JLG G9-43A User Manual

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Illustrated Parts Manual

Engine Parts

Supplement

P/N

3121245

December 30, 2013

NOTES:

MODULE ON MACHINES

“WITHOUT UGM”

(UNIVERSAL

GROUND MODULE)

MODULE ON MACHINES

“WITH UGM” (UNIVERSAL

GROUND MODULE)

GROUND MODULE MODULE IDENTIFICATION

NOTE: MODULE IS LOCATED NEAR THE GROUND CONTROLS OR .IN GROUND CONTROL BOX

REVISION LOG

March 15, 2008 - Original Issue Of Manual

May 1, 2011 - Revised Manual

July 25, 2011 - Revised Manual

October 21, 2011 - Revised Manual

February 15, 2012 - Revised Manual

August 2, 2012 - Revised Manual

January 23, 2013 - Revised Manual

June 30, 2013 - Revised Manual

December 30, 2013 - Revised Manual

3121245 GM Engine Parts Supplement A

REVISION LOG

B GM Engine Parts Supplement 3121245

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - USAGE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

SECTION 2 - .97L ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 SHORT BLOCK COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2-2 CYLINDER HEAD COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2-3 LONG BLOCK & DRESS COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2-4 ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

2-5 ALTERNATOR, WATER PUMP & PULLEYS COMPONENTS . . . . . . . . . . . . . . . . . . . 2-14

2-6 STARTER COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

2-7 FLYWHEEL HOUSING/PUMP COUPLING COMPONENTS . . . . . . . . . . . . . . . . . . . . . 2-18

2-8 THERMOSTAT & INTAKE MANIFOLD COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . 2-20

2-9 FUEL SUPPLY COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

2-10 EXHAUST COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26

SECTION 3 - 3.0L ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1 SHORT BLOCK COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-2 CYLINDER HEAD COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

3-3 LONG BLOCK & DRESS KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3-4 ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

3-5 ALTERNATOR & PULLEY COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

3-6 STARTER KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

3-7 FLYWHEEL HOUSING/PUMP COUPLING COMPONENTS . . . . . . . . . . . . . . . . . . . . . 3-24

3-8 AIR INTAKE COMPONENTS (SCISSORS LIFTS ONLY). . . . . . . . . . . . . . . . . . . . . . . . 3-26

3-9 FUEL SUPPLY COMPONENTS - TIER 1 ENGINES . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

3-10 FUEL SUPPLY COMPONENTS - TIER 2 ENGINES . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32

3-11 FUEL SUPPLY COMPONENTS - TIER 3 & 4 INTERIM ENGINES . . . . . . . . . . . . . . . . 3-36

3-12 MIXER ASSEMBLY (TIER 1 & 2 ENGINES). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40

3-13 INTAKE/EXHAUST MANIFOLD COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42

3-14 MUFFLER COMPONENTS - BOOM LIFTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44

3-15 MUFFLER COMPONENTS - SCISSOR LIFTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48

3-16 COOLANT SYSTEM COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52

3-17 ENGINE MOUNTING COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54

SECTION 4 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

SECTION 5 - PARTS NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

3121245 GM Engine Parts Supplement i

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

ii GM Engine Parts Supplement 3121245

SECTION 1 USAGE CHART

USAGE CHART

Part Number Description Qty

MODEL & ENGINE USAGE: Ref

Note: UGM refers to Universal Ground Module located near machine Ground Controls. See Revision Log for identification.

JLG Boom Lift Models: Ref

340AJ (See Section 2 for Breakdown) Ref

1001117892 Tier 3 .97L Complete Engine Ref

400S/460SJ (See Section 3 for Breakdown) Ref

2000354 Tier 1 3.0L Complete Engine (Machines Prior to SN 0300109274

without UGM)

1001091583 Tier 2 3.0L Complete Engine (Machines SN 0300109274 to Present without

UGM & without Arctic Package)

See Note Tier 2 3.0L Complete Engine (Machines SN 0300109274 to Present without

UGM & with Arctic Package) (Note: Not available for purchase)

1001114595 Tier 3 & 4 interim 3.0L Complete Engine (Machines Prior to

SN 0300161285 with UGM)

1001141139 Tier 3 & 4 interim 3.0L Complete Engine (Machines SN 0300161285 to

Present with UGM)

Ref

450A Series II/450AJ Series II (See Section 3 for Breakdown) Ref

2000354 Tier 1 3.0L Complete Engine (Machines Prior to SN 0300109286

without UGM)

1001091583 Tier 2 3.0L Complete Engine (Machines SN 0300109286 to Present without

UGM & without Arctic Package)

1001101819 Tier 2 3.0L Complete Engine (Machines SN 0300109286 to Present without

UGM & with Arctic Package)

1001114595 Tier 3 & 4 interim 3.0L Complete Engine (Machines Prior to

SN 0300160835 with UGM)

1001141139 Tier 3 & 4 interim 3.0L Complete Engine (Machines SN 0300160835

to Present with UGM)

600A/600AJ (See Section 3 for Breakdown) Ref

2000354 Tier 1 3.0L Complete Engine (Machines Prior to SN 0300109298

without UGM)

1001091768 Tier 2 3.0L Complete Engine (Machines SN 0300109298 to Present without

UGM & without Arctic Package)

1001101823 Tier 2 3.0L Complete Engine (Machines SN 0300109298 to Present without

UGM & with Arctic Package)

1001114600 Tier 3 & 4 interim 3.0L Complete Engine (Machines with UGM) Ref

600S/600SJ/660SJ/680SJ (See Section 3 for Breakdown) Ref

2000354 Tier 1 3.0L Complete Engine (Machines Prior to SN 0300109245

without UGM)

1001091583 Tier 2 3.0L Complete Engine (Machines SN 0300109245 to Present without

UGM & without Arctic Package)

See Note Tier 2 3.0L Complete Engine (Machines SN 0300109245 to Present without

UGM & with Arctic Package) (Note: Not available for purchase)

1001114595 Tier 3 & 4 interim 3.0L Complete Engine (Machines with UGM) Ref

Ref

3121245 GM Engine Parts Supplement 1-1

SECTION 1 USAGE CHART

USAGE CHART

Part Number Description Qty

800A/800AJ (See 3.0L ENGINE SECTION for Breakdown) Ref

2000354 Tier 1 3.0L Complete Engine (Machines Prior to SN 0300109494

without UGM)

1001091583 Tier 2 3.0L Complete Engine (Machines SN 0300109494 to Present without

UGM & without Arctic Package)

1001111353 Tier 2 3.0L Complete Engine (Machines SN 0300109494 to Present without

UGM & with Arctic Package)

1001114595 Tier 3 & 4 interim 3.0L Complete Engine (Machines with UGM) Ref

800S/860SJ (See 3.0L ENGINE SECTION for Breakdown) Ref

2000354 Tier 1 3.0L Complete Engine (Machines Prior to SN 0300109494

without UGM)

1001091583 Tier 2 3.0L Complete Engine (Machines SN 0300109494 to Present without

UGM & without Arctic Package)

See Note Tier 2 3.0L Complete Engine (Machines SN 0300109494 to Present without

UGM & with Arctic Package) (Note: Not available for purchase)

1001114595 Tier 3 & 4 interim 3.0L Complete Engine (Machines with UGM) Ref

Ref

JLG Scissors Lift Models: Ref

3394RT/4394RT (See 3.0L ENGINE SECTION for Breakdown) Ref

2000360 Tier 1 3.0L Complete Engine (Machines Prior to SN 0200166823) Ref

1001091585 Tier 2 3.0L Complete Engine (Machines SN 0200166823 to

SN 0200191606)

1001102398 Tier 2 3.0L Complete Engine (Machines SN 0200191606 to

SN 0200198947)

1001114604 Tier 3 & 4 interim 3.0L Complete Engine (Machines SN 0200198947 to

Present)

Ref

1-2 GM Engine Parts Supplement 3121245

SECTION 2

.97L ENGINE

3121245 GM Engine Parts Supplement 2-1

SECTION 2 .97L ENGINE

182120

17152316192212713

309

303

301

302

102

104

105

101

103

108

106

107

FIGURE 2-1. SHORT BLOCK COMPONENTS

2-2 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

212

201

211

213

214

216

215

202

205

206

207

203

204

208

209

210

406

402

403

419

416

420

417

414

415

405

418

427

428

425

426

404

409

408

401

404

409

407

421

422

423

412

411

413

410

424

3121245 GM Engine Parts Supplement 2-3

SECTION 2 .97L ENGINE

FIGURE 2-1. SHORT BLOCK COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref PISTON/CRANKSHAFT COMPONENTS

1 70003244 4 Ring, Piston 2 70003245 4 Piston 3 70003246 4 Pin, Piston 4 70003247 8 Clip 5 70003248 4 Rod, Connecting

70003249 8 Bolt, Connecting Rod

70003250 8 Nut, Connecting Rod Nut 6 70003251 8 Bearing, Rod 7 70003252 1 Crankshaft 8 70003253 1 Bolt 9 70003254 1 Ring

10 70003255 1 Gear, Timing 11 70003256 1 Washer 12 70003257 1 Key 13 70003258 2 Bearing 14 70003259 10 Bearing, Crankshaft 15 70003260 1 Gasket 16 70003261 2 Pin, Dowel 17 70003262 1 Gasket, Rear Oil Seal Housing 18 70003263 1 Housing, Rear Oil Seal 19 70003264 2 Bolt 20 70003265 1 Seal, Rear Oil 21 70003266 4 Bolt 22 70003267 1 Seal, Front Oil 23 See Note 1 Ring (Note: Not available for purchase) 24 Use I70003253 1 Washer

Ref OIL PAN COMPONENTS

101 See Note 1 Pan, Oil (Note: Not available for purchase) 102 70003268 1 Gasket, Oil Pan 103 70003269 18 Bolt 104 70003270 1 Plug, Oil Pan (Note: See Dress Kit before ordering parts) 105 70003271 1 Seal, Oil Pan Plug 106 70003272 1 Gasket, Strainer 107 70003273 1 Strainer, Sump 108 70003274 2 Bolt

Ref OIL PUMP COMPONENTS

201 70003275 1 Block, Oil Pump 202 70003276 1 Plug 203 70003277 1 Gear, Oil Pump Inner 204 70003278 1 Gear, Oil Pump Outer 205 70003279 1 Valve, Oil Pressure Relief 206 70003280 1 Spring, Oil Pressure Relief 207 70003281 1 Plug, Oil Pressure Relief

2-4 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

FIGURE 2-1. SHORT BLOCK COMPONENTS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

208 70003282 1 Cover, Oil Pump Rear 209 70003283 6 Screw 210 70003284 1 Gasket, Oil Pump 211 70003285 2 Pin, Dowel 212 70003286 5 Bolt 213 70003287 1 Bolt 214 70003288 2 Bolt 215 70003289 1 Washer 216 70003290 1 Bolt

Ref FLYWHEEL COMPONENTS

301 See Note 1 Flywheel (Note: Not available for purchase)

70003403 1 Ring Gear 302 70003404 6 Bolt, Flywheel 303 70003405 1 Pin, Dowel

304 to 308 Not Used

309 70003406 1 Bearing

Ref TIMING COMPONENTS

401 70003342 1 Cover, Joining 402 70003343 1 Cover, Front 403 70003344 1 Gasket, Front 404 70003345 4 Bolt & Washer 405 70003346 2 Support, Long 406 70003347 6 Bolt 407 70003348 2 Grommet 408 70003349 2 Grommet 409 70003350 4 Spacer 410 70003351 2 Gasket 411 70003352 1 Gasket 412 70003353 1 Gasket 413 70003354 1 Gasket 414 70003355 1 Ring, Front Cover 415 70003356 1 Plug, Front Cover Window 416 70003357 1 Pulley, Camshaft Timing 417 70003358 1 Key 418 70003359 1 Support, Short 419 70003360 2 Bolt & Washer 420 70003361 1 Belt, Timing 421 70003362 1 Bolt 422 70003363 1 Washer 423 70003364 1 Washer 424 70003365 1 Tensioner 425 70003366 1 Spacer, Torsion Bar 426 70003367 1 Bar, Torsion 427 70003368 1 Bolt 428 70003369 1 Washer, Torsion Bar

3121245 GM Engine Parts Supplement 2-5

SECTION 2 .97L ENGINE

113

114

115

106

112

111

116

117

109

101

104

103

102

110

111

112

118

105

108

107

FIGURE 2-2. CYLINDER HEAD COMPONENTS

2-6 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

FIGURE 2-2. CYLINDER HEAD COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref CYLINDER HEAD COMPONENTS

1 70003292 2 Clamp, Outlet 2 70003293 1 Cap, Vent 3 70003294 4 Bolt, Cylinder Head 4 70003295 4 Grommet, Cylinder Bolt 5 70003296 1 Cover, Valve 6 70003297 1 Gasket, Valve Cover 7 70003298 10 Bolt, Cylinder Head 8 70003299 10 Gasket

9 70003300 8 Bolt 10 70003301 1 Screw, Cylinder Head Rear Cover 11 70003302 2 Screw, Coil Bracket 12 70003303 1 Cover, Cylinder Head Rear 13 70003304 2 Gasket, Cylinder Head Rear Cover 14 70003179 4 Plug, Spark 15 70003305 2 Pin, Dowel 16 70003306 1 Gasket, Cylinder Head 17 70003307 1 Head, Cylinder 18 70003308 4 Plug 19 70003309 8 Guide, Valve 20 70003310 1 Board, Cover 21 70003311 1 Gasket, Cover Board 22 70003312 1 Pipe, PCV 23 70003313 1 Gasket, Cylinder Head Front Cover 24 70003314 1 Cover, Cylinder Head Front 25 70003315 3 Bolt, Cylinder Head Front Cover 26 70003316 2 Bolt, Cylinder head Front Cover 27 70003317 2 Pin, Dowel 28 70003318 2 Bolt, Coil 29 70003319 1 Bracket, Coil 30 70003320 1 Coil, Ignition

Ref CAMSHAFT COMPONENTS

101 70003321 1 Seal, Front Camshaft 102 70003322 1 Camshaft 103 70003323 1 Plate, Thrust 104 70003324 2 Bolt 105 70003325 2 Shaft, Rocker Arm 106 70003326 10 Bolt 107 70003327 8 Arm, Rocker 108 70003328 8 Spring, Rocker 109 70003329 4 Valve, Intake 110 70003330 4 Valve, Exhaust 111 70003331 8 Spring, Valve 112 70003332 8 Seat, Valve Spring 113 70003333 8 Nut, Rocker Valve Arm 114 70003334 8 Screw, Rocker Valve Arm

