 with Molybdenum, (14403323). Tighten to collapse washers.

Figure 2-1 First Boom Section

TF6-42 915040012-2

Page 31

BOOM

Figure 2-1 First Boom Section

Item Part Number Qty. Description Rev.

1 91506008 1 FIRST BOOM SECTION 2 Ref CHAIN CLEVIS ROD, (see Figure 2-7, item 7 for details) 3 91503005 1 STRONG BACK 4 91413139 16 SPRING WASHER, 7/8 5 91403493 4 HEAVY HEX NUT, 7/8-14, (torque to 100-110 ft.lbs.) 6 80973025 4 WHIZ-LOCK SCREW, 3/8-16X1 7 91401194 1 REAR COVER 8 Ref CROWD CYLINDER PIN, (see Figure 9-2 for details)

9 88581149 2 RETAINING RING 10 88561113 8 FLAT WASHER, 5/8 11 88201095 8 HEX HD CAPSCREW, 5/8-11X1-1/2, GR5 12 88671001 4 LUBE FITTING, STRAIGHT, 1/8 13 Ref PUSH BEAM, (see Figure 2-7 for details) 14 83481645 1 HEX HD CAPSCREW, 5/8-11X6 15 91403025 1 BOOM PIVOT PIN 16 88501010 1 HEX NUT, 5/8-11 17 91403114 1 BOOM PIVOT BUSHING 18 Ref CHAIN ANCHOR, (see Figure 2-3, item 25 for details) 19 91401193 1 ANCHOR PLATE 20 88201066 4 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 21 88561111 4 FLAT WASHER, 1/2 22 88501310 1 HEX NUT, 5/8-18 23 88501410 1 HEX JAM NUT, 5/8-18, (torque to 100-110 ft.lbs.) 24 91413138 8 SPRING WASHER, 5/8 25 Ref SECOND BOOM SECTION, (see Figure 2-3 for details) 26 88201036 4 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 27 88561109 4 FLAT WASHER, 3/8 28 91506001 2 SHEAVE MOUNT 29 91401344 2 HOSE BRACKET 30 88581417 2 RETAINING RING 31 91501003 2 PIN 32 Ref BOOM HARNESS, (see Figure 10-5 for details) 33 91503010 4 THRUST WASHER 34 91503002 2 CABLE SHEAVE 35 91503003 2 SPRING 36 91503004 2 FLATTENED ANCHOR 37 88501006 4 HEX NUT, 3/8-16

91504001 TF6-42 2-3

Page 32

BOOM

SERVICE NOTES:

1. Add bearing pad shims & spacers as required to shim boom to within 1/16” of a tight fit. Whenever a shim is used with a pad, a spacer must be inserted between pad & shim. No pads shall sit directly on slotted surface of shims.

2. The length of pad bolts depend on the amount of shims used. Bolt cannot extend past chamfer on bearing pad.

3. Add grease, (14403323), to all bearing pad slide areas.

4. Use loctite, (14403364), on all bolt threads.

Figure 2-2 Bearing Pads, Spacers, & Shims, (First Boom Section)

TF6-42 915040012-4

Page 33

BOOM

Figure 2-2 Bearing Pads, Spacers, & Shims, (First Boom Section)

Item Part Number Qty. Description Rev.

1 Ref FIRST BOOM SECTION, (see Figure 2-1 for details) 2 90027471 8 HARDENED WASHER, 1/2 3 88201065 4 HEX HD CAPSCREW, 1/2-13X1, GR5 4 88201564 4 HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 ft.lbs.) 5 90027470 12 HARDENED WASHER, 3/8 6 91403534 2 BEARING PAD 7 91401469 1 MOUNT PLATE 8 91401209 2 SPACER 9 91401214 2 SHIM

91401215 AR SHIM

91401216 AR SHIM 10 91401472 1 MOUNT PLATE 11 88201533 8 HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 ft.lbs.) 12 88201534 4 HEX HD CAPSCREW, 3/8-24X1, GR5, (torque to 32-37 ft.lbs.) 13 91401212 4 SHIM

91401211 AR SHIM

91401213 AR SHIM 14 91401223 4 SPACER 15 91403530 4 BEARING PAD 16 88201034 4 HEX HD CAPSCREW, 3/8-16X7/8, GR5 17 91401450 2 SPACER 18 91401456 AR SHIM

91401457 AR SHIM 19 91403532 2 BEARING PAD

91504001 TF6-42 2-5

Page 34

BOOM

5 6 7 8 9

7 8 9 10 11

Figure 2-3 Second Boom Section

TF6-42 915040012-6

Page 35

BOOM

Figure 2-3 Second Boom Section

Item Part Number Qty. Description Rev.

1 91476042 1 SECOND BOOM SECTION 2 91403023 2 PUSH BEAM PIN 3 88551013 2 LOCKWASHER, 1/2 4 88201075 2 HEX HD CAPSCREW, 1/2-13X3-1/2, GR5 5 91405086 1 HOSE RETAINER ASSY, (includes items 6 thru 9) 6 91401436 1 R.H. HOSE RETAINER 7 91403499 2 PAD 8 88241023 8 SOCKET FLAT HD CAPSCREW, #10-24X5/8

9 88501612 8 HEX NUT, #10-24 10 91401435 1 L.H. HOSE RETAINER 11 91405085 1 HOSE RETAINER ASSY, (includes items 7 thru 10) 12 88671001 2 LUBE FITTING, STRAIGHT, 1/8 13 90028932 2 RETAINING RING 14 91403019 1 RETRACT SHEAVE PIN 15 91403519 1 RETRACT ROLLER ASSY, (includes items 16 & 17) 16 91403053 2 SEAL 17 91403052 1 BUSHING 18 91503001 2 HOSE SHEAVE 19 91403126 AR THRUST WASHER

91403127 AR THRUST WASHER 20 88201047 1 HEX HD CAPSCREW, 3/8-16X4, GR5 21 88551011 1 LOCKWASHER, 3/8 22 91403433 1 LEAF CHAIN 634 23 91403071 2 ANCHOR PIN 24 88631302 4 COTTER PIN, 1/16X3/4 25 91403013 1 CHAIN ANCHOR 26 Ref CLEVIS 844-634, (see Figure 2-7, item 11 for details) 27 Ref LEAF CHAIN 844, (see Figure 2-7, item 1 for details) 28 Ref ANCHOR PLATE, (see Figure 2-1, item 19 for details) 29 Ref THIRD BOOM SECTION, (see Figure 2-5 for details)

91504001 TF6-42 2-7

Page 36

BOOM

25 5

SERVICE NOTES:

2. The length of pad bolts depend on the amount of shims used. Bolt cannot extend past chamfer on bearing pad.

3. Add grease, (14404549), to all bearing pad slide areas.

4. Use loctite, (14403364), on all bolt threads.

Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)

TF6-42 915040012-8

Page 37

BOOM

Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)

Item Part Number Qty. Description Rev.

1 Ref SECOND BOOM SECTION, (see Figure 2-3 for details) 2 88201533 16 HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 ft.lbs.) 3 90027470 20 HARDENED WASHER, 3/8 4 91403532 2 BEARING PAD 5 91401450 2 SPACER 6 91401214 2 SHIM

91401215 AR SHIM

91401216 AR SHIM 7 91401197 1 MOUNT PLATE 8 91401213 4 SHIM

91401212 AR SHIM

91401211 AR SHIM 9 91401207 4 SPACER

91401223 AR SPACER

10 91403530 6 BEARING PAD 11 88201064 4 HEX HD CAPSCREW, 1/2-13X7/8, GR5 12 88561111 4 FLAT WASHER, 1/2 13 91403535 2 BEARING PAD 14 91401191 2 SPACER 15 91401452 2 SHIM

91401453 AR SHIM

91401454 AR SHIM

16 88201537 4 HEX HD CAPSCREW, 3/8-24X1-3/4, GR5, (torque to 32-37 ft.lbs.) 17 91401212 2 SHIM 18 91401223 2 SPACER 19 91403531 2 BEARING PAD 20 91401225 2 SPACER 21 91401224 2 SPACER 22 90027471 8 HARDENED WASHER, 1/2 23 88201565 2 HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 ft.lbs.) 24 91403630 4 HEX HD CAPSCREW, 1/2-20X5/8, (torque to 76-86 ft.lbs.) 25 91403534 2 BEARING PAD 26 88201563 2 HEX HD CAPSCREW,1/2-20X7/8, GR5, (torque to 76-86 ft.lbs.) 27 91401217 AR SHIM

91401218 AR SHIM

91401219 AR SHIM

91504001 TF6-42 2-9

Page 38

BOOM

SERVICE NOTES:

2. The length of pad bolts depend on the amount of shims used. Bolt cannot extend past chamfer on bearing pad.

3. Add grease, (14404549), to all bearing pad slide areas.

4. Use loctite, (14403364), on all bolt threads.

Figure 2-5 Third Boom Section

TF6-42 915040012-10

Page 39

BOOM

Figure 2-5 Third Boom Section

Item Part Number Qty. Description Rev.

