ProFlex 21
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Rider ProFlex 21
Operator´s manual
Please read these instructions carefully and make sure
you understand them before using the machine.
101 91 36-26
CONTENTS
Operator’s Manual for
Rider ProFlex 21
Introduction ......................................................... 2
Driving and transport on public roads ..............2
Towing.............................................................. 2
Use...................................................................2
Serial number...................................................3
Explanation of symbols......................................4
Safety instructions..............................................5
General use .....................................................5
Driving on slopes .............................................6
Children............................................................7
Maintenance ....................................................7
Presentation ........................................................9
Location of the controls....................................9
Throttle control ...............................................10
Choke lever....................................................10
Speed limiter ..................................................10
Cutting unit..................................................... 11
Lift lever for cutting unit.................................. 11
Lever for adjustment of cutting height............12
Parking brake.................................................12
Seat................................................................12
Fuelling ..........................................................12
Driving................................................................13
Before starting................................................13
Starting the engine.........................................13
Driving the machine .......................................14
Differential lock...............................................15
Cutting tips .....................................................16
Stopping the engine .......................................17
Disengage lever .............................................17
Maintenance ......................................................18
Maintenance schedule ...................................18
Dismantling of the machine hoods.................20
Checking the engine’s cooling air intake........21
Checking the transmission’s air intake...........21
Checking and adjusting the steering wires ....22
Checking and adjustment of throttle wire....... 23
Checking and adjustment of throttle wire....... 23
Adjusting the differential lock .........................23
Adjusting the hydrostatic wire ........................24
Adjusting the brakes ......................................25
Checking the tyre pressure ............................25
Replacement of air filter .................................26
Replacement of fuel filter ...............................27
Cleaning the pulse air filter ............................27
Checking the fuel pump’s air filter.................. 27
Checking the battery acid level ......................28
Checking the safety system ...........................29
The parts of the cutting unit ...........................30
Fitting the cutting unit.....................................30
Setting the parallelism....................................32
Setting the cutting height ...............................32
Checking and adjusting the ground
pressure .........................................................33
Replacing the break-pin (BioClip) ..................33
Service position for the cutting unit ................34
Checking the blades ......................................34
Dismantling the cutting unit............................35
Removing the attachment frame....................37
Dismantling the belts......................................37
Assembling the belts......................................38
Changing the cutting unit’s belts ....................39
Lubrication.........................................................41
Lubrication chart ............................................41
General lubrication.........................................42
Lubricating wires ............................................42
Lubrication instructions according to chart.....42
Trouble shooting schedule .............................. 47
Storage...............................................................48
Winter storage................................................48
Service ...........................................................48
Wiring diagram ..................................................49
Technical data ...................................................50
Service journal ..................................................52
IMPORTANT INFORMATION
Read through these instructions carefully
so that you know how to use and maintain
the machine before using it.
For servicing other than described in this
manual contact an authorised dealer for
parts and service.
English – 1
INSTRUCTION
Dear customer
Thank you for choosing a Husqvarna Rider. Husqvarna Riders are built to a unique design with a frontmounted cutting unit and a patented rear-wheel steering system. Riders are designed for maximum efficiency
even in small or confined areas. The closely grouped controls and pedal-operated hydrostatic transmission
also contribute to the performance of this machine.
We hope you will find this operator’s manual very useful. By following its instructions (on operation, service,
maintenance, etc.) you will significantly extend the life of the machine and even its second-hand value.
When you sell your Rider, make sure you pass on the operator’s manual to the new owner. The last chapter
in the operator’s manual consists of a Service Journal. Make sure that all service work and repairs are
recorded. A well-documented service history reduces the costs of seasonal maintenance and influences the
second-hand value of the machine. Remember to take along the operator’s manual when you take the Rider
to the workshop for servicing.
Travel and transport on public roads
Check the relevant road traffic regulations before driving the machine on a public road. If transporting the
machine on another vehicle always use approved securing devices and make sure that the machine is
securely held.
Towing
If your machine has a hydrostatic transmission you should only tow it very short distances at low speed if
absolutely necessary, otherwise the transmission may be damaged.
