JLG R6 Operator Manual

Operation and Safety Manual

ANSI

®

Keep this manual with the machine at all times.

Model(s) - SSV10

P/N - 3121186

July 29, 2005

ANSI

®

Operation and Safety Manual

Keep this manual with the machine at all times.

Model(s) - SSV10

P/N - 3121186

July 29, 2005

SECTION - FOREWORD

3121186 – JLG Lift – a

FOREWORD

This manual is a very important tool! Keep it with the machine at all times.

The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and
operating procedures essential for the safe and proper machine operation for its intended purpose.

Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes
without prior notification. Contact JLG Industries, Inc. for updated information.

Other Publications Available:

Service Manual . . . . . . . . . . . . . . . . . . . . . . . . . . .3121187

Illustrated Parts Manual . . . . . . . . . . . . . . . . . . . .3121188

SECTION - FOREWORD

FOREWORD

This manual is a very important tool! Keep it with the machine at all times.

The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and
operating procedures essential for the safe and proper machine operation for its intended purpose.

Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes
without prior notification. Contact JLG Industries, Inc. for updated information.

Other Publications Available:

Service Manual . . . . . . . . . . . . . . . . . . . . . . . . . . .3121187

Illustrated Parts Manual . . . . . . . . . . . . . . . . . . . .3121188

3121186 – JLG Lift – a

SECTION - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

b – JLG Lift – 3121186

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT
AVOIDED, WILL

RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL

WILL HAVE A RED BACKGROUND.

INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT
AVOIDED, COULD

RESULT IN SERIOUS INJURY OR DEATH. THIS

DECAL WILL HAVE AN ORANGE BACKGROUND.

INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT
AVOIDED, MAY

RESULT IN MINOR OR MODERATE INJURY. IT MAY
ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE
A YELLOW BACKGROUND.

This is the Safety Alert Symbol. It is used to alert you to the potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death

SECTION - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

This is the Safety Alert Symbol. It is used to alert you to the potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death

INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT
AVOIDED, WILL
WILL HAVE A RED BACKGROUND.

INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT
AVOIDED, COULD
DECAL WILL HAVE AN ORANGE BACKGROUND.

RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL

RESULT IN SERIOUS INJURY OR DEATH. THIS

INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT
AVOIDED, MAY
ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE
A YELLOW BACKGROUND.

RESULT IN MINOR OR MODERATE INJURY. IT MAY

b – JLG Lift – 3121186

SECTION - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

3121186 – JLG Lift – c

THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-
TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED
JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY
RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS
PRODUCT.

IMPORTANT

JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE
OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES,
INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE
UPDATED AND ACCURATE.

IMPORTANT

JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL
INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN
ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL
OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL
PROPERTY OR THE JLG PRODUCT.

Contact :

Product Safety and Reliability Department
JLG Industries, Inc.
1 JLG Drive
McConnellsburg, PA 17233

or Your Local JLG Office
(See addresses on inside of manual cover)

In USA:

Toll Free: 877-JLG-SAFE (877-554-7233)

Outside USA:

Phone: [phone]
E-mail: [e-mail]

For :

• Accident Reporting

•Product Safety Publica-
tions

• Current Owner Updates

• Questions Regarding
Product Safety

• Standards and Regulations
Compliance Information

• Questions Regarding Spe-
cial Product Applications

• Questions Regarding Prod-
uct Modifications

SECTION - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE­TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED
JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY
RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS
PRODUCT.

IMPORTANT

JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE
OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES,
INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE
UPDATED AND ACCURATE.

IMPORTANT

JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL
INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN
ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL
OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL
PROPERTY OR THE JLG PRODUCT.

For :

• Accident Reporting

•Product Safety Publica­tions

• Current Owner Updates

• Questions Regarding
Product Safety

Contact :

Product Safety and Reliability Department
JLG Industries, Inc.
1 JLG Drive
McConnellsburg, PA 17233

or Your Local JLG Office
(See addresses on inside of manual cover)

In USA:

Toll Free: 877-JLG-SAFE (877-554-7233)

Outside USA:

Phone: [phone]
E-mail: [e-mail]

• Standards and Regulations
Compliance Information

• Questions Regarding Spe­cial Product Applications

• Questions Regarding Prod­uct Modifications

3121186 – JLG Lift – c

SECTION - REVISION LOG

d – JLG Lift – 3121186

REVISION LOG

Original Issue of Manual . . . . . . . . . . . . . . May 18, 2004

Manual Revised . . . . . . . . . . . . . . . . . . . . . June 9, 2004

Manual Revised . . . . . . . . . . . . . . . . . . . . . July 1, 2004

Manual Revised . . . . . . . . . . . . . . . . . . . . . July 15, 2004

Manual Revised . . . . . . . . . . . . . . . . . . . . . October 25, 2004

Manual Revised . . . . . . . . . . . . . . . . . . . . . July 6, 2005

Manual Revised . . . . . . . . . . . . . . . . . . . . . July 29, 2005

SECTION - REVISION LOG

REVISION LOG

Original Issue of Manual . . . . . . . . . . . . . . May 18, 2004

Manual Revised . . . . . . . . . . . . . . . . . . . . . June 9, 2004

Manual Revised . . . . . . . . . . . . . . . . . . . . . July 1, 2004

Manual Revised . . . . . . . . . . . . . . . . . . . . . July 15, 2004

Manual Revised . . . . . . . . . . . . . . . . . . . . . October 25, 2004

Manual Revised . . . . . . . . . . . . . . . . . . . . . July 6, 2005

Manual Revised . . . . . . . . . . . . . . . . . . . . . July 29, 2005

d – JLG Lift – 3121186

TABLE OF CONTENTS

3121186 – JLG Lift – i

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

Contact : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C

In USA: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C

Outside USA: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C

REVISION LOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D

SECTION - 1 - SAFETY PRECAUTIONS

1.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 PRE-OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Operator Training And Knowledge. . . . . . . . . . . . . . 1-1

Workplace Inspection . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Machine Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.3 OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Trip and Fall Hazards . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Electrocution Hazards . . . . . . . . . . . . . . . . . . . . . . . 1-5

Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Crushing And Collision Hazards. . . . . . . . . . . . . . . . 1-7

1.4 LIFTING, AND HAULING . . . . . . . . . . . . . . . . . . . . . . . 1-8

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

SECTION - 2 - PREPARATION AND INSPECTION

2.1 PERSONNEL TRAINING. . . . . . . . . . . . . . . . . . . . . . . . 2-1

Operator Training . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Training Supervision . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Operator Responsibility. . . . . . . . . . . . . . . . . . . . . . . 2-2

2.2 PREPARATION, INSPECTION, AND MAINTENANCE . 2-2

2.3 PRE-START INSPECTION . . . . . . . . . . . . . . . . . . . . . . 2-4

2.4 DAILY WALK-AROUND INSPECTION . . . . . . . . . . . . . 2-5

Walk-Around Inspection Components . . . . . . . . . . . 2-7

2.5 FUNCTION CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Function Check Items:. . . . . . . . . . . . . . . . . . . . . . . . 2-8

SECTION - 3 - MACHINE OPERATION

3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.2 MACHINE DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . 3-2

3.3 MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Getting Started. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.4 BATTERY CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Battery Low Voltage Warning Indicators . . . . . . . . . . 3-5

To Charge Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Battery Charger Status Indicators . . . . . . . . . . . . . . . 3-6

Battery Charger Location . . . . . . . . . . . . . . . . . . . . . 3-7

TABLE OF CONTENTS

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

Contact : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C

In USA: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C

Outside USA: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C

REVISION LOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D

SECTION - 1 - SAFETY PRECAUTIONS

1.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 PRE-OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Operator Training And Knowledge. . . . . . . . . . . . . . 1-1

Workplace Inspection . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Machine Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.3 OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Trip and Fall Hazards . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Electrocution Hazards . . . . . . . . . . . . . . . . . . . . . . . 1-5

Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Crushing And Collision Hazards. . . . . . . . . . . . . . . . 1-7

1.4 LIFTING, AND HAULING . . . . . . . . . . . . . . . . . . . . . . . 1-8

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

3121186 – JLG Lift – i

SECTION - 2 - PREPARATION AND INSPECTION

2.1 PERSONNEL TRAINING. . . . . . . . . . . . . . . . . . . . . . . . 2-1

Operator Training . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Training Supervision . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Operator Responsibility. . . . . . . . . . . . . . . . . . . . . . . 2-2

2.2 PREPARATION, INSPECTION, AND MAINTENANCE . 2-2

2.3 PRE-START INSPECTION . . . . . . . . . . . . . . . . . . . . . . 2-4

2.4 DAILY WALK-AROUND INSPECTION . . . . . . . . . . . . . 2-5

Walk-Around Inspection Components . . . . . . . . . . . 2-7

2.5 FUNCTION CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Function Check Items:. . . . . . . . . . . . . . . . . . . . . . . . 2-8

SECTION - 3 - MACHINE OPERATION

3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.2 MACHINE DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . 3-2

3.3 MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Getting Started. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.4 BATTERY CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Battery Low Voltage Warning Indicators . . . . . . . . . . 3-5

To Charge Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Battery Charger Status Indicators . . . . . . . . . . . . . . . 3-6

Battery Charger Location . . . . . . . . . . . . . . . . . . . . . 3-7

TABLE OF CONTENTS

ii – JLG Lift – 3121186

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

3.5 HOOD - (ORIGINAL). . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

To Remove the Front Hood: . . . . . . . . . . . . . . . . . . . 3-8

3.6 HOOD - (CARRY DECK). . . . . . . . . . . . . . . . . . . . . . . . 3-9

To Remove the Carry Deck Hood: . . . . . . . . . . . . . . 3-9

3.7 GROUND CONTROL STATION - OPERATION . . . . . 3-10

Platform/Off/Ground Selector Switch . . . . . . . . . . . 3-11

Emergency Stop/Shut Down Button . . . . . . . . . . . 3-11

Brake Release Button . . . . . . . . . . . . . . . . . . . . . . . 3-12

Platform Up and Down Buttons . . . . . . . . . . . . . 3-12

Machine Status LCD Display. . . . . . . . . . . . . . . . . . 3-13

Tilt Alarm Warning . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

LCD Display Fault Conditions . . . . . . . . . . . . . . . . . 3-14

3.8 PLATFORM MANUAL DESCENT CONTROL VALVE. 3-17

Activating the Manual Descent Valve . . . . . . . . . . . 3-17

3.9 PLATFORM CONFIGURATION . . . . . . . . . . . . . . . . . 3-18

Platform Entry Gate Interlock Switch . . . . . . . . . . . 3-18

Platform Lanyard Anchorage Point . . . . . . . . . . . . . 3-19

Material Handling Tray - Height Adjustment . . . . . . 3-19

3.10 PLATFORM FUNCTION ENABLE FOOT SWITCH . . . 3-20

3.11 PLATFORM CONTROL CONSOLE OPERATION . . . 3-21

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

Platform On/Off Key Switch . . . . . . . . . . . . . . . . . 3-22

Platform Emergency Stop/Shut Down Button . . . . 3-23

Platform Control Display Panel . . . . . . . . . . . . . . . 3-23

Drive/Lift Mode Selector Switch . . . . . . . . . . . . . 3-25

Joystick Function Enable Lever . . . . . . . . . . . . . . 3-25

Multifunction Joystick Control . . . . . . . . . . . . . . . . 3-26

Drive Speed Setting Controls. . . . . . . . . . . . . . . . . 3-28

Horn Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29

3.12 PARKING MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . .3-29

3.13 TRANSPORTING, LIFTING AND

TIE-DOWN-(OPTION) PROCEDURES . . . . . . . . . . . . 3-30

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30

Fork-Lift Truck Transport . . . . . . . . . . . . . . . . . . . . 3-30

Vehicle Transport - Tied-Down Using the

Optional Tie-Down Loops . . . . . . . . . . . . . . . . . . . 3-31

3.14 GROUND CONTROL STATION - PROGRAMMING . . 3-32

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32

Programming Levels . . . . . . . . . . . . . . . . . . . . . . . 3-32

Operator Programming Mode . . . . . . . . . . . . . . . . 3-32

Tilt Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32

Programming Items . . . . . . . . . . . . . . . . . . . . . . . . 3-33

Activating Programming Mode . . . . . . . . . . . . . . . 3-35

Entering Password . . . . . . . . . . . . . . . . . . . . . . . 3-36

Programming Mode Selection . . . . . . . . . . . . . . 3-36

Selecting Programmable Item to Adjust . . . . . . . 3-37

Adjusting Programmable Setting . . . . . . . . . . . . 3-37

TABLE OF CONTENTS

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

3.5 HOOD - (ORIGINAL). . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

To Remove the Front Hood: . . . . . . . . . . . . . . . . . . . 3-8

3.6 HOOD - (CARRY DECK). . . . . . . . . . . . . . . . . . . . . . . . 3-9

To Remove the Carry Deck Hood: . . . . . . . . . . . . . . 3-9

3.7 GROUND CONTROL STATION - OPERATION . . . . . 3-10

Platform/Off/Ground Selector Switch . . . . . . . . . . . 3-11

Emergency Stop/Shut Down Button . . . . . . . . . . . 3-11

Brake Release Button . . . . . . . . . . . . . . . . . . . . . . . 3-12

Platform Up and Down Buttons . . . . . . . . . . . . . 3-12

Machine Status LCD Display. . . . . . . . . . . . . . . . . . 3-13

Tilt Alarm Warning . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

LCD Display Fault Conditions . . . . . . . . . . . . . . . . . 3-14

3.8 PLATFORM MANUAL DESCENT CONTROL VALVE. 3-17

Activating the Manual Descent Valve . . . . . . . . . . . 3-17

3.9 PLATFORM CONFIGURATION . . . . . . . . . . . . . . . . . 3-18

Platform Entry Gate Interlock Switch . . . . . . . . . . . 3-18

Platform Lanyard Anchorage Point . . . . . . . . . . . . . 3-19

Material Handling Tray - Height Adjustment . . . . . . 3-19

3.10 PLATFORM FUNCTION ENABLE FOOT SWITCH . . . 3-20

3.11 PLATFORM CONTROL CONSOLE OPERATION . . . 3-21

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

Platform On/Off Key Switch . . . . . . . . . . . . . . . . . 3-22

Platform Emergency Stop/Shut Down Button . . . . 3-23

Platform Control Display Panel . . . . . . . . . . . . . . . 3-23

Drive/Lift Mode Selector Switch . . . . . . . . . . . . . 3-25

Joystick Function Enable Lever . . . . . . . . . . . . . . 3-25

Multifunction Joystick Control . . . . . . . . . . . . . . . . 3-26

Drive Speed Setting Controls. . . . . . . . . . . . . . . . . 3-28

Horn Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29

3.12 PARKING MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . .3-29

3.13 TRANSPORTING, LIFTING AND

TIE-DOWN-(OPTION) PROCEDURES . . . . . . . . . . . . 3-30

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30

Fork-Lift Truck Transport . . . . . . . . . . . . . . . . . . . . 3-30

Vehicle Transport - Tied-Down Using the

Optional Tie-Down Loops . . . . . . . . . . . . . . . . . . . 3-31

3.14 GROUND CONTROL STATION - PROGRAMMING . . 3-32

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32

Programming Levels . . . . . . . . . . . . . . . . . . . . . . . 3-32

Operator Programming Mode . . . . . . . . . . . . . . . . 3-32

Tilt Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32

Programming Items . . . . . . . . . . . . . . . . . . . . . . . . 3-33

Activating Programming Mode . . . . . . . . . . . . . . . 3-35

Entering Password . . . . . . . . . . . . . . . . . . . . . . . 3-36

Programming Mode Selection . . . . . . . . . . . . . . 3-36

Selecting Programmable Item to Adjust . . . . . . . 3-37

Adjusting Programmable Setting . . . . . . . . . . . . 3-37

ii – JLG Lift – 3121186

TABLE OF CONTENTS

3121186 – JLG Lift – iii

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

3.15 PROGRAMMABLE SECURITY LOCK (PSL™)

(OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38

PSL™ Box Location . . . . . . . . . . . . . . . . . . . . . . . . 3-38

Machine - Power Up using the PSL™. . . . . . . . . . . 3-39

Machine - Power Down . . . . . . . . . . . . . . . . . . . . . . 3-39

Changing the Operator’s Code . . . . . . . . . . . . . . . 3-39

3.16 OPTIONAL PLATFORM ACCESSORIES. . . . . . . . . . 3-40

3.17 PLATFORM HANGER ACCESSORY - (OPTION) . . . 3-40

Pre-Start Inspection . . . . . . . . . . . . . . . . . . . . . . . . 3-40

Loading and Transporting an Item using the Hanger Ac-
cessory 3-41

3.18 RUG CARRIER ACCESSORY - (OPTION). . . . . . . . . 3-42

Pre-Start Inspection . . . . . . . . . . . . . . . . . . . . . . . . 3-42

Hanging a Rug . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43

Removing a Rug . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44

3.19 FLUORESCENT TUBE CADDY - (OPTION) . . . . . . . 3-46

Pre-Start Inspection . . . . . . . . . . . . . . . . . . . . . . . . 3-46

3.20 DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 3-47

SECTION - 4 - EMERGENCY PROCEDURES

4.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . . . 4-1

Operator Unable to Control Machine . . . . . . . . . . . . 4-1

Platform Caught Overhead . . . . . . . . . . . . . . . . . . . . 4-1

4.3 INCIDENT NOTIFICATION . . . . . . . . . . . . . . . . . . . . . . 4-1

SECTION - 5 - GENERAL SPECIFICATIONS AND OPERATOR
MAINTENANCE

5.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.2 GENERAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . 5-2

Machine Specifications . . . . . . . . . . . . . . . . . . . . . 5-2

Electrical Specifications . . . . . . . . . . . . . . . . . . . . 5-3

Platform Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Machine Component Weights . . . . . . . . . . . . . . . 5-4

Serial Number Location. . . . . . . . . . . . . . . . . . . . . . . 5-4

5.3 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . 5-5

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

SECTION - 6 - INSPECTION AND REPAIR LOG

TABLE OF CONTENTS

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

SECTION - 4 - EMERGENCY PROCEDURES

3.15 PROGRAMMABLE SECURITY LOCK (PSL™)

(OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38

PSL™ Box Location . . . . . . . . . . . . . . . . . . . . . . . . 3-38

Machine - Power Up using the PSL™. . . . . . . . . . . 3-39

Machine - Power Down . . . . . . . . . . . . . . . . . . . . . . 3-39

Changing the Operator’s Code . . . . . . . . . . . . . . . 3-39

3.16 OPTIONAL PLATFORM ACCESSORIES. . . . . . . . . . 3-40

3.17 PLATFORM HANGER ACCESSORY - (OPTION) . . . 3-40

Pre-Start Inspection . . . . . . . . . . . . . . . . . . . . . . . . 3-40

Loading and Transporting an Item using the Hanger Ac­cessory 3-41

3.18 RUG CARRIER ACCESSORY - (OPTION). . . . . . . . . 3-42

Pre-Start Inspection . . . . . . . . . . . . . . . . . . . . . . . . 3-42

Hanging a Rug . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43

Removing a Rug . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44

3.19 FLUORESCENT TUBE CADDY - (OPTION) . . . . . . . 3-46

Pre-Start Inspection . . . . . . . . . . . . . . . . . . . . . . . . 3-46

3.20 DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 3-47

4.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . . . 4-1

Operator Unable to Control Machine . . . . . . . . . . . . 4-1

Platform Caught Overhead . . . . . . . . . . . . . . . . . . . . 4-1

4.3 INCIDENT NOTIFICATION . . . . . . . . . . . . . . . . . . . . . . 4-1

SECTION - 5 - GENERAL SPECIFICATIONS AND OPERATOR
MAINTENANCE

5.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.2 GENERAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . 5-2

Machine Specifications . . . . . . . . . . . . . . . . . . . . . 5-2

Electrical Specifications . . . . . . . . . . . . . . . . . . . . 5-3

Platform Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Machine Component Weights . . . . . . . . . . . . . . . 5-4

Serial Number Location. . . . . . . . . . . . . . . . . . . . . . . 5-4

5.3 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . 5-5

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

SECTION - 6 - INSPECTION AND REPAIR LOG

3121186 – JLG Lift – iii

TABLE OF CONTENTS

iv – JLG Lift – 3121186

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

LIST OF FIGURES

2-1. Daily Walk-Around Inspection for

SSV10 Machines. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

3-1. Machine Operating Component Locations. . . . . . . 3-4

3-2. Battery Charger Location . . . . . . . . . . . . . . . . . . . . 3-7

3-3. Front Hood Removal. . . . . . . . . . . . . . . . . . . . . . . . 3-8

3-4. Carry Deck - Hood Removal . . . . . . . . . . . . . . . . . . 3-9

3-5. Ground Control Station. . . . . . . . . . . . . . . . . . . . . 3-10

3-6. Manual Descent Valve Location . . . . . . . . . . . . . . 3-17

3-7. Material Handling Tray Height Adjustment. . . . . . 3-19

3-8. Platform Control Console.. . . . . . . . . . . . . . . . . . . 3-21

3-9. Platform Control Display Panel. . . . . . . . . . . . . . . 3-23

3-10. Forklift Truck Lifting Pockets. . . . . . . . . . . . . . . . . 3-30

3-11. Optional - Front and Rear Tie-Down Loop.. . . . . . 3-31

3-12. PSL™ Switch Location . . . . . . . . . . . . . . . . . . . . . 3-38

3-13. PSL™ Switch Controls & Indicators. . . . . . . . . . . . 3-38

3-14. SSV10 Decal Installation Chart . . . . . . . . . . . . . . . 3-47

3-15. SSV10 Decal Installation Chart . . . . . . . . . . . . . . . 3-48

3-16. SSV10 Decal Installation Chart . . . . . . . . . . . . . . . 3-49

LIST OF TABLES

1-1 Minimum Safe Approach Distance . . . . . . . . . . . . .1-5

2-1 Inspection and Maintenance Table . . . . . . . . . . . . .2-3

3-1 SSV10 - Machine Operating Specifications. . . . . . .3-1

3-2 Battery Low Voltage Warning Indicators. . . . . . . . .3-5

3-3 LCD Display - Operating Fault Conditions . . . . . .3-15

3-4 Platform Maximum Capacity . . . . . . . . . . . . . . . . .3-18

3-5 Ground Control Station - Level 3 - Programmable

Settings and Factory Presets. . . . . . . . . . . . . . . . .3-34

3-6 SSV10 - (ANSI and CE) Decal Installation Chart . .3-50

5-1 Lubrication Specifications . . . . . . . . . . . . . . . . . . . .5-5

5-2. Lubrication Intervals for Various Components . . . .5-7

6-1 Inspection and Repair Log. . . . . . . . . . . . . . . . . . . .6-1

TABLE OF CONTENTS

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

LIST OF FIGURES

2-1. Daily Walk-Around Inspection for

SSV10 Machines. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

3-1. Machine Operating Component Locations. . . . . . . 3-4

3-2. Battery Charger Location . . . . . . . . . . . . . . . . . . . . 3-7

3-3. Front Hood Removal. . . . . . . . . . . . . . . . . . . . . . . . 3-8

3-4. Carry Deck - Hood Removal . . . . . . . . . . . . . . . . . . 3-9

3-5. Ground Control Station. . . . . . . . . . . . . . . . . . . . . 3-10

3-6. Manual Descent Valve Location . . . . . . . . . . . . . . 3-17

3-7. Material Handling Tray Height Adjustment. . . . . . 3-19

3-8. Platform Control Console.. . . . . . . . . . . . . . . . . . . 3-21

3-9. Platform Control Display Panel. . . . . . . . . . . . . . . 3-23

3-10. Forklift Truck Lifting Pockets. . . . . . . . . . . . . . . . . 3-30

3-11. Optional - Front and Rear Tie-Down Loop.. . . . . . 3-31

3-12. PSL™ Switch Location . . . . . . . . . . . . . . . . . . . . . 3-38

3-13. PSL™ Switch Controls & Indicators. . . . . . . . . . . . 3-38

3-14. SSV10 Decal Installation Chart . . . . . . . . . . . . . . . 3-47

3-15. SSV10 Decal Installation Chart . . . . . . . . . . . . . . . 3-48

3-16. SSV10 Decal Installation Chart . . . . . . . . . . . . . . . 3-49

iv – JLG Lift – 3121186

1-1 Minimum Safe Approach Distance . . . . . . . . . . . . .1-5

2-1 Inspection and Maintenance Table . . . . . . . . . . . . .2-3

3-1 SSV10 - Machine Operating Specifications. . . . . . .3-1

3-2 Battery Low Voltage Warning Indicators. . . . . . . . .3-5

3-3 LCD Display - Operating Fault Conditions . . . . . .3-15

3-4 Platform Maximum Capacity . . . . . . . . . . . . . . . . .3-18

3-5 Ground Control Station - Level 3 - Programmable

Settings and Factory Presets. . . . . . . . . . . . . . . . .3-34

3-6 SSV10 - (ANSI and CE) Decal Installation Chart . .3-50

5-1 Lubrication Specifications . . . . . . . . . . . . . . . . . . . .5-5

5-2. Lubrication Intervals for Various Components . . . .5-7

6-1 Inspection and Repair Log. . . . . . . . . . . . . . . . . . . .6-1

LIST OF TABLES

SECTION 1 - SAFETY PRECAUTIONS

3121186 – JLG Lift – 1-1

SECTION 1. SAFETY PRECAUTIONS

1.1 GENERAL

This section outlines the necessary precautions for proper and
safe machine usage and maintenance. For proper machine use, it
is mandatory that a daily routine is established based on the con-
tent of this manual. A maintenance program, using the informa-
tion provided in this manual and the Service and Maintenance
Manual, must also be established by a qualified person and must
be followed to ensure that the machine is safe to operate.

