Henny Penny PFE-590 Service Manual

Henny Penny

Pressure Fryer-Electric

Model PFE-590

Model PFE-592

TECHNICAL MANUAL

Model 590/592

		TABLE OF CONTENTS
Section			Page
Section 1.	TROUBLESHOOTING..............................................................................................		1-1
	1-1	Introduction.....................................................................................................	1-1
	1-2	Safety..............................................................................................................	1-1
	1-3	Troubleshooting..............................................................................................	1-2
	1-4	Error Codes.....................................................................................................	1-11
Section 2.	MAINTENANCE........................................................................................................		2-1
	2-1	Introduction.....................................................................................................	2-1
	2-2	Maintenance Hints..........................................................................................	2-1
	2-3	Preventive Maintenance..................................................................................	2-1
	2-4	High Temperature Limit Control....................................................................	2-2
	2-5	Fuse Holders...................................................................................................	2-4
	2-6	Power/Pump Switch........................................................................................	2-5
	2-7	Temperature Probe Replacement....................................................................	2-6
	2-8	Complete Control Panel - Henny Penny.........................................................	2-7
	2-9	Pressure Regulation........................................................................................	2-7
	2-10	Tilting the Lid Upright....................................................................................	2-8
	2-11	Reversing the Lid Gasket................................................................................	2-8
	2-12	Lid Counterweight Cables..............................................................................	2-9
	2-13	Pressure Pad....................................................................................................	2-10
	2-14	Lid Adjustment................................................................................................	2-11
	2-15	Solenoid Valve................................................................................................	2-12
	2-16	Deadweight Valve...........................................................................................	2-14
	2-17	Removal & Cleaning of Safety Relief Valve..................................................	2-15
	2-18	Pressure Gauge................................................................................................	2-16
	2-19	Contactors.......................................................................................................	2-17
	2-20	Heating Elements............................................................................................	2-19
	2-21	Drain Microswitch..........................................................................................	2-22
	2-22	Drain Valve and Extension..............................................................................	2-23
	2-23	Nylatron Strips Replacement..........................................................................	2-24
Wiring Diagrams..................................................................................................................			2-26
Section 3.	PARTS INFORMATION.............................................................................................		3-1
	3-1	Introduction.....................................................................................................	3-1
	3-2	Genuine Parts..................................................................................................	3-1
	3-3	When Ordering Parts.......................................................................................	3-1
	3-4	Prices...............................................................................................................	3-1
	3-5	Delivery...........................................................................................................	3-1
	3-6	Warranty..........................................................................................................	3-1
	3-7	Recommended Spare Parts for Distributors....................................................	3-1
	3-8	Idex of Parts Lists Illustrations.......................................................................	3-2
Section 4.	PROGRAMMING.......................................................................................................		4-1

FM06-028

12/01/2016 i

Model 590/592

ii

	Model 590/592
	SECTION 1. TROUBLESHOOTING
1-1. INTRODUCTION	This section provides troubleshooting information in the form
	of an easy to read table.
	If a problem occurs during the first operation of a new fryer,
	recheck the installation per the Installation Section of this
	manual.
	Before troubleshooting, always recheck the operation pro-
	cedures per Section 3 of this manual.
1-2. SAFETY	Where information is of particular importance or safety related,
	the words DANGER, WARNING, CAUTION, and NOTICE
	are used. Their usage is described below.
	SAFETYALERT SYMBOL is used with DANGER,
	WARNING, or CAUTION which indicates a personal
	injury type hazard.
	NOTICE is used to highlight especially important infor
	mation.
	CAUTION used without the safety alert symbol indicates
	a potentially hazardous situation which, if not avoided,
	may result in property damage.
	CAUTION indicates a potentially hazardous situation
	which, if not avoided, may result in minor or moderate
	injury.
	WARNING indicates a potentially hazardous situation
	which, if not avoided, could result in death or serious
	injury.
	DANGER INDICATES AN IMMINENTLY
	HAZARDOUS SITUATION WHICH, IF NOT
	AVOIDED, WILL RESULT IN DEATH OR SERI
	OUS INJURY.
Nov. 2003	1-1

1-3. TROUBLESHOOTING

Nov. 2003

Model 590/592

To isolate a malfunction, proceed as follows:

1.Clearly define the problem (or symptom) and when it occurs.

