Inficon PSG550, PSG552, PSG554 Operating Manual

Page 1
Pirani Standard Gauge
PSG550 PSG552 PSG554
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Operating Manual
Incl. EC Declaration of Conformity
Page 2
Product Identification
In all communications with INFICON, please specify the infor­mation given on the product nameplate. For convenient refer­ence copy that information into the space provided below.
INFICON AG, LI-9496 Balzers
Model: PN: SN: V W ; LPS
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Validity
This document applies to products of the PSG55x series.
Part numbers of standard products are indicated below. OEM products have other part numbers and different parameter settings (e.g. factory setting of setpoint) as defined in the corresponding ordering information.
3PIx-0xx-xxxx
Flange
1 ⇒ DN 16 ISO-KF
2 ⇒ DN 16 ISO-KF long tube
4 ⇒ DN 16 CF-F
5 ⇒ DN 16 CF-R long tube 6 ⇒ DN 25 ISO-KF D ⇒ 4 VCR female E 8 VCR female
F 1/8" NPT
Flange 29×29 mm
K
M ⇒ 4 VCR 90° female N 7/16-20 UNF male
Unit
0 mbar 1 Torr 2 Pa
3 ⇒ micron
Filament
Tungsten
1 2 ⇒ Nickel
coated
Al
3
2O3
6
7 ⇒ Nickel, galvanically isolated 8 ⇒ Al
galvanically isolated
Tungsten,
coated, galvanically isolated
2O3
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3PIx-0xx-xxxx
Measuring
signal
Interface
Receptacle
Display
Switching function
*) Solid state relays **) Mechanical relays
The part number (PN) can be taken from the product nameplate. If not indicated otherwise in the legends, the illustrations in this
document correspond to gauges with the DN 16 ISO-KF vacuum connection and display. They apply to gauges with other vacuum connections by analogy.
We reserve the right to make technical changes without prior notice.
0.61 ... 10 V
0 ⇒ 1 ⇒ 1.2 ... 8.5 V
2 ⇒ 0.375 ... 5.529 V 3 ⇒ 1.57 ... 8.875 V
0 ⇒ None (analoge) 1 ⇒ DeviceNet 2 Profibus
0 FCC 1 ⇒ D-Sub, 9-pin 2 ⇒ D-Sub, 15-pin HD
D-Sub, 15-pin HD, RS485 INF
4
0 ⇒ None 1 ⇒ Display 2 ⇒ 2 switching functions
4 Display & 2 switching functions *) 6 ⇒ 2 switching functions **)
*)
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Intended Use
The Pirani Standard Gauge PSG55x has been designed for vacuum measurement of gases in the pressure range of
-5
5×10
… 1000 mbar.
They must not be used for measuring flammable or combustible gases in mixtures containing oxidants (e.g. atmospheric oxygen) within the explosion range.
The gauge is intended for operation in connection with an INFICON Vacuum Gauge Controller VCG401, 402, 403 or with another suitable controller.
Trademark
VCR® Swagelok Marketing Co.
Patents
EP 0689669 B1, 0689670 B1 US Patent 5608168
Scope of Delivery
1× gauge 1× pin for adjusting settings via buttons 1× Operating Manual English 1× Operating Manual German
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Contents
Product Identification 2 Validity 3 Intended Use 5 Trademark 5 Patents 5 Scope of Delivery 5
1
Safety 8
1.1 Symbols Used 8
1.2 Personnel Qualifications 8
1.3 General Safety Instructions 9
1.4 Liability and Warranty 9
2 Technical Data 10
2.1 Output Signal vs. Pressure 18
2.2 Gas Type Dependence 23
3 Installation 24
3.1 Vacuum Connection 24
3.2 Power Connection 27
3.2.1 FCC 68, 8-pin Connector 28
3.2.2 D-Sub, 9-pin Connector 29
3.2.3 D-Sub, 15-pin HD Connector 30
3.2.4 D-Sub, 15-pin HD, RS485 INF Connector 31
3.2.5 DeviceNet Connector 32
3.2.6 Profibus Connector 33
4 Operation 34
4.1 Status Indication and Displays 34
4.2 Gas Type Dependence 38
4.3 Switching Functions SP1, SP2 38
4.4 Diagnostic Port (RS232C Interface) 44
4.5 DeviceNet Operation 45
4.6 Profibus Operation 48
5 Deinstallation 49
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6 Maintenance, Repair 51
6.1 Adjusting the Gauge 51
6.2 Replacing the Sensor 53
6.3 Troubleshooting 54
7 Returning the Product 55 8 Disposal 56 9 Accessories 57 10 Spare Parts 58
Further Information 61
ETL Certification 62 EC Declaration of Conformity 63
For cross-references within this document, the symbol ( XY) is used, for cross-references to further documents, listed under "Further Information", the symbol ( [Z]).
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1 Safety
1.1 Symbols Used
DANGER
Information on preventing any kind of physical injury.
WARNING
Information on preventing extensive equipment and environ­mental damage.
Caution
Information on correct handling or use. Disregard can lead to malfunctions or minor equipment damage.
Notice
<…> Labeling
1.2 Personnel Qualifications
Skilled personnel
All work described in this document may only be carried out by persons who have suitable technical training and the neces­sary experience or who have been instructed by the end-user of the product.
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1.3 General Safety Instructions
Adhere to the applicable regulations and take the necessary precautions for the process media used.
Consider possible reactions with the product materials. Consider possible reactions (e.g. explosion) of the process
media due to the heat generated by the product.
Adhere to the applicable regulations and take the necessary precautions for all work you are going to do and consider the safety instructions in this document.
Before beginning to work, find out whether any vacuum com­ponents are contaminated. Adhere to the relevant regulations and take the necessary precautions when handling contamin­ated parts.
Communicate the safety instructions to all other users.
1.4 Liability and Warranty
INFICON assumes no liability and the warranty becomes null and void if the end-user or third parties
disregard the information in this document
use the product in a non-conforming manner
make any kind of interventions (modifications, alterations etc.)
on the product
use the product with accessories not listed in the product documentation.
The end-user assumes the responsibility in conjunction with the process media used.
