JLG M600 Parts Manual
3121118 E600/E600J/E600JP/M600/M600J/M600JP 3
4 E600/E600J/E600JP/M600/M600J/M600JP 3121118
3121118 E600/E600J/E600JP/M600/M600J/M600JP 5
TABLE OF CONTENTS
SECTION 1 - FRAME ........................................................................................................................................................................... 9
FIGURE 1-1. AXLE AND STEER INSTALLATION - 2WD .............................................................................................................. 10
FIGURE 1-2. AXLE STEERING INSTALLATION - 4WD ................................................................................................................ 14
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS ........................................................................................................... 18
FIGURE 1-4. DRIVE BRAKE ASSEMBLY (REAR) ........................................................................................................................ 22
FIGURE 1-5. DRIVE HUB ASSEMBLY (REAR) (Prior to SN 0300112387) ................................................................................... 24
FIGURE 1-6. DRIVE HUB ASSEMBLY (REAR) (SN 0300112387 to Present) .............................................................................. 28
FIGURE 1-7. DRIVE MOTOR ASSEMBLY (4WD FRONT) ............................................................................................................ 32
FIGURE 1-8. VALVES, ELECTRICAL COMPONENTS AND SHIELDS INSTALLATIONS ................................ ............................ 34
FIGURE 1-9. DRIVE VALVE ASSEMBLY (4WD ONLY) ................................................................................................................ 38
FIGURE 1-10. TOW PACKAGE INSTALLATION ........................................................................................................................... 40
SECTION 2 - TURNTABLE ................................................................................................................................................................ 43
FIGURE 2-1. VALVE AND HORN INSTALLATIONS...................................................................................................................... 44
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ...................................................................................................................... 46
FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATION ................................................................................................. 50
FIGURE 2-4. SWING MOTOR ASSEMBLY (Prior to SN 0300058845) .......................................................................................... 54
FIGURE 2-5. SWING MOTOR ASSEMBLY (SN 0300058845 to Present) ................................................................ ..................... 56
FIGURE 2-6. YANMAR GENERATOR COMPONENTS INSTALLATION (M600/M600J/M600JP ONLY) (Prior to SN 0300088375)
........................................................................................................................................................................................................ 60
FIGURE 2-7. KUBOTA GENERATOR COMPONENTS INSTALLATION (M600/M600J/M600JP ONLY) (SN 0300088375 to
Present) .......................................................................................................................................................................................... 64
FIGURE 2-8. PUMP/MOTOR, TANKS AND MODULE INSTALLATION ........................................................................................ 68
FIGURE 2-9. PUMP ASSEMBLY ................................................................................................................................................... 72
FIGURE 2-10. ELECTRIC MOTOR ASSEMBLY ............................................................................................................................ 74
FIGURE 2-11. BATTERY CHARGER INSTALLATIONS ................................................................................................ ................ 76
FIGURE 2-12. BATTERY CHARGER ASSEMBLY ........................................................................................................................ 80
