JLG SSV10 Parts Manual

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Page 1

Illustrated Parts Manual

Model

SSV-10

P/N

3121188

April 12, 2012

Page 2

Page 3

REVISION LOG

June 1, 2004 - Original Issue Of Manual (Edited to B/M 0010611 Revision 1)

September 20, 2004 - Revised Manual (Edited to B/M 0010611 Revision 4)

January 31, 2005 - Revised Manual (Edited to B/M 0010611 Revision 7)

June 2, 2005 - Revised Manual (Edited to B/M 0010611 Revision 8)

December 15, 2005 - Revised Manual (Edited to B/M 0010611 Revision 9)

November 3, 2006 - Revised Manual (Edited to B/M 0010611 Revision 9)

July 29, 2009 - Revised Manual (Edited to B/M 0010611 Revision 10)

April 4, 2012 - Revised Manual

3121188 SSV-10 A

Page 4

REVISION LOG

B SSV-10 3121188

Page 5

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 BASE MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 DRIVE MOTOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1-3 COVERS AND TIE-DOWNS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

SECTION 2 - CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 PUMP MOTOR ASSEMBLY AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2-2 CHARGER, HORN AND BATTERIES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2-3 BATTERY CHARGER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2-4 GROUND COMPONENTS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

2-5 PLATFORM CABLES AND CONTROLS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 2-14

2-6 CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

SECTION 3 - MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1 MAST ASSEMBLY AND INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1 PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4-2 MATERIAL TRAY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4-3 OPTIONAL BICYCLE CARRIERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4-4 OPTIONAL RUG CARRIER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4-5 OPTIONAL FLUORESCENT TUBE CADDY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 4-10

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5-1 LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-2 LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1 HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1 ELECTRICAL SCHEMATIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7-2 ELECTRICAL COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8-1 DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

3121188 SSV-10 i

Page 6

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

ii SSV-10 3121188

Page 7

SECTION 1

BASE

3121188 SSV-10 1-1

Page 8

SECTION 1 BASE

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION

1-2 SSV-10 3121188

Page 9

SECTION 1 BASE

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0273784 Ref. BASE ASSEMBLY I

1 0273622 2 Drive Motor and Wheel Assembly (See Items 201-212 for

Breakdown)

2 to 3 Not Used

4 0641612 8 Bolt 3/8”-16NC x 1 1/2” 5 0940132 1 Bumper, Chassis 6Not Used 7 3311605 9 Locknut 3/8”-16NC

8 to 9 Not Used

10 4520342 1 Spindle (Left Side) 11 4520343 1 Spindle (Right Side) 12 4520281 2 Tire & Wheel Assembly 13 0641609 1 Bolt 3/8”-16NC x 1 1/8” 14 4240147 1 Strap, Static

15 to 20 Not Used

21 3760115 2 Ring, Retaining

22 to 29 Not Used

30 0100081 A/R Loctite #454 (Not Shown) 31 0274164 1 Frame Assembly (See Items 101-106 for Breakdown) 32 4711600 1 Flatwasher 3/8” Narrow 33 3760496 2 Ring, Retaining 34 3020039 A/R Lubricant Loctite #51049 35 8882970 A/R Coating, Clear

0274164 Ref. FRAME ASSEMBLY K

101 0440306 2 Bearing, Ball 102 0440307 2 Bearing, Roller 103 0440308 2 Bearing, Race 104 2360697 1 Frame 105 3020029 A/R Grease (Not Shown) 106 3960590 2 Seal

0273622 Ref. DRIVE MOTOR AND WHEEL ASSEMBLY I

Ref. Note: Qty shown is for one side.

201 0100011 A/R Locking Compound (Not Shown) 202 0440258 1 Bearing 203 0651409 4 Bolt 1/4”-28NF x 1” 204 2360665 1 Mount, Motor 205 3160303 1 Motor Assembly (See Figure 1-2 for Breakdown) 206 3312202 1 Nut 3/4”-10NC 207 3450505 1 Pin, Cotter 5/32” x 1/2” 208 4520280 1 Tire & Wheel Assembly 209 2940164 1 Cover, Locking Nut 210 1120579 Plug 211 3020039 A/R Lubricant Loctite #51049 (S/N 0130006558 to Present) 212 4712400 1 Flatwasher 7/8” Narrow

3121188 SSV-10 1-3

Page 10

SECTION 1 BASE

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0274078 Ref. BUMPERS INSTALLATION (OPTIONAL) B

301 0641410 13 Bolt 1/4”-20NC x 1 1/4” 302 0940152 2 Bumper, Side 303 0940153 1 Bumper, Front 304 3311405 13 Locknut 1/4”-20NC 305 4751400 26 Flatwasher 1/4” Wide

0240103 Ref. GUIDE ROLLER ATTACHMENT (OPTIONAL) A

401 0100011 A/R Locking Compound 402 0641606 16 Bolt 3/8”-16NC x 3/4” 403 0641617 4 Bolt 3/8”-16NC x 2 1/8” 404 0903120 4 Bracket, Top Roller 405 0903121 1 Bracket, Bottom Roller 406 3311605 8 Locknut 3/8”-16NC 407 4520352 4 Wheel

1-4 SSV-10 3121188

Page 11

SECTION 1 BASE

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121188 SSV-10 1-5

Page 12

SECTION 1 BASE

2324252627

610111213141617181915

FIGURE 1-2. DRIVE MOTOR ASSEMBLY

1-6 SSV-10 3121188

Page 13

SECTION 1 BASE

FIGURE 1-2. DRIVE MOTOR ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3160303

1 7018059 1 Key

2 7018058 1 Housing, Gear 2A 70000807 1 Primary Gear & Pinion 2B 70000808 1 Secondary Gear & Pinion

2C 70000809 1 Output Gear & Shaft 2D 70001986 A/R Washer, Nylon 2E 70001985 A/R Washer, Steel 2F 70001984 A/R Washer, Nylon 2G 70001989 A/R Washer, Steel 2H 70001983 A/R Washer, Steel

2J 70001988 A/R Washer, Nylon

2K 70001987 A/R Washer, Steel

3 7018028 1 O-Ring

4 Not Available 4 Screw

5 7018057 1 Adapter

6 7018060 1 Armature

7 Not Available 1 Seal

8 Not Available 1 Bearing

9 Not Available 1 Ring, Retaining 10 7018056 1 Ring Assembly 11 Not Available 1 Ring, Retaining 12 Not Available 1 Bearing 13 7018011 1 Washer, Wavy 14 7018000 1 Brush Kit

7018037 2 Cap, Brush 7018061 2 Spring

7018045 2 Cap, Brush 15 Not Available 1 Shield 16 7018055 2 Bolt, Thru 17 Not Available 1 Gear 18 Not Available 1 Screw M5 x 5mm (Part of Item 20) 19 7018059 1 Key 20 7018052 1 Brake Assembly 21 Not Available 3 Screw 22 7018054 1 Boot 23 7018035 1 Clamp 24 7018033 1 Clamp 25 Not Available 1 Harness 26 7018031 1 Housing, Terminal 27 7018030 1 Boot, Housing

Ref. DRIVE MOTOR ASSEMBLY F

3121188 SSV-10 1-7

Page 14

SECTION 1 BASE

911106851

102

1043103

101

103

104

102

PRIOR TO

S/N 0130008666

TO PRESENT

202122

NOTE: REPLACEMENT DECALS MUST BE ORDERED SEPARATELY - SEE SECTION 8.

FIGURE 1-3. COVERS AND TIE-DOWNS INSTALLATION

1-8 SSV-10 3121188

Page 15

SECTION 1 BASE

FIGURE 1-3. COVERS AND TIE-DOWNS INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0273549 Ref. COVER INSTALLATION K

Ref. Note: Replacement Decals must be ordered separately - See

Section 8.

1 1671141 1 Cover, Battery and Frame 2 1671143 1 Cover, Mast 3 1671146 1 Cover, Rear Bumper 4 1 Cover, Front Hood Options:

1671149 Prior to S/N 0130007502

1671214 S/N 0130007502 to S/N 0130008666

1671298 S/N 0130008666 to Present

5 3300454 9 Nut 1/4”-20NC 6 3900258 22 Screw Button Head 1/4”-20NC x 3/4” 7Not Used 8 4751400 19 Flatwasher 1/4” (Wide)

9 0940049 2 Stopper, Hood 10 3300364 2 Nut 5/16”-18NC (Tinnerman) 11 4751500 4 Flatwasher 5/16” (Wide) 12 Use 2940179 3 (Was P/N 2940166) Latch, Fastener (Prior to S/N 0130007030)

(Use with hood p/n 1671149)

13 Use 2940179 3 (Was P/N 2940167) Latch, Clip (Prior to S/N 0130007030)

(Use with hood p/n 1671149) 14 Not Used 15 0100011 A/R Locking Compound (Not Shown) 16 Use 2940179 3 (Was P/N 2940168) Latch, Retainer (Prior to S/N

0130007030)(Use with hood p/n 1671149)

17 0903222 1 Brace

18 to 19 Not Used

20 4341067 1 Support, Hood (S/N 0130008666 to Present) 21 0641616 4 Bolt 3/8”-16NC x 2”(S/N 0130008666 to Present) 22 4711600 4 Flatwasher 3/8” (Narrow) (S/N 0130008666 to Present) 23 1380169 1 Clip, Receptacle (S/N 0130008666 to Present)

(Use with hood p/n 1671298) 24 3760308 1 Retainer (S/N 0130008666 to Present)

(Use with hood p/n 1671298) 25 3900174 1 Screw, Thumb (S/N 0130008666 to Present)

(Use with hood p/n 1671298)

0240114 Ref. TIE-DOWNS INSTALLATION A

101 0811610 4 Screw 3/8”-16NC x 1 1/4” 102 3311605 4 Locknut 3/8”-16NC 103 3760365 2 Tie-Ring 104 4711600 4 Flatwasher 3/8” Narrow

3121188 SSV-10 1-9

Page 16

SECTION 1 BASE

FIGURE 1-3. COVERS AND TIE-DOWNS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-10 SSV-10 3121188

Page 17

SECTION 2

CONTROLS

3121188 SSV-10 2-1

Page 18

SECTION 2 CONTROLS

102

1B 1D

107

4A 4D

108

FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION

2-2 SSV-10 3121188

Page 19

SECTION 2 CONTROLS

FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3600392 1 PUMP/MOTOR ASSEMBLY D