1 91506005 1 THIRD BOOM SECTION 2 88201036 2 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 3 88561109 6 FLAT WASHER, 3/8 4 83201115 2 HEX HD CAPSCREW, 3/8-16X1-1/4 5 91501010 1 GUIDE BAR 6 91403087 1 PUSH BEAM BEARING PAD 7 91501005 1 CHAIN RETAINER 8 88201537 2 HEX HD CAPSCREW, 3/8-24X1-3/4, GR5

9 Ref PUSH BEAM ASSY, (see Figure 2-7 for details) 10 Ref LEAF CHAIN 844, (see Figure 2-7, item 1 for details) 11 Ref CLEVIS 844-634, (see Figure 2-7, item 11 for details) 12 88201033 1 HEX HD CAPSCREW, 3/8-16X3/4, GR5 13 88551011 1 LOCKWASHER, 3/8 14 91403425 1 ANCHOR PIN 15 91506019 1 BOOM HARNESS WELDMENT 16 91501072 2 SPACER 17 88201022 4 HEX HD CAPSCREW, 5/16-18X1-1/2, GR5 18 88561003 4 FLAT WASHER, 5/16 19 88501005 4 HEX NUT, 5/16-18 20 91403377 4 BUSHING

91504001 TF6-42 2-11

Page 40

BOOM

SERVICE NOTES:

2. The length of pad bolts depend on the amount of shims used. Bolt cannot extend past chamfer on bearing pad.

3. Add grease, (14404549), to all bearing pad slide areas including the inside of the Third Boom Section where the guide bar on the push beam slides, (2” wider at center line)

4. Use loctite, (14403364), on all bolt threads.

Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section)

TF6-42 915040012-12

Page 41

BOOM

Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section)

Item Part Number Qty. Description Rev.

1 Ref THIRD BOOM SECTION, (see Figure 2-5 for details) 2 91403533 2 BEARING PAD 3 91401449 2 SPACER 4 91401452 2 SHIM

91401453 AR SHIM

91401454 AR SHIM 5 90027470 8 FLAT WASHER, 3/8 6 88201566 4 HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 ft.lbs.) 7 88201533 4 HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 ft.lbs.) 8 91401211 2 SHIM

91401217 AR SHIM

91401218 AR SHIM 9 91401207 2 SPACER

10 91403531 2 BEARING PAD 11 88261128 4 SOCKET BUTTON HD CAPSCREW, 3/8-24X1, (torque to 32-37 ft.lbs.) 12 91403535 2 BEARING PAD 13 90027471 4 HARDENED WASHER, 1/2 14 91401226 2 SPACER

91504001 TF6-42 2-13

Page 42

BOOM

NOTE: THE CHAIN CLEVIS ROD, (item 7),

ATTACH TO THE STRONG BACK, (item 3), ON FIGURE 2-1.

NOTE: SEE FIGURE 2-5 FOR PUSH BEAM,

CHAIN RETAINER & BEARING PADS.

NOTE: THE CLEVIS, (item 11), SEATS IN THE

REAR OF THE THIRD BOOM SECTION, ILLUSTRATED ON FIGURE 2-5.

Figure 2-7 Push Beam/Extend Chain & Roller Assembly

TF6-42 915040012-14

Page 43

BOOM

Figure 2-7 Push Beam/Extend Chain & Roller Assembly

Item Part Number Qty. Description Rev.

1 91503007 2 LEAF CHAIN 844 2 88631302 8 COTTER PIN, 1/16X3/4 3 91503009 4 CHAIN PIN 4 91503011 2 CLAMP HALF 5 88201006 3 HEX HD CAPSCREW, 1/4-20X1-1/4, GR5 6 88501004 3 HEX NUT, 1/4-20 7 91503012 2 CHAIN CLEVIS ROD 8 91503016 13’ UHMW TAPE, (order by the ft.) 9 Ref CROWD CYLINDER, (see Figure 9-2 for details)

10 Ref ANCHOR PIN, (see Figure 2-5, item 14 for details) 11 91503008 1 CLEVIS 844-634 12 91506003 1 PUSH BEAM WELDMENT 13 88201065 2 HEX HD CAPSCREW, 1/2-13X1, GR5 14 88561111 2 FLAT WASHER, 1/2 15 91401189 1 KEEPER 16 88671001 2 LUBE FITTING, STRAIGHT 1/8 17 91403119 4 SEAL 18 91503006 2 BUSHING 19 91505001 2 EXTEND CHAIN ROLLER ASSY, (includes items 17 & 18) 20 91503017 1 EXTEND SHEAVE PIN 21 88501322 1 HEX NUT, 1-3/8-12, (torque to 155-195 ft.lbs.) 22 91501011 1 TAB WASHER, (bend two tabs against nut, item 21) 23 91403065 1 HARDENED WASHER

91504001 TF6-42 2-15

Page 44

BOOM

SERVICE NOTES: Use loctite, (14403364), on all bolt threads.

Figure 2-8 Quick Switch Assembly

TF6-42 915040012-16

Page 45

BOOM

Figure 2-8 Quick Switch Assembly

Item Part Number Qty. Description Rev.

91405032 1 QUICK SWITCH ASSY, (includes items 3, 4, 7 thru 11, 14 & 18) 1 Ref THIRD BOOM SECTION, (see Figure 2-5 for details) 2 Ref TILT CYLINDER, (see Figure 9-3 for details) 3 88671008 1 LUBE FITTING, STRAIGHT, 1/4-28 4 88631509 1 ROLL PIN, 1/4X2 5 91403020 1 HEAD PIN 6 2 LUBE FITTING 7 91403404 1 QUICK SWITCH PIN 8 91403407 1 QUICK RELEASE PIN 9 91403411 1 TETHER CABLE

10 88301193 1 ROUND HD MACHINE SCREW, #10-32X1/2 11 88561105 1 FLAT WASHER, #10 12 88521012 1 HEX LOCKNUT, 3/4-10 13 91403412 1 HEX HD CAPSCREW, 1/2-13X6 14 91403060 1 QUICK SWITCH CASTING 15 88561006 1 FLAT WASHER, 1/2 16 88201067 1 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5 17 91403405 1 PIN WELDMENT 18 88221276 1 SOCKET SET SCREW, (flat point), 1/2-13X1/2

91504001 TF6-42 2-17

Page 46

BOOM

This Page Intentionally Left Blank

TF6-42 915040012-18

Page 47

SECTION 3

ATTACHMENTS

91504001 TF6-42

Page 48

ATTACHMENTS

2 3

Figure 3-1 48” & 72” Carriage Assembly

TF6-42 915040013-2

Page 49

ATTACHMENTS

Figure 3-1 48” & 72” Carriage Assembly

Item Part Number Qty. Description Rev.

91405073 1 48” CARRIAGE ASSY, (includes items 1 thru 7) B

91405074 1 72” CARRIAGE ASSY, (includes items 1 thru 7) B 1 91406087 1 48” CARRIAGE WELDMENT

91406089 1 72” CARRIAGE WELDMENT 2 1 SERIAL NO. PLATE 3 4 DRIVE SCREW, #10X3/8 4 90200003 2 COLLAR 5 88201105 2 HEX HD CAPSCREW, 5/8-11X4, GR5 6 88521310 2 HEX LOCKNUT, 5/8-11, (nylok) 7 91401303 1 FORK PIN, (48” carriage)

91401324 1 FORK PIN, (72” carriage) 8 Ref FORK, (see Figure 3-11 for details)

91504001 TF6-42 3-3

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ATTACHMENTS

Figure 3-2 Buckets

TF6-42 915040013-4

Page 51

ATTACHMENTS

Figure 3-2 Buckets

Item Part Number Qty. Description Rev.

91405054 1 60” BUCKET, 3/4 YARD

91405055 1 74” BUCKET, 1-1/4 YARD

91405071 1 102” BUCKET, 1-1/4 YARD

91504001 TF6-42 3-5

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ATTACHMENTS

17 18

Figure 3-3 48” & 72” Slope Piler Carriage

TF6-42 915040013-6

Page 53

ATTACHMENTS

Figure 3-3 48” & 72” Slope Piler Carriage

Item Part Number Qty. Description Rev.

