Hoshizaki KM-500MAE, KM-500MWE, KM-500MRE User Manual

NO. 71087

ISSUED:

NOV. 29, 1993

REVISED: APRIL 18, 2000

HOSHIZAKI

MODULAR CRESCENT CUBER

MODEL

KM-500MAE

KM-500MWE

KM-500MRE

(FINAL) PARTS LIST

HA

KM-500MAE	C-1	Oct., 1993
	D-0	Dec., 1993
	E-0	Dec., 1994
	E-1	April, 1995
	F-0	Jan., 1996
	F-1	Feb., 1996
	G-0	Dec., 1996
	G-1	May, 1997
	H-0	Dec., 1997
	H-1	April, 1998
	H-2	June, 1998
	H-3	Oct., 1998
	H-4	Nov., 1998
	J-0	Dec., 1998
KM-500MWE	C-1	Oct., 1993
	D-0	Jan., 1994
	E-0	Dec., 1994
	E-1	April, 1995
	F-0	Jan., 1996
	G-0	Dec., 1996
	G-1	May, 1997
	H-0	Dec., 1997
	H-1	April, 1998
	H-2	June, 1998
	H-3	Oct., 1998
	H-4	Nov., 1998
	J-0	Dec., 1998
KM-500MRE	C-1	Aug., 1993
	D-0	Dec., 1993
	E-0	Jan., 1995
	E-1	April, 1995
	F-0	Jan., 1996
	G-0	Jan., 1997
	G-1	Sept., 1997
	H-0	Dec., 1997
	H-1	April, 1998
	H-2	June, 1998
	H-3	Oct., 1998
	H-4	Nov., 1998
	J-0	Feb., 1999

2

HA		MATERIALABBREVIATIONS
ALUMINUM
AL	=	Aluminum
COPPER
CU	=	Copper
PLASTIC
ABS	=	Acrylonitrile -butadiene - styrene
AC	=	Polyacetal
EVA	=	Ethylene vinyl acetate
PA	=	Polyamide = Nylon
PC	=	Polycarbonate
PE	=	Polyethylene
PES	=	Polyester
PETP	=	Polyethylene terephthalate = Tetlon
PP	=	Polypropylene
PS	=	Polystyrene
PTFE	=	Polytetrafluoroethylene = Teflon
PUR	=	Polyurethane
PVC	=	Polyvinyl chloride
RUBBER
VN	=	Vinyl Nitrile
EPDM	=	EP rubber
NBR	=	Nitrile butadiene rubber
NR	=	Natural rubber
NP	=	Neoprene
SI.R	=	Silicone rubber
SY.R	=	Synthetic rubber
EPH	=	Epichlorohydrin
STEEL
GS	=	Galvanized steel
SS	=	Stainless steel
PS	=	Plated steel
PAS	=	Primed steel

AUXILIARYCODE

Ex.1 K-0

Parts are the same as in the preceding year.

"K" is the tenth in alphabetical order with "I" skipped. So, "K" indicates "1990" or "2000".

Ex.2 A-1

"A" is the first in alphabetical order. So, "A" indicates "1991".

Ex.3 A-2

Each time a part is changed non-interchangeably in a year, this number advances.

(Note) - = Part deleted.

x = Part deleted and replaced by "o" part.

o = New part for "x"

in the same auxiliary code.

3

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	FASTENERABBREVIATION LIST
ST	Phillips Truss Machine Screw
SP	Phillips Pan Head Machine Screw
SF	Phillips Flat Head Machine Screw
SS	Phillips Pan Head Machine Screw with Split Lock Washer
SW	Phillips Pan Head Machine Screw with Split Lock Washer
	and Flat Washer
T1	Phillips Truss Head Tapping Screw (Correspond to Type A)
T2	Phillips Truss Head Tapping Screw (Correspond to Type B)
T3	Phillips Truss Head Tapping Screw (Correspond to Type C)
FT	Phillips Truss Head Tapping Screw (Special)
BH	Hexagon Head Bolt
BC	Socket Head Cap Screw
BS	Hexagon Bolt with Split Washer
BW	Hexagon Bolt with Split Washer and Flat Washer
BF	Hexagon Flange Bolt
BR	Cross-Recessed Hexagon Head Bolt
BRW	Cross-Recessed Hexagon Head Bolt with Split Lock Washer
	and Flat Washer
WL	Split Lock Washer
WT	External Tooth Washer
WF	Flat Washer
WS	Spring Washer
NH	Hexagon Nut
NF	Hexagon Flange Nut
NC	Hexagon Cap Nut
NS	Square Nut
NW	Wing Nut

Ex. ST0308S (Phillips Truss Head Machine Screw

3x8, made of stainless steel)
Material	None:	Plated Steel
Length (mm)	S:	Stainless Steel
Nominal Diameter (mm)	B:	Brass
Form of Head	P:	Plastic
Description
(Note) Second character is numerical except toe list.
Ex. S1, S2, B3 etc.