1 7027943 Ref. Pump Components Kit 1A Not Available 1 Pump 1B Not Available 1 Seal 1C 7011021 1 Seal 1D Not Available 1 Seal 1E 7010928 4 Screw 1F 7011033 1 Screw 1G Not Available 1 Lockwasher 1H Not Available 1 Retainer

1J 7011016 1 Coupler

2 7027944 Ref. Adaptor Components Kit 2A 7011025 1 Seal 2B 7011011 2 Screw 2C Not Available 1 Plug 2D Not Available 1 Adaptor 2E 7011013 1 Retainer 2F Not Available 1 Plug, Plastic (Not Shown) 2G Not Available 1 Plug, Steel 2H Not Available 1 Seat Assembly

2J Not Available 1 Plug

3 7027945 Ref. Relief Valve Components Kit 3A 7011008 1 Spring 3B 7011017 1 Spring 3C 7011009 1 Screw, Adjustment 3D Not Available 1 Gasket 3E 7011004 1 Cap 3F Not Available 1 Ball

4 7027946 Ref. Tube Components Kit 4A 7011024 1 Seal 4B Not Available 1 Seal 4C Not Available 1 Washer 4D 7011031 1 Ring, Retaining 4E 7011032 1 Ring, Retaining 4F Not Used 4G Not Available 1 Tube 4H Not Available 1 Tube

4J Not Available 1 Tube

4K 7011029 1 Strainer

4L 7011034 1 Spacer

5 7027947 Ref. Tank Components Kit 5A Not Available 1 Tank 5B Not Available 4 Screw 5C 7011027 1 Magnet 5D Not Available 1 Label 5E 7011069 1 Breather/Dipstick

6 Not Available 1 Label (Not Shown)

3121188 SSV-10 2-3

Page 20

SECTION 2 CONTROLS

FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

7 7027948 1 Motor Assembly

70000041 1 Brush Kit

8 7027949 Ref. Return Port Components Kit 8A Not Available 1 Seal 8B Not Available 1 Seal 8C Not Available 1 Washer 8D Not Available 1 Body, Return Port

9 2221185 1 Fitting, 90° 10 2110606 1 Fitting, Straight

PUMP/MOTOR INSTALLATIONS

0273546 Ref. Standard Hydraulic Oil E 0274181 Ref. Fire Resistant Hydraulic Oil A

101 0100011 A/R Locking Compound (Not Shown) 102 0641606 2 Bolt 3/8”-16NC x 3/4”

103 to 106 Not Used

107 3600392 1 Pump/Motor Assembly (See Items 1-9 for Breakdown) 108 1704412 1 Decal - Hydraulic Oil (Stamp Appropriately) 109

1.2 gals

2300021 Standard Hydraulic Oil 2300014 Fire Resistant Hydraulic Oil

Oil, Hydraulic Options (Not Shown):

2-4 SSV-10 3121188

Page 21

SECTION 2 CONTROLS

FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121188 SSV-10 2-5

Page 22

SECTION 2 CONTROLS

111

115

103

127

128

105

108

109

123

127

125

126

123

112

113

114

124

104

102

14615

161217

FIGURE 2-2. CHARGER, HORN AND BATTERIES INSTALLATION

2-6 SSV-10 3121188

Page 23

SECTION 2 CONTROLS

FIGURE 2-2. CHARGER, HORN AND BATTERIES INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. BATTERY CHARGER INSTALLATIONS 0273559 Ref. Charger with ANSI Plug C 0274169 Ref. Charger with Australian Plug A 0274168 Ref. Charger without Plug A 0274259 Ref. Charger with Plug/Cord Reel A

1 0400208 1 Battery Charger Assembly (See Figure 2-3 for Breakdown) 2 0610131 1 LED Board 3 0641404 4 Bolt 1/4”-20NC 1/2”

4 to 5 Not Used

6 3911016 4 Screw #10-24NC x 1” 7 A/R Cover, Terminal Options:

4460802 1 Charger with Plug 4460802 1 Charger without Plug

Not Required 0 Charger with Plug/Cord Reel

8 A/R Terminal, Inlet Options:

4460803 1 Charger with ANSI Plug 4460940 1 Charger with Australian Plug

Not Required 0 Charger without Plug

4120046 1 Socket, Cord Reel Stop (Charger with Plug/Cord Reel Only)

9 to10 Not Used

11 0100011 A/R Locking Compound (Not Shown)

Note: Items 12 - 16 used with Charger with Plug/Cord Reel only.

12 3680056 1 Reel, Charger 13 0791406 1 Screw 1/4”-20NC x 3/4” 14 3311001 4 Nut #10-24NC 15 3311501 1 Nut 5/16”-18NC 16 3575423 1 Plate 17 0791506 1 Bolt 5/16”-18NC x 3/4”

0273548 Ref. HORN AND BATTERIES INSTALLATION L

101 0100051 A/R Grease, Battery Terminal (Not Shown) 102 0140022 1 Horn 103 0400209 2 Battery 104 0641404 1 Bolt 1/4”-20NC x 1/2” 105 0741005 2 Capscrew, Flat Head #10-24NC x 1/2”

106 to 107 Not Used

108 2400044 1 Block, Fuse Mounting 109 2400069 1 Fuse 175Amp 110 3020038 A/R Grease, Electrical Contact (Not Shown) 111 3311501 4 Nut 5/16”-18NC 112 3911016 4 Screw #10-24NC x 1” 113 4071084 2 Shim 114 4360514 2 Switch, Proximity 115 4761500 4 Lockwasher 5/16”

116 to 122 Not Used

123 0791003 4 Screw #10-24NC x 3/8”

3121188 SSV-10 2-7

Page 24

SECTION 2 CONTROLS

FIGURE 2-2. CHARGER, HORN AND BATTERIES INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

124 3380541 1 Shield, Wire 125 0791406 2 Screw 1/4”-20NC x 3/4” 126 3575423 2 Plate, Battery Hold-down 127 2920178 2 Light, Strobe B

7027733 2 Bulb, Replacement (1 Per Assembly) 128 3820032 2 Rivet 129 0100011 A/R Locking Compound (Not Shown)

2-8 SSV-10 3121188

Page 25

SECTION 2 CONTROLS

FIGURE 2-2. CHARGER, HORN AND BATTERIES INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121188 SSV-10 2-9

Page 26

SECTION 2 CONTROLS

3126

1415161718

FIGURE 2-3. BATTERY CHARGER ASSEMBLY

2-10 SSV-10 3121188

Page 27

SECTION 2 CONTROLS

FIGURE 2-3. BATTERY CHARGER ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0400208 Ref. BATTERY CHARGER ASSEMBLY C

1 7018577 2 Capacitor 2 7018514 2 Breaker, Circuit - AC 3 7011621 1 Connector - 2 Position 4 7022926 1 Circuit, Control

7022918 1 DC Harness Assembly 5 7022942 1 Fuse Assembly (Not Shown) (S/N 0130004468 to Present) 6 7018570 1 Fuse 80 Amp 7 7022919 1 Harness, SCR (Not Shown) 8 7022920 1 Harness with 4 Position Connector 9 7022921 1 Cover, Case

10 1 Plug, AC Options:

7020648 Prior to S/N 0130004468

7022943 S/N 0130004468 to Present

11 7020673 1 Rectifier, SCR 12 7018564 1 Relay (Black) 13 1 Shunt Assembly Options:

7020651 Prior to S/N 0130004468

7020674 S/N 0130004468 to Present

14 7022922 1 Switch, 10 Amp Slide 15 7018586 1 Switch, 12 Amp Slide 16 7022923 1 Transformer 17 1 Varistor Assembly Options:

7018537 Prior to S/N 0130004468

7018589 S/N0130004468 to Present

18 7020663 2 Varistor

3121188 SSV-10 2-11

Page 28

SECTION 2 CONTROLS

367

101

102

FIGURE 2-4. GROUND COMPONENTS INSTALLATIONS

2-12 SSV-10 3121188

Page 29

SECTION 2 CONTROLS

FIGURE 2-4. GROUND COMPONENTS INSTALLATIONS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. GROUND CONTROLS INSTALLATION 0273547 Ref. All Specs except Japanese & Chinese Specs I 0274515 Ref. Japanese & Chinese Specs Only B

1 0140033 1 Alarm 2 0641404 2 Bolt 1/4”-20NC x 1/2” 3 1600397 1 Module, Traction 4 1 Module, Ground Control Station Options:

1600329 All Specs except Japanese & Chinese Specs 1600340 Japanese & Chinese Specs Only

4A 7024428 1 Emergency Stop Switch Assy 4B 7024430 1 Selector Switch Assy 4C 7024460 1 Cover Assy

5 Not Used 6 3911020 4 Screw #10-24NC x 1 1/4” 7 4751000 4 Flatwasher #10 8 0100011 A/R Locking Compound (Not Shown)

0273566 Ref. PROGRAMMABLE SECURITY LOCK INSTALLATION

(OPTIONAL)

101 0100011 A/R Locking Compound (Not Shown) 102 0721003 2 Screw #10-24NC x 3/8” 103 2940161 1 Lock, Electronic

3121188 SSV-10 2-13

Page 30

SECTION 2 CONTROLS

FIGURE 2-5. PLATFORM CABLES AND CONTROLS INSTALLATION

2-14 SSV-10 3121188

Page 31

SECTION 2 CONTROLS

FIGURE 2-5. PLATFORM CABLES AND CONTROLS INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0273551 Ref. PLATFORM CABLES AND CONTROLS INSTALLATION N

1 0100011 A/R Locking Compound (Not Shown) 2 0641412 1 Bolt 1/4”-20NC x 1 1/2” 3 0791003 11 Screw #10-24NC x 3/8” 4Not Used 5 1320043 3 Clamp, Cable 6 1320149 2 Clamp, Hose 7 3020038 A/R Grease, Contact (Not Shown) 8 3311405 2 Locknut 1/4”-20NC 9 1 Pulley, Control Cable Options:

3580305 Prior to S/N 0130007126 3580344 S/N 0130007126 to Present

10 3900264 1 Screw, Shoulder 11 Not Used 12 0741412 1 Screw, Countersunk 1/4”-20NC x 1 1/2” 13 Not Used 14 4160130 1 Spring, Extension 15 4340838 1 Support, Cable Mount 16 4711400 5 Flatwasher 1/4” Narrow 17 4751000 4 Flatwasher #10 Wide 18 4751500 1 Flatwasher 5/16” Wide 19 4923035 1 Harness, Base to Platform (See Section 7 for Breakdown) 20 1 Platform Control Box Assembly Options (See Figure 2-6 for