91405079 1 72” SLOPE PILER CARRIAGE, (includes all items) P

91405101 1 48” SLOPE PILER CARRIAGE, (includes all items) K 1 91406093 1 72” CARRIAGE WELDMENT

91406154 1 48” CARRIAGE WELDMENT 2 91401324 1 FORK PIN, (72” carriage)

91401303 1 FORK PIN, (48” carriage) 3 88201105 2 HEX HD CAPSCREW, 5/8-11X4, GR5 4 90200003 2 COLLAR 5 88521310 2 HEX LOCKNUT, 5/8-11, (nylok) 6 91081313 3 KEEPER PLATE 7 88551013 6 LOCKWASHER, 1/2 8 88201065 6 HEX HD CAPSCREW, 1/2-13X1, GR5 9 91081594 1 THRUST WASHER

10 91083248 1 BUSHING 11 3423263 2 PIN, (sway cyl.) 12 Ref SWAY CYLINDER VALVE, (see Figure 9-22 for details) 13 88551009 3 LOCKWASHER, 1/4 14 88201008 3 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 15 91081630 2 MODIFIED CONNECTOR 16 88662105 2 ELBOW, 90 DEGREES, (swivel nut) 17 77143015 1 WHIZ-LOCK NUT, 3/8-16 18 84521062 1 SUPPORT CLAMP 19 91043126 1 DUST CAP 20 91403414 1 MALE QUICK DISCONNECT 21 88662018 2 CONNECTOR, (includes item 41) 22 84719223 2 HOSE ASSY 23 91403413 1 FEMALE QUICK DISCONNECT 24 91043125 1 DUST PLUG 25 91081577 1 TAP BOLT 26 Ref SWAY CYLINDER, (see Figure 12-9 for details) 27 88671022 2 LUBE FITTING, 90 DEGREES, 1/8 28 91081622 1 PIN, (adapter weldment) 29 4 DRIVE SCREW, #10X3/8 30 1 SERIAL NO. PLATE 31 91406048 1 ADAPTER WELDMENT 32 90205870 AR SHIM, (16 GA.) 33 91031236 2 SPACER, (.06 thick) 34 91033186 2 BEARING PAD 35 88561109 4 FLAT WASHER, 3/8 36 88201534 4 HEX HD CAPSCREW, 3/8-24X1, GR5

88201535 4 HEX HD CAPSCREW, 3/8-24X1-1/4, GR5

37 90204007 1 TUBE 38 88521016 1 HEX LOCKNUT, 1-8 39 05101441 1 WASHER, 1-1/16 40 88501016 1 HEX NUT, 1-8 41 88591205 2 O-RING 42 91041387 2 ORIFICE PLUG

91504001 TF6-42 3-7

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ATTACHMENTS

ENLARGED VIEW

1 2

Figure 3-4 10’ & 15’ Truss Boom Assembly

TF6-42 915040013-8

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ATTACHMENTS

Figure 3-4 10’ & 15’ Truss Boom Assembly

Item Part Number Qty. Description Rev.

91405083 1 10’ TRUSS BOOM ASSY, (includes all items, except item 2)

91405082 1 15’ TRUSS BOOM ASSY, (includes all items, except item 1) 1 91406110 1 10’ TRUSS BOOM WELDMENT 2 91406105 1 15’ TRUSS BOOM WELDMENT 3 88671001 1 LUBE FITTING, STRAIGHT, 1/8 4 90402948 1 PIN 5 88501008 1 HEX NUT, 1/2-13 6 88201073 1 HEX HD CAPSCREW, 1/2-13X3, GR5 7 4 ROUND HD DRIVE SCREW, #10X3/8 8 90451053 1 HANGER 9 90453041 1 SHACKLE

10 90453040 1 SWIVEL HOOK

91164440 1 SAFETY LATCH KIT

11 1 ATTACHMENT S/N PLATE

91504001 TF6-42 3-9

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ATTACHMENTS

1 2

4 5

ENLARGED VIEW

Figure 3-5 10’ & 15’ Truss Boom Assembly w/Winch

TF6-42 915040013-10

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ATTACHMENTS

Figure 3-5 10’ & 15’ Truss Boom Assembly w/Winch

Item Part Number Qty. Description Rev.

91405081 1 10’ TRUSS BOOM ASSY, (includes all items, except item 2)

91405080 1 15’ TRUSS BOOM ASSY, (includes all items, except item 1) 1 1 10’ TRUSS BOOM WELDMENT 2 1 15’ TRUSS BOOM WELDMENT 3 Ref WINCH W/MOTOR, (see Figures 12-10 & 12-12 for details) 4 1 SERIAL NUMBER PLATE 5 4 ROUND HD DRIVE SCREW, #10X3/8 6 90403056 1 SHEAVE 7 88662240 1 SWIVEL NUT RUN TEE, 1/2 TUBE 8 90402948 1 PIN 9 88201073 1 HEX HD CAPSCREW, 1/2-13X3, GR5

10 88501008 1 HEX NUT, 1/2-13 11 88671001 1 LUBE FITTING, STRAIGHT, 1/8 12 90207882 1 WIRE ROPE, 3/8 IA 13 91403448 1 SWIVEL HOOK 14 90026965 1 THIMBLE 15 90028990 2 WIRE ROPE CLIP 16 83201092 4 HEX HD CAPSCREW, 5/8-11X2 17 88501010 4 HEX NUT, 5/8-11 18 90027472 4 HARDENED WASHER, 5/8 19 84719731 2 HOSE ASSY 20 91403414 1 MALE QUICK DISCONNECT 21 91403413 1 FEMALE QUICK DISCONNECT 22 Ref TRUSS BOOM PRESSURE REDUCER VALVE, (see Figure 12-11 for details) 23 88201024 2 HEX HD CAPSCREW, 5/16-18X2, GR5 24 88501005 2 HEX NUT, 5/16-18 25 88551010 2 LOCKWASHER, 5/16 26 84719732 2 HOSE ASSY 27 88662019 1 CONNECTOR, (includes item 33) 28 88662065 4 ELBOW, 90 DEGREE, (includes item 34) 29 77131088 2 ELBOW, 90 DEGREE 30 88662093 1 ELBOW, 45 DEGREE, (includes item 33) 33 88591206 2 O-RING 34 88591205 4 O-RING

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

91504001 TF6-42 3-11

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ATTACHMENTS

WARNING

Left

Right

37 38

9 54 55

52 53

8 9 10

4 11

3 4

17 18 19

33 34

37 38

56 58 59

44 45 46 48

38 49

37 38

Figure 3-6 100 Degree Swing Fork Assembly

TF6-42 915040013-12

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ATTACHMENTS

Figure 3-6 100 Degree Swing Fork Assembly

Item Part Number Qty. Description Rev.

91405075 1 100 DEGREE SWING FORK ASSY, (includes all items) K 1 91406091 1 CARRIAGE WELDMENT 2 84719167 2 HOSE ASSY 3 88662139 2 RUN TEE, (includes item 4) 4 88591204 4 O-RING 5 88662105 2 ELBOW, 90 DEGREES, (swivel nut) 6 91041326 2 PIVOT PIN, (swing cyl.) 7 88581136 4 SNAP RING 8 91413100 2 MANIFOLD BLOCK 9 88201008 8 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5

10 88551009 6 LOCKWASHER, 1/4 11 88662005 2 CONNECTOR, (includes item 4) 12 88201105 2 HEX HD CAPSCREW, 5/8-11X4, GR5 13 90200003 2 COLLAR 14 88521310 2 HEX LOCKNUT, 5/8-11 15 91401324 1 FORK PIN 16 84719197 2 HOSE ASSEMBLY 17 91041322 2 LOCKING PLATE 18 83201026 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR8 19 91041325 2 PIVOT PIN 20 83201024 4 HEX HD CAPSCREW, 3/8-16X1, GR8 21 88671008 2 LUBE FITTING, STRAIGHT, 1/4-28 22 91041324 2 PIVOT PIN 23 91411073 2 LOCKING PLATE 24 91416018 1 PIVOT WELDMENT 25 88671018 2 LUBE FITTING, 45 DEGREES, 1/8 26 91406070 1 R.H. SUPPORT BRACKET 27 91406069 1 L.H. SUPPORT BRACKET 28 91401266 2 PIN 29 88631449 2 ROLL PIN, 1/8X1-1/2 30 91043221 2 DETENT PIN 31 91033038 24” CHAIN 32 91033039 2 CHAIN CONNECTION 33 1 SERIAL NUMBER PLATE 34 4 DRIVE SCREW, #10X3/8 35 91143282 2 PINCH POINT DECAL 36 91041327 2 BUSHING 37 88662018 6 CONNECTOR, (includes item 38) 38 88591205 8 O-RING 39 91043125 1 DUST PLUG 40 91403413 1 FEMALE QUICK DISCONNECT 41 91403414 1 MALE QUICK DISCONNECT 42 91043126 1 DUST CAP 43 91041356 6 SPACER 44 91413099 1 RELIEF VALVE 45 88201029 2 HEX HD CAPSCREW, 5/16-18X3-1/4, GR5 46 88551010 2 LOCKWASHER, 5/16 47 Ref SWING CYLINDER, (see Figure 12-13 for details) 48 88501005 2 HEX NUT, 5/16-18

91504001 TF6-42 3-13

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ATTACHMENTS

Figure 3-6 100 Degree Swing Fork Assembly (Continued)

Item Part Number Qty. Description Rev.

49 88662006 2 CONNECTOR, (includes item 38) 50 84719760 2 HOSE ASSY 51 88662106 2 ELBOW, 90 DEGREE, (swivel nut) 52 91041361 2 MODIFIED FITTING 53 91411050 2 ORIFICE 54 88561002 2 FLAT WASHER, 1/4 55 91043186 1 DBL PILOT CHECK VALVE 56 84718208 2 HOSE ASSY 57 88662119 2 ELBOW, 45 DEGREE, (swivel nut) 58 71492142 24” FLEX LOOM 59 86683122 4 TIE WRAP

TF6-42 915040013-14

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ATTACHMENTS

Figure 3-6 100 Degree Swing Fork Assembly (Continued)

Item Part Number Qty. Description Rev.

