In all communications with INFICON, please specify the information given on the product nameplate. For convenient reference copy that information into the space provided below.
INFICON AG, LI-9496 Balzers
Model:
PN:
SN:
V W ; LPS
2
tina60e1-a (2011-04)
Page 3
Validity
This document applies to products of the PSG55x series.
Part numbers of standard products are indicated below. OEM
products have other part numbers and different parameter
settings (e.g. factory setting of setpoint) as defined in the
corresponding ordering information.
3PIx-0xx-xxxx
Flange
1 ⇒ DN 16 ISO-KF
2 ⇒ DN 16 ISO-KF long tube
4 ⇒ DN 16 CF-F
5 ⇒ DN 16 CF-R long tube
6 ⇒ DN 25 ISO-KF
D ⇒ 4 VCR female
E ⇒ 8 VCR female
F ⇒ 1/8" NPT
⇒ Flange 29×29 mm
K
M ⇒ 4 VCR 90° female
N ⇒ 7/16-20 UNF male
Unit
0 ⇒ mbar
1 ⇒ Torr
2 ⇒ Pa
3 ⇒ micron
Filament
Tungsten
⇒
1
2 ⇒ Nickel
⇒
coated
Al
3
2O3
⇒
6
7 ⇒ Nickel, galvanically isolated
8 ⇒ Al
galvanically isolated
Tungsten,
coated, galvanically isolated
2O3
tina60e1-a (2011-04)3
Page 4
3PIx-0xx-xxxx
Measuring
signal
Interface
Receptacle
Display
Switching function
*) Solid state relays
**) Mechanical relays
The part number (PN) can be taken from the product nameplate.
If not indicated otherwise in the legends, the illustrations in this
document correspond to gauges with the DN 16 ISO-KF vacuum
connection and display. They apply to gauges with other vacuum
connections by analogy.
We reserve the right to make technical changes without prior
notice.
The Pirani Standard Gauge PSG55x has been designed for
vacuum measurement of gases in the pressure range of
-5
5×10
… 1000 mbar.
They must not be used for measuring flammable or combustible
gases in mixtures containing oxidants (e.g. atmospheric oxygen)
within the explosion range.
The gauge is intended for operation in connection with an
INFICON Vacuum Gauge Controller VCG401, 402, 403 or with
another suitable controller.
Trademark
VCR® Swagelok Marketing Co.
Patents
EP 0689669 B1, 0689670 B1
US Patent 5608168
Scope of Delivery
1× gauge
1× pin for adjusting settings via buttons
1× Operating Manual English
1× Operating Manual German
tina60e1-a (2011-04)5
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Contents
Product Identification 2
Validity 3
Intended Use 5
Trademark 5
Patents 5
Scope of Delivery 5
1
Safety 8
1.1 Symbols Used 8
1.2 Personnel Qualifications 8
1.3 General Safety Instructions 9
1.4 Liability and Warranty 9
2 Technical Data 10
2.1 Output Signal vs. Pressure 18
2.2 Gas Type Dependence 23
3 Installation 24
3.1 Vacuum Connection 24
3.2 Power Connection 27
3.2.1 FCC 68, 8-pin Connector 28
3.2.2 D-Sub, 9-pin Connector 29
3.2.3 D-Sub, 15-pin HD Connector 30
3.2.4 D-Sub, 15-pin HD, RS485 INF Connector 31
3.2.5 DeviceNet Connector 32
3.2.6 Profibus Connector 33
4 Operation 34
4.1 Status Indication and Displays 34
4.2 Gas Type Dependence 38
4.3 Switching Functions SP1, SP2 38
4.4 Diagnostic Port (RS232C Interface) 44
4.5 DeviceNet Operation 45
4.6 Profibus Operation 48
5 Deinstallation 49
6
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6 Maintenance, Repair 51
6.1 Adjusting the Gauge 51
6.2 Replacing the Sensor 53
6.3 Troubleshooting 54
7 Returning the Product 55
8 Disposal 56
9 Accessories 57
10 Spare Parts 58
Further Information 61
ETL Certification 62
EC Declaration of Conformity 63
For cross-references within this document, the symbol (→ XY)
is used, for cross-references to further documents, listed under
"Further Information", the symbol (→ [Z]).
tina60e1-a (2011-04)7
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1 Safety
1.1 Symbols Used
DANGER
Information on preventing any kind of physical injury.
WARNING
Information on preventing extensive equipment and environmental damage.
Caution
Information on correct handling or use. Disregard can lead to
malfunctions or minor equipment damage.
Notice
<…> Labeling
1.2 Personnel Qualifications
Skilled personnel
All work described in this document may only be carried out by
persons who have suitable technical training and the necessary experience or who have been instructed by the end-user
of the product.
