Reproduction, adaptation, or translation
without prior written permission is prohibited,
except as allowed under the copyright laws.
The information contained herein is subject to
change without notice.
The only warranties for HP products and
services are set forth in the express warranty
statements accompanying such products and
services. Nothing herein should be construed
as constituting an additional warranty. HP shall
not be liable for technical or editorial errors or
omissions contained herein.
Edition 1, 5/2013
Part number: A3E42-90980
Microsoft®, Windows®, Windows® XP, and
Windows Vista® are U.S. registered trademarks
of Microsoft Corporation.
ENERGY STAR and the ENERGY STAR mark are
registered U.S. marks.
Conventions used in this guide
TIP:Tips provide helpful hints or shortcuts.
NOTE:Notes provide important information to explain a concept or to complete a task.
CAUTION:Cautions indicate procedures that you should follow to avoid losing data or damaging the
product.
WARNING!Warnings alert you to specific procedures that you should follow to avoid personal injury,
catastrophic loss of data, or extensive damage to the product.
ENWWiii
iv Conventions used in this guideENWW
Table of contents
1 Theory of operation ....................................................................................................................................... 1
Engine control system ........................................................................................................................................... 3
DC controller ........................................................................................................................................ 4
Low-voltage power supply (LVPS) ...................................................................................................... 5
Fuser control ....................................................................................................................................... 9
Fuser-heater protective function ................................................................................... 12
Fuser control functions ................................................................................................... 13
Menu map ............................................................................................................................................................ 17
Troubleshooting process .................................................................................................................................... 18
Control panel checks ......................................................................................................................... 21
Tools for troubleshooting ................................................................................................................................... 23
Clean the product ................................................................................................................................................ 90
Clean the pickup and separation rollers ........................................................................................... 90
Clean the paper path ......................................................................................................................... 90
Clean the scanner glass strip and platen .......................................................................................... 90
Clean the touchscreen ....................................................................................................................... 91
Cannot connect more computers to the wireless product ............................................ 96
The wireless product loses communication when connected to a VPN ........................ 96
The network does not appear in the wireless networks list .......................................... 96
The wireless network is not functioning ........................................................................ 96
Perform a wireless network diagnostic test .................................................................. 97
Reduce interference on a wireless network ................................................................... 97
Service mode functions ....................................................................................................................................... 98
Service menu ..................................................................................................................................... 98
Service menu settings .................................................................................................... 98
Restore the factory-set defaults .................................................................................... 98
Secondary service menu ................................................................................................................... 98
Open the secondary service menu ................................................................................. 99
Secondary service menu structure ................................................................................. 99
Manually update the firmware ....................................................................................................... 102
Set the product to automatically update the firmware ................................................................. 102
viiiENWW
Appendix A Service and support .................................................................................................................... 103
HP policy on non-HP supplies ........................................................................................................................... 106
HP anticounterfeit Web site .............................................................................................................................. 107
Data stored on the toner cartridge ................................................................................................................... 108
End User License Agreement ............................................................................................................................ 109
Customer self-repair warranty service ............................................................................................................. 112
Customer support .............................................................................................................................................. 113
Appendix B Product specifications ................................................................................................................. 115
Paper use ......................................................................................................................................... 119
Paper ............................................................................................................................................... 121
Material restrictions ........................................................................................................................ 121
Disposal of waste equipment by users ........................................................................................... 1 22
Chemical substances ....................................................................................................................... 122
Material Safety Data Sheet (MSDS) ................................................................................................ 122
For more information ...................................................................................................................... 122
Declaration of conformity ................................................................................................................................. 123
ENWWix
Certificate of Volatility ...................................................................................................................................... 125
Korean statement ........................................................................................................................... 134
Vietnam Telecom wired/wireless marking for ICTQC Type approved products ............................ 134
Index ........................................................................................................................................................... 135
xENWW
1Theory of operation
This chapter presents an overview of the major components of the HP LaserJet Pro M435 Series, and includes
a detailed discussion of the image-formation system.
ENWW1
Basic operation
Major systems
The product contains the following systems:
●
Engine-control system
●
Laser/scanner system
●
Image-formation system
●
Paper feed system
●
Accessories
Product block diagram
Figure 1-1 Product block diagram
Laser scanner system
Engine-control system
Image-formation system
Pickup, feed and delivery system
Accessory
2Chapter 1 Theory of operationENWW
Engine control system
The engine control system coordinates all product functions and drives the other four systems.