FIGURE 2-13. BATTERY BOX INSTALLATIONS .......................................................................................................................... 84
FIGURE 2-14. GROUND CONTROL PANEL ASSEMBLY AND INSTALLATION .......................................................................... 88
FIGURE 2-15. MAIN TERMINAL BOX ASSEMBLY AND INSTALLATION .................................................................................... 92
FIGURE 2-16. ELECTRICAL COMPONENT INSTALLATIONS ..................................................................................................... 94
FIGURE 2-17. HOODS INSTALLATION ........................................................................................................................................ 98
SECTION 3 - BOOM ........................................................................................................................................................................ 101
FIGURE 3-1. BOOM INSTALLATION - E600 AND M600 ............................................................................................................. 102
FIGURE 3-2. BOOM INSTALLATION - E600J AND M600J ......................................................................................................... 106
FIGURE 3-3. BOOM INSTALLATION - E600JP AND M600JP .................................................................................................... 110
FIGURE 3-4. MAIN BOOM ASSEMBLY ....................................................................................................................................... 114
FIGURE 3-5. ROTATOR ASSEMBLIES ....................................................................................................................................... 118
FIGURE 3-6. PLATFORM SUPPORT AND ROTATOR VALVE INSTALLATION ........................................................................ 122
FIGURE 3-7. CABLES, CLAMPS AND LIMIT SWITCHES INSTALLATION ................................................................................ 126
SECTION 4 - PLATFORM ................................................................................................................................................................ 129
FIGURE 4-1. PLATFORM INSTALLATIONS (FRONT ENTRY) ................................................................................................... 130
FIGURE 4-2. PLATFORM INSTALLATIONS (SIDE ENTRY) ....................................................................................................... 134
FIGURE 4-3. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) ........................................................ 138
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY ...................................................................................................................... 140
FIGURE 4-5. CONTROLLER ASSEMBLY (SWING AND LIFT) (Prior to SN 0300194271) ......................................................... 146
FIGURE 4-6. CONTROLLER ASSEMBLY (SWING AND LIFT) (SN 0300194271 to Present) .................................................... 150
FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE AND STEER) (Prior to SN 0300194271) ...................................................... 152
FIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SN 0300194271 to Present) ................................ ................. 156
FIGURE 4-9. SOFT TOUCH INSTALLATION (FRONT ENTRY PLATFORM) ............................................................................. 158
FIGURE 4-10. SOFT TOUCH INSTALLATION (SIDE ENTRY PLATFORM) ............................................................................... 160
FIGURE 4-11. PLATFORM PADDING INSTALLATION (SIDE ENTRY PLATFORM) .................................................................. 162
SECTION 5 - CYLINDER ................................................................................................................................................................. 165
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY ............................................................................................................. 166
FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY (Prior to SN 0300163480) ............................................................... 170
FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (SN 0300163480 to Present) ........................................................... 174
FIGURE 5-4. LIFT CYLINDER ASSEMBLY - JIB (Prior to SN 0300163480) ............................................................................... 176
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - JIB (SN 0300163480 to Present) .......................................................................... 178
3121118 E600/E600J/E600JP/M600/M600J/M600JP 7
TABLE OF CONTENTS
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - MAIN ...................................................................................................................... 180
FIGURE 5-7. MASTER CYLINDER ASSEMBLY .......................................................................................................................... 182
FIGURE 5-8. STEER CYLINDER ASSEMBLY (Prior to SN 0300165153) .................................................................................... 184
FIGURE 5-9. STEER CYLINDER ASSEMBLY (SN 0300165153 to Present) ................................................................ ............... 186
FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY .................................................................................................................. 188
SECTION 6 - HYDRAULIC ............................................................................................................................................................... 191
FIGURE 6-1. 4WD HYDRAULIC DIAGRAM ................................................................................................................................. 192
FIGURE 6-2. OSCILLATING AXLE HYDRAULIC DIAGRAM ....................................................................................................... 194
FIGURE 6-3. STANDARD HYDRAULIC DIAGRAM...................................................................................................................... 196
FIGURE 6-4. HYDRAULIC DIAGRAM LIST .................................................................................................................................. 200
SECTION 7 - ELECTRICAL .............................................................................................................................................................. 201
FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 202
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITH MAC CHARGER) .................................................................. 204
FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH DELTA-Q CHARGER) .......................................................... 216
SECTION 8 - DECALS ..................................................................................................................................................................... 227
FIGURE 8-1. DECALS INSTALLATION - ANSI SPEC .................................................................................................................. 228
FIGURE 8-2. DECALS INSTALLATION - COUNTRY SPEC ........................................................................................................ 232
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ 241
FIGURE 9-1. MODELS E600/J/JP AND M600/J/JP STANDARD PARTS .................................................................................... 242
FIGURE 9-2. MODELS E600/J/JP AND M600/J/JP VARIABLE PARTS ...................................................................................... 244
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 245
FIGURE 10-1. SPECIAL OPTIONS LIST ...................................................................................................................................... 246
PART NUMBER INDEX .................................................................................................................................................................... 249
8 E600/E600J/E600JP/M600/M600J/M600JP 3121118
SECTION 1 - FRAME
SECTION 1 - FRAME
3121118 E600/E600J/E600JP/M600/M600J/M600JP 9
SECTION 1 - FRAME
FIGURE 1-1. AXLE AND STEER INSTALLATION - 2WD
10 E600/E600J/E600JP/M600/M600J/M600JP 3121118
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0259827
Ref