Gauge failures due to contamination or wear and tear, as well as expendable parts (e.g. filament) are not covered by the warranty.
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2 Technical Data
For further technical data for gauges with serial inter-
faces [3], [4], [5].
Measurement principle thermal conductance acc. to
Measurement range 5×10 Accuracy (N
5×10
1×10
)
2
-4
… 1×10-3 mbar
-3
… 100 mbar
100 … 1000 mbar
Resolution (at 1000 mbar)
Repeatability (N
1×10
)
2
-3
… 100 mbar
Output signal (measurement signal)
Voltage range 3PIx-0xx-xxx0
3PIx-0xx-xxx1 0 … +8.5 V 3PIx-0xx-xxx2 0 … +5.529 V 3PIx-0xx-xxx3 0 … +8.875 V
Measurement range 3PIx-0xx-xxx0
3PIx-0xx-xxx1 +1.2 … +8.5 V 3PIx-0xx-xxx2 +0.375 … +5.529 V 3PIx-0xx-xxx3 +1.57 … +8.875 V
Error signal 0 … 0.05 V
Voltage vs. pressure 3PIx-0xx-xxx0
3PIx-0xx-xxx1 1 V/decade, logarithmic 3PIx-0xx-xxx3 1 V/decade, logarithmic 3PIx-0xx-xxx2
Pirani
-5
… 1000 mbar
±50% of reading
±15% of reading
±50% of reading
±0.15% of reading
±2% of reading
0 … +10 V
+0.61 … +10 V
1.286 V/decade, logarithmic
20
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Output impedance
Load impedance
Response time
Gauge identification
FCC 68 (+0.61 … +10 V)
HV adjustment at <10-5 mbar
2 × 4.7 Ω, short circuit-proof
10 kΩ <10 ms
27 kΩ
Solid state relays switching functions SP1,
SP2, ATM Setting range (N Hysteresis Switching characteristics
) 5.0×10-5 … 1000 mbar
2
1)
10% of threshold
1)
Low Trip Point
Contact rating <30 VAC/DC, 0.3 A
resistive
closed LED lit solid open LED off
Switching time <30 ms
Mechanical relays switching functions SP1,
SP2, ATM Setting range (N Hysteresis Switching characteristics
) 5.0×10-5 … 1000 mbar
2
1)
10% of threshold
1)
Low Trip Point
Type 1 floating contact (n.o.) per
switching function Contact rating <30 VAC/DC, 1 A
resistive
closed LED lit solid open LED off
Switching time <30 ms
Diagnostic port Jack connector 2.5 mm,
3-pin
1
)
The hysteresis and the switching characteristics can be
programmed via the serial interface or the diagnostic port.
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Supply
DANGER
The gauge may only be connected to power sup­plies, instruments, or control devices that conform to the requirements of a grounded protective extra­low voltage (SELV) and limited power source (LPS), Class 2. The connection to the gauge has to be fused.
Supply voltage
at the gauge Ripple 1 V
Power consumption
without fieldbus DeviceNet Profibus
Fuse to be connected
Electrical connection
3PIx-0xx-x0xx
2)
Class 2 / LPS
+15 … +30 VDC
pp
2.5 W
3 W
2)
1 AT
3 W
FCC 68 3PIx-0xx-x1xx D-Sub 9-pin, male 3PIx-0xx-x2xx D-Sub 15-pin HD, male 3PIx-0xx-x4xx D-Sub 15-pin HD, RS485
INF, male
Sensor cable shielded
Cable length
RS232C operation
Grounding concept
Vacuum connection to signal common
2
0.14 mm
/conductor
100 m
30 m
"Power Connection"
connected via 10 kΩ, 10 nF
2)
INFICON controllers fulfill this requirement.
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RS232C / RS485 interface
Transmission rate Data format
57600 baud (default)
binary
8 data bits
one stop bit
no parity bit
no handshake
"Power Connection"
For further information on the RS232C / RS485C interface [3].
DeviceNet interface
Specification, data format, communication protocol
[6]
Interface, physical CAN bus
Data rate (adjustable via <RATE> switch)
125 kBaud
250 kBaud
500 kBaud (default)
<P> (125 kBaud,
250 kBaud, 500 kBaud
programmable via
DeviceNet, [4])
Node address (MAC ID) (Adjustable via <ADDRESS>, <MSD>, <LSD> switches)
0 … 63dec (63dec default)
<P> (0 … 63 programmable
via DeviceNet, [4])
DeviceNet connector Micro-Style, 5-pin, male
Cable shielded, special DeviceNet
cable, 5 conductors
32, [7] Cable length, system wiring according to DeviceNet
specifications, [6], [7]
For further information on the DeviceNet interface [4]
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Profibus interface
Specification, data format, communication protocol
[8] Interface, physical RS485
Data rate
Node address
Local (Adjustable via hexadecimal <ADDRESS>, <MSD>, <LSD> switches)
Default setting Via Profibus
(hexadecimal <ADDRESS> switches set to >7D
)
(>125
dec
hex
12 Mbaud ( [5])
00 … 7D
01C
00 … 7D
hex
(0 … 125
hex
(0 … 125
hex
Profibus connection D-Sub, 9-pin, female
Cable shielded, special Profibus
cable, 33, → [9]
Cable length, system wiring according to Profibus speci-
fications, [8], [9]
For further information on the Profibus interface [5]
Materials exposed to vacuum
Vacuum connection Filament 3PI1 / 6-0xx-xxxx 3PI2 / 7-0xx-xxxx 3PI3 / 8-0xx-xxxx Feedthrough
3)
Orifice Further materials
stainless steel 1.4435
W
Ni
ceramic coated
glass
stainless steel
Ni, NiFe, stainless steel
1.4301
dec)
dec
)
3)
Only versions DN 16 ISO-KF and DN 16 CF-F.
