JLG G9-43A User Manual

Illustrated Parts Manual

Engine Parts

Supplement

P/N

3121245

December 30, 2013

NOTES:

MODULE ON MACHINES

“WITHOUT UGM”

(UNIVERSAL

GROUND MODULE)

MODULE ON MACHINES

“WITH UGM” (UNIVERSAL

GROUND MODULE)

GROUND MODULE MODULE IDENTIFICATION

NOTE: MODULE IS LOCATED NEAR THE GROUND CONTROLS OR .IN GROUND CONTROL BOX

REVISION LOG

March 15, 2008 - Original Issue Of Manual

May 1, 2011 - Revised Manual

July 25, 2011 - Revised Manual

October 21, 2011 - Revised Manual

February 15, 2012 - Revised Manual

August 2, 2012 - Revised Manual

January 23, 2013 - Revised Manual

June 30, 2013 - Revised Manual

December 30, 2013 - Revised Manual

3121245 GM Engine Parts Supplement A

REVISION LOG

B GM Engine Parts Supplement 3121245

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - USAGE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

SECTION 2 - .97L ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 SHORT BLOCK COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2-2 CYLINDER HEAD COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2-3 LONG BLOCK & DRESS COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2-4 ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

2-5 ALTERNATOR, WATER PUMP & PULLEYS COMPONENTS . . . . . . . . . . . . . . . . . . . 2-14

2-6 STARTER COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

2-7 FLYWHEEL HOUSING/PUMP COUPLING COMPONENTS . . . . . . . . . . . . . . . . . . . . . 2-18

2-8 THERMOSTAT & INTAKE MANIFOLD COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . 2-20

2-9 FUEL SUPPLY COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

2-10 EXHAUST COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26

SECTION 3 - 3.0L ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1 SHORT BLOCK COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-2 CYLINDER HEAD COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

3-3 LONG BLOCK & DRESS KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3-4 ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

3-5 ALTERNATOR & PULLEY COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

3-6 STARTER KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

3-7 FLYWHEEL HOUSING/PUMP COUPLING COMPONENTS . . . . . . . . . . . . . . . . . . . . . 3-24

3-8 AIR INTAKE COMPONENTS (SCISSORS LIFTS ONLY). . . . . . . . . . . . . . . . . . . . . . . . 3-26

3-9 FUEL SUPPLY COMPONENTS - TIER 1 ENGINES . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

3-10 FUEL SUPPLY COMPONENTS - TIER 2 ENGINES . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32

3-11 FUEL SUPPLY COMPONENTS - TIER 3 & 4 INTERIM ENGINES . . . . . . . . . . . . . . . . 3-36

3-12 MIXER ASSEMBLY (TIER 1 & 2 ENGINES). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40

3-13 INTAKE/EXHAUST MANIFOLD COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42

3-14 MUFFLER COMPONENTS - BOOM LIFTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44

3-15 MUFFLER COMPONENTS - SCISSOR LIFTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48

3-16 COOLANT SYSTEM COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52

3-17 ENGINE MOUNTING COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54

SECTION 4 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

SECTION 5 - PARTS NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

3121245 GM Engine Parts Supplement i

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

ii GM Engine Parts Supplement 3121245

SECTION 1 USAGE CHART

USAGE CHART

Part Number Description Qty

MODEL & ENGINE USAGE: Ref

Note: UGM refers to Universal Ground Module located near machine Ground Controls. See Revision Log for identification.