2.Locate the problem in the Troubleshooting table.

3.Review all possible causes. Then, one-at-a-time work through the list of corrections until the problem is solved.

4.Refer to the maintenance procedures in the Maintenance Section to safely and properly make the checkout and repair needed.

If maintenance procedures are not followed correctly, injuries and/or property damage could result.

1-2

		Model 590/592
Problem	Cause	Correction
	COOKING SECTION
Product color not correct:	• Temperature too high	• Check temperature setting
A. Too dark
		in the program mode; see
		Programming Section in
		Operator’s Manual
	• Faulty temperature probe	• Remove and replace tempera-
		ture probe
	• Shortening too old	• Change shortening
	• Shortening too dark	• Filter shortening
		• Change shortening
	• Breading product too far	• Bread product closer to
	in advance	actual frying period
B. Too light	• Temperature too low	• Check temperature setting
		• Remove and replace tempera-
		ture probe
	• Fryer incorrect preheat	• Allow proper preheat time
	• Slow fryer heat-up/recovery	• Faulty heating element
	• Wrong cook button	• Be sure to select the correct
	pushed.	amount of product to be cooked

C. Product	• Shortening old	• Replace shortening
greasy	• Temperature too low	• Check temperature setting
		• Temperature not recovered
		when product was dropped
		in frypot
	• Faulty temperature probe	• Remove and replace defective
		temperature probe
	• Frypot overloaded	• Reduce cooking load
	• Product not removed from	• Remove product from
	frypot immediately after	frypot immediately after
	depressurization	depressurization
Dec. 2003	1-3

				Model 590/592
Problem		Cause		Correction
		COOKING SECTION (Continued)
D. Spotted product		• Improper separation of the		• Load product into racks
		product		properly
		• Breading not uniform on		• Sift breading regularly
		the product		• Separate product during
				breading
		• Burned breading particles		• Filter the shortening more
		on product		frequently
		• Product sticking together		• Separate product prior to
				pressure cooking
E. Dryness of		• Moisture loss prior to		• Use fresh products
product		cooking
		• Overcooking the product		• Reduce cooking time
				• Reduce cooking
				temperature
		• Low operating pressure		• Check pressure gauge reading,
				check for pressure leaks
		• Wrong cook button pushed		• Be sure to select the
				correct amount of
Product flavor				product to be cooked
(taste):		• Breading mixture is too salty		• Sift breading after each use
A. Salty taste
				• Incorrect breading mixture
				• Discard old breading
		• Incorrect choice of		• Use breading designed for
		breading		the desired product
B. Burned taste		• Burned shortening favor		• Replace shortening
		• Frypot not properly cleaned		• Drain and clean frypot
C. Bland taste		• Raw product not fresh		• Use fresh raw product
		• Breading mixture incorrect		• Use breading designed for
		for product (spice content		desired product
		too low)
		• Cooking temperature too		• Check temperature
		high (spice flavors lost)
Nov. 2003		1-4