3121245 GM Engine Parts Supplement 2-7

SECTION 2 .97L ENGINE

FIGURE 2-2. CYLINDER HEAD COMPONENTS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

115 70003335 10 Block 116 70003336 8 Seal, Valve 117 70003337 8 Base, Valve Spring 118 70003338 4 Plug, Rocker Arm

2-8 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

FIGURE 2-2. CYLINDER HEAD COMPONENTS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121245 GM Engine Parts Supplement 2-9

SECTION 2 .97L ENGINE

FIGURE 2-3. LONG BLOCK & DRESS COMPONENTS

2-10 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

FIGURE 2-3. LONG BLOCK & DRESS COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref DRESS COMPONENTS

1 70003226 1 Valve, Oil Drain 2 70003227 1 Clamp 3 70001542 1 Hose

4 to 10 Not Used

11 1 Dipstick Options (was p/n 70003228)

(Note: Engine SN not Machine SN): Use 1001143636 Prior to Engine SN 0.9L01126 (Redesigned Dipstick & Tube Kit) Use 1001143762 Engine SN 0.9L01126 to SN 0.9L01240 & SN 0.9L01243 (Dip-

stick Kit) (was p/n 1001143635)

12 1 Tube, Dipstick Options (Note: Engine SN not Machine SN):

Use 1001143636 Prior to Engine SN 0.9L01126 (Redesigned Dipstick & Tube Kit)

70003229 Engine SN 0.9L01126 to SN 0.9L01240 &

SN 0.9L01243 (Tube Only)

13 to 16 Not Used

17 70003291 1 Fitting 18 70002979 1 Filter, Oil

101 Ref SERVICE REPLACEMENT LONG BLOCK

See Note 1 Long Block for 1001117892 Engine (Note: Not available for

purchase)

3121245 GM Engine Parts Supplement 2-11

SECTION 2 .97L ENGINE

1022A

188

128

130

129

111

114

202

201

203

204

FIGURE 2-4. ELECTRICAL COMPONENTS

2-12 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

FIGURE 2-4. ELECTRICAL COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref ELECTRICAL COMPONENTS

1 7027999 1 Sensor, Speed 2 70003192 1 Harness, Engine

2A See Note 1 Box, Fuse (Note: Part of Harness - Not Available for

Purchase)

70002627 1 Cover, Fuse Box 70001950 2 Relay (Power & Fuel Pump) 70001951 1 Relay (Starter) 70001931 1 Fuse - 60 Amp (Alternator)

See Note 1 Fuse - 20 Amp (Note: Not Available - Purchase Locally) See Note 3 Fuse - 15 Amp (Note: Not Available - Purchase Locally) See Note 1 Fuse - 10 Amp (Note: Not Available - Purchase Locally)

See Note 1 Fuse - 5 Amp (Note: Not Available - Purchase Locally) 3 70003193 5 Nut 4 70000719 1 O2 Sensor 5 70003178 1 Module, ECM 6 70003194 1 Bracket 7 70001313 5 Isolator 8 70003195 2 Clamp 9 70003196 1 Bolt

10 70003197 2 Bolt 11 70003198 5 Bolt

Ref COIL & SPARK PLUG COMPONENTS

100 to 110 Not Used

111 70003302 2 Screw

112 to 113 Not Used

114 70003179 4 Plug, Spark

115 to 127 Not Used

128 70003318 2 Bolt, Coil 129 70003319 1 Bracket, Coil 130 70003320 1 Coil, Ignition

Ref SPARK PLUG WIRE COMPONENTS

201 70003381 1 Clip 202 70003382 4 Wire, Spark Plug 203 70003383 1 Bracket 204 70003384 1 Bolt

3121245 GM Engine Parts Supplement 2-13

SECTION 2 .97L ENGINE

201

110

111

109

107

108

101

102

103

104

105

106

FIGURE 2-5. ALTERNATOR, WATER PUMP & PULLEYS COMPONENTS

2-14 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

FIGURE 2-5. ALTERNATOR, WATER PUMP & PULLEYS COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref ALTERNATOR & PULLEY COMPONENTS

1 70003385 1 Alternator/Generator 2 70003386 1 Arm, Adjusting 3Use 0760812 1 Bolt, Flanged (was p/n 70003387) 4 70003388 5 Bolt 5 70003389 1 Bracket, Mounting 6 70003390 2 Bolt

Ref FAN & WATER PUMP COMPONENTS

101 70003391 1 Pump, Water (Includes Item 102) 102 70003392 1 Gasket, Water Pump 103 70003393 2 Bolt 104 70003394 1 Bolt 105 70003395 2 Stud 106 70003396 2 Nut 106 70003397 2 Washer 107 70003398 1 Pulley, Water Pump 108 70003399 1 V-Belt/Drive Belt 109 70003400 1 Gasket, Spacer 110 70003401 1 Fan 111 Use 70003401 4 Bolt (was p/n 70003402)

Ref CRANK SHAFT PULLEY COMPONENTS

201 70003189 1 Pulley, Crankshaft

3121245 GM Engine Parts Supplement 2-15

SECTION 2 .97L ENGINE

FIGURE 2-6. STARTER COMPONENTS

2-16 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

FIGURE 2-6. STARTER COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref STARTER KIT

1 70003190 2 Bolt, Starter 2 70003191 1 Starter 3 See Note 1 Shield, Cover (Note: Not available for purchase) 4 See Note 2 Bolt, Cover (Note: Not available for purchase)

3121245 GM Engine Parts Supplement 2-17

SECTION 2 .97L ENGINE

101

11311

FIGURE 2-7. FLYWHEEL HOUSING/PUMP COUPLING COMPONENTS

2-18 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

FIGURE 2-7. FLYWHEEL HOUSING/PUMP COUPLING COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref FLYWHEEL HOUSING COMPONENTS

1 70003180 1 Housing, Flywheel 2 70003181 1 Spacer 3 70003182 2 Bolt 4 70003183 1 Cover, Ring Plate (Bottom) 5 70003184 1 Cover, Ring Plate (Top) 6 70001568 2 Bolt 7 70001316 2 Nut 8 70003185 2 Bolt 9 70003186 1 Bolt

10 70003187 2 Washer 11 70003188 9 Washer 12 70002890 2 Bolt

Ref PUMP COUPLING COMPONENTS

101 See Note 1 Pump Coupling Kit (Note: Not available for purchase)

3121245 GM Engine Parts Supplement 2-19

SECTION 2 .97L ENGINE

968

262625

282813

293030

FIGURE 2-8. THERMOSTAT & INTAKE MANIFOLD COMPONENTS

2-20 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

FIGURE 2-8. THERMOSTAT & INTAKE MANIFOLD COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref THERMOSTAT & INTAKE MANIFOLD COMPONENTS

1Not Used 2 70003409 4 Bolt 3 70003410 1 Seal 4 70003411 1 Bracket, Front Intake Manifold 5 70003412 1 Sensor, Water Temperature 6 70003413 1 Housing, Thermostat 7 70003414 1 Thermostat 8 70003415 1 Gasket, Thermostat Housing 9 70003416 2 Bolt

10 70003417 1 Pipe, EGR 11 70003418 1 Pipe, PCV 12 70003419 1 Valve, PCV 13 70003420 1 Pipe, Backwater

14 to 18 Not Used

17 See Note 2 Tie-in, Vacuum Aidforce (Not Shown) (Note: Not available for

purchase)

18 70003421 1 Sensor, Coolant Temperature 19 70003422 1 Sensor, Map 20 70003423 4 Bolt 21 70003424 1 Bracket, Map Sensor 22 70003425 3 Bolt, Intake Manifold 23 70003426 1 Intake Manifold Set 24 70003427 2 Gasket, Intake Manifold 25 70003428 1 Stud, Exhaust Manifold 26 70003429 4 Stud, Intake Manifold 27 70003430 1 Patch, Earthing 28 70003431 4 Clamp 29 70003432 4 Clamp 30 70003433 1 Pipe, Backwater 31 70003434 1 Valve 32 70003435 5 Nut 33 70003436 1 Lockwasher 34 70003437 1 Eye, Lifting

35 to 36 Not Used

37 70003438 1 Clip 38 70003439 1 Bolt 39 70003440 1 Bracket 40 70003441 1 Switch 41 70003442 1 Washer 42 70003443 1 Ring (Not Shown) 43 70003444 1 Pipe, Return Water

3121245 GM Engine Parts Supplement 2-21

SECTION 2 .97L ENGINE

226

219

214

211

221

212

223

218

208

218

214

219

225

210

209

231

222

217

231

232

231

224

205

231

230

205

206

205

207

209

215

209

213

201

220

202

204

203

227

209

216

310

303

309

305

308

310

304

302

307

301

306

FUEL

TANK

102

103

101

FIGURE 2-9. FUEL SUPPLY COMPONENTS

2-22 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

FIGURE 2-9. FUEL SUPPLY COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref THROTTLE BODY & FUEL RAIL COMPONENTS

1 70003199 1 Body, Throttle 2 70000006 1 Gasket, Throttle Body to Intake Adapter 3 70003200 1 Adapter, Intake 4 70003201 1 Gasket, Intake Adapter 5 70003196 4 Bolt 6 70003202 4 Bolt 7 70003792 1 Fuel Rail & Injectors Assembly

Ref FUEL PUMP & FILTER COMPONENTS

101 7027972 1 Filter, Fuel 102 7027973 1 Pump, Fuel 103 70000166 1 Fitting

Ref VAPORIZER COMPONENTS

201 70001309 4.75in Hose 202 70001309 5in Hose 203 70001309 9.5in Hose 204 70001309 15.5in Hose 205 70003203 3 Fitting, Elbow 206 70003204 1 Fitting, Nipple 207 70003205 1 Valve, Trim 208 70003206 10 Hose 209 70003207 4 Fitting, Elbow 210 70003208 1 Clamp 211 70002880 1 Fitting, Elbow 212 70003209 1 Fitting, Elbow 213 70003210 1 Fitting, Tee 214 70002888 2 Fitting, Elbow 215 70003211 1 Fitting, Tee 216 70003212 1 Fitting, Straight 217 70002881 3 Mount, Isolator 218 70003213 2 Clamp 219 70002882 2 Clamp 220 70003214 2 Fitting, Elbow 221 70002883 1 Valve, Lock Off with Filter

70003224 Filter Kit for 70002883 Valve 222 70002885 1 Plate 223 70003215 1 Regulator, Fuel

70003225 Repair Kit - 70003215 Regulator 224 70003216 1 Bracket 225 70003218 1 Hose (Top) 226 70003219 1 Hose (Bottom) 227 70003220 1 Adapter 228 70003221 1 Terminal, Magnetic Pickup (Not Shown) 229 70003222 1 Seal, Magnetic Pickup Terminal (Not Shown)

3121245 GM Engine Parts Supplement 2-23

SECTION 2 .97L ENGINE

FIGURE 2-9. FUEL SUPPLY COMPONENTS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

230 70003223 2 Washer 231 70002890 5 Bolt 232 70002891 1 Nut

Ref MIXER COMPONENTS

301 1320012 1 Clamp 302 70003230 1 Clamp 303 70003231 1 Adapter 304 70003232 1 Mixer 305 70003233 1 Bracket 306 70003234 1 Adapter 307 70003235 1 Reducer 308 70003236 1 Spacer 309 70003237 2 Bolt 310 70003238 8 Bolt

2-24 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

FIGURE 2-9. FUEL SUPPLY COMPONENTS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121245 GM Engine Parts Supplement 2-25

SECTION 2 .97L ENGINE

109

108

105

110

112

107

111

103

102

104

106

108

109

101

FIGURE 2-10. EXHAUST COMPONENTS

2-26 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

FIGURE 2-10. EXHAUST COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref MUFFLER COMPONENTS

1 70003239 1 Muffler 2 70003240 1 Gasket, Muffler to Adapter 3 70003241 1 Adapter 4 70003242 1 Gasket, Adapter to Exhaust Manifold 5 70002697 2 Bolt 6 70003243 2 Nut 7 70003243 3 Nut

Ref EXHAUST MANIFOLD COMPONENTS

101 70003370 1 Manifold, Exhaust 102 70003371 1 Gasket, Exhaust Manifold to Block 103 70003372 8 Stud 104 70003373 8 Nut 105 70003374 1 Shield, Manifold Outside 106 70003375 1 Shield, Manifold Inside 107 70003376 6 Stud 108 70003377 6 Washer 109 70003378 6 Nut 110 70003379 2 Bolt 111 70003380 3 Stud 112 70000719 1 O2 Sensor

3121245 GM Engine Parts Supplement 2-27

SECTION 2 .97L ENGINE

FIGURE 2-10. EXHAUST COMPONENTS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-28 GM Engine Parts Supplement 3121245

SECTION 3

3.0L ENGINE

3121245 GM Engine Parts Supplement 3-1

SECTION 3 3.0L ENGINE

21113

106

107

108

13292910111213

142223

242519

1827272821

26313029152016

102

101

103

113

112

111

110

100

FIGURE 3-1. SHORT BLOCK COMPONENTS

3-2 GM Engine Parts Supplement 3121245

35363764623460

747573726768656970

59555456575863

535251

494647

SECTION 3 3.0L ENGINE

3121245 GM Engine Parts Supplement 3-3

SECTION 3 3.0L ENGINE

FIGURE 3-1. SHORT BLOCK COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref SHORT BLOCK COMPONENTS Ref Note: To determine the machine’s engine p/n or emissions

TIER level, refer to Section 1 Usage Chart.