The engine control system contains these components:
●
DC controller PCA
●
High-voltage power supply PCA
●
Low-voltage power supply unit
●
Fuser control
Figure 1-2 Engine control system
Formatter
Table 1-1 Sequence of operation
Engine-control system
DC controller
Low-voltage power supply
High-voltage power supply
Fuser control
Laser scanner system
Image-formation system
Pickup, feed and delivery
system
Accessory
PeriodDurationPurposeRemarks
WAIT periodFrom the time the power is
turned on until the initial drive
for the main motor is complete
STBY (Standby period)From end of the WAIT or LSTR
period until either the print
command is received from the
formatter or the power is
turned off
INTR (Initial rotation)From the time the print
command is received until the
pickup solenoid is turned on
Removes the charge that
creates a potential difference
from the drum surface, and
adjusts the drum phase
Maintains the product in
readiness for a print command
and maintains the heater at a
targeted temperature
Prepares the photosensitive
drum for printing and cleans
the transfer charging roller
Detects cartridge presence
ENWWEngine control system3
Table 1-1 Sequence of operation (continued)
PeriodDurationPurposeRemarks
PRINTFrom the end of INTR period
LSTR (Last rotation)From the end of the PRINT
DC controller
Figure 1-3 DC controller
Fuser
until the fuser paper sensor
detects the trailing edge of
paper
period until the fuser motor
stops rotating
AC
input
Low-voltage
power supply
Forms the images on the
photosensitive drum and
transfers the toner image to
the print media
Moves the last printed sheet
out of the product
The product enters the INTR
period as soon as the formatter
sends another print command
Motor
Fan
Solenoid
Transfer roller
High-voltage
power supply
Cartridge
LED
Static charge
eliminator
Control panel
Formatter
Table 1-2 DC controller components
Component typeAbbreviationComponent name
MotorM1Drum motor
M2Fuser motor
Photointerrupter
Sensor
DC controller
Switch
Duplex unit
Input accessory
Laser scanner ass’y
M3Scanner motor
4Chapter 1 Theory of operationENWW
Table 1-2 DC controller components (continued)
Component typeAbbreviationComponent name
FanFM1Main fan
FM2Sub fan
SolenoidSL1Cassette pickup solenoid
SL2MP tray pickup solenoid
SwitchSW1Front interlock switch
SW2Rear interlock switch
SW3Cassette-presence switch
SW4Cartridge door open detection switch
PhotointerruptorPS1TOP sensor
PS2Loop sensor
PS3Fuser delivery sensor
PS4Delivery tray paper-full sensor
PS5Cassette paper-presence sensor
PS6MP tray paper-presence sensor
SensorEnvironment sensor
Low-voltage power supply (LVPS)
The low-voltage power supply (LVPS) converts AC input voltage to DCvoltage. The LVPS has two fuses on the
PCA. The LVPS 24 V output is interrupted to the fuser and the high-voltage power supply if the cartridge-door
interlock switch (SW501) is in the off position (cover open).
WARNING!The product power switch only interrupts DC voltage from the LVPS. The AC voltage is present in
the product when the power cable is plugged into a power receptacle and the power switch is in the off
position. You must disconnect the product power cable before servicing the product.
ENWWEngine control system5
Figure 1-4 Low voltage power supply
AC input
Rectifying
circuit
Low-voltage power supplyDC controller
Fuse
FU1
Zerocross
circuit
+3.3V
generation
circuit
High-voltage power supply
High-voltage
circuit
Fuser circuit
/ZEROX
+3.3VA
+3.3VA
+3.3VC
Interlock switch
SW2
+24VC
Formatter
Protection
circuit
+24V
generation
circuit
+3.3VA
+24VA
+24VA
RMT_24V
+24VB
+24VB
+24VA
Interlock switch
SW1
6Chapter 1 Theory of operationENWW
Table 1-3 Low-voltage power supply
Main DC voltageSub-
voltage
+24V+24VA
+24VB
+24VC
+3.3V+3.3VA
+3.3VB
+3.3VC
Behavior
●
Constantly supplied
●
Stopped during Sleep mode
●
Interrupted when the rear door open
●
Stopped during Sleep mode
●
Interrupted when the cartridge door open
●
Stopped during Sleep mode
●
Constantly supplied
●
Constantly supplied
●
Constantly supplied
●
Stopped during Sleep mode
Table 1-4 Low-voltage power supply functions.