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Internal volume
DN 16 ISO-KF DN 16 ISO-KF, long tube DN 16 CF-F DN 16 CF-R, long tube DN 25 ISO-KF
®
female
4 VCR 8 VCR® female 1/8" NPT Flange 29×29 mm
®
4 VCR
90°, female
7/16-20 UNF
4.7 cm
14.5 cm
3
8 cm
14 cm
5.5 cm
5.5 cm
3
7 cm
5.2 cm
4.9 cm
7.9 cm
5.2 cm3
3
3
3
3
3
3
3
3
Permissible pressure (absolute) 5 bar Bursting pressure (absolute) 10 bar
Permissible temperatures
Operation Vacuum connection long tube 4) Filament Storage
Relative humidity
Year's mean During 60 days
4)
+10 °C … +50 °C
80 °C
250 °C
<160 °C
–20 °C … +65 °C
65% (no condensation)
85% (no condensation)
Mounting orientation any Use indoors only, altitude up to
2000 m NN
Degree of protection IP 40
Weight
without fieldbus interface with fieldbus interface
115 g …130 g
230 g … 250 g
4)
For horizontal mounting orientation only. During bakeout,
measurement range, accuracy, and repeatability may deviate from specifications.
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Dimensions [mm]
45
16
21.531.5 DN 25 ISO-KF
29.2×29.2 mm
36.5 34
7/16-20 UNF
4-VCR 90°
24.4
36
14.5
28
1/8" NPT
DN 16 ISO-KF
4 VCR
30.9 42.7
130.8
DN 16 ISO-KF long
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79.5 65
DN 16 CF-F
46.3
8 VCR
130.2
DN 16 CF-R long
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DeviceNet
67
BUS RATE STATUS
ADDRESS
LSDMSD
I/O
DIA
RS485
67
ADDRESS
LSDMSD
SP1 SP2 ST
62
AE
DIA
BUS
Profibus
10.8
NET MOD
56
ST
SP1SP2
ADJ
RATE
62
AE62AE
56
ADJ
321ON
ADDRESS
26
08
EA
67
BUS
4
4
26 08 EA
C
C
LSDMSD
I/O
DIA
SP1SP2
56
ST
ADJ
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2.1 Output Signal vs. Pressure
Measurement range 0.61 … 10 V
Pressure p
1E+06
1E+05
1E+04
1E+03
1E+02
1E+01
Error
1E+00
1E–01
1E–02
1E–03
1E–04
1E–05
0.0
0.61
p = 10
3.02.52.01.51.00.5 4.03.5 5.04.5 6.05.5 7.06.5 8.07.5 9.08.5 10.09.5 10.5
Output signal U [V]
0.778(U-c)
U = c +1.286log10 p
valid in the range 5×10-5 mbar <p< 1000 mbar
U p c U p c
[V] [mbar] 6.143 [V] [micron] 2.448
[V] [µbar] 2.287 [V] [Pa] 3.572
[V] [Torr] 6.304 [V] [kPa] 7.429
[V] [mTorr] 2.448
where p pressure
U output signal c constant (pressure unit dependent)
Pa
mbar
Torr
O
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Measurement range 1.2 … 8.5 V
Pressure p
1E+05
1E+04
1E+03
1E+02
1E+01
1E+00
Error
1E–01
1E–02
1E–03
1E–04
1E–05
0.0 0.5 1.0 1.5 2.5 3.5 4.5 5.5 6.5 7.5 8.52.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0
1.2
p = 10
Output signal U [V]
(U-c)
U = c + log10 p
Pa
mbar
Torr
valid in the range 5×10-5 mbar <p< 1000 mbar
U p c U p c
[V] [mbar] 5.5 [V] [micron] 2.625
[V] [µbar] 2.5 [V] [Pa] 3.5
[V] [Torr] 5.625 [V] [kPa] 6.5
[V] [mTorr] 2.625
where p pressure
U output signal c constant (pressure unit dependent)
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Measurement range 0.375 … 5.529 V
Signal U Pressure p
[V] [mbar] [Pa] [Torr]
0.375 <5×10-5 <6.65×10-3 <5×10-5
0.376 0.000133322 0.013332237 0.0001
0.377 0.000266645 0.026664474 0.0002
0.379 0.000666612 0.066661184 0.0005
0.384 0.001333224 0.133322368 0.0010
0.392 0.002666447 0.266644736 0.0020
0.417 0.006666118 0.66661184 0.0050
0.455 0.013332237 1.33322368 0.0100
0.523 0.026664474 2.66644736 0.0200
0.682 0.066661184 6.6661184 0.0500
0.876 0.133322368 13.3322368 0.1000
1.155 0.266644736 26.6644736 0.2000
1.683 0.66661184 66.661184 0.5000
2.217 1.33322368 133.322368 1.0000
2.842 2.66644736 266.644736 2.0000
3.675 6.6661184 666.61184 5.0000
4.206 13.3322368 1333.22368 10.0000
4.577 26.6644736 2666.44736 20.0000
4.846 66.661184 6666.1184 50.0000
4.945 133.322368 13332.2368 100.0000
5.019 266.644736 26664.4736 200.0000
5.111 399.967104 39996.7104 300.0000
5.224 533.289472 53328.9472 400.0000
5.329 666.61184 66661.184 500.0000
5.419 799.934208 79993.4208 600.0000
5.495 933.256576 93325.6576 700.0000
5.529 1000 100000 750.0637
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Valid in the range 0.375 … 2.842 V
p = a + bU + cU2 + dU3 + eU4 + fU5
a –0.02585 c 0.04563 e –0.04158
b 0.03767 d 0.1151 f 0.008737
where p pressure in Torr a, b, c, d, e, f constant
U output signal
Valid in the range 2.842 … 4.945 V
p =
a 0.1031 c –0.02322 e 0.07229
b –0.3986 d 0.07438 f –0.006866
where p pressure in Torr a, b, c, d, e, f constant
Valid in the range 4.945… 5.529 V
p =
a 100.624 c –20.5623
b –0.37679 d 0.0348656
where p pressure in Torr a, b, c, d constant
a + cU + eU2
1 + bU + dU
U output signal
a + cU
1 + bU + dU
U output signal
2
+ fU3
2
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Measurement range 1.57 … 8.875 V
Pressure p
1E+05
1E+04
1E+03
1E+02
1E+01
1E+00
Error
1E–01
1E–02
1E–03
1E–04
1E–05
0.0 0.5 1.0 1.5 2.5 3.5 4.5 5.5 6.5 7.5 8.52.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0
1.57
p = 10
Output signal U [V]
(U-c)
U = c + log10 p
8.875
Pa
mbar
Torr
9.5
valid in the range 5×10-5 mbar <p< 1000 mbar
U p c U p c
[V] [mbar] 5.8751 [V] [micron] 3
[V] [µbar] 2.8751 [V] [Pa] 3.8751
[V] [Torr] 6 [V] [kPa] 6.8751
[V] [mTorr] 3
where p pressure
U output signal c constant (pressure unit dependent)
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2.2 Gas Type Dependence
Indicated pressure (gauge calibrated for air)
p (mbar)
2
10
8 6
4
2
1
10
8 6
4
2
0
10
8 6
4
2
–1
10
8 6
4
2
Water vapor
–2
10
8 6
4
2
–3
10
–3
10
Calibration factors
valid for Pirani pressure range below 1 mbar
Gas type Calibration
He Ne
Ar Kr
Xe
24
10
6
p
–2
eff
factor C
–1
10
6
24
24
= C × indicated pressure
Gas type Calibration
0.8
1.4
1.7
2.4
3.0
H
0
10
6
24
air, O
, CO, N2
2
CO
water vapor
Freon 12
H2He Ne
6
2
2
10
1
Air O CO N
24
p
(mbar)
eff
factor C
2
2
6
0.5
1.0
0.9
0.5
0.7
CO
2
Ar
Freon 12 Kr
Xe
2
10
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3 Installation
3.1 Vacuum Connection
DANGER
DANGER: overpressure in the vacuum system >1 bar
Injury caused by released parts and harm caused by escaping process gases can result if clamps are opened while the vacuum system is pressurized.