91504001 TF6-42 3-15

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ATTACHMENTS

2 3

9 10 11

Figure 3-7 Drywall Carriage Assembly

TF6-42 915040013-16

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ATTACHMENTS

Figure 3-7 Drywall Carriage Assembly

Item Part Number Qty. Description Rev.

91405077 1 DRYWALL CARRIAGE ASSY, (includes all items) B 1 91406092 1 DRYWALL CARRIAGE WELDMENT 2 1 ATTACHMENT SERIAL NO. PLATE 3 4 DRIVE SCREW, #10-3/8 4 90553012 2 SIDE DRYWALL GUARD 5 88201105 4 HEX HD CAPSCREW, 5/8-11X4, GR5 6 90200003 4 COLLAR 7 88521310 4 HEX LOCKNUT, 5/8-11, (nylok) 8 91401340 2 FORK PIN 9 88241053 14 SOCKET FLAT HD CAPSCREW, 3/8-16X1-1/2

10 88551011 8 LOCKWASHER, 3/8 11 88501006 8 HEX NUT, 3/8-16 12 90553013 2 BOTTOM DRYWALL GUARD 13 91403366 2 DRYWALL FORK

91504001 TF6-42 3-17

Page 64

Left

Right

WARNING

39 40

62 64 65

39 40

9 60 61

57 58

8 9

10 4 11

3 4

17 18 19

33 34

44 45 46 54

40 55

39 40

48 51 52 53

ATTACHMENTS

Figure 3-8 100 Degree Drywall Swing Carriage Assembly

TF6-42 915040013-18

Page 65

ATTACHMENTS

Figure 3-8 100 Degree Drywall Swing Carriage Assembly

Item Part Number Qty. Description Rev.

91405078 1 100 DEGREE DRYWALL SWING CARRIAGE, (includes all items) K 1 91406095 1 DRYWALL CARRIAGE WELD 2 84719167 2 HOSE ASSEMBLY 3 88662139 2 RUN TEE, (includes item 4) 4 88591204 4 O-RING 5 88662105 2 ELBOW, 90 DEGREES, (swivel nut) 6 91041326 2 PIVOT PIN 7 88581136 4 SNAP RING 8 91413100 2 MANIFOLD BLOCK 9 88201008 8 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5

10 88551009 6 LOCKWASHER, 1/4 11 88662005 2 CONNECTOR, (includes item 4) 12 88201105 4 HEX HD CAPSCREW, 5/8-11X4, GR5 13 90200003 4 COLLAR 14 88521310 4 HEX LOCKNUT, 5/8-11 15 91401340 2 FORK PIN 16 84719197 2 HOSE ASSEMBLY 17 91041322 2 LOCKING PLATE 18 83201026 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR8 19 91041325 2 PIVOT PIN 20 83201024 4 HEX HD CAPSCREW, 3/8-16X1, GR8 21 88671008 2 LUBE FITTING, STRAIGHT, 1/4-28 22 91041324 2 PIVOT PIN 23 91411073 2 LOCKING PLATE 24 91416018 1 PIVOT WELDMENT 25 88671018 2 LUBE FITTING, 45 DEGREES, 1/8 26 91406070 1 R.H. SUPPORT BRACKET 27 91406069 1 L.H. SUPPORT BRACKET 28 91401266 2 PIN 29 88631449 2 ROLL PIN, 1/8X1-1/2 30 91043221 2 DETENT PIN 31 91033038 24” CHAIN 32 91033039 2 CHAIN CONNECTION 33 90153001 1 SERIAL NUMBER PLATE 34 4 DRIVE SCREW, #10X3/8 35 91143282 2 PINCH POINT DECAL 36 91041327 2 BUSHING 37 91043125 1 DUST PLUG 38 91403413 1 FEMALE QUICK DISCONNECT 39 88662018 6 CONNECTOR, (includes item 40) 40 88591205 8 O-RING 41 91403414 1 MALE QUICK DISCONNECT 42 91043126 1 DUST CAP 43 91041356 6 SPACER 44 91413099 1 RELIEF VALVE 45 88201029 2 HEX HD CAPSCREW, 5/16-18X3-1/4, GR5 46 88501005 2 HEX NUT, 5/16-18 47 Ref SWING CYLINDER, (see Figure 12-13 for details) 48 88241053 14 SOCKET FLAT HD CAPSCREW, 3/8-16X1-1/2

91504001 TF6-42 3-19

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ATTACHMENTS

Figure 3-8 100 Degree Drywall Swing Carriage Assembly (Continued)

Item Part Number Qty. Description Rev.

49 90553013 2 BOTTOM DRYWALL GUARD 50 91403366 2 DRYWALL FORK 51 90553012 2 SIDE DRYWALL GUARD 52 88551011 8 LOCKWASHER, 3/8 53 88501006 8 HEX NUT, 3/8-16 54 88551010 2 LOCKWASHER, 5/16 55 88662006 2 CONNECTOR, (includes item 40) 56 88662106 2 ELBOW, 90 DEGREES, (swivel nut) 57 91041361 2 MODIFIED FITTING 58 91411050 2 ORIFICE 59 84719760 2 HOSE ASSY 60 91043186 1 DBL PILOT CHECK VALVE 61 88561002 2 FLAT WASHER, 1/4 62 84718208 2 HOSE ASSY 63 88662119 2 ELBOW, 45 DEGREE, (swivel nut) 64 71492142 24” FLEX LOOM 65 86683122 4 TIE WRAP

TF6-42 915040013-20

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ATTACHMENTS

Figure 3-8 100 Degree Drywall Swing Carriage Assembly (Continued)

Item Part Number Qty. Description Rev.

91504001 TF6-42 3-21

Page 68

ATTACHMENTS

24 25 26 27

22 28

ATTACH LANYARD HERE

9055-3032

3 4 6 7

4 5 6 7

21 28 29

14 15 16

2 12 13

8 9

10 11

9055-3026 REV. A

READ AND UNDERSTAND THE FOLLOWING PRIOR TO LIFTING PERSONNEL. WHEN LIFTING PERSONNEL USE ONLY A GRADALL MANUFACTURED

PERSONNEL WORK PLATFORM.

ALL PERSONNEL IN PLATFORM MUST WEAR A FULL BODY HARNESS WITH

LANYARD ATTACHED TO A DESIGNATED ANCHORAGE POINT.

READ AND UNDERSTAND PERSONNEL WORK PLATFORM USER'S MANUAL

BEFORE OCCUPYING PERSONNEL WORK PLATFORM.

FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY OR DEATH.

9055-3031 REV. A

MAXIMUM OCCUPANCY THREE (3) PEOPLE. DO NOT USE PERSONNEL WORK PLATFORM WITHOUT THE PROPER GRADALL MATERIAL

HANDLER/PERSONNEL WORK PLATFORM

CAPACITY CHART DISPLAYED IN CAB.

FAILURE TO COMPLY COULD RESULT IN

SERIOUS INJURY OR DEATH.

34 35

31 36 38

14 15 16

4 5 6 7

3 4 6 7

32 37 39

30 37 39

30 39 41

2 12 13

10 11

8 9

9055-3026 REV. A

READ AND UNDERSTAND THE FOLLOWING PRIOR TO LIFTING PERSONNEL.

WHEN LIFTING PERSONNEL USE ONLY A GRADALL MANUFACTURED

PERSONNEL WORK PLATFORM.

ALL PERSONNEL IN PLATFORM MUST WEAR A FULL BODY HARNESS WITH

LANYARD ATTACHED TO A DESIGNATED ANCHORAGE POINT.

READ AND UNDERSTAND PERSONNEL WORK PLATFORM USER'S MANUAL

BEFORE OCCUPYING PERSONNEL WORK PLATFORM.

FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY OR DEATH.

9055-3031 REV. A

MAXIMUM OCCUPANCY THREE (3) PEOPLE. DO NOT USE PERSONNEL WORK PLATFORM WITHOUT THE PROPER GRADALL MATERIAL HANDLER/PERSONNEL WORK PLATFORM CAPACITY CHART DISPLAYED IN CAB. FAILURE TO COMPLY COULD RESULT IN

SERIOUS INJURY OR DEATH.

29 31 36 38

106” PERSONNEL PLATFORM

VIEW OF LATCH AREA ON GATE

VIEWA-A

96” PERSONNEL PLATFORM

Figure 3-9 Personnel Platform Assembly

TF6-42 915040013-22

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ATTACHMENTS

Figure 3-9 Personnel Platform Assembly

Item Part Number Qty. Description Rev.