			Model 590/592
Problem	Cause		Correction
	COOKING SECTION (Continued)
D. Rancid taste	• Shortening too old		• Replace shortening, and
			follow recommended care
			and use of shortening
	• Infrequent filtering		• Replace shortening and
			follow recommended care
			and use of shortening
	• Non-compatible products		• Replace shortening
	cooked within the same		• Use compatible products,
	shortening.		and follow recommended care
			and use of shortening
	• Raw product not fresh		• Use fresh product
General:
	• Incorrect meat cut		• Use correct meat cutting
A. Meat separation
from bone			procedures
	• Overcooking		• Check cooking time
	• Product not fresh		• Use fresh product
B. Bone color	• Using frozen product		• Use fresh product
not proper	(black bone)
	• Improper processing of		• Use proper processing
	product (black bone)		procedure for product
	• Product not thoroughly		• Check cooking time
	cooked (red bone)		• Check cooking temperature
C. Breading falls	• Incorrect breading		• Use correct breading
off	procedures		procedure
	• Product partially frozen		• Thoroughly thaw the
			product, before breading
D. Product	• Product breaded too long		• Refer to breading and
sticking	prior to cooking		frying instructions
together	• Improper loading		• Properly load product per
	procedure		loading procedures
	• Wrong cook button pushed		• Select correct amount of
			product to be cooked
Nov. 2003
	1-5

		Model 590/592
Problem	Cause	Correction
	POWER SECTION
With switch in	• Open circuit	• Check to see that unit is
POWER position,		plugged in
the fryer is com-		• Check the breaker or fuse
pletely inoperative		at supply box
(NO POWER)		• Check voltage at wall
		receptacle
		• Check MAIN POWER
		switch; replace if defective
		• Check cord and plug
		• Check 15 amp fuses
	PRESSURE SECTION

Pressure will not	• Exhaust line from solenoid
exhaust at end of	valve to exhaust tank
cook cycle	clogged

• Solenoid valve clogged

Operating	• Deadweight clogged
pressure too high

• Exhaust line to stack clogged

•Turn unit off and allow fryer to cool to release pressure from frypot; clean all pressure lines, exhaust stacks, and exhaust tank

•Check and clean solenoid valve per maintenance section on solenoid valve

•Turn unit off and allow fryer to cool to release pressure from frypot; remove dead weight and clean

•Clean exhaust line to stack

DO NOT OPERATE UNIT IF HIGH PRESSURE CONDITIONS EXIST; SEVERE INJURIES AND BURNS WILL RESULT. PLACE THE POWER/PUMP SWITCH IN THE OFF POSITION IMMEDIATELY. RELEASE THE PRESSURE BY ALLOWING UNIT TO COOL. THE PRESSURE WILL THEN DROP. DO NOT RESUME USE OF UNIT UNTIL CAUSE OF HIGH PRESSURE HAS BEEN FOUND AND CORRECTED.

Nov. 2003

1-6

			Model 590/592
Problem	Cause		Correction
	PRESSURE SECTION (Continued)
Pressure does not	• Not enough product in fryer		• Place proper quantity of
build	or product not fresh		fresh product within
			frypot to generate steam
	• Metal shipping spacer not		• Remove shipping spacer.
	removed from dead weight		See Unpacking Section of
			Operator’s Manual
	• Lid open or not latched		• Close and latch lid
	• Solenoid valve leaking or		• Check or clean solenoid
	not closing		valve per maintenance
			section on the solenoid valve
	• Dead weight valve leaking		• Repair per maintenance section on
			deadweight valve
	• Pressure not programmed		• Check programming
	• Lid gasket leaking		• Reverse gasket or lid needs
			adjusted; see Reversing the Lid
			Gasket and Lid Adjustment
			Sections
	• Safety relief valve leaking		• Check and replace if necessary per
			maintenance section on the safety
			relief valve
	• Pressure pad broken or crushed		• Replace pressure pads