Do not open any clamps while the vacuum system is pressurized. Use the type clamps which are suited to overpressure.
DANGER
DANGER: overpressure in the vacuum system >2.5 bar
KF flange connections with elastomer seals (e.g. O-rings) cannot withstand such pressures. Process media can thus leak and possibly damage your health.
Use O-rings provided with an outer centering ring.
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DANGER: protective ground Products that are not correctly connected to ground
can be extremely hazardous in the event of a fault. Electrically connect the gauge to the grounded
vacuum chamber. This connection must conform to the requirements of a protective connection ac­cording to EN 61010:
CF, NPT, UNF and VCR flanges fulfill this re­quirement.
For gauges with a KF flange, use a conductive metallic clamping ring.
For gauges with a ½" tube and a 29×29 mm flange, take appropriate measures to fulfill this requirement.
Caution: vacuum component Dirt and damages impair the function of the vac-
uum component. When handling vacuum components, take appro-
priate measures to ensure cleanliness and prevent damages.
Caution: dirt sensitive area Touching the product or parts thereof with bare
hands increases the desorption rate. Always wear clean, lint-free gloves and use clean
tools when working in this area.
DANGER
Caution
Caution
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Mount the gauge so that no vibrations occur. The gauge
may be mounted in any orientation. To keep conden­sates and particles from getting into the measuring chamber preferably choose a horizontal to upright posi­tion and consider using a seal with centering ring and filter. If adjustment should be possible after the gauge has been installed, be sure to install it so that the but­tons can be accessed with a pin.
Remove the protective lid and connect the product to the vacuum system.
Seal with centering ring
26
Clamp
Keep the protective lid.
or
Protective lid
Seal with centering ring and filter
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3.2 Power Connection
Make sure the vacuum connection is properly made
( 24).
DANGER
The gauge may only be connected to power sup­plies, instruments or control devices that conform to the requirements of a grounded protective extra­low voltage (SELV) and limited power source (LPS), Class 2. The connection to the gauge has to be fused.
5)
Ground loops, differences of potential, or EMC problems
may affect the measurement signal. For optimum signal quality, please do observe the following notes:
Connect the cable shield to ground on one side via the connector housing. Do not connect the other side of the shield.
Connect the supply common with protective ground directly at the power supply.
Use differential measurement input (signal common and supply common conducted separately).
Potential difference between supply common and housing 18 V (overvoltage protection).
5)
INFICON controllers fulfill these requirements.
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3.2.1 FCC 68, 8-pin Connector
If no sensor cable is available, make one according to the following diagram. Connect the sensor cable.
SP2
Measurement
signal
Supply
SP1
4.7Ω
4.7Ω
4
Ident
6 8 7 3 5
+ –
+24V
18V
10k
10nF
Electrical connection Pin 1 Supply
Pin 2 Supply common, GND Pin 3 Measurement signal or threshold SP1, SP2 Pin 4 Gauge identification Pin 5 Signal common Pin 6, 8 Relay SP2 Common closing contact (com) Pin 7, 8 Relay SP1 Common closing contact (com)
28
1 2
+ –
1
8
8-pin
FCC-68
connector
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3.2.2 D-Sub, 9-pin Connector
If no sensor cable is available, make one according to the following diagram. Connect the sensor cable.
SP1
Measurement
signal
Supply
SP2
4.7Ω
4.7Ω
2
Ident
1 6 7 9 5 8
+ –
+24V
18V
10k
10nF
Electrical connection
Pin 1 Relay SP1, closing contact Pin 2 Gauge identification Pin 3 Supply Pin 4 Supply common, GND Pin 5 Measurement signal or thresholds SP1, SP2 Pin 6 Relay SP1 Common contact (com) Pin 7 Relay SP2 Common contact (com) Pin 8 Signal common Pin 9 Relay SP2, closing contact
3 4
+ –
5 9
6 1
D-Sub, 9-pin
female
soldering
side
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3.2.3 D-Sub, 15-pin HD Connector
If no sensor cable is available, make one according to the following diagram. Connect the sensor cable.
TxD
RxD
SP1
SP2
4.7
Ω
4.7
Ω
Measurement
signal
Supply
1
Ident
13 14 12 11 15 10
5 6
+ –
30
+24V
18V
10k
10nF
Electrical connection Pin 1,2 Gauge identification
Pin 2 N.C. Pin 3 Supply Pin 4 Supply common Pin 5 Measurement signal Pin 6 Signal common Pin 7,8,9 N.C Pin 10 Relay SP1, N.O. Pin 11 Relay SP2, N.O. Pin 12 Relay SP2 Common contact (com) Pin 13 RS232, TxD Pin 14 RS232, RxD Pin 15 Relay SP1 Common contact (com)
3 4
+ –
10
1 6
D-Sub
15-pin HD
female
soldering
side
tina60e1-a (2011-04)
155
11
Page 31
3.2.4 D-Sub, 15-pin HD, RS485 INF Connector
If no sensor cable is available, make one according to the following diagram. Connect the sensor cable.