FunctionApplied
Sleep modeV
Power supply voltage detectionN/A
Automatic power OFFV
Automatic power ON/OFFN/A
Active OFFV
Inactive OFFV
Network modeN/A
Power switch illuminationV
Low-voltage power supply failure detectionV
Power save modeN/A
Overcurrent/overvoltage protection
The low-voltage power supply has a protective function against overcurrent and overvoltage to prevent
failures in the power supply circuit. If the DC power is not being supplied from the low-voltage power supply,
the protective function might be running. In such case, turn off the power switch and disconnect the power
cable. Do not connect the power cable or turn on the power switch again until the cause is found.
If the DC power is not being supplied from the low-voltage power supply, the protective function might be
running. In such case, turn off the power switch and disconnect the power cable. Do not connect the power
cable or turn on the power switch again until the cause is found.
ENWWEngine control system7
WARNING!If you believe the overcurrent or overvoltage protection circuits have been activated, do not
connect the product power cable or turn on the product power until the cause of the failure is found and
corrected.
In addition, two fuses in the low-voltage power supply protect against overcurrent. If overcurrent flows into
the AC line, the fuses melt and cut off the power distribution.
For safety reasons, the product interrupts power (24 V) to the main motor and high-voltage power supply.
The interloct switch is turned off to interrupt power when the cartidge door opens (SW260 is turned off). The
AC voltage remains present in the product when the power switch is in the off position. Disconnect the power
cable when disassembling the product.
NOTE:An accidental electrical short while servicing the product can result in a loss of power to the product
causing the control panel to shut down (blank out). Turn the product power off, and then unplug the power
cable. Wait at least 15 minutes before plugging the power cable in and turning the product power on.
8Chapter 1 Theory of operationENWW
Fuser control
The fuser-heater control circuit and the fuser-heater safety circuit control the fuser temperature according
to commands from the DC controller. The product uses an on-demand fusing method.
Figure 1-5 Fuser components
TH4
TH3
TH2
H1/H2
FU1
TH1
FUSER TEMPERATURE signal
FUSER HEATER CONTROL signal
Fuser film
Pressure roller
Fuser heater control circuit
Fuser heater safety circuit
High-voltage power supply
DC controller
ENWWEngine control system9
Table 1-5 Fuser control components
Component nameFunction
H1Fuser main heaterHeats the center area of the fuser film
H2Fuser sub heaterHeats the edge of the fuser film
TH1Main thermistorDetects the center temperature of the fuser heater (contact type)
TH2Sub thermistor 1Detects the temperature at one end of the fuser heater (contact type)
TH3Sub thermistor 2
TH4Sub thermistor 3
FU1Thermal fusePrevents an abnormal temperature rise of the fuser heater (non-contact
type)
10Chapter 1 Theory of operationENWW
Figure 1-6 Fuser control system
AC input
RL101
RL102
Fuser heater
control circuit
Fuser heater safety circuit
Low-voltage power supply
Zerocross
circuit
High-voltage power supply
Relay drive circuit
Current
detection
circuit
Fuser control circuit
DC controller
ZEROX
RLD
FSRD1
FSRD2
FSRCUR
MFSRTH
S1FSRTH
S2FSRTH
S3FSRTH
Fuse r
Fuser film ass’y
TH2
FU1
TH3
H1/H2
Pressure roller
TH1
TH4
ENWWEngine control system11
Fuser-heater protective function
The fuser-heater protective function detects an abnormal temperature rise of the fuser and interrupts the
power supply to the fuser heater. The following protective components prevent an abnormal temperature
rise of the fuser-heater:
●
DC controller
The DC controller monitors the detected temperature of the thermistor. The DC controller deactivates
the FUSER HEATER CONTROL signal and releases the relay (RL1001) to interrupt the power supply to the
fuser heater when it detects an abnormal temperature.
●
Fuser-heater safety circuit
The fuser-heater safety circuit monitors the detected temperature of the thermistor. The fuser-heater
safety circuit releases the relays (RL1001 and RL1002) or deactivates the fuser-heater control circuit to
interrupt the power supply to the fuser-heater, when it detects an abnormal temperature.
●
Thermoswitch
The contact of the thermoswitch is broken to interrupt the power supply to the fuser heater when the
temperature of the fuser heater is abnormally high.
●
Current detection circuit
The current detection circuit monitors the current flowing through the fuser heater control circuit. The
current detection circuit releases the relays (RL101, RL102) to interrupt power supply to the fuser
heater when it detects an abnormal current value.
The DC controller deactivates the FUSER HEATER CONTROL signal to interrupt power supply to the fuser
heater when the current of the CURRENT DETECTION signal is higher than a specified value.
12Chapter 1 Theory of operationENWW
Fuser control functions
The product has the following fuser control functions.