Nov. 2003

1-7

			Model 590/592
Problem	Cause		Correction
	HEATING OF SHORTENING SECTION
Shortening will not heat	• Blown fuse or tripped	• Reset breaker or replace fuse
			circuit breaker at supply
			box or control panel
	• Blown fuse in PC board	•	Replace glass fuse in board
	• Faulty POWER/PUMP switch.	•	Check POWER/PUMP switch
			per maintenance section on
			the POWER/PUMP switch
	• Faulty cord and plug	•	Check cord and plug
		• Check power at receptacle
	• Faulty drain switch	•	Check drain switch per
			maintenance section on
			drain switches
	• Faulty PC Board	•	Remove and replace control
			panel
	• Faulty high limit control switch	•	Check high limit control
			switch per maintenance
			section on the high limit
	• Drain valve open	•	Close drain valve
	• Possible faulty temperature probe	•	Replace temperature probe
	• Faulty contactor	•	Check contactor per maintenance
			section on contactors

Nov. 2002

1-8

			Model 590/592
Problem		Cause	Correction
	HEATING OF SHORTENING SECTION (Continued)
Heating of shortening		• Low or improper voltage	• Use a meter and check the
too slow			receptacle against data plate
		• Weak or burnt out element(s)	• Check heating element(s) per
			Heating Elements Section
		• Points in contactor bad	• Check contactor per Heating
			Contactors Section
		• Wire(s) loose	• Tighten
		• Burnt or charred wire	• Replace wire and clean
		connection	connectors
Shortening		• Programming wrong	• Check temperature setting
overheating			in the program mode
		• Faulty PC board	• Remove and replace control
			panel
		• Faulty temperature probe	• Remove and replace temperature
			probe
		• Check contactor for not	• Check faulty contactor per
		opening	Heating Contactors Section

Nov. 2003

1-9

				Model 590/592
Problem			Cause	Correction
	SHORTENING FOAMING/DRAINING SECTION
Foaming or boiling			• Water in shortening	• At end of a Cook Cycle,
over of shortening				drain shortening and clean
				frypot; add fresh shortening
			• Condensation line stopped	• Remove and clean condensation
			up	line
			• Improper or bad	• Use recommended
			shortening	shortening
			• Improper filtering	• Refer to the procedure
				covering filtering the shortening
			• Cold zone full of cracklings	• Filter shortening
			• Improper rinsing after	• Clean and neutralize the
			cleaning the fryer	frypot; rinse with vinegar
				to remove the alkaline, then
				rinse with hot water and
				dry frypot
Shortening will			• Drain valve clogged with	• Open valve - push cleaning
not drain from frypot			crumbs	rod through drain opening from
				inside of frypot

Shortening leaking	• Obstruction in drain	• Remove obstruction
through drain valve
	• Faulty drain valve	• Replace drain valve

Nov. 2003

1-10

				Model 590/592
1-4. ERROR CODES		In the event of a control system failure, the digital display
		shows an error message. These messages are coded: “E04”,
		“E05”, “E06”, “E41”. A constant tone is heard when an error
		code is displayed, and to silence this tone, press any of the
		product buttons.
DISPLAY	CAUSE			PANEL BOARD CORRECTION
“E04”	Control board overheating			Turn switch to OFF position, then turn
				switch back to ON; if display still shows
				“E04”, the board is getting too hot; check
				for signs of overheating behind the control
				panel; once panel cools down the controls
				should return to normal; if “E04” persists,
				replace the control
“E05”	Shortening overheating			Turn switch to OFF position, then back to
				ON; if display shows “E05”, the heating
				circuits and temperature probe should be
				checked; once the unit cools down, the
				controls should return to normal; if “E05”
				persists, replace the controls
“E06”
	Temperature probe failure			Turn switch to OFF position, then back to
				ON; if the display shows “E06”, the tem-
				perature probe should be checked; once the
				temperature probe is repaired, or replaced,
				controls should return to normal; if “E06”
				persists, replace the controls
“E41”
	Programming Failure			Turn switch to OFF position, then back to
				ON. If display shows “E41”, the control
				should be re-initialized (see programming
				section); if the error code persists, replace
				the control panel.
“E71”
	Pump motor relay failure or			Replace relay if contacts are stuck closed;
	wiring problem			check wiring on POWER/PUMP switch, or
				wall receptacle; L1 and N may be reversed