+5V
Ω
470
1 Fail safe bias
120Ω
RS-485
Ω
470
Fail safe
3
bias
2 Termination
Measurement signal
4.7
4.7Ω
10Ω
SP2
SP1
Ω
1 2
8 13 14 12 11 15 10
5
6
+ –
+24V
3
4
18V
10k
10nF
Electrical connection Pin 1 RS485 B+
Pin 2 RS485 A– Pin 3 Supply Pin 4 Supply common Pin 5 Measurement signal Pin 6 Signal common Pin 7 Reserved Pin 8 RS485 GND Pin 9 Reserved Pin 10 Relay SP1, N.O. Pin 11 Relay SP2, N.O. Pin 12 Relay SP2, common contact (com) Pin 13 Relay SP2, N.C. Pin 14 Relay SP1, N.C. Pin 15 Relay SP1, common contact (com)
tina60e1-a (2011-04) 31
10
5
1 6
D-Sub
15-pin HD
female
soldering
side
15
11
+ –
Page 32
3.2.5 DeviceNet Connector
If no DeviceNet cable is available, make one according to the following diagram. Connect the DeviceNet cable.
1
Micro-Style, 5-pin, (DeviceNet), female,
42
soldering side
5
3
Pin 1 Drain Pin 2 Supply +15 … +30 VDC Pin 3 Supply common GND Pin 4 CAN_H Pin 5 CAN_L
DeviceNet cable
32
tina60e1-a (2011-04)
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3.2.6 Profibus Connector
If no Profibus cable is available, make one according to the following diagram. Connect the Profibus cable.
1 5
D-Sub, 9-pin, male, soldering side
6 9
Pin 1, 2 Do not connect Pin 6 VP Pin 3 RxD/TxD-P Pin 7, 9 Not connected Pin 4 Pin 5
1)
Only to be connected if an optical link module is used.
2)
Only required as line termination for devices at both ends of bus cable
[9]).
(
Profibus cable Sensor cable
CNTR-P DGND
1)
2)
Pin 8
2)
RxD/TxD-N
tina60e1-a (2011-04) 33
Page 34
4 Operation
When the supply voltage is applied, the measurement signal is available at the connector ( "Power Connection").
Allow a stabilization period of at least 10 minutes. It is advisable to operate the gauge continuously, irrespective of the pressure.
The gauge is factory calibrated. Due to long time operation or contamination, a zero drift could occur. Periodically check the zero and adjust it if necessary (adjusting the gauge 51).
4.1 Status Indication and Displays
Light-emitting diodes (LEDs)
ST
DIA
SP1SP2
LED State Meaning
<ST> off no supply voltage
lit green measurement mode
lit red error <SP1> lit green Relay SP 1 closed off Relay SP 1 open <SP2> lit green Relay SP 2 closed
off Relay SP 2 open
Status
ADJ
34
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Liquid crystal display (LCD)
LCD Meaning
off no supply voltage lit green measurement / parameter mode lit red error
The display can be rotated by 180 ° via the diagnostic
port.
Put the gauge into operation
When the supply voltage is applied the software version is briefly dis­played.
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Page 36
Measurement mode
Relay 1
Status of Relay 1
Relay 2
Status of Relay 2
Measurement
principle
Output signal
Setpoint
open closed
Setpoint
open closed
Pirani
36
Unit
Underrange
Overrange
(no display) Within range
Millibar
Torr
Pascal
Micron
Counts(no display)
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Parameter mode
Switching functions <S>
When the <SP1> or <SP2> button is pushed, the corresponding threshold is displayed and the corresponding relay flashes.
Threshold
Error display (trouble shooting 54)
Pirani sensor error
EEPROM error
Sensor error
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4.2 Gas Type Dependence
The measurement value is gas dependent. The pressure reading applies to dry air, O corrected ( "Technical Data").
If the gauge is operated with an INFICON controller, a calibration factor for correction of the actual reading can be applied ( the corresponding controller).
2
, CO and N2. For other gases, it has to be
4.3 Switching Functions SP1, SP2
The two switching functions can be set to any pressure within the measurement range of the gauge. A solid state relay is provided for each switching function.
The current threshold setting
can be read / written via the diagnostic port
is output at the measurement signal output instead of the
pressure signal, can be measured with a voltmeter, and is displayed on the LCD display after the <SP1> or <SP2> button is pressed
can be read / written via the DeviceNet, Profibus and RS485
interface.
Switching characteristics and hysteresis
The switching characteristics and the hysteresis of each set point can be programmed ( 41).
Low Trip Point (default)
If the pressure in the vacuum system is lower than the setpoint, the corresponding LED (<SP1> or <SP2>) is lit solid and the corresponding relay is closed.
of
38
tina60e1-a (2011-04)
Page 39
Measurement signal
(Pressure p)
Setpoint
e
r
u
s
a
e
M
Hysteresis (10% of threshold)
Threshold value
e
u
l
a
v
t
n
e
m
Time t
Off
OffOn
The setpoints SP1 and SP2 are factory set to the lower measurement range limit and therefore do not switch.
High Trip Point
If the pressure in the vacuum system is higher than the setpoint, the corresponding LED (<SP1> or <SP2>) is lit solid and the corresponding relay is closed.
Measurement signal
(Pressure p)
Threshold value
Setpoint
Threshold value
M
e
a
s
u
Hysteresis (10% of threshold)
r
e
m
e
n
t
v
a
l
u
e
Time t
OffOnOff
tina60e1-a (2011-04) 39
Page 40
High & Low Trip Point
Both a High Trip Point and a Low Trip Point are assigned to each setpoint. If the pressure in the vacuum system is higher than the defined High Trip Point threshold, the corresponding LED (<SP1> or <SP2>) is lit and the corresponding relay is closed. If the pressure in the vacuum system is lower than the defined Low Trip Point threshold, the correspoinding LED (<SP1> or <SP2>) is lit and the corresponding relay is closed.