JLG Boom Lift Models: Ref

340AJ (See Section 2 for Breakdown) Ref

1001117892 Tier 3 .97L Complete Engine Ref

400S/460SJ (See Section 3 for Breakdown) Ref

2000354 Tier 1 3.0L Complete Engine (Machines Prior to SN 0300109274

without UGM)

1001091583 Tier 2 3.0L Complete Engine (Machines SN 0300109274 to Present without

UGM & without Arctic Package)

See Note Tier 2 3.0L Complete Engine (Machines SN 0300109274 to Present without

UGM & with Arctic Package) (Note: Not available for purchase)

1001114595 Tier 3 & 4 interim 3.0L Complete Engine (Machines Prior to

SN 0300161285 with UGM)

1001141139 Tier 3 & 4 interim 3.0L Complete Engine (Machines SN 0300161285 to

Present with UGM)

Ref

450A Series II/450AJ Series II (See Section 3 for Breakdown) Ref

2000354 Tier 1 3.0L Complete Engine (Machines Prior to SN 0300109286

without UGM)

1001091583 Tier 2 3.0L Complete Engine (Machines SN 0300109286 to Present without

UGM & without Arctic Package)

1001101819 Tier 2 3.0L Complete Engine (Machines SN 0300109286 to Present without

UGM & with Arctic Package)

1001114595 Tier 3 & 4 interim 3.0L Complete Engine (Machines Prior to

SN 0300160835 with UGM)

1001141139 Tier 3 & 4 interim 3.0L Complete Engine (Machines SN 0300160835

to Present with UGM)

600A/600AJ (See Section 3 for Breakdown) Ref

2000354 Tier 1 3.0L Complete Engine (Machines Prior to SN 0300109298

without UGM)

1001091768 Tier 2 3.0L Complete Engine (Machines SN 0300109298 to Present without

UGM & without Arctic Package)

1001101823 Tier 2 3.0L Complete Engine (Machines SN 0300109298 to Present without

UGM & with Arctic Package)

1001114600 Tier 3 & 4 interim 3.0L Complete Engine (Machines with UGM) Ref

600S/600SJ/660SJ/680SJ (See Section 3 for Breakdown) Ref

2000354 Tier 1 3.0L Complete Engine (Machines Prior to SN 0300109245

without UGM)

1001091583 Tier 2 3.0L Complete Engine (Machines SN 0300109245 to Present without

UGM & without Arctic Package)

See Note Tier 2 3.0L Complete Engine (Machines SN 0300109245 to Present without

UGM & with Arctic Package) (Note: Not available for purchase)

1001114595 Tier 3 & 4 interim 3.0L Complete Engine (Machines with UGM) Ref

Ref

3121245 GM Engine Parts Supplement 1-1

SECTION 1 USAGE CHART

USAGE CHART

Part Number Description Qty

800A/800AJ (See 3.0L ENGINE SECTION for Breakdown) Ref

2000354 Tier 1 3.0L Complete Engine (Machines Prior to SN 0300109494

without UGM)

1001091583 Tier 2 3.0L Complete Engine (Machines SN 0300109494 to Present without

UGM & without Arctic Package)

1001111353 Tier 2 3.0L Complete Engine (Machines SN 0300109494 to Present without

UGM & with Arctic Package)

1001114595 Tier 3 & 4 interim 3.0L Complete Engine (Machines with UGM) Ref

800S/860SJ (See 3.0L ENGINE SECTION for Breakdown) Ref

2000354 Tier 1 3.0L Complete Engine (Machines Prior to SN 0300109494

without UGM)

1001091583 Tier 2 3.0L Complete Engine (Machines SN 0300109494 to Present without

UGM & without Arctic Package)

See Note Tier 2 3.0L Complete Engine (Machines SN 0300109494 to Present without

UGM & with Arctic Package) (Note: Not available for purchase)

1001114595 Tier 3 & 4 interim 3.0L Complete Engine (Machines with UGM) Ref

Ref

JLG Scissors Lift Models: Ref

3394RT/4394RT (See 3.0L ENGINE SECTION for Breakdown) Ref

2000360 Tier 1 3.0L Complete Engine (Machines Prior to SN 0200166823) Ref

1001091585 Tier 2 3.0L Complete Engine (Machines SN 0200166823 to

SN 0200191606)

1001102398 Tier 2 3.0L Complete Engine (Machines SN 0200191606 to

SN 0200198947)

1001114604 Tier 3 & 4 interim 3.0L Complete Engine (Machines SN 0200198947 to

Present)