91415025 1 PERSONNEL PLATFORM ASSY, (includes all items)

1 1 106” PERSONNEL PLATFORM, (includes items 21 thru 29)

90553034 1 96” PERSONNEL PLATFORM, (includes items 21 thru 27 & 29 thru 41) 2 91406156 1 ADAPTER SUPPORT 3 91406069 1 L.H. SUPPORT BRACKET 4 91401266 2 PIN 5 91406070 1 R.H. SUPPORT BRACKET 6 88631449 2 ROLL PIN, 1/8X1-1/2 7 91043221 2 DETENT PIN 8 1 SERIAL NUMBER PLATE 9 4 DRIVE SCREW

10 91033039 2 CHAIN CONNECTION 11 91033038 24” CHAIN 12 86081050 8 HEX HD CAPSCREW, 5/8-11X1-1/2 13 88551015 8 LOCKWASHER, 5/8 14 91403230 1 MANUAL HOLDER 15 77143013 4 WHIZ-LOCK NUT, 1/4-20 16 90554001 1 PERSONNEL WORK PLATFORM MANUAL 17 80903009 3 GRADALL DECAL, (106” platform)

77333053 3 GRADALL DECAL, (96” platform)

18 90553026 1 WARNING DECAL 19 90553031 1 WARNING DECAL 20 90553032 9 LANYARD DECAL 21 4846265 1 GATE 22 3539685 1 LATCH PLATE 23 90554008 1 LATCH 24 90554009 4 ROUND HD SCREW 25 90554010 4 HEX NUT, #10-24 26 90554011 4 WASHER, #10 27 90554012 4 WASHER 28 90554013 10 BLIND FASTENER 29 90554014 2 HINGE 30 0641524 4 HEX HD CAPSCREW, 5/16-18X3 31 2080063 16 NYLON LOCK NUT, 1/4-20 32 2080064 14 NYLON LOCK NUT, 5/16-18 33 3520072 5 CAP PLUG 34 3573363 1 GUARD PLATE 35 3641438 1 BENT RAIL 36 3911428 16 ROUND HD SCREW, 1/4-20X3/4 37 3911528 12 ROUND HD SCREW, 5/16-18X3/4 38 4711400 16 WASHER, 1/4 39 4711500 32 WASHER, 5/16 40 4846528 1 BASKET END WELDMENT 41 3311501 2 HEX NUT, 5/16-18

91504001 TF6-42 3-23

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ATTACHMENTS

22 23

52 53

7 8

Figure 3-10 Transformer Platform

TF6-42 915040013-24

Page 71

ATTACHMENTS

30 46

40 41 42

Models

VIEW OF PLATFORM

CONTROLS

Figure 3-10 Transformer Platform (Continued)

91504001 TF6-42 3-25

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ATTACHMENTS

Figure 3-10 Transformer Platform

Item Part Number Qty. Description Rev.

91503055 1 TRANSFORMER PLATFORM, (includes all items except items 52 thru 58) F 1 4712000 12 WASHER, 5/8 2 0642010 14 HEX HD CAPSCREW, 5/8-11X1-1/4 3 4846265 2 GATE WELDMENT 4 2940074 2 LATCH 5 2600216 4 HINGE 6 2080064 5 NYLON LOCKNUT, 5/16-18 7 4711500 8 WASHER, 5/16 8 0641524 4 HEX HD CAPSCREW, 5/16-18X3 9 3911428 20 ROUND HEAD CAPSCREW, 1/4-20X1-3/4

10 4711400 20 WASHER, 1/4 11 2080063 20 NYLON LOCKNUT, 1/4-20 12 3539685 2 LATCH PLATE 13 3911008 8 ROUND HEAD SCREW 14 4751000 8 WASHER, #10 15 4761000 8 LOCKWASHER, #10 16 3311001 8 HEX NUT, #10-24 17 4846541 1 BASKET SUPPORT WELD 18 4846342 1 QUICK SWITCH WELD 19 4711600 4 WASHER, 3/8 20 3311601 8 HEX LOCKNUT, 3/8-16 21 3573157 1 VALVE MOUNT PLATE 22 0641422 2 HEX HD CAPSCREW, 1/4-20X2-3/4 23 4711400 2 WASHER, 1/4 24 Ref DOUBLE PILOTCHECK VALVE, (see Figure 9-21 for details) 25 3311405 7 HEX LOCKNUT, 1/4-20 26 3841258 2 KEEPER, 5/8 27 3422967 2 HITCH-PIVOT PIN 28 0962036 2 COMPOSITE BUSHING 29 4740256 2 THRUST WASHER 30 0641610 4 HEX HD CAPSCREW, 3/8-16X1-1/4 31 3422995 2 ROTATE PIN 32 3841143 2 KEEPER, 3/8 33 4846358 2 BEARING CAP 34 Ref ROTATE CYLINDER, (see Figure 9-20 for details) 35 0961621 4 ALUMINUM BRONZE BUSHING 36 4740307 4 THRUST WASHER 37 Ref PLATFORM CONTROL BOX ASSY, (see Figure 10-6 for details) 38 3380434 1 DECAL MOUNT PANEL 39 0860520 1 MANUAL STORAGE BOX 40 1060279 1 LANYARD CABLE 41 4751400 6 WASHER, 1/4 42 0641408 1 HEX HD CAPSCREW, 1/4-20X1 43 1580012 1 STORAGE TRAY CONTAINER 44 4751500 6 WASHER, 5/16 45 0641516 3 HEX HD CAPSCREW, 5/16-18X2 46 0641613 2 HEX HD CAPSCREW, 3/8-16X1-5/8, (used on L.H. side of control box

weldment)

47 4751600 8 WASHER, 3/8

TF6-42 915040013-26

Page 73

ATTACHMENTS

Figure 3-10 Transformer Platform (Continued)

Item Part Number Qty. Description Rev.

48 4846600 1 BOX WELDMENT 52 91506015 1 PIN SUPPORT, L.H. WELDMENT 53 91506016 1 PIN SUPPORT, R.H. WELDMENT 54 91503065 2 PIN 55 91503066 2 PIN DETENT 56 88631449 2 ROLL PIN, 1/8-1-1/2 57 91503111 1 SERIAL NO. PLATE 58 88341022 4 DRIVE SCREW 59 4846549 1 CONTROL BOX WELDMENT 60 3311501 2 HEX NUT, 5/16-18 61 3520072 2 CAP

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

91504001 TF6-42 3-27

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ATTACHMENTS

Figure 3-11 Forks

TF6-42 915040013-28

Page 75

ATTACHMENTS

Figure 3-11 Forks (Continued)

Item Part Number Qty. Description Rev.

91403359 2 48” CUBING FORK, 2X2, 3,880 lbs. B 91403364 2 48” PALLET FORK, 1-3/4X4, 6,100 lbs., (only used with 100 Degree Swing

Carriage w/Side Shift, 91405070) 91563141 2 48” PALLET FORK, 2-1/4X5, 13,700 lbs. C 91403366 2 48” DRYWALL CARRIAGE FORK, 2X6, 5,000 lbs., (only used with Drywall

Carriage, 91405077 or 100 Degree Drywall Swing Carriage, 91405078) 91513206 2 48” PALLET FORK, 2-1/4X4, 10,950 lbs. D 91403580 2 60” PALLET FORK, 2X6, 11,300 lbs., (only used with 100 Degree Swing

Carriage w/Side Shift, 91405070) 91563142 2 60” PALLET FORK, 2-1/4X6, 16,300 lbs. B

NOTE:

FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY

DECREASE CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF

THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR

MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S

CAPACITY.

NOTE:

PLEASE CONSULT THE JLG PARTS DEPARTMENT TO DETERMINE THE

CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE

ASSEMBLY AND APPLICATION.

91504001 TF6-42 3-29

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ATTACHMENTS

1 2

4 5

NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE

LOAD RATING MUST BE USED.

Before S/N 2005134-01

Figure 3-12 Fork Mounted Lifting Hook

TF6-42 915040013-30

Page 77

Before S/N 2005134-01

ATTACHMENTS

Figure 3-12 Fork Mounted Lifting Hook

Item Part Number Qty. Description Rev.

1 FORK MOUNTED LIFTING HOOK, (includes all items), (90553036 is no longer

available, see Figure 3-12 S/N 2005134-01 & After for replacement)

1 1 S/N ATTACHMENT PLATE 2 88341022 4 DRIVE SCREW, 3/8 3 90554078 2 HAIRPIN CLIP 4 90554079 1 CLEVIS CONNECTOR 5 90554080 1 HOOK 6 90554081 2 PIN

91504001 TF6-42 3-31

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ATTACHMENTS

NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE

LOAD RATING MUST BE USED.

S/N 2005134-01 & After

Figure 3-12 Fork Mounted Lifting Hook

TF6-42 915040013-32

Page 79

S/N 2005134-01 & After

ATTACHMENTS

Figure 3-12 Fork Mounted Lifting Hook

Item Part Number Qty. Description Rev.