Measurement signal
(Pressure p)
Threshold value
Hysteresis
Setpoint
High T rip Po int
(10% of threshold)
Hysteresis (10% of threshold)
40
Setpoint Low Trip Point
OffOnOff OffOn
The setpoints can only be programmed via
the diagnostic port ( [3])
the DeviceNet, Profibus and RS485 interface
( [3], [4], [5]).
Threshold value
Time t
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4.3.1 Adjusting the Setpoints SP1, SP2
The switching characteristics and the hysteresis can
only be programmed via
the diagnostic port ( [3])
the DeviceNet, Profibus and RS485 interface
( [3], [4], [5]).
The thresholds of the setpoints can be adjusted via
the buttons on the gauge
the diagnostic port ( [3])
the DeviceNet, Profibus and RS485 interface
( [3], [4], [5]).
If both a High Trip Point and a Low Trip Point are
assigned to a setpoint, Low Trip Point only can be adjusted via the corresponding button on the gauge.
DANGER
DANGER: malfunction If processes are controlled via the signal output,
keep in mind that by pushing an <SP> button the measurement signal is suppressed and the cor­responding threshold value is output instead. This can cause malfunctions.
Push the <SP> button only if you are sure that no damages can arise from a malfunction.
tina60e1-a (2011-04) 41
Page 42
Adjusting setpoint SP1 with button on the gauge
n Push the <SP1> button with a pin (max. ø1.1 mm) and
keep it depressed. The gauge changes to the switching function mode and outputs the current threshold value at the measurement value output or on the LCD for about 5 s and the corresponding <S> on the display blinks.
The threshold setting is increased towards the upper limit until the button is released or the limit is reached.
Keep the button depressed
o Push the <SP1> button again:
Fine adjustment within 0...1 s:
Change of direction within 2...3 s:
the threshold value changes by one unit
the threshold adjustment changes its direction
p The <SP1> button is released for more than 5 s: the
threshold value is saved and the gauge returns to the measurement mode.
The factory setting of the upper threshold is 10% above
the Low Trip Point and 10% below the High Trip Point (hysteresis).
42
tina60e1-a (2011-04)
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If after programming of the hysteresis the corresponding
button <SP1> or <SP2> is pushed, the factory setting of the corresponding hysteresis (10%) is reactivated.
Programming setpoint SP1
Programmable parameters: ( [3], [4], [5])
Low Trip Point Low Trip Enable Low Trip Point Hysteresis
High Trip Point
High Trip Enable High Trip Point Hysteresis
Setpoint Mode
Adjusting setpoint SP2
The adjustment procedure is the same as for setpoint SP1.
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Page 44
4.4 Diagnostic Port (RS232C Interface)
The diagnostic port <DIA> permits to output the pressure read­ing and all status information and to enter all settings at the same time ( [3]).
"Accessories"
44
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4.5 DeviceNet Operation
Caution
Caution: data transmission errors The attempt to operate the DeviceNet gauge with
the RS232C interface causes data transmission errors.
This DeviceNet gauge must not be operated with the RS232C interface.
Before the gauge is put into operation, it has to be configured for the DeviceNet. A configuration tool and the device specific EDS (Electronic Data Sheet) file are required for this purpose. This software can be downloaded from our website.
Node Address Setting
Set the node address (0 … 63 <ADDRESS>, <MSD>, and <LSD> switches (default 63 the firmware when the gauge is switched on. If the setting deviates from the stored value,
). The node address is polled by
dec
) via the
dec
the new value is taken over into the NVRAM. If a setting higher than 63 is made, the pre­vious node address setting remains valid.
If the <MSD> switch is in the <P> position, the node address is programmable via the DeviceNet ( [4]).
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Page 46
Data Rate Setting
By means of the <RATE> switch, the data rate can
be set to 125 (<1>), 250 (<2>) or 500 kBaud (<5>)
(default 500 kBaud).
If the switch is in the <P> position, the data rate is
programmable via the DeviceNet ( [4]).
Status LED
Two LEDs on the gauge inform on the gauge status and the current DeviceNet status.
<STATUS MOD> (gauge status):
LED Meaning
off No supply blinking green-red Selftest lit solid green Normal operation lit solid red Non recoverable error blinking red Recoverable error (e.g. missing
DeviceNet power supply)
46
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<STATUS NET> (network status):
LED Meaning
off Gauge not online:
Selftest not yet concluded
No supply, → "STATUS MOD"
blinking green Gauge online but no communication:
Selftest concluded but no communica­tion to other nodes established
Gauge not assigned to any master
lit solid green Gauge online; necessary connections
established
blinking red One or several input / output connections in
"time out" status
lit solid red Communication error. The gauge has de-
tected an error that impedes communica­tion via the network (e.g. two identical node addresses (MAC IC) or "Bus-off")
tina60e1-a (2011-04) 47
Page 48
4.6 Profibus Operation
Caution
Caution: data transmission errors The attempt to operate the gauge with the RS232C
interface causes data transmission errors. This gauge must not be operated with the RS232C
interface.
For operating the gauge via Profibus, prior installation of the device specific GSD file is required on the bus master side. This file can be downloaded from our website.
Node Address Setting
For unambiguous identification of the gauge in a Profibus en­vironment, a node address is required.
ADDRESS
4
26
08
08
EA
C
Node address >7D
The gauge starts with the node address 126 now be set via Profibus ("Set slave address", [5]). Addi-
Node address 0 … 125
4
26
The node address is set in hexadecimal form (00 … 7D
EA
C
switches. It can not be defined via Profibus.
LSDMSD
hex
) via the <MSD> and <LSD>
hex
(>125
)
dec
dec
. The address can
dec
tionally, via the attribute "NO_ADD_CHG" can be defined, if fur­ther changes of the node address are permissible.
The values of the nude address and the attribute are stored non­volatile. To change these stored values, start the gauge with a node address <126 and the attribute are deleted.