The owner/user/operator/lessor/lessee of the machine should not
accept operating responsibility until this manual has been read,
training is accomplished, and operation of the machine has been
completed under the supervision of an experienced and qualified
operator.

If there are any questions with regard to safety, training, inspec-
tion, maintenance, application, and operation, please contact JLG
Industries, Inc. (“JLG”).

FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN
THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROPERTY
DAMAGE, PERSONAL INJURY OR DEATH.

1.2 PRE-OPERATION

Operator Training And Knowledge

• Read and understand this manual before operating the
machine.

• Do not operate this machine until complete training is per-
formed by authorized persons.

• Only authorized and qualified personnel can operate the
machine.

• Read, understand, and obey all DANGERS, WARNINGS,
CAUTIONS, and operating instructions on the machine
and in this manual.

• Use the machine in a manner which is within the scope of
its intended application set by JLG.

SECTION 1 - SAFETY PRECAUTIONS

SECTION 1. SAFETY PRECAUTIONS

1.1 GENERAL

This section outlines the necessary precautions for proper and
safe machine usage and maintenance. For proper machine use, it
is mandatory that a daily routine is established based on the con­tent of this manual. A maintenance program, using the informa­tion provided in this manual and the Service and Maintenance
Manual, must also be established by a qualified person and must
be followed to ensure that the machine is safe to operate.

The owner/user/operator/lessor/lessee of the machine should not
accept operating responsibility until this manual has been read,
training is accomplished, and operation of the machine has been
completed under the supervision of an experienced and qualified
operator.

If there are any questions with regard to safety, training, inspec­tion, maintenance, application, and operation, please contact JLG
Industries, Inc. (“JLG”).

FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN
THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROPERTY
DAMAGE, PERSONAL INJURY OR DEATH.

1.2 PRE-OPERATION

Operator Training And Knowledge

• Read and understand this manual before operating the
machine.

• Do not operate this machine until complete training is per­formed by authorized persons.

• Only authorized and qualified personnel can operate the
machine.

• Read, understand, and obey all DANGERS, WARNINGS,
CAUTIONS, and operating instructions on the machine
and in this manual.

• Use the machine in a manner which is within the scope of
its intended application set by JLG.

3121186 – JLG Lift – 1-1

SECTION 1 - SAFETY PRECAUTIONS

1-2 – JLG Lift – 3121186

• All operating personnel must be familiar with the emer-
gency controls and emergency operation of the machine
as specified in this manual.

• Read, understand, and obey all applicable employer,
local, and governmental regulations as they pertain to
operation of the machine.

Workplace Inspection

• The operator is to take safety measures to avoid all haz-
ards in the work area prior to machine operation.

• Do not operate or raise the platform while on trucks, trail-
ers, railway cars, floating vessels, scaffolds or other equip-
ment unless approved in writing by JLG.

• This machine can be operated in temperatures of 0° F to
104° F (-20° C to 40° C). Consult JLG for operation out-
side this range.

Machine Inspection

• Before machine operation, perform inspections and func-
tional checks. Refer to Section 2 of this manual for
detailed instructions.

• Do not operate this machine until it has been serviced and
maintained according to requirements specified in the
Service and Maintenance Manual.

• Ensure all safety devices are operating properly. Modifi-
cation of these devices is a safety violation.

MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM
SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE
MANUFACTURER

• Do not operate any machine on which the safety or
instruction placards or decals are missing or illegible.

• Avoid any build up of debris on platform floor. Keep mud,
oil, grease, and other slippery substances from footwear
and platform floor.

SECTION 1 - SAFETY PRECAUTIONS

• All operating personnel must be familiar with the emer­gency controls and emergency operation of the machine
as specified in this manual.

• Read, understand, and obey all applicable employer,
local, and governmental regulations as they pertain to
operation of the machine.

Workplace Inspection

• The operator is to take safety measures to avoid all haz­ards in the work area prior to machine operation.

• Do not operate or raise the platform while on trucks, trail­ers, railway cars, floating vessels, scaffolds or other equip­ment unless approved in writing by JLG.

• This machine can be operated in temperatures of 0° F to
104° F (-20° C to 40° C). Consult JLG for operation out­side this range.

Machine Inspection

• Before machine operation, perform inspections and func­tional checks. Refer to Section 2 of this manual for
detailed instructions.

• Do not operate this machine until it has been serviced and
maintained according to requirements specified in the
Service and Maintenance Manual.

• Ensure all safety devices are operating properly. Modifi­cation of these devices is a safety violation.

MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM
SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE
MANUFACTURER

• Do not operate any machine on which the safety or
instruction placards or decals are missing or illegible.

• Avoid any build up of debris on platform floor. Keep mud,
oil, grease, and other slippery substances from footwear
and platform floor.

1-2 – JLG Lift – 3121186

SECTION 1 - SAFETY PRECAUTIONS

3121186 – JLG Lift – 1-3

1.3 OPERATION

General

• Do not use the machine for any purpose other than posi-
tioning personnel, their tools and equipment, or for hand
stock picking.

• Never operate a machine that is not working properly. If a
malfunction occurs, shut down the machine.

• Never slam a control switch or lever through neutral to an
opposite direction. Always return switch to neutral and
stop before moving the switch to the next function. Oper-
ate controls with slow and even pressure.

• Do not allow personnel to tamper with or operate the
machine from the ground with personnel in the platform,
except in an emergency.

• Do not carry materials directly on platform railing unless
approved by JLG.

• Always ensure that power tools are properly stowed and
never left hanging by their cord from the platform work
area.

• Fully lower mast assembly and shut off all power before
leaving machine.

• No riders are permitted on machine. Operator only in
machine during operation.

• When performing welding operations at elevation, precau-
tions must be taken to protect all machine components
from contact with weld splatter or molten metal.

• Battery fluid is highly corrosive. Avoid contact with skin
and clothing at all times.

• Charge batteries on in a well ventilated area.

Trip and Fall Hazards

• JLG Industries, Inc. recommends that the operator in the
platform wear a full body harness with a lanyard attached
to an authorized lanyard anchorage point. For further
information regarding fall protection requirements on JLG
products, contact JLG Industries, Inc.

• Before operating the machine, make sure all railing and
gates are fastened in their proper position.

1.3 OPERATION

General

• Do not use the machine for any purpose other than posi­tioning personnel, their tools and equipment, or for hand
stock picking.

• Never operate a machine that is not working properly. If a
malfunction occurs, shut down the machine.

• Never slam a control switch or lever through neutral to an
opposite direction. Always return switch to neutral and
stop before moving the switch to the next function. Oper­ate controls with slow and even pressure.

• Do not allow personnel to tamper with or operate the
machine from the ground with personnel in the platform,
except in an emergency.

• Do not carry materials directly on platform railing unless
approved by JLG.

• Always ensure that power tools are properly stowed and
never left hanging by their cord from the platform work
area.

• Fully lower mast assembly and shut off all power before
leaving machine.

• No riders are permitted on machine. Operator only in
machine during operation.

SECTION 1 - SAFETY PRECAUTIONS

• When performing welding operations at elevation, precau­tions must be taken to protect all machine components
from contact with weld splatter or molten metal.

• Battery fluid is highly corrosive. Avoid contact with skin
and clothing at all times.

• Charge batteries on in a well ventilated area.

Trip and Fall Hazards

• JLG Industries, Inc. recommends that the operator in the
platform wear a full body harness with a lanyard attached
to an authorized lanyard anchorage point. For further
information regarding fall protection requirements on JLG
products, contact JLG Industries, Inc.

• Before operating the machine, make sure all railing and
gates are fastened in their proper position.

3121186 – JLG Lift – 1-3

SECTION 1 - SAFETY PRECAUTIONS

1-4 – JLG Lift – 3121186

• Keep both feet firmly positioned on the platform floor at all
times. Never use ladders, boxes, steps, planks, or similar
items on platform to provide additional reach.

• Never use the mast assembly to enter or leave the plat-
form.

• Use extreme caution when entering or leaving platform.
Ensure that the mast assembly is fully lowered. Face the
machine when entering or leaving the platform. Always
maintain “three point contact” with the machine, using two
hands and one foot or two feet and one hand at all times
during entry and exit.

SECTION 1 - SAFETY PRECAUTIONS

• Keep both feet firmly positioned on the platform floor at all
times. Never use ladders, boxes, steps, planks, or similar
items on platform to provide additional reach.

• Never use the mast assembly to enter or leave the plat­form.

• Use extreme caution when entering or leaving platform.
Ensure that the mast assembly is fully lowered. Face the
machine when entering or leaving the platform. Always
maintain “three point contact” with the machine, using two
hands and one foot or two feet and one hand at all times
during entry and exit.

1-4 – JLG Lift – 3121186

SECTION 1 - SAFETY PRECAUTIONS

3121186 – JLG Lift – 1-5

Electrocution Hazard

Maintain a clearance of at least 10 ft (3m) between any part of
the machine and its occupants, their tools, and their equipment
from any electrical line or apparatus carrying up to 50,000 volts.
One foot (0.3m) additional clearance is required for every addi-
tional 30,000 volts or less.

The minimum safe approach distance may be reduced if insulat-
ing barriers are installed to prevent contact, and if the barriers
are rated for the voltage of the line being guarded. These barri-
ers shall not be part of (or attached to) the machine. The mini-
mum safe approach distance shall be reduced to a distance
within the designed working dimensions of the insulating bar-
rier. This determination shall be made by a qualified person in
accordance with employer, local, or governmental requirements
for work practices near energized equipment.

Table 1-1. Minimum Safe Approach Distance (M.S.A.D.)

VOLTAGE R ANGE

(PHASE TO PHASE)

MINIMUM SAFE APPROACH

DISTANCE - Feet (m)

0-50KV 10 (3)

Over 50KV to 200KV 15 (5)

Over 200KV to 350KV 20 (6)

Over 350KV to 500KV 25 (8)

Over 500KV to 750KV 35 (11)

Over 750KV to 1000KV 45 (14)

NOTE: This Minimum Safe Approach Distance shall apply

except where emp loyer, loc al, or governmental regu-
lations are more stringent.

Electrocution Hazard

Table 1-1. Minimum Safe Approach Distance (M.S.A.D.)

VOLTAGE R ANGE

(PHASE TO PHASE)

0-50KV 10 (3)

Over 50KV to 200KV 15 (5)

Over 200KV to 350KV 20 (6)

Over 350KV to 500KV 25 (8)

Over 500KV to 750KV 35 (11)

Over 750KV to 1000KV 45 (14)

NOTE: This Minimum Safe Approach Distance shall apply

except where emp loyer, loc al, or governmental regu­lations are more stringent.

MINIMUM SAFE APPROACH

DISTANCE - Feet (m)

SECTION 1 - SAFETY PRECAUTIONS

Maintain a clearance of at least 10 ft (3m) between any part of
the machine and its occupants, their tools, and their equipment
from any electrical line or apparatus carrying up to 50,000 volts.
One foot (0.3m) additional clearance is required for every addi­tional 30,000 volts or less.

The minimum safe approach distance may be reduced if insulat­ing barriers are installed to prevent contact, and if the barriers
are rated for the voltage of the line being guarded. These barri­ers shall not be part of (or attached to) the machine. The mini-
mum safe approach distance shall be reduced to a distance
within the designed working dimensions of the insulating bar­rier. This determination shall be made by a qualified person in
accordance with employer, local, or governmental requirements
for work practices near energized equipment.

3121186 – JLG Lift – 1-5

SECTION 1 - SAFETY PRECAUTIONS

1-6 – JLG Lift – 3121186

Tipping Hazards

• The user should be familiar with the surface before driv-
ing. Do not exceed the allowable sideslope and grade
while driving.

• Do not elevate platform or drive with platform elevated
while on a slope, or on an uneven or soft surface.

• Before driving on floors, bridges, trucks, and other sur-
faces, check allowable capacity of the surfaces.

• Never exceed the maximum platform capacity. Distribute
loads evenly on platform floor and material tray.

• Keep the chassis of the machine a minimum of 2 ft. (0.6m)
from holes, bumps, drop-offs, obstructions, debris, con-
cealed holes, and other potential hazards at the ground
level.

• Never attempt to use the machine as a crane. Do not tie-
off machine to any adjacent structure.

• Do not increase the platform size with unauthorized deck
extensions or attachments, increasing the area exposed
to wind will decrease stability.

• If mast assembly or platform is caught so that one or more
wheels are off the ground, the operator must be removed
before attempting to free the machine. Use cranes, forklift
trucks, or other appropriate equipment to stabilize
machine and remove personnel.

SECTION 1 - SAFETY PRECAUTIONS

Tipping Hazards

• The user should be familiar with the surface before driv­ing. Do not exceed the allowable sideslope and grade
while driving.

• Do not elevate platform or drive with platform elevated
while on a slope, or on an uneven or soft surface.

• Before driving on floors, bridges, trucks, and other sur­faces, check allowable capacity of the surfaces.

• Never exceed the maximum platform capacity. Distribute
loads evenly on platform floor and material tray.

• Keep the chassis of the machine a minimum of 2 ft. (0.6m)
from holes, bumps, drop-offs, obstructions, debris, con­cealed holes, and other potential hazards at the ground
level.

• Never attempt to use the machine as a crane. Do not tie­off machine to any adjacent structure.

• Do not increase the platform size with unauthorized deck
extensions or attachments, increasing the area exposed
to wind will decrease stability.

• If mast assembly or platform is caught so that one or more
wheels are off the ground, the operator must be removed
before attempting to free the machine. Use cranes, forklift
trucks, or other appropriate equipment to stabilize
machine and remove personnel.

1-6 – JLG Lift – 3121186

SECTION 1 - SAFETY PRECAUTIONS

3121186 – JLG Lift – 1-7

Crushing And Collision Hazards

• Personal protection equipment must be worn by all oper-
ating and ground personnel.

• Check work area clearances above, on sides, and bottom
of platform while driving and lifting or lowering platform.

• During operation, keep all body parts inside platform rail-
ing.

• Always post a lookout when driving in areas where vision
is obstructed.

• Keep non-operating personnel at least 6 ft. (1.8m) away
from machine during all driving operations.

• Limit travel speed according to conditions of ground sur-
face, congestion, visibility, slope, location of personnel,
and other factors causing hazards of collision or injury to
personnel.

• Be aware of stopping distances in all drive speeds.

• Do not drive at high speeds in restricted or close quarters
or when driving in reverse.

• Exercise extreme caution at all times to prevent obstacles
from striking or interfering with operating controls and per-
sons in the platform.

• Ensure that operators of other overhead and floor level
machines are aware of the aerial work platform’s pres-
ence. Disconnect power to overhead cranes.

• Warn personnel not to work, stand, or walk under a raised
platform. Position barricades on floor as necessary.

Crushing And Collision Hazards

• Personal protection equipment must be worn by all oper­ating and ground personnel.

• Check work area clearances above, on sides, and bottom
of platform while driving and lifting or lowering platform.

• During operation, keep all body parts inside platform rail­ing.

• Always post a lookout when driving in areas where vision
is obstructed.

SECTION 1 - SAFETY PRECAUTIONS

• Keep non-operating personnel at least 6 ft. (1.8m) away
from machine during all driving operations.

• Limit travel speed according to conditions of ground sur­face, congestion, visibility, slope, location of personnel,
and other factors causing hazards of collision or injury to
personnel.

• Be aware of stopping distances in all drive speeds.

• Do not drive at high speeds in restricted or close quarters
or when driving in reverse.

• Exercise extreme caution at all times to prevent obstacles
from striking or interfering with operating controls and per­sons in the platform.

• Ensure that operators of other overhead and floor level
machines are aware of the aerial work platform’s pres­ence. Disconnect power to overhead cranes.

• Warn personnel not to work, stand, or walk under a raised
platform. Position barricades on floor as necessary.

3121186 – JLG Lift – 1-7

SECTION 1 - SAFETY PRECAUTIONS

1-8 – JLG Lift – 3121186

1.4 LIFTING, AND HAULING

General

• Never allow personnel in platform while lifting, or hauling.

• This machine should not be towed in the event of emer-
gency, malfunction, power failure, or loading/unloading.
Lift only with a fork lift truck using the designated fork lift
pockets in the machine’s base frame.

• Ensure platform is fully retracted and completely empty of
tools prior to lifting or hauling.

• When lifting machine with a forklift, position forks only at
designated areas of the machine. Lift with a forklift of ade-
quate capacity.

• Refer to the Machine Operation section of this manual for
lifting information.

SECTION 1 - SAFETY PRECAUTIONS

1.4 LIFTING, AND HAULING

General

• Never allow personnel in platform while lifting, or hauling.

• This machine should not be towed in the event of emer­gency, malfunction, power failure, or loading/unloading.
Lift only with a fork lift truck using the designated fork lift
pockets in the machine’s base frame.

• Ensure platform is fully retracted and completely empty of
tools prior to lifting or hauling.

• When lifting machine with a forklift, position forks only at
designated areas of the machine. Lift with a forklift of ade­quate capacity.

• Refer to the Machine Operation section of this manual for
lifting information.

1-8 – JLG Lift – 3121186

SECTION 2 - PREPARATION AND INSPECTION

3121186 – JLG Lift – 2-1

SECTION 2. PREPARATION AND INSPECTION

2.1 PERSONNEL TRAINING

The aerial platform is a personnel handling device; so it is neces-
sary it be operated and maintained only by trained personnel.

Persons under the influence of drugs or alcohol or who are subject
to seizures, dizziness or loss of physical control must not operate
this machine.

Operator Training

Operator training must cover:

1. Use and limitations of the controls in the platform and at

the ground, emergency controls and safety systems.

2. Control labels, instructions, and warnings on the
machine.

3. Rules of the employer and government regulations.

4. Use of approved fall protection device.

5. Enough knowledge of the mechanical operation of the

machine to recognize a malfunction or potential mal-
function.

6. The safest means to operate the machine where over-
head obstructions, other moving equipment, and obsta-
cles, depressions, holes, drop-offs are present.

7. Means to avoid the hazards of unprotected electrical
conductors.

8. Specific job requirements or machine application.

SECTION 2. PREPARATION AND INSPECTION

2.1 PERSONNEL TRAINING

The aerial platform is a personnel handling device; so it is neces­sary it be operated and maintained only by trained personnel.

Persons under the influence of drugs or alcohol or who are subject
to seizures, dizziness or loss of physical control must not operate
this machine.

SECTION 2 - PREPARATION AND INSPECTION

Operator Training

Operator training must cover:

1. Use and limitations of the controls in the platform and at

the ground, emergency controls and safety systems.

2. Control labels, instructions, and warnings on the
machine.

3. Rules of the employer and government regulations.

4. Use of approved fall protection device.

5. Enough knowledge of the mechanical operation of the

machine to recognize a malfunction or potential mal­function.

6. The safest means to operate the machine where over­head obstructions, other moving equipment, and obsta­cles, depressions, holes, drop-offs are present.

7. Means to avoid the hazards of unprotected electrical
conductors.

8. Specific job requirements or machine application.

3121186 – JLG Lift – 2-1

SECTION 2 - PREPARATION AND INSPECTION

2-2 – JLG Lift – 3121186

Training Supervision

Training must be done under the supervision of a qualified person
in an open area free of obstructions until the trainee has devel-
oped the ability to safely control and operate the machine.

Operator Responsibility

The operator must be instructed that he/she has the responsibility
and authority to shut down the machine in case of a malfunction or
other unsafe condition of either the machine or the job site.

NOTE: The Manufacturer or Distributor will provide qualified peo-

ple for training assistance with the first unit(s) delivered
and from that time forward as requested by the user or
his/her personnel.

2.2 PREPARATION, INSPECTION, AND
MAINTENANCE

The following Table 2-1 on page 2-3, covers the periodic machine
inspections and maintenance recommended by JLG Industries,
Inc. Consult local regulations for further requirements for aerial
work platforms.

The frequency of inspections and maintenance must be increased
as necessary when the machine is used in a harsh or hostile envi-
ronment, if the machine is used with increased frequency, or if the
machine is used in a severe manner.

SECTION 2 - PREPARATION AND INSPECTION

Training Supervision

Training must be done under the supervision of a qualified person
in an open area free of obstructions until the trainee has devel­oped the ability to safely control and operate the machine.

Operator Responsibility

The operator must be instructed that he/she has the responsibility
and authority to shut down the machine in case of a malfunction or
other unsafe condition of either the machine or the job site.

NOTE: The Manufacturer or Distributor will provide qualified peo-

ple for training assistance with the first unit(s) delivered
and from that time forward as requested by the user or
his/her personnel.

2.2 PREPARATION, INSPECTION, AND
MAINTENANCE

The following Table 2-1 on page 2-3, covers the periodic machine
inspections and maintenance recommended by JLG Industries,
Inc. Consult local regulations for further requirements for aerial
work platforms.

The frequency of inspections and maintenance must be increased
as necessary when the machine is used in a harsh or hostile envi­ronment, if the machine is used with increased frequency, or if the
machine is used in a severe manner.

2-2 – JLG Lift – 3121186

SECTION 2 - PREPARATION AND INSPECTION

3121186 – JLG Lift – 2-3

Table 2-1. Inspection and Maintenance Table

TYPE FREQUENCY

PRIMARY

RESPONSIBILITY

SERVICE

QUALIFICATION

REFERENCE

Pre-Start Inspection Before using each day; or

whenever there’s an Opera-
tor change.

User or Operator User or Operator Operator and Safety

Manual

Pre-Delivery
Inspection

(See Note)

Before each sale, lease, or
rental delivery.

Owner, Dealer, or U ser Qualified JLG Mechanic Service and Maintenance

Manual and appli cable JLG
inspection form

Frequent
Inspection

In service for 3 months or
150 hours, whichever
comes first; or;
Out of service fo r a period of
more than 3 months; or
Purchased used.

Owner, Dealer, or U ser Qualified JLG Mechanic Service and Maintenance

Manual and appli cable JLG
inspection form

Annual Machine Inspec-
tion

Annually, no later than 13
months from the da te of prior
inspection.