Ref

1-2 GM Engine Parts Supplement 3121245

SECTION 2

.97L ENGINE

3121245 GM Engine Parts Supplement 2-1

SECTION 2 .97L ENGINE

182120

17152316192212713

309

303

301

302

102

104

105

101

103

108

106

107

FIGURE 2-1. SHORT BLOCK COMPONENTS

2-2 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

212

201

211

213

214

216

215

202

205

206

207

203

204

208

209

210

406

402

403

419

416

420

417

414

415

405

418

427

428

425

426

404

409

408

401

404

409

407

421

422

423

412

411

413

410

424

3121245 GM Engine Parts Supplement 2-3

SECTION 2 .97L ENGINE

FIGURE 2-1. SHORT BLOCK COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref PISTON/CRANKSHAFT COMPONENTS

1 70003244 4 Ring, Piston 2 70003245 4 Piston 3 70003246 4 Pin, Piston 4 70003247 8 Clip 5 70003248 4 Rod, Connecting

70003249 8 Bolt, Connecting Rod

70003250 8 Nut, Connecting Rod Nut 6 70003251 8 Bearing, Rod 7 70003252 1 Crankshaft 8 70003253 1 Bolt 9 70003254 1 Ring

10 70003255 1 Gear, Timing 11 70003256 1 Washer 12 70003257 1 Key 13 70003258 2 Bearing 14 70003259 10 Bearing, Crankshaft 15 70003260 1 Gasket 16 70003261 2 Pin, Dowel 17 70003262 1 Gasket, Rear Oil Seal Housing 18 70003263 1 Housing, Rear Oil Seal 19 70003264 2 Bolt 20 70003265 1 Seal, Rear Oil 21 70003266 4 Bolt 22 70003267 1 Seal, Front Oil 23 See Note 1 Ring (Note: Not available for purchase) 24 Use I70003253 1 Washer

Ref OIL PAN COMPONENTS

101 See Note 1 Pan, Oil (Note: Not available for purchase) 102 70003268 1 Gasket, Oil Pan 103 70003269 18 Bolt 104 70003270 1 Plug, Oil Pan (Note: See Dress Kit before ordering parts) 105 70003271 1 Seal, Oil Pan Plug 106 70003272 1 Gasket, Strainer 107 70003273 1 Strainer, Sump 108 70003274 2 Bolt

Ref OIL PUMP COMPONENTS

201 70003275 1 Block, Oil Pump 202 70003276 1 Plug 203 70003277 1 Gear, Oil Pump Inner 204 70003278 1 Gear, Oil Pump Outer 205 70003279 1 Valve, Oil Pressure Relief 206 70003280 1 Spring, Oil Pressure Relief 207 70003281 1 Plug, Oil Pressure Relief

2-4 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

FIGURE 2-1. SHORT BLOCK COMPONENTS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

208 70003282 1 Cover, Oil Pump Rear 209 70003283 6 Screw 210 70003284 1 Gasket, Oil Pump 211 70003285 2 Pin, Dowel 212 70003286 5 Bolt 213 70003287 1 Bolt 214 70003288 2 Bolt 215 70003289 1 Washer 216 70003290 1 Bolt

Ref FLYWHEEL COMPONENTS

301 See Note 1 Flywheel (Note: Not available for purchase)

70003403 1 Ring Gear 302 70003404 6 Bolt, Flywheel 303 70003405 1 Pin, Dowel

304 to 308 Not Used

309 70003406 1 Bearing

Ref TIMING COMPONENTS

401 70003342 1 Cover, Joining 402 70003343 1 Cover, Front 403 70003344 1 Gasket, Front 404 70003345 4 Bolt & Washer 405 70003346 2 Support, Long 406 70003347 6 Bolt 407 70003348 2 Grommet 408 70003349 2 Grommet 409 70003350 4 Spacer 410 70003351 2 Gasket 411 70003352 1 Gasket 412 70003353 1 Gasket 413 70003354 1 Gasket 414 70003355 1 Ring, Front Cover 415 70003356 1 Plug, Front Cover Window 416 70003357 1 Pulley, Camshaft Timing 417 70003358 1 Key 418 70003359 1 Support, Short 419 70003360 2 Bolt & Washer 420 70003361 1 Belt, Timing 421 70003362 1 Bolt 422 70003363 1 Washer 423 70003364 1 Washer 424 70003365 1 Tensioner 425 70003366 1 Spacer, Torsion Bar 426 70003367 1 Bar, Torsion 427 70003368 1 Bolt 428 70003369 1 Washer, Torsion Bar