1 4 Piston Ring Kit Option:

70003786 .02 Oversize (Engine p/n 1001141139 Only)

70003781 Standard

2 4 Piston with Pin

70003881 .02 Oversize (Engine p/n 1001141139 Only)

70003883 Hi Limit (Engine p/n 1001141139 Only)

70003782 Standard

3 70001574 4 Rod, Connecting (Includes Items 4) 4 70001575 8 Bolt, Connecting Rod (2 Per Rod) 5 4 Bearing Kit - Connecting Rod Options:

70001576 .001 Oversize

70001577 Standard

6Not Used 7 70001578 8 Nut, Connecting Rod 8 70001579 1 Bearing, Oil Pump Drive Shaft

9 70000990 1 Gasket, Water Pump 10 Use 70000001 1 Impeller, Water Pump (Purchase Item 15) 11 Use 70000001 1 Bushing, Water Pump (Purchase Item 15) 12 Use 70000001 1 Shaft, Water Pump (Purchase Item 15) 13 70001299 1 Cap, Water Outlet 14 70002920 1 Clamp 15 Use 70000001 1 Water Pump Kit (Includes Item 9) (was p/n 70001318) 16 1 Bolt, Water Pump Options:

70000989 Tier 1 & 2 Engines

70000988 Tier 3 & 4 interim 17 Use 70000001 1 Plate, Water Pump (Purchase Item 15) 18 1 Washer Options:

70002921 All Engines except p/n 1001141139 used in Models 400S/

460SJ & 450A/460AJ Series II

70003886 Models 400S/460SJ & 450A/460AJ Series II - p/n 1001141139

Engine Only

19 2 Bolt, Cam Plate Options:

70001580 Tier 1 & 2 Engines

70001587 Tier 3 & 4 interim 20 2 Bolt, Water Pump Options:

70000988 Tier 1 & 2 Engines

70000989 Tier 3 & 4 interim 21 70001581 1 Key, Crankshaft Balancer 22 1 Bolt, Camshaft Gear Options:

70002923 All Engines except p/n 1001141139 used in Models 400S/

460SJ & 450A/460AJ Series II

70003887 Models 400S/460SJ & 450A/460AJ Series II - p/n 1001141139

Engine Only 23 70002924 1 Washer 24 70001269 1 Gear, Camshaft 25 70001582 1 Plate Kit, Camshaft Thrust (Includes Item 26)

3-4 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-1. SHORT BLOCK COMPONENTS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

26 70002925 1 Ring (Purchase Item 25) 27 3 Bearing, Camshaft Options:

70001294 All Engines except p/n 1001141139 used in Models 400S/

460SJ & 450A/460AJ Series II

70003884 Models 400S/460SJ & 450A/460AJ Series II - p/n 1001141139

Engine Only 28 70001583 1 Camshaft (Includes Items 21 & 26) 29 70001301 1 Valve, Oil Filter By-Pass 30 70001584 8 Pin, Cylinder Head Lock 31 70001272 1 Fitting, Oil Filter 32 AR Crankshaft Bearing Kit Options:

Positions #1,#2,#3,#4

70001290 4 Standard 70001586 4 .001 Oversize

Position #5

70001289 1 Standard

70001585 1 .001 Oversize 33 70001581 1 Key, Crankshaft Balancer 34 1 Seal, Crankshaft Front Oil

70000551 Tier 1 & 2 Engines

Use 70000551 Tier 3 & 4 interim (was p/n 70002926) 35 70001267 1 Gear, Crankshaft 36 1 Gasket, Engine Front Cover

70000552 All Engines except p/n 1001141139 used in Models 400S/

460SJ & 450A/460AJ Series II

70003888 Models 400S/460SJ & 450A/460AJ Series II - p/n 1001141139

Engine Only

37 70001274 1 Cover, Engine Front (Includes Items 42 & 60)

38 to 40 Not Used

41 70001270 1 Balancer, Crankshaft 42 Use 70001274 1 Ring (Part of Item 37. Purchase Item 37) 43 70002927 1 Washer 44 70002928 1 Bolt 45 70002929 1 Bolt 46 1 Washer Options:

70002930 All Engines except p/n 1001141139 used in Models 400S/

460SJ & 450A/460AJ Series II

70003890 Models 400S/460SJ & 450A/460AJ Series II - p/n 1001141139

Engine Only 47 70001587 2 Bolt, Water Pump Cover (Also See Item 51) 48 See Note 1 Plug, Oil Drain

Note: JLG Machines do not use a plug. See Model Specific Parts Manual for Oil Drain Valve.

49 70001588 1 Gasket, Oil Pan Drain (Part of Item 48) 50 70001321 1 Pan, Oil (Includes Item 48 Plug & Item 49 Gasket) 51 AR Bolt, Oil Pan Options (Also See Item 47):

70001587 12 Bolt, Standard

70001589 2 Bolt, Fuel Pump Cover 52 70002931 1 Bolt, Oil Pump 53 70002930 1 Washer 54 70002933 1 Cover, Oil Pump

3121245 GM Engine Parts Supplement 3-5

SECTION 3 3.0L ENGINE

FIGURE 3-1. SHORT BLOCK COMPONENTS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

55 70002934 1 Gasket, Oil Pump Cover 56 1 Spring, Oil Pressure Relief Options:

Not Required Tier 1 & 2 Engines

Tier 3 & 4 interim Options:

70002935 All Tier 3 & 4 Interim Engines except p/n 1001141139 used in

Models 400S/460SJ & 450A/460AJ Series II

Not Required Models 400S/460SJ & 450A/460AJ Series II - p/n

1001141139 Engine Only

57 1 Plug, Oil Pressure Relief Options:

Not Required Tier 1 & 2 Engines

Tier 3 & 4 interim Options:

70002936 All Tier 3 & 4 Interim Engines except p/n 1001141139 used in

Models 400S/460SJ & 450A/460AJ Series II

Not Required Models 400S/460SJ & 450A/460AJ Series II - p/n

1001141139 Engine Only

58 1 Valve, Oil Pressure Relief Options:

Not Required Tier 1 & 2 Engines

Tier 3 & 4 interim Options:

See Note All Tier 3 & 4 Interim Engines except p/n 1001141139 used in

Models 400S/460SJ & 450A/460AJ Series II (Note: Not

available for purchase)

Not Required Models 400S/460SJ & 450A/460AJ Series II - p/n

1001141139 Engine Only 59 70001590 2 Bolt, Camshaft Sprocket 60 Use 70001274 1 Gasket, Engine Front Cover (Part of Item 37. Purchase Item 37.) 61 1 Gasket, Oil Pan Options:

70000549 All Engines except p/n 1001141139 used in Models 400S/

460SJ & 450A/460AJ Series II

70003892 Models 400S/460SJ & 450A/460AJ Series II - p/n 1001141139

Engine Only

62 AR Bolt, Front Cover

70001591 6 Tier 1 & 2 Engines

70001587 12 Tier 3 & 4 interim Scissor Lift Engines 63 70001592 1 Pump, Oil (Includes Item 71) 64 70001593 1 Nozzle, Camshaft Gear Lube 65 Use 70001596 1 Bracket, Oil Pump Screen (Part of Item 71) 66 70001594 1 Crankshaft 67 70001595 AR Bolt, Oil Pump Screen Bracket 68 70002937 1 Washer 69 Use 70001596 1 Nut (Part of Item 71) 70 70002938 1 Pin 71 70001596 1 Screen, Oil Pump (Part of Item 63) (Includes Items 65 & 69) 72 70001597 10 Bolt, Crankshaft Bearing Cap 73 See Note 4 Cap, Main Bearing (Note: Not available for purchase) 74 70001598 1 Pin, Crankshaft Rear Oil Seal Housing Lock 75 70001599 1 Housing, Crankshaft Real Oil Seal (Includes Item 80) 76 70001600 AR Bolt, Crankshaft Rear Oil Seal Housing 77 70001601 AR Bolt, Crankshaft Rear Oil Seal Housing 78 70001291 1 Gasket, Crankshaft Rear Oil Seal Housing 79 70002939 1 Stud 80 70001602 2 Stud, Crankshaft Rear Oil Seal Retainer

3-6 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-1. SHORT BLOCK COMPONENTS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

81 70000550 1 Seal, Crankshaft Rear Oil 82 70000784 1 Ring Gear, Flywheel Options (Part of Item 87) (was p/n

70001266): 83 70002927 1 Washer, Flywheel (was p/n 70002940) 1 84 6 Bolt, Flywheel Options:

Use 70002941 Tier 1 & 2 Engines (was p/n 70001603)

70002941 Tier 3 & 4 interim 85 70001604 4 Bolt, Valve Rod Cover 86 70002942 1 Bushing 87 70001605 1 Flywheel (Includes Item 82) 88 70000788 1 Cover, Valve Push Rod 89 70001606 2 Pin, Transmission Lock 90 AR Sealer, Intake Manifold Options:

70001607 Tier 1 & 2 Engines

Use 70001607 Tier 3 & 4 interim (was p/n 70002943) 91 70001298 1 Plug, Engine Block Oil 92 See Note 1 Block, Engine (Engine SN required - Contact JLG Parts Dept.) 93 70001285 AR Plug, Camshaft Rear Bearing Hole 94 70001686 1 Plug, Engine Block Core 95 See Note 1 Seal, Dipstick Tube (Note: Not available for purchase) 96 70001271 1 Plug, Engine Block Oil 97 See Note 1 Tube, Dipstick (Note: See LONG BLOCK & DRESS KIT for

Breakdown) 98 See Note 1 Dipstick (Note: See LONG BLOCK & DRESS KIT for Breakdown) 99 Not Used

100 70001608 AR Sealant, RTV 101 70001609 1 Stud, Valve Push Rod Cover 102 70001610 1 Nut, Valve Push Rod Cover 103 70001611 1 Washer, Valve Push Rod Cover

104 to 105 Not Used

106 Use 7027999 1 Seal, Crankshaft Position Sensor 107 7027999 1 Sensor, Crankshaft Position (was p/n 70001292) 108 70001612 1 Bolt, Crankshaft Position Sensor 109 Not Used 110 70001613 1 Gasket, Fuel Pump 111 70001614 1 Cover, Fuel Pump Opening 112 70001615 2 Washer, Fuel Pump 113 70001590 2 Bolt, Fuel Pump Cover

114 to 131 Not Used

132 70001617 AR Plug, Engine Block Core Hole

3121245 GM Engine Parts Supplement 3-7

SECTION 3 3.0L ENGINE

100

105

109

104

106

121331

206

205

201

202

205

204

203

4947108

FIGURE 3-2. CYLINDER HEAD COMPONENTS

3-8 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-2. CYLINDER HEAD COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref CYLINDER HEAD COMPONENTS

1 70000005 1 Cap, Oil Fill with Opening for PVC Valve 2 70001591 6 Bolt, Valve Cover 3 See Note 6 Plate, Valve Cover Hold-Down (Note: Not available for

purchase)

4 70001268 1 Cover, Valve 5 70000546 1 Gasket, Valve Cover 6 70001143 3 Bolt, Water Outlet 7 70001221 1 Neck, Water Outlet 8Use 70000002 1 Thermostat (was p/n 70001284) 9 70000003 1 Gasket, Water Outlet Neck to Thermostat Housing (was

p/n 70001280) 10 70001325 1 Housing, Thermostat 11 70001143 3 Bolt, Water Outlet 12 70001153 10 Bolt, Cylinder Head 13 70001004 2 Plug, Cylinder Head Core Hole

14 to 30 Not Used

31 Use 70000004 1 Gasket, Thermostat Housing to Cylinder Head (was

p/n 70001282)

32 to 46 Not Used

47 70000548 1 Gasket, Cylinder Head 48 See Note 4 Plug, Spark (Note: See LONG BLOCK & DRESS KIT for

Breakdown) 49 70001326 4 Valve, Exhaust 50 8 Guide, Valve (Part of Item 68)

Use 70001320 All Engines except p/n 1001141139 used in Models 400S/

460SJ & 450A/460AJ Series II

Use 70003873 Models 400S/460SJ & 450A/460AJ Series II - p/n 1001141139

Engine Only 51 70001296 4 Valve, Intake 52 See Note 1 Bracket, Engine Lift (Note: See LONG BLOCK & DRESS KIT for

Breakdown)

53 See Note 2 Bolt, Left Bracket (Note: See LONG BLOCK & DRESS KIT for

Breakdown)

54 to 66 Not Used

67 70001275 8 Lifter, Valve 68 8 Rod, Valve Push (includes Item 50)

70001320 All Engines except p/n 1001141139 used in Models 400S/

460SJ & 450A/460AJ Series II

70003873 Models 400S/460SJ & 450A/460AJ Series II - p/n 1001141139

Engine Only 69 8 Stud, Valve Rocker Arm Ball Options:

70001630 .013 Oversize

70001631 .003 Oversize 70 70001283 8 Seal, Valve, Stem Oil 71 1 Head, Cylinder Options:

70001323 Tier 1 & 2 Engines

70002911 Tier 3 & 4 interim Engines 72 70001327 8 Spring, Valve

3121245 GM Engine Parts Supplement 3-9

SECTION 3 3.0L ENGINE

FIGURE 3-2. CYLINDER HEAD COMPONENTS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

73 8 Cap, Valve Spring Options:

70001279 Tier 1 & 2 Engines

70002912 Tier 3 & 4 interim Engines 74 70001283 12 Shield, Valve Stem Oil (was p/n 70001278) 75 70001276 8 Arm Kit, Valve Rocker (Includes Rocker & Qty 1 of Items 76 & 77) 76 70001632 8 Ball, Valve Rocker Arm 77 70001633 8 Nut, Valve Rocker Arm 78 16 Key, Valve Rocker Arm Options:

70001300 All Engines except p/n 1001141139 used in Models 400S/

460SJ & 450A/460AJ Series II

70003874 Models 400S/460SJ & 450A/460AJ Series II - p/n 1001141139

Engine Only

79 4 Rotator, Valve Options:

70001295 All Engines except p/n 1001141139 used in Models 400S/

460SJ & 450A/460AJ Series II

Not Required Models 400S/460SJ & 450A/460AJ Series II - p/n 1001141139

Engine Only

80 to 86 Not Used

87 70001609 1 Stud, Valve Push Rod Cover 88 70001610 1 Nut, Valve Push Rod Cover 89 Not Used 90 70001293 1 Grommet, PVC Tube 91 1 Valve, PVC Options:

70001277 All Engines except p/n 1001141139 used in Models 400S/

460SJ & 450A/460AJ Series II

70003878 Models 400S/460SJ & 450A/460AJ Series II - p/n 1001141139

Engine Only

92 1 Fitting, Elbow Options:

70001616 All Engines except p/n 1001141139 used in Models 400S/

460SJ & 450A/460AJ Series II

70003879 Models 400S/460SJ & 450A/460AJ Series II - p/n 1001141139

Engine Only

93 to 96 Not Used

97 See Note 4 Seal, Fuel Injector (Part of Item 100) (Note: Purchase Item 100) 98 4 Injector, Main Port Fuel Options (Part of Item 100):

70000010 Tier 1 & 2 Engines

See Note Tier 3 & 4 interim Engines (Note: Purchase Item 100)

99 See Note 4 Seal, Fuel Injector (Part of Item 100) (Note: Purchase Item 100)

100 1 Rail, Main Port Fuel Injector Options (Includes Items 97, 98 & 99):

Use 70002892 Tier 1 & 2 Engines (was p/n 70000009)

70002892 Tier 3 & 4 interim Engines

101 to 103 Not Used

104 2 Bolt, Fuel Rail Options:

70001634 Tier 1 & 2 Engines

70002893 Tier 3 & 4 interim Engines

105 2 Washer, Fuel Rail Bracket Options:

70001635 Tier 1 & 2 Engines

70002914 Tier 3 & 4 interim Engines

106 70001636 1 Valve Kit, Fuel Pressure 107 Not Used 108 70000014 1 Sensor, Engine Coolant Temperature

3-10 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-2. CYLINDER HEAD COMPONENTS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

109 1 Bracket, Fuel Injector Rail Options (Engine SN Required):

70001637 Engines Built Yr 2006-2007 70001638 Engines Built Yr 2005-2006

Ref FRONT LIFTING EYE COMPONENTS

201 70001562 1 Bracket, Lifting Eye 202 70001563 1 Spacer 203 0641608 1 Bolt 3/8in-16NC x 1in Grade 5 (was p/n 70001147) 204 4761600 1 Lockwasher 3/8in (was p/n 70001536) 205 4711600 2 Flatwasher 3/8in (was p/n 70001561) 206 70001564 1 Capscrew 3/8in-16NC x 2-1/4in

3121245 GM Engine Parts Supplement 3-11

SECTION 3 3.0L ENGINE

101

102

103

FIGURE 3-3. LONG BLOCK & DRESS KIT

3-12 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-3. LONG BLOCK & DRESS KIT

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref DRESS KIT Ref Note: To determine the machine’s engine p/n or emissions

TIER level, refer to Section 1 Usage Chart.