And abbreviations and names are shown under the illustration.

4

HA

KM-500MAE

A. ICE CUBER ASSEMBLY

C-1, D-0, E-0, E-1, F-0, F-1

5

HA

KM-500MAE

A. ICE CUBER ASSEMBLY

G-0, G-1, H-0, H-1, H-2, H-3, H-4, J-0

6

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MODEL: KM-500MAE TITLE: A. ICE CUBER ASSEMBLY

INDEX	DESCRIPTION	MATERIAL	PART			REQUIRED NUMBER
NO.		OR MODEL	NUMBER
		NUMBER		C-1	D-0	E-0	E-1	F-0	F-1	H-1	H-3	H-4
									G-0	H-2		J-0
									G-1
									H-0
B	REFRIGERATION CIRCUIT	-	106812A01	1	1	1	-
		-	106812A02				1	1	-
		-	106812A03						1	1	1	1
C	WATER CIRCUIT	-	1A0058A04	1	1	1	-
		-	1A0058A07				1	1	1	1	1	1
D	CONT. BOX ASSEMBLY	-	220492A01	1	1	1	1	1	1	-
		-	220492A05							1	-
		-	220492A01								1	-
		-	220492A05									1
E	LABEL LOCATION	-	332453A01	1	1	1	1	1	1	-
		-	332453A03							1	1	1
1	EVAP. CASE	-	2A0143G01	1	1	1	1	1	1	1	x1
		-	1A0276G01								o1	1
2	BASE	-	2A0119G07	1	1	1	1	1	1	1	1	1
3	FRAME	-	3A0217-01	1	x1
		ABS	3A0217G01		o1	1	1	1	1	1	1	1
4	SQUARE WASHER	BRASS	433537-02	1	1	1	1	1	1	1	1	1
5	SCREW - GROUNDING	BRASS	433304-02	1	1	1	1	1	1	1	1	1
6	TOP FRAME	GS	332443-01	1	1	1	1	1	1	1	1	1
7	SIDE FRAME	GS	332465G01	1	1	1	1	1	1	1	1	1
8	BULB HOLDER	PE	328919-01	1	1	1	1	1	1	1	1	1
9	SPACER	PE	443545-01	1	1	1	1	1	1	1	1	1
10	THUMBSCREW	SS, ABS	415949G03	2	2	2	2	2	2	2	2	2
11	BASE COVER	SS	321525G01	1	1	1	1	1	1	1	1	1
12	TOP INSULATION	PP	215730G01	1	1	1	1	1	1	1	1	1
13	FRONT INSULATION	PP	215731G01	1	1	1	1	1	1	1	1	1
14	SIDE PANEL (R)	SS	211811G06	1	1	1	1	1	1	1	1	1

7

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MODEL: KM-500MAE TITLE: A. ICE CUBER ASSEMBLY

INDEX	DESCRIPTION	MATERIAL	PART			REQUIRED NUMBER
NO.		OR MODEL	NUMBER
		NUMBER		C-1	D-0	E-0	E-1	F-0	G-0	H-1	H-3	H-4
								F-1	G-1	H-2		J-0
									H-0
15	CONT. BOX COVER	GS	332466-01	1	1	1	1	1	1	1	1	1
16	FRONT PANEL	SS	323004G06	1	x1
		SS	323004G07		o1	1	1	1	1	1	1	1
17	LOUVER (B)	ABS	103121-03	1	1	1	1	1	1	1	1	1
18	BARRIER	GS	4A0362-01	1	1	1	1	1	1	1	1	1
19	TAPPING SCREW ( BLACK)	STEEL, 4x8	433954-01	1	1	1	1	1	1	1	1	1
20	TOP PANEL	SS	220465-01	1	1	1	1	1	1	1	1	1
21	GASKET	PVC	427014-04	2	2	2	2	2	2	2	2	2
22	INSULATION	PE FOAM	438012-01	1	1	1	1	1	1	1	1	1
23	AIR FILTER (B)	ABS	208283G03	1	1	1	1	1	1	1	1	1
24	FRONT COVER	PS	2A0182-01		1	1	1	1	1	1	1	1
25	SIDE PANEL (R) BASE	SS	212620-01	1	1	1	1	1	1	1	1	1
26	GASKET	L=696	324859-03	1	1	1	1	1	1	1	1	1
27	BARRIER – INSULATION	GS	4A1167-01						1	1	1	1