Breakdown):

0861658 Prior to S/N 0130007617

1001098194 S/N 0130007617 to Present (was p/n 0861768) 21 Not Used 22 1 Harness, Platform Controls Options (See Section 7 for

Breakdown): 4923113 Prior to S/N 0130007617 4923316 S/N 0130007617 to Present

23 4240018 3 Tie-Strap 24 0741003 2 Screw, Countersunk #10-24NC x 3/8” 25 0641406 2 Bolt 1/4”-20NC x 3/4” 26 3311605 Locknut, 3/8”-16NC 27 1321283 1 Clamp 28 1 Screw, Shoulder Options:

3900315 Prior to S/N 0130007126 3900373 S/N 0130007126 to Present

101 4923174 Ref. EXTENSION CORD 110VOLT - 6FT (OPTIONAL) A

3121188 SSV-10 2-15

Page 32

SECTION 2 CONTROLS

12A

FIGURE 2-6. CONTROL BOX ASSEMBLY

2-16 SSV-10 3121188

Page 33

SECTION 2 CONTROLS

FIGURE 2-6. CONTROL BOX ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. CONTROL BOX ASSEMBLY 0861658 Ref. Prior to S/N 0130007617 K 0861768 Ref. S/N 0130007617 to Present B

1 0100011 A/R Locking Compound (Not Shown) 2Not Used 3 0791404 4 Screw, Countersunk 1/4”-20NC x 1/2” 4 1 Box, Control Options:

0861657 Prior to S/N 0130007617 0861767 S/N 0130007617 to Present

5 1600378 1 Module, Platform Controller 6Use 1600454 1 Controller Assembly (was p/n 1600379)

6A 70000012 1 Boot, Rubber (Base of Controller p/n 1600379)

70000682 1 Boot, Rubber (Base of Controller p/n 1600454)

7027766 1 Ring, Retaining

6B 70000084 1 Boot, Rubber (Steer Switch) (was p/n 7027764)

1 Microswitch with Harness (Not Shown)

7027366 Controller p/n 1600379

Not Available Controller p/n 1600454

7027365 1 Actuator, Handle

6C 7027367 1 Switch, Push Button

7027765 1 Lever, Enable

7 3310601 4 Nut #6-32NC 8 3380540 1 Panel, Control Box

9 3910608 4 Screw, Machine #6-32NC x 1/2” 10 3910804 2 Screw, Machine #8-32NC x 1/4” 11 4340884 1 Mount, Control Box 12 4360467 1 Keyswitch Assembly

12A 2860030 1 Pr Key, Replacement

13 4360562 1 Switch, Emergency Stop 14 1 Switch, Rocker Options:

4360561 Prior to S/N 0130006264

4360566 S/N 0130006264 to Present 15 4360567 1 Switch, Push Button (Includes Harness) 16 1 Harness, Power Options (Not Shown - See Section 7 for

Breakdown): 4923055 Prior to S/N 0130007617 4923315 S/N 0130007617 to Present

17 4923106 1 Harness, Drive/Lift Select (Not Shown - See Section 7 for

Breakdown)

18 4923107 1 Harness, Emergency Stop (Not Shown - See Section 7 for

Breakdown)

19 4923108 1 Harness, Keyswitch (Not Shown - See Section 7 for Breakdown) 20 1706007 1 Decal - Emergency Stop 21 8 Screw, Machine Options:

3911010 Screw, Machine #10-24NC x 5/8” (Prior to S/N 0130006321) 0630464 Screw, Button #10-24NC x 1/2” (S/N 0130006321 to Present)

3121188 SSV-10 2-17

Page 34

SECTION 2 CONTROLS

FIGURE 2-6. CONTROL BOX ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-18 SSV-10 3121188

Page 35

SECTION 3

MAST

3121188 SSV-10 3-1

Page 36

SECTION 3 MAST

204

206

203

210

208

211

202

205

207

209

48 3

424243

104

109

1031062510610210511010728461084730517726262449494

41273

023

043

FIGURE 3-1. MAST ASSEMBLY AND INSTALLATION

3-2 SSV-10 3121188

Page 37

SECTION 3 MAST

FIGURE 3-1. MAST ASSEMBLY AND INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0801394 Ref. MAST ASSEMBLY D

1 0100011 A/R Locking Compound (Not Shown) 2Not Used 3 0362735 4 Bar, Sheave Pin Support 4 0561341 1 Block, Chain Anchor 5 0721006 1 Screw, Machine #10-24NC x 3/4” 6 0791003 6 Screw #10-24NC x 3/8” 7 0811408 31 Screw 1/4”-20NC x 1” 8 0791812 4 Screw 1/2”-13NC x 1 1/2”

9 0902047 1 Bracket, Sequence Cable 10 0902423 1 Bracket, Bottom Chain Attach 11 0902424 1 Bracket, Bottom Chain Attach 12 0902431 2 Bracket, Sequence Cable 13 0902445 1 Bracket, Sequence Cable 14 0902698 1 Bracket, Sequence Cable 15 1260375 1 Chain Assy - #446 (See Items 101-110 for Breakdown) 16 1260376 1 Chain Assy - #444 (See Items 201-211 for Breakdown) 17 1271567 1 Channel, Mast #1 18 1271568 1 Channel, Mast #2 19 1271569 1 Channel, Mast #3 20 1271577 1 Channel, Header 21 1 Lift Cylinder Assembly Options (See Section 5 for Breakdown):

1684348 Original Part (Waltco)

1684531 Service Replacement (Olson & Olson) 22 2880310 2 Key 23 3020041 A/R Lubricant (Not Shown) 24 3311408 2 Nut, Flanged 1/4”-20NC 25 3311601 8 Nut 3/8”-16 NC 26 3340845 12 Pad, Slide Guide 27 3422717 2 Pin, Sheave 28 3422750 1 Pin, Chain Equalizer 29 3422752 1 Pin, Chain Equalizer 30 3422757 1 Pin, Keeper 31 3570893 2 Plate, Cylinder Mounting 32 3580269 2 Sheave, Sequence Cable 33 3580286 2 Sheave Assembly

0440246 2 Bearing (1 Per Assembly) 34 3580293 2 Sheave Assembly

0440249 2 Bearing (1 Per Assembly) 35 3760383 1 Ring, Retaining 36 3890039 2 Cable, Sequence 37 3900187 2 Screw, Shoulder 38 3900192 8 Screw, Countersunk 3/8”-16NC x 1/2” 39 4070860 A/R Shim, Slide Pad 40 4070861 A/R Shim, Slide Pad 41 4070862 A/R Shim, Slide Pad 42 4070970 A/R Shim, Cylinder Mount 43 4070971 A/R Shim, Cylinder Mount

3121188 SSV-10 3-3

Page 38

SECTION 3 MAST

FIGURE 3-1. MAST ASSEMBLY AND INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

44 4160124 2 Spring 45 4567491 2 Tube, Spacer 46 4567750 1 Tube, Spacer 47 4567751 1 Tube, Spacer 48 4740007 2 Washer, Thrust 49 4740414 4 Washer, Cup 50 4751000 8 Flatwasher #10 Wide 51 4751500 2 Flatwasher 5/16” Wide 52 4569003 3 Tube, Spacer

— — — — — — — — — —

0273417 1 Mast Kit (Includes Items 17-20) F

1260375 Ref. CHAIN ASSEMBLY - #446 CHAIN B

101 0100062 A/R Loctite #RC/640 (Not Shown) 102 0561153 2 Block, Chain Anchor 103 0561409 2 Block, Chain Anchor 104 Purchased Assy A/R Chain 105 3422338 2 Pin, Equalizer 106 3422346 4 Pin, Grooved 107 3450304 2 Pin, Cotter 108 3571101 1 Plate, Chain Adjustment 109 4300111 2 Stud 110 4751500 2 Flatwasher 5/16”

1260376 Ref. CHAIN ASSEMBLY - #444 CHAIN B

201 0100062 A/R Loctite #RC/640 (Not Shown) 202 0561149 2 Block, Chain Anchor 203 0561408 2 Block, Chain Anchor 204 Purchased Assy A/R Chain 205 3422338 2 Pin, Equalizer 206 3422346 2 Pin, Grooved 207 3452355 2 Pin, Grooved 208 3450304 2 Pin, Cotter 209 3571103 1 Plate, Chain Adjustment 210 4300111 2 Stud 211 4751500 2 Flatwasher 5/16”

0273545 Ref. MAST INSTALLATION B

301 0100019 A/R Locking Compound (Not Shown) 302 0641609 3 Bolt 3/8”-16NC x 1 1/8” 303 Not Used 304 3311601 4 Nut 3/8”-16NC 305 4711600 8 Flatwasher 3/8” Narrow 306 0641612 1 Bolt 3/8”-16NC x 1 1/2” (Not Shown)

3-4 SSV-10 3121188

Page 39

SECTION 4

PLATFORM

3121188 SSV-10 4-1

Page 40

SECTION 4 PLATFORM

104

102

105

103

102

103

101

105

FIGURE 4-1. PLATFORM INSTALLATION

4-2 SSV-10 3121188

Page 41

SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3510865 Ref. PLATFORM ASSEMBLY G

1 0100011 A/R Locking Compound (Not Shown) 2Not Used 3 0751006 2 Screw 4 1671168 1 Floor, Platform 5 2080040 16 Fastener, Huck 6 2410012 1 Rail, Door (Right Side) 7 2410013 1 Rail, Door (Left Side) 8 4 Hinge Options:

Use 2600294 Prior to S/N 0130006748 (Was p/n 2600281)

2600294 S/N 0130006748 to Present

9Not Used 10 3340962 2 Pad 11 3510860 1 Rail, Platform 12 3510862 1 Pan, Molded Platform 13 3520072 8 Cap-Plug 14 4071095 A/R Shim 15 Not Used 16 4360572 1 Footswitch 17 0641416 8 Bolt 1/4”-20NC x 2” 18 0751003 4 Screw 19 4220309 2 Stop, Gate (was p/n 4220233) 20 4360573 2 Switch, Proximity 21 2080043 13 Rivnut 22 4220309 2 Stop, Gate (was p/n 4220234) 23 8882320 A/R Sealant, Seam (Not Shown) 24 Not Used 25 3900258 5 Screw, Button Head 1/4”-20NC x 3/4” 26 4711400 5 Flatwasher 1/4” Narrow 27 1120582 1 Plug 28 1120583 1 Grip, Foam