Nov. 2003

1-11

			Model 590/592
1-4. ERROR CODES (Continued)		CE Only - Along with the error codes from page 1-11, CE
		units have the following self-diagnostic error codes:
DISPLAY	CAUSE		PANEL BOARD CORRECTION
“E10”	High limit		Reset the high limit by manually pushing up on the red
			reset button; if the high limit does not reset, the high limit
			must be replaced per the High Limt Temperature Control
			Section
“E15”	Drain Switch		Close the drain, using the drain valve handle; if display
			still shows “E-15”, check the drain microswitch per the
			Drain Switch Section

Nov. 2003

1-12

		Model 590/592
	SECTION 2. MAINTENANCE
2-1. INTRODUCTION	This section provides checkout and replacement procedures,
	for various parts of the fryer. Before replacing any parts, refer
	to the Troubleshooting Section to aid you in finding the cause
	of the malfunction.
2-2. MAINTENANCE HINTS	1. A multimeter will help you to check electric components.
	2. When the manual refers to the circuit being closed, the
	multimeter should read zero unless otherwise noted.
	3. When the manual refers to circuit being open, multimeter
	should read infinity.
	Do not move fryer with hot shortening in the frypot or
	filter pan. Severe burns can result from splashing hot
	shortening.
	4. Remove weights from frame to easily access rear of fryer.
2-3. PREVENTIVE	To ensure a long life of fryers and their components, regular
MAINTENANCE	maintenance should be performed. Refer to the chart below.
	Procedure	Frequency
	Filtering of shortening	See KFC’s Standards Library
	Changing of shortening	See KFC’s Standards Library
	Changing the filter envelope	See KFC’s Standards Library
	Cleaning deadweight assy.	Daily-See Deadweight Valve
		Section
	Cleaning the frypot	See KFC’s Standards Library
	Reversing lid gasket	Each 90 Days-see Reversing
		Lid Gasket Section
	Lubricate rear lid rollers	Annually-See Lubricating Lid
		Rollers Section
	Cleaning safety relief valve	Annually-See Removal/Cleaning
		of Safety Relief Valve Section
	Inspecting lift Cables	Annually
July 2012	2-1

Model 590/592

2-4. HIGH TEMPERATURE This high temperature control is a safety, manual reset control,

LIMIT CONTROL which senses the temperature of the shortening. If the shortening temperature exceeds 425°F (218°C), this switch opens and shuts off the heat to the frypot. When the temperature of the shortening drops to a safe operation limit, manually reset by pressing the red reset button. The red reset button is located under the control panel, in the front of the fryer, to the right of the drain. Once reset, the frypot starts heating.

Checkout

Before replacing a high temperature limit control, check to see that its circuit is closed.

The shortening temperature must be below 380°F (193°C) to accurately perform this check.

1.Remove electrical power supplied to the fryer.

To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.

2.Remove the control panel.

3.Remove the inner heat shield.

4.Remove two nuts securing the high limit bracket to unit, and pull the bracket from the unit.

5.Remove two screws securing the high limit to the bracket, and remove the high limit from the bracket.

6.Remove the two electrical wires from the high temperature limit control.

7.Manually reset control, then check for continuity between the two terminals after resetting the control. If circuit is open, replace control, then continue with this procedure. (If the circuit is closed, high limit is not defective. Reconnect the two electrical wires.)

Nov. 2003

2-2

Model 590/592

2-4. HIGH TEMPERATURE

LIMIT CONTROL (Continued)

To avoid electrical shock of property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.

Replacement

1.If the tube is broken or cracked, the control will open, shutting off electrical power. The control cannot be reset.

2.Drain shortening from the frypot and discard. A substance in the tube could contaminate the shortening.

3.Remove control panel.

4.Loosen small inside screw nut on capillary tube.

5.Remove capillary bulb from bulb holder inside the frypot.