8

HA

KM-500MWE

A. ICE CUBER ASSEMBLY

C-1, D-0, E-0, E-1, F-0

9

HA

KM-500MWE

A. ICE CUBER ASSEMBLY

G-0, G-1, H-0, H-1, H-2, H-3, H-4, J-0

10

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	MODEL: KM-500MWE		TITLE: A. ICE CUBER ASSEMBLY
INDEX	DESCRIPTION	MATERIAL	PART			REQUIRED NUMBER
NO.		OR MODEL	NUMBER
		NUMBER		C-1	D-0	E-0	E-1	F-0	G-1		H-1	H-3	H-4
								G-0	H-0		H-2		J-0
B	REFRIGERATION CIRCUIT	-	106813A01	1	1	1	-
		-	106813A02				1	1		1	1	1	1
C	WATER CIRCUIT	-	1A0058A04	1	1	1	-
		-	1A0058A07				1	1		1	1	1	1
D	CONT. BOX ASSEMBLY	-	220492A02	1	1	1	1	1		1	-
		-	220492A06								1	-
		-	220492A02									1	-
		-	220492A06										1
E	LABEL LOCATION	-	332454A01	1	1	1	1	1		1	-
		-	332454A03								1	1	1
1	EVAP. CASE	-	2A0143G01	1	1	1	1	1		1	1	x1
		-	1A0276G01									o1	1
2	BASE	-	2A0119G08	1	1	1	-
		-	2A0119G10				1	1		1	1	1	1
3	FRAME	-	3A0217-01	1	x1
		-	3A0217G01		o1	1	1	1		1	1	1	1
4	SQUARE WASHER	BRASS	433537-02	1	1	1	1	1		1	1	1	1
5	SCREW - GROUNDING	BRASS	433304-02	1	1	1	1	1		1	1	1	1
6	TOP FRAME	GS	332443-01	1	1	1	1	1		1	1	1	1
7	SIDE FRAME	GS	332465G01	1	1	1	1	1		1	1	1	1
8	BULB HOLDER	PE	328919-01	1	1	1	1	1		1	1	1	1
9	SPACER	PE	443545-01	1	1	1	1	1		1	1	1	1
10	THUMBSCREW	SS, ABS	415949G03	2	2	2	2	2		2	2	2	2
11	BASE COVER	SS	321525G01	1	1	1	1	1		1	1	1	1
12	TOP INSULATION	PP	215730G01	1	1	1	1	1		1	1	1	1
13	FRONT INSULATION	PP	215731G01	1	1	1	1	1		1	1	1	1
14	SIDE PANEL (R)	SS	211811G06	1	1	1	1	1		1	1	1	1
15	CONT. BOX COVER	GS	332466-01	1	1	1	1	1		1	1	1	1

11

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MODEL: KM-500MWE TITLE: A. ICE CUBER ASSEMBLY

INDEX	DESCRIPTION	MATERIAL	PART			REQUIRED NUMBER
NO.		OR MODEL	NUMBER
		NUMBER		C-1	D-0	E-0	E-1	G-0	G-1	H-1	H-3	H-4
							F-0		H-0	H-2		J-0
16	FRONT PANEL	SS	323004G06	1	x1
		SS	323004G07		o1	1	1	1	1	1	1	1
17	LOUVER (B)	ABS	103121-03	1	1	1	1	1	1	1	1	1
18	BARRIER	GS	4A0362-01	1	1	1	1	1	1	1	1	1
19	TAPPING SCREW ( BLACK)	STEEL, 4x8	433954-01	1	1	1	1	1	1	1	1	1
20	TOP PANEL	(324859A03),	220465-01	1	1	1	1	1	1	1	1	1
		SS
21	GASKET	PVC	427014-04	2	2	2	2	2	2	2	2	2
22	INSULATION	PE FOAM	438012-01	1	1	1	1	1	1	1	1	1
23	SIDE PANEL (R) BASE	SS	212620-01	1	1	1	1	1	1	1	1	1
24	FRONT COVER	PS	2A0182-01		1	1	1	1	1	1	1	1
25	GASKET	L=696	324859-03	1	1	1	1	1	1	1	1	1
26	BARRIER – INSULATION	GS	4A1167-01					1	1	1	1	1

12

HA

KM-500MRE

A. ICE CUBER ASSEMBLY

C-1, D-0, E-0, E-1, F-0

13

HA

KM-500MRE

A. ICE CUBER ASSEMBLY

G-0, G-1, H-0, H-1, H-2, H-3, H-4, J-0

14

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MODEL: KM-500MRE TITLE: A. ICE CUBER ASSEMBLY