8
tina60e1-a (2011-04)
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1.3 General Safety Instructions
• Adhere to the applicable regulations and take the necessary
precautions for the process media used.
Consider possible reactions with the product materials.
Consider possible reactions (e.g. explosion) of the process
media due to the heat generated by the product.
• Adhere to the applicable regulations and take the necessary
precautions for all work you are going to do and consider the
safety instructions in this document.
• Before beginning to work, find out whether any vacuum components are contaminated. Adhere to the relevant regulations
and take the necessary precautions when handling contaminated parts.
Communicate the safety instructions to all other users.
1.4 Liability and Warranty
INFICON assumes no liability and the warranty becomes null
and void if the end-user or third parties
• disregard the information in this document
• use the product in a non-conforming manner
• make any kind of interventions (modifications, alterations etc.)
on the product
• use the product with accessories not listed in the product
documentation.
The end-user assumes the responsibility in conjunction with the
process media used.
Gauge failures due to contamination or wear and tear, as well as
expendable parts (e.g. filament) are not covered by the warranty.
tina60e1-a (2011-04)9
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2 Technical Data
For further technical data for gauges with serial inter-
faces → [3], [4], [5].
Measurement principle thermal conductance acc. to
Measurement range 5×10
Accuracy (N
5×10
1×10
)
2
-4
… 1×10-3 mbar
-3
… 100 mbar
100 … 1000 mbar
Resolution (at 1000 mbar)
Repeatability (N
1×10
)
2
-3
… 100 mbar
Output signal (measurement signal)
Voltage range
3PIx-0xx-xxx0
3PIx-0xx-xxx1 0 … +8.5 V
3PIx-0xx-xxx2 0 … +5.529 V
3PIx-0xx-xxx3 0 … +8.875 V
Measurement range
3PIx-0xx-xxx0
3PIx-0xx-xxx1 +1.2 … +8.5 V
3PIx-0xx-xxx2 +0.375 … +5.529 V
3PIx-0xx-xxx3 +1.57 … +8.875 V
SP2, ATM
Setting range (N
Hysteresis
Switching characteristics
) 5.0×10-5 … 1000 mbar
2
1)
10% of threshold
1)
Low Trip Point
Contact rating <30 VAC/DC, ≤0.3 A
resistive
closed LED lit solid
open LED off
Switching time <30 ms
Mechanical relays switching functions SP1,
SP2, ATM
Setting range (N
Hysteresis
Switching characteristics
) 5.0×10-5 … 1000 mbar
2
1)
10% of threshold
1)
Low Trip Point
Type 1 floating contact (n.o.) per
switching function
Contact rating <30 VAC/DC, ≤1 A
resistive
closed LED lit solid
open LED off
Switching time <30 ms
Diagnostic port Jack connector 2.5 mm,
3-pin
1
)
The hysteresis and the switching characteristics can be
programmed via the serial interface or the diagnostic port.
tina60e1-a (2011-04)11
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Supply
DANGER
The gauge may only be connected to power supplies, instruments, or control devices that conform
to the requirements of a grounded protective extralow voltage (SELV) and limited power source
(LPS), Class 2. The connection to the gauge has to
be fused.
Supply voltage
at the gauge
Ripple ≤1 V
Power consumption
without fieldbus
DeviceNet
Profibus
Fuse to be connected
Electrical connection
3PIx-0xx-x0xx
2)
Class 2 / LPS
+15 … +30 VDC
pp
≤2.5 W
≤3 W
2)
1 AT
≤3 W
FCC 68
3PIx-0xx-x1xx D-Sub 9-pin, male
3PIx-0xx-x2xx D-Sub 15-pin HD, male
3PIx-0xx-x4xx D-Sub 15-pin HD, RS485
INF, male
Sensor cable shielded
Cable length
RS232C operation
Grounding concept
Vacuum connection to
signal common
2
0.14 mm
/conductor
≤100 m
≤30 m
→ "Power Connection"
connected via 10 kΩ, 10 nF
2)
INFICON controllers fulfill this requirement.
12
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RS232C / RS485 interface
Transmission rate
Data format
57600 baud (default)
binary
8 data bits
one stop bit
no parity bit
no handshake
→ "Power Connection"
For further information on the RS232C / RS485C interface
→ [3].