FIXED AXLE INSTALLATION
D 1 0100011
AR
Locking, Compound
2 0362763
2
Bar, Stop
3 0641610
4
Bolt 3/8in-16NC x 1-1/4in
4 0641622
2
Bolt 3/8in-16NC x 2-3/4in
5 0642010
1
Bolt 5/8in-11NC x 1-1/4in
6 0961950
2
Bushing, Garmax
7 3340837
2
Pad, Wear
8 3422592
1
Pin, Axle Pivot
9 Ref
Plate, Stop Options:
9 3570901
2
Plate, Stop (Prior to SN 0300079940)
9 0362954
2
Plate, Stop (SN 0300079940 to Present)
10
3841258
1
Keeper, Pin
11
4070897
4
Shim #18 Ga
12
4070898
2
Shim #11 Ga
13
4070972
1
Shim 3/16in
14
4070973
2
Shim #11 Ga
15
4070974
2
Shim #16 Ga
16
4711600
6
Flatwasher 3/8in Thin
17
4740158
1
Thrustwasher
18
4846077
1
Axle Weldment
18A
0561371
2
Steer Cylinder Mounting Block Assembly
Ref
OSCILLATING AXLE INSTALLATION
0259756
Ref
Without Tow Package
K
0270525
Ref
With Tow Package
F
101
0100019
AR
Locking, Compound
102
0641414
4
Bolt 1/4in-20NC x 1-3/4in
103
0641608
2
Bolt 3/8in-16NC x 1in
104
0641610
4
Bolt 3/8in-16NC x 1-1/4in
105
0641614
2
Bolt 3/8in-16NC x 1-3/4in
106
0641812
2
Bolt 1/2in-13NC x 1-1/2in
107
0642010
1
Bolt 5/8in-11NC x 1-1/4in
108
0961950
2
Bushing, Garmax
109
1100120
1
Cam, Lockout
110
Ref
Lockout Cylinder Assembly Options (See CYLINDER SECTION
for Breakdown):
110
Ref
Without Tow Package
110
1683575
2
Lockout Cylinder Assembly (Prior to SN 0300051263)
110
1683931
2
Lockout Cylinder Assembly (SN 0300051263 through
0300062043)
110
1684071
2
Lockout Cylinder Assembly (SN 0300062044 through
0300064015)
110
1684129
2
Lockout Cylinder Assembly (Use p/n 1684419) (SN
0300064016 through 0300077548)
110
1684419
2
Lockout Cylinder Assembly (SN 0300077549 to Present)
110
Ref
With Tow Package
110
1683931
2
Lockout Cylinder Assembly (Prior to SN 0300062044)
110
1683575
2
Lockout Cylinder Assembly (SN 0300062044 to Present)
112
3311605
2
Locknut 3/8in-16NC
113
3322202
2
Nut, Jam 3/4in-16NF (Prior to SN 0300064016)
FIGURE 1-1. AXLE AND STEER INSTALLATION - 2WD
3121118 E600/E600J/E600JP/M600/M600J/M600JP 11
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
114
3340837
2
Pad, Wear
115
3422592
1
Pin, Axle Pivot
116
3422578
2
Pin (Top)
117
3422813
2
Pin (Bottom)
118
3520034
2
Plug, Hole
119
3841143
4
Keeper, Pin
120
3841258
1
Keeper, Pin
121
3841443
2
Rod-End (Prior to SN 0300064016)
122
4070897
4
Shim #18 Ga
123
4070898
2
Shim #11 Ga
124
4640871
1
Lockout Valve Assembly
124
7012693
1
Seal Kit - 4640871 Valve
124
7002840
1
Anti Pin Removal Tool
125
4711400
4
Flatwasher 1/4in Thin
126
4711600
6
Flatwasher 3/8in Thin
127
4740158
1
Thrustwasher
128
4751800
4
Flatwasher 1/2in Regular
129
Ref
Axle Weldment Options:
129
4846077
1
Without Tow Package
129
4846293
1
With Tow Package
129A
0561371
2
Steer Cylinder Mounting Block Assembly
130
0100019
AR
Locking, Compound (SN 0300062044 through 0300064015)
131
3440824
2
Pin, Roll (SN 0300062044 through 0300064016)
Ref
STEERING INSTALLATION
0259755
Ref
Without Tow Package
H
See Note
Ref
With Tow Package (Note: See TOW PACKAGE INSTALLATION
for Breakdown)
201
0100011
AR
Locking, Compound
202
0440162
AR
Thrustwasher
203
0641606
6
Bolt 3/8in-16NC x 3/4in
204
0641607
4
Bolt 3/8in-16NC x 7/8in
205
0642030
4
Bolt 5/8in-11NC x 3-3/4in
206
Ref
Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
206
1683851
1
Steer Cylinder Assembly (Use p/n 1001140281) (Prior to SN
0300165153)
206
1001140281
1
Steer Cylinder Assembly (SN 0300165153 to Present)
207
2780245
2
Hub/Spindle Assembly (See 301 to 311 for Breakdown)
208
3322202
2
Nut, Jam 3/4in-16NF
209
3323003
2
Nut 1-1/4in-12NF
210
3422692
2
Kingpin
211
3422817
4
Pin 212
3450812
2
Pin, Cotter 1/4in x 3in
213
3571709
1
Plate, Steer Cylinder Cover (Prior to SN 0300187512)
214
3841143
4
Keeper, Pin
215
3841443
2
Rod-End
217
4892000
4
Flatwasher,5/8in Hardened
218
4713000
2
Flatwasher 1-1/4in Thin
219
4740111
4
Thrustwasher
220
4751600
2
Flatwasher 3/8in Regular (Prior to SN 0300187512)
221
4846076
2
Tie-Rod
222
1001151395
AR
Shim .048 (SN 0300176747 to Present)
SECTION 1 - FRAME
12 E600/E600J/E600JP/M600/M600J/M600JP 3121118
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
223
1001151428
AR
Shim .036 (SN 0300176747 to Present)
2780245
Ref
HUB ASSEMBLY
C
301
7020137
2
Cap, Dust (1 Per Assembly)
302
7020054
2
Nut, Castle (1 per Assembly)
303
7020140
2
Pin, Cotter (1 per Assembly)
304
7020055
2
Washer, Spindle (1 Per Assembly)
305
7020039
2
Cone, Bearing - Outer (1 per Assembly)