1 1 Tube, Dipstick Options:

70001303 All Engines except p/n 1001141139 used in Models 400S/

460SJ & 450A/460AJ Series II

70003896 Models 400S/460SJ & 450A/460AJ Series II - p/n 1001141139

Engine Only 2 7027965 1 Filter, Oil (Was p/n 70000165) 3 70001277 1 Valve, PCV (Was p/n 70000008)

70001500 1 Elbow, PCV Valve

4 1 Dipstick Options:

7027966 All Engines except p/n 1001141139 used in Models 400S/

460SJ & 450A/460AJ Series II

70003895 Models 400S/460SJ & 450A/460AJ Series II - p/n 1001141139

Engine Only 5 70000164 4 Plug, Spark (Was p/n 7027996) 6 1 Switch, Oil Pressure Options:

7027967 Tier 1 & 2 Engines

70002896 Tier 3 & 4 interim 7 70001317 1 Plug, 1/2in 8 See Note 1 Label, Serial Number (Note: Not available for purchase) 9 1 Fitting, Oil Pressure Sender Options:

70001501 Tier 1 & 2 Engines

70002897 Tier 3 & 4 interim

10 1 Label - Emissions Options (Not Shown):

70001688 Tier 1Engines

70001533 Tier 2 Engines

Ref REAR LIFTING EYE COMPONENTS (SCISSOR LIFTS ONLY)

101 70001671 1 Bracket, Lifting Eye 102 70001511 1 Capscrew, Socket Head 3/8in-16NC x 2-1/4in Grade 5 103 70001512 2 Flatwasher 3/8in Hardened

201 Ref SERVICE REPLACEMENT LONG BLOCK

Note: To determine the machine’s engine p/n or emissions TIER level, refer to Section 1 Usage Chart.

JLG Boom Lifts Long Block Service Replacement Engines:

70002702 1 Long Block for 2000354 Engine

See Note 1 Long Block for 1001091583 Engine

70001877 1 Long Block for 1001091768 Engine

See Note 1 Long Block for 1001101819 Engine See Note 1 Long Block for 1001101823 Engine See Note 1 Long Block for 1001114595 Engine See Note 1 Long Block for 1001114600 Engine See Note 1 Long Block for 1001141139 Engine

3121245 GM Engine Parts Supplement 3-13

SECTION 3 3.0L ENGINE

FIGURE 3-3. LONG BLOCK & DRESS KIT (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

JLG Scissors Lifts Long Block Service Replacement Engines:

See Note 1 Long Block for 2000360 Engine

70001877 1 Long Block for 1001091585 Engine

See Note 1 Long Block for 1001102398 Engine See Note 1 Long Block for 1001114604 Engine

Ref Note: Not available for purchase.

3-14 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-3. LONG BLOCK & DRESS KIT (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121245 GM Engine Parts Supplement 3-15

SECTION 3 3.0L ENGINE

102

107

100

101

103

104

105

106

108

FIGURE 3-4. ELECTRICAL COMPONENTS

3-16 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-4. ELECTRICAL COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref ELECTRICAL COMPONENTS Ref Note: To determine the machine’s engine p/n or emissions

TIER level, refer to Section 1 Usage Chart.

1 1 Harness Kit Options:

7027991 Tier 1 Engines

70000718 Tier 2 Engines

Tier 3 & 4 interim

70002898 All Tier 3 & 4 Interim Engines except p/n 1001141139 used in

Models 400S/460SJ & 450A/460AJ Series II

70003908 Models 400S/460SJ & 450A/460AJ Series II - p/n

1001141139 Engine Only

7027989 1 Connector, Male - 10 Position (Not Shown)

1A See Note 1 Box, Fuse (Note: Parts of Harness - Not Available for

Purchase)

70002627 1 Cover, Fuse Box

70001950 2 Relay (Power & Fuel Pump)

70001951 1 Relay (Starter)

70001931 1 Fuse - 60 Amp (Alternator)

See Note 1 Fuse - 20 Amp (Note: Not Available - Purchase Locally) See Note 3 Fuse - 15 Amp (Note: Not Available - Purchase Locally) See Note 1 Fuse - 10 Amp (Note: Not Available - Purchase Locally) See Note 1 Fuse - 5 Amp (Note: Not Available - Purchase Locally)

2 to 32 Not Used

33 70001618 2 Bolt, Distributor Cap 34 70001319 1 Cap Kit, Distributor (Part of 54) (Was p/n 70000679) 35 7027997 1 Rotor, Distributor (Part of 54) (Was p/n 70001286) 36 70001619 1 Shaft, Distributor (Part of 54) 37 70001620 1 Retainer, Distributor Ignition Pick-Up Coil (Part of 54) 38 70001621 1 Seal (Part of 54) 39 Use 70001341 1 Housing, Distributor (Part of 54) 40 70001622 1 Pin, Distributor Ignition Pick Up Pole (Part of 54) 41 70001288 1 Module, Ignition 42 70001623 2 Bolt 43 70001624 1 Reluctor, Distributor ICM (Part of 54) 44 70001287 1 Coil, Distributor Pick Up (Part of 54) 45 70001625 1 Gear, Distributor Shaft (Part of 54) 46 70001626 1 Pin, Distributor Gear (Part of 54) 47 Not Used 48 70000164 4 Spark Plug

49 to 53 Not Used

54 70001341 1 Distributor Assembly (Includes Items 34-40 & 43-46) 55 70001281 1 Gasket, Distributor 56 70001628 1 Thrustwasher, Distributor Drive Gear 57 Not Used 58 70001629 1 Clamp

3121245 GM Engine Parts Supplement 3-17

SECTION 3 3.0L ENGINE

FIGURE 3-4. ELECTRICAL COMPONENTS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

59 1 Wire Set, Ignition Coil (Includes Item 65)

70000910 Tier 1 & 2 Engines

Tier 3 & 4 interim

70002910 All Tier 3 & 4 Interim Engines except p/n 1001141139 used in

Models 400S/460SJ & 450A/460AJ Series II

70000910 Models 400S/460SJ & 450A/460AJ Series II - p/n

1001141139 Engine Only 60 70001143 1 Bolt, Distributor 61 2 Bolt, Ignition Coil Options:

70001627 Tier 1 & 2 Engines

Tier 3 & 4 interim

70002907 All Tier 3 & 4 Interim Engines except p/n 1001141139 used in

Models 400S/460SJ & 450A/460AJ Series II

70003871 Models 400S/460SJ & 450A/460AJ Series II - p/n

1001141139 Engine Only 62 70002908 2 Washer 63 See Note 1 Retainer, Spark Plug (Note: Not available for purchase) 64 1 Coil, Ignition Options:

7027998 Tier 1 & 2 Engines

Tier 3 & 4 interim

70002909 All Tier 3 & 4 Interim Engines except p/n 1001141139 used in

Models 400S/460SJ & 450A/460AJ Series II

70003872 Models 400S/460SJ & 450A/460AJ Series II - p/n

1001141139 Engine Only 65 1 Wire Set, Ignition Coil Options (Includes Item 59):

70000910 Tier 1 & 2 Engines

Tier 3 & 4 interim

70002910 All Tier 3 & 4 Interim Engines except p/n 1001141139 used in

Models 400S/460SJ & 450A/460AJ Series II

70000910 Models 400S/460SJ & 450A/460AJ Series II - p/n

1001141139 Engine Only 66 7027968 1 Wire Set, Spark Plug (Was p/n 70001322) 67 See Note 1 Heatsink (Part of 64) (Note: Purchase Item 64) 68 70001313 2 Isolator 69 70003197 2 Bolt

Ref ECU MOUNTING COMPONENTS

100 1 Module, ECU Options:

7027994 Tier 1 & 2 Engines

Tier 3 & 4 interim Options:

70002895 All Tier 3 & 4 Interim Engines except p/n 1001141139 used in

Models 400S/460SJ & 450A/460AJ Series II

70003907 Models 400S/460SJ & 450A/460AJ Series II - p/n

1001141139 Engine Only

101 1 Bracket, ECU Mounting Options:

70001565 Tier 1 & 2 Engines

70002953 Tier 3 & 4 interim 102 70000948 4 Bolt 1/4in-20NC x 1-1/4in Grade 5 103 70001566 1 Nut, Flanged 3/8in-16NC 104 0641608 1 Bolt 3/8in-16NC x 1in Grade 5 (Was p/n 70001147)

3-18 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-4. ELECTRICAL COMPONENTS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

105 4761600 1 Lockwasher 3/8in (Was p/n 70001536) 106 4711600 1 Flatwasher 3/8in (Was p/n 70001561) 107 70001537 4 Flatwasher 1/4in Hardened 108 70001567 1 Starwasher 3/8in

3121245 GM Engine Parts Supplement 3-19

SECTION 3 3.0L ENGINE

201

202

102

203

101

FIGURE 3-5. ALTERNATOR & PULLEY COMPONENTS

3-20 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-5. ALTERNATOR & PULLEY COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref ALTERNATOR & PULLEY COMPONENTS Ref Note: To determine the machine’s engine p/n or emissions

TIER level, refer to Section 1 Usage Chart.

1 70001302 1 Pulley, Accessory 2 70001053 1 Pulley, Water Pump 3 1 Belt, Alternator Drive Options:

7027992 Boom Lifts

70000174 Scissor Lifts 4 7027993 1 Alternator 5 1 Arm, Alternator Adjustment Options:

70000897 Boom Lifts

70001038 Scissor Lifts 6 70001568 1 Bolt M8 x 30mm Grade 8.8 7 70001569 1 Flatwasher 5/16in 8 70001515 2 Lockwasher 5/16in 9 70001535 3 Flatwasher 5/16in

10 4761600 3 Lockwasher 5/16in (Was p/n 70001536) 11 70001570 3 Bolt 3/8in-24NF x 1-1/4in Grade 5 12 70001571 1 Bolt 5/16in-18NC x 1-1/4in Grade 5 13 70001572 1 Bolt M8 x 110mm Grade 8.8 14 70001573 1 Locknut M8

Ref FAN SPACER COMPONENTS Ref Note: To determine the machine’s engine p/n or emissions

TIER level, refer to Section 1 Usage Chart.

101 1 Spacer, Fan Options:

70001054 Boom Lifts

70001675 Scissor Lifts

102 4 Capscrew 5/16in-24NF

70001540 Boom Lifts - 2in Length

70001676 Scissor Lifts - 1-1/2in Length

Ref FAN COMPONENTS Ref Note: To determine the machine’s engine p/n or emissions

TIER level, refer to Section 1 Usage Chart.

201 1 Fan Options:

2060025 Boom Lifts

70001330 Scissor Lifts

202 0700810 4 Capscrew M8 203 4831900 4 Lockwasher M8

3121245 GM Engine Parts Supplement 3-21

SECTION 3 3.0L ENGINE

FIGURE 3-6. STARTER KIT

3-22 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-6. STARTER KIT

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref STARTER KIT Ref Note: To determine the machine’s engine p/n or emissions

TIER level, refer to Section 1 Usage Chart.

1 70001312 2 Bolt, Starter 3/8in-16NC x 4-3/8in 2 70001149 1 Starter (Was p/n 7027969) 3 70001315 1 Bracket, Starter 4 70001513 1 Nut M5 5 70001514 1 Lockwasher 5/16in 6 70001316 1 Nut, Flanged M8 7 70001515 1 Lockwasher 5/16in 8 70001516 1 Bolt 5/16in-18NC x 3/4in Grade 5 9 70001517 1 Flatwasher #10

10 70001518 1 Lockwasher #10 11 70001519 1 Nut #10-24NC

3121245 GM Engine Parts Supplement 3-23

SECTION 3 3.0L ENGINE

FIGURE 3-7. FLYWHEEL HOUSING/PUMP COUPLING COMPONENTS

3-24 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-7. FLYWHEEL HOUSING/PUMP COUPLING COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref FLYWHEEL HOUSING/PUMP COUPLING COMPONENTS Ref Note: To determine the machine’s engine p/n or emissions

TIER level, refer to Section 1 Usage Chart.

1 70001502 1 Plate, SAE3 Housing 2 1 Plate, Drive Options:

70001503 SAE 15T

70001672 SAE 13T 3 70001504 1 Housing, Flywheel 4 70001505 6 Bolt, Clutch 5 4711400 4 Flatwasher 1/4in (Was p/n 70001506) 6 70001507 4 Lockwasher 1/4in 7 70001508 3 Capscrew, Socket Head 3/8in-16NC x 1-1/4in Grade 5 8 4 Bolt Options:

70001509 Bolt 1/4in-20NC x 1/2in (Tier 1 & 2 Engines)

70003447 Bolt (Tier 3 & 4 interim Engines) 9 70001510 2 Bolt 3/8in-16NC x 1-1/2in Grade 8

10 70001511 1 Capscrew, Socket Head 3/8in-16NC x 2in 11 70001512 8 Flatwasher 3/8in Hardened

3121245 GM Engine Parts Supplement 3-25

SECTION 3 3.0L ENGINE

121314

161517

FIGURE 3-8. AIR INTAKE COMPONENTS (SCISSORS LIFTS ONLY)

3-26 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-8. AIR INTAKE COMPONENTS (SCISSORS LIFTS ONLY)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref AIR INTAKE COMPONENTS (SCISSORS LIFTS ONLY) Ref Note: This Illustration is for Scissor Lift Machines Only.