DeviceNet interface
Specification, data format,
communication protocol
→ [6]
Interface, physical CAN bus
Data rate (adjustable via <RATE>
switch)
125 kBaud
250 kBaud
500 kBaud (default)
<P> (125 kBaud,
250 kBaud, 500 kBaud
programmable via
DeviceNet, → [4])
Node address (MAC ID)
(Adjustable via <ADDRESS>,
<MSD>, <LSD> switches)
0 … 63dec (63dec default)
<P> (0 … 63 programmable
via DeviceNet, → [4])
DeviceNet connector Micro-Style, 5-pin, male
Cable shielded, special DeviceNet
cable, 5 conductors
→ 32, → [7]
Cable length, system wiring according to DeviceNet
specifications, → [6], [7]
For further information on the DeviceNet interface → [4]
tina60e1-a (2011-04)13
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Profibus interface
Specification, data format,
communication protocol
→ [8]
Interface, physical RS485
Data rate
Node address
Local
(Adjustable via hexadecimal
<ADDRESS>, <MSD>,
<LSD> switches)
Default setting
Via Profibus
(hexadecimal <ADDRESS>
switches set to >7D
)
(>125
dec
hex
≤12 Mbaud (→ [5])
00 … 7D
01C
00 … 7D
hex
(0 … 125
hex
(0 … 125
hex
Profibus connection D-Sub, 9-pin, female
Cable shielded, special Profibus
cable, → 33, → [9]
Cable length, system wiring according to Profibus speci-
fications, → [8], [9]
For further information on the Profibus interface → [5]
U output signal
c constant (pressure unit dependent)
22
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2.2 Gas Type Dependence
Indicated pressure (gauge calibrated for air)
p (mbar)
2
10
8
6
4
2
1
10
8
6
4
2
0
10
8
6
4
2
–1
10
8
6
4
2
Water vapor
–2
10
8
6
4
2
–3
10
–3
10
Calibration factors
valid for Pirani pressure range below 1 mbar
Gas type Calibration
He
Ne
Ar
Kr
Xe
24
10
6
p
–2
eff
factor C
–1
10
6
24
24
= C × indicated pressure
Gas type Calibration
0.8
1.4
1.7
2.4
3.0
H
0
10
6
24
air, O
, CO, N2
2
CO
water vapor
Freon 12
H2He Ne
6
2
2
10
1
Air
O
CO
N
24
p
(mbar)
eff
factor C
2
2
6
0.5
1.0
0.9
0.5
0.7
CO
2
Ar
Freon 12
Kr
Xe
2
10
tina60e1-a (2011-04)23
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3 Installation
3.1 Vacuum Connection
DANGER
DANGER: overpressure in the vacuum system
>1 bar
Injury caused by released parts and harm caused
by escaping process gases can result if clamps are
opened while the vacuum system is pressurized.
Do not open any clamps while the vacuum system
is pressurized. Use the type clamps which are
suited to overpressure.
DANGER
DANGER: overpressure in the vacuum system
>2.5 bar
KF flange connections with elastomer seals (e.g.
O-rings) cannot withstand such pressures. Process
media can thus leak and possibly damage your
health.
Use O-rings provided with an outer centering ring.
24
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DANGER: protective ground
Products that are not correctly connected to ground
can be extremely hazardous in the event of a fault.
Electrically connect the gauge to the grounded
vacuum chamber. This connection must conform to
the requirements of a protective connection according to EN 61010:
• CF, NPT, UNF and VCR flanges fulfill this requirement.
• For gauges with a KF flange, use a conductive
metallic clamping ring.
• For gauges with a ½" tube and a 29×29 mm
flange, take appropriate measures to fulfill this
requirement.
Caution: vacuum component
Dirt and damages impair the function of the vac-
uum component.
When handling vacuum components, take appro-
priate measures to ensure cleanliness and prevent
damages.
Caution: dirt sensitive area
Touching the product or parts thereof with bare
hands increases the desorption rate.
Always wear clean, lint-free gloves and use clean
tools when working in this area.
DANGER
Caution
Caution
tina60e1-a (2011-04)25
Page 26
Mount the gauge so that no vibrations occur. The gauge
may be mounted in any orientation. To keep condensates and particles from getting into the measuring
chamber preferably choose a horizontal to upright position and consider using a seal with centering ring and
filter. If adjustment should be possible after the gauge
has been installed, be sure to install it so that the buttons can be accessed with a pin.
Remove the protective lid and connect the product to the
vacuum system.
Seal with centering ring
26
Clamp
Keep the protective lid.
or
Protective lid
Seal with centering
ring and filter
tina60e1-a (2011-04)
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3.2 Power Connection
Make sure the vacuum connection is properly made
(→ 24).
DANGER
The gauge may only be connected to power supplies, instruments or control devices that conform
to the requirements of a grounded protective extralow voltage (SELV) and limited power source
(LPS), Class 2. The connection to the gauge has to
be fused.
5)
Ground loops, differences of potential, or EMC problems
may affect the measurement signal. For optimum signal
quality, please do observe the following notes:
• Connect the cable shield to ground on one side via
the connector housing. Do not connect the other side
of the shield.