0274055 Ref. PLATFORM INSTALLATION C

101 0641622 2 Bolt 3/8”-16NC x 2 3/4” 102 0741614 4 Screw, Flat Head 3/8”-16NC x 1 3/4” 103 3311605 6 Locknut 3/8”-16NC 104 3510865 1 Platform Assembly (Includes Items 1-26) 105 4711600 8 Flatwasher 3/8” Narrow

3121188 SSV-10 4-3

Page 42

SECTION 4 PLATFORM

4 1616

12317

161517

FIGURE 4-2. MATERIAL TRAY INSTALLATION

4-4 SSV-10 3121188

Page 43

SECTION 4 PLATFORM

FIGURE 4-2. MATERIAL TRAY INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0274011 Ref. MATERIAL TRAY INSTALLATION F

1 0100011 A/R Locking Compound (Not Shown)

2 0440287 6 Bearing

3 0811610 2 Screw 3/8”-16NC x 1 1/4”

4 1580027 1 Tray

5 2080040 8 Fastener, Huck

6 2360684 1 Frame

7 3321701 6 Nut 7/16”-20NF

8 3340962 4 Pad

9Not Used 10 3450302 4 Pin, Cotter 11 Not Used 12 4220222 2 Stop 13 4711600 2 Flatwasher 3/8” Narrow 14 4711700 18 Flatwasher 7/16” Narrow 15 2940165 1 Latch, Material Tray 16 1001097488 2 Pin, Plunger (was p/n 3423171) 17 2 Flatwasher Options:

4711500 Flatwasher 5/16” Narrow (Prior to S/N 0130006355)

4740476 Thrust Washer (S/N 0130006355 to Present) 18 Not Used 19 0100019 A/R Locking Compound (Not Shown)

3121188 SSV-10 4-5

Page 44

SECTION 4 PLATFORM

FIGURE 4-3. OPTIONAL BICYCLE CARRIERS INSTALLATION

4-6 SSV-10 3121188

Page 45

SECTION 4 PLATFORM

FIGURE 4-3. OPTIONAL BICYCLE CARRIERS INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. BICYCLE CARRIER INSTALLATION 0273570 Ref. Carrier on One Side Only B 0273571 Ref. Carrier on Both Sides B

Ref. Note: Qty Shown is for One Side Only. Double for Both Sides.

1 0641424 2 Bolt 1/4”-20NC x 3 2 0641618 1 Bolt 3/8”-16NC x 2 1/4” 3 0902895 1 Bracket, Hanger 4 1060799 1 Lanyard 5 1320316 1 Clamp, Block 6 1706134 1 Decal - Maximum Capacity 7 2660121 1 Arm 8 3311405 2 Locknut 1/4”-20NC

9 3311605 1 Locknut 3/8”-16NC 10 3420198 1 Pin, Quick Release 11 4240163 1 Strap 12 4711400 4 Flatwasher 1/4” Narrow 13 4711600 2 Flatwasher 3/8”

3121188 SSV-10 4-7

Page 46

SECTION 4 PLATFORM

206

202

203

204

201

205

203

104

105

102

103

101

102

FIGURE 4-4. OPTIONAL RUG CARRIER INSTALLATION

4-8 SSV-10 3121188

Page 47

SECTION 4 PLATFORM

FIGURE 4-4. OPTIONAL RUG CARRIER INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0240107 Ref. RUG CARRIER INSTALLATION B

1 0240108 1 Accessory, Rug Carrier (Rear) (See Items 101 - 105 for Break-

down)

2 0240109 1 Accessory, Rug Carrier (Front) (See Items 201 - 206 for Break-

down) 3 0791406 4 Bolt 1/4”-20NC x 3/4” 4 2080040 4 Fastener, Huck 5 3311408 4 Nut 1/4”-20NC 6 1706134 1 Decal - Capacity

0240108 Ref. ACCESSORY RUG CARRIER (REAR) A

101 3311405 1 Locknut 1/4”-20NC 102 3520176 2 Plug 103 3931408 1 Screw 1/4”-20NC x 1/2” 104 4568208 1 Tube 105 4630009 1 Carrier Pivot

0240109 Ref. ACCESSORY RUG CARRIER (FRONT) A

201 3311405 1 Locknut 1/4”-20NC 202 3422744 1 Pin, Plunger 203 3520176 2 Plug 204 3931408 1 Screw 1/4”-20NC x 1/2” 205 4569158 1 Tube 206 4630010 1 Carrier Pivot

3121188 SSV-10 4-9

Page 48

SECTION 4 PLATFORM

101

108

105

106

107

104

103

102

109

FIGURE 4-5. OPTIONAL FLUORESCENT TUBE CADDY ASSEMBLY

4-10 SSV-10 3121188

Page 49

SECTION 4 PLATFORM

FIGURE 4-5. OPTIONAL FLUORESCENT TUBE CADDY ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0255040 Ref. FLUORESCENT TUBE CADDY ASSEMBLY B

1 4844840 1 Weldment, Fluorescent Tube Caddy 2 4280296 2ft/0.7m Strip, Wear 3 3421453 1 Pin, Snapper 4 3760170 1 Ring, Split 5 1060380 1 Cable, Lanyard 6 0641410 1 Bolt 1/4”-20NC x 1 1/4” 7 3311405 1 Locknut 1/4”-20NC 8 1702365 1 Decal - JLG 9 1706326 1 Decal - Max Capacity (15lb./7kg)

3121188 SSV-10 4-11

Page 50

SECTION 4 PLATFORM

FIGURE 4-5. OPTIONAL FLUORESCENT TUBE CADDY ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-12 SSV-10 3121188

Page 51

SECTION 5

CYLINDER

3121188 SSV-10 5-1

Page 52

SECTION 5 CYLINDER

1418171619

FIGURE 5-1. LIFT CYLINDER ASSEMBLY

5-2 SSV-10 3121188

Page 53

SECTION 5 CYLINDER

FIGURE 5-1. LIFT CYLINDER ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1684348 Ref. LIFT CYLINDER ASSEMBLY - WALTCO (no longer available;

order 1684531 for service replacement)

1 7027847 1 Head 2 7027848 1 Rod 3 7027849 1 Piston 4 7027850 1 Barrel 5 Use Item 51 1 O-Ring 6 Use Item 51 1 O-Ring 7 Use Item 51 1 Seal, Rod 8 Use Item 51 1 Ring, Back-up 9 Use Item 51 1 Wiper, Rod

10 Use Item 51 1 Ring, Wear 11 Use Item 51 1 Seal, Piston 12 7027340 1 Nut 13 2220886 1 Plug

7027851 1 Valve, Flow Control 14 7027852 1 Valve, Check 15 7027853 1 Valve, Manual Descent

Not Available 1 Coil 16 2221172 1 Fitting 17 2221173 1 Fitting 18 2220591 1 Fitting, Reducer 19 2220883 3 Plug

— — — — — — — — — —

51 7027855 1 Seal Kit (includes items 5-11)

3121188 SSV-10 5-3

Page 54

SECTION 5 CYLINDER

13141517201819410

FIGURE 5-2. LIFT CYLINDER ASSEMBLY

5-4 SSV-10 3121188

Page 55

SECTION 5 CYLINDER

FIGURE 5-2. LIFT CYLINDER ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1684531 Ref. LIFT CYLINDER ASSEMBLY - OLSON & OLSON (Service

Replacement)

1 70000991 1 Barrel 2 70000992 1 Rod 3 70000993 1 Head 4 7023392 1 Piston 5 Use Item 51 1 Wiper, Rod 6 Use Item 51 1 Seal, Rod 7 Use Item 51 1 O-Ring 8 Use Item 51 1 Seal, Piston

9 Use Item 51 1 Ring, Wear 10 Use Item 51 1 O-Ring 11 7023391 1 Nut 12 70000994 1 Valve, Manual Descent

70000025 1 Cartridge

7026624 1 Override, Manual

70001113 1 Coil

7026623 1 Kit Seal 13 70000218 1 Valve, Check 14 2220591 1 Fitting, Reducer 15 2221173 1 Fitting 16 Not Used 17 2221172 1 Fitting 18 70000995 1 Valve, Flow Control 19 Not Available 1 Plug 20 Not Available 3 Plug

— — — — — — — — — —

51 7023395 1 Seal Kit (includes items 5-10)

3121188 SSV-10 5-5

Page 56

SECTION 5 CYLINDER

FIGURE 5-2. LIFT CYLINDER ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

5-6 SSV-10 3121188

Page 57

SECTION 6

HYDRAULIC

3121188 SSV-10 6-1

Page 58

SECTION 6 HYDRAULIC

101

102

103

LIFT CYLINDER REF.

PUMP REF.