Refer to Model Specific Parts Manuals for Boom Lift Models.

Ref Note: To determine the machine’s engine p/n or emissions

TIER level, refer to Section 1 Usage Chart.

1 70001651 20in Hose 2 70001652 2 Clamp 3 70001329 1 Elbow, Air Intake 4 1320016 2 Clamp (Was p/n 70001645) 5 70001653 1 Fitting, Elbow 6 70001336 3 in Hose 7 70001337 1 Bracket, Air Cleaner 8 70001338 1 Air Cleaner Assembly

7024438 1 Element, Air Cleaner

70001787 1 Cover, Air Cleaner

8273291 1 Valve, Dust - Air Cleaner

9 70001339 1 Band, Mounting

10 70000175 1 Pipe, Air Cleaner 11 70000176 1 Insert, Rubber Reducer 12 1 Elbow, Plastic Options:

70000177 Tier 1 & 2 Engines

70003448 Tier 3 & 4 interim Engines

13 70001515 2 Lockwasher 3/8in 14 70001555 2 Nut 5/16in-18NC 15 70001535 2 Flatwasher 5/16in 16 70001516 2 Bolt 5/16in-18NC x 3/4in Grade 5 17 0641608 2 Bolt 3/8in-16NC x 1in Grade 5 (Was p/n 70001147) 18 4761600 2 Lockwasher 3/8in (Was p/n 70001536)

3121245 GM Engine Parts Supplement 3-27

SECTION 3 3.0L ENGINE

899

1610

284528

343737

373839

FIGURE 3-9. FUEL SUPPLY COMPONENTS - TIER 1 ENGINES

3-28 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-9. FUEL SUPPLY COMPONENTS - TIER 1 ENGINES

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref TIER 1 ENGINE FUEL SUPPLY COMPONENTS Ref Note: To determine the machine’s engine p/n or emissions

TIER level, refer to Section 1 Usage Chart.

1 70001304 3 Clamp 2 70001520 1 Fitting, Straight Barbed 3 70001521 8in Loom, 1in Split 4 70001305 1 Gasket, Adapter 5 70001306 1 Fitting, Straight 6 70001522 1 Fitting, Elbow 7 70001523 3 Clamp 8 70001524 1 Fitting, Adapter 9 70001308 1 Hose, Fuel

10 70001525 2 Clamp, Mounting 11 70001673 1 Fitting, Nipple 12 70000007 1 Throttle Body 13 1 Gasket Options:

70000006 All Engines except p/n 1001141139 used in Models 400S/

460SJ & 450A/460AJ Series II

70003901 Models 400S/460SJ & 450A/460AJ Series II - p/n

1001141139 Engine Only 14 2750532 17.5in Hose, Fuel (Was p/n 70001526) 15 7027971 1 Valve, Lock-Off

70001057 1 Replacement Filter, Lock-Off Valve 16 7027972 1 Filter, Fuel 17 7027973 1 Pump, High Pressure Fuel 18 70000166 1 Fitting, Special & Gasket 19 70000167 1 Adapter, Throttle Body to Mixer 20 7027975 1 Mixer

70000386 1 Clip, Retaining 21 70000011 1 Manifold, Fuel Temperature/Return

70002226 1 Sensor, Fuel Pressure 22 70001692 1 Bracket, Pressure Regulator Mounting 23 70000168 1 O-Ring 24 70001310 1 Hose, Fuel 25 70001527 2 Fitting, Special 26 70001528 1 Fitting, Special 27 70000182 1 Sensor, O2 Pre-Catalyst (Was p/n 7027970) 28 70001529 1 Fitting Kit 29 70000719 1 Sensor, O2 Post Catalyst (Was p/n 70000545) 30 70001311 1 Regulator, Electric Pressure (Was p/n 7027974)

70001150 1 Repair Kit - Pressure Regulator (Low Pressure Side Only)

70000386 4 Clip, Retaining 31 70001532 1 Plug 32 7027976 1 Sensor, T-Map 33 Not Used 34 70000169 3 Isolator 35 70000170 2 Seal, Mixer to Adapter 36 0641406 1 Bolt 1/4in-20NC x 3/4in Grade 5 (Was p/n 70001534)

3121245 GM Engine Parts Supplement 3-29

SECTION 3 3.0L ENGINE

FIGURE 3-9. FUEL SUPPLY COMPONENTS - TIER 1 ENGINES (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

37 70001316 3 Nut, Flanged M8 38 70001535 4 Flatwasher 5/16in 39 0641608 4 Bolt 3/8in-16NC x 1in Grade 5 (Was p/n 70001147) 40 4761600 4 Lockwasher 3/8in (Was p/n 70001536) 41 70001537 1 Flatwasher 1/4in Hardened 42 70001538 4 Capscrew, Socket Head M6 x 70mm 43 70001539 4 Capscrew, Socket Head #12-24NF x 1-1/2in 44 70001688 1 Label - Emissions (Not Shown) 45 70001929 1 Sensor, Fuel Temperature

3-30 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-9. FUEL SUPPLY COMPONENTS - TIER 1 ENGINES (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121245 GM Engine Parts Supplement 3-31

SECTION 3 3.0L ENGINE

814

121315

293031323343383536

FIGURE 3-10. FUEL SUPPLY COMPONENTS - TIER 2 ENGINES

3-32 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-10. FUEL SUPPLY COMPONENTS - TIER 2 ENGINES

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref TIER 2 ENGINE FUEL SUPPLY COMPONENTS Ref Note: To determine the machine’s engine p/n or emissions

TIER level, refer to Section 1 Usage Chart.

1 70001304 3 Clamp 2 70001520 1 Fitting, Straight Barbed 3 70001521 8in Loom, 1in Split 4 70001305 1 Gasket, Adapter 5 70001306 1 Fitting, Straight 6 70001307 1 Fitting, Elbow (Tier 2 Only) 7 70001522 1 Fitting, Elbow 8 70001523 3 Clamp

9 70001524 1 Fitting, Adapter 10 70001308 1 Hose, Fuel 11 70001525 2 Clamp, Mounting 12 70000007 1 Throttle Body 13 70000006 1 Gasket 14 2750532 17.5in Hose, Fuel (Was p/n 70001526) 15 7027971 1 Valve, Lock-Off

70000386 1 Clip, Retaining 21 70000011 1 Manifold, Fuel Temperature/Return

70002226 1 Sensor, Fuel Pressure 22 70000168 1 O-Ring 23 70001310 1 Hose, Fuel 24 70001527 2 Fitting, Special 25 70001528 1 Fitting, Special 26 70000182 1 Sensor, O2 Pre-Catalyst (Was p/n 7027970) 27 1 Fitting Kit Options:

70001529 All Boom Lifts

See Note All Scissors Lift (Note: Use p/n 70001529 & 70001674. Must

be ordered separately)

27A 1 Fitting Options:

See Note All Boom Lifts (Note: Not Available Separately. Purchase

Kit p/n 70001529)

70001674 All Scissor Lifts 28 70000719 1 Sensor, O2 Post Catalyst (Was p/n 70000545) 29 70001530 1 Bracket, Mounting 30 70001311 1 Regulator, Electric Pressure

70001150 1 Repair Kit - Pressure Regulator (Low Pressure Side Only)

70000386 4 Clip, Retaining 31 70001531 1 Fitting, Nipple 32 70001532 1 Plug 33 7027976 1 Sensor, T-Map

3121245 GM Engine Parts Supplement 3-33

SECTION 3 3.0L ENGINE

FIGURE 3-10. FUEL SUPPLY COMPONENTS - TIER 2 ENGINES (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

34 Not Used 35 70000169 3 Isolator 36 70000170 2 Seal, Mixer to Adapter 37 70001533 1 Label - Emissions (Not Shown) 38 0641406 1 Bolt 1/4in-20NC x 3/4in Grade 5 (Was p/n 70001534) 39 70001316 3 Nut, Flanged M8 40 70001535 4 Flatwasher 5/16in 41 0641608 4 Bolt 3/8in-16NC x 1in Grade 5 (Was p/n 70001147) 42 4761600 4 Lockwasher 3/8in (Was p/n 70001536) 43 70001537 1 Flatwasher 1/4in Hardened 44 70001538 4 Capscrew, Socket Head M6 x 70mm 45 70001539 4 Capscrew, Socket Head #12-24NF x 1-1/2in 46 70001673 1 Fitting, Nipple (Scissor Lifts Only) 47 70001929 1 Sensor, Fuel Temperature

3-34 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-10. FUEL SUPPLY COMPONENTS - TIER 2 ENGINES (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121245 GM Engine Parts Supplement 3-35

SECTION 3 3.0L ENGINE

401

201

202

203

205

204

306

305

304

300

302

303

301

101

104

208

207

206

105

103

102

106

108

201918

403

404

402

107

FIGURE 3-11. FUEL SUPPLY COMPONENTS - TIER 3 & 4 INTERIM ENGINES

3-36 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-11. FUEL SUPPLY COMPONENTS - TIER 3 & 4 INTERIM ENGINES

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref TIER 3 & 4 INTERIM ENGINE FUEL SUPPLY COMPONENTS Ref Note: To determine the machine’s engine p/n or emissions

TIER level, refer to Section 1 Usage Chart.

1 70001521 8in Loom, 1in Split 2 70001307 1 Fitting, Elbow 3 70002880 1 Fitting, Elbow 4 70001522 1 Fitting, Elbow 5 70001523 1 Clamp 6 70001524 1 Fitting, Adapter 7 70001308 AR Hose 8 70001310 1 Hose

9 70002881 3 Isolator 10 70002882 3 Clamp 11 70001531 1 Fitting, Nipple 12 70002883 1 Valve, Lock-Off 13 1 Bracket, Mounting Options:

70002884 All Tier 3 & 4 Interim Engines except p/n 1001114600 used in

Model 600A

70002952 Model 600A - 1001114600 Engine Only (Not Shown) 14 70002885 1 Plate 15 70002886 2 Clamp 16 70002887 1 Regulator 17 70002888 2 Fitting, Elbow 18 70002889 2 Bolt 19 70002890 3 Bolt 20 70002891 3 Nut

Ref TIER 3 & 4 INTERIM ENGINE MIXER/PRESSURE REGULATOR

COMPONENTS

Ref Note: To determine the machine’s engine p/n or emissions

TIER level, refer to Section 1 Usage Chart.

101 70001532 2 Plug 102 70002869 1 Regulator, Electronic Pressure 103 70002870 1 Adapter 104 70002871 1 Mixer (Note: No Service Breakdown Available) 105 70002872 4 Bolt 106 4 Stud Options:

70002873 All Tier 3 & 4Interim Engines except p/n 1001114600 used in

Model 600A

70002950 Model 600A - 1001114600 Engine Only

107 70002874 4 Nut 108 70002949 1 Spacer (Model 600A -1001114600 Engine Only)

Ref TIER 3 & 4 INTERIM ENGINE THROTTLE BODY COMPONENTS Ref Note: To determine the machine’s engine p/n or emissions

TIER level, refer to Section 1 Usage Chart.

201 70000007 1 Throttle Body

3121245 GM Engine Parts Supplement 3-37

SECTION 3 3.0L ENGINE

FIGURE 3-11. FUEL SUPPLY COMPONENTS - TIER 3 & 4 INTERIM ENGINES (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

202 70000006 1 Gasket 203 70000168 1 O-Ring 204 70002875 1 Adapter 205 70002876 1 Spacer 206 70002877 4 Bolt 207 70002878 4 Washer 208 70002879 4 Bolt

Ref TIER 3 & 4 INTERIM ENGINE SENSOR COMPONENTS Ref Note: To determine the machine’s engine p/n or emissions

TIER level, refer to Section 1 Usage Chart.

300 70001525 2 Clamp, Mounting 301 7027972 1 Filter, Fuel 302 7027973 1 Pump, High Pressure Fuel 303 70000166 1 Fitting, Special & Gasket 304 70000011 1 Manifold, Fuel Temperature/Return 305 70001527 2 Fitting, Special 306 70001528 1 Fitting, Special

Ref TIER 3 & 4 INTERIM ENGINE SENSOR COMPONENTS Ref Note: To determine the machine’s engine p/n or emissions

TIER level, refer to Section 1 Usage Chart.

401 70000719 2 Sensor, O2 (Pre- & Post- Catalyst) (Was p/n 70000545) 402 7027976 1 Sensor, T-Map 403 0641406 1 Bolt 1/4in-20NC x 3/4in Grade 5 (Was p/n 70001534) 404 70001537 1 Flatwasher 1/4in Hardened

3-38 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-11. FUEL SUPPLY COMPONENTS - TIER 3 & 4 INTERIM ENGINES (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121245 GM Engine Parts Supplement 3-39

SECTION 3 3.0L ENGINE

NOTE: THIS FIGURE IS ONLY FOR TIER 1 & 2 ENGINES.

NO BREAKDOWN AVAILABLE FOR TIER 3 & 4 INTERIM ENGINE MIXER.

FIGURE 3-12. MIXER ASSEMBLY (TIER 1 & 2 ENGINES)

3-40 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-12. MIXER ASSEMBLY (TIER 1 & 2 ENGINES)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

7027975 Ref MIXER ASSEMBLY

Ref Note: To determine the machine’s engine p/n or emissions

TIER level, refer to Section 1 Usage Chart.

Ref Note: This Figure is for Tier 1 & 2 Engines Only. No Break-

down Available for the Tier 3 & 4 interim Engine Mixer.

1Use 7027975 4 Screw #10-24NC x 5/8in 2Use 7027975 1 Cover 3Use 7027975 1 Spring, Air Valve 4Use 7027975 4 Screw #5-32 x 1/4in 5Use 7027975 1 Plate, Backup (Part of Item 9) 6Use 7027975 1 Diaphragm (Part of Item 9) 7Use 7027975 1 Ring, Air Valve (Part of Item 9) 8Use 7027975 1 Air Gas Valve Assembly (Part of Item 9)

9Use 7027975 1 Valve & Diaphragm Assembly (Includes Items 5-8) 10 Use 7027975 1 Body 11 Use 7027975 2 Screw 1/4in-28NF x 5/16in 12 Use 7027975 1 Screw, Idle 13 Use 7027975 1 Spring, Idle Screw

3121245 GM Engine Parts Supplement 3-41

SECTION 3 3.0L ENGINE

12517

131110

FIGURE 3-13. INTAKE/EXHAUST MANIFOLD COMPONENTS

3-42 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-13. INTAKE/EXHAUST MANIFOLD COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref INTAKE/EXHAUST MANIFOLD COMPONENTS Ref Note: To determine the machine’s engine p/n or emissions

TIER level, refer to Section 1 Usage Chart.