• Connect the supply common with protective ground
directly at the power supply.
• Use differential measurement input (signal common
and supply common conducted separately).
• Potential difference between supply common and
housing ≤18 V (overvoltage protection).
5)
INFICON controllers fulfill these requirements.
tina60e1-a (2011-04)27
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3.2.1 FCC 68, 8-pin Connector
If no sensor cable is available, make one according to the
following diagram. Connect the sensor cable.
SP2
Measurement
signal
Supply
SP1
4.7Ω
4.7Ω
4
Ident
6
8
7
3
5
+
–
+24V
18V
10k
10nF
Electrical connection
Pin 1 Supply
Pin 2 Supply common, GND
Pin 3 Measurement signal
or threshold SP1, SP2
Pin 4 Gauge identification
Pin 5 Signal common
Pin 6, 8 Relay SP2
Common closing contact (com)
Pin 7, 8 Relay SP1
Common closing contact (com)
28
1
2
+
–
1
8
8-pin
FCC-68
connector
tina60e1-a (2011-04)
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3.2.2 D-Sub, 9-pin Connector
If no sensor cable is available, make one according to the
following diagram. Connect the sensor cable.
SP1
Measurement
signal
Supply
SP2
4.7Ω
4.7Ω
2
Ident
1
6
7
9
5
8
+
–
+24V
18V
10k
10nF
Electrical connection
Pin 1 Relay SP1, closing contact
Pin 2 Gauge identification
Pin 3 Supply
Pin 4 Supply common, GND
Pin 5 Measurement signal
or thresholds SP1, SP2
Pin 6 Relay SP1
Common contact (com)
Pin 7 Relay SP2
Common contact (com)
Pin 8 Signal common
Pin 9 Relay SP2, closing contact
3
4
+
–
5
9
6
1
D-Sub, 9-pin
female
soldering
side
tina60e1-a (2011-04)29
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3.2.3 D-Sub, 15-pin HD Connector
If no sensor cable is available, make one according to the
following diagram. Connect the sensor cable.
If no Profibus cable is available, make one according to the
following diagram. Connect the Profibus cable.
15
D-Sub, 9-pin, male, soldering side
6 9
Pin 1, 2 Do not connect Pin 6 VP
Pin 3 RxD/TxD-P Pin 7, 9 Not connected
Pin 4
Pin 5
1)
Only to be connected if an opticallink module is used.
2)
Only required as line termination for devices at both ends of bus cable
→ [9]).
(
Profibus cableSensor cable
CNTR-P
DGND
1)
2)
Pin 8
2)
RxD/TxD-N
tina60e1-a (2011-04)33
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4 Operation
When the supply voltage is applied, the measurement signal is
available at the connector (→ "Power Connection").
Allow a stabilization period of at least 10 minutes. It is advisable
to operate the gauge continuously, irrespective of the pressure.
The gauge is factory calibrated. Due to long time operation or
contamination, a zero drift could occur. Periodically check the
zero and adjust it if necessary (adjusting the gauge → 51).
4.1 Status Indication and Displays
Light-emitting diodes (LEDs)
ST
DIA
SP1SP2
LED State Meaning
<ST> off no supply voltage
lit green measurement mode
lit red error
<SP1> lit green Relay SP 1 closed
off Relay SP 1 open
<SP2> lit green Relay SP 2 closed
off Relay SP 2 open
Status
ADJ
34
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Liquid crystal display (LCD)
LCD Meaning
off no supply voltage
lit green measurement / parameter mode
lit red error
The display can be rotated by 180 ° via the diagnostic
port.
Put the gauge into operation
When the supply voltage is applied
the software version is briefly displayed.
tina60e1-a (2011-04)35
Page 36
Measurement mode
Relay 1
Status of Relay 1
Relay 2
Status of Relay 2
Measurement
principle
Output signal
Setpoint
open
closed
Setpoint
open
closed
Pirani
36
Unit
Underrange
Overrange
(no display) Within range
Millibar
Torr
Pascal
Micron
Counts(no display)
tina60e1-a (2011-04)
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Parameter mode
Switching functions <S>
When the <SP1> or <SP2> button is
pushed, the corresponding
threshold is displayed and the
corresponding relay flashes.
Threshold
Error display (trouble shooting → 54)
Pirani sensor error
EEPROM error
Sensor error
tina60e1-a (2011-04)37
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4.2 Gas Type Dependence
The measurement value is gas dependent. The pressure reading
applies to dry air, O
corrected (→ "Technical Data").
If the gauge is operated with an INFICON controller, a calibration
factor for correction of the actual reading can be applied (→
the corresponding controller).
2
, CO and N2. For other gases, it has to be
4.3 Switching Functions SP1, SP2
The two switching functions can be set to any pressure within
the measurement range of the gauge. A solid state relay is
provided for each switching function.