1 91565094 1 FORK MOUNTED LIFTING HOOK, (includes all items) F 2 7029520 2 HAIRPIN CLIP 3 90554080 1 SLING HOOK 4 7029521 1 CHAIN SHACKLE, 12,000LB 5 70020555 1 SPRING BUSHING 6 7029523 2 PIN 7 1 S/N ATTACHMENT PLATE

91504001 TF6-42 3-33

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ATTACHMENTS

This Page Intentionally Left Blank

TF6-42 915040013-34

Page 81

SECTION 4

ENGINE & ATTACHING PARTS

91504001 TF6-42

Page 82

ENGINE & ATTACHING PARTS

20 51 72

6 7

9 73

17 18 19 45 46 69 71

49 50 72

22 23 24 27 71

24 25 26 71

34 35 36 37 71

24 26 71

29 30 71

13 14 15 70 71

ENG SPD -

ENG SPD +

TURB SPD -

TURB SPD +

4 5

16 28 72

39 40 41 42 71

52 57

31 32 71

60 61

64 65 66 67

OIL GAG

GND-9

TR LT SW

CLT TMP

FUL SOL

HR MTR

PS IGN

FUL SOL

NOTE: HYDRAULIC PUMP, (item 17), ROTATED 180° AFTER S/N 0160000141.

VIEW OF ELECTRIC

ACCELERATOR CONTROL ASSY

VIEW OF ENGINE MOUNT

SERVICE NOTES:

1). Use loctite 242, (14403364), on all bolt threads.

2). Use loctite 545, (14404043), on all fittings.

Figure 4-1 Engine Assembly, L.H. View

S/N 0192001 thru 0192007 &

0160000052 thru 0160002686

TF6-42 915040014-2

Page 83

S/N 0192001 thru 0192007 & 0160000052 thru 0160002686

Figure 4-1 Engine Assembly, L.H. View

Item Part Number Qty. Description Rev.

91505012 1 ENGINE ASSY, (includes all items except 53 thru 57 & 68 on Figure 4-1 and all

items on Figure 4-2)

1 91473115 1 TRANSMISSION TEMPERATURE SWITCH, (S/N 0192001 thru 0160002052) 2 Ref AIR INTAKE INSTALLATION, (see Figure 4-6 for details) 3 82092118 128” FUEL LINE, 5/16 ID 4 86883106 1 HOSE CLAMP 5 80373025 1 CONNECTOR 6 91143314 1 WATER TEMPERATURE SENSOR 7 91403265 1 CONNECTOR 8 Ref JOHN DEERE ENGINE, (see Figure 4-3 for details)

9 Ref EXHAUST & ATTACHING PARTS, (see Figure 4-7 for details) 12 90027187 6 TIE-WRAP 13 83193026 10 HEX HD CAPSCREW, M10X1.5X30, (torque to 53-58 lb-ft) 14 83191013 11 LOCKWASHER, M10 15 88201537 8 HEX HD CAPSCREW, 3/8-24X1-3/4, GR5, (torque to 26-29 lb-ft) 16 88662024 1 CONNECTOR, (includes item 28) 17 Ref HYDRAULIC PUMP, (see Figure 9-9 for details) 18 88201067 2 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5, (see note at end of parts list) 19 88551013 2 LOCKWASHER, 1/2, (see note at end of parts list) 20 88662022 1 CONNECTOR, (includes item 51) 21 Ref TRANSMISSION, (see Figure 4-8 for details) 22 91476028 1 TRANSMISSION MOUNT, L.H 23 83191032 4 HEX HD CAPSCREW, M12X1.75X35, (torque to 66-76 lb-ft) 24 83191010 8 LOCKWASHER, M12 25 91471146 1 HEAT SHIELD 26 83191004 4 HEX HD CAPSCREW, M12X1.75X30, (torque to 66-76 lb-ft) 27 90028660 1 SUPPORT CLAMP 28 88591206 1 O-RING 29 91505024 1 ELEC ACCELERATOR CONTROL ASSY, (includes items 58 thru 67) 30 83191038 1 HEX HD CAPSCREW, M10X1.50X20, (located behind item 29) 31 83191010 2 LOCKWASHER, M12 32 83191004 2 HEX HD CAPSCREW, M12X1-3/4X30 33 91143315 1 OIL PRESSURE SENDER 34 91406026 1 FRONT ENGINE MOUNT, L.H. 35 91406027 1 FRONT ENGINE MOUNT, R.H 36 83191043 4 HEX HD CAPSCREW, M16X2.00X30, (torque to 166-181 lb-ft) 37 83783030 4 LOCKWASHER, M16 38 24741047 1 OIL PRESSURE SWITCH 39 91403105 1 FAN 40 91403248 1 FAN SPACER 41 83191041 4 HEX HD CAPSCREW, M8X1.25X70 42 88561108 4 WASHER, 5/16 45 88501008 4 HEX NUT, 1/2-13, (see note at end of parts list) 46 90027471 4 WASHER, 1/2, (see note at end of parts list) 47 91404086 1 FAN BELT 48 91474171 1 DIPSTICK 49 91413015 1 FITTING 50 91053020 1 TEST COUPLING 51 88591207 1 O-RING

ENGINE & ATTACHING PARTS

91504001 TF6-42 4-3

Page 84

S/N 0192001 thru 0192007 &

ENGINE & ATTACHING PARTS

Figure 4-1 Engine Assembly, L.H. View (Continued)

Item Part Number Qty. Description Rev.

52 77383377 1 STARTER RELAY 53 83201044 4 HEX HD CAPSCREW, 5/8-11X4 54 91473093 4 SHOCK MOUNT 55 91081158 4 ROUND WASHER SPECIAL 56 88521010 4 HEX LOCKNUT, 5/8-11 57 88201001 2 HEX HD CAPSCREW, 1/4-20X1/2, GR5 58 80363019 1 STM MOTOR 59 80376009 1 MOUNTING BRACKET 60 80373029 2 QD BALL JOINT 61 88501304 4 HEX NUT, 1/4-28 62 80371043 1 THREADED LINKAGE 63 80373034 1 THROTTLE SPRING 64 91503105 1 DEUTSCH CONNECTOR 65 91503106 1 DEUTSCH LOCK 66 4460466 1 DEUTSCH PLUG 67 77363228 7 DEUTSCH CONTACT 68 91504117 2 SPEED SENSOR 69 91471167 4 STUD, 1/2-13X3, (see note at end of parts list) 70 91513234 1 SOCKET HD CAPSCREW, M10X1.5X30, GR 10.9 (torque to 53-58 lb-ft) 71 14403364 AR LOCTITE, 242 72 14404043 AR LOCTITE, 545 73 91473222 1 EXHAUST GASKET

0160000052 thru 0160002686

91415035 ENGINE FILTER KIT, (includes all items) 91404005 OIL FILTER ELEMENT 91404004 FUEL FILTER 80273042 AIR FILTER SAFETY ELEMENT 80273010 AIR FILTER ELEMENT 91083218 FUEL STRAINER

NOTE: HYDRAULIC PUMP MOUNTING HARDWARE ITEMS 45, 46 & 69 USED ON S/N 0192001 thru 0160000128 including 0160000152, 0160000157, 0160000198, 0160000206, 0160000338 & 0160000718.

ITEMS 18 & 19 USED ON S/N 0160000141 thru 0160002686 excluding 0160000152, 0160000157, 0160000198, 0160000206, 0160000338 &

0160000718.

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

TF6-42 915040014-4

Page 85

S/N 0192001 thru 0192007 & 0160000052 thru 0160002686

Figure 4-1 Engine Assembly, L.H. View (Continued)

Item Part Number Qty. Description Rev.

ENGINE & ATTACHING PARTS

91504001 TF6-42 4-5

Page 86

ENGINE & ATTACHING PARTS

STARTER RELAY

38 56 58

39 47 58

44 56 58

ALT BAT

ALT EXC

SNSR

40 45 59

43 46 59

7 37 58

8 9 10 57 58

11 12 13 58

13 15 16 58

30 31 32 33 34 58

35 36

13 15 58

53 54 58

18 19 20 21

24 25

TRANSMISSION &

ENGINE MOUNTS

(4 places)

24 25

GND-6

ST RLY

ST RLY PWR

STRT SOL

GND-6

ST RLY

ST RLY PWR

GND-B

TRANS-D

GND-A

GND-D GND-ETRANS-E

TRANS-B

TRANS-A

SERVICE NOTES:

1). Use loctite 242, (14403364), on all bolt threads.

2). Use loctite 545, (14404043), on all fittings.

Figure 4-1 Engine Assembly, L.H. View

S/N 0160003136 & After

TF6-42 915040014-6

Page 87

S/N 0160003136 & After

ENGINE & ATTACHING PARTS

Figure 4-1 Engine Assembly, L.H. View

Item Part Number Qty. Description Rev.