NOTE:To perform diagnostic and configuration procedures (for example, resetting page counts) for the
product, you must install the CP1210 Service Config Tool (available at your HP authorized repair center).
●
Solve problems checklist
●
Menu map
●
Troubleshooting process
●
Tools for troubleshooting
●
Clear jams
●
Paper feeds incorrectly or becomes jammed
●
Solve image-quality problems
●
Clean the product
●
Solve performance problems
●
Solve connectivity problems
●
Service mode functions
●
Product updates
ENWW15
Solve problems checklist
1.Ensure that the product is set up correctly.
a.Press the power button to turn on the product or to deactivate the Auto-Off mode.
b.Check the power-cable connections.
c.Ensure that the line voltage is correct for the product power configuration. (See the label in the
cartridge door for voltage requirements.) If you are using a power strip and its voltage is not within
specifications, plug the product directly into the wall. If it is already plugged into the wall, try a
different outlet.
2.Check the cable connections.
a.Check the cable connection between the product and the computer. Ensure that the connection is
secure.
b.Ensure that the cable itself is not faulty by using a different cable, if possible.
c.Check the network connection. Ensure the network light is lit. The network light is next to the
network port on the back of the product.
If the product remains unable to connect to the network, uninstall and then reinstall the product. If
the error persists, contact a network administrator.
3.Check to see if any messages appear on the control panel.
4.Ensure that the paper you are using meets specifications.
5.Ensure that the paper is loaded correctly in the input tray.
6.Ensure that the product software is installed correctly.
7.Verify that you have installed the printer driver for this product, and that you are selecting this product
from the list of available printers.
8.Print a configuration page.
a.If the page does not print, verify that the input tray contains paper and that the paper is properly
loaded.
b.Ensure that the toner cartridge is installed correctly.
c.If the paper jams in the product, clear the jam.
d.If the print quality is unacceptable, complete the following steps:
●
Verify that the print settings are correct for the paper you are using.
●
Solve the print-quality problems.
9.Print a small document from a different program that has printed in the past. If this solution works,
then the problem is with the program you are using. If this solution does not work (the document does
not print), complete these steps:
a.Try printing the job from another computer that has the product software installed.
b.Check the cable connection. Direct the product to the correct port, or reinstall the software,
selecting the connection type you are using.
16Chapter 2 Solve problemsENWW
Menu map
Use the following procedure to print a control panel menu layout map.
1.From the Home screen, touch the Setup button.
2.Touch the Reports button.
3.Touch the Menu Structure button.
ENWWMenu map17
Troubleshooting process
When the product malfunctions or encounters an unexpected situation, the product control panel alerts you
to the situation. This chapter contains information to help diagnose and solve problems.
●
Use the pre-troubleshooting checklist to evaluate the source of the problem and to reduce the number
of steps that are required to fix the problem.
●
Use the troubleshooting flowchart to pinpoint the root cause of hardware malfunctions. The flowchart
guides you to the section of this chapter that contains steps for correcting the malfunction.
Before beginning any troubleshooting procedure, check the following issues:
●
Are supply items within their rated life?
●
Does the configuration page reveal any configuration errors?
NOTE:The customer is responsible for checking supplies and for using supplies that are in good condition.
Pre-troubleshooting checklist
The following table includes basic questions to ask the customer to quickly help define the problem(s).
General topicQuestions
Environment
Paper
Input trays
●
Is the product installed on a solid, level surface (± 1°)?
●
Is the power-supply voltage within ± 10 volts of the specified power source?
●
Is the power-supply plug inserted in the product and the outlet?
●
Is the operating environment within the specified parameters?
●
Is the product exposed to ammonia gas, such as that produced by diazo copiers or
office cleaning materials?
NOTE: Diazo copiers produce ammonia gas as part of the copying processes.
Ammonia gas (from cleaning supplies or a diazo copier) can have an adverse effect
on some product components (for example, the toner cartridge OPC).
●
Is the product exposed to direct sunlight?
●
Does the customer use only supported paper?
●
Is the paper in good condition (no curls, folds, or distortion)?
●
Is the paper stored correctly and within environmental limits?
●
Is the amount of paper in the tray within specifications?
●
Is the paper correctly placed in the tray?
●
Are the paper guides aligned with the stack?
●
Is the tray correctly installed in the product?
Toner cartridge
Transfer unit and fuser
Covers
●
Is the toner cartridge installed correctly?
●
Are the transfer unit and fuser installed correctly?
●
Is the front cover closed?
18Chapter 2 Solve problemsENWW
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