Intended use
This machine is designed solely for cutting grass on conventional lawns and other cleared and leveled
ground without obstacles, as rocks, stumps etc., and, in conjunction with accessories supplied by the
manufacturer even for other special tasks for which instructions are delivered with the accessory. Use in any
other way is considered as contrary to the intended use. Compliance with and strict adherence to the
conditions of operation, service and repair as specified by the manufacturer also constitute essential
elements of the intended use.
This machine should be operated, serviced and repaired only by persons who are familiar with its particular
characteristics and who are acquainted with the relevant safety procedures.
Accident prevention regulations, all other generally recognised regulations on safety and occupational
medicine, and all road traffic regulations must be observed at all times.
Any arbitrary modifications carried out to this machine may relieve the manufacturer of liability for any
resulting damage or injury
2 – English
SAFETY INSTRUCTIONS
Good service
Husqvarna products are sold all over the world and only through servicing dealers. This is to ensure that you,
the customer, get the best support and service. For example, before this machine was delivered it was
inspected and adjusted by your dealer. See the certificate in the Service Journal in this manual.
When you need spare parts or advice on service issues, warranty terms, etc., contact:
This Operator’s Manual belongs to
machine with serial number:
Engine Transmission
Serial number
The serial number can be found on the printed plate attached to the front, left-hand side under the seat.
Stated on the plate, from the top are:
• The machines type designation.
• The manufacturer’s type number.
• The machine’s serial number.
State the type designation and serial number when ordering spare parts.
The engine serial number is given on a bar code decal. This is located on the left side of the crankcase, in
front of the starter motor. The sign states
• The engine serial number (E/NO).
• Code.
Please quote these when ordering parts.
The transmission’s serial number is stated on the barcode decal located on the front of the housing on the
left-hand drive axle:
• Type designation is stated above the barcode and starts with the letter “K”.
• The serial number is stated above the barcode and has the prefix “s/n”.
• The manufacturer’s type number is stated under the barcode and has the prefix “p/n”.
State the type designation and serial number when ordering spare parts.
English – 3
EXPLANATION OF SYMBOLS
These symbols are on the machine and in the instructions.
Study them carefully so that you know what they mean.
Read the instructions.
R
Reverse Neutral Fast Slow Engine off Battery Choke Fuel
Oil pressure Cutting height Backwards Forwards Ignition
Use hearing protection Hydrostatic freewheel Parking brake Brake Warning
Sound level
N
Warning! Rotating blades
Warning! Risk that the
machine can tip over
Never drive across
a slope
European standard for
machine safety
Never use the machine if persons,
especially children, or animals,
are in the vicinity
4 – English
Never carry passengers on the
machine or equipment
Starting instructions
Read the instructions
Check the engine’s oil level
Check the hydrostat’s oil level
Lift up the cutting unit
Hydrostatic pedals in neutral position
Brake
If the engine is cold use the choke
Start the engine
Release the parking brake before
driving
Keep hands and feet away
from under the hood when
the engine is running
Speed limiter pedal forwards
Neutral
Speed limiter pedal reverse
Switch off the engine and take off
the ignition cable before repairs or
maintenance
Drive very slowly
without the cutting unit
SAFETY INSTRUCTIONS
RIDER
970
RIDER
850
RIDER
850
RIDER
850
RIDER
850
These instructions are for your safety. Read them carefully.
This symbol implies that important safety rules are applicable. This is for your safety
and the operating reliability of the machine.
General use:
• Make yourself familiar with the controls and how to
stop quickly .
• Read all the instructions in Operator’s Manual and on
the machine before starting it. Make sure you
understand them, and then follow them.
• Only allow adults who are familiar with the machine
to use it.
• Wear approved safety glasses or a visor during
assembly and driving.
• Never use the machine barefoot. Always wear
heavy-duty shoes, preferably toe-capped.
• Never wear loose fitting clothes which can fasten in
moving parting.
RIDER 970
RIDER 970
Read the instructions before starting the machine.
• Clear the area of objects such as stones, toys, and
wires, etc. which can be caught up by the blades and
thrown out.
• Check that there are no other persons in the area
before starting to cut.
• Stop the machine if anyone comes into the work
area.
• Never carry passengers.