Owner, Dealer, or U ser Qualified JLG Mechanic Service and Maintenance

Manual and appli cable JLG
inspection form

Preventative
Maintenance

At intervals as specified in
the Service and Maintenance
Manual.

Owner, Dealer, or U ser Qualified JLG Mechanic Service and Maintenance

Manual

NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections.

SECTION 2 - PREPARATION AND INSPECTION

Table 2-1. Inspection and Maintenance Table

TYPE FREQUENCY

Pre-Start Inspection Before using each day; or

whenever there’s an Opera­tor change.

Pre-Delivery
Inspection

(See Note)

Frequent
Inspection

Annual Machine Inspec­tion

Preventative
Maintenance

NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections.

3121186 – JLG Lift – 2-3

Before each sale, lease, or
rental delivery.

In service for 3 months or
150 hours, whichever
comes first; or;
Out of service fo r a period of
more than 3 months; or
Purchased used.

Annually, no later than 13
months from the da te of prior
inspection.

At intervals as specified in
the Service and Maintenance
Manual.

User or Operator User or Operator Operator and Safety

Owner, Dealer, or U ser Qualified JLG Mechanic Service and Maintenance

Owner, Dealer, or U ser Qualified JLG Mechanic Service and Maintenance

Owner, Dealer, or U ser Qualified JLG Mechanic Service and Maintenance

Owner, Dealer, or U ser Qualified JLG Mechanic Service and Maintenance

PRIMARY

RESPONSIBILITY

SERVICE

QUALIFICATION

REFERENCE

Manual

Manual and appli cable JLG
inspection form

Manual and appli cable JLG
inspection form

Manual and appli cable JLG
inspection form

Manual

SECTION 2 - PREPARATION AND INSPECTION

2-4 – JLG Lift – 3121186

2.3 PRE-START INSPECTION

The Pre-Start Inspection should include each of the following:

1. Cleanliness – Check all surfaces for leakage (hydraulic
oil or battery fluid) or foreign objects. Report any leak-
age to the proper maintenance personnel.

2. Decals and Placards – Check all for cleanliness and
legibility. Make sure no decals or placards are missing.
Make sure all illegible decals and placards are cleaned
or replaced. (Reference "Decal Installations" in Section

3).

3. Operation and Safety Manuals – Make sure a copy of
the Operator and Safety Manual, EMI Safety Manual
(Domestic only), and ANSI Manual of Responsibilities
(Domestic only) is enclosed in the weather resistant
storage container.

4. Daily Walk-Around Inspection – (See Section 2.4 on
page 2-5)

5. Battery – Charge as required (See Section 3.4 on
page 3-5).

6. Hydraulic Oil – The hydraulic oil level in the pump res-
ervoir can vary with oil temperature, i.e a machine that is
cold the oil level may not be up to the FULL line on the
dipstick. Cycle the mast up and down a few times to get

a more accurate reading on the dipstick. Once the
hydraulic oil is warmed check the dipstick reading, it
should be up to or close to the FULL line on the dipstick.

• DO NOT FILL PAST THE FULL LINE.

• ALWAYS ADD oil if level is at or below the ADD line.

NOTE: If hydraulic oil is to be added, CHECK THE HYDRAULIC

OIL DECAL located on the right side frame, opposite the
pump assembly, for hydraulic oil type and specification.
DO NOT OVERFILL.

The hydraulic oil level in
the reservoir located on
the hydraulic pump
assembly should read t o
or close to the FUL L LINE
on the Hydraulic Reser-
voir dip stick when
hydraulic oil is at operat-
ing temperature.

SECTION 2 - PREPARATION AND INSPECTION

2.3 PRE-START INSPECTION

The Pre-Start Inspection should include each of the following:

1. Cleanliness – Check all surfaces for leakage (hydraulic
oil or battery fluid) or foreign objects. Report any leak­age to the proper maintenance personnel.

2. Decals and Placards – Check all for cleanliness and
legibility. Make sure no decals or placards are missing.
Make sure all illegible decals and placards are cleaned
or replaced. (Reference "Decal Installations" in Section

3).

3. Operation and Safety Manuals – Make sure a copy of
the Operator and Safety Manual, EMI Safety Manual
(Domestic only), and ANSI Manual of Responsibilities
(Domestic only) is enclosed in the weather resistant
storage container.

4. Daily Walk-Around Inspection – (See Section 2.4 on
page 2-5)

5. Battery – Charge as required (See Section 3.4 on
page 3-5).

6. Hydraulic Oil – The hydraulic oil level in the pump res­ervoir can vary with oil temperature, i.e a machine that is
cold the oil level may not be up to the FULL line on the
dipstick. Cycle the mast up and down a few times to get

a more accurate reading on the dipstick. Once the
hydraulic oil is warmed check the dipstick reading, it
should be up to or close to the FULL line on the dipstick.

• DO NOT FILL PAST THE FULL LINE.

• ALWAYS ADD oil if level is at or below the ADD line.

NOTE: If hydraulic oil is to be added, CHECK THE HYDRAULIC

OIL DECAL located on the right side frame, opposite the
pump assembly, for hydraulic oil type and specification.
DO NOT OVERFILL.

The hydraulic oil level in
the reservoir located on
the hydraulic pump
assembly should read t o
or close to the FUL L LINE
on the Hydraulic Reser­voir dip stick when
hydraulic oil is at operat­ing temperature.

2-4 – JLG Lift – 3121186

SECTION 2 - PREPARATION AND INSPECTION

3121186 – JLG Lift – 2-5

7. Function Check – Check all machine controls for oper-

ation. (See Section 2.5 on page 2-8)

If optional equipment is installed on this machine refer to Section 3
for specific Pre-Start Inspection and Operation instructions.

2.4 DAILY WALK-AROUND INSPECTION

Begin the “Walk-Around Inspection” at item one (1) as noted on
the diagram (See Figure 2-1. on page 2-6). Continue around
machine checking each item in sequence for the conditions listed
in the following check list.

TO AVOID POSSIBLE INJURY, BE SURE MACHINE POWER IS “OFF”
DURING “WALK-AROUND INSPECTION”.

DO NOT OPERATE MACHINE UNTIL ALL MALFUNCTIONS HAVE BEEN
CORRECTED.

IMPORTANT

DO NOT OVERLOOK VISUAL INSPECTION OF THE BASE FRAME
UNDERSIDE. CHECK THIS AREA FOR OBJECTS OR DEBRIS WHICH
COULD CAUSE EXTENSIVE MACHINE DAMAGE.

7. Function Check – Check all machine controls for oper­ation. (See Section 2.5 on page 2-8)

If optional equipment is installed on this machine refer to Section 3
for specific Pre-Start Inspection and Operation instructions.

SECTION 2 - PREPARATION AND INSPECTION

2.4 DAILY WALK-AROUND INSPECTION

Begin the “Walk-Around Inspection” at item one (1) as noted on
the diagram (See Figure 2-1. on page 2-6). Continue around
machine checking each item in sequence for the conditions listed
in the following check list.

TO AVOID POSSIBLE INJURY, BE SURE MACHINE POWER IS “OFF”
DURING “WALK-AROUND INSPECTION”.

DO NOT OPERATE MACHINE UNTIL ALL MALFUNCTIONS HAVE BEEN
CORRECTED.

IMPORTANT

DO NOT OVERLOOK VISUAL INSPECTION OF THE BASE FRAME
UNDERSIDE. CHECK THIS AREA FOR OBJECTS OR DEBRIS WHICH
COULD CAUSE EXTENSIVE MACHINE DAMAGE.

3121186 – JLG Lift – 2-5

SECTION 2 - PREPARATION AND INSPECTION

2-6 – JLG Lift – 3121186

Figure 2-1. Daily Walk-Around Inspection for SSV10 Machines.

SECTION 2 - PREPARATION AND INSPECTION

Figure 2-1. Daily Walk-Around Inspection for SSV10 Machines.

2-6 – JLG Lift – 3121186

SECTION 2 - PREPARATION AND INSPECTION

3121186 – JLG Lift – 2-7

Walk-Around Inspection Components

Reference - Figure 2-1. on page 2-6

NOTE: On all components, make sure there are no loose or miss-

ing parts, they are securely fastened, no visible damage,
leaks or excessive wear exists in addition to any other cri-
teria mentioned.

1. Front Caster Wheels - Check for any debris stuck to or
around wheels.

2. Base Frame - Check for loose wires or cables dangling
below the base.

3. Batteries (one each side of machine) - Not leaking; bat-
tery cables secure to posts; no corrosion.

4. Rear Drive Wheels - Check for any debris stuck to or
around wheels.

5. Mast Assembly - Mast sections; slide pads; mast
chains; sequencing cables; platform control and power
cables (on side of mast); power cables properly ten-
sioned and seated in sheaves; cable sheaves rotating
freely.

6. Motor/Pump/Reservoir Unit - No evidence of hydraulic
leaks. Hydraulic oil level should be filled level with the
full line on the dip stick.

7. Ground Control Station - Main Power Switch (Key)
operable; placards secure and legible; emergency stop
switch operates properly.

8. Manual Descent Control Valve - See note before item-

1.

9. Platform Control Console - Platform control; placards
secure and legible; emergency stop switch reset for
operation; Control markings legible.

10. Platform Assembly and Gate - Platform railings; entry
gate in proper working order, closing properly.

Walk-Around Inspection Components

Reference - Figure 2-1. on page 2-6

NOTE: On all components, make sure there are no loose or miss-

ing parts, they are securely fastened, no visible damage,
leaks or excessive wear exists in addition to any other cri­teria mentioned.

1. Front Caster Wheels - Check for any debris stuck to or
around wheels.

2. Base Frame - Check for loose wires or cables dangling
below the base.

3. Batteries (one each side of machine) - Not leaking; bat­tery cables secure to posts; no corrosion.

4. Rear Drive Wheels - Check for any debris stuck to or
around wheels.

5. Mast Assembly - Mast sections; slide pads; mast
chains; sequencing cables; platform control and power
cables (on side of mast); power cables properly ten­sioned and seated in sheaves; cable sheaves rotating
freely.

SECTION 2 - PREPARATION AND INSPECTION

6. Motor/Pump/Reservoir Unit - No evidence of hydraulic
leaks. Hydraulic oil level should be filled level with the
full line on the dip stick.

7. Ground Control Station - Main Power Switch (Key)
operable; placards secure and legible; emergency stop
switch operates properly.

8. Manual Descent Control Valve - See note before item-

1.

9. Platform Control Console - Platform control; placards
secure and legible; emergency stop switch reset for
operation; Control markings legible.

10. Platform Assembly and Gate - Platform railings; entry
gate in proper working order, closing properly.

3121186 – JLG Lift – 2-7

SECTION 2 - PREPARATION AND INSPECTION

2-8 – JLG Lift – 3121186

2.5 FUNCTION CHECK

Once the “Walk-Around” Inspection is complete, perform a func-
tion check of all systems in an area free of overhead and ground
level obstructions. Refer to Section 3 this manual, for more spe-
cific operating instructions.

IF THE MACHINE DOES NOT OPERATE PROPERLY, TURN OFF THE
MACHINE IMMEDIATELY! REPORT THE PROBLEM TO THE PROPER
MAINTENANCE PERSONNEL. DO NOT OPERATE THE MACHINE UNTIL
IT IS DECLARED SAFE FOR OPERATION.

Function Check Items:

1. From the ground controls with no load in the platform:

a. Operate ground control functions, platform lift up

and lift down.

b. Ensure all machine functions are disabled when the

Emergency Stop Button is activated (pressed in).

c. Check Manual Descent Control valve is operating

properly. (Located under hood)

2. From the platform control console:

a. Ensure the control console is properly mounted and

secure.

b. Raise and lower platform 2 ft. to 3 ft. (.61m to .92 m)

several times. Check for smooth elevation and low-
ering of platform.

c. Operate all functions, check all limit, cut-out, and

enable switches are functioning properly:

• Tilt Warning Limit - Drive the machine onto a
surface with a tilt of more than 1.5° in any direc-
tion (do not exceed rated gradability). The
machine will indicate a tilt condition if any
attempt is made to elevate the platform.
If the machine is driven onto a tilt condition
while the platform is elevated both the drive and
lift functions will be deactivated until the plat-
form is fully lowered.

• Drive Speed Reduction Limit - When platform
is elevated more than 1.5 to 2 ft. (.5m) drive
speed is cut to 1/4 of platform lowered drive
speed.

• Platform Gate Open Limit - If either side plat-
form gate is open during machine operation, the
machine will stop and will display a fault code at

SECTION 2 - PREPARATION AND INSPECTION

2.5 FUNCTION CHECK

Once the “Walk-Around” Inspection is complete, perform a func­tion check of all systems in an area free of overhead and ground
level obstructions. Refer to Section 3 this manual, for more spe­cific operating instructions.

IF THE MACHINE DOES NOT OPERATE PROPERLY, TURN OFF THE
MACHINE IMMEDIATELY! REPORT THE PROBLEM TO THE PROPER
MAINTENANCE PERSONNEL. DO NOT OPERATE THE MACHINE UNTIL
IT IS DECLARED SAFE FOR OPERATION.

Function Check Items:

1. From the ground controls with no load in the platform:

a. Operate ground control functions, platform lift up

and lift down.

b. Ensure all machine functions are disabled when the

Emergency Stop Button is activated (pressed in).

c. Check Manual Descent Control valve is operating

properly. (Located under hood)

2. From the platform control console:

a. Ensure the control console is properly mounted and

secure.

b. Raise and lower platform 2 ft. to 3 ft. (.61m to .92 m)

several times. Check for smooth elevation and low­ering of platform.

c. Operate all functions, check all limit, cut-out, and

enable switches are functioning properly:

• Tilt Warning Limit - Drive the machine onto a
surface with a tilt of more than 1.5° in any direc­tion (do not exceed rated gradability). The
machine will indicate a tilt condition if any
attempt is made to elevate the platform.
If the machine is driven onto a tilt condition
while the platform is elevated both the drive and
lift functions will be deactivated until the plat­form is fully lowered.

• Drive Speed Reduction Limit - When platform
is elevated more than 1.5 to 2 ft. (.5m) drive
speed is cut to 1/4 of platform lowered drive
speed.

• Platform Gate Open Limit - If either side plat­form gate is open during machine operation, the
machine will stop and will display a fault code at

2-8 – JLG Lift – 3121186

SECTION 2 - PREPARATION AND INSPECTION

3121186 – JLG Lift – 2-9

the Ground Control Module and Platform Con-
sole.

• Platform Joystick and Footswitch Enable -
The machine will not operate (drive or lift) unless
both of these switches are pressed and held
during drive or lift operation.

d. Ensure all machine functions are disabled when the

Emergency Stop Button is activated (pressed in).

3. With platform in the transport (stowed) position:

a. Drive the machine on a grade, not to exceed the

rated gradability, and stop to ensure the brakes
hold.

the Ground Control Module and Platform Con­sole.

• Platform Joystick and Footswitch Enable ­The machine will not operate (drive or lift) unless
both of these switches are pressed and held
during drive or lift operation.

d. Ensure all machine functions are disabled when the

Emergency Stop Button is activated (pressed in).

3. With platform in the transport (stowed) position:

a. Drive the machine on a grade, not to exceed the

rated gradability, and stop to ensure the brakes
hold.

SECTION 2 - PREPARATION AND INSPECTION

3121186 – JLG Lift – 2-9

SECTION 2 - PREPARATION AND INSPECTION

2-10 – JLG Lift – 3121186

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SECTION 2 - PREPARATION AND INSPECTION

This page intentionally left blank.

2-10 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-1

SECTION 3. MACHINE OPERATION

SSV10

Maximum Occupants:

1

Maximum Work Load ( Capacity): (See Table 3-4 on

page 3-18)

Maximum Travel Grade (Gradeability):

(Platform STOWED ONLY)

15%

Maximum Side Slope Travel:

(Platform STOWED ONLY)

5°

Tilt Alarm Cut Out Limit: (Any Direction)

(Platform ELEVATED)

1.5°

Machine Height (Platform Stowed) 57 in. (1.44m)
Maximum Vertical Platform Height: 10 ft. (3m)
Maximum Wheel Load (Per Wheel): 650 lb. (295 kg)
Maximum Drive Speeds

(Operator Variable):

0.6 - 4 mph

(0.9 - 6.4 kph)

Max. Platfor m Speeds (w/Max. Load):

Platform Up: 13 sec.

P l a tf o rm D o wn : 9- 1 3 s e c.

Gross Machine Weight
(Standard Equipment/Platform Empty):

1000 lb. (454 kg)

Table 3-1. SSV10 - Machine Operating Specifications

G

R

A

D

E

A

B

I

L

I

TY

LEVEL

DO NOT DRIVE MACHINE ON GRADES EXCEEDING

THOSE SPECIFIED ON THE MANUFACTURER’S NAMEPLATE

S

I

D

E

S

L

O

P

E

SECTION 3 - MACHINE OPERATION

SECTION 3. MACHINE OPERATION

Maximum Occupants:

Maximum Work Load ( Capacity): (See Table 3-4 on

Maximum Travel Grade (Gradeability):

(Platform STOWED ONLY)

Maximum Side Slope Travel:

(Platform STOWED ONLY)

Tilt Alarm Cut Out Limit: (Any Direction)

(Platform ELEVATED)

Machine Height (Platform Stowed) 57 in. (1.44m)

G

R

A

D

E

A

B

I

L

I

TY

DO NOT DRIVE MACHINE ON GRADES EXCEEDING

THOSE SPECIFIED ON THE MANUFACTURER’S NAMEPLATE

LEVEL

D

I

S

P

O

L

S

E

E

Maximum Vertical Platform Height: 10 ft. (3m)
Maximum Wheel Load (Per Wheel): 650 lb. (295 kg)
Maximum Drive Speeds

(Operator Variable):
Max. Platfor m Speeds (w/Max. Load):

P l a tf o rm D o wn : 9- 1 3 s e c.

Gross Machine Weight
(Standard Equipment/Platform Empty):

SSV10

1

page 3-18)

15%

5°

1.5°

0.6 - 4 mph

(0.9 - 6.4 kph)

Platform Up: 13 sec.

1000 lb. (454 kg)

Table 3-1. SSV10 - Machine Operating Specifications

3121186 – JLG Lift – 3-1

SECTION 3 - MACHINE OPERATION

3-2 – JLG Lift – 3121186

3.1 GENERAL

IMPORTANT

THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE
APPLICATION AND OPERATION. THE USER AND OPERATOR ARE
RESPONSIBLE FOR CONFORMING WITH GOOD SAFETY PRACTICES.

This section provides the necessary information needed to under-
stand control function and operation.

3.2 MACHINE DESCRIPTION

The JLG Axxessor™ SSV10 Lift is an electric self-propelled
machine with an aerial work platform mounted to an elevating alu-
minum mast mechanism. The personnel lift’s intended purpose is
to provide personnel access to areas above ground level.

The primary control console is located in the platform. From the
Platform Control Console the operator can drive the machine and
raise or lower the platform.

The machine is rear wheel drive and steer with freewheeling front
caster wheels.

The controls of the programmable Ground Control Station are to
be used during machine power-up, maintenance, function checks,
or in case of emergency, should the operator in the platform be
unable to lower the platform.

Vibrations emitted by these machines are not hazardous to an
operator working in the platform.

The continuous A-Weighted sound pressure level at the work plat-
form is less than 70db (A).

SECTION 3 - MACHINE OPERATION

3.1 GENERAL

IMPORTANT

THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE
APPLICATION AND OPERATION. THE USER AND OPERATOR ARE
RESPONSIBLE FOR CONFORMING WITH GOOD SAFETY PRACTICES.

This section provides the necessary information needed to under­stand control function and operation.

3.2 MACHINE DESCRIPTION

The JLG Axxessor™ SSV10 Lift is an electric self-propelled
machine with an aerial work platform mounted to an elevating alu­minum mast mechanism. The personnel lift’s intended purpose is
to provide personnel access to areas above ground level.

The primary control console is located in the platform. From the
Platform Control Console the operator can drive the machine and
raise or lower the platform.

The machine is rear wheel drive and steer with freewheeling front
caster wheels.

The controls of the programmable Ground Control Station are to
be used during machine power-up, maintenance, function checks,
or in case of emergency, should the operator in the platform be
unable to lower the platform.

Vibrations emitted by these machines are not hazardous to an
operator working in the platform.

The continuous A-Weighted sound pressure level at the work plat­form is less than 70db (A).

3-2 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-3

3.3 MACHINE OPERATION

Getting Started

The following control conditions must be met before the machine
can be operated from either the Ground or Platform Controls:

• Batteries contain enough voltage to operate. Low Battery
warning not indicated on Gound Control Station.

• The Main Power Selector Switch on the Ground Control Sta-
tion must be set for either Ground Control Mode or Platform
Control Mode.

• Platform Control Console On/Off Power Switch (Key) must
be set to ON.

• Both Emergency Stop Switches, Ground and Platform Con-
trol must be in the RESET position (out).

• The Machine Status LCD Screen on the Ground Control Sta-
tion indicates normal operating conditions when machine is
powered up.

• Both platform swing-in entry gates must be closed to operate
machine.

3.3 MACHINE OPERATION

Getting Started

The following control conditions must be met before the machine
can be operated from either the Ground or Platform Controls:

• Batteries contain enough voltage to operate. Low Battery
warning not indicated on Gound Control Station.

• The Main Power Selector Switch on the Ground Control Sta­tion must be set for either Ground Control Mode or Platform
Control Mode.

SECTION 3 - MACHINE OPERATION

• Platform Control Console On/Off Power Switch (Key) must
be set to ON.

• Both Emergency Stop Switches, Ground and Platform Con­trol must be in the RESET position (out).

• The Machine Status LCD Screen on the Ground Control Sta­tion indicates normal operating conditions when machine is
powered up.

• Both platform swing-in entry gates must be closed to operate
machine.

3121186 – JLG Lift – 3-3

SECTION 3 - MACHINE OPERATION

3-4 – JLG Lift – 3121186

1. Ground Control Station
(Module) - (See page 3-10)

2. Platform Manual Descent
Valve (Located Under Hood)-

(See page 3-17)

3. Battery Charger AC Recepta-
cle and Charging Status LED
Indicators - (See page 3-5)

4. Platform Enable Foot Switch -
(See page 3-20)

5. Platform Entry Gate -

(See page 3-18)

6. Platform - (See page 3-18)

7. Platform Control Console -

(See page 3-21)

8. Material Handling Tray -

(See page 3-19)

9. (PSL) Programmable Secu-
rity Lock (OPTION) - (See

page 3-38)

Figure 3-1. Machine Operating Component Locations.

SECTION 3 - MACHINE OPERATION

1. Ground Control Station
(Module) - (See page 3-10)

2. Platform Manual Descent
Valve (Located Under Hood)-

(See page 3-17)

3. Battery Charger AC Recepta­cle and Charging Status LED
Indicators - (See page 3-5)

4. Platform Enable Foot Switch ­(See page 3-20)

5. Platform Entry Gate -

(See page 3-18)

6. Platform - (See page 3-18)

7. Platform Control Console -

(See page 3-21)

8. Material Handling Tray -

(See page 3-19)

9. (PSL) Programmable Secu­rity Lock (OPTION) - (See

page 3-38)

Figure 3-1. Machine Operating Component Locations.

3-4 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-5

3.4 BATTERY CHARGING

Battery Low Voltage Warning Indicators

The SSV10 Platform Control Console and Ground Control Station indicate battery low voltage at three (3) Warning Levels.

Table 3-2. Battery Low Voltage Warning Indicators.

WARNING

LEVEL

INDICATOR LOCATION

RESULT

ACTION REQUIRED TO CLEAR

FAULT

PLATFORM CONTROL LED GROUND CONTROL LCD

LEVEL-1

•3 LEDs/BARS Flashing with an
audible beep.

• Machine will Operate - No Con-
trol Functions Locked Out.

C ha r ge b at t e ri e s t o a le v el o f f o ur ( 4 )
LEDs/BARS or more before operat-
ing.