Ref Note: See Fuel Supply Components for O2 Sensors.

1 70001541 1 Fitting, Plug

2 70001542 14in Hose, PCV

3 70001543 1 Fitting, Elbow Barbed

4 70001544 1 Shield, Heat

5 70001545 1 Manifold, Intake Upper Half

6 7027978 1 Gasket Between Upper to Lower Intake Manifold Halves

7 70001070 1 Manifold, Exhaust

8 70001546 1 Manifold, Intake Lower Half

9 70001547 1 Gasket, Intake/Exhaust Manifolds to Cylinder Head (Was p/n

7027977) 10 4711400 5 Flatwasher 1/4in (Was p/n 70001506) 11 70001507 5 Lockwasher 1/4in 12 70001548 2 Nut, Flanged 5/16in-18NC 13 70001509 5 Bolt 1/4in-20 x 1/2in 14 70001549 4 Capscrew, Socket Head 5/16in-18NC x 3/4in Grade 5 15 70001550 6 Capscrew, Socket Head 3/8in-16NC x 1in Grade 8 16 70001512 4 Flatwasher 3/8in Hardened 17 70001551 2 Stud 5/16in-18NC x 1-1/2in Grade 5 18 70001552 8 Washer, Belleville 3/8in

3121245 GM Engine Parts Supplement 3-43

SECTION 3 3.0L ENGINE

111220

TIER 1

ENGINES

TIER 2/3/

4 INTERIM

ENGINES

10110

103

104105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

122

FIGURE 3-14. MUFFLER COMPONENTS - BOOM LIFTS

3-44 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-14. MUFFLER COMPONENTS - BOOM LIFTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref MUFFLER COMPONENTS Ref Note: To determine the machine’s engine p/n or emissions

TIER level, refer to Section 1 Usage Chart.

Ref Note: See Fuel Supply Components for O2 Sensors.

Ref TIER 1 ENGINES

1 70000943 1 Plug 2 7027979 1 Flange, Exhaust to Manifold 3 7027980 1 Seal, Exhaust (Doughnut Gasket) 4 7027981 1 Pipe, Exhaust 5 7027983 1 Bracket, Muffler 6 7027984 1 Flange 2.5in 7 7027985 1 Flange 2in 8 7027986 2 Seal 2.5in

9 7027988 1 Band, Mounting 10 70000173 1 Muffler, Catalyst 11 7027987 1 Seal 2in 12 70001693 2 Nut 1/4in-20NC 13 70001515 4 Lockwasher 5/16in 14 70001555 4 Nut 5/16in-18NC 15 70001516 4 Bolt 5/16in-18NC x 3/4in Grade 5 16 3311605 2 Nut 3/8in-16NC (Was p/n 70001558) 17 0641610 3 Bolt 5/16in-18NC x 1-1/4in Grade 5 (Was p/n 70001559) 18 0641612 2 Bolt 5/16in-18NC x 1-1/2in Grade 5 (Was p/n 70001560) 19 4711600 7 Flatwasher 3/8in (Was p/n 70001561) 20 70001694 2 Bolt 5/16in-18NC x 1-1/4in Grade 5

Ref TIER 2, 3 & 4 ENGINES

101 70000943 1 Plug 102 7027979 1 Flange, Exhaust to Manifold 103 7027980 1 Seal, Exhaust (Doughnut Gasket) 104 1 Pipe, Exhaust Options:

7027981 All Models except 600A/600AJ

70001684 Model 600A/600AJ Only

105 70000013 1 Muffler, Catalyst (Tier 2 Engines)

70002894 Muffler, Catalyst (Tier 3 & 4 Engines)

70002232 2 Plug, Brass (Not Shown) 106 7027984 1 Flange 2.5in 107 7027985 1 Flange 2in 108 7027986 1 Seal 2.5in 109 7027987 1 Seal 2in 110 70001553 1 Bracket, Muffler 111 2 Bracket, Muffler End Options:

70001554 All Models except 600A/600AJ

70001685 Model 600A/600AJ Only 112 70001515 4 Lockwasher 5/16in 113 70001555 4 Nut 5/16in-18NC

3121245 GM Engine Parts Supplement 3-45

SECTION 3 3.0L ENGINE

FIGURE 3-14. MUFFLER COMPONENTS - BOOM LIFTS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

114 70001535 4 Flatwasher 5/16in (Tier 2 Engines)

70001569 4 Flatwasher 5/16in (Tier 3 & 4 Engines) 115 70001556 4 Bolt 5/16in-18NC x 1in Grade 5 116 70001557 4 Flatwasher 3/8in Stainless 117 3311605 2 Nut 3/8in-16NC (Was p/n 70001558) 118 0641608 4 Bolt 3/8in-16NC x 1in Grade 5 (Was p/n 70001147) 119 0641610 3 Bolt 5/16in-18NC x 1-1/4in Grade 5 (Was p/n 70001559) 120 0641612 2 Bolt 5/16in-18NC x 1-1/2in Grade 5 (Was p/n 70001560) 121 4761600 4 Lockwasher 3/8in (Was p/n 70001536) 122 4711600 7 Flatwasher 3/8in (Was p/n 70001561)

3-46 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-14. MUFFLER COMPONENTS - BOOM LIFTS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121245 GM Engine Parts Supplement 3-47

SECTION 3 3.0L ENGINE

TIER 1

ENGINES

114

115

116

117

101

111

113

112

107

106

108

110

104

105

13 14

118

120

123

121

122

121

102

103

109

119

121

124

TIER 2/3/

4 INTERIM

ENGINES

FIGURE 3-15. MUFFLER COMPONENTS - SCISSOR LIFTS

3-48 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-15. MUFFLER COMPONENTS - SCISSOR LIFTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref MUFFLER COMPONENTS Ref Note: To determine the machine’s engine p/n or emissions

TIER level, refer to Section 1 Usage Chart.

Ref Note: See Fuel Supply Components for O2 Sensors.

Ref TIER 1 ENGINES

1 70000943 1 Plug 2 7027979 1 Flange, Exhaust to Manifold 3 7027980 1 Seal, Exhaust (Doughnut Gasket) 4 7027984 1 Flange 2.5in 5 7027985 1 Flange 2in 6 7027986 2 Seal - 2.5in 7 7027988 1 Band, Mounting 8 70000171 1 Bracket, Muffler

9 70000172 1 Pipe, Exhaust 10 70000178 1 Shield, Heat 11 70000173 1 Muffler, Catalyst

70002232 2 Plug (Not Shown) 12 7027987 1 Seal 2in 13 70001515 4 Lockwasher 5/16in 14 70001555 4 Nut 5/16in-18NC 15 70001516 4 Bolt 5/16in-18NC x 3/4in Grade 5 16 3311605 2 Nut 3/8in-16NC (Was p/n 70001558) 17 0641610 3 Bolt 5/16in-18NC x 1-1/4in Grade 5 (Was p/n 70001559) 18 0641612 2 Bolt 5/16in-18NC x 1-1/2in Grade 5 (Was p/n 70001560) 19 4711600 7 Flatwasher 3/8in (Was p/n 70001561) 20 70001340 1 Pipe, Exhaust

Ref TIER 2, 3 & 4 interim ENGINES

101 70000943 1 Plug 102 7027979 1 Flange, Exhaust to Manifold 103 7027980 1 Seal, Exhaust (Doughnut Gasket) 104 1 Muffler, Catalyst Options:

70000013 Tier 2 Engines

70002894 Tier 3 & 4 interim Engines

70002232 2 Plug, Brass (Not Shown)

105 7027984 1 Flange 2.5in 106 7027985 1 Flange 2in 107 7027986 1 Seal 2.5in 108 70000171 1 Bracket, Muffler 109 70000172 1 Pipe, Exhaust 110 70000178 1 Shield, Heat 111 7027987 1 Seal 2in 112 70001554 1 Bracket, Muffler Front Side 113 70001678 1 Bracket, Muffler Rear Side 114 70001679 1 Bracket, Tail Pipe 115 70001515 4 Lockwasher 5/16in

3121245 GM Engine Parts Supplement 3-49

SECTION 3 3.0L ENGINE

FIGURE 3-15. MUFFLER COMPONENTS - SCISSOR LIFTS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

116 70001555 4 Nut 5/16in-18NC 117 70001516 4 Bolt 5/16in-18NC x 3/4in Grade 5 118 3311605 2 Nut 3/8in-16NC (Was p/n 70001558) 119 0641610 3 Bolt 5/16in-18NC x 1-1/4in Grade 5 (was p/n 70001559) 120 0641612 2 Bolt 5/16in-18NC x 1-1/2in Grade 5 (was p/n 70001560) 121 4711600 11 Flatwasher 3/8in (was p/n 70001561) 122 0641608 4 Bolt 3/8in-16NC x 1in Grade 5 (was p/n 70001147) 123 4761600 4 Lockwasher 3/8in (was p/n 70001536) 124 70001340 1 Pipe, Exhaust

3-50 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-15. MUFFLER COMPONENTS - SCISSOR LIFTS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121245 GM Engine Parts Supplement 3-51

SECTION 3 3.0L ENGINE

7812115

NOTE: REFER TO MODEL SPECIFIC PARTS MANUAL FOR HARDWARE, RADIATOR MOUNTING PLATE & RADIATOR SERVICE PARTS.

FIGURE 3-16. COOLANT SYSTEM COMPONENTS

3-52 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-16. COOLANT SYSTEM COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref COOLANT SYSTEM COMPONENTS Ref Note: To determine the machine’s engine p/n or emissions

TIER level, refer to Section 1 Usage Chart.

1 1320012 3 Clamp 2 1320016 1 Clamp

3 to 4 Not Used

5 1 Hose, Upper Radiator Options:

2720563 Boom Lifts (Note: Refer to Model Specific Parts Manual)

70001332 Scissor Lifts

6 1 Hose, Lower Radiator Options:

2720564 Boom Lifts (Note: Refer to Model Specific Parts Manual)

70001333 Scissor Lifts

7 1 Bracket, Coolant Overflow Bottle Options:

Not Required Boom Lifts

70001647 Scissor Lifts

8 1580011 1 Bottle, Coolant Overflow 9 70001650 1 Decal - Radiator (Not Shown - Located on Radiator)

3121245 GM Engine Parts Supplement 3-53

SECTION 3 3.0L ENGINE

101

102

105

103

104

103

SCISSOR

LIFTS

BOOM

LIFTS

245

FIGURE 3-17. ENGINE MOUNTING COMPONENTS

3-54 GM Engine Parts Supplement 3121245

SECTION 3 3.0L ENGINE

FIGURE 3-17. ENGINE MOUNTING COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref ENGINE MOUNTING COMPONENTS Ref Note: To determine the machine’s engine p/n or emissions

TIER level, refer to Section 1 Usage Chart.

Ref Note: Mount position determined by facing front of engine.

Ref Boom Lifts 1 70000179 1 Mount, Rear Engine 2 70000180 1 Mount, Engine Left Front 3 1 Mount, Engine Right Front Options:

3A 70000896 All Engines except Engine p/n 1001141139

(Note: P/N 1001141467 may be used as an option on other engines but has NO generator mounting capabilities.)

70000896 Engine p/n 1001141139 with Generator Options

3B 1001141467 Engine p/n 1001141139 without Generator Options

(was p/n 70003906)

4 0641608 10 Bolt 3/8in-16NC x 1in Grade 5 (Was p/n 70001147 &

p/n 70002701)

5 4761600 10 Lockwasher 3/8in (was p/n 70001536)

Ref Scissor Lifts

101 70000179 1 Mount, Rear Engine 102 70000180 1 Mount, Engine Left Front 103 0641608 10 Bolt 3/8in-16NC x 1in Grade 5 (Was p/n 70001147) 104 4761600 10 Lockwasher 3/8in (was p/n 70001536) 105 70000181 1 Mount, Engine Right Front

3121245 GM Engine Parts Supplement 3-55

SECTION 3 3.0L ENGINE

FIGURE 3-17. ENGINE MOUNTING COMPONENTS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3-56 GM Engine Parts Supplement 3121245

SECTION 4 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not

be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

10-1 Ref MISCELLANEOUS SPECIAL OPTIONS

0275262 Ref Cold Weather Package

0275261 Ref Engine Block Heater

Ref Fluids/Lubricants 2300004 Ref Coolant, Antifreeze 3020021 Ref Engine Coupling Grease

1001115931 Ref Motor Oil 5W-30 Full Synthetic 1001115930 Ref Motor Oil 10W-30

3020016 Ref Motor Oil 15W-30

70002642 1 Side OIl Fill Kit (Includes Cap, Casting & Hardware) (Mounts

on block at mechanical fuel pump location)

Ref TOOLS TO SERVICE GM ENGINES

70001255 Ref Diagnostic Breakout Box

2915221 Ref GM Diagnostic Kit (Includes Engine Diagnostic Software,

7000274 GM Interface Cable & 70001698 Diagnostic Cable)

70000274 Ref GM Interface Cable 70001698 Ref Diagnostic Cable 70000459 Ref Rocker Arm Stud Remover

70000460 Ref Crankshaft Sprocket Puller 70000461 Ref Magnetic Base Dial Indicator 70000462 Ref Dial Indicator 70000463 Ref Piston Ring Compressor 70000464 Ref Valve Spring Compressor 70000465 Ref Cylinder Bore Gauge 70000466 Ref Carbon Remover Brush 70000467 Ref Camshaft Lobe Lift Indicator 70000468 Ref Crankshaft Pulley Installer 70000469 Ref Valve Lifter (Slide Hammer Type) 70000470 Ref Distributor Lower Bushing Remover 70000471 Ref Distributor Lower Bushing Installer 70000472 Ref Valve Spring Tester 70000473 Ref Oil Suction Pipe Installer 70000474 Ref Piston Pin Remover/Installer Set 70000475 Ref Ridge Reamer 70000476 Ref Universal Crankshaft Pulley Remover 70000477 Ref Engine Front Cover Aligner & Oil Seal Installer 70000478 Ref Crankshaft Rear Oil Seal Installer 70000479 Ref Crankshaft Sprocket Remover 70000480 Ref Valve Lifter Remover 70000481 Ref Piston Ring Groove Cleaner 70000482 Ref Valve Guide Reamer 70000483 Ref Connecting Rod Bolt Guide Set