INDEX	DESCRIPTION	MATERIAL	PART			REQUIRED NUMBER
NO.		OR MODEL	NUMBER
		NUMBER		C-1	D-0	E-0	E-1	F-0	G-1	H-1	H-3	H-4
								G-0	H-0	H-2		J-0
B	REFRIGERATION CIRCUIT	-	106814A01	1	1	1	-
		-	106814A02				1	1	1	1	1	1
C	WATER CIRCUIT	-	1A0058A04	1	1	1	-
		-	1A0058A07				1	1	1	1	1	1
D	CONT. BOX ASSEMBLY	-	220492A02	1	1	1	1	1	1	-
		-	220492A06							1	-
		-	220492A02								1	-
		-	220492A06									1
E	LABEL LOCATION	-	332455A01	1	1	1	1	1	1	-
		-	332455A02							1	1	1
1	EVAP. CASE	-	2A0143G01	1	1	1	1	1	1	1	x1
		-									o1	1
2	BASE	-	2A0119G09	1	1	1	1	1	1	1	1	1
3	FRAME	-	3A0217-01	1	x1
		-	3A0217G01		o1	1	1	1	1	1	1	1
4	SQUARE WASHER	BRASS	433537-02	2	2	2	1	1	2	2	1	1
5	SCREW - GROUNDING	BRASS	433304-02	2	2	2	1	1	2	2	1	1
6	TOP FRAME	GS	332443-01	1	1	1	1	1	1	1	1	1
7	SIDE FRAME	GS	332465-01	1	1	1	1	1	1	1	1	1
8	BULB HOLDER	PE	328919-01	1	1	1	1	1	1	1	1	1
9	SPACER	PE	443545-01	1	1	1	1	1	1	1	1	1
10	THUMBSCREW	SS, ABS	415949G03	2	2	2	1	1	2	2	1	1
11	BASE COVER	SS	321525G01	1	1	1	1	1	1	1	1	1
12	TOP INSULATION	PP	215730G01	1	1	1	1	1	1	1	1	1
13	FRONT INSULATION	PP	215731G01	1	1	1	1	1	1	1	1	1
14	SIDE PANEL (R)	SS	211811G06	1	1	1	1	1	1	1	1	1
15	CONT. BOX COVER	GS	332466-01	1	1	1	1	1	1	1	1	1

15

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MODEL: KM-500MRE TITLE: A. ICE CUBER ASSEMBLY

INDEX	DESCRIPTION	MATERIAL	PART			REQUIRED NUMBER
NO.		OR MODEL	NUMBER
		NUMBER		C-1	D-0	E-0	E-1	G-0	G-1	H-1	H-3	H-4
							F-0		H-0	H-2		J-0
16	FRONT PANEL	SS	323004G06	1	1	x1
		SS	323004G07			o1	1	1	1	1	1	1
17	LOUVER (B)	ABS	103121-03	1	1	1	1	1	1	1	1	1
18	BARRIER	GS	4A0362-01	1	1	1	1	1	1	1	1	1
19	TAPPING SCREW ( BLACK)	STEEL, 4x8	433954-01	1	1	1	1	1	1	1	1	1
20	TOP PANEL	(324859A03),	220465-01	1	1	1	1	1	1	1	1	1
		SS
21	GASKET	PVC	427014-04	2	2	2	1	1	1	1	1	1
22	INSULATION	PE FOAM	438012-01	1	1	1	1	1	1	1	1	1
23	CLAMP	NO. 249	427902-03	1	1	1	1	1	1	1	1	1
24	JUNCTION BOX COVER	GS	433410-01	1	1	1	1	1	1	1	1	1
25	BUSHING	SR-30-1	420472-03	1	1	1	1	1	1	1	1	1
26	SIDE PANEL (R) BASE	SS	212620-01	1	1	1	1	1	1	1	1	1
27	FRONT COVER	PS	2A0182-01		1	1	1	1	1	1	1	1
28	GASKET (A)	L=696	324859-03	1	1	1	1	1	1	1	1	1
29	BARRIER – INSULATION	-	4A1167-01					1	1	1	1	1