FIGURE 6-1. HYDRAULIC DIAGRAM

6-2 SSV-10 3121188

Page 59

SECTION 6 HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. HYDRAULIC SYSTEM INSTALLATION 0273546 Ref. Standard Hydraulic Oil E 0274181 Ref. Fire Resistant Hydraulic Oil A

1 to 2 Not Used

3 2120183 1 Filter, In-Line 4 2221123 1 Fitting, Straight 5 2221185 1 Fitting, 90° 6 2754025 2 Hose

1684348 Ref. CYLINDER FITTINGS E

101 2221173 1 Fitting, Straight 102 2221172 1 Fitting, Straight

Ref. TOO LS

7027247 1 Tool, Perma-Push Insert Disconnect (Not Shown)

3121188 SSV-10 6-3

Page 60

SECTION 6 HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

6-4 SSV-10 3121188

Page 61

SECTION 7

ELECTRICAL

3121188 SSV-10 7-1

Page 62

SECTION 7 ELECTRICAL

FIGURE 7-1. ELECTRICAL SCHEMATIC

7-2 SSV-10 3121188

Page 63

SECTION 7 ELECTRICAL

1870182 - D

3121188 SSV-10 7-3

Page 64

SECTION 7 ELECTRICAL

119M

GROUND CONTROL

BOX

BATTERY CHARGER

CHARGER

LED

LIGHTS

INPUT

119H

119F

119G

221B

221

217A

217

219

218

209

221A

401A

222H

222E

406A

406

222G

222F

222A

222C

222E

222D

222A

222

119L

222A

119K

PLAT

AUX

PLAT

AUX

OUTPUT

AUX

OUTPUT

AUX

INPUT

FOOT

SWITCH

119J

PUMP/

MOTOR

LEFT DRIVE MOTOR

RIGHT DRIVE MOTOR

TRACTION

MODULE

BATTERIES

BEACON #1

(BASE MTD)

LIFT

CYLINDER

HORN

ALARM

222B

222A

227A

227

BEACON #2

(MAST MTD)

501

502

508

509

510

511

512

PLATFORM

CONSOLE

BOX

6A615

15A

19A

16B

122B

16A

17A

18A

403

SECURITY

LOCK

122A

119

119B

119C

119D

119E

119

119A

MAST

JUNCTION

BOX

403A

302

302A 304B

304

309

119

218

206

207

307

308

305

305A

309A

301B

301D 304A

301A 222D

404A

405A

405

405A

404

ELEVATION/SPEED

CUTBACK SWITCHES

214

214A

222D

PLATFORM

GATE

SWITCH

PLATFORM

GATE

SWITCH

TILT

PHP

SPARE

ANALOGUE

INPUT

SPARE

ANALOGUE

INPUT

222J

219

220

220A

402B

402

402A

401A

401

216

CORD

REEL

308

305

FIGURE 7-2.ELECTRICAL COMPONENTS INSTALLATION

7-4 SSV-10 3121188

Page 65

SECTION 7 ELECTRICAL

FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

Ref. PLATFORM CONTROL BOX COMPONENTS 0861658 Ref. Prior to S/N 0130007617 K 0861768 Ref. S/N 0130007617 to Present B

1 to 5 Not Used

6 Not Available 1 Controller Harness B

6A 7024300 1 Plug, Male - 10 Position

4461023 9 Socket, Female

7 to 14 Not Used

15 4360567 1 Horn Harness B

15A Not Available 1 Plug, Male - 2 Position (Molex MiniFit Jr. P/N 39-01-3022)

4461023 2 Socket, Female

16 1 Power Harness Options:

4923055 Prior to S/N 0130007617 C 4923315 S/N 0130007617 to Present A

16A 4461041 1 Plug, Male - 8 Position

4461023 6 Socket, Female

16B 70001798 1 Connector, Female - 9 Position

70001799 6 Pin, Male

17 4923106 1 Drive/Lift Select Harness B

17A 250200 1 Plug, Male - 6 Position

4461023 3 Socket, Female

18 4923107 1 Emergency Stop Harness A

18A Not Available 1 Plug, Male - 2 Position (Molex MiniFit Jr. P/N 39-01-3022)

4461023 2 Socket, Female

19 4923108 1 Keyswitch Harness A

19A Not Available 1 Plug, Male - 2 Position (Molex MiniFit Jr. P/N 39-01-3022)

4461023 2 Socket, Female

0273551 Ref. CABLES AND CONTROLS INSTALLATION N

101 to 106 Not Used

107 3020038 A/R Grease, Contact (Not Shown)

108 to 118 Not Used

119 4923035 1 Mast Harness F

1060927 15.5ft/

4.7m

119A 7023498 1 Connector, Female - 9 Position

70001705 6 Pin, Male

119B 70000344 1 Connector, Female - 4 Position

4461025 4 Pin, Male

119C 4460424 1 Connector, Female - 2 Position

4460226 2 Socket, Female

119D 4460424 1 Connector, Female - 2 Position

4460267 2 Pin, Male

119E 4460663 1 Connector, Strain Relief 119F 1180392 1 Carrier, Power Track

7027734 A/R Link, Repair

119G 7027736 1 Foot, Mounting (End #1 - Closest to Junction Box) 119H 7027735 1 Foot, Mounting (End #2 - Furthest From Junction Box)

Cable, Electrical - 18/12

3121188 SSV-10 7-5

Page 66

SECTION 7 ELECTRICAL

FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

119J 7024300 1 Plug, Male - 10 Position

4461023 7 Socket, Female

119K 4460320 1 Plug, Male - 2 Position

4460226 2 Socket, Female

119L 4460320 1 Plug, Male - 2 Position

4460267 2 Pin, Male

119M 250199 1 Plug, Male - 4 Position

4461023 2 Socket, Female

120 to 121 Not Used

122 1 Platform Control Harness

4923113 Prior to S/N 0130007617 4923316 S/N 0130007617 to Present

122A 70001703 1 Plug, Male - 9 Position

70001707 1 Backshell 70001705 6 Socket, Female

122B A/R Component Options:

Prior to S/N 0130007617 70001703 1 Plug, Male - 9 Position 70001704 1 Backshell 70001705 6 Socket, Female

S/N 0130007617 to Present 70001706 1 Plug, Male - 9 Position 70001707 1 Backshell 70001708 6 Socket, Female

0273548 Ref. ELECTRICAL SYSTEM INSTALLATION L

201 0100051 A/R Grease, Terminal (Not Shown)

202 to 205 Not Used

206 1060943 1 Cable, Electrical (Ground Control + to Pump +) 207 1060944 1 Cable, Electrical (Ground Control – to Pump –) 208 Not Used 209 2400069 1 Fuse 175 Amp 210 3020038 A/R Grease, Contact (Not Shown)

211 to 213 Not Used

214 4360514 2 Proximity Harness (Includes Switch) A

214A 4460424 1 Receptacle, Female - 2 Position

4460227 2 Pin, Male 215 Not Used 216 4923021 1 Cable, Battery (B+ to B–) B

Not Available 1 Boot, Red Not Available 1 Boot, Red

217 4923022 1 Cable, Battery (B+ to Fuse) B

Not Available 2 Boot, Red

217A 4460216 2 Connector, Anderson (Blue)

218 4923023 1 Cable, Battery (Fuse to Ground Control +) B

Not Available 2 Boot, Red

219 4923024 1 Cable, Battery (B– to Ground Control –) A

Not Available 2 Boot, Black

7-6 SSV-10 3121188

Page 67

SECTION 7 ELECTRICAL

FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

220 4923028 1 Traction Module Power Harness C

220A Not Available 1 Plug, Male - 2 Position

221 4923029 1 Ground Control to Traction Module Harness A 221A Not Available 1 Plug, Male - 6 Position 221B Not Available 1 Plug, Male - 6 Position

222 4923030 1 Main Harness 3/C 222A 4460424 4 Receptacle, Female - 2 Position

4460227 8 Pin, Male

222B 4460424 1 Receptacle, Female - 2 Position

4460267 2 Pin, Male

222C 4460424 1 Receptacle, Female - 2 Position

4460227 1 Pin, Male 4460226 1 Socket, Female

222D 4460320 4 Plug, Male - 2 Position

4460226 8 Socket, Female

222E 4460320 2 Plug, Male - 2 Position

4460227 4 Pin, Male

222F 4460320 1 Plug, Male - 2 Position

4460227 1 Pin, Male 4460226 1 Socket, Female

222G 4460445 1 Receptacle, Female - 3 Position

4460227 3 Pin, Male

222H 4460919 1 Plug, Male - 20 Position

4460672 19 Socket, Female

222J 4460920 1 Plug, Male - 14 Position

4460672 14 Socket, Female

223 to 226 Not Used

227 Not Available 2 Strobe Light Harness 227A 4460320 2 Plug, Male - 2 Position

4460226 4 Socket, Female

Ref. BATTERY CHARGER INSTALLATIONS 0273559 Ref. Charger with ANSI Plug B 0274169 Ref. Charger with Australian Plug A 0274168 Ref. Charger without Plug A 0274259 Ref. Charger without Plug/Cord Reel A

301 Ref. Battery Charger Components

301A 4460424 1 Receptacle, Female - 2 Position (Was p/n 7011621)

4460227 2 Pin, Male

301B 7022918 1 DC Harness Assembly (Internal Charger Harness)

4460444 1 Connector, Anderson

301C 7022919 1 SCR Harness (Internal Charger Harness) (Not Shown) 301D 7022920 1 LED Board Connector Harness (Internal Charger Harness)

4460961 1 Receptacle, Female - 4 Position 4460227 4 Pin, Male

302 0610131 1 Charger LED Harness (Includes PC Board) E

302A 4460321 1 Plug, Male - 4 Position

4460226 4 Socket, Female

303 Not Used

3121188 SSV-10 7-7

Page 68

SECTION 7 ELECTRICAL

FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

304 1060753 1 Charger LED Extension Harness B

304A 4460321 1 Plug, Male - 4 Position

4460226 4 Socket, Female

304B 4460961 1 Receptacle, Female - 4 Position

4460226 4 Socket, Female

305 1 AC to Charger Harness Options:

1060949 1 Charger with Plug D 1060949 1 Charger without Plug D 4923175 1 Charger with Plug/Cord Reel A

305A Not Available 1 Plug End

306 Not Used 307 1 Cover, Terminal

4460802 1 Charger with Plug 4460802 1 Charger without Plug

Not Required 1 Charger with Plug/Cord Reel

308 A/R Terminal, AC Inlet Options:

4460803 1 Charger with ANSI Plug

4460940 1 Charger with Australian Plug Not Required 0 Charger without Plug Not Required 0 Charger without Plug/Cord Reel

309 4923037 1 Battery Charger Harness B

309A 4460444 1 Connector, Anderson

MISCELLANEOUS HARNESS COMPONENTS

401 Not Available 2 Motor/Brake Harness

401A 7018031 2 Plug, Male - 4 Position

7018030 2 Boot

402 Not Available 1 Reversing Left Motor Lead Harness (Part of Traction Module) 402A Not Available 1 Receptacle, Female - 4 Position 402B Not Available 1 Plug, Male - 4 Position

403 Not Available 1 Security Lock Harness 403A 250199 1 Plug, Male - 4 Position

4461023 4 Socket, Female

404 Not Available 1 Footswitch Harness 404A 4460424 1 Receptacle, Female - 2 Position

4460226 2 Socket, Female

405 Not Available 1 Platform Gate Switch & Footswitch Harness 405A 4460320 2 Plug, Male - 2 Position

4460227 4 Pin, Male

406 Not Available 1 Lift Cylinder Solenoid Harness 406A 4460424 1 Receptacle, Female - 2 Position

4460226 2 Socket, Female

TOOLS

501 7002821 Ref. Crimper (For Wire to Pin/Socket Connections)