The current threshold setting
• can be read / written via the diagnostic port
• is output at the measurement signal output instead of the
pressure signal, can be measured with a voltmeter, and is
displayed on the LCD display after the <SP1> or <SP2>
button is pressed
• can be read / written via the DeviceNet, Profibus and RS485
interface.
Switching characteristics and hysteresis
The switching characteristics and the hysteresis of each set
point can be programmed (→ 41).
Low Trip Point (default)
If the pressure in the vacuum system is lower than the setpoint,
the corresponding LED (<SP1> or <SP2>) is lit solid and the
corresponding relay is closed.
of
38
tina60e1-a (2011-04)
Page 39
Measurement signal
(Pressure p)
Setpoint
e
r
u
s
a
e
M
Hysteresis
(10% of threshold)
Threshold value
e
u
l
a
v
t
n
e
m
Time t
Off
OffOn
The setpoints SP1 and SP2 are factory set to the lower
measurement range limit and therefore do not switch.
High Trip Point
If the pressure in the vacuum system is higher than the setpoint,
the corresponding LED (<SP1> or <SP2>) is lit solid and the
corresponding relay is closed.
Measurement signal
(Pressure p)
Threshold value
Setpoint
Threshold value
M
e
a
s
u
Hysteresis
(10% of threshold)
r
e
m
e
n
t
v
a
l
u
e
Time t
OffOnOff
tina60e1-a (2011-04)39
Page 40
High & Low Trip Point
Both a High Trip Point and a Low Trip Point are assigned to
each setpoint. If the pressure in the vacuum system is higher
than the defined High Trip Point threshold, the corresponding
LED (<SP1> or <SP2>) is lit and the corresponding relay is
closed. If the pressure in the vacuum system is lower than the
defined Low Trip Point threshold, the correspoinding LED
(<SP1> or <SP2>) is lit and the corresponding relay is closed.
Measurement signal
(Pressure p)
Threshold value
Hysteresis
Setpoint
High T rip Po int
(10% of threshold)
Hysteresis
(10% of threshold)
40
Setpoint
Low Trip Point
OffOnOffOffOn
The setpoints can only be programmed via
• the diagnostic port (→ [3])
• the DeviceNet, Profibus and RS485 interface
(→ [3], [4], [5]).
Threshold value
Time t
tina60e1-a (2011-04)
Page 41
4.3.1 Adjusting the Setpoints SP1, SP2
The switching characteristics and the hysteresis can
only be programmed via
• the diagnostic port (→ [3])
• the DeviceNet, Profibus and RS485 interface
(→ [3], [4], [5]).
The thresholds of the setpoints can be adjusted via
• the buttons on the gauge
• the diagnostic port (→ [3])
• the DeviceNet, Profibus and RS485 interface
(→ [3], [4], [5]).
If both a High Trip Point and a Low Trip Point are
assigned to a setpoint, Low Trip Point only can be
adjusted via the corresponding button on the gauge.
DANGER
DANGER: malfunction
If processes are controlled via the signal output,
keep in mind that by pushing an <SP> button the
measurement signal is suppressed and the corresponding threshold value is output instead. This
can cause malfunctions.
Push the <SP> button only if you are sure that no
damages can arise from a malfunction.
tina60e1-a (2011-04)41
Page 42
Adjusting setpoint SP1 with button on the gauge
n Push the <SP1> button with a pin (max. ø1.1 mm) and
keep it depressed. The gauge changes to the switching
function mode and outputs the current threshold value at
the measurement value output or on the LCD for about 5 s
and the corresponding <S> on the display blinks.
The threshold setting is increased towards the upper limit
until the button is released or the limit is reached.
Keep the button
depressed
o Push the <SP1> button again:
Fine adjustment
within 0...1 s:
Change of direction
within 2...3 s:
the threshold value changes by one
unit
the threshold adjustment changes
its direction
p The <SP1> button is released for more than 5 s: the
threshold value is saved and the gauge returns to the
measurement mode.
The factory setting of the upper threshold is 10% above
the Low Trip Point and 10% below the High Trip Point
(hysteresis).
42
tina60e1-a (2011-04)
Page 43
If after programming of the hysteresis the corresponding
button <SP1> or <SP2> is pushed, the factory setting of
the corresponding hysteresis (10%) is reactivated.
Programming setpoint SP1
Programmable parameters:
(→ [3], [4], [5])
Low Trip Point
Low Trip Enable
Low Trip Point Hysteresis
High Trip Point
High Trip Enable
High Trip Point Hysteresis
Setpoint Mode
Adjusting setpoint SP2
The adjustment procedure is the same as for setpoint SP1.
tina60e1-a (2011-04)43
Page 44
4.4 Diagnostic Port (RS232C Interface)
The diagnostic port <DIA> permits to output the pressure reading and all status information and to enter all settings at the
same time (→ [3]).