3121245 GM Engine Parts Supplement 2-5

SECTION 2 .97L ENGINE

113

114

115

106

112

111

116

117

109

101

104

103

102

110

111

112

118

105

108

107

FIGURE 2-2. CYLINDER HEAD COMPONENTS

2-6 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

FIGURE 2-2. CYLINDER HEAD COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref CYLINDER HEAD COMPONENTS

1 70003292 2 Clamp, Outlet 2 70003293 1 Cap, Vent 3 70003294 4 Bolt, Cylinder Head 4 70003295 4 Grommet, Cylinder Bolt 5 70003296 1 Cover, Valve 6 70003297 1 Gasket, Valve Cover 7 70003298 10 Bolt, Cylinder Head 8 70003299 10 Gasket

9 70003300 8 Bolt 10 70003301 1 Screw, Cylinder Head Rear Cover 11 70003302 2 Screw, Coil Bracket 12 70003303 1 Cover, Cylinder Head Rear 13 70003304 2 Gasket, Cylinder Head Rear Cover 14 70003179 4 Plug, Spark 15 70003305 2 Pin, Dowel 16 70003306 1 Gasket, Cylinder Head 17 70003307 1 Head, Cylinder 18 70003308 4 Plug 19 70003309 8 Guide, Valve 20 70003310 1 Board, Cover 21 70003311 1 Gasket, Cover Board 22 70003312 1 Pipe, PCV 23 70003313 1 Gasket, Cylinder Head Front Cover 24 70003314 1 Cover, Cylinder Head Front 25 70003315 3 Bolt, Cylinder Head Front Cover 26 70003316 2 Bolt, Cylinder head Front Cover 27 70003317 2 Pin, Dowel 28 70003318 2 Bolt, Coil 29 70003319 1 Bracket, Coil 30 70003320 1 Coil, Ignition

Ref CAMSHAFT COMPONENTS

101 70003321 1 Seal, Front Camshaft 102 70003322 1 Camshaft 103 70003323 1 Plate, Thrust 104 70003324 2 Bolt 105 70003325 2 Shaft, Rocker Arm 106 70003326 10 Bolt 107 70003327 8 Arm, Rocker 108 70003328 8 Spring, Rocker 109 70003329 4 Valve, Intake 110 70003330 4 Valve, Exhaust 111 70003331 8 Spring, Valve 112 70003332 8 Seat, Valve Spring 113 70003333 8 Nut, Rocker Valve Arm 114 70003334 8 Screw, Rocker Valve Arm

3121245 GM Engine Parts Supplement 2-7

SECTION 2 .97L ENGINE

FIGURE 2-2. CYLINDER HEAD COMPONENTS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

115 70003335 10 Block 116 70003336 8 Seal, Valve 117 70003337 8 Base, Valve Spring 118 70003338 4 Plug, Rocker Arm

2-8 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

FIGURE 2-2. CYLINDER HEAD COMPONENTS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121245 GM Engine Parts Supplement 2-9

SECTION 2 .97L ENGINE

FIGURE 2-3. LONG BLOCK & DRESS COMPONENTS

2-10 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

FIGURE 2-3. LONG BLOCK & DRESS COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref DRESS COMPONENTS

1 70003226 1 Valve, Oil Drain 2 70003227 1 Clamp 3 70001542 1 Hose

4 to 10 Not Used

11 1 Dipstick Options (was p/n 70003228)

(Note: Engine SN not Machine SN): Use 1001143636 Prior to Engine SN 0.9L01126 (Redesigned Dipstick & Tube Kit) Use 1001143762 Engine SN 0.9L01126 to SN 0.9L01240 & SN 0.9L01243 (Dip-

stick Kit) (was p/n 1001143635)