6.Straighten the capillary tube.

7.Remove larger outside nut that threads into pot wall, and remove defective control from control panel area.

8.Insert new control and replace screws.

9.Uncoil capillary line, starting at capillary tube, and insert through frypot wall.

To avoid electrical shock or other injury, run capillary line under and away from all electrical power wires and terminals. The tube must never be in such a position where it could accidentally touch the electrical power terminals.

10.Carefully bend the capillary tube as shown in photo and place into bulb brackets.

Nov. 2003

2-3

2-4. HIGH TEMPERATURE

LIMIT CONTROL (Continued)

2-5. FUSE HOLDERS

Nov. 2003

Model 590/592

11.Pull excess capillary line from pot and tighten nut into frypot wall.

Be sure capillary bulb of high limit is positioned so it does not interfere with carrier or get damaged when cleaning frypot.

12.With excess capillary line pulled out, tighten smaller nut.

13.Replace inner and front panels.

14.Refill with shortening.

There are two fuse holders on each model of the electric fryers.

To check or change fuse, unscrew black fuse holder cap.

To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.

Checking Procedure for Fuse Holders

CONTROL PANEL FUSES 3 Phase

Remove the control panel and pull the wires from the fuse holder terminals. Using a multimeter or continuity light, check across the terminals. The circuit should be closed. If not, replace the fuse (HP# EF02-007) or fuse holder (HP# EF02-006).

2-4

Model 590/592

2-6. POWER/PUMP SWITCH The POWER/PUMP switch is a three way rocker switch with a center OFF position. With switch in the POWER position, the fryer operates. With switch in PUMP position, the filter pump operates, but the unit will not heat.

To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.

Checkout

1.Remove control panel.

2.Label and remove wires from the switch.

3.OFF position-should be open circuit anywhere on switch.

4.Power position. Check from:

5.Pump position. Check from:

#5 to #6 closed circuit #l to #2 closed circuit

#4 to #5 closed circuit #3 to #2 closed circuit

Check across the jumpers on the wires of POWER/PUMP switch. These jumpers have resistors and capacitors which may be faulty.

Replacement

1.With control panel removed, and wires off of the switch, push in on tabs on the switch to remove from the panel.

2.Replace with new switch, and reconnect wires to switch following the wiring diagram.

3.Replace the control panel.

Nov. 2003

2-5

2-7. TEMPERATURE PROBE

REPLACEMENT

Figure 2-1

Figure 2-2

April 2007

Model 590/592

The temperature probe relays actual shortening temperature to the control. If it becomes disabled, “E06” will show in the display. Also, if temperature is out of calibration more than 10°F, or 10°C, the temperature probe should be replaced. An Ohm check can be performed also. See chart at end of this section.

1.Remove electrical power supplied to the fryer.

To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.

2.Drain the shortening from the frypot.

3.Remove the control panel.

4.Using a 1/2” wrench, remove the nut on compression fitting.

5.Remove the temperature probe from the frypot.

6.Place nut and new ferrule on new temperature probe and insert temperature probe into compression fitting until it extendsone-half(1/2)inch(1.3cm)intofrypot. Usetemperature probe gauge provided in temperature probe kit, to ensure proper placement in frypot. See Figures 2-1 & 2-2.

7.Tighten hand tight and then a half turn with wrench.

Excess force will damage temperature probe.

8.Connect new temperature probe to PC board and replace control panel.

9.Replace shortening.

10.Turn power on and check out fryer.

2-6

2-8. COMPLETE CONTROL PANEL-HENNY PENNY

2-9. PRESSURE REGULATION

Nov. 2003

Model 590/592

Should the control panel become inoperative, follow these instructions for replacing the board.

1.Remove electrical power supplied to the fryer.

To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.

2.Remove the two screws securing he control panel and lift panel up and out

3.Unplug the connectors going to the control board.

4.Install a new control panel.