16

HA
KM-500MAE B. REFRIGERATION CIRCUIT	C-1, D-0, E-0, E-1, F-0,
	F-1, G-0, G-1, H-0, H-1,
	H-2, H-3, H-4

17

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KM-500MAE

B. REFRIGERATION CIRCUIT

J-0

18

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MODEL: KM-500MAE TITLE: B. REFRIGERATION CIRCUIT

INDEX	DESCRIPTION	MATERIAL	PART			REQUIRED NUMBER
NO.		OR MODEL	NUMBER
		NUMBER		C-1	D-0	E-0	E-1	F-0	F-1	H-0	H-1	J-0
									G-0		H-2
									G-1		H-3
											H-4
1	CONDENSER	-	220491-01	1	1	1	1	1	1	1	1	1
2	SHROUD	GS	220466-01	1	1	1	1	1	-
		GS	2A0606-01						1	1	1	1
3	BARRIER	GS	433693-04	1	1	1	1	1	1	1	1	1
4	REAR PANEL	GS	332441-01	1	1	1	-
		GS	332441-02				1	1	-
		GS	3A0562-01						1	1	1	1
5	COMPRESSOR	RSN6-0075-	446521-01	1	1	1	1	1	1	1	1	1
		CAA
6	BOLT	8x45	437889-01	4	4	4	4	4	4	4	4	4
7	SPACER	027-0072-02	434404-01	4	4	4	4	4	4	4	4	4
8	GROMMET	027-0073-00	434403-01	4	4	4	4	4	4	4	4	4
9	MOTOR PROTECTOR	071-0127-42	446569-01	1	1	1	1	1	1	x1
		071-0518-00	4A1432-01							o1	1	1
10	PROTECTOR HOLDER	SS	437379-01	1	1	1	1	1	1	1	1	x1
		SS	4A1248-01									o1
11	FAN MOTOR BRACKET	GS	327179-01	1	1	1	1	1	1	1	1	1
12	FAN MOTOR	U90B1,	440911-01	1	1	1	1	1	1	1	1	1
		7190-1031
13	FAN BLADE	AD10CW32	444898-01	1	1	1	1	1	1	1	1	1
14	DRIER	C-0325-S	445007-01	1	1	1	1	1	1	1	1	1
15	DRIER BRACKET	GS	445847-01	1	1	1	1	1	1	1	1	1
16	EXPANSION VALVE	HFE-10HHD-	443305-02	1	1	1	1	1	1	1	1	1
		2
17	EVAPORATOR	-	106492G01	1	1	1	1	1	1	1	1	1
18	VALVE BODY	70	440352-01	1	1	1	1	1	1	1	1	1

19

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MODEL: KM-500MAE TITLE: B. REFRIGERATION CIRCUIT

INDEX	DESCRIPTION	MATERIAL	PART			REQUIRED NUMBER
NO.		OR MODEL	NUMBER
		NUMBER		C-1	D-0	E-0	E-1	F-0	F-1	G-1	H-2	J-0
									G-0	H-0	H-3
										H-1	H-4
19	COIL - VALVE	ABS-25-1-	440353-01	1	1	1	1	1	1	1	1	1
		HD-2
20	BOLT	4x6	440353F01	1	1	1	1	1	1	1	1	1
21	PRESSURE SWITCH	ACB-2UB04	433441-05	1	1	1	1	1	1	1	1	1
22	PRESSURE SWITCH	GS	434938-01	1	1	1	1	1	1	1	1	1
	BRACKET
23	ACCESS VALVE	TCJ-2F15-HD	417366-01	2	2	2	2	2	2	2	2	2
24	COPPER TUBE (A1) - HIGH	COPPER	329765-01	1	1	1	1	1	1	1	1	1
	SIDE
25	COPPER TUBE (B) - HIGH	COPPER	332442G01	1	1	1	1	1	1	1	1	1
	SIDE
26	COPPER TUBE (C) - HIGH	COPPER	332467-01	1	1	1	1	1	1	1	1	1
	SIDE
27	COPPER TUBE (A) - HOT	COPPER	446560-01	1	1	1	1	1	1	1	1	1
	GAS
28	COPPER TUBE (B) - HOT	COPPER	446561-01	1	1	1	1	1	1	1	1	1
	GAS
29	COPPER TUBE (C) - HOT	COPPER	332461G01	1	1	1	1	1	1	1	1	1
	GAS
30	DISTRIBUTOR	AP71412	439624-01	1	1	1	1	1	1	1	1	1
31	COPPER TUBE - ACCESS	COPPER	446572-01	1	1	1	1	1	1	x1
	VALVE
		COPPER	446572G01							o1	1	1
32	STRAINER	-	441569-01	1	1	1	1	1	1	1	1	1
33	COPPER TUBE - LOW SIDE	COPPER	220470-01	1	1	1	1	1	1	1	x1
		COPPER	220470G01								o1	1
34	ELBOW	COPPER	417395-03	1	1	1	1	1	1	1	1	1

20