12 1 Tube, Dipstick Options (Note: Engine SN not Machine SN):

Use 1001143636 Prior to Engine SN 0.9L01126 (Redesigned Dipstick & Tube Kit)

70003229 Engine SN 0.9L01126 to SN 0.9L01240 &

SN 0.9L01243 (Tube Only)

13 to 16 Not Used

17 70003291 1 Fitting 18 70002979 1 Filter, Oil

101 Ref SERVICE REPLACEMENT LONG BLOCK

See Note 1 Long Block for 1001117892 Engine (Note: Not available for

purchase)

3121245 GM Engine Parts Supplement 2-11

SECTION 2 .97L ENGINE

1022A

188

128

130

129

111

114

202

201

203

204

FIGURE 2-4. ELECTRICAL COMPONENTS

2-12 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

FIGURE 2-4. ELECTRICAL COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref ELECTRICAL COMPONENTS

1 7027999 1 Sensor, Speed 2 70003192 1 Harness, Engine

2A See Note 1 Box, Fuse (Note: Part of Harness - Not Available for

Purchase)

70002627 1 Cover, Fuse Box 70001950 2 Relay (Power & Fuel Pump) 70001951 1 Relay (Starter) 70001931 1 Fuse - 60 Amp (Alternator)

See Note 1 Fuse - 20 Amp (Note: Not Available - Purchase Locally) See Note 3 Fuse - 15 Amp (Note: Not Available - Purchase Locally) See Note 1 Fuse - 10 Amp (Note: Not Available - Purchase Locally)

See Note 1 Fuse - 5 Amp (Note: Not Available - Purchase Locally) 3 70003193 5 Nut 4 70000719 1 O2 Sensor 5 70003178 1 Module, ECM 6 70003194 1 Bracket 7 70001313 5 Isolator 8 70003195 2 Clamp 9 70003196 1 Bolt

10 70003197 2 Bolt 11 70003198 5 Bolt

Ref COIL & SPARK PLUG COMPONENTS

100 to 110 Not Used

111 70003302 2 Screw

112 to 113 Not Used

114 70003179 4 Plug, Spark

115 to 127 Not Used

128 70003318 2 Bolt, Coil 129 70003319 1 Bracket, Coil 130 70003320 1 Coil, Ignition

Ref SPARK PLUG WIRE COMPONENTS

201 70003381 1 Clip 202 70003382 4 Wire, Spark Plug 203 70003383 1 Bracket 204 70003384 1 Bolt

3121245 GM Engine Parts Supplement 2-13

SECTION 2 .97L ENGINE

201

110

111

109

107

108

101

102

103

104

105

106

FIGURE 2-5. ALTERNATOR, WATER PUMP & PULLEYS COMPONENTS

2-14 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

FIGURE 2-5. ALTERNATOR, WATER PUMP & PULLEYS COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref ALTERNATOR & PULLEY COMPONENTS

1 70003385 1 Alternator/Generator 2 70003386 1 Arm, Adjusting 3Use 0760812 1 Bolt, Flanged (was p/n 70003387) 4 70003388 5 Bolt 5 70003389 1 Bracket, Mounting 6 70003390 2 Bolt

Ref FAN & WATER PUMP COMPONENTS

101 70003391 1 Pump, Water (Includes Item 102) 102 70003392 1 Gasket, Water Pump 103 70003393 2 Bolt 104 70003394 1 Bolt 105 70003395 2 Stud 106 70003396 2 Nut 106 70003397 2 Washer 107 70003398 1 Pulley, Water Pump 108 70003399 1 V-Belt/Drive Belt 109 70003400 1 Gasket, Spacer 110 70003401 1 Fan 111 Use 70003401 4 Bolt (was p/n 70003402)