3121245 GM Engine Parts Supplement 4-1

SECTION 4 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not

be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

70000484 Ref Crankshaft Sprocket Installer 70000485 Ref Rocker Stud Hole Reamer .003 70000486 Ref Rocker Arm Stud Remover 70000487 Ref Camshaft Bearing Remover/Installer 70000488 Ref Slide Hammer 70000489 Ref Valve Stem Seal Installer 70000490 Ref Sealer Gasket 70000491 Ref Rocker Stud Hole Reamer .013

4-2 GM Engine Parts Supplement 3121245

SECTION 5 PARTS NUMBER INDEX

PagePart Number PagePart Number PagePart Number

0275261 ......................... 4-1

0275262 ......................... 4-1

0641406 .....3-29, 3-34, 3-38

0641608 3-11, 3-18, 3-27, 3-

30, 3-34, 3-46, 3-50, 3-55

0641610 3-45, 3-46, 3-49, 3-

0641612 3-45, 3-46, 3-49, 3-

0700810 ....................... 3-21

0760812 ....................... 2-15

1001091583 ............1-1, 1-2

1001091585 ...................1-2

1001114604 ...................1-2

1001115930 ...................4-1

1001115931 ...................4-1

1001117892 ...................1-1

1001141139 ................. 3-55

1001141467 ................. 3-55

1001143635 ................. 2-11

1001143636 ................. 2-11

1001143762 ................. 2-11

1320012 ....................... 3-53

1320016 ..............3-27, 3-53

1580011 ....................... 3-53

2000354 ..................1-1, 1-2

2000360 ......................... 1-2

2060025 ....................... 3-21

2300004 ......................... 4-1

2720563 ....................... 3-53

2720564 ....................... 3-53

2750532 2-23, 2-24, 3-29, 3-

2915221 ......................... 4-1

3020016 ......................... 4-1

3020021 ......................... 4-1

3311605 3-45, 3-46, 3-49, 3-

4711400 ..............3-25, 3-43

4711600 3-11, 3-19, 3-45, 3-

46, 3-49, 3-50 4761600 3-11, 3-19, 3-21, 3-

27, 3-30, 3-34,

3-46, 3-50, 3-55

4831900 ....................... 3-21

70000001 ....................... 3-4

70000002 ....................... 3-9

70000003 ....................... 3-9

70000004 ....................... 3-9

70000005 ....................... 3-9

70000006 2-23, 3-29, 3-33, 3-

38 70000007 ...3-29, 3-33, 3-37

70000008 ..................... 3-13

70000009 ..................... 3-10

70000010 ..................... 3-10

70000011 ...3-29, 3-33, 3-38

70000013 ............3-45, 3-49

70000014 ..................... 3-10

70000164 ............ 3-13, 3-17

70000165 ..................... 3-13

70000166 2-23, 3-29, 3-33, 3-

70000167 ............ 3-29, 3-33

70000168 ... 3-29, 3-33, 3-38

70000169 ............ 3-29, 3-34

70000170 ............ 3-29, 3-34

70000171 ..................... 3-49

70000172 ..................... 3-49

70000173 ............ 3-45, 3-49

70000174 ..................... 3-21

70000175 ..................... 3-27

70000176 ..................... 3-27

70000177 ..................... 3-27

70000178 ..................... 3-49

70000179 ..................... 3-55

70000180 ..................... 3-55

70000181 ..................... 3-55

70000182 ............ 3-29, 3-33

70000274 ....................... 4-1

70000386 ............ 3-29, 3-33

70000459 ....................... 4-1

70000460 ....................... 4-1

70000461 ....................... 4-1

70000462 ....................... 4-1

70000463 ....................... 4-1

70000464 ....................... 4-1

70000465 ....................... 4-1

70000466 ....................... 4-1

70000467 ....................... 4-1

70000468 ....................... 4-1

70000469 ....................... 4-1

70000470 ....................... 4-1

70000471 ....................... 4-1

70000472 ....................... 4-1

70000473 ....................... 4-1

70000474 ....................... 4-1

70000475 ....................... 4-1

70000476 ....................... 4-1

70000477 ....................... 4-1

70000478 ....................... 4-1

70000479 ....................... 4-1

70000480 ....................... 4-1

70000481 ....................... 4-1

70000482 ....................... 4-1

70000483 ....................... 4-1

70000484 ....................... 4-2

70000485 ....................... 4-2

70000486 ....................... 4-2

70000487 ....................... 4-2

70000488 ....................... 4-2

70000489 ....................... 4-2

70000490 ....................... 4-2

70000491 ....................... 4-2

70000545 ... 3-29, 3-33, 3-38

70000546 ....................... 3-9

70000548 ....................... 3-9

70000549 .......................3-6

70000550 .......................3-7

70000551 .......................3-5

70000552 .......................3-5

70000679 .....................3-17

70000718 .....................3-17

70000719 2-13, 2-27, 3-29, 3-

33, 3-38

70000784 .......................3-7

70000788 .......................3-7

70000896 .....................3-55

70000897 .....................3-21

70000910 .....................3-18

70000943 ............3-45, 3-49

70000948 .....................3-18

70000988 .......................3-4

70000989 .......................3-4

70000990 .......................3-4

70001004 .......................3-9

70001038 .....................3-21

70001053 .....................3-21

70001054 .....................3-21

70001057 ............3-29, 3-33

70001070 .....................3-43

70001143 ..............3-9, 3-18

70001147 3-11, 3-18, 3-19, 3-

21, 3-25, 3-27,

3-29, 3-30, 3-34,

3-38, 3-43, 3-45,

3-46, 3-49, 3-50,

3-55

70001149 .....................3-23

70001150 ............3-29, 3-33

70001153 .......................3-9

70001221 .......................3-9

70001255 .......................4-1

70001266 .......................3-7

70001267 .......................3-5

70001268 .......................3-9

70001269 .......................3-4

70001270 .......................3-5

70001271 .......................3-7

70001272 .......................3-5

70001274 ................3-5, 3-6

70001275 .......................3-9

70001276 .....................3-10

70001277 ............3-10, 3-13

70001278 .....................3-10

70001279 .....................3-10

70001280 .......................3-9

70001281 .....................3-17

70001282 .......................3-9

70001283 ..............3-9, 3-10

70001284 .......................3-9

70001285 .......................3-7

70001286 .....................3-17

70001287 .....................3-17

70001288 .....................3-17

70001289 .......................3-5

Part Number

70001290 ....................... 3-5

70001291 ....................... 3-6

70001292 ....................... 3-7

70001293 ..................... 3-10

70001294 ....................... 3-5

70001295 ..................... 3-10

70001296 ....................... 3-9

70001298 ....................... 3-7

70001299 ....................... 3-4

70001300 ..................... 3-10

70001301 ....................... 3-5

70001302 ..................... 3-21

70001303 ..................... 3-13

70001304 ............ 3-29, 3-33

70001305 ............ 3-29, 3-33

70001306 ............ 3-29, 3-33

70001307 ............ 3-33, 3-37

70001308 ... 3-29, 3-33, 3-37

70001309 ..................... 2-23

70001310 ... 3-29, 3-33, 3-37

70001311 ............ 3-29, 3-33

70001312 ..................... 3-23

70001313 ............ 2-13, 3-18

70001315 ..................... 3-23

70001316 2-19, 3-23, 3-30, 3-

70001317 ..................... 3-13

70001318 ....................... 3-4

70001319 ..................... 3-17

70001320 ....................... 3-9

70001321 ....................... 3-5

70001322 ..................... 3-18

70001323 ....................... 3-9

70001325 ....................... 3-9

70001326 ....................... 3-9

70001327 ....................... 3-9

70001329 ..................... 3-27

70001330 ..................... 3-21

70001332 ..................... 3-53

70001333 ..................... 3-53

70001336 ..................... 3-27

70001337 ..................... 3-27

70001338 ..................... 3-27

70001339 ..................... 3-27

70001340 ............ 3-49, 3-50

70001341 ..................... 3-17

70001500 ..................... 3-13

70001501 ..................... 3-13

70001502 ..................... 3-25

70001503 ..................... 3-25

70001504 ..................... 3-25

70001505 ..................... 3-25

70001507 ............ 3-25, 3-43

70001508 ..................... 3-25

70001509 ............ 3-25, 3-43

70001510 ..................... 3-25

70001511 ............ 3-13, 3-25

70001512 ... 3-13, 3-25, 3-43

70001513 ..................... 3-23

Page

3121245 GM Engine Parts Supplement 5-1

SECTION 5 PARTS NUMBER INDEX

PagePart Number PagePart Number PagePart Number

70001514 ..................... 3-23

70001515 3-21, 3-23, 3-27, 3-

45, 3-49

70001516 3-23, 3-27, 3-45, 3-

49, 3-50

70001517 ..................... 3-23

70001518 ..................... 3-23

70001519 ..................... 3-23

70001520 ............ 3-29, 3-33

70001521 ... 3-29, 3-33, 3-37 70001522 ... 3-29, 3-33, 3-37 70001523 ... 3-29, 3-33, 3-37 70001524 ... 3-29, 3-33, 3-37 70001525 ... 3-29, 3-33, 3-38