502 7002828 1 Stripper, Wire

503 to 505 Not Used

506 7002842 1 Brake Crimp Removal Tool (Not Shown)

7-8 SSV-10 3121188

Page 69

SECTION 7 ELECTRICAL

FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

507 7002841 1 Motor Crimp Removal Tool (Not Shown) 508 7016618 1 Molex Tool (For Ground Control Station Electrical Connectors) 509 7002841 1 Intech Tool (For Drive Motor Electrical Connectors) 510 7002842 1 Intech Tool (For Drive Motor Brake Electrical Connectors) 511 7002847 1 Tyco / AMP Electronics Tool (For other General Electrical

Connectors)

512 7002848 1 Tyco / AMP Electronics Tool (For other General Electrical

Connectors)

513 1001137005 1 Software Cable Kit (Not Shown)

3121188 SSV-10 7-9

Page 70

SECTION 7 ELECTRICAL

FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

7-10 SSV-10 3121188

Page 71

SECTION 8

DECALS

3121188 SSV-10 8-1

Page 72

SECTION 8 DECALS

934

106

105

17 18

1514

10416102

107

201

101

110

109

108

103

202

301

302

111

108

113

112

FIGURE 8-1. DECAL INSTALLATION

8-2 SSV-10 3121188

Page 73

SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0273552 Ref. COMMON DECALS INSTALLATION H

1 to 2 Not Used

3 1700584 1 Decal - Patent 4 1701504 1 Decal - Hydraulic Oil (Prior to S/N 0130006432 Only) 5Not Used 6 Not Available 1 Decal - Barcode 7 1703681 2 Decal - JLG 8 1705928 2 Decal - AXXESSOR SSV-10

9 1705930 4 Decal - Wheel Load 10 Not Used 11 1705624 1 Decal - Lanyard Attach 12 1705992 1 Decal - Manual Descent 13 1705993 1 Decal - Manual Descent 14 1705994 1 Decal - Taillight Reflector (Right) (Prior to S/N 0130008853) 15 1705996 1 Decal - Taillight Reflector (Left) (Prior to S/N 0130008853) 16 1701640 1 Decal - Manual 17 3820032 4 Rivet 18 8990147 1 Holder, Manual

70003486 2 Clip, Manual Holder

19 1706131 1 Decal - Danger

Ref. COUNTRY SPEC DECALS INSTALLATION 0273553 Ref. ANSI Spec (English Language) H 0274162 Ref. ANSI Spec (Chinese Language) C 0274161 Ref. ANSI Spec (Portuguese Language) C 0274160 Ref. ANSI Spec (Spanish Language) C 0274158 Ref. CE Spec (All Languages) B 0273553 Ref. CSA Spec (English Language) H 0274163 Ref. CSA Spec (French Language) C

101 1702153 1 Decal - Inspection (ANSI & CSA English Language Spec Only) 102 1703779 1 Decal - USA (ANSI & CSA English Language Spec Only) 103 1 Decal - Crushing Hazard Options:

1703786 ANSI Spec (English Language) 1706090 ANSI Spec (Chinese Language) 1706086 ANSI Spec (Portuguese Language) 1706082 ANSI Spec (Spanish Language) 1705099 CE Spec (All Languages) 1702153 CSA Spec (English Language) 1706094 CSA Spec (French Language)

104 1 Decal - Battery Charging Instructions Options:

1705929 ANSI Spec (English Language) 1706093 ANSI Spec (Chinese Language) 1706089 ANSI Spec (Portuguese Language) 1706085 ANSI Spec (Spanish Language) 1706077 CE Spec (All Languages) 1705929 CSA Spec (English Language) 1706097 CSA Spec (French Language)

3121188 SSV-10 8-3

Page 74

SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

105 1 Decal - Warning Options:

1705937 ANSI Spec (English Language) 1706092 ANSI Spec (Chinese Language) 1706088 ANSI Spec (Portuguese Language) 1706084 ANSI Spec (Spanish Language)

Not Required CE Spec (All Languages)

1705937 CSA Spec (English Language) 1706096 CSA Spec (French Language)

106 1 Decal - Danger Options:

1705938 ANSI Spec (English Language) 1706091 ANSI Spec (Chinese Language) 1706087 ANSI Spec (Portuguese Language) 1706083 ANSI Spec (Spanish Language) 1706078 CE Spec (All Languages) 1705938 CSA Spec (English Language) 1706095 CSA Spec (French Language)

107 1 Decal - Capacity Options:

1705939 ANSI & CSA Specs 1706079 CE Spec (All Languages)

108 3 Decal - Crushing Hazard Options:

1705995 ANSI Spec (English Language) 1706090 ANSI Spec (Chinese Language) 1706086 ANSI Spec (Portuguese Language) 1706082 ANSI Spec (Spanish Language) 1705099 CE Spec (All Languages) 1705995 CSA Spec (English Language)

1706094 CSA Spec (French Language) 109 Not Available 1 Nameplate - Serial Number 110 2080057 4 Fastener 111 1 Decal - Fall Restraint Options:

1706115 ANSI Spec (English Language)

1706117 ANSI Spec (Chinese Language)

1706118 ANSI Spec (Portuguese Language)

1706116 ANSI Spec (Spanish Language)

Not Required CE Spec (All Languages)

1706115 CSA Spec (English Language)

1706119 CSA Spec (French Language) 112 1706616 1 Decal - Capacity (S/N 0130007502 to Present) 113 1706617 1 Decal - No Riders (S/N 0130007502 to Present)

0274053 Ref. TARGET SPEC DECALS INSTALLATION B

201 1705629 2 Decal - Target Employees Only 202 1706309 1 Decal - Target Check List (S/N 0130006402 to Present)

0274568 Ref. SERVICE DECAL INSTALLATION C

301 Use 1001110242 1 Decal - Alternative Service (was p/n 1705304) 302 1001110242 1 Decal - CSG Service (9-5, M-F) (was p/n 1001091144)

8-4 SSV-10 3121188

Page 75

SECTION 9 RECOMMENDED SERVICE

PARTS STOCK

SSV-10

The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine

STANDARD PARTS Ref.

7011029 Filter (Figure 2-1) 4 7011069 Breather (Figure 2-1) 1 2400069 Fuse 175 Amp (Figure 2-2 & 7-2) 2 4360514 Proximity Switch (Figure 2-2) 1 7024428 Switch, Emergency (Figure 2-4) 1 7024430 Switch, Selector (Figure 2-4) 1 1600454 Controller Assembly (Figure 2-6) 1 4360467 Keyswitch (Figure 2-6) 1 2860030 Key, Replacement (Figure 2-6) 1 4360562 Switch, Emergency (Figure 2-6) 1 4360566 Switch, Rocker (Figure 2-6) 1 4360567 Switch, Push Button (Figure 2-6) 1 4360572 Footswitch (Figure 4-1) 1 4360573 Proximity Switch (Figure 4-1) 1 2120183 Hydraulic Filter (Figure 6-1) 4

VARIABLE PARTS

7018514 Breaker, Circuit (Figure 2-3) (Part of Battery Charger) 1 7018564 Relay (Figure 2-3) (Part of Battery Charger) 1 7018570 Fuse 80 Amp (Figure 2-3) (Part of Battery Charger) 2 1600329 Ground Control Module (Figure 2-4) 1 1600397 Traction Module (Figure 2-4) 1 1600378 Platform Control Module (Figure 2-6) 1

3121188 SSV-10 9-1

Page 76

SECTION 9 RECOMMENDED SERVICE PARTS STOCK

SSV-10

Part Number Description Qty./Machine

9-2 SSV-10 3121188

Page 77

SECTION 10 SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not

be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

0240112 Ref. SCANNER POCKET 1580031 1 Pocket, Scanner 4341005 1 Mount, Pocket

Ref. SPECIAL TOOLS: 7002821 1 Crimper (For Wire to Pin/Socket Connections) 7002823 1 Extractor (For Removal of Pin/Sockets Connectors) 4460467 1 Extractor 16-18 Gauge (For Wire to Pin/Socket from Deutsch

Connectors)

4460510 1 Extractor 12-14 Gauge (For Wire to Pin/Socket from Deutsch

Connectors) 7016654 1 Screwdriver, Magnetic 7004275 1 Seal Tool - 1in 7004276 1 Seal Tool - 1-1/2in 7002826 1 Seal Tool 2in 8896941 1 Stripper, Wire 2915027 1 Rear Wheel Puller