• Do not cut backwards unless absolutely necessary .
• Always look down and behind before and during
reversing.
• Keep an eye on the ejected grass and do not direct it
towards anyone.
• Slow down before turning.
• Never leave the machine unattended when the
engine is running. Always switch of f the blades, pull
on the parking brake, stop the engine and take out
the keys before leaving the machine.
• Switch off the blades when you are not cutting.
• Only cut in daylight or good artificial lighting.
Clear the area from stones etc. before cutting.
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• Never use the machine when you have consumed
alcohol, drugs, or certain medicines.
• Watch out for traffic when working close to a road, or
crossing one.
WARNING!
This machine can cut off hands and feet, and eject objects. Failure to follow the safety
instructions can lead to severe injury.
Never carry passengers.
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English – 5
SAFETY INSTRUCTIONS
RIDER
850
RIDER
850
RIDER
850
RIDER
850
RIDER
850
RIDER
850
RIDER
850
RIDER
850
• Be careful when rounding a fixed object so that the
blades do not hit it. Never drive intentionally over a
foreign object.
• The machine is heavy and can cause very severe
crush injuries. Be extra careful when loading it on a
trailer or truck.
• Be careful when pulling a load or using heavy
equipment.
a. Only use approved tow hooks.
b. Limit the load to what you can manage safely .
c. Do not make sharp turns. Be careful when revers-
ing.
d. Use counterweights or wheel weights when
indicated in the instructions.
Driving on slopes
Driving on slopes is one of the situations where there is
the most serious risk that the driver can loose control or
that the machine tips over, which can cause severe
injuries or be fatal. All slopes require extra care. If you
cannot reverse up the slope or if you feel uncertain avoid
cutting it.
Do as follows:
• Remove obstacles such as stones and branches etc.
• Cut upwards and downwards, not sideways.
• Look out for and avoid driving over furrows, holes or
mounds. On uneven surfaces it is easier for the
machine to tip over. High grass can conceal obstacles.
• Drive slowly . Use small movement on the hydrostat
pedals.
• Follow the manufacturer’s recommendations on
wheel weights or counterweights to increase stability .
• Be extra careful with the grass collector or other
equipment which can alter the stability of the machine.
• Always drive smoothly and slowly on slopes. A void
sudden changes of speed or direction.
• Avoid starting or stopping on a slope. If the tyres
begin to skid switch off the blades and drive slowly
down the slope.
• Avoid unnecessary turns on slopes, and if turning is
necessary turn slowly and gradually , downwards if
possible.
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Be extra careful when driving on slopes.
RIDER 850
RIDER 850
RIDER 850
RIDER 850
RIDER 850
RIDER 850
RIDER 850
RIDER 850
• Do not cut close to edges, ditches or banks. The
machine can suddenly tip over if a wheel goes over
the edge of a drop or a ditch, or if a bank gives way .
• Do not cut wet grass. It is slippery and the tyres can
loose their grip so that the machine slides.
6 – English
Cut slopes upwards and downwards, not sideways.
SAFETY INSTRUCTIONS
RIDER
970
RIDER
850
RIDER
850
RIDER
850
RIDER
850
• Do not try to stabilise the machine by placing one
foot on the ground.
• The Rider lawn mower must never be driven close to
an edge or ditch when cleaning the chassis.
Children
Tragic accidents can occur if the driver does not pay
attention to children in the vicinity . Children are often
attracted to the machine and the work of mowing. Never
assume that children stay where you last saw them.
• Keep children away from the mowing area and under
the supervision of another adult.
• Be on your guard and switch off the machine if
children come into the work area.
• Before and during reversing look behind and down
for small children.
• Never allow children to ride on the machine. They
can fall off and become seriously injured or obstruct
an otherwise safe manoeuvre of the machine.
Keep children away from the mowing area.
• Never allow children to steer the machine.
• Be extra careful close to corners, bushes, trees or
other objects which obstruct your view.
Maintenance
• Petrol and petrol fumes are toxic and highly inflammable. Be extra careful when handling petrol.
• Store the fuel in containers approved for this purpose.
• Never fill up the machine with fuel when the engine
is running. Let the engine cool before filling up with
fuel.