70001526 ............ 3-29, 3-33

70001527 ... 3-29, 3-33, 3-38 70001528 ... 3-29, 3-33, 3-38

70001529 ............ 3-29, 3-33

70001530 ..................... 3-33

70001531 ............ 3-33, 3-37

70001532 ... 3-29, 3-33, 3-37

70001533 ............ 3-13, 3-34

70001535 3-21, 3-27, 3-30, 3-

34, 3-46 70001537 3-19, 3-30, 3-34, 3-

70001538 ............ 3-30, 3-34

70001539 ............ 3-30, 3-34

70001540 ..................... 3-21

70001541 ..................... 3-43

70001542 ............ 2-11, 3-43

70001543 ..................... 3-43

70001544 ..................... 3-43

70001545 ..................... 3-43

70001546 ..................... 3-43

70001547 ..................... 3-43

70001548 ..................... 3-43

70001549 ..................... 3-43

70001550 ..................... 3-43

70001551 ..................... 3-43

70001552 ..................... 3-43

70001553 ..................... 3-45

70001554 ............ 3-45, 3-49

70001555 3-27, 3-45, 3-49, 3-

70001556 ..................... 3-46

70001557 ..................... 3-46

70001562 ..................... 3-11

70001563 ..................... 3-11

70001564 ..................... 3-11

70001565 ..................... 3-18

70001566 ..................... 3-18

70001567 ..................... 3-19

70001568 ............ 2-19, 3-21

70001569 ............ 3-21, 3-46

70001570 ..................... 3-21

70001571 ..................... 3-21

70001572 ..................... 3-21

70001573 ..................... 3-21

70001574 ........................3-4

70001575 ........................3-4

70001576 ........................3-4

70001577 ........................3-4

70001578 ........................3-4

70001579 ........................3-4

70001580 ........................3-4

70001581 ................ 3-4, 3-5

70001582 ........................3-4

70001583 ........................3-5

70001584 ........................3-5

70001585 ........................3-5

70001586 ........................3-5

70001587 ......... 3-4, 3-5, 3-6

70001588 ........................3-5

70001589 ........................3-5

70001590 ................ 3-6, 3-7

70001591 ................ 3-6, 3-9

70001592 ........................3-6

70001593 ........................3-6

70001594 ........................3-6

70001595 ........................3-6

70001596 ........................3-6

70001597 ........................3-6

70001598 ........................3-6

70001599 ........................3-6

70001600 ........................3-6

70001601 ........................3-6

70001602 ........................3-6

70001603 ........................3-7

70001604 ........................3-7

70001605 ........................3-7

70001606 ........................3-7

70001607 ........................3-7

70001608 ........................3-7

70001609 .............. 3-7, 3-10

70001610 .............. 3-7, 3-10

70001611 ........................3-7

70001612 ........................3-7

70001613 ........................3-7

70001614 ........................3-7

70001615 ........................3-7

70001616 ......................3-10

70001617 ........................3-7

70001618 ......................3-17

70001619 ......................3-17

70001620 ......................3-17

70001621 ......................3-17

70001622 ......................3-17

70001623 ......................3-17

70001624 ......................3-17

70001625 ......................3-17

70001626 ......................3-17

70001627 ......................3-18

70001628 ......................3-17

70001629 ......................3-17

70001630 ........................3-9

70001631 ........................3-9

70001632 ......................3-10

70001633 .....................3-10

70001634 .....................3-10

70001635 .....................3-10

70001636 .....................3-10

70001637 .....................3-11

70001638 .....................3-11

70001647 .....................3-53

70001650 .....................3-53

70001651 .....................3-27

70001652 .....................3-27

70001653 .....................3-27

70001671 .....................3-13

70001672 .....................3-25

70001673 ............3-29, 3-34

70001674 .....................3-33

70001675 .....................3-21

70001676 .....................3-21

70001678 .....................3-49

70001679 .....................3-49

70001684 .....................3-45

70001685 .....................3-45

70001686 .......................3-7

70001688 ............3-13, 3-30

70001692 .....................3-29

70001693 .....................3-45

70001694 .....................3-45

70001698 .......................4-1

70001787 .....................3-27

70001877 ............3-13, 3-14

70001929 ............3-30, 3-34

70001931 ............2-13, 3-17

70001950 ............2-13, 3-17

70001951 ............2-13, 3-17

70002226 ............3-29, 3-33

70002232 ............3-45, 3-49

70002627 ............2-13, 3-17

70002642 .......................4-1

70002697 .....................2-27

70002701 .....................3-55

70002702 .....................3-13

7000274 .........................4-1

70002869 .....................3-37

70002870 .....................3-37

70002871 .....................3-37

70002872 .....................3-37

70002873 .....................3-37

70002874 .....................3-37

70002875 .....................3-38

70002876 .....................3-38

70002877 .....................3-38

70002878 .....................3-38

70002879 .....................3-38

70002880 .....................3-37

70002881 .....................3-37

70002882 .....................3-37

70002883 .....................3-37

70002884 .....................3-37

70002885 .....................3-37

70002886 .....................3-37

Part Number

70002887 ..................... 3-37

70002888 ..................... 3-37

70002889 ..................... 3-37

70002890 ............ 2-19, 3-37

70002891 ..................... 3-37

70002892 ..................... 3-10

70002893 ..................... 3-10

70002894 ............ 3-45, 3-49

70002895 ..................... 3-18

70002896 ..................... 3-13

70002897 ..................... 3-13

70002898 ..................... 3-17

70002907 ..................... 3-18

70002908 ..................... 3-18

70002909 ..................... 3-18

70002910 ..................... 3-18

70002911 ....................... 3-9

70002912 ..................... 3-10

70002914 ..................... 3-10

70002920 ....................... 3-4

70002921 ....................... 3-4

70002923 ....................... 3-4

70002924 ....................... 3-4

70002925 ....................... 3-5

70002926 ....................... 3-5

70002927 ................ 3-5, 3-7

70002928 ....................... 3-5

70002929 ....................... 3-5

70002930 ....................... 3-5

70002931 ....................... 3-5

70002933 ....................... 3-5

70002934 ....................... 3-6

70002935 ....................... 3-6

70002936 ....................... 3-6

70002937 ....................... 3-6

70002938 ....................... 3-6

70002939 ....................... 3-6

70002940 ....................... 3-7

70002941 ....................... 3-7

70002942 ....................... 3-7

70002943 ....................... 3-7

70002949 ..................... 3-37

70002950 ..................... 3-37

70002952 ..................... 3-37

70002953 ..................... 3-18

70002979 ..................... 2-11

70003178 ..................... 2-13

70003179 .............. 2-7, 2-13

70003180 ..................... 2-19

70003181 ..................... 2-19

70003182 ..................... 2-19

70003183 ..................... 2-19

70003184 ..................... 2-19

70003185 ..................... 2-19

70003186 ..................... 2-19

70003187 ..................... 2-19

70003188 ..................... 2-19

70003189 ..................... 2-15

70003190 ..................... 2-17

Page

5-2 GM Engine Parts Supplement 3121245

SECTION 5 PARTS NUMBER INDEX

PagePart Number PagePart Number PagePart Number

70003191 ..................... 2-17

70003192 ..................... 2-13

70003193 ..................... 2-13

70003194 ..................... 2-13

70003195 ..................... 2-13

70003196 ............2-13, 2-23

70003197 ............2-13, 3-18

70003198 ..................... 2-13

70003199 ..................... 2-23

70003200 ..................... 2-23

70003201 ..................... 2-23

70003202 ..................... 2-23

70003208 ..................... 2-23

70003226 ..................... 2-11

70003227 ..................... 2-11

70003228 ..................... 2-11

70003229 ..................... 2-11

70003239 ..................... 2-27

70003240 ..................... 2-27

70003241 ..................... 2-27

70003242 ..................... 2-27

70003243 ..................... 2-27

70003244 ....................... 2-4

70003245 ....................... 2-4

70003246 ....................... 2-4

70003247 ....................... 2-4

70003248 ....................... 2-4

70003249 ....................... 2-4

70003250 ....................... 2-4

70003251 ....................... 2-4

70003252 ....................... 2-4

70003253 ....................... 2-4

70003254 ....................... 2-4

70003255 ....................... 2-4

70003256 ....................... 2-4

70003257 ....................... 2-4

70003258 ....................... 2-4

70003259 ....................... 2-4

70003260 ....................... 2-4

70003261 ....................... 2-4

70003262 ....................... 2-4

70003263 ....................... 2-4

70003264 ....................... 2-4

70003265 ....................... 2-4

70003266 ....................... 2-4

70003267 ....................... 2-4

70003268 ....................... 2-4

70003269 ....................... 2-4

70003270 ....................... 2-4

70003271 ....................... 2-4

70003272 ....................... 2-4

70003273 ....................... 2-4

70003274 ....................... 2-4

70003275 ....................... 2-4

70003276 ....................... 2-4

70003277 ....................... 2-4

70003278 ....................... 2-4

70003279 ....................... 2-4

70003280 ....................... 2-4

70003281 ....................... 2-4

70003282 ....................... 2-5

70003283 ....................... 2-5

70003284 ....................... 2-5

70003285 ....................... 2-5

70003286 ....................... 2-5

70003287 ....................... 2-5

70003288 ....................... 2-5

70003289 ....................... 2-5

70003290 ....................... 2-5

70003291 ..................... 2-11

70003292 ....................... 2-7

70003293 ....................... 2-7

70003294 ....................... 2-7

70003295 ....................... 2-7

70003296 ....................... 2-7

70003297 ....................... 2-7

70003298 ....................... 2-7

70003299 ....................... 2-7

70003300 ....................... 2-7

70003301 ....................... 2-7

70003302 .............. 2-7, 2-13

70003303 ....................... 2-7

70003304 ....................... 2-7

70003305 ....................... 2-7

70003306 ....................... 2-7

70003307 ....................... 2-7

70003308 ....................... 2-7

70003309 ....................... 2-7

70003310 ....................... 2-7

70003311 ....................... 2-7

70003312 ....................... 2-7

70003313 ....................... 2-7

70003314 ....................... 2-7

70003315 ....................... 2-7

70003316 ....................... 2-7

70003317 ....................... 2-7

70003318 .............. 2-7, 2-13

70003319 .............. 2-7, 2-13

70003320 .............. 2-7, 2-13

70003321 ....................... 2-7

70003322 ....................... 2-7

70003323 ....................... 2-7

70003324 ....................... 2-7

70003325 ....................... 2-7

70003326 ....................... 2-7

70003327 ....................... 2-7

70003328 ....................... 2-7

70003329 ....................... 2-7

70003330 ....................... 2-7

70003331 ....................... 2-7

70003332 ....................... 2-7

70003333 ....................... 2-7

70003334 ....................... 2-7

70003335 ....................... 2-8

70003336 ....................... 2-8

70003337 ....................... 2-8

70003338 ....................... 2-8

70003342 ....................... 2-5

70003343 .......................2-5

70003344 .......................2-5

70003345 .......................2-5

70003346 .......................2-5

70003347 .......................2-5

70003348 .......................2-5

70003349 .......................2-5

70003350 .......................2-5

70003351 .......................2-5

70003352 .......................2-5

70003353 .......................2-5

70003354 .......................2-5

70003355 .......................2-5

70003356 .......................2-5

70003357 .......................2-5

70003358 .......................2-5

70003359 .......................2-5

70003360 .......................2-5

70003361 .......................2-5

70003362 .......................2-5

70003363 .......................2-5

70003364 .......................2-5

70003365 .......................2-5

70003366 .......................2-5

70003367 .......................2-5

70003368 .......................2-5

70003369 .......................2-5

70003370 .....................2-27

70003371 .....................2-27

70003372 .....................2-27

70003373 .....................2-27

70003374 .....................2-27

70003375 .....................2-27

70003376 .....................2-27

70003377 .....................2-27

70003378 .....................2-27

70003379 .....................2-27

70003380 .....................2-27

70003381 .....................2-13

70003382 .....................2-13

70003383 .....................2-13

70003384 .....................2-13

70003385 .....................2-15

70003386 .....................2-15

70003387 .....................2-15

70003388 .....................2-15

70003389 .....................2-15

70003390 .....................2-15

70003391 .....................2-15

70003392 .....................2-15

70003393 .....................2-15

70003394 .....................2-15

70003395 .....................2-15

70003396 .....................2-15

70003397 .....................2-15

70003398 .....................2-15

70003399 .....................2-15

70003400 .....................2-15

70003401 .....................2-15

Part Number

70003402 ..................... 2-15

70003403 ....................... 2-5

70003404 ....................... 2-5

70003405 ....................... 2-5

70003406 ....................... 2-5

70003409 ..................... 2-21

70003410 ..................... 2-21

70003411 ..................... 2-21

70003412 ..................... 2-21

70003413 ..................... 2-21

70003414 ..................... 2-21

70003415 ..................... 2-21

70003416 ..................... 2-21

70003417 ..................... 2-21

70003418 ..................... 2-21

70003419 ..................... 2-21

70003420 ..................... 2-21

70003421 ..................... 2-21

70003422 ..................... 2-21

70003423 ..................... 2-21

70003424 ..................... 2-21

70003425 ..................... 2-21

70003426 ..................... 2-21

70003427 ..................... 2-21

70003428 ..................... 2-21

70003429 ..................... 2-21

70003430 ..................... 2-21

70003431 ..................... 2-21

70003432 ..................... 2-21

70003433 ..................... 2-21

70003434 ..................... 2-21

70003435 ..................... 2-21

70003436 ..................... 2-21

70003437 ..................... 2-21

70003438 ..................... 2-21

70003439 ..................... 2-21

70003440 ..................... 2-21

70003441 ..................... 2-21

70003442 ..................... 2-21

70003443 ..................... 2-21

70003444 ..................... 2-21

70003447 ..................... 3-25

70003448 ..................... 3-27

70003781 ....................... 3-4

70003782 ....................... 3-4

70003786 ....................... 3-4

70003792 ..................... 2-23

70003871 ..................... 3-18

70003872 ..................... 3-18

70003873 ....................... 3-9

70003874 ..................... 3-10

70003878 ..................... 3-10

70003879 ..................... 3-10

70003881 ....................... 3-4

70003883 ....................... 3-4

70003884 ....................... 3-5

70003886 ....................... 3-4

70003887 ....................... 3-4

70003888 ....................... 3-5

Page

3121245 GM Engine Parts Supplement 5-3

SECTION 5 PARTS NUMBER INDEX

PagePart Number PagePart Number PagePart Number

70003890 ....................... 3-5

70003892 ....................... 3-6

70003895 ..................... 3-13

70003896 ..................... 3-13

70003901 ..................... 3-29

70003906 ..................... 3-55

70003907 ..................... 3-18

70003908 ..................... 3-17

7024438 ....................... 3-27

7027965 ....................... 3-13

7027966 ....................... 3-13

7027967 ....................... 3-13

7027968 ....................... 3-18

7027969 ....................... 3-23

7027970 .............. 3-29, 3-33

7027971 .............. 3-29, 3-33

7027972 2-23, 3-29, 3-33, 3-

38 7027973 2-23, 3-29, 3-33, 3-

7027974 ....................... 3-29

7027975 ..... 3-29, 3-33, 3-41

7027976 ..... 3-29, 3-33, 3-38

7027977 ....................... 3-43

7027978 ....................... 3-43

7027979 .............. 3-45, 3-49

7027980 .............. 3-45, 3-49

7027981 ....................... 3-45

7027983 ....................... 3-45

7027984 .............. 3-45, 3-49

7027985 .............. 3-45, 3-49

7027986 .............. 3-45, 3-49

7027987 .............. 3-45, 3-49

7027988 .............. 3-45, 3-49

7027989 ....................... 3-17

7027991 ....................... 3-17

7027992 ....................... 3-21

7027993 ....................... 3-21

7027994 ....................... 3-18

7027996 ....................... 3-13

7027997 ....................... 3-17

7027998 ....................... 3-18

7027999 ................ 2-13, 3-7

8273291 ....................... 3-27

Part Number

Page

5-4 GM Engine Parts Supplement 3121245

McConnellsburg PA. 17233-9533

3121245

JLG Worldwide Locations

Corporate Office

JLG Industries, Inc.

1 JLG Drive

USA

(717) 485-5161 (717) 485-6417

JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia

+61 2 65 811111

+61 2 65 813058

JLG Deutschland GmbH Max-Planck-Str. 21 D - 27721 Ritterhude - Ihlpohl Germany

+49 (0)421 69 350 20

+49 (0)421 69 350 45

Plataformas Elevadoras JLG Iberica, S.L. Trapadella, 2 P.I. Castellbisbal Sur 08755 Castellbisbal, Barcelona Spain

+34 93 772 4700

+34 93 771 1762

JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil

+55 19 3295 0407

+55 19 3295 1025

JLG Equipment Services Ltd. Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N. T. Hong Kong

(852) 2639 5783

(852) 2639 5797

JLG Sverige AB Enkopingsvagen 150 Box 704 SE - 176 27 Jarfalla Sweden

+46 (0)850 659 500

+46 (0)850 659 534

www.jlg.com

JLG Industries (UK) Ltd Bentley House Bentley Avenue Middleton Greater Manchester M24 2GP - England

+44 (0)161 654 1000

+44 (0)161 654 1001

JLG Industries (Italia) s.r.l. Via Po. 22 20010 Pregnana Milanese - MI Italy

+39 029 359 5210

+39 029 359 5845

JLG France SAS Z.I. de Baulieu 47400 Fauillet France

+33 (0)5 53 88 31 70

+33 (0)5 53 88 31 79

Oshkosh-JLG Singapore Technology Equipment Pte Ltd 29 Tuas Ave 4, Jurong Industrial Estate Singapore, 639379

+65-6591 9030

+65-6591 9031

JLG G9-43A User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SECTION 1 USAGE CHART

FIGURE 2-1. SHORT BLOCK COMPONENTS

FIGURE 2-2. CYLINDER HEAD COMPONENTS

FIGURE 2-3. LONG BLOCK & DRESS COMPONENTS

FIGURE 2-4. ELECTRICAL COMPONENTS

FIGURE 2-5. ALTERNATOR, WATER PUMP & PULLEYS COMPONENTS

FIGURE 2-6. STARTER COMPONENTS

FIGURE 2-7. FLYWHEEL HOUSING/PUMP COUPLING COMPONENTS

FIGURE 2-8. THERMOSTAT & INTAKE MANIFOLD COMPONENTS

FIGURE 2-9. FUEL SUPPLY COMPONENTS

FIGURE 2-10. EXHAUST COMPONENTS

FIGURE 3-1. SHORT BLOCK COMPONENTS

FIGURE 3-2. CYLINDER HEAD COMPONENTS

FIGURE 3-3. LONG BLOCK & DRESS KIT

FIGURE 3-4. ELECTRICAL COMPONENTS

FIGURE 3-5. ALTERNATOR & PULLEY COMPONENTS

FIGURE 3-6. STARTER KIT

FIGURE 3-7. FLYWHEEL HOUSING/PUMP COUPLING COMPONENTS

FIGURE 3-8. AIR INTAKE COMPONENTS (SCISSORS LIFTS ONLY)

FIGURE 3-9. FUEL SUPPLY COMPONENTS - TIER 1 ENGINES

FIGURE 3-10. FUEL SUPPLY COMPONENTS - TIER 2 ENGINES

FIGURE 3-11. FUEL SUPPLY COMPONENTS - TIER 3 & 4 INTERIM ENGINES

FIGURE 3-12. MIXER ASSEMBLY (TIER 1 & 2 ENGINES)

FIGURE 3-13. INTAKE/EXHAUST MANIFOLD COMPONENTS

FIGURE 3-14. MUFFLER COMPONENTS - BOOM LIFTS

FIGURE 3-15. MUFFLER COMPONENTS - SCISSOR LIFTS

FIGURE 3-16. COOLANT SYSTEM COMPONENTS

FIGURE 3-17. ENGINE MOUNTING COMPONENTS

SECTION 4 SPECIAL OPTIONS

SECTION 5 PARTS NUMBER INDEX