The Henny Penny Fryer uses pressure as one of the components of the cooking process. Once the lid is sealed to the frypot, and the solenoid valve closes, a deadweight valve maintains the correct pressure in the frypot.

The lid has minimal and limited maintenance and repair procedures, which are addressed in the following sections.

The following is a routine maintenance schedule for the Lid:

Every 90 days

•Clean and reverse the lid gasket

Yearly Inspection

•Check Lid Gasket for splits and tears-replace if necessary

•Check Pressure Pads for wear-rotate if necessary

•Check Cam Slide Guides-replace if worn or broken

•Check Lid Rollers-replace if cracked or damaged

2-7

	Model 590/592
2-10. TILTING THE LID	The Lid Assembly is easily tilted up for cleaning or servicing.
UPRIGHT

1.Raise the lid and remove racks and carrier.

2.Grasping the lid handle, lift the front of the lid up until it stops in an upright position.

	Be sure the metal arm on the left side of the lid is in the
	vertical position holding lid upright, or severe injuries
	could result. (See photo at left).
2-11. REVERSING THE LID	The gray rubber gasket surrounding the inside of the lid is de-
GASKET	signed to be reversed.
	Because of heat expansion and the pressure used for cooking
	process, gasket is constantly under extreme stress. Reversing
	the lid gasket will help to assure that the fryer will not lose
	pressure through leakage.
	1. Put the lid in the upright position, as previously described.
	2. Using a thin blade screwdriver, pry out the gasket at the
	corners. Remove the gasket.
	Check the gasket for any tears or nicks. If the gasket is
	damaged it needs to be replaced.

	Be sure the metal arm on the left side of the lid is in the
	vertical position holding lid upright, or severe injuries
	could result. (See photo in Tilting Lid Upright section)
3.	Clean the gasket and gasket seat with hot water.
4.	Rotate the gasket with the opposite side facing out.
	Install the 4 corners of the lid gasket. Smooth gasket into
	place, working from the corners towards the middle of each
	side.
Nov. 2003	2-8

Model 590/592

2-12. LID COUNTERWEIGHT The Lid Counterweight in the back of the fryer balances the CABLES weight of the lid system to allow easier opening and closing of

the lid. The weight has two cables attached to it, and weighs about 150 lbs. (67.5 Kg).

1.Using a 3/8” socket, remove the nuts securing rear shroud of the fryer and remove the shroud.

2.Using Phillips-head screwdriver, remove screws securing the top cap and remove cap.

3.Raise the lid.

4.Unscrew broken cable from the weight assembly and the bracket attached to the fryer, and remove broken cable.

5.Screw a 5/16” nut on each end of the new cable.

6.Using a wrench, screw new cable into the weight assembly until tight.

7.Using a 1/2” wrench, tighten nut (already threaded on the cable) against weight assembly, securing the cable into the weight assembly.

8.Pull cable over pulley and down behind weight assembly.

9.Insert cable into the hole in the bracket and screw a 5/16” nutontoendofcable. Tighten cable, byscrewing thecable through this nut until the weight assembly becomes level.

The safety cable should now have slack in it with the weight assembly level.

10.Tighten nut against the top of the bracket, securing the cable.

11.Replace the top cap and rear shroud. The repair is now complete.

Nov. 2003

2-9

2-13. PRESSURE PAD

Nov. 2003

Model 590/592

The pressure pads are plastic strips that the lid cam presses against to seal the lid.

1.Raise the lid.

2.Remove the 4 screws securing the lid cover and remove cover.

3.Push the lid cam back, off of the pressure pads.

4.Using an Allen wrench, remove the large bolt securing the pad.

5.Using a Phillips head screw driver, remove the small screw securing the pad and remove the broken pad.

If the pressure pad is worn, but not broken, it can be reversed 180 degrees, and the other end of the pad used.

6.Install new pad in reverse order.

2-10