LEVEL-2

•2 LEDs/BARS Flashing with an
audible beep.

• Platform Lift-UP Function is
Locked Out.

Charge batteries for a minimum of
four (4) continuous hours or eight (8)
LEDs/BARS lit before operating. (a)

LEVEL-3

• 1 LED/BAR Flashing with an
audible beep.

• Drive and Platform Lift-UP
Functions Locked Out.

Charge batteries for a minimum of
four (4) continuous hours or eight (8)
LEDs/BARS lit before operating. (a)

NOTE: (a) To maximize battery life, it is recommended that the factory supplied batteries be charged continuously for a minimum of 4 hours or until 8

bars are lit on the ground station LCD Display before operating the machine. When drained to Warning Level 2 or 3, batteries must be charged
until 8 bars are lit on the ground station LCD display to clear the fault code.

SECTION 3 - MACHINE OPERATION

3.4 BATTERY CHARGING

Battery Low Voltage Warning Indicators

The SSV10 Platform Control Console and Ground Control Station indicate battery low voltage at three (3) Warning Levels.

Table 3-2. Battery Low Voltage Warning Indicators.

WARNING

LEVEL

LEVEL-1

PLATFORM CONTROL LED GROUND CONTROL LCD

INDICATOR LOCATION

RESULT

•3 LEDs/BARS Flashing with an
audible beep.

• Machine will Operate - No Con­trol Functions Locked Out.

ACTION REQUIRED TO CLEAR

FAULT

C ha r ge b at t e ri e s t o a le v el o f f o ur ( 4 )
LEDs/BARS or more before operat­ing.

•2 LEDs/BARS Flashing with an

LEVEL-2

LEVEL-3

NOTE: (a) To maximize battery life, it is recommended that the factory supplied batteries be charged continuously for a minimum of 4 hours or until 8

bars are lit on the ground station LCD Display before operating the machine. When drained to Warning Level 2 or 3, batteries must be charged
until 8 bars are lit on the ground station LCD display to clear the fault code.

3121186 – JLG Lift – 3-5

audible beep.

• Platform Lift-UP Function is
Locked Out.

• 1 LED/BAR Flashing with an
audible beep.

• Drive and Platform Lift-UP
Functions Locked Out.

Charge batteries for a minimum of
four (4) continuous hours or eight (8)
LEDs/BARS lit before operating. (a)

Charge batteries for a minimum of
four (4) continuous hours or eight (8)
LEDs/BARS lit before operating. (a)

SECTION 3 - MACHINE OPERATION

3-6 – JLG Lift – 3121186

To C h ar g e B a tt e r i es

1. Park machine in a well ventilated area near an AC voltage

electrical wall outlet.

2. Check the AC voltage selector switch on front of the battery
charger (see Battery Charger Front Panel illustration) is set to
correct local AC voltage - 120V or 240V.

NOTE: To maxumize battery life, it is reccommended the batteries

be charged continuously for a minimum of four (4) hours
when drained to Warning Levels 2 and 3, See Warning
Level Chart on previous page.

Battery Charger Status Indicators

The battery charging status LED indicators are located next to the
charger AC input receptacle on the rear bumper of the machine.
This LED indicator set is wired directly to the battery charger and
indicates current charging status.

When first plugged in, the charger runs through a self-diagnostic
test, lighting the LEDs in sequence, then the charging cycle will
begin.

3. Plug a heavy duty
AC extension cord
from an AC voltage
power source (wall
outlet) into the
Charger AC Input
Receptacle (1)
located on the rear
bumper cover of the
machine.
(2) Battery Charger
Status LED Indica-
tors.

1

2

CHARGE COMPLETE

GREEN (TOP) LED ON

100% Complete

CHARGING

AMBER (MIDDLE) LED ON
Charge Incomplete

CHARGING PROBLEM

RED (BOTTOM) LED ON
Consult Troubleshooting Sec-
tion of the Service Manual.

+

-

+

-

+

-

+

-

+

-

+

-

SECTION 3 - MACHINE OPERATION

To C h ar g e B a tt e r i es

1. Park machine in a well ventilated area near an AC voltage

electrical wall outlet.

2. Check the AC voltage selector switch on front of the battery
charger (see Battery Charger Front Panel illustration) is set to
correct local AC voltage - 120V or 240V.

NOTE: To maxumize battery life, it is reccommended the batteries

be charged continuously for a minimum of four (4) hours
when drained to Warning Levels 2 and 3, See Warning
Level Chart on previous page.

3. Plug a heavy duty
AC extension cord

1

2

from an AC voltage
power source (wall
outlet) into the
Charger AC Input
Receptacle (1)
located on the rear
bumper cover of the
machine.
(2) Battery Charger
Status LED Indica­tors.

Battery Charger Status Indicators

The battery charging status LED indicators are located next to the
charger AC input receptacle on the rear bumper of the machine.
This LED indicator set is wired directly to the battery charger and
indicates current charging status.

When first plugged in, the charger runs through a self-diagnostic
test, lighting the LEDs in sequence, then the charging cycle will
begin.

+

-

-

-

-

-

-

CHARGE COMPLETE

GREEN (TOP) LED ON

+

100% Complete

+

CHARGING

AMBER (MIDDLE) LED ON

+

Charge Incomplete

+

CHARGING PROBLEM

RED (BOTTOM) LED ON

+

Consult Troubleshooting Sec­tion of the Service Manual.

3-6 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-7

Battery Charger Location

SSV10 machines are equipped with an AC voltage input/DC volt-
age output battery charger. The charger automatically terminates
charging when the batteries reach full capacity.

NOTE: The machine’s platform drive function is disabled when

the battery charger is plugged into an AC receptacle.

Figure 3-2. Battery Charger Location

(Hood Removed - For Hood Removal, See page 3-8).

1. Battery Charger 2. Ground Control Station

Battery Charger Front Panel

1. 120V/5 Amp Breaker

2. AC Input Voltage Selector

3. 240V/5 Amp Breaker

1

2

3

Battery Charger Location

SSV10 machines are equipped with an AC voltage input/DC volt­age output battery charger. The charger automatically terminates
charging when the batteries reach full capacity.

NOTE: The machine’s platform drive function is disabled when

the battery charger is plugged into an AC receptacle.

SECTION 3 - MACHINE OPERATION

3

1

Battery Charger Front Panel

2

1. 120V/5 Amp Breaker

2. AC Input Voltage Selector

Figure 3-2. Battery Charger Location

(Hood Removed - For Hood Removal, See page 3-8).

1. Battery Charger 2. Ground Control Station

3121186 – JLG Lift – 3-7

3. 240V/5 Amp Breaker

SECTION 3 - MACHINE OPERATION

3-8 – JLG Lift – 3121186

3.5 HOOD - (ORIGINAL)

To Remove the Front Hood:

1. Loosen the three (3) hood latch screws.

2. Use the latch handle or a screw driver in the slot on each

screw and turn it counterclockwise 1/4 turn while pulling it
out slightly to release it from the clip lock under the hood.

3. Lift hood completely off the machine.

Figure 3-3. Front Hood Removal.

4. Hood 5. Hood Latch Screws

SECTION 3 - MACHINE OPERATION

3.5 HOOD - (ORIGINAL)

To Remove the Front Hood:

1. Loosen the three (3) hood latch screws.

2. Use the latch handle or a screw driver in the slot on each

screw and turn it counterclockwise 1/4 turn while pulling it
out slightly to release it from the clip lock under the hood.

3. Lift hood completely off the machine.

Figure 3-3. Front Hood Removal.

4. Hood 5. Hood Latch Screws

3-8 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-9

3.6 HOOD - (CARRY DECK)

To Remove the Carry Deck Hood:

1. To remove the hood, pull UP on each of the hood latch han-

dles (until pointing straight out) to release it from the hood
mount supports beneath the hood.

2. Starting with the rear hood latches, lift the hood up enough
to clear the rubber sealing gasket on the base frame and pull
out on each hood latch clear of the mount support under the
hood. Lift the front of the hood and slide the front hood latch
forward out of it’s mount support to completely remove the
hood off the machine.

NOTE: The maximum capacity for the Carry Deck is 250 lb.

(115kg).

DO NOT ALLOW ANY PERSONNEL TO RIDE ON THE CARRY DECK
HOOD.

Figure 3-4. Carry Deck - Hood Removal.

1. Hood - Carry Deck 2. Hood Latches

3.6 HOOD - (CARRY DECK)

To Remove the Carry Deck Hood:

1. To remove the hood, pull UP on each of the hood latch han-

dles (until pointing straight out) to release it from the hood
mount supports beneath the hood.

2. Starting with the rear hood latches, lift the hood up enough
to clear the rubber sealing gasket on the base frame and pull
out on each hood latch clear of the mount support under the
hood. Lift the front of the hood and slide the front hood latch
forward out of it’s mount support to completely remove the
hood off the machine.

NOTE: The maximum capacity for the Carry Deck is 250 lb.

(115kg).

DO NOT ALLOW ANY PERSONNEL TO RIDE ON THE CARRY DECK
HOOD.

SECTION 3 - MACHINE OPERATION

Figure 3-4. Carry Deck - Hood Removal.

1. Hood - Carry Deck 2. Hood Latches

3121186 – JLG Lift – 3-9

SECTION 3 - MACHINE OPERATION

3-10 – JLG Lift – 3121186

3.7 GROUND CONTROL STATION - OPERATION

1. Platform/Off/Ground Selector Switch

2. Emergency Stop/Shut Down Button

3. Brake Release Button

4. Platform Up Button

5. Platform Down Button

6. Machine Status LCD Display

NOTE: The Ground Control Station Mod-

ule is fully programmable. For
operator level program ability see
Section 3.14 on page 3-32.

NOTE: If equipped with optional Pro-

grammable Security Lock (PSL)
see Section 3.15 on page 3-38
for additional machine power-up
instructions.

Figure 3-5. Ground Control Station.

SECTION 3 - MACHINE OPERATION

3.7 GROUND CONTROL STATION - OPERATION

1. Platform/Off/Ground Selector Switch

2. Emergency Stop/Shut Down Button

3. Brake Release Button

4. Platform Up Button

5. Platform Down Button

6. Machine Status LCD Display

NOTE: The Ground Control Station Mod-

ule is fully programmable. For
operator level program ability see
Section 3.14 on page 3-32.

NOTE: If equipped with optional Pro-

grammable Security Lock (PSL)
see Section 3.15 on page 3-38
for additional machine power-up
instructions.

Figure 3-5. Ground Control Station.

3-10 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-11

Platform/Off/Ground Selector Switch

NOTE: SLEEP MODE - During operation if no control functions

have been activated for 5 minutes (default programmable
setting), the ground control module will power the
machine down to conserve battery power. Cycle power
back on using either the main power selector switch (key)
or the emergency stop/power down button either on the
platform controller or on the ground control station.

Emergency Stop/Shut Down Button

POWER OFF

Turn to this position to power machine
off after u se.

PLATFORM CONTROL M ODE

When set to this po sition the machine
can be operated from the platform con-
trol console.

GROUND CONTROL MODE

When set to this po sition the machine
can be operated from the ground control
station.

POWER OFF

PUSH IN - To Engage
Emergency Stop

POWER ON

TURN CLOCKWISE
and RELEASE to RESET
Emergency Stop

Platform/Off/Ground Selector Switch

POWER OFF

Turn to this position to power machine
off after u se.

PLATFORM CONTROL M ODE

When set to this po sition the machine
can be operated from the platform con­trol console.

GROUND CONTROL MODE

When set to this po sition the machine
can be operated from the ground control
station.

SECTION 3 - MACHINE OPERATION

NOTE: SLEEP MODE - During operation if no control functions

have been activated for 5 minutes (default programmable
setting), the ground control module will power the
machine down to conserve battery power. Cycle power
back on using either the main power selector switch (key)
or the emergency stop/power down button either on the
platform controller or on the ground control station.

Emergency Stop/Shut Down Button

POWER OFF

PUSH IN - To Engage
Emergency Stop

POWER ON

TURN CLOCKWISE
and RELEASE to RESET
Emergency Stop

3121186 – JLG Lift – 3-11

SECTION 3 - MACHINE OPERATION

3-12 – JLG Lift – 3121186

Brake Release Button

The machine must be POWERED ON and the Ground Control Sta-
tion set to the GROUND CONTROL MODE to manually release the
brakes. The brakes only DISENGAGE (electrically) when the joy-
stick control is moved off center during driving or are manually
DISENGAGED (electrically) using the Brake Release Button on the
front of the Ground Control Station.

NOTE: If the machine’s batteries are completely depleted of

electrical charge the brakes cannot be released manually.

DO NOT MANUALLY DISENGAGE THE BRAKES UNLESS MACHINE IS
SETTING ON A LEVEL SURFACE OR MACHINE IS FULLY RESTRAINED.

Platform Up and Down Buttons

PUSH and RELEASE -
TO DISENGAGE Brakes

PUSH and RELEASE AGAIN -
TO ENGAGE Brakes

PUSH IN -
TO ELEVATE Platform

RELEASE -
TO STOP ELEVATING

PUSH IN -
TO LOWER Platform

RELEASE -
TO STOP LOWERING

SECTION 3 - MACHINE OPERATION

Brake Release Button

The machine must be POWERED ON and the Ground Control Sta­tion set to the GROUND CONTROL MODE to manually release the
brakes. The brakes only DISENGAGE (electrically) when the joy­stick control is moved off center during driving or are manually
DISENGAGED (electrically) using the Brake Release Button on the
front of the Ground Control Station.

NOTE: If the machine’s batteries are completely depleted of

electrical charge the brakes cannot be released manually.

DO NOT MANUALLY DISENGAGE THE BRAKES UNLESS MACHINE IS
SETTING ON A LEVEL SURFACE OR MACHINE IS FULLY RESTRAINED.

PUSH and RELEASE ­TO DISENGAGE Brakes

PUSH and RELEASE AGAIN ­TO ENGAGE Brakes

Platform Up and Down Buttons

PUSH IN ­TO ELEVATE Platform

RELEASE ­TO STOP ELEVATING

PUSH IN ­TO LOWER Platform

RELEASE ­TO STOP LOWERING

3-12 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-13

Machine Status LCD Display

At power-up and during operation the LCD display on the Ground
Control Module displays the current machine operating status.
The following illustration explains the symbol indications.

LCD Display Symbols

1. Battery Charge Indicator (BCI)

2. Function Display or Function Disabled Indicators

3. Hour Meter Display

4. Fault Code Indicator (Also see Table 3-3 on page 3-15)

5. Fault Text Message Display (a)

NOTE: (a) When an Fault Code is indicated the LCD screen

will alternate between the text and symbol display
modes.

3

5

4

1

2

00

00

00000.0

Machine Status LCD Display

SECTION 3 - MACHINE OPERATION

1

2

00000.0

At power-up and during operation the LCD display on the Ground
Control Module displays the current machine operating status.
The following illustration explains the symbol indications.

1. Battery Charge Indicator (BCI)

2. Function Display or Function Disabled Indicators

3. Hour Meter Display

4. Fault Code Indicator (Also see Table 3-3 on page 3-15)

5. Fault Text Message Display (a)

NOTE: (a) When an Fault Code is indicated the LCD screen

will alternate between the text and symbol display
modes.

3121186 – JLG Lift – 3-13

3

5

LCD Display Symbols

00

4

00

SECTION 3 - MACHINE OPERATION

3-14 – JLG Lift – 3121186

In the LCD Display Symbols (previous illustration - item-2), the
Function Display or Function Disabled Indicators will vary as
shown following:

Tilt Alarm Warning

THE GROUND CONTROL STATION CONTAINS A 1.5 DEGREE TILT
ALARM, IF THE TILT ALARM HAS BEEN ACTIVATED, THE PLATFORM
WILL NOT ELEVATE. ALSO IF THE TILT ALARM HAS BEEN ACTIVATED
WHEN THE PLATFORM IS ELEVATED, THE DRIVE AND LIFT UP FUNC-
TIONS WILL BE DISABLED UNTIL THE PLATFORM IS COMPLETELY
LOWERED AND DRIVEN OFF THE TILT CONDITION.

LCD Display Fault Conditions

Table 3-3 following shows common LCD display Fault indicators
which may occur during operation and are usually caused by
either an error in machine operation or a work area condition.
These fault conditions can usually be corrected by the operator
and do not require a qualified mechanic to repair:

IMPORTANT

AFTER A FAULT CONDITION IS CORRECTED THE MACHINE POWER
MAY NEED TO BE RECYCLED TO RESET THE GROUND CONTROL STA-
TION.

DRIVE Disabled

LIFT UP Disabled

LIFT DOWN Disabled

Both LIFT UP and LIFT DOWN
Disabled

Drive Speed Cut-Back (Turtle) Mode
Engaged (When Platform is Elevated)

Battery Charger (AC) Plugged In

SECTION 3 - MACHINE OPERATION

In the LCD Display Symbols (previous illustration - item-2), the
Function Display or Function Disabled Indicators will vary as
shown following:

DRIVE Disabled

LIFT UP Disabled

LIFT DOWN Disabled

Both LIFT UP and LIFT DOWN
Disabled

Drive Speed Cut-Back (Turtle) Mode
Engaged (When Platform is Elevated)

Tilt Alarm Warning

THE GROUND CONTROL STATION CONTAINS A 1.5 DEGREE TILT
ALARM, IF THE TILT ALARM HAS BEEN ACTIVATED, THE PLATFORM
WILL NOT ELEVATE. ALSO IF THE TILT ALARM HAS BEEN ACTIVATED
WHEN THE PLATFORM IS ELEVATED, THE DRIVE AND LIFT UP FUNC­TIONS WILL BE DISABLED UNTIL THE PLATFORM IS COMPLETELY
LOWERED AND DRIVEN OFF THE TILT CONDITION.

LCD Display Fault Conditions

Table 3-3 following shows common LCD display Fault indicators
which may occur during operation and are usually caused by
either an error in machine operation or a work area condition.
These fault conditions can usually be corrected by the operator
and do not require a qualified mechanic to repair:

IMPORTANT

AFTER A FAULT CONDITION IS CORRECTED THE MACHINE POWER
MAY NEED TO BE RECYCLED TO RESET THE GROUND CONTROL STA­TION.

Battery Charger (AC) Plugged In

3-14 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-15

Table 3-3. LCD Display - Operating Fault Conditions

FAULT

CODE

PLATFORM

LEDs

FLASHING

LCD SYMBOL SCREEN LCD TEXT SCREEN

FAULT DESCRIPTION/
MACHINE CONDITION

TO CORRECT PROBLEM

——

Brakes Released

(DRIVE Disabled)

To Engage Brakes -

Press Brake Release Button

on Ground Control Station

—— —

Charger AC Plugged In

DRIVE Disabled

Unplug Charger

AC Power Cord

——

Programmabl e Security

Lock Password

Enter Code

on PSL Keypad to

Power-U p Machi ne

—3

Low Batter y

(Warning Level 1)

Charge Batte ries to Four (4)

Bars or more on Indicator.

—2

Charge Batter y

(LIFT UP Disabled)

(Warning Level 2)

Charge Batteries a Mi nimum
of Four (4) Hours or eight (8)

LEDs/BARS lit.

—1

Charge Batter y

(LIFT UP/DRIVE Disabled)

(Warning Level 3)

Charge Batterie s a Minimum
of Four (4) Hours or eight (8)

LEDs/BARS lit.

04 3

Tilt Condition

(Platform Elevated)

DRIVE and Lift UP Disabled

Lower the Plat form and

Drive off the Tilt Condition

00000.0

00000.0

00000.0

04

04

00000.0

FAULT

CODE

——

PLATFORM

LEDs

FLASHING

Table 3-3. LCD Display - Operating Fault Conditions

LCD SYMBOL SCREEN LCD TEXT SCREEN

00000.0

SECTION 3 - MACHINE OPERATION

FAULT DESCRIPTION/
MACHINE CONDITION

Brakes Released

(DRIVE Disabled)

TO CORRECT PROBLEM

To Engage Brakes -

Press Brake Release Button

on Ground Control Station

—— —

——

—3

—2

—1

04 3

3121186 – JLG Lift – 3-15

00000.0

00000.0

00000.0

04

04

Charger AC Plugged In

DRIVE Disabled

Programmabl e Security

Lock Password

Low Batter y

(Warning Level 1)

Charge Batter y

(LIFT UP Disabled)

(Warning Level 2)

Charge Batter y

(LIFT UP/DRIVE Disabled)

(Warning Level 3)

Tilt Condition

(Platform Elevated)

DRIVE and Lift UP Disabled

Unplug Charger

AC Power Cord

Enter Code

on PSL Keypad to

Power-U p Machi ne

Charge Batte ries to Four (4)

Bars or more on Indicator.

Charge Batteries a Mi nimum
of Four (4) Hours or eight (8)

LEDs/BARS lit.

Charge Batterie s a Minimum
of Four (4) Hours or eight (8)

LEDs/BARS lit.

Lower the Plat form and

Drive off the Tilt Condition

SECTION 3 - MACHINE OPERATION

3-16 – JLG Lift – 3121186

13 6

Tra ct io n M od ul e
Over Temperature
(DRIVE Disabled)

Allow Drive System

Traction Module to Cool

Before Operat ing

17 7

Ground Control Module

Over Temperature

(Machine Stopped)

Allow Ground Control

Module to Cool

Before Operat ing

32 7

Pump Motor Over Current

(LIFT UP Disabled)

Platform Lo ad
Over Capacity

34 —

Aux. #1 - Platfor m Gate

Open or No Pressure on the

Platform Footswitch.

Close Platform Gate or

Depress Platform Footswitch

during machine operation.

35 —

A ux . # 1 - P la t fo r m Fo o t-
switch depressed during

Machine Power-up.

Do Not Press on Pl atform

Footswitch during Machine

Power-Up.

NOTE: The fault conditions shown in this table are fault conditions which the Operator may be able to resolve. Should a fault occur and be displayed on the

LCD screen which cannot be corrected at the Operator’s level, the problem must be referred to a mechanic qualified to repair this model of JLG Lift.
A complete table of Fault Codes is listed in the TroubleShooting Section of the Service and Maintenance Manual.

Table 3-3. LCD Display - Operating Fault Conditions (Continued)

FAULT

CODE

PLATFORM

LEDs

FLASHING

LCD SYMBOL SCREEN LCD TEXT SCREEN

FAULT DESCRIPTION/
MACHINE CONDITION

TO CORRECT PROBLEM

13

13

00000.0

17

17

00000.0

32

32

00000.0

SECTION 3 - MACHINE OPERATION

Table 3-3. LCD Display - Operating Fault Conditions (Continued)

FAULT

CODE

13 6

17 7

PLATFORM

LEDs

FLASHING

LCD SYMBOL SCREEN LCD TEXT SCREEN

00000.0

00000.0

13

17

FAULT DESCRIPTION/
MACHINE CONDITION

13

17

Over Temperature
(DRIVE Disabled)

Ground Control Module

Over Temperature

(Machine Stopped)

Tra ct io n M od ul e

TO CORRECT PROBLEM

Allow Drive System

Traction Module to Cool

Before Operat ing

Allow Ground Control

Module to Cool

Before Operat ing

32 7

00000.0

34 —

35 —

NOTE: The fault conditions shown in this table are fault conditions which the Operator may be able to resolve. Should a fault occur and be displayed on the

LCD screen which cannot be corrected at the Operator’s level, the problem must be referred to a mechanic qualified to repair this model of JLG Lift.
A complete table of Fault Codes is listed in the TroubleShooting Section of the Service and Maintenance Manual.

3-16 – JLG Lift – 3121186

32

Pump Motor Over Current

32

(LIFT UP Disabled)

Aux. #1 - Platfor m Gate

Open or No Pressure on the

Platform Footswitch.

A ux . # 1 - P la t fo r m Fo o t­switch depressed during

Machine Power-up.

Platform Lo ad
Over Capacity

Close Platform Gate or

Depress Platform Footswitch

during machine operation.