. The stored values of the nude address
dec
48
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5 Deinstallation
DANGER
DANGER: contaminated parts Contaminated parts can be detrimental to health
and environment. Before beginning to work, find out whether any
parts are contaminated. Adhere to the relevant regulations and take the necessary precautions when handling contaminated parts.
Caution
Caution: vacuum component Dirt and damages impair the function of the vac-
uum component. When handling vacuum components, take appro-
priate measures to ensure cleanliness and prevent damages.
Caution
Caution: dirt sensitive area Touching the product or parts thereof with bare
hands increases the desorption rate. Always wear clean, lint-free gloves and use clean
tools when working in this area.
n Vent the vacuum system. o Put the gauge out of operation.
tina60e1-a (2011-04) 49
Page 50
p Untighten the fastening screw(s) and disconnect the sensor
cable.
q Remove gauge from the vacuum system and install the
protective lid.
Protective lid
50
tina60e1-a (2011-04)
Page 51
6 Maintenance, Repair
Gauge failures due to contamination and wear and tear,
as well as expendable parts (e.g. filament), are not covered by the warranty.
INFICON assumes no liability and the warranty becomes null and void if any repair work is carried out by the end-user or third parties.
6.1 Adjusting the Gauge
The gauge is factory calibrated. Due to long time operation or contamination, a zero drift could occur. Periodically check the zero and adjust it if necessary.
For adjusting the zero, operate the gauge under the same con­stant ambient conditions and in the same mounting orientation as normally.
The gauge is adjusted to default values. However, it can also be adjusted to other pressure values, if the exact pressure value is known (reference measurement).
n If you are using a seal with centering ring and filter, check
that they are clean or replace them if necessary ( "Deinstallation").
o Put the gauge into operation and operate it at atmospheric
pressure for at least 10 minutes.
tina60e1-a (2011-04) 51
Page 52
p Press the <ADJ> button with a pin (max. ø1.1 mm) and the
ATM adjustment is carried out: The Pirani sensor is ad­justed to 1000 mbar by default.
ATM
HV
q Evacuate the vacuum system to p << 10
least 2 minutes.
-5
mbar and wait at
r Press the <ADJ> button with a pin and the HV adjustment
is carried out: The gauge is adjusted to 5×10 (default).
52
HV adjustment to another pressure [3].
If the pressure value 4.99×10-5 mbar is output at the
measurement value output or on the LCD display, the adjustment has been successful. Otherwise, repeat the adjustment procedure.
-5
mbar
tina60e1-a (2011-04)
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6.2 Replacing the Sensor
In case of severe contamination or a malfunction, the sensor can be replaced.
Precondition
Gauge deinstalled ( 49).
n Unscrew the hexagon socket screws and remove the
sensor without twisting it.
2 mm
o Place the new sensor without twisting it and lock it with the
screws.
tina60e1-a (2011-04) 53
Page 54
6.3 Troubleshooting
In case of an error, it may be helpful to just turn off the
mains supply and turn it on again after 5 s.
Problem Possible cause Correction
Output signal per-
0V
manently
No supply voltage Turn on the power supply
Error Remedy the error
Gauge in an undefined status Turn the gauge off and on
FAIL PIR1 Pirani sensor defective Replace the sensor
Electronics unit not correctly
FAIL EEPROM EEPROM error Turn the gauge off and on
Replace the gauge
FAIL SENSOR Electronics unit not compatible
Replace the gauge
Sensor cable defective or not correctly connected
mounted on sensor
with the sensor
Check the sensor cable
again after 5 s (reset)
53)
(
Check the connections (electronics – sensor)
again after 5 s (reset)
Replace the sensor
53)
(
54
tina60e1-a (2011-04)
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7 Returning the Product
WARNING
WARNING: forwarding contaminated products Contaminated products (e.g. radioactive, toxic,
caustic or microbiological hazard) can be detrimen­tal to health and environment.
Products returned to INFICON should preferably be free of harmful substances. Adhere to the forward­ing regulations of all involved countries and for­warding companies and enclose a duly completed
*)
Form under www.inficon.com
declaration of contamination
Products that are not clearly declared as "free of harmful sub­stances" are decontaminated at the expense of the customer.
Products not accompanied by a duly completed declaration of contamination are returned to the sender at his own expense.
*)
.
tina60e1-a (2011-04) 55
Page 56
8 Disposal
DANGER
DANGER: contaminated parts Contaminated parts can be detrimental to health
and environment. Before beginning to work, find out whether any
parts are contaminated. Adhere to the relevant re­gulations and take the necessary precautions when
N
Separating the components
After disassembling the product, separate its components ac­cording to the following criteria:
Contaminated components
Other components
56
handling contaminated parts.
WARNING
WARNING: substances detrimental to the environ­ment
Products or parts thereof (mechanical and electric components, operating fluids etc.) can be detrimen­tal to the environment.
Dispose of such substances in accordance with the relevant local regulations.
Contaminated components (radioactive, toxic, caustic or bio­logical hazard etc.) must be decontaminated in accordance with the relevant national regulations, separated according to their materials, and disposed of.
Such components must be separated according to their ma­terials and recycled.
tina60e1-a (2011-04)
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9 Accessories
Centering ring with fine filter DN 16 ISO-KF 211-097
Communication adapter (2 m) 6) 303-333
Ordering No.
6)
The diagnostic software (Windows NT, XP) can be downloaded
from our website.
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10 Spare Parts
When ordering spare parts, always indicate:
all information on the product nameplate
description and ordering number
Sensor for gauge with tungsten (W) filament Ordering
3PI1-0x1-xxxx
3PI6-0x1-xxxx
3PI1-0x2-xxxx
3PI6-0x2-xxxx
3PI1-0x4-xxxx
3PI6-0x4-xxxx
3PI1-0x5-xxxx
3PI6-0x5-xxxx
3PI1-0x6-xxxx
3PI6-0x6-xxxx
3PI1-0xD-xxxx
3PI6-0xD-xxxx
PCG550
3PI1-0xE-xxxx
3PI6-0xE-xxxx
3PI1-0xF-xxxx
3PI6-0xF-xxxx
3PI1-0xK-xxxx
3PI6-0xK-xxxx
3PI1-0xM-xxxx
3PI6-0xM-xxxx
3PI1-0xN-xxxx
3PI6-0xN-xxxx
DN 16 ISO-KF
DN 16 ISO-KF, long tube
DN 16 CF-F
DN 16 CF-R, long tube
DN 25 ISO-KF
4 VCR female
8 VCR female
1/8" NPT
29×29 mm
4 VCR 90° female
7/16-20 UNF male
No.