"Accessories"
→
44
tina60e1-a (2011-04)
Page 45
4.5 DeviceNet Operation
Caution
Caution: data transmission errors
The attempt to operate the DeviceNet gauge with
the RS232C interface causes data transmission
errors.
This DeviceNet gauge must not be operated with
the RS232C interface.
Before the gauge is put into operation, it has to be configured for
the DeviceNet. A configuration tool and the device specific EDS
(Electronic Data Sheet) file are required for this purpose. This
software can be downloaded from our website.
Node Address Setting
Set the node address (0 … 63
<ADDRESS>, <MSD>, and <LSD> switches
(default 63
the firmware when the gauge is switched on.
If the setting deviates from the stored value,
). The node address is polled by
dec
) via the
dec
the new value is taken over into the NVRAM.
If a setting higher than 63 is made, the previous node address setting remains valid.
If the <MSD> switch is in the <P> position,
the node address is programmable via the
DeviceNet (→ [4]).
tina60e1-a (2011-04)45
Page 46
Data Rate Setting
By means of the <RATE> switch, the data rate can
be set to 125 (<1>), 250 (<2>) or 500 kBaud (<5>)
(default 500 kBaud).
If the switch is in the <P> position, the data rate is
programmable via the DeviceNet (→ [4]).
Status LED
Two LEDs on the gauge inform on the gauge status and the
current DeviceNet status.
<STATUS MOD> (gauge status):
LED Meaning
off No supply
blinking green-red Selftest
lit solid green Normal operation
lit solid red Non recoverable error
blinking red Recoverable error (e.g. missing
DeviceNet power supply)
46
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Page 47
<STATUS NET> (network status):
LED Meaning
off Gauge not online:
• Selftest not yet concluded
• No supply, → "STATUS MOD"
blinking green Gauge online but no communication:
• Selftest concluded but no communication to other nodes established
• Gauge not assigned to any master
lit solid green Gauge online; necessary connections
established
blinking red One or several input / output connections in
"time out" status
lit solid red Communication error. The gauge has de-
tected an error that impedes communication via the network (e.g. two identical node
addresses (MAC IC) or "Bus-off")
tina60e1-a (2011-04)47
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4.6 Profibus Operation
Caution
Caution: data transmission errors
The attempt to operate the gauge with the RS232C
interface causes data transmission errors.
This gauge must not be operated with the RS232C
interface.
For operating the gauge via Profibus, prior installation of the
device specific GSD file is required on the bus master side. This
file can be downloaded from our website.
Node Address Setting
For unambiguous identification of the gauge in a Profibus environment, a node address is required.
ADDRESS
4
26
08
08
EA
C
Node address >7D
The gauge starts with the node address 126
now be set via Profibus ("Set slave address", → [5]). Addi-
Node address 0 … 125
4
26
The node address is set in hexadecimal form
(00 … 7D
EA
C
switches. It can not be defined via Profibus.
LSDMSD
hex
) via the <MSD> and <LSD>
hex
(>125
)
dec
dec
. The address can
dec
tionally, via the attribute "NO_ADD_CHG" can be defined, if further changes of the node address are permissible.
The values of the nude address and the attribute are stored nonvolatile. To change these stored values, start the gauge with a
node address <126
and the attribute are deleted.
. The stored values of the nude address
dec
48
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5 Deinstallation
DANGER
DANGER: contaminated parts
Contaminated parts can be detrimental to health
and environment.
Before beginning to work, find out whether any
parts are contaminated. Adhere to the relevant
regulations and take the necessary precautions
when handling contaminated parts.
Caution
Caution: vacuum component
Dirt and damages impair the function of the vac-
uum component.
When handling vacuum components, take appro-
priate measures to ensure cleanliness and prevent
damages.
Caution
Caution: dirt sensitive area
Touching the product or parts thereof with bare
hands increases the desorption rate.
Always wear clean, lint-free gloves and use clean
tools when working in this area.
n Vent the vacuum system.
o Put the gauge out of operation.
tina60e1-a (2011-04)49
Page 50
p Untighten the fastening screw(s) and disconnect the sensor
cable.
q Remove gauge from the vacuum system and install the
protective lid.
Protective lid
50
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6 Maintenance, Repair
Gauge failures due to contamination and wear and tear,
as well as expendable parts (e.g. filament), are not
covered by the warranty.
INFICON assumes no liability and the warranty becomes null
and void if any repair work is carried out by the end-user or third
parties.
6.1 Adjusting the Gauge
The gauge is factory calibrated. Due to long time operation or
contamination, a zero drift could occur. Periodically check the
zero and adjust it if necessary.