Do Not Press on Pl atform

Footswitch during Machine

Power-Up.

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-17

3.8 PLATFORM MANUAL DESCENT CONTROL
VALVE

The platform manual descent control valve is provided to allow
ground personnel to lower the platform in event that the platform
operator cannot lower the platform once elevated, for reasons
such as; machine-complete loss of power, operator is incapaci-
tated, etc.

Activating the Manual Descent Valve

To activate the manual descent valve, remove the hood and lift the
hood off (For Hood Removal, See page 3-8, 3.9), locate the valve,
then operate per instructions shown below;

Figure 3-6. Manual Descent Valve Location

1. Manual Descent Valve

PUSH-IN the RED BUT-
TON on the end of the
valve TO LOWER the
platform.

RELEASE the RED BUT-
TON TO STOP platform
descent if necessary,
before platform is fully
lowered.

3.8 PLATFORM MANUAL DESCENT CONTROL
VALVE

The platform manual descent control valve is provided to allow
ground personnel to lower the platform in event that the platform
operator cannot lower the platform once elevated, for reasons
such as; machine-complete loss of power, operator is incapaci­tated, etc.

SECTION 3 - MACHINE OPERATION

Activating the Manual Descent Valve

To activate the manual descent valve, remove the hood and lift the
hood off (For Hood Removal, See page 3-8, 3.9), locate the valve,
then operate per instructions shown below;

PUSH-IN the RED BUT­TON on the end of the
valve TO LOWER the
platform.

RELEASE the RED BUT­TON TO STOP platform
descent if necessary,
before platform is fully
lowered.

Figure 3-6. Manual Descent Valve Location

1. Manual Descent Valve

3121186 – JLG Lift – 3-17

SECTION 3 - MACHINE OPERATION

3-18 – JLG Lift – 3121186

3.9 PLATFORM CONFIGURATION

Platform Entry Gate Interlock Switch

The platform entry gates are wired with an interlock switch requir-
ing both gates to be completely closed before the drive or plat-
form lift functions will operate.

Standard Platform (SSV10)

Table 3-4. Platform Maximum Capacity

SPECIFICATION

MAXIMUM CAPACITY

Max.
Wind

Speed

Platform

Load

Material

Tra y L oa d

Carry

Deck

To ta l

Capacity

ANSI/CSA

350 lb.

(160kg)

250 lb.

(115kg)

250 lb.

(115kg)

850 lb.

(390kg)

28 mph

(12 m/s)

CE

(Indoor Use Only)

0 m/s

Australia

(Indoor Use Only)

0 m/s

1. Operators Platform

2. Platform Load (Operator)

3. Platform Swing-In Entry Gate

4. Material Handling Tray

5. Storage Hook

6. Ext. Cord Wrap Hooks

7. Lanyard Attach Point

8. Carry Deck - Hood

SECTION 3 - MACHINE OPERATION

3.9 PLATFORM CONFIGURATION

Table 3-4. Platform Maximum Capacity

MAXIMUM CAPACITY

SPECIFICATION

ANSI/CSA

CE

(Indoor Use Only)

Australia

(Indoor Use Only)

1. Operators Platform

2. Platform Load (Operator)

3. Platform Swing-In Entry Gate

4. Material Handling Tray

Platform Entry Gate Interlock Switch

The platform entry gates are wired with an interlock switch requir­ing both gates to be completely closed before the drive or plat­form lift functions will operate.

Platform

Load

350 lb.

(160kg)

Material

Tra y L oa d

250 lb.

(115kg)

Carry

Deck

250 lb.

(115kg)

5. Storage Hook

6. Ext. Cord Wrap Hooks

7. Lanyard Attach Point

8. Carry Deck - Hood

To ta l

Capacity

850 lb.

(390kg)

Max.

Wind

Speed

28 mph

(12 m/s)

0 m/s

0 m/s

Standard Platform (SSV10)

3-18 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-19

Platform Lanyard Anchorage Point

Attach fall restraint lanyard to lanyard anchorage point on lower
platform railing. Maximum allowable lanyard length is 30 in.
(76cm).

Material Handling Tray - Height Adjustment

The material handling tray is designed to carry up to 250 lb.
(113kg) of weight. It can be quickly raised or lowered vertically on
the front of the mast assembly using the tray handle release.

IMPORTANT

REMOVE ALL WEIGHT FROM THE MATERIAL TRAY BEFORE ENGAG-
ING THE TRAY RELEASE BAR TO LOWER OR RAISE THE TRAY.

To L ow e r O r R a is e T h e Tr ay :

1. In the slot opening at the top rear of the tray, grasp the tray

lifting handle to support the tray while adjusting.

2. Squeeze the tray release rod and raise the tray slightly until
the locking pins have disengaged from the detent slots.

3. Lower or raise the tray, when desired tray height is achieved
release the tray release rod, be certain the locking pins at
both ends of the release rod are engaged in the detent slots
before letting go of the tray lifting handle.

Figure 3-7. Material Handling Tray Height Adjustment.

1. Tr ay Lif ting Hand le

2. Tray Release Rod

3. Locking Pins

4. Lock Pin Detent Slots -

(Five Level Settings)

5. Tray Stops

Platform Lanyard Anchorage Point

Attach fall restraint lanyard to lanyard anchorage point on lower
platform railing. Maximum allowable lanyard length is 30 in.
(76cm).

Material Handling Tray - Height Adjustment

The material handling tray is designed to carry up to 250 lb.
(113kg) of weight. It can be quickly raised or lowered vertically on
the front of the mast assembly using the tray handle release.

IMPORTANT

REMOVE ALL WEIGHT FROM THE MATERIAL TRAY BEFORE ENGAG­ING THE TRAY RELEASE BAR TO LOWER OR RAISE THE TRAY.

To L ow e r O r R a is e T h e Tr ay :

1. In the slot opening at the top rear of the tray, grasp the tray

lifting handle to support the tray while adjusting.

2. Squeeze the tray release rod and raise the tray slightly until
the locking pins have disengaged from the detent slots.

3. Lower or raise the tray, when desired tray height is achieved
release the tray release rod, be certain the locking pins at
both ends of the release rod are engaged in the detent slots
before letting go of the tray lifting handle.

SECTION 3 - MACHINE OPERATION

Figure 3-7. Material Handling Tray Height Adjustment.

1. Tr ay Lif ting Hand le

2. Tray Release Rod

3. Locking Pins

4. Lock Pin Detent Slots -

(Five Level Settings)

5. Tray Stops

3121186 – JLG Lift – 3-19

SECTION 3 - MACHINE OPERATION

3-20 – JLG Lift – 3121186

3.10 PLATFORM FUNCTION ENABLE FOOT
SWITCH

IMPORTANT

DO NOT REST FOOT ON THE ENABLE FOOT SWITCH DURING MACHINE
POWER UP, OPERATING ANY CONTROLS DURING MACHINE POWER
UP OTHER THAN THE POWER ON/OFF KEY SWITCH OR RESETTING
THE E-STOP/SHUT DOWN SWITCHES WILL CAUSE THE MACHINE TO
DISPLAY AN ERROR.

Platform Function
Enable Foot
Switch

1. Foot Switch

Place your foot on
the switch, press
down and hold
while operating any
joystick function.

Note:

The foot switch
must be pressed
and held simulta-
neously with the
joystick enable
lever in order to
operate any joystick
functions.

1

SECTION 3 - MACHINE OPERATION

3.10 PLATFORM FUNCTION ENABLE FOOT
SWITCH

IMPORTANT

DO NOT REST FOOT ON THE ENABLE FOOT SWITCH DURING MACHINE
POWER UP, OPERATING ANY CONTROLS DURING MACHINE POWER
UP OTHER THAN THE POWER ON/OFF KEY SWITCH OR RESETTING
THE E-STOP/SHUT DOWN SWITCHES WILL CAUSE THE MACHINE TO
DISPLAY AN ERROR.

Platform Function
Enable Foot
Switch

1. Foot Switch

1

Place your foot on
the switch, press
down and hold
while operating any
joystick function.

Note:

The foot switch
must be pressed
and held simulta­neously with the
joystick enable
lever in order to
operate any joystick
functions.

3-20 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-21

3.11 PLATFORM CONTROL CONSOLE OPERATION

1. On/Off Key Switch -
(See page 3-22)

2. Emergency Stop/Shut Down Switch -
(See page 3-23)

3. Function Enable Lever - (on front of joy-
stick) (See page 3-25)

4. Multifunction Joystick Control -
(See page 3-26)

5. Drive Speed Setting Selector Switch -
(See page 3-28)

6. Platform Control Display Panel -
(See page 3-23)

7. Horn Button - (See page 3-29)

8. Drive/Lift Mode Selector Switch -

(See page 3-25)

9. Console Mounting Bracket -
3 Position Height Adjustment -

(on bottom of console box)

Figure 3-8. Platform Control Console.

9

1

2

4

5

6

7

8

3

2

3.11 PLATFORM CONTROL CONSOLE OPERATION

8

7

6

5

4

3

SECTION 3 - MACHINE OPERATION

1. On/Off Key Switch ­(See page 3-22)

2. Emergency Stop/Shut Down Switch ­(See page 3-23)

3. Function Enable Lever - (on front of joy-
stick) (See page 3-25)

9

4. Multifunction Joystick Control ­(See page 3-26)

5. Drive Speed Setting Selector Switch ­(See page 3-28)

6. Platform Control Display Panel ­(See page 3-23)

7. Horn Button - (See page 3-29)

8. Drive/Lift Mode Selector Switch -

(See page 3-25)

9. Console Mounting Bracket ­3 Position Height Adjustment -

(on bottom of console box)

1

Figure 3-8. Platform Control Console.

3121186 – JLG Lift – 3-21

SECTION 3 - MACHINE OPERATION

3-22 – JLG Lift – 3121186

General

NOTE: SLEEP MODE - During operation if no control functions

have been activated for 10 minutes (default programma-
ble setting), the ground control module will power the
machine down to conserve battery power. Cycle power
back on using either the main power selector switch (key)
or the emergency stop/power down button either on the
platform controller or on the ground control station.

The following conditions must be met before the machine can be
operated from the platform control console:

• Ground Control Station - Main Power Selector Switch must
be set to PLATFORM CONTROL MODE.

• Ground Control Station - Emergency Stop/Shut Down Button
must be in the RESET position (POWER ON).

NOTE: See Section 3.7 on page 3-10 for Ground Control Station.

• On Platform - If equipped with the OPTIONAL - PSL (Pro-
grammable Security Lock) it must be set to the ON position.

NOTE: See Section 3.15 on page 3-38 for PSL instructions.

• Both platform entry gates are wired with an interlock switch
and must be completely closed before the drive and platform
lift functions can be operated.

Platform On/Off Key Switch

Set the ON/OFF Key Switch to the OFF position to power machine
down.

If necessary, when machine is not in use, remove key from plat-
form key switch to disable machine from unauthorized use.

At the Platform Control Con-
sole - Set the On/Off Key
Switch to the ON position (2)
to operate machine.

1. OFF Position

2. ON Position

1

2

SECTION 3 - MACHINE OPERATION

General

NOTE: SLEEP MODE - During operation if no control functions

have been activated for 10 minutes (default programma­ble setting), the ground control module will power the
machine down to conserve battery power. Cycle power
back on using either the main power selector switch (key)
or the emergency stop/power down button either on the
platform controller or on the ground control station.

The following conditions must be met before the machine can be
operated from the platform control console:

• Ground Control Station - Main Power Selector Switch must
be set to PLATFORM CONTROL MODE.

• Ground Control Station - Emergency Stop/Shut Down Button
must be in the RESET position (POWER ON).

NOTE: See Section 3.7 on page 3-10 for Ground Control Station.

• On Platform - If equipped with the OPTIONAL - PSL (Pro­grammable Security Lock) it must be set to the ON position.

NOTE: See Section 3.15 on page 3-38 for PSL instructions.

• Both platform entry gates are wired with an interlock switch
and must be completely closed before the drive and platform
lift functions can be operated.

Platform On/Off Key Switch

1

2

Set the ON/OFF Key Switch to the OFF position to power machine
down.

If necessary, when machine is not in use, remove key from plat­form key switch to disable machine from unauthorized use.

At the Platform Control Con­sole - Set the On/Off Key
Switch to the ON position (2)
to operate machine.

1. OFF Position

2. ON Position

3-22 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-23

Platform Emergency Stop/Shut Down Button

NOTE: The Platform and Ground Control Station Emergency

Stop/Shut Down Buttons must both be in the RESET posi-
tion to operate machine.

Platform Control Display Panel

POWER OFF

PUSH IN -
TO ENGAGE
Emergency Stop

POWER ON

TURN CLOCKWISE
and RELEASE to
RESET Emergency Stop

Figure 3-9. Platform Control Display Panel.

1. Battery Charge/Flash Code LEDS

2. Drive Mode Indicator

3. Lift Mode Indicator

4. Drive Speed Setting

3

1

4

2

SECTION 3 - MACHINE OPERATION

Platform Emergency Stop/Shut Down Button

NOTE: The Platform and Ground Control Station Emergency

Stop/Shut Down Buttons must both be in the RESET posi­tion to operate machine.

POWER OFF

PUSH IN ­TO ENGAGE
Emergency Stop

POWER ON

TURN CLOCKWISE
and RELEASE to
RESET Emergency Stop

Platform Control Display Panel

1

4

3

Figure 3-9. Platform Control Display Panel.

1. Battery Charge/Flash Code LEDS

2. Drive Mode Indicator

3. Lift Mode Indicator

4. Drive Speed Setting

2

3121186 – JLG Lift – 3-23

SECTION 3 - MACHINE OPERATION

3-24 – JLG Lift – 3121186

1. Battery Charge/Flash (Fault) Code Indicator LEDS

On normal power-up and operation this series of ten (10)
LEDs visually indicates the amount of charge remaining in
the batteries.

The number of LEDs lit will change depending on the level of
charge in the batteries.

• (+) All Three (3) GREEN LEDs lit up indicate maximum bat-
tery charge.

• Four (4) YELLOW LEDs indicate a two thirds to one third bat-
tery charge remaining.

• (–) Three (3) RED LED’s lit indicate minimum battery charge
remaining. The machine will continue to operate at this
charge level but will begin to indicate low battery voltage
warning indicators.

NOTE: For more information on Battery Warning Level Indicators

See “Battery Low Voltage Warning Indicators” on page 3-

5.

This set of ten (10) LEDs will also indicate a flash (fault) code
if other operating problems are detected by the Ground Con-
trol Station.

NOTE: LED Flash (Fault) Code indications that can be corrected

by the operator are shown on Table 3-3 on page 3-15, this
section of the manual.

2. Drive Mode Indicator

When the Drive/Lift Mode Selector Switch is set to DRIVE
MODE the round LED indicator on that portion of the display
panel will light up indicating the DRIVE Mode active. (See
page 3-25)

3. Lift Mode Indicator

When the Drive/Lift Mode Selector Switch is set to LIFT
MODE the round LED indicator on that portion of the display
panel will light up indicating the LIFT Mode active. ( See
page 3-26)

4. Drive Speed Setting Indicator

The five (5) GREEN LEDs on the top of this indicator display
the drive speed setting with the TURTLE (on the left) repre-
senting the MINIMUM speed setting and the RABBIT (on the
right) representing the MAXIMUM speed setting. (See
page 3-28 )

SECTION 3 - MACHINE OPERATION

1. Battery Charge/Flash (Fault) Code Indicator LEDS

On normal power-up and operation this series of ten (10)
LEDs visually indicates the amount of charge remaining in
the batteries.

The number of LEDs lit will change depending on the level of
charge in the batteries.

• (+) All Three (3) GREEN LEDs lit up indicate maximum bat­tery charge.

• Four (4) YELLOW LEDs indicate a two thirds to one third bat­tery charge remaining.

• (–) Three (3) RED LED’s lit indicate minimum battery charge
remaining. The machine will continue to operate at this
charge level but will begin to indicate low battery voltage
warning indicators.

NOTE: For more information on Battery Warning Level Indicators

See “Battery Low Voltage Warning Indicators” on page 3-

5.

This set of ten (10) LEDs will also indicate a flash (fault) code
if other operating problems are detected by the Ground Con­trol Station.

2. Drive Mode Indicator

When the Drive/Lift Mode Selector Switch is set to DRIVE
MODE the round LED indicator on that portion of the display
panel will light up indicating the DRIVE Mode active. (See
page 3-25)

3. Lift Mode Indicator

When the Drive/Lift Mode Selector Switch is set to LIFT
MODE the round LED indicator on that portion of the display
panel will light up indicating the LIFT Mode active. ( See
page 3-26)

4. Drive Speed Setting Indicator

The five (5) GREEN LEDs on the top of this indicator display
the drive speed setting with the TURTLE (on the left) repre­senting the MINIMUM speed setting and the RABBIT (on the
right) representing the MAXIMUM speed setting. (See
page 3-28 )

NOTE: LED Flash (Fault) Code indications that can be corrected

by the operator are shown on Table 3-3 on page 3-15, this
section of the manual.

3-24 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-25

Drive/Lift Mode Selector Switch Joystick Function Enable Lever

Drive/Lift Mode
Selector Switch

1. LIFT Mode

2. DRIVE Mode

PUSH the rocker
switch to select mode
of operation.
Whichever mode is
selected the appropri-
ate LED indicator on
the display panel
below will light up
showing which mode
has been activated for
joystick operation.

IMPORTANT:

The selected mode
will only remain
active for 5 sec-
onds if the function
is not operated.

1 2

Joystick Function
Enable Lever

The joystick enable lever
on the front of the joy-
stick control, must be
engaged and held in dur-
ing any joystick opera-
tion.

Note:

The platform function
enable foot switch must
be pressed and held
simultaneously wi th the
joystick enable lever.

SECTION 3 - MACHINE OPERATION

Drive/Lift Mode Selector Switch Joystick Function Enable Lever

1 2

Drive/Lift Mode
Selector Switch

1. LIFT Mode

2. DRIVE Mode

PUSH the rocker
switch to select mode
of operation.
Whichever mode is
selected the appropri­ate LED indicator on
the display panel
below will light up
showing which mode
has been activated for
joystick operation.

IMPORTANT:

The selected mode
will only remain
active for 5 sec­onds if the function
is not operated.

Joystick Function
Enable Lever

The joystick enable lever
on the front of the joy­stick control, must be
engaged and held in dur­ing any joystick opera­tion.

Note:

The platform function
enable foot switch must
be pressed and held
simultaneously wi th the
joystick enable lever.

3121186 – JLG Lift – 3-25

SECTION 3 - MACHINE OPERATION

3-26 – JLG Lift – 3121186

Multifunction Joystick Control

The joystick will operate the following machine functions:

•Drive

• Lift Up and Down

NOTE: Use the Drive/Lift Mode Selector Switch to select which

function the joystick will operate.

The selected operating mode will only remain active for 5
seconds if the function is not operated.

Remember to press and hold both the joystick function
enable lever and platform function enable foot switch
simultaneously in order to operate any joystick functions.

WHEN DRIVING WITH PLATFORM LOWERED, DO NOT ATTEMPT TO
DRIVE MACHINE UP A RAMP (GRADE) OF GREATER THAN FIFTEEN
PER CENT (15%).

DRIVING WITH PLATFORM ELEVATED IS RESTRICTED TO A SMOOTH,
FIRM AND LEVEL SURFACE WITHIN 1.5 DEGREES OF LEVEL IN ANY
DIRECTION.

Drive Mode

1. Activate the Drive Mode
using the Drive/Lift
Mode Selector switch.

Within 5 seconds of
activation - Simulta-
neously ENGAGE and
HOLD both the JOY-
STICK ENABLE LEVER
and the FOOTSWITCH
ENABLE then move the
joystick in the desired
direction of travel. Drive
power is applied pro-
portionally the further
the joystick is moved off
center.

1

SECTION 3 - MACHINE OPERATION

Multifunction Joystick Control

The joystick will operate the following machine functions:

•Drive

• Lift Up and Down

NOTE: Use the Drive/Lift Mode Selector Switch to select which

function the joystick will operate.

The selected operating mode will only remain active for 5
seconds if the function is not operated.

Remember to press and hold both the joystick function
enable lever and platform function enable foot switch
simultaneously in order to operate any joystick functions.

WHEN DRIVING WITH PLATFORM LOWERED, DO NOT ATTEMPT TO
DRIVE MACHINE UP A RAMP (GRADE) OF GREATER THAN FIFTEEN
PER CENT (15%).

DRIVING WITH PLATFORM ELEVATED IS RESTRICTED TO A SMOOTH,
FIRM AND LEVEL SURFACE WITHIN 1.5 DEGREES OF LEVEL IN ANY
DIRECTION.

Drive Mode

1. Activate the Drive Mode
using the Drive/Lift
Mode Selector switch.

1

Within 5 seconds of
activation - Simulta­neously ENGAGE and
HOLD both the JOY­STICK ENABLE LEVER
and the FOOTSWITCH
ENABLE then move the
joystick in the desired
direction of travel. Drive
power is applied pro­portionally the further
the joystick is moved off
center.

3-26 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-27

THE GROUND CONTROL STATION CONTAINS A 1.5 DEGREE TILT
ALARM, IF THE TILT ALARM HAS BEEN ACTIVATED, THE PLATFORM
WILL NOT ELEVATE. ALSO IF THE TILT ALARM HAS BEEN ACTIVATED
WHEN THE PLATFORM IS ELEVATED, THE DRIVE AND LIFT UP FUNC-
TIONS WILL BE DISABLED UNTIL THE PLATFORM IS COMPLETELY
LOWERED, THEN DRIVEN OFF THE TILT CONDITION.

Lift Mode

1. Activate the Lift Mode
using the Drive/Lift
Mode Selector switch.

2. Platform LIFT DOWN
Direction

3. Platform LIFT UP
Direction

Withing 5 seconds of
activation - ENGAGE
and HOLD both the
JOYSTICK ENABLE
LEVER and the FOOT-
SWITCH ENABLE - then
move the joystick in the
direction of LIFT (3) OR
LOWER (2).

2

3

SECTION 3 - MACHINE OPERATION

Lift Mode

1. Activate the Lift Mode
using the Drive/Lift
Mode Selector switch.

2

3

2. Platform LIFT DOWN
Direction

3. Platform LIFT UP
Direction

Withing 5 seconds of
activation - ENGAGE
and HOLD both the
JOYSTICK ENABLE
LEVER and the FOOT­SWITCH ENABLE - then
move the joystick in the
direction of LIFT (3) OR
LOWER (2).

THE GROUND CONTROL STATION CONTAINS A 1.5 DEGREE TILT
ALARM, IF THE TILT ALARM HAS BEEN ACTIVATED, THE PLATFORM
WILL NOT ELEVATE. ALSO IF THE TILT ALARM HAS BEEN ACTIVATED
WHEN THE PLATFORM IS ELEVATED, THE DRIVE AND LIFT UP FUNC­TIONS WILL BE DISABLED UNTIL THE PLATFORM IS COMPLETELY
LOWERED, THEN DRIVEN OFF THE TILT CONDITION.

3121186 – JLG Lift – 3-27

SECTION 3 - MACHINE OPERATION

3-28 – JLG Lift – 3121186

Drive Speed Setting Controls

NOTE: When the platform is elevated the maximum drive speed

is automatically cut-back to 1/4th the speed when the
platform is fully lowered. The Ground Control Module-
LCD screen will display a turtle when in this mode, See
page 3-13 - Machine LCD Status Display in this section of
the manual.

Drive Speed Setting
Selector Switch

1. Selector Switch (on
top of joystick)

Each PRESS on this side of
the switch will DECREASE
maximum drive speed.
(LESS LEDs L it up on the
Drive Speed Indicator. )

Each PRESS on this side
of the switch will
INCREASE maximum
drive speed.
(MORE LEDs Lit up on the
Drive Speed Indicator.)