Ref CRANK SHAFT PULLEY COMPONENTS

201 70003189 1 Pulley, Crankshaft

3121245 GM Engine Parts Supplement 2-15

SECTION 2 .97L ENGINE

FIGURE 2-6. STARTER COMPONENTS

2-16 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

FIGURE 2-6. STARTER COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref STARTER KIT

1 70003190 2 Bolt, Starter 2 70003191 1 Starter 3 See Note 1 Shield, Cover (Note: Not available for purchase) 4 See Note 2 Bolt, Cover (Note: Not available for purchase)

3121245 GM Engine Parts Supplement 2-17

SECTION 2 .97L ENGINE

101

11311

FIGURE 2-7. FLYWHEEL HOUSING/PUMP COUPLING COMPONENTS

2-18 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

FIGURE 2-7. FLYWHEEL HOUSING/PUMP COUPLING COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref FLYWHEEL HOUSING COMPONENTS

1 70003180 1 Housing, Flywheel 2 70003181 1 Spacer 3 70003182 2 Bolt 4 70003183 1 Cover, Ring Plate (Bottom) 5 70003184 1 Cover, Ring Plate (Top) 6 70001568 2 Bolt 7 70001316 2 Nut 8 70003185 2 Bolt 9 70003186 1 Bolt

10 70003187 2 Washer 11 70003188 9 Washer 12 70002890 2 Bolt

Ref PUMP COUPLING COMPONENTS

101 See Note 1 Pump Coupling Kit (Note: Not available for purchase)

3121245 GM Engine Parts Supplement 2-19

SECTION 2 .97L ENGINE

968

262625

282813

293030

FIGURE 2-8. THERMOSTAT & INTAKE MANIFOLD COMPONENTS

2-20 GM Engine Parts Supplement 3121245

SECTION 2 .97L ENGINE

FIGURE 2-8. THERMOSTAT & INTAKE MANIFOLD COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref THERMOSTAT & INTAKE MANIFOLD COMPONENTS

1Not Used 2 70003409 4 Bolt 3 70003410 1 Seal 4 70003411 1 Bracket, Front Intake Manifold 5 70003412 1 Sensor, Water Temperature 6 70003413 1 Housing, Thermostat 7 70003414 1 Thermostat 8 70003415 1 Gasket, Thermostat Housing 9 70003416 2 Bolt

10 70003417 1 Pipe, EGR 11 70003418 1 Pipe, PCV 12 70003419 1 Valve, PCV 13 70003420 1 Pipe, Backwater

14 to 18 Not Used

17 See Note 2 Tie-in, Vacuum Aidforce (Not Shown) (Note: Not available for

purchase)

18 70003421 1 Sensor, Coolant Temperature 19 70003422 1 Sensor, Map 20 70003423 4 Bolt 21 70003424 1 Bracket, Map Sensor 22 70003425 3 Bolt, Intake Manifold 23 70003426 1 Intake Manifold Set 24 70003427 2 Gasket, Intake Manifold 25 70003428 1 Stud, Exhaust Manifold 26 70003429 4 Stud, Intake Manifold 27 70003430 1 Patch, Earthing 28 70003431 4 Clamp 29 70003432 4 Clamp 30 70003433 1 Pipe, Backwater 31 70003434 1 Valve 32 70003435 5 Nut 33 70003436 1 Lockwasher 34 70003437 1 Eye, Lifting

35 to 36 Not Used

37 70003438 1 Clip 38 70003439 1 Bolt 39 70003440 1 Bracket 40 70003441 1 Switch 41 70003442 1 Washer 42 70003443 1 Ring (Not Shown) 43 70003444 1 Pipe, Return Water

3121245 GM Engine Parts Supplement 2-21

SECTION 2 .97L ENGINE

226

219

214

211

221

212

223

218

208

218

214

219

225

210

209

231

222

217

231

232

231

224

205

231

230

205

206

205

207

209

215

209

213

201

220

202

204

203

227

209

216

310

303

309

305

308

310

304

302

307

301

306

FUEL

TANK

102

103

101

FIGURE 2-9. FUEL SUPPLY COMPONENTS

2-22 GM Engine Parts Supplement 3121245

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