1001137005 1 Software Cable Kit

3125081 Ref. VIDEO, OPERATORS

3121188 SSV-10 10-1

Page 78

SECTION 10 SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not

be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

10-2 SSV-10 3121188

Page 79

SECTION 11 PART NUMBER INDEX

PagePart Number PagePart Number PagePart Number

0100011 1-3, 1-4, 1-9, 2-4, 2-

7, 2-8, 2-13, 215, 2-17, 3-3, 4-

3, 4-5

0100019 ..................3-4, 4-5

0100051 ..................2-7, 7-6

0100062 ......................... 3-4

0100081 ......................... 1-3

0140022 ......................... 2-7

0140033 ....................... 2-13

0240103 ......................... 1-4

0240107 ......................... 4-9

0240108 ......................... 4-9

0240109 ......................... 4-9

0240112 ....................... 10-1

0240114 ......................... 1-9

0255040 ....................... 4-11

0273417 ......................... 3-4

0273545 ......................... 3-4

0273546 ..................2-4, 6-3

0273547 ....................... 2-13

0273548 ..................2-7, 7-6

0273549 ......................... 1-9

0273551 ................2-15, 7-5

0273552 ......................... 8-3

0273553 ......................... 8-3

0273559 ..................2-7, 7-7

0273566 ....................... 2-13

0273570 ......................... 4-7

0273571 ......................... 4-7

0273622 ......................... 1-3

0273784 ......................... 1-3

0274011 ......................... 4-5

0274053 ......................... 8-4

0274055 ......................... 4-3

0274078 ......................... 1-4

0274158 ......................... 8-3

0274160 ......................... 8-3

0274161 ......................... 8-3

0274162 ......................... 8-3

0274163 ......................... 8-3

0274164 ......................... 1-3

0274168 ..................2-7, 7-7

0274169 ..................2-7, 7-7

0274181 ..................2-4, 6-3

0274259 ..................2-7, 7-7

0274515 ....................... 2-13

0274568 ......................... 8-4

0362735 ......................... 3-3

0400208 ................2-7, 2-11

0400209 ......................... 2-7

0440246 ......................... 3-3

0440249 ......................... 3-3

0440258 ......................... 1-3

0440287 ......................... 4-5

0440306 ......................... 1-3

0440307 ......................... 1-3

0440308 ......................... 1-3

0561149 ......................... 3-4

0561153 ......................... 3-4

0561341 ......................... 3-3

0561408 ......................... 3-4

0561409 ......................... 3-4

0610131 .................. 2-7, 7-7

0630464 ....................... 2-17

0641404 ................ 2-7, 2-13

0641406 ....................... 2-15

0641410 ................ 1-4, 4-11

0641412 ....................... 2-15

0641416 ......................... 4-3

0641424 ......................... 4-7

0641606 .................. 1-4, 2-4

0641609 .................. 1-3, 3-4

0641612 .................. 1-3, 3-4

0641616 ......................... 1-9

0641617 ......................... 1-4

0641618 ......................... 4-7

0641622 ......................... 4-3

0651409 ......................... 1-3

0721003 ....................... 2-13

0721006 ......................... 3-3

0741003 ....................... 2-15

0741005 ......................... 2-7

0741412 ....................... 2-15

0741614 ......................... 4-3

0751003 ......................... 4-3

0751006 ......................... 4-3

0791003 ......... 2-7, 2-15, 3-3

0791404 ....................... 2-17

0791406 ........... 2-7, 2-8, 4-9

0791506 ......................... 2-7

0791812 ......................... 3-3

0801394 ......................... 3-3

0811408 ......................... 3-3

0811610 .................. 1-9, 4-5

0861657 ....................... 2-17

0861658 ....... 2-15, 2-17, 7-5

0861767 ....................... 2-17

0861768 ....... 2-15, 2-17, 7-5

0902047 ......................... 3-3

0902423 ......................... 3-3

0902424 ......................... 3-3

0902431 ......................... 3-3

0902445 ......................... 3-3

0902698 ......................... 3-3

0902895 ......................... 4-7

0903120 ......................... 1-4

0903121 ......................... 1-4

0903222 ......................... 1-9

0940049 ......................... 1-9

0940132 ......................... 1-3

0940152 ......................... 1-4

0940153 ......................... 1-4

1001091144 ................... 8-4

1001097488 ................... 4-5

1001098194 ................. 2-15

1001110242 ................... 8-4

1001137005 .......... 7-9, 10-1

1060380 .......................4-11

1060753 .........................7-8

1060799 .........................4-7

1060927 .........................7-5

1060943 .........................7-6

1060944 .........................7-6

1060949 .........................7-8

1120579 .........................1-3

1120582 .........................4-3

1120583 .........................4-3

1180392 .........................7-5

1260375 ..................3-3, 3-4

1260376 ..................3-3, 3-4

1271567 .........................3-3

1271568 .........................3-3

1271569 .........................3-3

1271577 .........................3-3

1320043 .......................2-15

1320149 .......................2-15

1320316 .........................4-7

1321283 .......................2-15

1380169 .........................1-9

1580027 .........................4-5

1580031 .......................10-1

1600329 ................2-13, 9-1

1600340 .......................2-13

1600378 ................2-17, 9-1

1600379 .......................2-17

1600397 ................2-13, 9-1

1600454 ................2-17, 9-1

1671141 .........................1-9

1671143 .........................1-9

1671146 .........................1-9

1671149 .........................1-9

1671168 .........................4-3

1671214 .........................1-9

1671298 .........................1-9

1684348 .......... 3-3, 5-3, 6-3

1684531 ..................3-3, 5-5

1700584 .........................8-3

1701504 .........................8-3

1701640 .........................8-3

1702153 .........................8-3

1702365 .......................4-11

1703681 .........................8-3

1703779 .........................8-3

1703786 .........................8-3

1704412 .........................2-4

1705099 ..................8-3, 8-4

1705304 .........................8-4

1705624 .........................8-3

1705629 .........................8-4

1705928 .........................8-3

1705929 .........................8-3

1705930 .........................8-3

1705937 .........................8-4

1705938 .........................8-4

1705939 .........................8-4

1705992 .........................8-3

Part Number

1705993 ......................... 8-3

1705994 ......................... 8-3

1705995 ......................... 8-4

1705996 ......................... 8-3

1706007 ....................... 2-17

1706077 ......................... 8-3

1706078 ......................... 8-4

1706079 ......................... 8-4

1706082 .................. 8-3, 8-4

1706083 ......................... 8-4

1706084 ......................... 8-4

1706085 ......................... 8-3

1706086 .................. 8-3, 8-4

1706087 ......................... 8-4

1706088 ......................... 8-4

1706089 ......................... 8-3

1706090 .................. 8-3, 8-4

1706091 ......................... 8-4

1706092 ......................... 8-4

1706093 ......................... 8-3

1706094 .................. 8-3, 8-4

1706095 ......................... 8-4

1706096 ......................... 8-4

1706097 ......................... 8-3

1706115 ......................... 8-4

1706116 ......................... 8-4

1706117 ......................... 8-4

1706118 ......................... 8-4

1706119 ......................... 8-4

1706131 ......................... 8-3

1706134 .................. 4-7, 4-9

1706309 ......................... 8-4

1706326 ....................... 4-11

2080040 ...........4-3, 4-5, 4-9

2080043 ......................... 4-3

2080057 ......................... 8-4

2110606 ......................... 2-4

2120183 .................. 6-3, 9-1

2220591 .................. 5-3, 5-5

2220883 ......................... 5-3

2220886 ......................... 5-3

2221123 ......................... 6-3

2221172 ...........5-3, 5-5, 6-3

2221173 ...........5-3, 5-5, 6-3

2221185 .................. 2-4, 6-3

2300014 ......................... 2-4

2300021 ......................... 2-4

2360665 ......................... 1-3

2360684 ......................... 4-5

2360697 ......................... 1-3

2400044 ......................... 2-7

2400069 ...........2-7, 7-6, 9-1

2410012 ......................... 4-3

2410013 ......................... 4-3

250199 .................... 7-6, 7-8

250200 ........................... 7-5

2600281 ......................... 4-3

2600294 ......................... 4-3

2660121 ......................... 4-7

Page

3121188 SSV-10 11-1

Page 80

SECTION 11 PART NUMBER INDEX

PagePart Number PagePart Number PagePart Number

2754025 ......................... 6-3

2860030 ................2-17, 9-1

2880310 ......................... 3-3

2915027 ....................... 10-1

2920178 ......................... 2-8

2940161 ....................... 2-13

2940164 ......................... 1-3

2940165 ......................... 4-5

2940179 ......................... 1-9

3020029 ......................... 1-3

3020038 ..2-7, 2-15, 7-5, 7-6

3020039 ......................... 1-3

3020041 ......................... 3-3

3125081 ....................... 10-1

3160303 ..................1-3, 1-7

3300364 ......................... 1-9

3300454 ......................... 1-9

3310601 ....................... 2-17

3311001 ......................... 2-7

3311405 .1-4, 2-15, 4-7, 4-9,

4-11

3311408 ..................3-3, 4-9

3311501 ......................... 2-7

3311601 ..................3-3, 3-4

3311605 .1-3, 1-4, 1-9, 2-15,

4-3, 4-7

3312202 ......................... 1-3

3321701 ......................... 4-5

3340845 ......................... 3-3

3340962 ..................4-3, 4-5

3380540 ....................... 2-17

3380541 ......................... 2-8

3420198 ......................... 4-7

3421453 ....................... 4-11

3422338 ......................... 3-4

3422346 ......................... 3-4

3422717 ......................... 3-3

3422744 ......................... 4-9

3422750 ......................... 3-3

3422752 ......................... 3-3

3422757 ......................... 3-3

3423171 ......................... 4-5

3450302 ......................... 4-5

3450304 ......................... 3-4

3450505 ......................... 1-3

3452355 ......................... 3-4

3510860 ......................... 4-3

3510862 ......................... 4-3

3510865 ......................... 4-3

3520072 ......................... 4-3

3520176 ......................... 4-9

3570893 ......................... 3-3

3571101 ......................... 3-4

3571103 ......................... 3-4

3575423 ..................2-7, 2-8

3580269 ......................... 3-3

3580286 ......................... 3-3

3580293 ......................... 3-3

3580305 ....................... 2-15

3580344 ........................2-15

3600392 .................. 2-3, 2-4

3680056 ..........................2-7

3760115 ..........................1-3

3760170 ........................4-11

3760308 ..........................1-9

3760365 ..........................1-9

3760383 ..........................3-3

3760496 ..........................1-3

3820032 .................. 2-8, 8-3

3890039 ..........................3-3

3900174 ..........................1-9

3900187 ..........................3-3

3900192 ..........................3-3

3900258 .................. 1-9, 4-3