1

SECTION 3 - MACHINE OPERATION

Drive Speed Setting Controls

NOTE: When the platform is elevated the maximum drive speed

is automatically cut-back to 1/4th the speed when the
platform is fully lowered. The Ground Control Module­LCD screen will display a turtle when in this mode, See
page 3-13 - Machine LCD Status Display in this section of
the manual.

Drive Speed Setting
Selector Switch

1. Selector Switch (on
top of joystick)

Each PRESS on this side of
the switch will DECREASE
maximum drive speed.

1

(LESS LEDs L it up on the
Drive Speed Indicator. )

Each PRESS on this side
of the switch will
INCREASE maximum
drive speed.
(MORE LEDs Lit up on the
Drive Speed Indicator.)

3-28 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-29

Horn Button

3.12 PARKING MACHINE

1. Drive machine to a well-protected and well-ventilated area.

2. Ensure the platform is fully lowered, turn the main power

selector switch on the platform to the OFF position.

3. If necessary, remove key from the platform ON/OFF power
switch to disable machine from unauthorized use.

NOTE: If required, charge batteries in preparation for next work

day. (See Section 3.4 on page 3-5).

When the machine is
powered on, pressing
this button will sound
the Horn.

Horn Button

When the machine is
powered on, pressing
this button will sound
the Horn.

SECTION 3 - MACHINE OPERATION

3.12 PARKING MACHINE

1. Drive machine to a well-protected and well-ventilated area.

2. Ensure the platform is fully lowered, turn the main power

selector switch on the platform to the OFF position.

3. If necessary, remove key from the platform ON/OFF power
switch to disable machine from unauthorized use.

NOTE: If required, charge batteries in preparation for next work

day. (See Section 3.4 on page 3-5).

3121186 – JLG Lift – 3-29

SECTION 3 - MACHINE OPERATION

3-30 – JLG Lift – 3121186

3.13 TRANSPORTING, LIFTING AND TIE-DOWN-
(OPTION) PROCEDURES

General

The SSV10 Lift may be transported to a work site using the follow-
ing methods:

• Driving the machine around on its base wheels if travel sur-
face area permits.

• Moved with a fork-lift truck using the fork-lift pockets in the
base frame. (See Figure 3-10. on page 3-30)

• Loaded onto a transport vehicle and driven to the work site,
when equipped with Front and Rear Tie-Down Loop
(OPTION). (See Figure 3-11. on page 3-31)

Fork-Lift Truck Transport

SSV10 Model Lifts are equipped with fork-lift pockets running
crossways under the base frame. This allows the machine to be
either transported around a work area or lifted onto a higher level
using a standard fork-lift truck.

NOTE: Fork-lift trucks must be capable of handling the gross

weight of the machine, see the Operating Specifications
table at the beginning of this Section.

Figure 3-10. Forklift Truck Lifting Pockets.

1. Fork Lift Pockets

SECTION 3 - MACHINE OPERATION

3.13 TRANSPORTING, LIFTING AND TIE-DOWN­(OPTION) PROCEDURES

General

The SSV10 Lift may be transported to a work site using the follow­ing methods:

• Driving the machine around on its base wheels if travel sur­face area permits.

• Moved with a fork-lift truck using the fork-lift pockets in the
base frame. (See Figure 3-10. on page 3-30)

• Loaded onto a transport vehicle and driven to the work site,
when equipped with Front and Rear Tie-Down Loop
(OPTION). (See Figure 3-11. on page 3-31)

Fork-Lift Truck Transport

SSV10 Model Lifts are equipped with fork-lift pockets running
crossways under the base frame. This allows the machine to be
either transported around a work area or lifted onto a higher level
using a standard fork-lift truck.

NOTE: Fork-lift trucks must be capable of handling the gross

weight of the machine, see the Operating Specifications
table at the beginning of this Section.

Figure 3-10. Forklift Truck Lifting Pockets.

1. Fork Lift Pockets

3-30 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-31

Vehicle Transport - Tied-Down Using the Optional
Tie-Down Loops

With the machine on the transport vehicle in position to be tied
down, and machine powered down (brakes engaged), use the fol-
lowing guidelines for restraining the machine during transport.

IMPORTANT

USE OF EXCESSIVE FORCE WHEN SECURING MACHINE (WHEEL
LOAD), CAN CAUSE DAMAGE TO THE MACHINES REAR DRIVE OR
FRONT CASTER WHEEL COMPONENTS.

1. Secure machine to the transport vehicle with adequate
chains or straps attached through the tie down loops located
at the front and rear of machine.

Figure 3-11. Optional - Front and Rear Tie-Down Loop.

1. Front Tie-Down Loop 2. Rear Tie-Down Loop

2

1

Vehicle Transport - Tied-Down Using the Optional
Tie-Down Loops

With the machine on the transport vehicle in position to be tied
down, and machine powered down (brakes engaged), use the fol­lowing guidelines for restraining the machine during transport.

IMPORTANT

USE OF EXCESSIVE FORCE WHEN SECURING MACHINE (WHEEL
LOAD), CAN CAUSE DAMAGE TO THE MACHINES REAR DRIVE OR
FRONT CASTER WHEEL COMPONENTS.

1. Secure machine to the transport vehicle with adequate
chains or straps attached through the tie down loops located
at the front and rear of machine.

SECTION 3 - MACHINE OPERATION

1

2

Figure 3-11. Optional - Front and Rear Tie-Down Loop.

1. Front Tie-Down Loop 2. Rear Tie-Down Loop

3121186 – JLG Lift – 3-31

SECTION 3 - MACHINE OPERATION

3-32 – JLG Lift – 3121186

3.14 GROUND CONTROL STATION -
PROGRAMMING

General

The Ground Control Station on the SSV10 machine allows on-
board programming of various component and control function
personality settings.

Programming may be required under circumstances such as:

• The Ground Control Station module has been replaced and
optional equipment on the machine needs to be enabled.

• Optional equipment has been added to the machine in the
field and a function must be enabled before operation.

• Customizing the machine to fit a specific application, such as
changing the LCD display language.

Programming Levels

There is one (1) password protected programming level available
to the Operator:

• Level-3: Operator’s Settings - Level-3 Password: 33271

Operator Programming Mode

In the Operator Level Programming Mode the following items are
shown on the main menu:

•Tilt Sensor

•Program

Tilt Sensor

Allows viewing current tilt sensor - individual X and Y direction
degree reading.

SECTION 3 - MACHINE OPERATION

3.14 GROUND CONTROL STATION ­PROGRAMMING

General

The Ground Control Station on the SSV10 machine allows on­board programming of various component and control function
personality settings.

Programming may be required under circumstances such as:

• The Ground Control Station module has been replaced and
optional equipment on the machine needs to be enabled.

• Optional equipment has been added to the machine in the
field and a function must be enabled before operation.

• Customizing the machine to fit a specific application, such as
changing the LCD display language.

Programming Levels

There is one (1) password protected programming level available
to the Operator:

• Level-3: Operator’s Settings - Level-3 Password: 33271

Operator Programming Mode

In the Operator Level Programming Mode the following items are
shown on the main menu:

•Tilt Sensor

•Program

Tilt Sensor

Allows viewing current tilt sensor - individual X and Y direction
degree reading.

3-32 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-33

Programming Items

Allows programming of the items shown in Table 3-5 on page 3-
34, the following is a brief explanation of each programming item.

NOTE: There are two production modules available at this time,

one for North/South American and European languages,
and one for Asian languages. All programmable items
between these modules are identical with the exception
of language selection.

• Back To Main (Menu) - When selected, will return to main
level menu.

• Set Language - Selects the language that text on the LCD
screen will be displayed.

• Set Sleep Time - Allows setting the length of time the
machine will remain powered up without control input before
powering itself down.

• Set Polarity of Keypad Code - Turns ON or OFF the Pro-
grammable Security Lock switch circuit, if equipped.

• Enable Detection of Horn Open Circuit - Enables horn
electrical circuit to be turned ON (YES) or OFF (NO) if
machine is equipped with a horn.

• Enable Detection of Beacon Open Circuit - Enables mast/
base beacon strobe electrical circuits to be turned ON (YES)
or OFF (NO) if machine is equipped with either or both bea-
con strobes.

• Forward Alarm Disable - When turned ON (YES) will disable
the alarm when driving forward.

Programming Items

Allows programming of the items shown in Table 3-5 on page 3­34, the following is a brief explanation of each programming item.

NOTE: There are two production modules available at this time,

one for North/South American and European languages,
and one for Asian languages. All programmable items
between these modules are identical with the exception
of language selection.

• Back To Main (Menu) - When selected, will return to main
level menu.

• Set Language - Selects the language that text on the LCD
screen will be displayed.

• Set Sleep Time - Allows setting the length of time the
machine will remain powered up without control input before
powering itself down.

SECTION 3 - MACHINE OPERATION

• Set Polarity of Keypad Code - Turns ON or OFF the Pro-
grammable Security Lock switch circuit, if equipped.

• Enable Detection of Horn Open Circuit - Enables horn
electrical circuit to be turned ON (YES) or OFF (NO) if
machine is equipped with a horn.

• Enable Detection of Beacon Open Circuit - Enables mast/
base beacon strobe electrical circuits to be turned ON (YES)
or OFF (NO) if machine is equipped with either or both bea­con strobes.

• Forward Alarm Disable - When turned ON (YES) will disable
the alarm when driving forward.

3121186 – JLG Lift – 3-33

SECTION 3 - MACHINE OPERATION

3-34 – JLG Lift – 3121186

Table 3-5. Ground Control Station - Level 3 - Programmable Settings and Factory Presets.

LEVEL PROGRAMMABLE ITEM

FACTORY

PRESET

SETTING RANGE

3 Back to Main — Return to Main Menu

3

Set Language

NOTE: There are two production modules available at this

time, one for North/South America and European
Languages, and one for Asian Languages.

1

1. English

2. German

3. Dutch

4. French

5. Spanish

6. Italian

7. Swedish

8. Brazilian

Portuguese

9. Finnish

2

10. English

11. Chinese

12. Japanese

3 Set Sleep Time 10 MINS 0 - 60 MINS

3 Set Polarity of the Keypad Code LOW HIGH/LOW

3 Enable Detection of H orn Open Circuit NO YES/NO

3 Enable Detection of Beacon Open Circuit NO YES/NO

3 Forward Alar m Disable NO YES/NO

On LCD Display: YES = HIGH =

↑

NO = L OW =

↓

SECTION 3 - MACHINE OPERATION

Table 3-5. Ground Control Station - Level 3 - Programmable Settings and Factory Presets.

LEVEL PROGRAMMABLE ITEM

3 Back to Main — Return to Main Menu

Set Language

NOTE: There are two production modules available at this

3

3 Set Sleep Time 10 MINS 0 - 60 MINS

3 Set Polarity of the Keypad Code LOW HIGH/LOW

3 Enable Detection of H orn Open Circuit NO YES/NO

3 Enable Detection of Beacon Open Circuit NO YES/NO

3 Forward Alar m Disable NO YES/NO

On LCD Display: YES = HIGH =

time, one for North/South America and European
Languages, and one for Asian Languages.

NO = L OW =

FACTORY

PRESET

1. English

1

2

↑
↓

2. German

3. Dutch

4. French

5. Spanish

10. English

11. Chinese

SETTING RANGE

6. Italian

7. Swedish

8. Brazilian

Portuguese

9. Finnish

12. Japanese

3-34 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-35

Activating Programming Mode

NOTE: If machine does not power up, check that both the

Ground Control Station - Emergency Stop Button, and the
Platform Control Console - Emergency Stop Button, are in
the RESET position.
Also if machine is equipped with the (PSL) Programmable
Security Lock option, see Section 3.15 on page 3-38 of
this Operators Manual for additional machine power-up
steps.

Activating Programming Mode

1. With machine power OFF, press and hold the Brake Release

Button (1) on the Ground Control Station.

2. While holding the Brake Release Button in, power machine up

by turning the Main Power Selector Switch (2), to either the
Ground Control or Platform Control Mode.

3. Release the Brake Release Button (1) after machine is pow-

ered up. The LCD display should now display five zeros, one
with a box around. Continue to next step Entering Password.

Activating Programming Mode

NOTE: If machine does not power up, check that both the

Ground Control Station - Emergency Stop Button, and the
Platform Control Console - Emergency Stop Button, are in
the RESET position.
Also if machine is equipped with the (PSL) Programmable
Security Lock option, see Section 3.15 on page 3-38 of
this Operators Manual for additional machine power-up
steps.

SECTION 3 - MACHINE OPERATION

Activating Programming Mode

1. With machine power OFF, press and hold the Brake Release

Button (1) on the Ground Control Station.

2. While holding the Brake Release Button in, power machine up

by turning the Main Power Selector Switch (2), to either the
Ground Control or Platform Control Mode.

3. Release the Brake Release Button (1) after machine is pow-

ered up. The LCD display should now display five zeros, one
with a box around. Continue to next step Entering Password.

3121186 – JLG Lift – 3-35

SECTION 3 - MACHINE OPERATION

3-36 – JLG Lift – 3121186

Entering Password Programming Mode Selection

Entering Password

1. The Brake Release button (1) moves the box (around digit)
from left to right to select which digit to change.

2. Platform UP button (2) increases the numerical digit.

3. Platform DOWN button (3) decreases the numerical digit.

4. Change all five digits (4) to match password level, then press

the Brake Release button (1) again.

Programming Mode Selection

1. Use Platform UP/DOWN buttons (1) to move the selection box
(2) up or down to select item to program.

2. Press the Brake Release button (3) to enter selected mode then
move on to Selecting Programmable Item to Adjust.

SECTION 3 - MACHINE OPERATION

Entering Password Programming Mode Selection

Entering Password

1. The Brake Release button (1) moves the box (around digit)
from left to right to select which digit to change.

2. Platform UP button (2) increases the numerical digit.

3. Platform DOWN button (3) decreases the numerical digit.

4. Change all five digits (4) to match password level, then press

the Brake Release button (1) again.

Programming Mode Selection

1. Use Platform UP/DOWN buttons (1) to move the selection box
(2) up or down to select item to program.

2. Press the Brake Release button (3) to enter selected mode then
move on to Selecting Programmable Item to Adjust.

3-36 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-37

Selecting Programmable Item to Adjust Adjusting Programmable Setting

TO EXIT Programming Mode after adjusting programmable set-
tings, power machine down with either the Main Power Selector
Switch or Emergency Stop Button.

S el e ct i n g P r og r am m ab l e I t em t o Ad j us t

1. Use the Platform UP/DOWN buttons (1) to scroll through the
list of programmable items available to your programming
level.

2. Once a programmable item to be adjusted is selected, press
the Brake Release button (2) to enter that settings’ adjustment
mode.

Adjusting Programmable Setting

1. Adjust the programmable setting using the Platform UP/DOWN
buttons (1), see Table 3-5 for range of settings for that item.

2. Once parameter is set for the programmable item, press the
Brake Release button (2), this will enter the parameter and
return you to the Programmable Settings Menu.

SECTION 3 - MACHINE OPERATION

Selecting Programmable Item to Adjust Adjusting Programmable Setting

Adjusting Programmable Setting

S el e ct i n g P r og r am m ab l e I t em t o Ad j us t

1. Use the Platform UP/DOWN buttons (1) to scroll through the
list of programmable items available to your programming
level.

2. Once a programmable item to be adjusted is selected, press
the Brake Release button (2) to enter that settings’ adjustment
mode.

1. Adjust the programmable setting using the Platform UP/DOWN
buttons (1), see Table 3-5 for range of settings for that item.

2. Once parameter is set for the programmable item, press the
Brake Release button (2), this will enter the parameter and
return you to the Programmable Settings Menu.

TO EXIT Programming Mode after adjusting programmable set­tings, power machine down with either the Main Power Selector
Switch or Emergency Stop Button.

3121186 – JLG Lift – 3-37

SECTION 3 - MACHINE OPERATION

3-38 – JLG Lift – 3121186

3.15 PROGRAMMABLE SECURITY LOCK (PSL™)
(OPTION)

The optional keyless Programmable Security Lock switch can be
programmed with a four (4) digit Operators Code to allow only
those persons with the code to power-up and operate the
machine.

PSL™ Box Location

Figure 3-12. PSL™ Switch Location

1. PSL Switch (Located on the mast cover in the platform).

Figure 3-13. PSL™ Switch Controls & Indicators.

1. ON (Green LED)

2. ACCEPT (Amber LED)

3. PROGRAM (Red LED)

4. Key Pad

5. OFF Switch

6. ON Switch

PSL

™

123

456

789

0

4

5

1
2
3

6

SECTION 3 - MACHINE OPERATION

3.15 PROGRAMMABLE SECURITY LOCK (PSL™)
(OPTION)

The optional keyless Programmable Security Lock switch can be
programmed with a four (4) digit Operators Code to allow only
those persons with the code to power-up and operate the
machine.

PSL™ Box Location

Figure 3-12. PSL™ Switch Location

1. PSL Switch (Located on the mast cover in the platform).

1

™

PSL

123

456

6

Figure 3-13. PSL™ Switch Controls & Indicators.

1. ON (Green LED)

2. ACCEPT (Amber LED)

3. PROGRAM (Red LED)

789

0

4. Key Pad

5. OFF Switch

6. ON Switch

2
3

4

5

3-38 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-39

Machine - Power Up using the PSL™

NOTE: When entering the Operators Code on the keypad, a short

beep indicates a properly depressed key, a long beep
indicates an error in depressing key. If an error occurs,
you must restart the code entry process again.

1. Enter the programmed four digit Operators Code on the PSL
key pad. The ACCEPT - AMBER LED indicator will be lit if the
code is correct.

2. Press the keypad ON button. The ON - GREEN LED indicator
will light and power will be supplied to the Ground Control
Station.

3. At the ground control station, turn the main power selector
switch from OFF to either Platform Control Mode or Ground
Control Mode. At the Platform Control Console set the key
switch to the ON position.

4. The machine will now operate normally.

Machine - Power Down

1. At the Ground Control Station set the main power selector

switch to the OFF position.

2. Press the OFF button on the PSL keypad. No LEDs on the
PSL box will be lit.

Changing the Operator’s Code

The PSL Operators Code can be changed should the need occur.
A separate Permanent Code matched to the serial number of the
PSL box is included on a sheet in the PSL user manual supplied
with the machine.

1. Enter the Permanent Code on the key pad. The PROGRAM -
RED LED will be lit if correct code is entered.

NOTE: ON or OFF cannot be one of the four digits of the new

Operator’s code.

2. Enter a new four (4) digit Operator’s Code on the keypad.
The ACCEPT - AMBER LED will light up if the new Operator’s
Code is accepted.

3. Press the OFF button on the keypad to activate the new
Operator’s Code.

NOTE: The new Operator’s Code will remain in the PSL even

when power is removed from the equipment, or until that
code is changed again using the Permanent Code.

SECTION 3 - MACHINE OPERATION

Machine - Power Up using the PSL™

NOTE: When entering the Operators Code on the keypad, a short

beep indicates a properly depressed key, a long beep
indicates an error in depressing key. If an error occurs,
you must restart the code entry process again.

1. Enter the programmed four digit Operators Code on the PSL
key pad. The ACCEPT - AMBER LED indicator will be lit if the
code is correct.

2. Press the keypad ON button. The ON - GREEN LED indicator
will light and power will be supplied to the Ground Control
Station.

3. At the ground control station, turn the main power selector
switch from OFF to either Platform Control Mode or Ground
Control Mode. At the Platform Control Console set the key
switch to the ON position.

4. The machine will now operate normally.

Machine - Power Down

1. At the Ground Control Station set the main power selector

switch to the OFF position.

2. Press the OFF button on the PSL keypad. No LEDs on the
PSL box will be lit.

Changing the Operator’s Code

The PSL Operators Code can be changed should the need occur.
A separate Permanent Code matched to the serial number of the
PSL box is included on a sheet in the PSL user manual supplied
with the machine.

1. Enter the Permanent Code on the key pad. The PROGRAM ­RED LED will be lit if correct code is entered.

NOTE: ON or OFF cannot be one of the four digits of the new

Operator’s code.

2. Enter a new four (4) digit Operator’s Code on the keypad.
The ACCEPT - AMBER LED will light up if the new Operator’s
Code is accepted.

3. Press the OFF button on the keypad to activate the new
Operator’s Code.

NOTE: The new Operator’s Code will remain in the PSL even

when power is removed from the equipment, or until that
code is changed again using the Permanent Code.

3121186 – JLG Lift – 3-39

SECTION 3 - MACHINE OPERATION

3-40 – JLG Lift – 3121186

3.16 OPTIONAL PLATFORM ACCESSORIES

THE WEIGHT OF OBJECTS CARRIED IN A PLATFORM ACCESSORY,
ALONG WITH PERSONNEL AND EQUIPMENT PLACED IN THE PLAT-
FORM MUST NOT EXCEED THE MAXIMUM RATED PLATFORM CAPAC-
ITY.

DO NOT USE MORE THAN ONE ACCESSORY MOUNTED ON THE SAME
SIDE OF THE PLATFORM AT ANY TIME.

3.17 PLATFORM HANGER ACCESSORY -
(OPTION)

NOTE: This hanger accessory is intended for use in placing or

retrieving lightweight bulky stock items such as bicycles,
ladders, etc., on racks or shelves above ground level.
Use for any other purpose is not authorized by JLG.

The hanger accessory is a pivoting arm mounted to the SSV10
platform rail. The hanger accessory can be mounted to either side
of the platform individually, or two can be mounted, one on each
side of the platform. Each individual hanger has a maximum load
capacity of 50 lb. (23 kg).

The hanger arm can be pivoted out of the way parallel with the
platform side rails when not in use, (the stowed position). The
hanger arm is pinned into position at 90 degrees to the platform
side rails when in use, (the carry position).

Pre-Start Inspection

Prior to use of the hanger accessory, check the following;

• Hanger arm mounting is secure to the platform railing, no
missing or damaged fasteners.

• The hanger arm lock pin is in place and secure.

SECTION 3 - MACHINE OPERATION

3.16 OPTIONAL PLATFORM ACCESSORIES

THE WEIGHT OF OBJECTS CARRIED IN A PLATFORM ACCESSORY,
ALONG WITH PERSONNEL AND EQUIPMENT PLACED IN THE PLAT­FORM MUST NOT EXCEED THE MAXIMUM RATED PLATFORM CAPAC­ITY.

DO NOT USE MORE THAN ONE ACCESSORY MOUNTED ON THE SAME
SIDE OF THE PLATFORM AT ANY TIME.

3.17 PLATFORM HANGER ACCESSORY ­(OPTION)

NOTE: This hanger accessory is intended for use in placing or

retrieving lightweight bulky stock items such as bicycles,
ladders, etc., on racks or shelves above ground level.
Use for any other purpose is not authorized by JLG.

The hanger accessory is a pivoting arm mounted to the SSV10
platform rail. The hanger accessory can be mounted to either side
of the platform individually, or two can be mounted, one on each
side of the platform. Each individual hanger has a maximum load
capacity of 50 lb. (23 kg).

The hanger arm can be pivoted out of the way parallel with the
platform side rails when not in use, (the stowed position). The
hanger arm is pinned into position at 90 degrees to the platform
side rails when in use, (the carry position).

Pre-Start Inspection

Prior to use of the hanger accessory, check the following;

• Hanger arm mounting is secure to the platform railing, no
missing or damaged fasteners.

• The hanger arm lock pin is in place and secure.

3-40 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-41

THE COMBINED WEIGHT OF PERSONNEL, MATERIALS, EQUIPMENT
PLUS ANY LOAD ON THE HANGER ARM ACCESSORY MUST NOT
EXCEED THE MAXIMUM LOAD CAPACITY OF THE PLATFORM.

Loading and Transporting an Item using the
Hanger Accessory

Use the following steps as a guide when loading and transporting
an object with the hanger accessory arm.

1. Keep the hanger arm in the stowed position when not in use.

2. When ready to use, pull the lock pin from the stowed position

hole and swing the hanger arm into the carry position. Place
pin in the carry position hole locking the hanger arm in place.