Do not smoke. Do not fill fuel in the vicinity of sparks
or naked flames.
• Never fill up with fuel indoors.
• If leakage has occurred in the fuel system the engine
must not be started until this is rectified.
• Never store the machine or fuel containers indoors if
there are naked flames, such as in a boiler room or
where there is electrical equipment which can emit
sparks.
RIDER 850
RIDER 850
RIDER 850
RIDER 850
Never allow children to drive the machine.
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• Check the fuel level each time before using the
machine, and leave space for the fuel to expand
since the heat from the engine and hot sun can
cause the fuel to run over.
• Avoid overfilling. If petrol has been spilt on the
machine wipe it up and wait until it has evaporated
before starting the engine. If petrol is spilt on clothes,
change them.
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Never fill up with fuel indoors.
English – 7
SAFETY INSTRUCTIONS
RIDER
850
RIDER
850
RIDER
970
• Be extra careful when handling battery acid. Spilling
acid on the skin can cause severe burn injuries.
Rinse immediately with water. If acid gets into the
eyes this can cause blindness. Contact a doctor.
• Be careful with the maintenance of the battery .
Explosive gas is formed in the battery . Never handle
the battery when smoking or in the vicinity of naked
flames or sparks. Otherwise the battery can explode
and cause severe injuries.
• Never drive the machine in an enclosed space. The
exhaust fumes contain carbon monoxide, an odourless, toxic and fatal gas.
• Make sure that bolts and nuts, especially attachment
bolts for the blade units are properly tightened and
that the equipment is in good order.
• Never alter the safety devices. Check regularly that
they function. The machine must not be driven with
defective or unmounted safety devices.
• Do not alter the setting of the governor and do not
race the engine.
• Reduce the fire risk. Keep the machine clean from
grass, leaves and other refuse which fastens in it.
Allow the machine to cool before placing it in the
storage area.
• Stop and inspect the equipment if you drive over an
object. If necessary repair the machine before
starting.
• Never make adjustments with the engine running.
• The parts on the grass collector can become worn,
damaged and aged, so that moving parts are
exposed or so that an object can be thrown out.
Check the parts regularly and if necessary replace
them with spare parts recommended by the
manufacturer.
Never smoke in the vicinity of the battery or the fuel.
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Never drive the machine in an enclosed space.
• The machine is tested for safety and approved only
for equipment supplied or recommended by the
manufacturer.
• The blades are sharp and can cause cutting injuries.
Wrap over the blades or use protective gloves when
handling them.
• Check the functioning of the brakes regularly . Adjust
and maintain them as necessary .
• The BioClip cutting unit should only be used to
give high quality results on lawn surfaces that
you are familiar with. If the blades of the cutting
unit strike an obstacle this could change their
spacing and lead to expensive repairs.
(Does not apply to BioClip 112)
8 – English
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Clean the machine regularly from grass, leaves and
other waste.
Presentation
PRESENTATION
These instructions describe the Rider ProFlex 21.
The Rider ProFlex 21 is equipped with a 21-
horsepower four-stroke V-twin Kawasaki engine.
The power transmission from the engine is handled
by a hydrostatic gearbox, which enables variable
speed by using the pedals.
One pedal for driving forward and one for reverse.
Location of the controls
1. Ignition lock
2. Choke lever
3. Throttle control
4. Counter
5. Lever for adjustment of cutting height
6. Lifting lever for cutting unit with lock button
7. Speed limiter for reversing
8. Speed limiter for driving forward
9. Brake pedal
10. Lock button for parking brake
11. Differential lock
12. Lever for adjustment of seat
13. Fuel tank cap
14. Main lock
15. Lever to disengage the drive
English – 9
PRESENTATION
Throttle control
The throttle control regulates the engine speed, and
thereby also the rotation speed of the blades.
To increase or reduce the engine speed the control
is moved forwards or backwards.
Choke lever
The choke lever is used for cold starting and to give
the engine a richer fuel mixture.
For cold starting the lever is moved backwards to
its end position.
Speed limiter
The speed of the machine is steplessly regulated
with two pedals. Pedal (1) is used to drive forwards,
and pedal (2) to reverse.