3900264 ........................2-15

3900315 ........................2-15

3900373 ........................2-15

3910608 ........................2-17

3910804 ........................2-17

3911010 ........................2-17

3911016 ..........................2-7

3911020 ........................2-13

3931408 ..........................4-9

3960590 ..........................1-3

4070860 ..........................3-3

4070861 ..........................3-3

4070862 ..........................3-3

4070970 ..........................3-3

4070971 ..........................3-3

4071084 ..........................2-7

4071095 ..........................4-3

4120046 ..........................2-7

4160124 ..........................3-4

4160130 ........................2-15

4220222 ..........................4-5

4220233 ..........................4-3

4220234 ..........................4-3

4220309 ..........................4-3

4240018 ........................2-15

4240147 ..........................1-3

4240163 ..........................4-7

4280296 ........................4-11

4300111 ..........................3-4

4340838 ........................2-15

4340884 ........................2-17

4341005 ........................10-1

4341067 ..........................1-9

4360467 ................ 2-17, 9-1

4360514 ........... 2-7, 7-6, 9-1

4360561 ........................2-17

4360562 ................ 2-17, 9-1

4360566 ................ 2-17, 9-1

4360567 ......... 2-17, 7-5, 9-1

4360572 .................. 4-3, 9-1

4360573 .................. 4-3, 9-1

4460216 ..........................7-6

4460226 .... 7-5, 7-6, 7-7, 7-8

4460227 ........... 7-6, 7-7, 7-8

4460267 ...........7-5, 7-6, 7-7

4460320 ...........7-6, 7-7, 7-8

4460321 ..................7-7, 7-8

4460424 ... 7-5, 7-6, 7-7, 7-8

4460444 ..................7-7, 7-8

4460445 .........................7-7

4460467 .......................10-1

4460510 .......................10-1

4460663 .........................7-5

4460672 .........................7-7

4460802 ..................2-7, 7-8

4460803 ..................2-7, 7-8

4460919 .........................7-7

4460920 .........................7-7

4460940 ..................2-7, 7-8

4460961 ..................7-7, 7-8

4461023 ...........7-5, 7-6, 7-8

4461025 .........................7-5

4461041 .........................7-5

4520280 .........................1-3

4520281 .........................1-3

4520342 .........................1-3

4520343 .........................1-3

4520352 .........................1-4

4567491 .........................3-4

4567750 .........................3-4

4567751 .........................3-4

4568208 .........................4-9

4569003 .........................3-4

4569158 .........................4-9

4630009 .........................4-9

4630010 .........................4-9

4711400 .........2-15, 4-3, 4-7

4711500 .........................4-5

4711600 1-3, 1-9, 3-4, 4-3, 4-

5, 4-7

4711700 .........................4-5

4712400 .........................1-3

4740007 .........................3-4

4740414 .........................3-4

4740476 .........................4-5

4751000 .......2-13, 2-15, 3-4

4751400 ..................1-4, 1-9

4751500 .........1-9, 2-15, 3-4

4761500 .........................2-7

4844840 .......................4-11

4923021 .........................7-6

4923022 .........................7-6

4923023 .........................7-6

4923024 .........................7-6

4923028 .........................7-7

4923029 .........................7-7

4923030 .........................7-7

4923035 ................2-15, 7-5

4923037 .........................7-8

4923055 ................2-17, 7-5

4923106 ................2-17, 7-5

4923107 ................2-17, 7-5

4923108 ................2-17, 7-5

Part Number

4923113 ................ 2-15, 7-6

4923174 ....................... 2-15

4923175 ......................... 7-8

4923315 ................ 2-17, 7-5

4923316 ................ 2-15, 7-6

70000012 ..................... 2-17

70000025 ....................... 5-5

70000041 ....................... 2-4

70000084 ..................... 2-17

70000218 ....................... 5-5

70000344 ....................... 7-5

70000682 ..................... 2-17

70000807 ....................... 1-7

70000808 ....................... 1-7

70000809 ....................... 1-7

70000991 ....................... 5-5

70000992 ....................... 5-5

70000993 ....................... 5-5

70000994 ....................... 5-5

70000995 ....................... 5-5

70001113 ....................... 5-5

70001703 ....................... 7-6

70001704 ....................... 7-6

70001705 ................ 7-5, 7-6

70001706 ....................... 7-6

70001707 ....................... 7-6

70001708 ....................... 7-6

70001798 ....................... 7-5

70001799 ....................... 7-5

70001983 ....................... 1-7

70001984 ....................... 1-7

70001985 ....................... 1-7

70001986 ....................... 1-7

70001987 ....................... 1-7

70001988 ....................... 1-7

70001989 ....................... 1-7

70003486 ....................... 8-3

7002821 ................ 7-8, 10-1

7002823 ....................... 10-1

7002826 ....................... 10-1

7002828 ......................... 7-8

7002841 ......................... 7-9

7002842 .................. 7-8, 7-9

7002847 ......................... 7-9

7002848 ......................... 7-9

7004275 ....................... 10-1

7004276 ....................... 10-1

7010928 ......................... 2-3

7011004 ......................... 2-3

7011008 ......................... 2-3

7011009 ......................... 2-3

7011011 ......................... 2-3

7011013 ......................... 2-3

7011016 ......................... 2-3

7011017 ......................... 2-3

7011021 ......................... 2-3

7011024 ......................... 2-3

7011025 ......................... 2-3

7011027 ......................... 2-3

Page

11-2 SSV-10 3121188

Page 81

SECTION 11 PART NUMBER INDEX

PagePart Number PagePart Number PagePart Number

7011029 ..................2-3, 9-1

7011031 ......................... 2-3

7011032 ......................... 2-3

7011033 ......................... 2-3

7011034 ......................... 2-3

7011069 ..................2-3, 9-1

7011621 ....................... 2-11

7016618 ......................... 7-9

7016654 ....................... 10-1

7018000 ......................... 1-7

7018011 ......................... 1-7

7018028 ......................... 1-7

7018030 ..................1-7, 7-8

7018031 ..................1-7, 7-8

7018033 ......................... 1-7

7018035 ......................... 1-7

7018037 ......................... 1-7

7018045 ......................... 1-7

7018052 ......................... 1-7

7018054 ......................... 1-7

7018055 ......................... 1-7

7018056 ......................... 1-7

7018057 ......................... 1-7

7018058 ......................... 1-7

7018059 ......................... 1-7

7018060 ......................... 1-7

7018061 ......................... 1-7

7018514 ................2-11, 9-1

7018537 ....................... 2-11

7018564 ................2-11, 9-1

7018570 ................2-11, 9-1

7018577 ....................... 2-11

7018586 ....................... 2-11

7018589 ....................... 2-11

7020648 ....................... 2-11

7020651 ....................... 2-11

7020663 ....................... 2-11

7020673 ....................... 2-11

7020674 ....................... 2-11

7022918 ................2-11, 7-7

7022919 ................2-11, 7-7

7022920 ................2-11, 7-7

7022921 ....................... 2-11

7022922 ....................... 2-11

7022923 ....................... 2-11

7022926 ....................... 2-11

7022942 ....................... 2-11

7022943 ....................... 2-11

7023391 ......................... 5-5

7023392 ......................... 5-5

7023395 ......................... 5-5

7023498 ......................... 7-5

7024300 ..................7-5, 7-6

7024428 ................2-13, 9-1

7024430 ................2-13, 9-1

7024460 ....................... 2-13

7026623 ......................... 5-5

7026624 ......................... 5-5

7027247 ......................... 6-3

7027340 ......................... 5-3

7027365 ....................... 2-17

7027366 ....................... 2-17

7027367 ....................... 2-17

7027733 ......................... 2-8

7027734 ......................... 7-5

7027735 ......................... 7-5

7027736 ......................... 7-5

7027764 ....................... 2-17

7027765 ....................... 2-17

7027766 ....................... 2-17

7027847 ......................... 5-3

7027848 ......................... 5-3

7027849 ......................... 5-3

7027850 ......................... 5-3

7027851 ......................... 5-3

7027852 ......................... 5-3

7027853 ......................... 5-3

7027855 ......................... 5-3

7027943 ......................... 2-3

7027944 ......................... 2-3

7027945 ......................... 2-3

7027946 ......................... 2-3

7027947 ......................... 2-3

7027948 ......................... 2-4

7027949 ......................... 2-4

8882320 ......................... 4-3

8882970 ......................... 1-3

8896941 ....................... 10-1

8990147 ......................... 8-3

Part Number

Page

3121188 SSV-10 11-3

Page 82

SECTION 11 PART NUMBER INDEX

PagePart Number PagePart Number PagePart Number

Part Number

Page

11-4 SSV-10 3121188

Page 83

Page 84

McConnellsburg PA. 17233-9533

3121188

JLG Worldwide Locations

Corporate Office

JLG Industries, Inc.

1 JLG Drive

USA

(717) 485-5161 (717) 485-6417

JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia

+61 2 65 811111

+61 2 65 813058

JLG Deutschland GmbH Max-Planck-Str. 21 D - 27721 Ritterhude - Ihlpohl Germany

+49 (0)421 69 350 20

+49 (0)421 69 350 45

Plataformas Elevadoras JLG Iberica, S.L. Trapadella, 2 P.I. Castellbisbal Sur 08755 Castellbisbal, Barcelona Spain

+34 93 772 4700

+34 93 771 1762

JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil

+55 19 3295 0407

+55 19 3295 1025

JLG Equipment Services Ltd. Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N. T. Hong Kong

(852) 2639 5783

(852) 2639 5797

JLG Sverige AB Enkopingsvagen 150 Box 704 SE - 176 27 Jarfalla Sweden

+46 (0)850 659 500

+46 (0)850 659 534

www.jlg.com

JLG Industries (UK) Ltd Bentley House Bentley Avenue Middleton Greater Manchester M24 2GP - England

+44 (0)161 654 1000

+44 (0)161 654 1001

JLG Industries (Italia) s.r.l. Via Po. 22 20010 Pregnana Milanese - MI Italy

+39 029 359 5210

+39 029 359 5845

JLG France SAS Z.I. de Baulieu 47400 Fauillet France

+33 (0)5 53 88 31 70

+33 (0)5 53 88 31 79

Oshkosh-JLG Singapore Technology Equipment Pte Ltd 29 Tuas Ave 4, Jurong Industrial Estate Singapore, 639379

+65-6591 9030

+65-6591 9031

JLG SSV10 Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION

FIGURE 1-2. DRIVE MOTOR ASSEMBLY

FIGURE 1-3. COVERS AND TIE-DOWNS INSTALLATION

FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION

FIGURE 2-2. CHARGER, HORN AND BATTERIES INSTALLATION

FIGURE 2-3. BATTERY CHARGER ASSEMBLY

FIGURE 2-4. GROUND COMPONENTS INSTALLATIONS

FIGURE 2-5. PLATFORM CABLES AND CONTROLS INSTALLATION

FIGURE 2-6. CONTROL BOX ASSEMBLY

FIGURE 3-1. MAST ASSEMBLY AND INSTALLATION

FIGURE 4-1. PLATFORM INSTALLATION

FIGURE 4-2. MATERIAL TRAY INSTALLATION

FIGURE 4-3. OPTIONAL BICYCLE CARRIERS INSTALLATION

FIGURE 4-4. OPTIONAL RUG CARRIER INSTALLATION

FIGURE 4-5. OPTIONAL FLUORESCENT TUBE CADDY ASSEMBLY

FIGURE 5-1. LIFT CYLINDER ASSEMBLY

FIGURE 5-2. LIFT CYLINDER ASSEMBLY

FIGURE 6-1. HYDRAULIC DIAGRAM

FIGURE 7-1. ELECTRICAL SCHEMATIC

FIGURE 7-2.ELECTRICAL COMPONENTS INSTALLATION

FIGURE 8-1. DECAL INSTALLATION

SECTION 10 SPECIAL OPTIONS

SECTION 11 PART NUMBER INDEX

3, 4-5

4-11

4-3, 4-7

5, 4-7