3. Load the object onto the hanger arm and use the hanger arm
strap to secure the object during transport.

4. Be aware of clearance above, below, and around the object
when driving and lifting or lowering the platform.

1. Mounting Bracket/Capacity
Decal (a)

2. Lock Pin (Stowed Position)

3. Lock Pin (Carry Position)

4. Hanger Arm (Stowed Position)

5. Hanger Arm (Carry Position)

6. Hanger Arm Strap

NOTE: (a) Maximum load capacity of hanger is 50 lb. (23kg).

1

3

4

5

6

2

SECTION 3 - MACHINE OPERATION

1

THE COMBINED WEIGHT OF PERSONNEL, MATERIALS, EQUIPMENT
PLUS ANY LOAD ON THE HANGER ARM ACCESSORY MUST NOT
EXCEED THE MAXIMUM LOAD CAPACITY OF THE PLATFORM.

2

3

4

5

6

Loading and Transporting an Item using the
Hanger Accessory

Use the following steps as a guide when loading and transporting
an object with the hanger accessory arm.

1. Keep the hanger arm in the stowed position when not in use.

2. When ready to use, pull the lock pin from the stowed position

hole and swing the hanger arm into the carry position. Place
pin in the carry position hole locking the hanger arm in place.

3. Load the object onto the hanger arm and use the hanger arm
strap to secure the object during transport.

4. Be aware of clearance above, below, and around the object
when driving and lifting or lowering the platform.

1. Mounting Bracket/Capacity
Decal (a)

2. Lock Pin (Stowed Position)

3. Lock Pin (Carry Position)

NOTE: (a) Maximum load capacity of hanger is 50 lb. (23kg).

3121186 – JLG Lift – 3-41

4. Hanger Arm (Stowed Position)

5. Hanger Arm (Carry Position)

6. Hanger Arm Strap

SECTION 3 - MACHINE OPERATION

3-42 – JLG Lift – 3121186

3.18 RUG CARRIER ACCESSORY - (OPTION)

NOTE: This rug carrier accessory is intended for use in placing

or retrieving rolled/unrolled rugs and other similar stock
stored on racks or shelves above ground level. Use for
any other purpose is not authorized by JLG.

The rug carrier accessory consists of two extendable arms
mounted on the left side of the the SSV10 machine. The maximum
combined load carrying capacity for both arms is 50 lb. (23kg).

The carrier arms can be retracted out of the way parallel with the
side of the machine when not in use, (the stowed position).

Pre-Start Inspection

Prior to use of the carrier accessory, check the following;

• The platform material tray is fully raised and locked in posi-
tion.

• Carrier arm mounts are secure to the machine, no missing or
damaged fasteners.

• The carrier arms lock pins are in place and secure.

THE COMBINED WEIGHT OF PERSONNEL, MATERIALS, EQUIPMENT
PLUS ANY LOAD ON THE RUG CARRIER ACCESSORY MUST NOT
EXCEED THE MAXIMUM LOAD CAPACITY OF THE PLATFORM.

1. Rug Carrier arms shown in the extended or carry position.

NOTE: Maximum combined carrying capacity for both arms is 50 lb.

(23kg)

1

SECTION 3 - MACHINE OPERATION

3.18 RUG CARRIER ACCESSORY - (OPTION)

NOTE: This rug carrier accessory is intended for use in placing

or retrieving rolled/unrolled rugs and other similar stock
stored on racks or shelves above ground level. Use for
any other purpose is not authorized by JLG.

The rug carrier accessory consists of two extendable arms
mounted on the left side of the the SSV10 machine. The maximum
combined load carrying capacity for both arms is 50 lb. (23kg).

The carrier arms can be retracted out of the way parallel with the
side of the machine when not in use, (the stowed position).

Pre-Start Inspection

Prior to use of the carrier accessory, check the following;

• The platform material tray is fully raised and locked in posi­tion.

• Carrier arm mounts are secure to the machine, no missing or
damaged fasteners.

• The carrier arms lock pins are in place and secure.

THE COMBINED WEIGHT OF PERSONNEL, MATERIALS, EQUIPMENT
PLUS ANY LOAD ON THE RUG CARRIER ACCESSORY MUST NOT
EXCEED THE MAXIMUM LOAD CAPACITY OF THE PLATFORM.

1

1. Rug Carrier arms shown in the extended or carry position.

NOTE: Maximum combined carrying capacity for both arms is 50 lb.

(23kg)

3-42 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-43

Hanging a Rug

The following is a description for use of the Rug Carrier accessory
in hanging rugs on horizontal pivoting arm display racks.

1. Select the intended location in the display for mounting the
rug. Open the display rack to provide adequate space for
the lift and rug.

2. With the Rug Carrier Accessory arms stowed, drive the lift
into position prior to loading the rug.

3. Release and lock Rug Carrier Accessory arms into the carry
position.

4. Load the rolled rug with the finished side facing the platform.
As required, use an assistant to load the rug onto the Rug
Carrier Accessory arms.

5. Make sure that the rug is centered over its length on the Rug
Carrier Accessory.

6. Elevate the platform to the required height for mounting the
rug onto the display arm.

7. Properly attach the rug to the display arm. Never climb onto
the platform rails for any reason.

8. After adequately attaching the rug to the display arm, lower
the platform, stow the Rug Carrier Accessory arms.

9. As required reposition and elevate the lift to completely
attach the rug.

1. Front Arm in Stowed Position

2. Front Arm in Carry Position

3. Release Button to Move Arm

4. Arm Guide

1

2

3

4

Hanging a Rug

The following is a description for use of the Rug Carrier accessory
in hanging rugs on horizontal pivoting arm display racks.

1. Select the intended location in the display for mounting the
rug. Open the display rack to provide adequate space for
the lift and rug.

2. With the Rug Carrier Accessory arms stowed, drive the lift
into position prior to loading the rug.

3. Release and lock Rug Carrier Accessory arms into the carry
position.

4. Load the rolled rug with the finished side facing the platform.
As required, use an assistant to load the rug onto the Rug
Carrier Accessory arms.

5. Make sure that the rug is centered over its length on the Rug
Carrier Accessory.

6. Elevate the platform to the required height for mounting the
rug onto the display arm.

7. Properly attach the rug to the display arm. Never climb onto
the platform rails for any reason.

SECTION 3 - MACHINE OPERATION

8. After adequately attaching the rug to the display arm, lower
the platform, stow the Rug Carrier Accessory arms.

9. As required reposition and elevate the lift to completely
attach the rug.

4

1. Front Arm in Stowed Position

2. Front Arm in Carry Position

3

1

2

3. Release Button to Move Arm

4. Arm Guide

3121186 – JLG Lift – 3-43

SECTION 3 - MACHINE OPERATION

3-44 – JLG Lift – 3121186

Removing a Rug

This section describes the use of the Rug Carrier accessory in
removing a rug from a horizontal pivoting arm display rack.

1. Select the intended location in the display for removal of the
rug. Open the display rack to provide adequate space for
the lift and rug.

2. With the Rug Carrier Accessory arms stowed, drive the lift
into position prior to loading the rug.

3. Swing and lock the Rug Carrier Accessory arms into the
carry position.

4. Elevate the platform a few feet. Start to roll the rug onto the
Rug Carrier Accessory arms.

5. Be certain the rug is centered over its length on the Rug Car-
rier Accessory.

6. While elevating to the required height for removing the rug
from the display arm, continue to roll the rug until it is com-
pletely rolled up on the carrier arms.

7. Properly remove the rug from the display arm. Never climb
onto the platform rails for any reason.

8. After adequately removing the rug from the display arm,
lower the platform.

1. Rear Arm in Stowed Position

2. Rear Arm in Carry Position

3. Lift Arm, Swing Out and

Lower Down to Lock in Place

1

2

3

SECTION 3 - MACHINE OPERATION

Removing a Rug

1. Rear Arm in Stowed Position

2. Rear Arm in Carry Position

1

3. Lift Arm, Swing Out and
Lower Down to Lock in Place

This section describes the use of the Rug Carrier accessory in

2

3

removing a rug from a horizontal pivoting arm display rack.

1. Select the intended location in the display for removal of the
rug. Open the display rack to provide adequate space for
the lift and rug.

2. With the Rug Carrier Accessory arms stowed, drive the lift
into position prior to loading the rug.

3. Swing and lock the Rug Carrier Accessory arms into the
carry position.

4. Elevate the platform a few feet. Start to roll the rug onto the
Rug Carrier Accessory arms.

5. Be certain the rug is centered over its length on the Rug Car­rier Accessory.

6. While elevating to the required height for removing the rug
from the display arm, continue to roll the rug until it is com­pletely rolled up on the carrier arms.

7. Properly remove the rug from the display arm. Never climb
onto the platform rails for any reason.

8. After adequately removing the rug from the display arm,
lower the platform.

3-44 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-45

9. Remove the rug from the Rug Carrier Accessory. If required,

use an assistant to unload the rug from the Rug Carrier
Accessory Arms.

10. Replace the Rug Hanger Accessory arms to the stowed posi-
tion for normal operation.

THE RUG CARRIER ACCESSORY ARMS MUST BE LOCKED IN THE
STOWED POSITION WHEN NOT IN USE.

EXTREME CAUTION MUST BE EXERCISED AT ALL TIMES WHILE THE
RUG CARRIER ACCESSORY IS IN USE (DRIVING, RAISING AND LOW-
ERING) TO PREVENT OBSTACLES AND PERSONNEL FROM STRIKING
THE LOAD.

WHEN DRIVING WITH A RUG WITHIN THE RUG CARRIER ACCESSORY,
THE RUG MUST BE PROPERLY SECURED TO PREVENT INADVERTENT
MOTION OR MOVEMENT OF THE RUG AND MUST NOT EXCEED THE
RATED CAPACITY OF THE RUG CARRIER ACCESSORY.

NEVER OVERLOAD THE RUG CARRIER ACCESSORY. MAXIMUM
CAPACITY OF THE RUG CARRIER ACCESSORY IS 50 LBS.

THE COMBINED WEIGHT OF PERSONNEL, MATERIALS, EQUIPMENT
PLUS ANY LOAD ON THE RUG CARRIER ACCESSORY MUST NOT
EXCEED THE MAXIMUM CAPACITY OF THE PLATFORM.

NEVER USE A RUG CARRIER ACCESSORY THAT HAS DAMAGE OR
LOOSE MOUNTINGS. IMMEDIATELY REPORT ANY DAMAGE TO
APPROPRIATE PERSONNEL. DISCONTINUE USE OF THE RUG CAR-
RIER ACCESSORY UNTIL ALL DISCREPANCIES HAVE BEEN COR-
RECTED.

Removing Rug From Display Arm.

1. Roll Rug onto Rug Carrier while Elevating Platform

2. Rug Carrier in Carry Position

1

2

9. Remove the rug from the Rug Carrier Accessory. If required,

use an assistant to unload the rug from the Rug Carrier
Accessory Arms.

10. Replace the Rug Hanger Accessory arms to the stowed posi­tion for normal operation.

1

2

Removing Rug From Display Arm.

1. Roll Rug onto Rug Carrier while Elevating Platform

2. Rug Carrier in Carry Position

SECTION 3 - MACHINE OPERATION

THE RUG CARRIER ACCESSORY ARMS MUST BE LOCKED IN THE
STOWED POSITION WHEN NOT IN USE.

EXTREME CAUTION MUST BE EXERCISED AT ALL TIMES WHILE THE
RUG CARRIER ACCESSORY IS IN USE (DRIVING, RAISING AND LOW­ERING) TO PREVENT OBSTACLES AND PERSONNEL FROM STRIKING
THE LOAD.

WHEN DRIVING WITH A RUG WITHIN THE RUG CARRIER ACCESSORY,
THE RUG MUST BE PROPERLY SECURED TO PREVENT INADVERTENT
MOTION OR MOVEMENT OF THE RUG AND MUST NOT EXCEED THE
RATED CAPACITY OF THE RUG CARRIER ACCESSORY.

NEVER OVERLOAD THE RUG CARRIER ACCESSORY. MAXIMUM
CAPACITY OF THE RUG CARRIER ACCESSORY IS 50 LBS.

THE COMBINED WEIGHT OF PERSONNEL, MATERIALS, EQUIPMENT
PLUS ANY LOAD ON THE RUG CARRIER ACCESSORY MUST NOT
EXCEED THE MAXIMUM CAPACITY OF THE PLATFORM.

NEVER USE A RUG CARRIER ACCESSORY THAT HAS DAMAGE OR
LOOSE MOUNTINGS. IMMEDIATELY REPORT ANY DAMAGE TO
APPROPRIATE PERSONNEL. DISCONTINUE USE OF THE RUG CAR­RIER ACCESSORY UNTIL ALL DISCREPANCIES HAVE BEEN COR­RECTED.

3121186 – JLG Lift – 3-45

SECTION 3 - MACHINE OPERATION

3-46 – JLG Lift – 3121186

3.19 FLUORESCENT TUBE CADDY - (OPTION)

NOTE: The fluorescent tube caddy accessory is intended for use

in replacing fluorescent tubes in light fixtures mounted at
ceiling level. Use for any other purpose is not authorized
by JLG. Maximum carrying capacity of caddy is 15
lb.(7kg)

The fluorescent tube caddy consists of the caddy which attaches
to the platform side rail. The caddy mount is secured to the plat-
form rail with an attach pin. The caddy can be mounted to either
side of the platform dependent on other attachments already
mounted to the platform rail.

Pre-Start Inspection

Prior to use of the Fluorescent Tube Caddy, check the following;

• Caddy mount is centered and secure to the platform rail.

• The caddy lock pin is in place under the platform rail and
secure.

THIS MACHINE IS NOT INSULATED AND DOES NOT PROVIDE PROTEC-
TION FROM CONTACT OR PROXIMITY TO ELECTRICAL CURRENT.

THE COMBINED WEIGHT OF PERSONNEL, MATERIALS, EQUIPMENT
PLUS ANY LOAD ON THE FLUORESCENT TUBE CADDY MUST NOT
EXCEED THE MAXIMUM LOAD CAPACITY OF THE PLATFORM.

1. Fluorescent Tube Caddy 2. Attach Pin and Retaining Wire

NOTE: Caddy maximum carrying capacity is 15 lb. (7kg)

1

2

SECTION 3 - MACHINE OPERATION

3.19 FLUORESCENT TUBE CADDY - (OPTION)

NOTE: The fluorescent tube caddy accessory is intended for use

in replacing fluorescent tubes in light fixtures mounted at
ceiling level. Use for any other purpose is not authorized
by JLG. Maximum carrying capacity of caddy is 15
lb.(7kg)

The fluorescent tube caddy consists of the caddy which attaches
to the platform side rail. The caddy mount is secured to the plat­form rail with an attach pin. The caddy can be mounted to either
side of the platform dependent on other attachments already
mounted to the platform rail.

Pre-Start Inspection

Prior to use of the Fluorescent Tube Caddy, check the following;

• Caddy mount is centered and secure to the platform rail.

• The caddy lock pin is in place under the platform rail and
secure.

THIS MACHINE IS NOT INSULATED AND DOES NOT PROVIDE PROTEC­TION FROM CONTACT OR PROXIMITY TO ELECTRICAL CURRENT.

2

1

THE COMBINED WEIGHT OF PERSONNEL, MATERIALS, EQUIPMENT
PLUS ANY LOAD ON THE FLUORESCENT TUBE CADDY MUST NOT
EXCEED THE MAXIMUM LOAD CAPACITY OF THE PLATFORM.

3-46 – JLG Lift – 3121186

1. Fluorescent Tube Caddy 2. Attach Pin and Retaining Wire

NOTE: Caddy maximum carrying capacity is 15 lb. (7kg)

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-47

3.20 DECAL INSTALLATION

Figure 3-14. SSV10 Decal Installation Chart - (See Table 3-6 (ANSI) and (CE) for Specification)

3.20 DECAL INSTALLATION

SECTION 3 - MACHINE OPERATION

Figure 3-14. SSV10 Decal Installation Chart - (See Table 3-6 (ANSI) and (CE) for Specification)

3121186 – JLG Lift – 3-47

SECTION 3 - MACHINE OPERATION

3-48 – JLG Lift – 3121186

Figure 3-15. SSV10 Decal Installation Chart - (See Table 3-6 (ANSI) and (CE) for Specification)

SECTION 3 - MACHINE OPERATION

Figure 3-15. SSV10 Decal Installation Chart - (See Table 3-6 (ANSI) and (CE) for Specification)

3-48 – JLG Lift – 3121186

SECTION 3 - MACHINE OPERATION

3121186 – JLG Lift – 3-49

Figure 3-16. SSV10 Decal Installation Chart - (See Table 3-6 (ANSI) and (CE) for Specification)

SECTION 3 - MACHINE OPERATION

Figure 3-16. SSV10 Decal Installation Chart - (See Table 3-6 (ANSI) and (CE) for Specification)

3121186 – JLG Lift – 3-49

SECTION 3 - MACHINE OPERATION

3-50 – JLG Lift – 3121186

Table 3-6. SSV10 - (ANSI and CE) Decal Installation Chart (See Figure 3-14., Figure 3-15. and Figure 3-16.)

Item ANSI

ANSI

(LAT)

ANSI

(BRZ)

ANSI

(JPN)

ANSI
(CHI)CE(ENG/(AUS)CE(GER)CE(FRE)CE(SPA)

CE

(ITA)CE(DUT)CE(SWE)

CSA

(FRE)

1

1705930 1705930 1705930 1705930 1705930 1705930 1705930 1705930 1705930 1705930 1705930 1705930 1705930

2

1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624

3

1705929 1706085 1706089 --- 1706093 1706077 1706077 1706077 1706077 1706077 1706077 1706077 1706097

4

1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640

5

1705937 1706084 1706088 --- 1706092 --- --- --- --- --- --- --- 1706096

6

1705938 1706083 1706087 --- 1706091 1706078 1706078 1706078 1706078 1706078 1706078 1706078 1706095

7

1705939 1705939 1705939 --- 1705939 1706079 1706079 1706079 1706079 1706079 1706079 1706079 1705939

8

1705993 1705993 1705993 1705993 1705993 1705993 1705993 1705993 1705993 1705993 1705993 1705993 1705993

9

1705992 1705992 1705992 1705992 1705992 1705992 1705992 1705992 1705992 1705992 1705992 1705992 1705992

10

1705995 1706082 1706086 --- 1706090 1705099 1705099 1705099 1705099 1705099 1705099 1705099 1706094

11

1703786 1706082 1706086 --- 1706090 1705099 1705099 1705099 1705099 1705099 1705099 1705099 1706094

12

1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584

13

1706131 1706131 1706131 1706131 1706131 1706131 1706131 1706131 1706131 1706131 1706131 1706131 1706131

14

1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631

15

1706048 1706048 1706048 1706048 1706048 1706049 1706049 1706049 1706049 1706049 1706049 1706049 1706049

SECTION 3 - MACHINE OPERATION

Table 3-6. SSV10 - (ANSI and CE) Decal Installation Chart (See Figure 3-14., Figure 3-15. and Figure 3-16.)

Item ANSI

1705930 1705930 1705930 1705930 1705930 1705930 1705930 1705930 1705930 1705930 1705930 1705930 1705930

1

1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624 1705624

2

1705929 1706085 1706089 --- 1706093 1706077 1706077 1706077 1706077 1706077 1706077 1706077 1706097

3

1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640

4

1705937 1706084 1706088 --- 1706092 --- --- --- --- --- --- --- 1706096

5

1705938 1706083 1706087 --- 1706091 1706078 1706078 1706078 1706078 1706078 1706078 1706078 1706095

6

1705939 1705939 1705939 --- 1705939 1706079 1706079 1706079 1706079 1706079 1706079 1706079 1705939

7

1705993 1705993 1705993 1705993 1705993 1705993 1705993 1705993 1705993 1705993 1705993 1705993 1705993

8

1705992 1705992 1705992 1705992 1705992 1705992 1705992 1705992 1705992 1705992 1705992 1705992 1705992

9

1705995 1706082 1706086 --- 1706090 1705099 1705099 1705099 1705099 1705099 1705099 1705099 1706094

10

1703786 1706082 1706086 --- 1706090 1705099 1705099 1705099 1705099 1705099 1705099 1705099 1706094

11

1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584

12

1706131 1706131 1706131 1706131 1706131 1706131 1706131 1706131 1706131 1706131 1706131 1706131 1706131

13

1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631 1702631

14

1706048 1706048 1706048 1706048 1706048 1706049 1706049 1706049 1706049 1706049 1706049 1706049 1706049

15

ANSI

(LAT)

ANSI

(BRZ)

ANSI

(JPN)

ANSI
(CHI)CE(ENG/(AUS)CE(GER)CE(FRE)CE(SPA)

CE

(ITA)CE(DUT)CE(SWE)

CSA

(FRE)

3-50 – JLG Lift – 3121186

SECTION 4 - EMERGENCY PROCEDURES

3121186 – JLG Lift – 4-1

SECTION 4. EMERGENCY PROCEDURES

4.1 GENERAL INFORMATION

This section explains the steps to be taken in case of an emer-
gency situation during operation.

4.2 EMERGENCY OPERATION

Operator Unable to Control Machine

IF THE PLATFORM OPERATOR IS PINNED, TRAPPED OR
UNABLE TO OPERATE OR CONTROL THE MACHINE:

1. Other personnel should operate the machine from
ground controls only as required.

2. Only qualified personnel in the platform may use the
platform controls. DO NOT CONTINUE OPERATION IF
CONTROLS DO NOT FUNCTION PROPERLY.

3. Cranes, forklift trucks or other equipment can be used to
remove the platform occupant and stabilize motion of
the machine.

Platform Caught Overhead

If the platform becomes jammed or snagged in overhead struc-
tures or equipment, rescue the platform occupant prior to freeing
the machine.

4.3 INCIDENT NOTIFICATION

JLG Industries, Inc. must be notified immediately of any incident
involving a JLG product. Even if no injury or property damage is
evident, the factory should be contacted by telephone and pro-
vided with all necessary details.

JLG Phone: 877-JLG-SAFE (554-7233)
(8am till 4:45pm EST)

EURO: (44) 1 698 811005

AUSTRALIA: (61) 2 65 811111

E-mail: [e-mail]

Failure to notify the manufacturer of an incident involving a JLG
Industries product within 48 hours of such an occurrence may
void any warranty consideration on that particular machine.

SECTION 4. EMERGENCY PROCEDURES

4.1 GENERAL INFORMATION

This section explains the steps to be taken in case of an emer­gency situation during operation.

4.2 EMERGENCY OPERATION

Operator Unable to Control Machine

IF THE PLATFORM OPERATOR IS PINNED, TRAPPED OR
UNABLE TO OPERATE OR CONTROL THE MACHINE:

1. Other personnel should operate the machine from
ground controls only as required.

2. Only qualified personnel in the platform may use the
platform controls. DO NOT CONTINUE OPERATION IF
CONTROLS DO NOT FUNCTION PROPERLY.

3. Cranes, forklift trucks or other equipment can be used to
remove the platform occupant and stabilize motion of
the machine.

SECTION 4 - EMERGENCY PROCEDURES

Platform Caught Overhead

If the platform becomes jammed or snagged in overhead struc­tures or equipment, rescue the platform occupant prior to freeing
the machine.

4.3 INCIDENT NOTIFICATION

JLG Industries, Inc. must be notified immediately of any incident
involving a JLG product. Even if no injury or property damage is
evident, the factory should be contacted by telephone and pro­vided with all necessary details.

JLG Phone: 877-JLG-SAFE (554-7233)
(8am till 4:45pm EST)

EURO: (44) 1 698 811005

AUSTRALIA: (61) 2 65 811111

E-mail: [e-mail]

Failure to notify the manufacturer of an incident involving a JLG
Industries product within 48 hours of such an occurrence may
void any warranty consideration on that particular machine.