1
2
10 – English
WARNING!
Make sure that branches do not
obstruct the pedals when mowing
under bushes, otherwise you may
lose control.
Cutting unit
PRESENTATION
Rider ProFlex can be equipped with numerous
attachments.
The BioClip unit finely cuts the lawn by cutting the
grass several times before returning the clippings to
the lawn as fertiliser.
Cutting unit with rear ejection, i.e. cuttings are
thrown out behind the unit..
Lift lever for cutting unit
The lift lever is used to set the cutting unit in
transport or mowing position. In transport position
the blade brake is activated automatically to stop
the blades within around 5 seconds.
Examples of the accessories for Rider ProFlex:
• Brush
• Snow plough
• Wheel weights
• Snow chains
• Dozer
• Edger
• Electric attachment lift
• BioClip cutting unit
• Gravel rake
• Trailer
1. Pull back the lever to the locked position for
transport.
The cutting unit will lift up and the blades stop
rotating.
2. Press in the lock button and move the lever
forwards for the mowing position.
The unit will lower down and the blades start to
rotate.
3. The lever can also be used to temporarily
regulate the cutting height, e.g. for a small
mound in the lawn.
Lifting of the cutting unit
Lowering of the cutting unit
English – 11
PRESENTATION
Lever for adjustment of the cutting
height
The cutting height can be adjusted to 7 different
positions with the cutting height lever.
To achieve an even cutting height it is important
that the tyre pressures are the same on the front
wheels (60 kPa).
Parking brake
The parking brake is applied as follows:
1. Push down the brake pedal.
2. Fully depress the lock button on the steering
column.
3. Release the brake pedal while holding the
button pressed.
The parking brake lock disengages automatically
when the brake pedal is pressed.
Seat
The seat has a jointed attachment on the front edge
and can be tipped forward.
The seat can also be adjusted lengthways.
To adjust move the lever under the front edge of the
seat to the left, so that the seat can be moved
forward or backwards to the required position.
Fuelling
The engine runs on unleaded petrol with a
minimum octane rating of 87 (not mixed with oil).
We recommend the use of Aspen biodegradable
alkylate petrol. Refer to the “Technical data” for
information on methanol and ethanol fuels.
WARNING!
Petrol is highly inflammable.
Exercise care and refuel outdoors
(see safety instructions).
12 – English
DRIVING
Before starting
• Read the sections headed “Safety instructions”
and “Presentation” before starting the mower.
• Carry out daily maintenance before starting (see
“Maintenance schedule” in the chapter on
“Maintenance”).
• Adjust the seat to the required position.
Starting the engine
1. Lift up the cutting unit by pulling the lever backwards to locked position (transport position) and
apply the parking brake.
2. Move the throttle control to the middle position.
3. If the engine is cold move the choke lever
backwards to its end position.
4. Turn the ignition key to the start position.
English – 13
DRIVING
5. When the engine starts release the ignition key
immediately back to neutral position.
IMPORTANT INFORMATION
Do not run the starter for more than about
5 seconds at a time. If the engine does not
start, wait about 15 seconds before trying
again.
6. Push the choke lever gradually forward when
the engine has started.
7. Set the required engine speed with the throttle
control.
Let the engine run at moderate speed or half
throttle for 3-5 minutes before subjecting it to
heavy load.
WARNING!
!
Never run the engine indoors, in
enclosed or poorly ventilated
areas. The exhaust fumes contain
toxic carbon monoxide.
Driving the machine
1. Release the parking brake by pressing the brake
pedal.
2. Carefully press down one of the pedals until the
required speed is obtained.
To drive forward press down pedal (1), or to
reverse pedal (2).
1
2
14 – English
WARNING!
Make sure that branches do not
obstruct the pedals when mowing
under bushes, otherwise you may
lose control.
DRIVING
3. Select the required cutting height (1–7) with the
cutting height lever.
4. Push in the lock button on the lift lever and lower
down the cutting unit.
Differential lock
WARNING!
Don’t rest your thumbs inside the
steering wheel. The wheel could
jerk suddenly when the differential
lock is engaged.
The differential lock can be engaged while moving
using the pedal on the left.