355-925
355-926
355-927
355-928
355-929
355-932
355-931
355-930
355-934
355-935
355-933
58
tina60e1-a (2011-04)
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Sensor for gauge with nickel (Ni) filament Ordering
No.
3PI2-0x1-xxxx
3PI7-0x1-xxxx
3PI2-0x2-xxxx
3PI7-0x2-xxxx
3PI2-0x4-xxxx
3PI7-0x4-xxxx
3PI2-0x5-xxxx
3PI7-0x5-xxxx
3PI2-0x6-xxxx
3PI7-0x6-xxxx
3PI2-0xD-xxxx
3PI7-0xD-xxxx
PCG552
3PI2-0xE-xxxx
3PI7-0xE-xxxx
3PI2-0xF-xxxx
3PI7-0xF-xxxx
3PI2-0xK-xxxx
3PI7-0xK-xxxx
3PI2-0xM-xxxx
3PI7-0xM-xxxx
3PI2-0xN-xxxx
3PI7-0xN-xxxx
DN 16 ISO-KF
DN 16 ISO-KF, long tube
DN 16 CF-F
DN 16 CF-R, long tube
DN 25 ISO-KF
4 VCR female
8 VCR female
1/8" NPT
29×29 mm
4 VCR 90° female
7/16-20 UNF male
355-936
355-937
355-938
355-939
355-940
355-943
355-942
355-941
355-945
355-946
355-944
tina60e1-a (2011-04) 59
Page 60
Sensor for gauge with Al2O3 coated filament Ordering
No.
3PI3-0x1-xxxx
3PI8-0x1-xxxx
3PI3-0x2-xxxx
3PI8-0x2-xxxx
3PI3-0x4-xxxx
3PI8-0x4-xxxx
3PI3-0x5-xxxx
3PI8-0x5-xxxx
3PI3-0x6-xxxx
3PI8-0x6-xxxx
3PI3-0xD-xxxx
3PI8-0xD-xxxx
PCG554
3PI3-0xE-xxxx
3PI8-0xE-xxxx
3PI3-0xF-xxxx
3PI8-0xF-xxxx
3PI3-0xK-xxxx
3PI8-0xK-xxxx
3PI3-0xM-xxxx
3PI8-0xM-xxxx
3PI3-0xN-xxxx
3PI8-0xN-xxxx
DN 16 ISO-KF
DN 16 ISO-KF, long tube
DN 16 CF-F
DN 16 CF-R long tube
DN 25 ISO-KF
4 VCR female
8 VCR female
1/8" NPT
29×29 mm
4 VCR 90° female
7/16-20 UNF male
355-947
355-948
355-949
355-950
355-951
355-954
355-953
355-952
355-956
355-957
355-955
60
tina60e1-a (2011-04)
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Further Information
[1] www.inficon.com
Operating Manual Single-Channel Controller VGC401 tinb01d1 German tinb01e1 English INFICON AG, LI–9496 Balzers, Liechtenstein
[2] www.inficon.com
Operating Manual Two and Three Channel Measurement and Control Unit VGC402, VGC403 tinb07d1 German tinb07e1 English INFICON AG, LI–9496 Balzers, Liechtenstein
[3] www.inficon.com
Communication Protocol Serial Interface RS232C, RS485C PCG55x, PSG55x tira59d1 German tira59e1 English INFICON AG, LI–9496 Balzers, Liechtenstein
[4] www.inficon.com
Communication Protocol DeviceNet™ PCG55x, PSG55x tira58e1 English INFICON AG, LI–9496 Balzers, Liechtenstein
[5] www.inficon.com
Communication Protocol Profibus PCG55x, PSG55x tira56e1 English INFICON AG, LI–9496 Balzers, Liechtenstein
[6] Common Industrial Protocol (CIP™) Ed. 3.5 and
DeviceNet™ Adaption of CIP Ed. 1.6 (Open DeviceNet Vendor Association)
[7] www.odva.org
Open DeviceNet Vendor Association, Inc. DeviceNet™ Specifications
tina60e1-a (2011-04) 61
Page 62
[8] IEC 61158 Type 3 elements: Industrial communication
networks – Fieldbus specifications IEC 61784: Industrial communication networks – Fieldbus profiles
[9] www.profibus.com
Profibus user organization
ETL Certification
ETL LISTED The product PSG55x complies with the
requirements of the following standards: ANSI/UL 61010-1, Issued: 2004/07/12 Ed: 2 Rev: 2008/10/28 CAN/CSA C22.2#61010-1,
3103457
Issued: 2004/07/12 Ed: 2 (R2009)
62
tina60e1-a (2011-04)
Page 63
EC Declaration of Conformity
We, INFICON, hereby declare that the equipment mentioned below complies with the provisions of the Directive relating to electromagnetic compatibility 2004/108/EC.
Pirani Standard Gauge
PSG550, PSG552, PSG554
Standards
Harmonized and international / national standards and specifi­cations:
EN 61000-6-2:2005
EN 61000-6-3:2007
EN 61010-1:2001
measurement, control and laboratory use)
EN 61326-1:2006
measurement, control and laboratory use)
Manufacturer / Signatures
INFICON AG, Alte Landstrasse 6, LI-9496 Balzers
10 December 2010 10 December 2010
(EMC: generic immunity standard)
(EMC: generic emission standard)
(Safety requirements for electrical equipment for
(EMC requirements for electrical equipment for
Dr. Urs Wälchli Managing Director
Claudio Christoffel Product Manager
tina60e1-a (2011-04) 63
Page 64
LI–9496 Balzers Liechtenstein Tel +423 / 388 3111 Fax +423 / 388 3700
Original: German tina60d1-a (2011-04) reachus@inficon.com
t i na60e1- a
www.inficon.com
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