91505061 1 ENGINE ASSY, (includes all items except items 47 thru 51 on Figure 4-1 & all

items on Figure 4-2) 1 Ref JOHN DEERE ENGINE, (see Figure 4-3 for details) 2 Ref AIR CLEANER & INSTALLATION, (see Figure 4-6 for details) 6 Ref EXHAUST TUBE, (see Figure 4-7 for details) 7 Ref TRANSMISSION, (see Figure 4-8 for details) 8 Ref IMPLEMENT PUMP, (see Figure 9-9 for details) 9 88201067 2 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5

10 88551013 2 LOCKWASHER, 1/2 11 91476028 1 L.H. TRANSMISSION MOUNT 12 83191032 4 HEX HD CAPSCREW, M12X1.75X35 13 83191010 9 LOCKWASHER, M12 14 90028660 1 SUPPORT CLAMP 15 83191004 5 HEX HD CAPSCREW, M12X1.75X30 16 91471145 1 HEAT SHIELD 17 91505024 1 ELEC ACCELERATOR CONTROL ASSY, (includes items 18 thru 27) 18 91503105 1 DEUTSCH CONNECTOR 19 91503106 1 DEUTSCH LOCK 20 4460466 1 DEUTSCH PLUG 21 77363228 7 DEUTSCH CONTACT 22 80376009 1 MOUNTING BRACKET 23 80363019 1 STM MOTOR 24 80373029 2 QD BALL JOINT 25 88501304 4 HEX NUT, 1/4-28 26 80371043 1 THREADED LINKAGE 27 80373034 1 THROTTLE SPRING 28 24741047 1 OIL PRESSURE SWITCH 29 91473223 1 MALE SPADE TAB 30 91513159 1 FAN 31 91403248 1 FAN SPACER 32 83191041 4 HEX HD CAPSCREW, M8X1.25X70 33 88551010 4 LOCKWASHER, 5/16 34 88561108 4 FLAT WASHER, 5/16 35 88712306 1 REDUCER BUSHING 36 91143314 1 WATER TEMP SENDER 37 88201537 8 HEX HD CAPSCREW, 3/8-24X1-3/4, GR5, (torque converter mounting) 38 83193026 10 HEX HD CAPSCREW, M10X1.5X30, GR10.9, (torque to 53-58 lb-ft) 39 77383377 1 STARTER RELAY 40 88662022 1 CONNECTOR, (includes item 45) 41 Ref NEGATIVE BATTERY CABLE, (see Figure 10-1 for details) 42 Ref POSITIVE BATTERY CABLE, (see Figure 10-1 for details) 43 88662024 1 CONNECTOR, (includes item 46) 44 91513234 1 SOCKET HD CAPSCREW, M10X1.5X30, GR10.9, (torque to 53-58 lb-ft) 45 88591207 1 O-RING 46 88591206 1 O-RING 47 88201001 2 HEX HD CAPSCREW, 1/4-20X1/2, GR5 48 83201044 4 HEX HD CAPSCREW, 5/8-11X4 49 91473093 4 MOUNT SHOCK 50 91081158 4 SPECIAL WASHER

91504001 TF6-42 4-7

Page 88

S/N 0160003136 & After

ENGINE & ATTACHING PARTS

Figure 4-1 Engine Assembly, L.H. View

Item Part Number Qty. Description Rev.

51 88521010 4 HEX LOCKNUT, 5/8-11 52 91406026 1 LH FRONT ENGINE MOUNT 53 83191043 2 HEX HD CAPSCREW, M16X2X30, (torque to 166-181 lb-ft) 54 83783030 2 LOCKWASHER, M16 55 91143315 1 OIL PRESSURE SENDER 56 83191013 11 LOCKWASHER, M10 57 88991001 1 O-RING 58 14403364 AR LOCTITE, 242 59 14404043 AR LOCTITE, 545

91415084 1 250 HOUR FILTER KIT, (includes all items) 91534005 1 OIL FILTER ELEMENT 91404004 1 FUEL FILTER

1101313 1 AIR FILTER SAFETY ELEMENT

1101312 1 AIR FILTER ELEMENT 91083218 1 FUEL STRAINER 91534006 1 OIL FILTER SEAL

2915175 1 1000 HOUR FILTER KIT, (includes 91415084 & the following)

1001093626 1 HYDRAULIC FILTER

1340021 1 HYDRAULIC BREATHER 91474250 1 TRANSMISSION FILTER

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

TF6-42 915040014-8

Page 89

S/N 0160003136 & After

ENGINE & ATTACHING PARTS

Figure 4-1 Engine Assembly, L.H. View

Item Part Number Qty. Description Rev.

91504001 TF6-42 4-9

Page 90

ENGINE & ATTACHING PARTS

5 6 7 8

16 17 18 21

1 2 3

4 19 21

10 11

GND-2

GND-1

GND-A GND-B GND-C GND-D GND-E

GND-4

GND-3

GND-9

GND-5 GND-6 GND-7 GND-8

STRT SOL

BAT-2

ST RLY PWR

ALT BAT

SNSR

BAT- 1

ALT EXC

SNSR

ALT BAT

GND-9

TR LT SW

SERVICE NOTES:

1). Use loctite 242, (14403364), on all bolt threads.

2). Use loctite 545, (14404043), on all fittings.

Figure 4-2 Engine Assembly, R.H. View

S/N 0192001 thru 0192007 &

0160000052 thru 0160002686

TF6-42 915040014-10

Page 91

S/N 0192001 thru 0192007 & 0160000052 thru 0160002686

Figure 4-2 Engine Assembly, R.H. View

Item Part Number Qty. Description Rev.

91505012 1 ENGINE ASSY, (includes all items except 53 thru 57 & 68 on Figure 4-1 and all

items on Figure 4-2) 1 83191062 2 SOCKET HD CAPSCREW, M10X1.5X40 2 83191013 3 LOCKWASHER, M10 3 1 STARTER, (Prestolite), (includes item 19),

(no longer available, see Figure 12-22 for details) 4 83191040 1 SOCKET HD CAPSCREW, M10X1.5X30, (top inner mtg hole) 5 90028660 1 SUPPORT CLAMP 6 91083218 1 FUEL STRAINER 7 82092118 72” FUEL LINE, 5/16 8 86883106 2 HOSE CLAMP 9 91143122 1 SUPPORT CLAMP

10 1001108292 1 ALTERNATOR, (includes item 11) 11 1001108291 1 REGULATOR 12 Ref WIRING HARNESS, (see Figure 10-4 for details) 13 Ref POSITIVE BATTERY CABLE, (see Figure 10-1 for details) 14 Ref NEGATIVE BATTERY CABLE, (see Figure 10-1 for details) 15 Ref LOWER RADIATOR HOSE, (see Figure 4-5 for details) 16 91476022 1 TRANSMISSION MOUNT, R.H. 17 83191032 2 HEX HD CAPSCREW, M12X1.75X35, (torque to 66-76 lb-ft) 18 83191010 2 LOCKWASHER, M12 19 91414040 1 STARTER SOLENOID 20 91563121 1 TRANSMISSION TEMPERATURE SWITCH,

(S/N 0160002069 thru 0160002686)

21 14403364 AR LOCTITE, 242 22 14404043 AR LOCTITE, 545

ENGINE & ATTACHING PARTS

91504001 TF6-42 4-11

Page 92

ENGINE & ATTACHING PARTS

6 20 40

23 27 41

24 41

2 3

4 5 6 7 40

9 10 11 40

14 15 16 17 18 40

36 40

21 22

25 26

37 40

36 40

22 32

33 41

30 31 39 40

6 12 40

GND-9

TR LT SW

GND-1 GND-2 GND-3 GND-4 GND-5 GND-6 GND-7 GND-8

GND-C GND-D GND-E GND-9

GND-A GND-B

BAT-2

ALT BAT

ST RLY PWR

SNSR

BAT-1

STRT SOL

SERVICE NOTES:

1). Use loctite 242, (14403364), on all bolt threads.

2). Use loctite 545, (14404043), on all fittings.

Figure 4-2 Engine Assembly, R.H. View

S/N 0160003136 & After

TF6-42 915040014-12

Page 93

S/N 0160003136 & After

ENGINE & ATTACHING PARTS

Figure 4-2 Engine Assembly, R.H. View

Item Part Number Qty. Description Rev.

91505061 1 ENGINE ASSY, (includes all items except items 47 thru 51 on Figure 4-1 & all

items on Figure 4-2) 1 91143122 4 SUPPORT CLAMP 2 1001108292 1 ALTERNATOR, (includes item 3), (torque mounting bolts to 38-48 lb-ft) 3 1001108291 1 REGULATOR 4 91511166 1 AIR INTAKE BRACKET 5 83191032 3 HEX HD CAPSCREW, M12X1.75X35, (torque to 66 lb-ft) 6 83191010 4 LOCKWASHER, M12 7 88561111 1 FLAT WASHER, 1/2 8 Ref LOWER RADIATOR HOSE, (see Figure 4-5 for details) 9 83191043 2 HEX HD CAPSCREW, M16X2X30, (torque to 166-181 lb-ft)

10 83783030 2 LOCKWASHER, M16 11 91406027 1 RH FRONT ENGINE MOUNT 12 83191004 1 HEX HD CAPSCREW, M12X1.75X30 13 Ref WIRING HARNESS, (see Figure 10-2 for details) 14 1 STARTER, (Prestolite), (includes item 15), (S/N 0160003136 thru