For adjusting the zero, operate the gauge under the same constant ambient conditions and in the same mounting orientation
as normally.
The gauge is adjusted to default values. However, it can also be
adjusted to other pressure values, if the exact pressure value is
known (reference measurement).
n If you are using a seal with centering ring and filter, check
that they are clean or replace them if necessary
(→ "Deinstallation").
o Put the gauge into operation and operate it at atmospheric
pressure for at least 10 minutes.
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p Press the <ADJ> button with a pin (max. ø1.1 mm) and the
ATM adjustment is carried out: The Pirani sensor is adjusted to 1000 mbar by default.
ATM
HV
q Evacuate the vacuum system to p << 10
least 2 minutes.
-5
mbar and wait at
r Press the <ADJ> button with a pin and the HV adjustment
is carried out: The gauge is adjusted to 5×10
(default).
52
HV adjustment to another pressure → [3].
If the pressure value 4.99×10-5 mbar is output at the
measurement value output or on the LCD display, the
adjustment has been successful. Otherwise, repeat the
adjustment procedure.
-5
mbar
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6.2 Replacing the Sensor
In case of severe contamination or a malfunction, the sensor can
be replaced.
Precondition
Gauge deinstalled (→ 49).
n Unscrew the hexagon socket screws and remove the
sensor without twisting it.
2 mm
o Place the new sensor without twisting it and lock it with the
screws.
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6.3 Troubleshooting
In case of an error, it may be helpful to just turn off the
mains supply and turn it on again after 5 s.
Problem Possible cause Correction
Output signal per-
≈0V
manently
No supply voltage Turn on the power supply
Error Remedy the error
Gauge in an undefined status Turn the gauge off and on
FAIL PIR1 Pirani sensor defective Replace the sensor
Electronics unit not correctly
FAIL EEPROM EEPROM error Turn the gauge off and on
caustic or microbiological hazard) can be detrimental to health and environment.
Products returned to INFICON should preferably be
free of harmful substances. Adhere to the forwarding regulations of all involved countries and forwarding companies and enclose a duly completed
*)
Form under www.inficon.com
declaration of contamination
Products that are not clearly declared as "free of harmful substances" are decontaminated at the expense of the customer.
Products not accompanied by a duly completed declaration of
contamination are returned to the sender at his own expense.
*)
.
tina60e1-a (2011-04)55
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8 Disposal
DANGER
DANGER: contaminated parts
Contaminated parts can be detrimental to health
and environment.
Before beginning to work, find out whether any
parts are contaminated. Adhere to the relevant regulations and take the necessary precautions when
N
Separating the components
After disassembling the product, separate its components according to the following criteria:
• Contaminated components
• Other components
56
handling contaminated parts.
WARNING
WARNING: substances detrimental to the environment
Products or parts thereof (mechanical and electric
components, operating fluids etc.) can be detrimental to the environment.
Dispose of such substances in accordance with the
relevant local regulations.
Contaminated components (radioactive, toxic, caustic or biological hazard etc.) must be decontaminated in accordance
with the relevant national regulations, separated according to
their materials, and disposed of.
Such components must be separated according to their materials and recycled.
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9 Accessories
Centering ring with fine filter DN 16 ISO-KF 211-097
Communication adapter (2 m) 6) 303-333
Ordering No.
6)
The diagnostic software (Windows NT, XP) can be downloaded
from our website.
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10 Spare Parts
When ordering spare parts, always indicate:
• all information on the product nameplate
• description and ordering number
Sensor for gauge with tungsten (W) filament Ordering
3PI1-0x1-xxxx
3PI6-0x1-xxxx
3PI1-0x2-xxxx
3PI6-0x2-xxxx
3PI1-0x4-xxxx
3PI6-0x4-xxxx
3PI1-0x5-xxxx
3PI6-0x5-xxxx
3PI1-0x6-xxxx
3PI6-0x6-xxxx
3PI1-0xD-xxxx
3PI6-0xD-xxxx
PCG550
3PI1-0xE-xxxx
3PI6-0xE-xxxx
3PI1-0xF-xxxx
3PI6-0xF-xxxx
3PI1-0xK-xxxx
3PI6-0xK-xxxx
3PI1-0xM-xxxx
3PI6-0xM-xxxx
3PI1-0xN-xxxx
3PI6-0xN-xxxx
DN 16 ISO-KF
DN 16 ISO-KF, long tube
DN 16 CF-F
DN 16 CF-R, long tube
DN 25 ISO-KF
4 VCR female
8 VCR female
1/8" NPT
29×29 mm
4 VCR 90° female
7/16-20 UNF male
No.