306
7020035
2
Hub (1 Per Assembly)
306A
7020036
2
Cup, Bearing - Inner (1 per Assembly)
306B
7020038
2
Cup, Bearing - Outer (1 per Assembly)
306C
7020041
18
Stud, Wheel (9 Per Assembly)
307
7020037
2
Cone, Bearing - Inner (1 per Assembly)
308
7020040
2
Seal (1 Per Assembly)
309
7020251
2
Spindle Assembly (1 Per Assembly)
310
0961951
4
Bushing, Garmax (2 Per Assembly)
311
0962292
2
Bearing, Garmax (1 Per Assembly)
3121118 E600/E600J/E600JP/M600/M600J/M600JP 13
SECTION 1 - FRAME
FIGURE 1-2. AXLE STEERING INSTALLATION - 4WD
14 E600/E600J/E600JP/M600/M600J/M600JP 3121118
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0270004
Ref
FIXED AXLE INSTALLATION
C 1 0100011
AR
Locking, Compound
2 0362763
2
Bar, Stop
3 0641610
4
Bolt 3/8in-16NC x 1-1/4in
4 0641622
2
Bolt 3/8in-16NC x 2-3/4in
5 0642010
1
Bolt 5/8in-11NC x 1-1/4in
6 0961950
2
Bushing, Garmax
7 3340837
2
Pad, Wear
8 3422592
1
Pin, Axle Pivot
9 Ref
Plate, Stop Options:
9 3570901
2
Plate, Stop (Prior to SN 0300079940)
9 0362954
2
Plate, Stop (SN 0300079940 to Present)
10
3841258
1
Keeper, Pin
11
4070897
4
Shim #18Ga
12
4070898
2
Shim #11Ga
13
4070972
1
Shim 3/16in
14
4070973
2
Shim #11Ga
15
4070974
2
Shim #16Ga
16
4711600
6
Flatwasher 3/8in Thin
17
4740158
1
Thrustwasher
18
4846139
1
Axle Weldment
18A
0561371
2
Steer Cylinder Mounting Block Assembly
0259941
Ref
OSCILLATING AXLE INSTALLATION
J
101
0100011
AR
Locking, Compound
102
0641414
4
Bolt 1/4in-20NC x 1-3/4in
103
0641608
2
Bolt 3/8in-16NC x 1in
104
0641610
4
Bolt 3/8in-16NC x 1-1/4in
105
0641614
2
Bolt 3/8in-16NC x 1-3/4in
106
0641812
2
Bolt 1/2in-13NC x 1-1/2in
107
0642010
1
Bolt 5/8in-11NC x 1-1/4in
108
0961950
2
Bushing, Garmax
109
1100120
1
Cam, Lockout
110
Ref
Lockout Cylinder Assembly Options: (See CYLINDER SECTION
for Breakdown)
110
1683931
2
Lockout Cylinder Assembly (Prior to SN 0300062044)
110
1684071
2
Lockout Cylinder Assembly (SN 0300062044 through
0300064015)
110
1684129
2
Lockout Cylinder Assembly (Use p/n 1684419) (SN 0300064016
through 0300077548)
110
1684419
2
Lockout Cylinder Assembly (SN 0300077549 to Present)
111
3311605
2
Locknut 3/8in-16NC
112
3322202
2
Nut, Jam 3/4in-16NF (Prior to SN 0300064016)
113
3340837
2
Pad, Wear
114
3422592
1
Pin, Axle Pivot
115
3422578
2
Pin (Top)
116
3422813
2
Pin (Bottom)
117
3520034
2
Plug, Hole
118
3841143
4
Keeper, Pin
119
3841258
1
Keeper, Pin
120
3841443
2
Rod-End (Prior to SN 0300064016)
FIGURE 1-2. AXLE STEERING INSTALLATION - 4WD
3121118 E600/E600J/E600JP/M600/M600J/M600JP 15
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
121
4070897
4
Shim #18Ga
122
4070898
2
Shim #11Ga
123
4640871
1
Lockout Valve Assembly
123
7012693
1
Seal Kit - 4640871 Valve
123
7002840
1
Anti Pin Removal Tool
124
4711400
4
Flatwasher 1/4in Thin
125
4711600
6
Flatwasher 3/8in Thin
126
4740158
1
Thrustwasher
127
4751800
4
Flatwasher 1/2in Regular
128
4846139
1
Axle Weldment
128A
0561371
2
Steer Cylinder Mounting Block Assembly
129
0100019
AR
Locking, Compound (SN 0300062044 through 0300064016)
130
3440824
4
Pin, Roll (SN 0300062044 through 0300064016)
0259942
Ref
STEERING AND VALVES INSTALLATION
H
202
0100011
AR
Locking, Compound
204
0440161
AR
Thrustwasher
205
0641606
3
Bolt 3/8in-16NC x 3/4in
206
0641607
4
Bolt 3/8in-16NC x 7/8in
208
0642030
4
Bolt 5/8in-11NC x 3-3/4in
209
0961948
4
Bushing, Garmax
210
Ref
Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
210
1683851
1
Steer Cylinder Assembly (Use p/n 1001140281) (Prior to SN
0300165153)
210
1001140281
1
Steer Cylinder Assembly (SN 0300165153 to Present)
213
3322202
2
Nut, Jam 3/4in-16NF
214
3323403
2
Nut, Slotted Castle 1-1/2in-12NF
215
3422817
4
Pin 216
3422819
2
Kingpin
217
3450812
2
Pin, Cotter 1/4in x 3in
218
3571709
1
Plate, Steer Cylinder Cover (Prior to SN 0300187512)
219
3841143
4
Keeper, Pin
220
3841443
2
Rod-End
222
4892000
4
Flatwasher 5/8in Hardened
223
4713400
2
Flatwasher 1-1/2in Thin
224
4740111
4
Thrustwasher
225
4751600
2
Flatwasher 3/8in (Prior to SN 0300187512)
226
4846135
2
Spindle
227
4846141
2
Tie-Rod
231
0962292
2
Bushing
239
1001156428
AR
Shim .120 (SN 0300176747 to Present)
240
1001156429
AR
Shim .060 (SN 0300176747 to Present)
241
1001156430
AR
Shim .030 (SN 0300176747 to Present)
SECTION 1 - FRAME
16 E600/E600J/E600JP/M600/M600J/M600JP 3121118
SECTION 1 - FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS
18 E600/E600J/E600JP/M600/M600J/M600JP 3121118
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
WHEEL DRIVE INSTALLATION - REAR AXLE (2WD & 4WD)
0259741
Ref
ANSI Spec (Prior to SN 0300112387)
E 0274284
Ref
ANSI Spec (SN 0300112387 to Present)
D 0270382
Ref
UL Spec (Prior to SN 0300112387)
C 0274285
Ref
UL Spec (SN 0300112387 to Present)
C 1 0100019
AR
Locking, Compound
4 0641609
8
Bolt 3/8in-16NC x 1-1/8in
5 0641826
4
Bolt 1/2in-13NC x 3-1/4in
6 Ref
Bolt Options:
6 0682011
12
Bolt 5/8in-11NC x 1-3/8in (Grade 8) (Prior to SN 0300112387)
6
0682012
12
Bolt 5/8in-11NC x 1-1/2in (Grade 8) (SN 0300112387 to
Present)
7
0920115
2
Drive Brake Assembly (See DRIVE BRAKE ASSEMBLY (REAR)
for Breakdown)
20 Ref
Drive Hub Assembly Options:
20
2780236
2
Drive Hub Assembly (See DRIVE HUB ASSEMBLY (REAR) for
Breakdown) (Prior to SN 0300112387)
20
2780282
2
Drive Hub Assembly (See DRIVE HUB ASSEMBLY (REAR) for
Breakdown) (SN 0300112387 to Present)
21
3020008
AR
Lubricant, Mobilube HD 80W-90 (Not Shown)
22
3160240
2
Drive Motor Assembly
22
7012545
2
Bearing
22
7012548
AR
Spring, Brush
22
7012547
AR
Brush
25
3990107
2
Sensor, Speed
29
4711600
8
Flatwasher 3/8in Thin
31
4892000
12
Flatwasher 5/8in Hardened
36
3020037
AR
Lube, Coupling Grease
0259942
Ref
WHEEL DRIVE INSTALLATION - FRONT AXLE (4WD ONLY)
G
101
0080233
2
Drive Adapter Assembly
101A
4300145
28
Stud, Wheel (14 Per Assembly)
103
0100019
AR
Locking, Compound
107
0681812
20
Bolt 1/2in-13NC x 3-1/4in (Grade 8)
111
3160251
2
Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY (4WD
FRONT) for Breakdown)
112
3300426
10
Nut, Flanged 5/8in-18NF
Ref
TIRE AND WHEEL INSTALLATIONS
0270061
Ref
36/14LL x 22.5 Foam-Filled Non-Marking (Prior to SN
0300069399)
A
0272694
Ref
36/14LL x 22.5 Foam-Filled Non-Marking (SN 0300069399 to
Present)
B
0270060
Ref
36/14LL x 22.5 Pneumatic Non-Marking (Prior to SN
0300069399)
A
0272695
Ref
36/14LL x 22.5 Pneumatic Non-Marking (SN 0300069399 to
Present)
B
200
3300426
36
Nut, Flanged 5/8in-18NF
0270057
2
36/14LL x 22.5 Foam-Filled Non-Marking (Left Side) (Prior to SN
0300069399)
C
0272693
2
36/14LL x 22.5 Foam-Filled Non-Marking (Left Side) (SN
0300069399 to Present)
D 0270056
2
36/14LL x 22.5 Foam-Filled Non-Marking (Right Side) (Sold As
Assembly Only) (Prior to SN 0300069399)
C
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS
3121118 E600/E600J/E600JP/M600/M600J/M600JP 19
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0272692
2
36/14LL x 22.5 Foam-Filled Non-Marking (Right Side) (Sold As
Assembly Only) (SN 0300069399 to Present)
D
Ref
Note: Assemblies may require ballast/foam filling to
manufacturer's specifications prior to installing on a
machine. Refer to Operation and Safety or Service and
Maintenance Manuals. Purchase individual tire and/or rim
only if able to foam fill tire and wheel assembly, otherwise,
purchase complete assembly.
0270055
2
36/14LL x 22.5 Pneumatic Non-Marking (Left Side) (Prior to SN
0300069399)
C 0272691
2
36/14LL x 22.5 Pneumatic Non-Marking (Left Side) (SN
0300069399 to Present)
C
0270054
2
36/14LL x 22.5 Pneumatic Non-Marking (Right Side) (Prior to
SN 0300069399)
C 0272690
2
36/14LL x 22.5 Pneumatic Non-Marking (Right Side) (SN
0300069399 to Present)
C
201
1702698
1
Decal - 55PSI/4BAR (Pneumatic Only)
202
Ref
Tire, Replacement Options: (36/14LL x 22.5)
202
4520236
1
Non-Marking Tire (Prior to SN 0300069399)
202
4520264
1
Non-Marking Tire (SN 0300069399 to Present)
203
4640113
1
Valve, Air (Pneumatic Only)
204
4860212
1
Rim, Wheel (11.75 x 22.5)
SECTION 1 - FRAME
20 E600/E600J/E600JP/M600/M600J/M600JP 3121118
SECTION 1 - FRAME
FIGURE 1-4. DRIVE BRAKE ASSEMBLY (REAR)
22 E600/E600J/E600JP/M600/M600J/M600JP 3121118
FIGURE 1-4. DRIVE BRAKE ASSEMBLY (REAR)
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0920115
Ref
DRIVE BRAKE ASSEMBLY
C 1 See Note
4
Bolt (Note: Not Available for Purchase)
2 See Note
4
Flatwasher (Note: Not Available for Purchase)
3 0920115
1
Plate, Pressure (Note: Not Available for Purchase)
4 7011757
1
Seal, Case
5 7011757
1
O-Ring 6
7011757
1
Ring, Back-up
7 0920115
1
Piston (Note: Not Available for Purchase)
8 7011757
1
O-Ring 9
7011757
1
Ring, Back-up
10
0920115
1
Shaft 11
7011757
1
Stator
12
See Note
1
Ring, Sensor (Note: Not all models use sensor ring) (was p/n
7027275 which is No Longer Available. Replace Complete Brake.)
13
7011757
1
Rotor 14
7011757
1
Plate, Return
15
7011757
AR
Spring 16
0920115
1
Guide, Spring (Note: Not Available for Purchase)
17
0920115
1
Ring, Retaining (Note: Not Available for Purchase)
18
7011757
1
Bearing
19
See Note
1
Ring, Retainer (Note: Not Available for Purchase)
20
See Note
2
Pin, Dowel (Note: Not Available for Purchase)
21
0920115
1
Cover (Note: Not Available for Purchase)
22
7007900
1
Seal, Oil
23
7007933
1
Gasket
24
70002408
1
Gasket
100
7011757
1
Seal Kit (Includes Items 4, 5, 6, 8, 9, 11, 13, 14, 15, 18, 22 & 23)
SECTION 1 - FRAME
3121118 E600/E600J/E600JP/M600/M600J/M600JP 23
SECTION 1 - FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLY (REAR) (Prior to SN 0300112387)
24 E600/E600J/E600JP/M600/M600J/M600JP 3121118
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
2780236
Ref
DRIVE HUB ASSEMBLY
E 1 7021323
4
Gear, Planet
2 7021324
3
Gear, Planet
3 7021325
1
Gear, Sun
4 7023803
1
Nut, Shaft
Ref
NOTE: Unless there is capability to torque shaft nut (item 4) to
625 ft/lbs. (850Nm) Repair beyond this level is NOT advised.
5
7021326
3
Bolt, Planet
6 7021327
1
Ring, Support
7 7021328
1
Carrier, Planet
8 70003711
1
Cover 10
70003712
3
Bearing, Roller
11
70003713
4
Bearing, Roller
12
70003714
2
Bearing, Roller
14
70003715
3
Ring, Retaining
15
70003716
4
Ring, Retaining
16
7021341
1
Ring, Retaining
17
70003717
3
Disk, Support
19
See Note
1
O-Ring (Note: Use Item 303 or 307)
20
See Note
1
Seal, Ring (Note: Use Item 303 or 307)
21
See Note
3
Plug (Note: Use Item 304 or 307)
22
See Note
3
Seal, Ring (Note: Use Item 304 or 307)
23
7021342
3
Bolt 29
7024049
1
Thrustwasher
30
7021335
1
Gear, Ring
33
See Note
1
O-Ring (Note: Use Item 303, 304 or 307)
34
70003718
1
Ring, Retaining
43
7021336
1
Shaft, Sun Gear
44
7021337
1
Shaft, Input
49
7024051
1
Thrustwasher
51
70003719
1
Cover 52
70003720
1
Disk 53
70003721
2
Bolt (Note: Use Item 304, 305 or 306)
54
See Note
1
O-Ring (Note: Use Item 304, 305, 306 or 307)
55
7024053
1
Spring, Pressure
56
70003722
1
Rod, Shaft (Note: Use Item 305 or 306)
59
70003723
1
Disk, Rotor
60
7021339
1
Spindle
62
7021340
1
Coupler
66
70003724
1
Ring, Retaining
81
7024983
1
Bearing, Ball
82
7021341
2
Ring, Retaining
83
7024931
1
Ring, Retaining
88
7021344
9
Stud, Wheel (was p/n 7024984)
99
7024985
1
Plug 224
Ref
Component Options:
224
7024047
NLA
Ball (Note: No Longer Available) (Prior to SN 0300089408)
224
7024047
NLA
Expander (Note: No Longer Available) (Prior to SN 0300089408)
224
7024047
NLA
Plug (Note: No Longer Available) (Prior to SN 0300089408)
224
70003725
2
Pin, Slotted (SN 0300089408 to Present)
FIGURE 1-5. DRIVE HUB ASSEMBLY (REAR) (Prior to SN 0300112387)
3121118 E600/E600J/E600JP/M600/M600J/M600JP 25
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
Kit Options:
301
7024981
1
Planet Gear Kit 1 (Includes Items 1, 11 & 15)
302
7024986
1
Planet Gear Kit 2 (Includes Items 2, 10,14 & 17)
303
7024047
1
Bearing Kit (Includes Items 4, 12, 19, 20, 23, 33 & 224)
Ref
NOTE: Unless there is capability to torque shaft nut (item 4)
to 625 ft/lbs. (850Nm) Repair beyond this level is NOT
advised.
304
7021329
1
Cover Kit (Includes Items 8, 21, 22, 33, 34 & 51-54)
305
7021338
1
Mechanical Disconnect Kit 1(Includes Items 54-56, 59 & 66)
306
7024054
1
Mechanical Disconnect Kit 2 (Includes Items 51, 53, 54 & 56)
307
7021333
1
Seal Kit (Includes Items 19-22, 33 & 54)
SECTION 1 - FRAME
26 E600/E600J/E600JP/M600/M600J/M600JP 3121118
SECTION 1 - FRAME
FIGURE 1-6. DRIVE HUB ASSEMBLY (REAR) (SN 0300112387 to Present)
28 E600/E600J/E600JP/M600/M600J/M600JP 3121118
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
2780282
Ref
DRIVE HUB ASSEMBLY
B 1 70001366
1
Carrier, Sub Assembly (Purchase p/n 70001366 for items 1A-1F)
1A
70001366
3
Shaft, Planet (Note: Not Available for Purchase)
1B
70001366
1
Carrier (Note: Not Available for Purchase)
1C
70001366
3
Gear, Planet (Note: Not Available for Purchase)
1D
70001366
42
Bearing, Needle (Note: Not Available for Purchase)
1E
70001366
3
Pin, Roll (Note: Not Available for Purchase)
1F
70001366
6
Thrustwasher (Note: Not Available for Purchase)
2 70001367
1
Carrier, Input (Purchase p/n 70001367 for items 2A-2H)
2A
70001367
3
Shaft, Planet (Note: Not Available for Purchase)
2B
70001367
1
Carrier (Note: Not Available for Purchase)
2C
70001367
3
Gear, Planet (Note: Not Available for Purchase)
2D
70001367
84
Bearing, Needle (Note: Not Available for Purchase)
2E
70001367
3
Spacer, Thrust (Note: Not Available for Purchase)
2F
70001367
3
Pin, Roll (Note: Not Available for Purchase)
2G
70001367
12
Thrustwasher (Note: Not Available for Purchase)
2H
70001367
1
Thrustwasher (Note: Not Available for Purchase)
3 70001368
1
Cover 4
70001369
1
Shaft, Input
5 70001370
1
Coupling
6 70001371
1
Shaft, Sun Gear
7 70001372
1
Spindle 8
70001373
1
Gear, Ring
9 2780282
1
Housing (Note: Not Available for Purchase)
10
7017007
1
Bearing, Tapered-Cone
11
7017007
2
Bearing, Tapered-Cup
12
7017007
1
Bearing, Tapered-Cone
13
7017009
1
Thrustwasher
15
70001380
1
Seal, Lip
16
70001374
1
Spring 17
70001375
1
Ring, Retaining (Internal)
18
70001380
1
Ring, Retaining (External)
19
7024738
1
Ring, Retaining (Internal)
20
70001376
1
Ring, Retaining (External)
21
70001377
1
Ring, Retaining (External)
22
7000281
4
Screw (Not Shown - ID plate screws)
23
7017022
3
Bolt, Flathead (Not Shown - Located on front of hub)
24
70001380
1
O-Ring 25
70001380
1
O-Ring 26
70001378
1
Spacer, Thrust
27
70001379
1
Thrustwasher
28
7024741
1
Spacer, Thrust
29
7007640
9
Stud, Wheel
30
70001368
1
Flange, Plate
31
70001368
1
Cap, Disengage
32
70001368
1
Pin, Dowel
33
70001368
2
Bolt 34
70001368
1
O-Ring 35
70001368
1
O-Ring 36
70001368
1
Plug
FIGURE 1-6. DRIVE HUB ASSEMBLY (REAR) (SN 0300112387 to Present)
3121118 E600/E600J/E600JP/M600/M600J/M600JP 29
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
Kit Options:
101
7017007
1
Planet Gear Kit 1 (Includes Items 10-12)
102
70001380
1
Planet Gear Kit 2 (Includes Items 15, 18, 24 & 25)
103
70001368
1
Bearing Kit (Includes Items 30-36)
SECTION 1 - FRAME
30 E600/E600J/E600JP/M600/M600J/M600JP 3121118
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