0160006622 excluding 0160000198 & 0160006286),

(no longer available, see Figure 12-22 for details) 15 91414040 1 STARTER SOLENOID 16 83191062 2 SOCKET HD CAPSCREW, M10X1.5X40 17 83191040 1 SOCKET HD CAPSCREW, M10X1.5X30, (top inner mtg hole) 18 83191013 3 LOCKWASHER, M10 19 91563121 1 TRANSMISSION TEMPERATURE SWITCH 20 91476022 1 RH TRANSMISSION MOUNT 21 2750532 102” FUEL LINE, 3/8 22 86883106 4 HOSE CLAMP 23 91053020 1 TEST COUPLING, (includes item 27) 24 91413015 1 MODIFIED FITTING 25 91083218 1 FUEL STRAINER 26 90028660 1 SUPPORT CLAMP 27 91054002 1 VITON O-RING, (lubricate lightly) 28 90027187 6 TY-RAP 29 3291201 1 HEX NUT, 12mm-1.75 30 5251016 1 HEX FLANGE SCREW, 10-15X40mm 31 5261000 1 HEX FLANGE NUT, 10mm 32 2720058 100” FUEL LINE, 5/16 33 80373025 1 PUSH LOCK FITTING 34 24861170 2 CLAMP 35 91203039 3 CLAMP 36 77143003 2 WHIZ LOCK SCREW, 5/16-18X5/8 37 0791506 1 WHIZ LOCK SCREW, 5/16-18X3/4 38 77143006 3 WHIZ LOCK NUT, 5/16-18 39 91043342 1 STUDD 40 14403364 AR LOCTITE, 242 41 14404043 AR LOCTITE, 545

91504001 TF6-42 4-13

Page 94

ENGINE & ATTACHING PARTS

Figure 4-3 Deere Engine

S/N 0192001 thru 0192007 &

0160000052 thru 0160002686

excluding 0160000198

TF6-42 915040014-14

Page 95

S/N 0192001 thru 0192007 & 0160000052 thru 0160002686

ENGINE & ATTACHING PARTS

excluding 0160000198

Figure 4-3 Deere Engine

Item Part Number Qty. Description Rev.

91473016 1 JOHN DEERE ENGINE, (includes all items) 91404219 1 GASKET OVERHAUL KIT 91404220 1 ENGINE CYLINDER HEAD GASKET 91404221 1 BOLT, BELT TENSIONER 91404222 1 SCREW, BELT TENSIONER 91404223 1 SHEAVE, BELT TENSIONER 91404224 1 OIL COOLER 91404225 1 GASKET, OIL COOLER 91404226 1 GASKET, OIL COOLER 91404227 2 O-RING, OIL COOLER 91404228 2 O-RING, OIL COOLER 91404229 1 O-RING, WATER PUMP INLET 91404230 1 KIT, WATER PUMP INLET 70023425 1 SEAL, FRONT MAIN SEAL 91404232 1 GASKET, WATER PUMP 91404233 1 WATER PUMP 91404234 4 GASKET, EXHAUST MANIFOLD 91404235 1 PULLEY, FAN 91404236 1 SCREW, FAN PULLEY 91404237 1 SPACER, FAN PULLEY 91404238 1 SLEEVE, FAN PULLEY 91404239 1 BEARING HOUSING W/BEARING

7026927 1 GASKET, THERMOSTAT 91404241 3 PLUG, OIL PAN 91404242 1 GASKET, OIL PAN 91404243 2 O-RING, OIL PAN 91404244 1 SEAL, INJECTOR 91404245 1 VALVE, INJECTOR 91404246 1 STEEL, INJECTOR 91404247 1 O-RING, INJECTOR 91404249 1 INJECTION NOLE 91474185 1 FLYWHEEL, W/RING GEAR 91404251 1 SEAL, REAR MAIN 91404252 1 PULLEY, MAIN

91404253 2 GASKET, OIL FILLER

91404254 1 PACKING, VALVE COVER NUT 91404255 1 PACKING, FILLER CAP 91404256 4 PLUG, VALVE COVER 91404257 1 GASKET, VALVE COVER 91404258 1 FILLER CAP, VALVE COVER 91404259 4 O-RING, VALVE COVER 91404260 1 COOLANT, PRE-MIX, (2.5 gal) 91404261 1 COOLANT CONDITIONER 91404262 1 FUEL TRANSFER PUMP 91404263 1 THERMOSTAT 91404264 1 THERMOSTAT COVER SEAL 91474629 1 ALTERNATOR BRACKET 91474630 1 ALTERNATOR SUPPORT 91474631 1 ALTERNATOR STRAP

91504001 TF6-42 4-15

Page 96

ENGINE & ATTACHING PARTS

Figure 4-3 Deere Engine

S/N 0160003136 thru 0160006622

excluding 0160006286

TF6-42 915040014-16

Page 97

S/N 0160003136 thru 0160006622 excluding 0160006286

Figure 4-3 Deere Engine

Item Part Number Qty. Description Rev.

91513231 1 JOHN DEERE ENGINE, 99HP, (includes all items) C 91404257 1 GASKET, VALVE COVER 91404256 4 PLUG, VALVE COVER 91404259 4 O-RING, VALVE COVER PLUG 91404258 1 FILLER CAP, VALVE COVER, (includes Packing) 91404255 1 PACKING, FILLER CAP 91404253 2 GASKET, OIL FILLER 91404251 1 SEAL, REAR MAIN 91474185 1 FLYWHEEL, (includes Ring Gear) 80374031 1 RING GEAR 91514256 1 FUEL PUMP

7026919 1 GASKET, AIR INLET

7026918 1 GASKET, AIR INLET 91404242 1 GASKET, OIL PAN 80374037 1 O-RING, OIL PUMP INTAKE

7026927 1 GASKET, THERMOSTAT COVER

7026920 1 THERMOSTAT 91404086 1 BELT 91404234 4 GASKET, EXHAUST MANIFOLD 91404004 1 FUEL FILTER ELEMENT 80374054 1 KIT, FUEL FILTER 80374050 1 SEAL KIT, FUEL FILTER 91404262 1 FUEL PUMP, (includes o-ring)

7026923 1 O-RING, FUEL PUMP 91474171 1 DIPSTICK 80374033 1 DIPSTICK TUBE 91404233 1 WATER PUMP 91404232 1 GASKET, WATER PUMP 91404264 1 GASKET, WATER PUMP 70023425 1 SEAL, FRONT MAIN 91514260 1 GASKET, FRONT MAIN 91514257 1 O-RING, FRONT MAIN COVER 91514258 1 OIL PUMP 91404220 1 GASKET, CYLINDER HEAD 91404229 1 O-RING, WATER PUMP INLET 91404224 1 OIL COOLER 91404225 1 GASKET, OIL COOLER 91404226 1 GASKET, OIL COOLER 91514259 1 TURBOCHARGER 91404267 1 GASKET, TURBOCHARGER 91404265 1 GASKET, TURBOCHARGER 91534005 1 OIL FILTER 80374036 1 GASKET, OIL FILTER 91474506 1 DRAIN PLUG, OIL FILTER HEAD, (includes o-ring) 80374020 1 O-RING, DRAIN PLUG 91404221 1 BOLT, BELT TENSIONER 91404222 1 SCREW, BELT TENSIONER 91404223 1 SHEAVE, BELT TENSIONER 91474629 1 ALTERNATOR BRACKET

ENGINE & ATTACHING PARTS

91504001 TF6-42 4-17

Page 98

S/N 0160003136 thru 0160006622

ENGINE & ATTACHING PARTS

Figure 4-3 Deere Engine (Continued)

Item Part Number Qty. Description Rev.

91474630 1 ALTERNATOR SUPPORT 91474631 1 ALTERNATOR STRAP

excluding 0160006286

TF6-42 915040014-18

Page 99

S/N 0160003136 thru 0160006622 excluding 0160006286

Figure 4-3 Deere Engine (Continued)

Item Part Number Qty. Description Rev.

ENGINE & ATTACHING PARTS

91504001 TF6-42 4-19

Page 100

ENGINE & ATTACHING PARTS

Figure 4-3 Deere Engine

S/N 0160006707 & After

including 0160000198 & 0160006286

TF6-42 915040014-20

JLG TF6-42 Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

EFFECTIVITY PAGE

TABLE OF CONTENTS

SERVICE KITS

Figure 1-1 Frame Shrouding & Trim

Figure 1-2 Axle Mounting

Figure 2-1 First Boom Section

Figure 2-2 Bearing Pads, Spacers, & Shims, (First Boom Section)

Figure 2-3 Second Boom Section

Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)

Figure 2-5 Third Boom Section

Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section)

Figure 2-7 Push Beam/Extend Chain & Roller Assembly

Figure 2-8 Quick Switch Assembly

Figure 3-1 48” & 72” Carriage Assembly

Figure 3-2 Buckets

Figure 3-3 48” & 72” Slope Piler Carriage

Figure 3-4 10’ & 15’ Truss Boom Assembly

Figure 3-5 10’ & 15’ Truss Boom Assembly w/Winch

Figure 3-6 100 Degree Swing Fork Assembly

Figure 3-7 Drywall Carriage Assembly

Figure 3-8 100 Degree Drywall Swing Carriage Assembly

Figure 3-9 Personnel Platform Assembly

Figure 3-10 Transformer Platform

Figure 3-11 Forks

Figure 3-12 Fork Mounted Lifting Hook

Figure 4-1 Engine Assembly, L.H. View

Figure 4-2 Engine Assembly, R.H. View

Figure 4-3 Deere Engine