3121186 – JLG Lift – 4-1

SECTION 4 - EMERGENCY PROCEDURES

4-2 – JLG Lift – 3121186

IMPORTANT

FOLLOWING ANY ACCIDENT, THOROUGHLY INSPECT THE MACHINE
AND TEST ALL FUNCTIONS FIRST FROM THE GROUND CONTROL STA-
TION, THEN FROM THE PLATFORM CONTROL CONSOLE. DO NOT ELE-
VATE PLATFORM UNTIL YOU ARE SURE THAT ALL DAMAGE HAS
BEEN REPAIRED, IF REQUIRED, AND THAT ALL CONTROLS ARE
OPERATING CORRECTLY.

SECTION 4 - EMERGENCY PROCEDURES

IMPORTANT

FOLLOWING ANY ACCIDENT, THOROUGHLY INSPECT THE MACHINE
AND TEST ALL FUNCTIONS FIRST FROM THE GROUND CONTROL STA­TION, THEN FROM THE PLATFORM CONTROL CONSOLE. DO NOT ELE­VATE PLATFORM UNTIL YOU ARE SURE THAT ALL DAMAGE HAS
BEEN REPAIRED, IF REQUIRED, AND THAT ALL CONTROLS ARE
OPERATING CORRECTLY.

4-2 – JLG Lift – 3121186

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE

3121186 – JLG Lift – 5-1

SECTION 5. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE

5.1 INTRODUCTION

This section of the manual provides additional necessary infor-
mation to the operator for proper operation and maintenance of
this machine.

The maintenance portion of this section is intended as informa-
tion to assist the machine operator to perform daily mainte-
nance tasks only, and does not replace the more thorough
Preventive Maintenance and Inspection Schedule included in
the Service and Maintenance Manual.

Other Publications Available Specific to this Machine:

Service and Maintenance Manual

GLOBAL. . . . . . . . . . . . . . . . . . . . . . . .3121187

Illustrated Parts Manual

GLOBAL. . . . . . . . . . . . . . . . . . . . . . . .3121188

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE

SECTION 5. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE

5.1 INTRODUCTION

This section of the manual provides additional necessary infor­mation to the operator for proper operation and maintenance of
this machine.

The maintenance portion of this section is intended as informa­tion to assist the machine operator to perform daily mainte­nance tasks only, and does not replace the more thorough
Preventive Maintenance and Inspection Schedule included in
the Service and Maintenance Manual.

Other Publications Available Specific to this Machine:

Service and Maintenance Manual

GLOBAL. . . . . . . . . . . . . . . . . . . . . . . .3121187

Illustrated Parts Manual

GLOBAL. . . . . . . . . . . . . . . . . . . . . . . .3121188

3121186 – JLG Lift – 5-1

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE

5-2 – JLG Lift – 3121186

5.2 GENERAL SPECIFICATIONS

Machine Specifications

SPECIFICATION SSV-10

Gross Machine Weight:

(Platform Em pty):

1000 lb.
(454 kg)

Machine Height:

(Platform Stowed):

57 in.

(1.44m)

Maximum Ground Bearing Pressure:

(per wheel)

650 lb.

(295 kg)

Machine Under Clearance: 1.875 in.

(47.6mm)

Machine Turning Radius:
(Circle)

65 in.

(165cm)

Maximum Operating Incline: 1.5°

Maximum Travel Grade (Gradeability):

(Platform STOWED ONLY)

15%

Maximum Travel Grade (Side Slope) :

(Platform STOWED ONLY)

5°

Maximum Drive Speeds:

(Operator Variable):

0.6 - 4 mph

(0.9 - 6.4 kph)

Machine Base - Overall :

(Width x Length)

29.5 in. W x 60 in. L

(75 cm W x 152 cm L)

M ax i mu m W in d Sp e ed : ANSI/CSA: 28 mph (12.5 m/s)

(For indoor use only) - CE: 0 mph (0 m/s)

(For indoor use only) - AUSTRAILIA: 0 mph (0 m/ s)

Maximum Horizontal Manual Side Force:

(Platform fully extended with Maximum load)

45 Pound Force

(200 Newtons)

Maximum Hydraulic System Pressure:

(Recommended initial setting)

1800 PSI

(124 Bars)

Hydraulic System Capacity: 5 qts. U.S. (4.7 L)

Hydraulic Reservoir Capacity: 1 Gallon (3.78 L)

SPECIFICATION SSV-10

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE

5.2 GENERAL SPECIFICATIONS

SPECIFICATION SSV-10

Machine Specifications

SPECIFICATION SSV-10

Gross Machine Weight:
(Platform Em pty):

Machine Height:

(Platform Stowed):

Maximum Ground Bearing Pressure:

(per wheel)

Machine Under Clearance: 1.875 in.

Machine Turning Radius:

(Circle)

Maximum Operating Incline: 1.5°

Maximum Travel Grade (Gradeability):

(Platform STOWED ONLY)

Maximum Travel Grade (Side Slope) :

(Platform STOWED ONLY)

1000 lb.
(454 kg)

57 in.

(1.44m)

650 lb.

(295 kg)

(47.6mm)

65 in.

(165cm)

15%

5°

Maximum Drive Speeds:

(Operator Variable):

Machine Base - Overall :

(Width x Length)

M ax i mu m W in d Sp e ed : ANSI/CSA: 28 mph (12.5 m/s)

(For indoor use only) - CE: 0 mph (0 m/s)

(For indoor use only) - AUSTRAILIA: 0 mph (0 m/ s)

Maximum Horizontal Manual Side Force:

(Platform fully extended with Maximum load)

Maximum Hydraulic System Pressure:

(Recommended initial setting)

Hydraulic System Capacity: 5 qts. U.S. (4.7 L)

Hydraulic Reservoir Capacity: 1 Gallon (3.78 L)

0.6 - 4 mph

(0.9 - 6.4 kph)

29.5 in. W x 60 in. L

(75 cm W x 152 cm L)

45 Pound Force

(200 Newtons)

1800 PSI

(124 Bars)

5-2 – JLG Lift – 3121186

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE

3121186 – JLG Lift – 5-3

Electrical Specifications Platform Data

SPECIFICATION SSV-10

System Voltage: 24 Volts DC

B a tt e r y S p e c i fi c a t i o ns : Battery Type: AGM (VRLA) (Sealed)

Vol tage : 12 Volt s DC

Amp Hour (AH) Rating: 100 Amp Hr. @ 20 Hr.

B at t er y C ha r g er : Inp ut: 120/240 Volts AC - 50/60 Hz -

Voltage Selectable

Output: 24 volt, 20 Amp Output -

with 2 Amp Finish

SPECIFICATION SSV-10

Occupants: (Persons allowed in Platfo rm) 1

Maximum Work Load (Capa city): Platform: 350 lb.

(160kg)

Material Tray: 250 lb.

(115kg)

Maximum Combined Capacity: 600 lb.

(275kg)

Platform Entry Height:

(Ground to Platfor m Floor)

13.5 in.

(34.3cm)

Platform Height - Mast Fully Extended -

(Ground to Platform Floor):

10 ft.
(3 m)

P la t f or m Cy c le P er f o rm a nc e : Lift Up: 13 sec.

(in seconds) (w/max. rated load) L if t D ow n : 9 - 1 3 s e c .

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE

Electrical Specifications Platform Data

SPECIFICATION SSV-10

System Voltage: 24 Volts DC

B a tt e r y S p e c i fi c a t i o ns : Battery Type: AGM (VRLA) (Sealed)

Vol tage : 12 Volt s DC

Amp Hour (AH) Rating: 100 Amp Hr. @ 20 Hr.

B at t er y C ha r g er : Inp ut: 120/240 Volts AC - 50/60 Hz -

Voltage Selectable

Output: 24 volt, 20 Amp Output -

with 2 Amp Finish

3121186 – JLG Lift – 5-3

Occupants: (Persons allowed in Platfo rm) 1

Maximum Work Load (Capa city): Platform: 350 lb.

Platform Entry Height:

(Ground to Platfor m Floor)

Platform Height - Mast Fully Extended -

(Ground to Platform Floor):

P la t f or m Cy c le P er f o rm a nc e : Lift Up: 13 sec.

(in seconds) (w/max. rated load) L if t D ow n : 9 - 1 3 s e c .

SPECIFICATION SSV-10

(160kg)

Material Tray: 250 lb.

(115kg)

Maximum Combined Capacity: 600 lb.

(275kg)

13.5 in.

(34.3cm)

10 ft.
(3 m)

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE

5-4 – JLG Lift – 3121186

Machine Component Weights Serial Number Location

For machine identification, the serial number is stamped into a
nameplate affixed to the machine. The plate is located under the
front hood cover on the frame crossbar at the front of the
machine.

SPECIFICATION SSV-10

Platform Weight: 75 lb.

(34 kg)

Battery:

(per battery)

65.7 lb.

(29.8 kg)

Front Hood: 12 lb.

(5.4 kg)

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE

Machine Component Weights Serial Number Location

SPECIFICATION SSV-10

Platform Weight: 75 lb.

(34 kg)

Battery:

(per battery)

Front Hood: 12 lb.

65.7 lb.

(29.8 kg)

(5.4 kg)

For machine identification, the serial number is stamped into a
nameplate affixed to the machine. The plate is located under the
front hood cover on the frame crossbar at the front of the
machine.

5-4 – JLG Lift – 3121186

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE

3121186 – JLG Lift – 5-5

5.3 OPERATOR MAINTENANCE

Lubrication

Hydraulic Oil (HO)

Hydraulic oils must have anti-wear qualities at least to API Ser-
vice Classification GL-3, and sufficient chemical stability for
mobile hydraulic system service. JLG Industries, recommends
Mobilfluid 424 hydraulic oil, which has an SAE viscosity of 10W-
30 and a viscosity index of 152.

For cold weather applications, i.e. when temperatures remain
consistently below +20°F (–7°C) JLG recommends using Mobil
DTE 13 hydraulic oil.

Aside from JLG recommendations, it is not advisable to mix oils
of different brands or types, as they may not contain the same
required additives or be of comparable viscosities. If use of

hydraulic oil other than Mobilfluid 424 is desired, contact JLG
Industries for proper recommendations.

NOTE: Refer to Lubrication Chart, Table 5-2. for specific lubrica-

tion locations on machine.

HYDRAULIC SYSTEM OPERATING

TEMPERATURE RANGE

SAE VISCOSITYGRADE

+0° F to +180° F (- 18° C to -83° C) 10W

+0° F to +210° F (-18° C to +99° C) 10W-20, 10W-30

+50° F to +210° F ( +10° C to +99° C) 20W-20

Table 5-1. - Lubrication Specifications

KEY SPECIFICATIONS

MPG - Multipurpose Grease having a minimum dripping point

of 350° F. Excellent water resistance and adhesive
qualities, and being of extreme pressure type. (Timken
OK 40 pounds minimum.)

EPGL - Extreme Pressure Gear Lube (oil) meeting API service

cl as si fi ca t io n G L-5 or MI L- Sp ec MI L-L- 21 05 .

HO - Hydraulic Oil. ISO-Vg grade 32, 46.

CL - Chain Lube. Use a good quality chain lubricant.

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE

5.3 OPERATOR MAINTENANCE

Lubrication

Hydraulic Oil (HO)

HYDRAULIC SYSTEM OPERATING

TEMPERATURE RANGE

+0° F to +180° F (- 18° C to -83° C) 10W

+0° F to +210° F (-18° C to +99° C) 10W-20, 10W-30

+50° F to +210° F ( +10° C to +99° C) 20W-20

Hydraulic oils must have anti-wear qualities at least to API Ser­vice Classification GL-3, and sufficient chemical stability for
mobile hydraulic system service. JLG Industries, recommends
Mobilfluid 424 hydraulic oil, which has an SAE viscosity of 10W­30 and a viscosity index of 152.

For cold weather applications, i.e. when temperatures remain
consistently below +20°F (–7°C) JLG recommends using Mobil
DTE 13 hydraulic oil.

Aside from JLG recommendations, it is not advisable to mix oils
of different brands or types, as they may not contain the same
required additives or be of comparable viscosities. If use of

SAE VISCOSITYGRADE

hydraulic oil other than Mobilfluid 424 is desired, contact JLG
Industries for proper recommendations.

Table 5-1. - Lubrication Specifications

KEY SPECIFICATIONS

MPG - Multipurpose Grease having a minimum dripping point

of 350° F. Excellent water resistance and adhesive
qualities, and being of extreme pressure type. (Timken
OK 40 pounds minimum.)

EPGL - Extreme Pressure Gear Lube (oil) meeting API service

cl as si fi ca t io n G L-5 or MI L- Sp ec MI L-L- 21 05 .

HO - Hydraulic Oil. ISO-Vg grade 32, 46.

CL - Chain Lube. Use a good quality chain lubricant.

NOTE: Refer to Lubrication Chart, Table 5-2. for specific lubrica-

tion locations on machine.

3121186 – JLG Lift – 5-5

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE

5-6 – JLG Lift – 3121186

Lubrication Chart.

(See Table 5-2.)

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE

Lubrication Chart.

5-6 – JLG Lift – 3121186

(See Table 5-2.)

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE

3121186 – JLG Lift – 5-7

Table 5-2. Lubrication Intervals for Various Components

ITEM COMPONENT

NO/TYPE

(a)

LUBE POINTS

LUBE/METHOD

INTERVAL

(b)

COMMENTS

3

MONTHS6MONTHS1YEAR2YEARS

1Hydraulic Oil

F il l To Fu l l L i ne o n
Dipstick - 5 Qt.
Reservoir

HO - Check Hyd. Oil
L e ve l
HO - Change Hyd. Oil

✔

Check fluid level every day.

(c)

Change hydraulic oil every 2 years.

2

Drive Wheel
Gear Box

2 - Gear Boxes GEAR OIL

Change only when serviced requires 6 oz.
(175 cc’s) to fi ll.

3 Swivel Raceways — MPG

Upper: Permanently Sealed.
Lower: Repack if Se rviced.

4 Mast Chains 2 - Per Section CL - Brush or Spray

✔

Inspect, lubricate if dry or rusting.

Key to Lubricants: MPG - Multipurpose Grease

HO - Hydrau lic Oil - ISO-Vg grade 32, 46
GEAR OIL - Good Quality Worm Gear Oil - SAE 90 - AGMA#5 - EP Compounded
CL - Chain Lube. Use a g ood quality chain lubricant

Notes: (a) Be certain to lubricate lik e items on each side of the machine.

(b) Recommend ed lubricating intervals are ba sed on normal use. If machine is subjected to severe operating conditions,

such as a high number of cycles, location, corrosive/dir ty environment, etc., user must adjust lubricating requirements accordingly.

(c) Prio r to checking hydraulic oil level, ope rate machine through one complete c ycle of lift function (full up and dow n). Failure to do so

will result in incor rect oil level rea ding on the hydraulic reservoi r.

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE

Table 5-2. Lubrication Intervals for Various Components

ITEM COMPONENT

1Hydraulic Oil

Drive Wheel

2

Gear Box

3 Swivel Raceways — MPG

4 Mast Chains 2 - Per Section CL - Brush or Spray

Key to Lubricants: MPG - Multipurpose Grease

Notes: (a) Be certain to lubricate lik e items on each side of the machine.

(b) Recommend ed lubricating intervals are ba sed on normal use. If machine is subjected to severe operating conditions,

such as a high number of cycles, location, corrosive/dir ty environment, etc., user must adjust lubricating requirements accordingly.

(c) Prio r to checking hydraulic oil level, ope rate machine through one complete c ycle of lift function (full up and dow n). Failure to do so

HO - Hydrau lic Oil - ISO-Vg grade 32, 46
GEAR OIL - Good Quality Worm Gear Oil - SAE 90 - AGMA#5 - EP Compounded
CL - Chain Lube. Use a g ood quality chain lubricant

will result in incor rect oil level rea ding on the hydraulic reservoi r.

NO/TYPE

LUBE POINTS

F il l To Fu l l L i ne o n
Dipstick - 5 Qt.
Reservoir

2 - Gear Boxes GEAR OIL

(a)

LUBE/METHOD

HO - Check Hyd. Oil
L e ve l
HO - Change Hyd. Oil

3

MONTHS6MONTHS1YEAR2YEARS

INTERVAL

✔

(b)

COMMENTS

Check fluid level every day.

✔

Change hydraulic oil every 2 years.

Change only when serviced requires 6 oz.
(175 cc’s) to fi ll.

Upper: Permanently Sealed.
Lower: Repack if Se rviced.

Inspect, lubricate if dry or rusting.

(c)

3121186 – JLG Lift – 5-7

SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE

5-8 – JLG Lift – 3121186

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SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE

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5-8 – JLG Lift – 3121186

SECTION 6 - INSPECTION AND REPAIR LOG

3121186 – JLG Lift – 6-1

SECTION 6. INSPECTION AND REPAIR LOG

Machine Seria l Number __________________ _____________________

Table 6-1. Inspection and Repair Log

Date Comments

SECTION 6. INSPECTION AND REPAIR LOG

Machine Seria l Number __________________ _____________________

Table 6-1. Inspection and Repair Log

Date Comments

SECTION 6 - INSPECTION AND REPAIR LOG

3121186 – JLG Lift – 6-1

SECTION 6 - INSPECTION AND REPAIR LOG

6-2 – JLG Lift – 3121186

Table 6-1. Inspection and Repair Log

Date Comments

SECTION 6 - INSPECTION AND REPAIR LOG

Table 6-1. Inspection and Repair Log

Date Comments

6-2 – JLG Lift – 3121186

To: JLG, Gradall, Lull and Sky Trak product owner:

If you now own, but ARE NOT the original purchaser of the product covered

by this manual, we would like to know who you are. For the purpose of receiving safe-

ty-related bulletins, it is very important to keep JLG Industries, Inc. updated with the

current ownership of all JLG products. JLG maintains owner information for each JLG

product and uses this information in cases where owner notification is necessary.

Please use this form to provide JLG with updated information with regard to

the current ownership of JLG Products. Please return completed form to the JLG

Product Safety & Reliability Department via facsimile [phone] or mail to

address as specified on the back of this form.

JLG Industries, Inc.

TRANSFER OF OWNERSHIP

Thank you,

Product Safety & Reliability Department

JLG IIndustries, IInc.

1 JLG Drive

McConnellsburg, PA 17233-9533

Telephone: [phone]

Fax: [phone]

NOTE: Leased or rented units should not be included on this form.

Mfg. Model:

Serial Number:

Previous Owner:

Address:

City: State:

Zip: Telephone: ( )

Date Of Transfer:

Current Owner:

Address:

City: State:

Zip: Telephone: ( )

Who in your organization should we notify?

Name:

Title:

To: JLG, Gradall, Lull and Sky Trak product owner:

If you now own, but ARE NOT the original purchaser of the product covered

by this manual, we would like to know who you are. For the purpose of receiving safe-

ty-related bulletins, it is very important to keep JLG Industries, Inc. updated with the

current ownership of all JLG products. JLG maintains owner information for each JLG

product and uses this information in cases where owner notification is necessary.

Please use this form to provide JLG with updated information with regard to

the current ownership of JLG Products. Please return completed form to the JLG

Product Safety & Reliability Department via facsimile [phone] or mail to

address as specified on the back of this form.

JLG Industries, Inc.

TRANSFER OF OWNERSHIP

Thank you,

Product Safety & Reliability Department

JLG IIndustries, IInc.

1 JLG Drive

McConnellsburg, PA 17233-9533

Telephone: [phone]

Fax: [phone]

NOTE: Leased or rented units should not be included on this form.

Mfg. Model:

Serial Number:

Previous Owner:

Address:

City: State:

Zip: Telephone: ( )

Date Of Transfer:

Current Owner:

Address:

City: State:

Zip: Telephone: ( )

Who in your organization should we notify?

Name:

Title:

JLG Worldwide Locations

JLG Industries (UK)
Unit 12, Southside
Bredbury Park Industrial Estate
Bredbury
Stockport
SK6 2sP
England
Phone: [phone]
Fax: [phone]

JLG Industries (Europe)
Kilmartin Place,
Tan no c h s i d e P a r k
Uddingston G71 5PH
Scotland
Phone: [phone]
Fax: [phone]

JLG Industries (Australia)
P.O. Box 5119
11 Bolwarra Road
Port Macquarie
N.S.W. 2444
Australia
Phone: [phone]
Fax: [phone]

JLG Industries (Pty) Ltd.
Unit 1, 24 Industrial Complex
Herman Street
Meadowdale
Germiston
South Africa
Phone: [phone]
Fax: [phone]

JLG Europe B.V.
Jupiterstraat 234
2132 HJ Foofddorp
The Netherlands
Phone: [phone]
Fax: [phone]

JLG Latino Americana Ltda.
Rua Eng. Carlos Stevenson,
80-Suite 71
13092-310 Campinas-SP
Brazil
Phone: [phone]
Fax: [phone]

JLG Polska
UI. Krolewska
00-060 Warsawa
Poland
Phone: [phone]
Fax: [phone]

JLG Industries (Sweden)
Enkopingsvagen 150
Box 704
SE - 175 27 Jarfalla
Sweden
Phone: [phone]
Fax: [phone]

JLG Deutschland GmbH
Max Planck Strasse 21
D-27721 Ritterhude/lhlpohl
Bei Bremen
Germany
Phone: [phone]
Fax: [phone]

JLG Industries (Italia)
Via Po. 22
20010 Pregnana Milanese - MI
Italy
Phone: [phone]
Fax: [phone]

Plataformas Elevadoras
JLG Iberica, S.L.
Trapadella, 2
P.I. Castellbisbal Sur
08755Castellbisbal
Spain
Phone: [phone]
Fax: [phone]

JLG Industries (Norge AS)
Sofeimyrveien 12
N-1412 Sofienyr
Norway
Phone: [phone]
Fax: [phone]

www.jlg.com

Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
Phone: [phone]
Fax: [phone]

Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
Phone: [phone]
Fax: [phone]

JLG Worldwide Locations

JLG Industries (UK)
Unit 12, Southside
Bredbury Park Industrial Estate
Bredbury
Stockport
SK6 2sP
England
Phone: [phone]
Fax: [phone]

JLG Europe B.V.
Jupiterstraat 234
2132 HJ Foofddorp
The Netherlands
Phone: [phone]
Fax: [phone]

JLG Deutschland GmbH
Max Planck Strasse 21
D-27721 Ritterhude/lhlpohl
Bei Bremen
Germany
Phone: [phone]
Fax: [phone]

JLG Industries (Europe)
Kilmartin Place,
Tan no c h s i d e P a r k
Uddingston G71 5PH
Scotland
Phone: [phone]
Fax: [phone]

JLG Latino Americana Ltda.
Rua Eng. Carlos Stevenson,
80-Suite 71
13092-310 Campinas-SP
Brazil
Phone: [phone]
Fax: [phone]

JLG Industries (Italia)
Via Po. 22
20010 Pregnana Milanese - MI
Italy
Phone: [phone]
Fax: [phone]

www.jlg.com

JLG Industries (Australia)
P.O. Box 5119
11 Bolwarra Road
Port Macquarie
N.S.W. 2444
Australia
Phone: [phone]
Fax: [phone]

JLG Polska
UI. Krolewska
00-060 Warsawa
Poland
Phone: [phone]
Fax: [phone]

Plataformas Elevadoras
JLG Iberica, S.L.
Trapadella, 2
P.I. Castellbisbal Sur
08755Castellbisbal
Spain
Phone: [phone]
Fax: [phone]

JLG Industries (Pty) Ltd.
Unit 1, 24 Industrial Complex
Herman Street
Meadowdale
Germiston
South Africa
Phone: [phone]
Fax: [phone]

JLG Industries (Sweden)
Enkopingsvagen 150
Box 704
SE - 175 27 Jarfalla
Sweden
Phone: [phone]
Fax: [phone]

JLG Industries (Norge AS)
Sofeimyrveien 12
N-1412 Sofienyr
Norway
Phone: [phone]
Fax: [phone]