To avoid getting stuck you should engage it just
before you reach an obstacle.
1. Engage the differential lock when necessary by
pressing the pedal. If one of the wheels spins,
lighten the pressure on the accelerator slightly.
2. Make sure the differential lock disengages
when the pedal is released. Make small
steering movements or reverse a short distance
until the pedal returns to its normal position.
English – 15
DRIVING
Cutting tips
WARNING!
Clear the lawn from stones and
other objects which can be
thrown out by the blades.
• Localise and mark stones and other fixed
objects to avoid collision.
• Start with a high cutting height and reduce down
until the required mowing results are obtained.
• The mowing results are best with a high engine
speed (fast rotating blades) and low driving
speed (slow moving machine). If the grass is not
too high and thick the driving speed can be
increased or the engine speed reduced without
noticeably affecting the mowing results.
• The best lawns are achieved if the grass is cut
often. Mowing becomes more uniform and the
grass cuttings become more evenly distributed
over the surface.
The total time consumption is not greater since
it is possible to select a higher driving speed
without inferior mowing results.
• Avoid mowing a wet lawn. The mowing results
are inferior since the wheels sink down into the
soft lawn.
• Hose down the cutting unit with water
underneath each time it is used. The cutting unit
should be raised into the service position when
cleaning.
• If you use the BioClip unit it is important to mow
the grass regularly.
WARNING!
Never drive the machine on
ground at an angle of more than
15°. Mow slopes upwards and
downwards, never across. Avoid
sudden changes in direction.
Mowing pattern
MAX 15
16 – English
DRIVING
Stopping the engine
Preferably allow the engine to idle for a minute to
obtain normal working temperature before stopping
it if it has been working hard.
1. Lift up the cutting unit by pulling the lever back
to the locked position.
2. Move the throttle control to the MIN. position.
Turn the ignition key to the STOP.
3. When the Rider is at a standstill, press
down the parking brake and push in the
locking button.
Disengage lever
The release control must be pulled out in order for
the Rider to be moved when the engine is shutoff.
English – 17
MAINTENANCE
Maintenance schedule
The following is a list of the maintenance which should be conducted on the machine. For the items which
are not described in these instructions go to an authorised service workshop.
PageMaintenance
Daily maintenance
before after
Check for fuel and oil leakage - ❍
Check the parking brake 25 ●
Check the engine oil level (when you
refuel) 43 ●
Check the fuel pump air filter 27 ●●
Check the seat safety switch 28 ●
Check the lift lever safety switch 28 ●
Check the parking brake safety switch 28 ●
Check/clean the engine cooling air intake 21 ●●
Check the cutting unit: 29 ●
• blades are secure 33 ●
• condition of blades (sharpness,
shape, etc.) 33 ●
• blade synchronisation (90° between
BioClip) 33 ●
Check steering wires (for play, etc.) 22 ●
Check fasteners (screws, nuts, etc.) - ❍
Start engine and blades, listen for noise - ❍
Clean underside of cutting unit 33 ●
Clean transmission air intake 21 ●●
Check battery acid level 28 ●
Check transmission oil level 45 ●
Check the condition of belts, pulleys, etc. - ❍
Check for damage - ❍
Check tyre pressures (60 kPa) 25 ●
Check for damage to wire guide at
articulated joint - ❍
Clean thoroughly around engine - ❍
Clean thoroughly around transmission - ❍
Clean all belts, pulleys, etc. 41 ●
Lubricate the wire for the differential lock 42 ●
Lubricate belt tensioner (nipple) 45 ●
Lubricate triangle link (nipple) 44 ●
Lubricate the driver’s seat 44 ●
Lubricate all wires 41 ●
Lubricate safety lock on cutting unit 44 ●
Lubricate inner stud on cutting unit 44 ●
Lubricate slot for cutting unit tool frame 44 ●
Lubricate bearing surfaces on cutting unit 44 ●
Clean inside frame tunnel - ❍
Lubricate pedal mechanism inside frame
tunnel 41 ●
Lubricate the gear lever 43 ●
Lubricate the parking brake wire 45 ●
Weekly
maintenance
3)
At least
once a
year
Maintenance interval in
hours
25 50 100 300
18 – English
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