355-925
355-926
355-927
355-928
355-929
355-932
355-931
355-930
355-934
355-935
355-933
58
tina60e1-a (2011-04)
Page 59
Sensor for gauge with nickel (Ni) filament Ordering
No.
3PI2-0x1-xxxx
3PI7-0x1-xxxx
3PI2-0x2-xxxx
3PI7-0x2-xxxx
3PI2-0x4-xxxx
3PI7-0x4-xxxx
3PI2-0x5-xxxx
3PI7-0x5-xxxx
3PI2-0x6-xxxx
3PI7-0x6-xxxx
3PI2-0xD-xxxx
3PI7-0xD-xxxx
PCG552
3PI2-0xE-xxxx
3PI7-0xE-xxxx
3PI2-0xF-xxxx
3PI7-0xF-xxxx
3PI2-0xK-xxxx
3PI7-0xK-xxxx
3PI2-0xM-xxxx
3PI7-0xM-xxxx
3PI2-0xN-xxxx
3PI7-0xN-xxxx
DN 16 ISO-KF
DN 16 ISO-KF, long tube
DN 16 CF-F
DN 16 CF-R, long tube
DN 25 ISO-KF
4 VCR female
8 VCR female
1/8" NPT
29×29 mm
4 VCR 90° female
7/16-20 UNF male
355-936
355-937
355-938
355-939
355-940
355-943
355-942
355-941
355-945
355-946
355-944
tina60e1-a (2011-04)59
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Sensor for gauge with Al2O3 coated filament Ordering
No.
3PI3-0x1-xxxx
3PI8-0x1-xxxx
3PI3-0x2-xxxx
3PI8-0x2-xxxx
3PI3-0x4-xxxx
3PI8-0x4-xxxx
3PI3-0x5-xxxx
3PI8-0x5-xxxx
3PI3-0x6-xxxx
3PI8-0x6-xxxx
3PI3-0xD-xxxx
3PI8-0xD-xxxx
PCG554
3PI3-0xE-xxxx
3PI8-0xE-xxxx
3PI3-0xF-xxxx
3PI8-0xF-xxxx
3PI3-0xK-xxxx
3PI8-0xK-xxxx
3PI3-0xM-xxxx
3PI8-0xM-xxxx
3PI3-0xN-xxxx
3PI8-0xN-xxxx
DN 16 ISO-KF
DN 16 ISO-KF, long tube
DN 16 CF-F
DN 16 CF-R long tube
DN 25 ISO-KF
4 VCR female
8 VCR female
1/8" NPT
29×29 mm
4 VCR 90° female
7/16-20 UNF male
355-947
355-948
355-949
355-950
355-951
355-954
355-953
355-952
355-956
355-957
355-955
60
tina60e1-a (2011-04)
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Further Information
[1] www.inficon.com
Operating Manual
Single-Channel Controller VGC401
tinb01d1 German
tinb01e1 English
INFICON AG, LI–9496 Balzers, Liechtenstein
[2] www.inficon.com
Operating Manual
Two and Three Channel Measurement and Control Unit
VGC402, VGC403
tinb07d1 German
tinb07e1 English
INFICON AG, LI–9496 Balzers, Liechtenstein
[3] www.inficon.com
Communication Protocol
Serial Interface RS232C, RS485C
PCG55x, PSG55x
tira59d1 German
tira59e1 English
INFICON AG, LI–9496 Balzers, Liechtenstein
[4] www.inficon.com
Communication Protocol
DeviceNet™ PCG55x, PSG55x
tira58e1 English
INFICON AG, LI–9496 Balzers, Liechtenstein
[5] www.inficon.com
Communication Protocol
Profibus PCG55x, PSG55x
tira56e1 English
INFICON AG, LI–9496 Balzers, Liechtenstein
[6] Common Industrial Protocol (CIP™) Ed. 3.5 and
DeviceNet™ Adaption of CIP Ed. 1.6 (Open DeviceNet
Vendor Association)
[7] www.odva.org
Open DeviceNet Vendor Association, Inc. DeviceNet™
Specifications
tina60e1-a (2011-04)61
Page 62
[8] IEC 61158 Type 3 elements: Industrial communication
requirements of the following standards:
ANSI/UL 61010-1, Issued: 2004/07/12
Ed: 2 Rev: 2008/10/28
CAN/CSA C22.2#61010-1,
3103457
Issued: 2004/07/12 Ed: 2 (R2009)
62
tina60e1-a (2011-04)
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EC Declaration of Conformity
We, INFICON, hereby declare that the equipment mentioned
below complies with the provisions of the Directive relating to
electromagnetic compatibility 2004/108/EC.
Pirani Standard Gauge
PSG550, PSG552, PSG554
Standards
Harmonized and international / national standards and specifications: