Harman Kardon AVR-65 Service manual

harman/kardon
AVR65
A/V DOLBY DIGITAL RECEIVER
SERVICE MANUAL
SPECIFICATIONS…………………………………………2 ELECTROSTATICALLY SENSITIVE(ES)DEVICES..…4 LEAKAGE TEST……………………….…………………. 5 CONTROLS AND FUNCTIONS………………………….6 SERVICE PROCEDURE…………………………..……..9 ALIGNMENT PROCEDURES………….…………..…….9 MAIN AMP IDLING CURRENT ADJUSTMENT………10 ALIGNMENT AND TEST POINTS………………..…… 11 CIRCUIT DESCRIPTION ………………………………..13 BLOCK DIAGRAM………………………………………. 16 DISASSEMBLY PROCEDURES ……………….………17 GENERAL UNIT PARTS LIST………………….……….18 GENERAL UNIT EXPLODED VIEW………….……..…20 SERVICE BULLETIN HK9804………………….……….21 SERVICE BULLETIN HK9805………………….……….22
harman/kardon, Inc. 250 Crossways Park Dr. Woodbury, New York 11797 Re
SERVICE BULLETIN HK9903……………………….23 SERVICE BULLETIN HK2000-01………….……..…24 SERVICE BULLETIN HK2001-02………….……..…26 PC . BOARDS……………………………………..…..28 ELECTRICAL PARTS LIST ……………………..…..33 IC BLOCK DIAGRAMS ……………………….……..50 CPU BLOCK DIAGRAM……………………………...61 FLT PIN CONFIGURATION …………………………62 DISPLAY SEGMENTS………………………………..69 SCHEMATIC DIAGRAMS…………………….…..….71 SCHEMATIC DIAGRAMS (RDS/SG).………………78 PIN CONNECTION DIAGRAM ….……………………87 WIRING DIAGRAM ……………………………………88 PACKING MATERIAL AND PARTS LIST …..……...89
v18/2005
RMS Output Power
THD(0.5%, 8 ohms, 1kHz)
Continuous Power Output
(STEREO MODE), Input : CD
THD : 0.08%, 8 ohms
Both Channel Driven(20Hz-20kHz)
(SURROUND MODE)
THD : 0.5%, 8 ohms, 1kHz
THD : at 60W, 8 ohms, Input : CD
20Hz
1kHz
20kHz
IM Distortion at 70W, 8 ohms, Vol : Max.
Nominal Limit
75W
65W
0.03%
0.03%
0.03%
0.03%
70W
60W
0.08%
0.08%
0.08%
0.08%
All Channel Driven
S/N Ratio(Input Level : 200mV)
Input Shorted, IHF-A WTD
Frequency Respones at-3dB
8 ohms, Dolby Pro Logic
RMS Output Power
THD(0.5%, 8 ohms, 1kHz)
All Channel Driven
S/N Ratio(Input Shorted, IHF-A WTD)
Delay : 20ms, Input Level : 200mV
Frequency Response at-3dB
8 ohms, Dolby Pro Logic
65W
65dB
100Hz-20kHz 150Hz-20kHz
65W
65dB
100Hz-20kHz 150Hz - 7kHz
65W
60dB
65W
60dB
Input Sensitivity for Rated Power Output(60W)
CD/DVD/TAPE MONITOR
MID1/VID2/VID3
S/N Ratio Input Shorted at 1 kHz 1W Output(WTD IHF-A)
CD
Tone Control
Bass : 100Hz
Treble : 10kHz
Frequency Response at-3dB
Mode : Stereo(1Watt)
Channel Crosstalk Input Shorted by 1 K Ohms
10Hz
200mV
200mV
82dB
10dB
10dB
10dB
10dB
10Hz-80kHz
63dB
170 230mV
170 230mV
10dB 3dB
10dB 3dB
10dB 3dB
10dB 3dB
10Hz-70kHz
55dB
Line level at Pre-Out
Surround mode : BYPASS(STEREO)
Input Signal:Lch(only) 200mV
Master Volume : 5dB
Low pass crossover frequency
Slope (Low Pass Filter)
Input sensitivity / impedence
VID1/VID2/VID3
Output Level / Impedance
VID1/VID2/VID3
Frequency Response at-3dB
70Hz cut off
24dB/octave
1Vp-p/75ohm / 1dB
1Vp-p/75
DC-8 MHz
ohm / 1dB
DC-6 MHz
1kHz
10kHz
63dB
62dB
55dB
45dB
Tuning Cover Range 100kHz Step for AVR-65
-2-
87.50-108.00MHz
Tuning Cover Range 50 kHz Step for AVR-65RDS/SG
Image Rejection(at 999kHz)
40dB
0dB
Mono Usable Sensitivity(75 ohms Input, 98MHz)
Image Rejection(at 98MHz)
IF Rejection(at 90MHz)
46dB Queting Sensitivity(at 98MHz, 100% MOD.)
Stereo
Distortion(1kHz, 75kHz dev. At 98MHz, 71dbf Input)
Mono
S/N Ratio(500uV Input, 100% MOD. At 98MHz)
Stereo
Frequency Response(30Hz-15kHz)
AVR-65 De-Emphasis : 75
AVR-65RDS/SG De-Emphasis : 50
14.2dbf
80dB
90dB
39.2dbf
0.3%
65dB
0.5dB
2.0dB
17.2dbf
0dB
0dB
3.3dbf
0.5%
60dB
.0dB
.0dB
IF Rejection(at 999/1000kHz)
AGC Figure of Merit(From 100mV/m at 999/1000kHz)
Distortion(999/1000kHz, 30% MOD, 50mV/m Input)
Frequency Response(999/1000Hz)
At-3dB
Selectivity(999/1000Hz)
9kHz/10kHz
S/N Ratio(999/1000kHz, With Antenna Input 5mV/m)
Overload Break-up at 999/1000kHz(THD 10%)
Tape Output Level at 999/1000kHz(5mV/m Input)
100Hz-2.2kHz
100mV/m
200mV
50dB
50dB
1.0%
30dB
45dB
5dB
5dB
.0%
150Hz-1.8kHz
dB
40dB
00mV/m
160-240mV
AM Suppression at 98MHz
Muting Threshold(at 98MHz)
Overload Break-up at 98M
Capture Ratio at 65dbf
Stereo Separation(at 98MHz, 100% MOD, 500 Input)
IHF Band Pass Filter
1kHz
Tape out Level(at 98MHz)
Tuning Cover Range(MW)
Hz
50dB
31.2dbf
71dbf
71dbf
40dB
500mV
Nominal Limit
2dB
39.2dbf
65
65dbf
40dB
3
50-650mV
5
dB
dbf
2dB
Power Consumption
At Rated Power All Channel Driven
Idling at Minimum Volume Control
Power Supplies :
USA/Canada(AVR-65)
Europe(AVR-65RDS/SG)
Dimension(WxHxD)
Inches
MM
Weight(Ibs/kgs)
420W
78W
AC120V, 60Hz
AC230V, 50Hz
17.3 6.5 17.1
440 165 435
32/14.5
AVR-65 : 10kHz/Step
AVR-65RDS/SG : 9kHz Step
Usable Sensitivity(MW, at 999 / 1000kHz)
520-1710kHz
522-1611kHz
500uV/m
00uV/m
These specifications are service target specs.
Specifications and components are subject to change without notice.
Overall performance will be maintained or improved.
-3-
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and
semiconductor "chip" components.
The following techniques should be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on
your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to
prevent electrostatic charge build-up or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges
sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical change sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement
ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material.)
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the
chassis or circuit assembly into which the device will be installed.
CAUTION :
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together
or your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES devices.
Each precaution in this manual should be followed during servicing.
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
Components identified with the IEC symbol in the parts list are special significance to safety. When replacing a component identified with
, use only the replacement parts designated, or parts with the same ratings or resistance, wattage, or voltage that are designated in the
parts list in this manual. Leakage-current or resistance measurements must be made to determine that exposed parts are acceptably
insulated from the supply circuit before retuming the product to the customer.
-4-
Before returning the unit to the user, perform the following safety checks :
1. lnspect all lead dress to make certain that
leads are not pinched or that hardware is not
lodged between the chassis and other metal
parts in the unit.
2. Be sure that any protective devices such as
nonmetallic control knobs, insulating fish-
papers, cabinet backs, adjustment and
compartment covers or shields, isolation
resistor-capacity networks, mechanical
insulators, etc. Which were removed for the
servicing are properly re-installed.
3. Be sure that no shock hazard exists ; check for leakage
current using Simpson Model 229 Leakage Tester, standard
equipment item No. 21641, RCA Model WT540A or use
alternate method as follows : Plug the power cord directly
Into a 120 volt AC receptacle (do not use an Isolation
Transformer for this test). Using two clip leads, connect a
1500 ohms, 10watt Resistor paralleled by a 0.15uF capacitor, in series with all exposed metal cabinet parts and a known earth ground, such
as a water pipe or conduit. Use a VTVM or VOM with 1000 ohms per volt, or higher sensitivity to measure the AC voltage drop across the
resistor. (See diagram) Move the resistor connection to each exposed metal part having a return path to the chassis (antenna, metal, be
performed with the 0.35 volt RMS or more is excessive and indicates a potential shock hazard which must be corrected before returning the
unit to the owner.
-5-
CONTROLS AND FUNCTIONS
Front Panel
stations. When a station with a strong signal is
tuned, the indicator will illuminate in
TUNED
program that carries the Dolby Digital information.
Press this button to begin the
Delay :
sequence of steps required to enter delay time
Main Power Switch :
apply power to the AVR-65.
When the switch is pressed in the unit is placed
in a Standby mode, as indicated by the amber
LED.
This button MUST be pressed in to operate the
unit. To turn the unit off and prevent the use of
the remote control, this switch should be pressed
until it pops out from the panel so that the word
"OFF" may be read at the top of the switch.
In normal operation this switch is left in
NOTE :
the "ON" position.
System Power Control :
Power Switch 1 is "ON", press this button to
turn on the AVR-65 ; press it again to turn the
unit off. Note that the
surrounding the switch will turn green when
the unit is on.
Power Indicator :
amber when the unit is in the Standby mode to
signal that the unit is ready to be turned on.
When the unit is in operation, the indicator will
turn green.
Head Phone Jack :
to listen to the AVR-65's output through a pair of
headphones. Be certain that the headphones
have a standard 1/4" stereo phone plug.
Press this button to
When the Main
Power Indicator
This LED will illuminate in
This jack may be used
Bass Control :
the lower frequency output of the left / right
channels by as much as +/-10dB. Set this
control to a suitable position for your taste and
room acoustics.
Treble Control :
the high frequency output of the left / right
channels by as much as +/-10dB.
Set this control to a suitable position for your
taste and room acoustics.
Balance Control :
change the relative volume for the front left /
right channels.
For proper operation of the surround
NOTE :
modes this control should be at the midpoint, or
"12 o'clock" position.
Video 3 Inputs :
may be used for temporary connection of video
games, camcorder, digital still cameras or
portable audio products. To select a source
connected to these jacks, press the Video 3
Input Selector .
T-Mon Selector :
the device connected to the jacks
(24) as the listening source. The previously
selected source will continue to show in the
Turn this control to modify
Turn this control to modify
Turn this control to
These audio / video inputs
Press this button to select
Tape Monitor
information Display
above the button will illuminate to remind you
that you are listening to the tape monitor output.
CD :
Press this button to select the device
connected to the CD Input jacks (6) as the
listening source.
DVD :
Press this button to select the
device connected to the DVD play jacks (7) as
the listening and viewing source.
Video Input Selectors :
buttons to select a source connected to the rear
panel inputs (3), (16), or the front
Audio/Video
Audio/Video input .
panel
6-Channel director Selector :
button to select the output of an optional, external
6-channel decoder connected to the
inputs (5) as the listening source.
AM/FM :
tuner as the AVR-65's input source. When it is
first pressed the last station tuned will be heard.
Press it again to change between AM and FM
bands.
Tuning button :
button to tune lower frequency station and the
right side of the button to tune higher frequency
Press this button to select the
, and the red LED
Press one of these
Press this
6 Ch Direct
Press the left side of the
the Information Display . A brief(1/2 second)
press of the button will manually tune to the next
frequency increment, while pressing and holding
the button for a long period will automatically
tune to the next station with a signal strong
enough for acceptable reception.
Preset Scan :
automatically scan through the station that have
been programmed in the AVR-65's memory.
The tuner will play five seconds of each station
before moving to the next preset station. To stop
the scan when the desired station is heard, press
the button again.
Preset Stations Selector :
to select stations that have been entered into the
preset memory.
TUN.MODE/RDS :
select the auto or mono mode for FM tuning.
In the AUTO mode, indicator will
illuminate in the information display, and when
stations are transmitting stereo signals, the
stereo reception will be provided and
indicator will also be illuminated in the
information display. In the MONO mode the left
and right signals from stereo broadcasts will be
mixed together and reproduced through all
channels. Select MONO for better reception of
weak signals.
Dolby Digital Selector :
select the Dolby Digital surround mode when
listening to a program that carries the Dolby
Digital surround mode when listening to a
Press this button to
Press this button
Press this button to
AUTO
Stereo
Press this button to
Dolby Pro Logic Selector :
button to select the Dolby Pro Logic surround
mode when listening to an analog or
digital(PCM) program that is encoded with
surround-sound information.
Dolby 3 Stereo Selector :
to select the Dolby 3 Stereo listening mode.
This mode is used primarily when a program
has surround information when a center channel
speaker, but no surround speakers, is installed.
Surround Mode Selectors :
these buttons to select the analog surround
modes. These modes may be used with any
analog program source to create a pleasing
surround effect.
DTS Selector :
DTS decoding when listening to an audio or
video program that is encoded with DTS
data.(See page 25 for more information on
surround modes and digital audio.)
Surround Off :
all surround processing, and to listen to a
program in traditional stereo from the left front
and right front speakers only.
Mute :
silence the speaker output of the AVR-65.
Volume Control :
increase volume, counter clockwise to decrease
the volume.
press this button to select
Press this button to turn off
Press this button to momentarily
Turn the knob clockwise to
Press this
Press this button
Press one of
settings.
Digital Input Selector :
source that has a digital output, press this button
to select between the (19) and
(18) inputs.
Digital
Set Button :
the setup and configuration process, press this
button to enter the desired setting, as shown in
the information Display, into the AVR-65's
memory.
Multi-room :
process of selecting and configuring the
AVR-65's output channels.
Speaker Selector Button :
to begin the process of selecting the speaker
positions that are used in your listening room.
Selector Buttons :
32
establishing the AVR-65's configuration settings,
use these buttons to select between the choices
available. as shown in the information Display .
Information Display :
messages and status indications to help you
operate the receiver.
Remote Sensor Window :
behind this window receives infrared signals from
the remote control. Aim the remote at this area
and do not block or cover it unless an external
remote sensor is installed.
When making choices during
Press this button to begin the
When playing a
Optical Coaxial
Press this button
When you are
This display delivers
The sensor
-6-
Remote Control
AVR Selector :
remote control for operation of the AVR-65. Note
that the button will briefly turn red after it has
been pressed to confirm your selection.
Device Control Selectors :
these button to use the remote to control the
functions of another audio/video device. Note
that the button will briefly turn red after it has
been pressed to confirm your selection.
Power Button :
currently selected device on or off.
Press this button to use the
Press one of
Press this button to turn the
Mute : Press this button to momentarily
silence the AVR-65 or TV set being controlled,
depending on which device has been selected.
Press this button to begin the
Test :
sequence used to calibrate the AVR-65's output
levels.
Display/Multiroom Button :
does not function with AVR-65, but it is available
for use with other devices.
Buttons :
buttons. They will be used most frequently to
These are multi purpose
This button
select a surround mode.
To change the surround mode, first press the
SURR/CH
buttons to scroll up or down through the list of
surround modes that appear in the Information
Display
increase or decrease output levels used to lower
the AVR-65's output levels when configuring the
unit with either the internal test tone or and
external source. They are also used to enter
delay time settings after the button has
been pressed.
/ This button is used
to start the process of setting the AVR-65's
output levels to an external source. Once this
button is pressed, use the / buttons to
select the channel being adjusted, then press
Set
the button , followed by the / buttons
again to change the level setting.
Set Button :
settings into the AVR-65's memory. It is also
used in the setup procedures for delay time,
speaker configuration and channel output level
adjustment.
Night Mode :
the "Night" mode, preventing loud playback
when the digital modes are in use without
altering the dynamic range of the output signal.
When the AVR-65 remote is being programmed
to operate other devices, this button is pressed
to begin a readout of a programmed code.
Source Selectors :
select an input source for the AVR-65. The AM/
FM button is also used to switch between
frequency bands when the tuner in use.
NOTE :
the source only. In order to control the actual
source machine using the remote you must
press the button for
the desired product.
button . Next press these
. These buttons are also used to
Delay
Channel Button :
This button is used to enter
Press this button to activate
Press these buttons to
Pressing one of these buttons selects
Press Control Selector
Numeric Keys :
ten-button numeric key-pad to enter tuner preset
positions. They are also to be used to select
channel numbers when TV has been selected
on the remote, or to select track numbers on a
CD, DVD or LD player, depending on how the
remote has been programmed.
The 0 button has a dual function. It also
NOTE :
serves as the button for use in
programming the tuner or clearing the system
memory.
Direct/Enter :
radio station by entering its frequency using the
Numeric Key .
Memory Button :
a radio station into the AVR-65's preset memory.
After pressing the button the indicator
will flash, and you then have five seconds to
enter a present memory location using the
Numeric Keys .
Although the word "Sleep" appears
NOTE :
above this button, it refers to control of devices
other than the AVR-65. Use the button
to control the AVR-65's Sleep function.
OSD Button :
display function with the AVR-65.
Semi Full OFF
Light Button :
the remote's built-in back-light for better legibility
of the buttons in a darkened room.
Tuner Mode :
tuner is in use to select between automatic
tuning and manual tuning. When the button is
pressed so that the indicator goes out,
pressing the buttons will move the
frequency up or down in single-step increments.
When the FM band is in use, pressing this button
when a station's signal is weak will change to
monaural reception, as indicated by the
These buttons serve as a
CLEAR
Press this button to select a
Press this button to enter
MEMORY
Sleep
This button dose on screen
Press this button to activate
Press this button when the
AUTO
Tuning
MONO
indicator .
Clear Button :
function with the AVR-65, but it is available for
use with other devices.
Press Up/Down :
these buttons scroll through the stations that
have been programmed into the AVR-65's
memory, When many source devices, such as
CD players, VCRs and cassette decks, are
selected using the .
these buttons will normally function as chapter
step or track advance.
Tuning Up/Down :
these buttons will tune up or down through the
selected frequency band. If the
button has been pressed so that the
indicator is illuminated, pressing these
buttons will cause the tuner to seek the next
station with acceptable signal strength for quality
reception. When the indicator is NOT
illuminated, pressing these buttons will tune
stations in single-step increments.
Transport Control :
control any function of the AVR-65, but they are
used extensively when operating a wide variety
of CD players, cassette decks and VCRs.
Delay/Prev Ch. :
the process for setting the delay times used by
the AVR-65 when processing surround sound.
After pressing this button the delay times are
entered by pressing the button , and then
using / buttons to change the setting.
Press the Set button again to complete the
process.
/ This button is used to
select the type of digital input used with any one
of the input sources connected to the AVR-65.
After pressing this button, use the / buttons
(7) to make your selection between
or digital. Press the button
COAXIAL Set
This button dose not
When the tuner is in use,
Device Control Selectors
When the tuner is in use,
Tuner Mode
AUTO
AUTO
These controls do not
Press this button to begin
Set
Digital Button :
OPTICA
to enter your choice.
Speaker Configuration :
to begin the process of configuring the AVR-65's
Bass Management System for use with the type
of speaker used in your system.
Once the button has been pressed, use the /
buttons to select the channel you wish to set
up. Press the button , and then select
another channel to configure. When all
adjustments have been completed, press the Set
button twice to exit the settings and return to
normal operation.
button to begin the process of changing the
surround mode. After the button has been
pressed, use the / buttons to select the
desired surround mode. Note that this button is
also used in the "Auto Search" process.
lower the system volume.
the unit in the Sleep Mode. After the time shown
in the display, the AVR-65 will automatically go
into the standby mode. Each press of the button
changes the time until turn-off in the following
order:
Note that this button is also used to change
channels on your TV when the TV is selected
using the Devise Control Selector .
When the AVR-65 remote is being programmed
for the codes of another device, this button is
also used in the "Auto Search" process.
Set
Surround Mode Selector :
Volume :
Sleep Button :
Press these buttons to raise or
Press this button to place
90 80 70 60 50 40
30 20 10 5 1 OFF
Press this button
Press this
-7-
AM Antenna : Connect the AM loop
1
antenna supplied with the receiver to these terminals. If an external AM antenna is used, make connections to the AM and GND terminals in accordance with the instructions supplied with antenna.
FM Antenna :
2
external FM antenna to this terminal.
Video 1 Inputs :
3
the audio and video PLAY/OUT jacks of a VCR.
Video Outputs 1:
4
the audio and video RECORD INPUT jacks of a VCR.
6-Channel Direct Inputs :
5
digital audio decoder is used for 5.1(Dolby AC-
3)audio, connect the outputs of that decoder to these terminals.
6
CD Inputs
output of a compact disc player or CD changer.
DVD Inputs
7
outputs and composite video output of a DVD or LD player to these jacks.
Pre-Outs
8
used for any channels, connect them to these jacks.
Subwoofer Pre-Out :
9
the line level input a powered subwoofer. If an external subwoofer amplifier is used, connect this jack to the subwoofer amplifier input.
Front :
front left/right speakers.
Connect an indoor or
Connect these jacks to
Connect these jacks to
If an external
: Connect these jacks to the
: Connect the analog audio
: If external power amplifiers are
Connect this jack to
Connect these terminals to the
Center :
center speaker.
Surround :
surround speaker.
Unswitched AC Outlet :
be used to power any AC device. The power will remain on at this outlet regardless of whether the AVR-65 is on or not.
NOTE :
plugged into each of these outlets should not exceed 100 watts.
Switched AC Outlet :
used to power any device that you wish to turn on when the unit is turned on wiht the System Power Control switch.
Power Cable :
non-switched AC wall output.
Video 2 Inputs :
audio and video outputs of a TV Tuner. Cable TV converter box, satellite receiver of any other audio/video source.
TV Monitor Video Output :
jack to the standard(composite) video input of a TV monitor or video projector to view the on­screen menus and the output of any standards video source selected by the receiver's video switcher.
Coaxial Digital Input :
digital output from a DVD player, HDTV receiver, LV player or CD player to this jack. The signal may be either a Dolby Digital (AC-3) signal, DTS signal or a standard PCM digital source.
Connect these terminals to the
Connect these terminals to the
This outlet may
The power consumption of the device
This outlet may be
2
Connet the AC plug to
Connet these jacks to the
Connet this
Connect the coax
Optical Digital Input :
digital output from a DVD player, HDTV receiver, LV player or CD player to this jack. The signal may be either a Dolby Digital (AC-3)signal, a DTS signal or a standard PCM digital source .
Remote IR In :
IR sensor is blocked due to cabinet door or other obstructions, an external IR sensor may be used. Connect the output of the sensor to this jack.
Remote IR Out :
the IR sensor in the receiver to serve other remote controlled devices. Connect this jack to the "IR IN" jack on Harman Kardon or other compatible equipment.
Connect the output of an IR sensor
Multi :
in a remote room to this jack to operate the AVR65's multiroom control system.
Multiroom Audio Outputs :
jacks to the inputs of an optional audio power amplifier so that the input selected by the multiroom control system will be heard in a remote room.
Tape Monitor In :
the PLAY/OUT jacks of an audio recorder.
Tape Monitor Out :
to the RECORD / INPUT jacks of an audio
Connect the optical
If the AVR-65's front panel
This connection permits
Connect these
Connect these jacks to
Connect these jacks
Mute :
This indicator illuminates to remind
you that the AVR 65's output has been silenced
by pressing the Mute button .
Press the Mute button again to return to the
previously selected output level.
Bypass :
the surround processing has been disabled by
pressing Surround Off button . When this
indecator is it, the AVR-65 will play transitional
stereo sound using the front left and right
speakers only.
Analog :
analog input source is in use.
Dolby Digital Indicator :
illuminates when a Dolby Digital source is
being played.
OPT. :
digital source is in use via a connection to the
Optical Digital input.
Dolby Pro-Logic Surround Mode
Indicators :
one of the analog (matrix) or Digital(PCM)
Dolby Surround modes is in use.
COAX.Source :
when a digital source is in use via a connection
to the Coaxial Digital input.
AC-3 Indicator :
when a AVR-65 is decoding a Dolby Digital
input source.
This indicator illuminates when
This indicator illuminates when an
This indicator illuminates when a
These indicators illuminate when
25
24
This indicator
This indicator illuminates
This indicator illuminates
PCM Indicator :
to show that a standard PCM(SP/DIF) digital
audio signal is being decoded by the digital-to-
analog converter.
Surround Mode Indicators :
indicators illuminate when one of the DSP
generated analog surround modes is in use
with an analog input source.
Multiroom System Indicators :
indicator illuminates when the multiroom system
is in operation.
Night Indicator :
the AVR-65 is in the Night mode, which
prevents the AVR-65 from loud playback when
digital sources are in use.
DTS Indicators :
when a DTS encoded source is playing.
Preset Number :
indicates the station preset number that is
currently in use, or of that is being entered.
Preset Indicator :
when one of the stations entered into the
preset memory is tuned. The number that
appears below the indicator is the preset
station's memory.
Memory :
entering presets and other information into the
tuner's memory.
This indicator illuminates
These
This
This indicator lights when
This indicator illuminates
This two-digit display
This indicator illuminates
This indicator flashes when
Auto :
This indicator illuminates when the
"Auto" mode is in use for FM tuning.
Stereo Indicator :
when an FM station is being tuned in stereo.
Mono Indicator :
when the tuner has been placed in the
monaural mode by pressing the
18
button . Set the tuner for mono listening to
cut noise and improve the quality of distant
stereo signals.
Tuned Indicator :
when a station is being received with sufficient
signal strength to allow for acceptable listening
quality.
Main Information Display :
shows messages relating to the status, input
source, surround mode, tuner, volume level or
other aspects of unit's operation.
Sleep Indicator :
illuminated when the Sleep function is in use.
The number that appears above the indicator is
the number of minutes remaining before the
AVR-65 will return to the Standby mode.
This indicator illuminates
This indicator illuminates
Tune Mode
This indicator illuminates
This display
This indicator is
-8-
SERVICE PROCEDURE TEST EQUIPMENT REQUIRED
1. All Clear
This service program can clear all memorized operations and functions. When the POWER ON, press the "AM/FM" button while pressing the "PRO LOGIC"button. After this, Preset memory will be set to these frequencies.
FM
VERSION
120
230,230RDS
P1
87.5
87.50
P2
88.0
88.00
P3
90.0
90.00
P4
95.0
95.00
P5
98.0
98.00
P6
99.0
99.00
P7
106.0
106.00
P8
108.0
108.00
1) AM/FM Signal generator
2) Digital Multimeter
3) Distortion lever meter
AM
VERSION
120
230,230RDS
P9
520
522
P10
600
594
P11
610
999
P12
1000
1395
P13
1400
1611
P14
1500
2. VFD segment illumination & text
This service procedure will illuminate all segments by the following steps.:
(1) Press the Power ON button(Push Knob) while you are holding the TEST TONE (dts) button. (2) Then "TEST MODE" character will be shown on VFD Display. (3) This set do not have Auto VFD segment check function. So For your checking the VFD states according to each function,
Please press any function button which you want to test.
(4) For example : Tape monitor & CD
1) Press the POWER ON button (Push Knob) while you are holding the TEST TONE (dts) button.
2) Then "TEST MODE" character will be shown on VFD Display.
3) Press the T.MON button on Front, then you are able to see "TAPE MONITOR" Character on VFD Display.
4) Press the CD button on Front, then you are able to see "CD" Character on VFD Display.
BUTTON
ST. POWER
T. MON
CD
DVD
VID 1
VID 2
VID 3
6CH
AM/FM
TUNING
TUNING
PRESET SCAN
PRESET
PRESET
TUN. MODE(RDS)
DIGITAL
PRO LOGIC
3 STEREO
HALL 1
HALL 2
THEATER
SURR. OFF
SPEAKER
Multi-room
DIG. SELECT
DELAY
MUTE
VOLUME UP
VOLUME DOWN
SET
SEGMENT(Large)
POWER
TAPE MONITOR
CD
DVD
VIDEO 1
VIDEO 2
VIDEO 3
6 CH DIRECT
TUNER
TUNING DOWN
TUNING UP
PRESET SCAN
PRESET DOWN
PRESET UP
NO RDS
DOLBY AC-3
PRO LOGIC
3 STEREO
HALL 1
HALL 2
THEATER
SURR OFF
FRNT SPEAKER
Multi-room
COAXIAL
S DELAY TIME
MUTE
VOLUME UP
VOLUME DOWN
SET
COMM DOWN
COMM UP
TUNED, MONO, STEREO, AUTO, MEMORY, PRESET, 88
RDS, PTY, CT, RT
DIGTAL, AC-3, NIGHT
PRO LOGIC, PCM
3-STEREO
HALL 1
HALL 2
THEATER
BYPASS
ANALOG, OPT, COAX
MUTE
SEGMENT(Small)
P15
1710
ALIGNMENT PROCEDURES
1. FM MONO. Distortion adjustment
Input Signal Source
step
1
2
Connection
Signal generator
output to FM
antenna
terminal.(750hm)
Signal
Frequency
98MHz
Source Signal Output Level and
Modulation
1000uV/m (60dBu)
MONO 1kHz/
Dev. 75kHz
2. FM MUTING LEVEL ADJUSTMENT
Turn variable resistor VR801 and stop at position "TUNED" is not shown (not indicated), then again turn the variable resistor VR801 to the opposite revolution and stop at a position "TUNED" is shown.
Input Signal Source
step
1
2
Connection
Signal generator
output to FM
antenna
terminal.(750hm)
Signal
Frequency
98MHz
Source Signal Output Level and
Modulation
10uV/m (20dBu)
MONO 1kHz/
Dev. 75kHz
4. FM STEREO Separation Adjustment
Input Signal Source
step
1
2
Connection
Signal generator
output to FM
antenna
terminal.(750hm)
Signal
Frequency
98MHz
Source Signal Output Level and
Modulation
same specification as
distortion adjustment.
Input only L channel
same specification as
distortion adjustment.
Input only R channel
FM STEREO
FM STEREO
Reception
Frequency
98MHz
(P5)
Reception
Frequency
98MHz
(P5)
AUTO
SCAN
Reception
Frequency
98MHz
(P5)
98MHz
(P5)
Adjustment
Point
T804
T805
Adjustment
Point
VR801
Only confirm
Adjustment
Point
VR803
VR803
Adjustment
0mV 0.5mV
(R831)
Distortion
Minimum
TAPE-OUT
Adjustment
"TUNED"
indicate on VFD
"TUNED"
indicate on VFD
Adjustment
Output level
at TAPE-OUT
channel R
Output level
at TAPE-OUT
channel R
Value
level
at
Value
Value
Minimum
Minimum
-9-
4. AM OSC Adujstment
8. Main Amp ldling current Adjustment
Input Signal Source
step
1
Connection
Signal Generator
output to transmission
loop antenna
(standard required loop)
Frequency
(230,230RDS)
520kHz(120)
5. AM-Tracking Adjustment (MW)
Input Signal Source
step
1
2
Connection
Signal Generator
output to transmission
loop antenna
(standard required loop)
Frequency
(230,230RDS)
600kHz(120)
(230,230RDS) 1400kHz(120)
Signal
522kHz
Signal
594kHz
1395kHz
Source Signal Output Level and
Modulation
5mV/m(74dBu)
400Hz
MOD.30%
Source Signal Output Level and
Modulation
5mV/m(74dBu)
400Hz
MOD.30%
Reception
Frequency
522kHz
(230,230RDS)
520kHz
(120)
(P9)
Reception
Frequency
594kHz
(230,230RDS)
600kHz(120)
Adjustment
Point
T802
Adjustment
Point
T801
CT801
Adjustment
Value
1.1V 1.2V
Adjustment
Value
Output level(L or R)
Minimum
TAPE-OUT
Output level(L or R)
Minimum
TAPE-OUT
at
at
1) Alignment condition
(1) Adjust each of the variable resistors below in both the main and surround boards to the center position :
MAIN AMP BOARD : VR401, VR402, VR501
SURROUND AMP BOARD : VR601, VR602
2) Warming up system
After he above adjustment, turn the power ON and let the receiver warm up for 5 minutes to achieve a stable temperature for the driver and
power transistors.
3) Measurement condition
Adjust each variable resistor listed below clockwise for each channel, and adjust refer the following table for the details.
CHANNEL ADJUSTING LOCATION MEASURE LOC. VOL. DROP
FRONT-L
FRONT-R
CENTER
SURR-L
SURR-R
VR401
VR402
VR501
VR601
VR602
R471
R472
R536
R671
R672
15mV 3mV
15mV 3mV
15mV 3mV
15mV 3mV
15mV 3mV
6. AM IF Adjustment
Input Signal Source
step
1
Connection
Signal Generator
output to transmission
loop antenna
(standard required loop)
7. AM auto stop Adjustment
Input Signal Source
step
Connection
Signal
Frequency
999kHz (230,230RDS) 1000kHz(120)
Signal
Frequency
Source Signal Output Level and
Modulation
5mV/m(74dBu)
400Hz
MOD.30%
Source Signal Output Level and
Modulation
Reception
Frequency
999kHz
(230,230RDS)
1000kHz
(120)
Reception
Frequency
Adjustment
Point
T803
Adjustment
Point
Adjustment
Value
Output level(L or R)
Maximum
TAPE-OUT
Output level(L or R)
Maximum
TAPE-OUT
Adjustment
at
at
Value
4) CAUTION
(1) whenever power or driver transistors are changed, after repair you must re-adjust the idle current for repair, have to re-adjust that idle
current again.
(2) Discharge each large elec. Capacitor C481, and C482(8200u) on main amp board, and C691, C692(6800uF/50V) on surround amp board.
1
Signal Generator
output to transmission
loop antenna
(standard required loop)
2
999kHz (230,230RDS)
1000kHz
(120)
1000uV/m(60dBu)
400Hz
MOD.30%
999kHz (230,230RDS) 1000kHz(120)
AUTO SCAN
VR802
Only
Confirm
"TUNED"
indicate on
VFD
"TUNED"
indicate on
VFD
-10-
DISASSEMBLY PROCEDUREDISASSEMBLY PROCEDURE
1. Removing the top cover, and Remove screws
2. Removing the front panel, and Remove screws
4. Removing the main PCB block, and Remove screws
5. Removing the power PCB block, and Remove
3. Removing the rear panel, and Remove screws
MAIN AMP PCB BLOCKMAIN AMP PCB BLOCK
1. Remove all of the screws on Rear panel.
2. Remove the Rear panel.
3. Remove PCB Brk t and Guide
4. Remove all of the screws that connect with main Ass y.
5. Remove the Main PCB block.
POWER PCB BLOCKPOWER PCB BLOCK
1. Remove PCB Brk t and Guide
2. Remove 4 screws for Power PCB mounting
3. Remove the POWER PCB block.
SUB PCB BLOCKSUB PCB BLOCK
1. Remove 4 screws on Rear panel.
2. Remove the Rear panel.
3. Remove PCB Brk t and Guide
4. Remove the SUB PCB block.
Brk t from Main Ass y.
Brk t from Main Ass y.
Brk t from Main Ass y.
6. Removing the sub PCB block, and Remove screws
FRONT PCB BLOCKFRONT PCB BLOCK
1. Remove Main
2. Remove volume and rotary knob from the front
3. Remove all of the screws on back side of Front function PCB.
4. Remove the Front function PCB.
Ass y.
Ass y.
-17-
GENERAL UNIT PARTS LIST
REF NO.REF NO.
1
1-A
2
3
4
5
6
7
8
9
10
10-A
11
12
13
14
14-A
14-B
15
16
17
18
19
20
21
22
23
24
25
26
27
27-A
27-B
28
28-A
29
30
31
32
33
34
35
36
37
38
39
39-A
39-B
PART NO.PART NO.
5111-005-010
5111-008-010
5131-003-010
5131-003-020
5131-003-030
5131-003-040
5131-003-050
5131-003-060
5131-003-070
5131-003-080
5141-005-010
5141-008-010
5141-003-020
5142-003-010
5179-000-060
5212-005-010
5212-008-010
5212-011-010
5213-003-010
5214-003-010
5214-003-020
5214-003-030
5214-003-040
5214-003-050
5214-003-060
5283-003-010
5451-003-010
5451-003-040
5451-003-050
5451-003-060
J1419000005X
1419-001-005
1419-002-005
2161-000-032
2161-001-032
5241-003-010
5241-003-020
5226-003-030
5226-003-010
5226-003-020
5241-003-040
5241-000-110
5451-003-020
5226-003-040
5421-003-070
A0191-065-000
A0191-065-001
A0191-095-001
DESCRIPTION
PANEL. FRONT
PANEL. FRONT
KNOB. FUNCTION (A)
KNOB. FUNCTION (B)
KNOB. FUNCTION (C)
KNOB. POWER
KNOB. PUSH
KNOB. TACT
KNOB. VOLUME
KNOB. ROTARY
WINDOW. FRONT
WINDOW. FRONT
FILTER. WINDOW
LENS. POWER
BUSHING. STRAIN R
PANEL. REAR
PANEL. REAR
PANEL. REAR
COVER TOP
CHASSIS. FRONT
CHASSIS. MAIN
COVER. BOTTOM
TRANS. BOTTOM
FRAME. GUIDE
BRK'T. PCB
FOOT ASS'Y
CUSHION. PCB
CUSHION (A)
SHEET. POWER
CUSHION. BRK'T
TRANS. POWER
TRANS. POWER
TRANS. POWER
CORD. POWER
CORD. POWER
HEAT SINK. MAIN
HEATSINK. SUB
CASE. SHIELD (D)
CASE. SHIELD (F)
CASE. SHIELD (T)
HEAT SINK. REG
HEAT SINK. PIN
CUSHION. FLT
CASE. SHIELD (T2)
CUSHION (B)
REMOCON ASS'Y
REMOCON ASS'Y
REMOCON ASS'Y
Q'TY
1
1
1
1
2
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
4
5
1
1
2
1
1
1
1
1
1
1
1
1
1
1
5
2
1
2
1
1
1
-18-
UNIT PARTS LIST
REF NO.REF NO.
S1
S2
S3
S4
S5
S6
S7
S8
W1
W2
W3
W4
MAIN AMP
REAR AMP
SUB
C-VIDEO
S-VIDEO
AUDIO INPUT
TUNER
FRONT
POWER
HEAD PHONE
DSP1
DSP2
STAND-BY
PART NO.
PART NO.
5636-140-010
5636-140-040
5636-140-060
5636-140-100
5636-140-050
5636-140-220
5636-140-080
5636-140-030
5541-001-030
5541-001-040
5541-001-010
5541-001-020
0112-001-160
0112-001-1611
0112-001-1612
0112-001-151
0112-001-161
0112-001-152
0112-001-1632
0112-001-1631
0112-001-1633
0112-001-154
0112-001-154
0112-001-154
0112-001-1634
DESCRIPTION
SCREW 3*10 TEETH COPPER
SCREW A183008000
SCREW S30C BTTN D12.3X10 MC
SCREW A123008002
SCREW A183006002
SCREW A183006002
SCREW A124008000
SCREW A113016000
WASHER. SPRING N2.0 M4.0 MC
WASHER. PLAT P/W 4.7X12X1.0 MC
WASHER. SPRING NO2 M3.0 MC
WASHER. PLAT P/W 3.3X8X0.5 MC
ASSY-PCB : MAIN AMP ASSY-PCB : REAR AMP
ASSY-PCB : SUB
ASSY-PCB : C-VIDEO
ASSY-PCB : S-VIDEO
ASSY-PCB : AUDIO INPUT
ASSY-PCB : TUNER
ASSY-PCB : FRONT
ASSY-PCB : POWER
ASSY-PCB : HEADPHONE
ASSY-PCB : DSP1
ASSY-PCB : DSP2
ASSY-PCB : STAND-BY
Q'TY
42
13
3
76
8
8
4
10
4
4
20
20
-19-
harman/kardon Service Bulletin
21
Service bulletin # H/K9804 December 1998 Repair rate does not apply
To: All harman/kardon Service Centers
Models: AVR35/45/65 North America/RDS/Singapore (all versions)
Subject: Remote Control Functions Do Not Work
When the batteries are replaced in the
5.5V) maintains memory functions for 4-5 hours. When C1 is discharged or the remote control is stored for 2 months or more without batteries, the remote goes in the factory default mode. This condition may occur from the time delay in shipping the unit from the factory to the customer. When the batteries are installed, and the customer presses a button on the remote, it may emit a “corrupted” noise signal (caused by capacitor C1) rather than the normal output signal. As result, certain remote functions may no longer work properly.
In the event you receive an AVR35,45 or 65 with the complaint of “Certain buttons on the remote control do not work”, perform the necessary steps listed below:
1. Make sure there are fresh batteries in the remote, and they are installed correctly.
2. Make sure the area between the remote control and receiver is not blocked by some object, and the distance is no more than 15 feet at an angle no greater than 30 degrees from the front of the receiver.
3. Make sure strong lighting is not directed towards the IR sensor of the receiver.
4. Press each button on the remote and verify proper operation.
If these steps are taken and remote control still does not function properly -
AVR35/45/65 remote control, capacitor C1 (.1 Farad,
5. This step discharges the capacitor and resets the remote control. (You do not need to point
the remote control at the receiver or even have the receiver turned on.) A: AVR35 - Press the TV and the M4 buttons at the same time and hold for 12 seconds. B: AVR45 or AVR65 - Press the TV and the LIGHT buttons at the same time and hold for 12 seconds.
To Test: Make sure your AVR35/45/65 is ON, press each button on the remote and verify proper operation of your receiver.
harman/kardon Incorporated 250 Crossways Park Drive, Woodbury New York 11797 (516) 496-3400
22
harman/kardon Service Bulletin
Service bulletin # H/K9805 Rev. 2 January 2003
To: All harman/kardon Service Centers
Models: AVR65 AM/FM Receiver, North America (120v) version
Subject: Hum or Buzz in loudspeakers
In the event you receive an AVR65 with the complaint of “There is a hum or buzz coming from the speakers in one or more channels”, perform the necessary steps listed below:
1. Disconnect all external cables including power cord.
2. Remove the (14) screws holding the top cover to the receiver; remove cover.
3. Locate Fuses FU481 & FU482; they are on the Main PCB in the right front quadrant of the receiver.
4. Remove and discard FU481 and FU482 and replace with h/k part# FS1067, (2A Slo-Blo 5 x 20mm GMC type).
5. Replace the top cover; set the unit on its side on a padded surface.
6. Remove the (8) screws holding the bottom grille screen in place.
7. Locate power supply capacitors C481/C482 and IC482 (See diagrams); they are located in the right front quadrant of the Main PCB.
8. Solder an insulated 16 - 20 gauge (0.5 to 1.0 mm C481/C482 (8200 63v) and the ground lead on IC482 (-15v regulator).
9. Replace bottom screen; re-connect all external cables and test the receiver.
This is considered a Minor Repair
2
) jumper wire between the common (ground) point on
10. If this does not solve the problem, replace rectifier bridge D482, h/k Part# J2203336007X.
Model Serial number (120V) Status Action
JS0003-01001
AVR65
JS0003-07704 *
AVR65
* Any unit in this serial number range with a small green dot attached to the left of the serial number on the outer carton has been modified.
to
JS0003-07705
and above
Needs Modification
Steps 1-9 only
Changed by factory
Steps 1-9 only
Replace FU481 & FU482;
Attach ground wire
according to instructions
NONE REQUIRED
Steps 1-9 only
harman/kardon Incorporated 250 Crossways Park Drive, Woodbury New York 11797 (516) 496-3400
harman/kardon Service Bulletin
23
Service bulletin # H/K9903 August 1999
To: All harman/kardon Service Centers
Models: AVR35/45/65 Dolby Digital A/V Receivers
Subject: Interference on Television
One of the measurements of a good signal strength, whether it be audio or RF, is called the signal to noise ratio. In other words, given a set level of interference or noise, the stronger the signal, the less noticeable the noise. Similarly, when a signal is not as strong as desired, you can attempt to lower the noise to improve the signal.
Digital products such as newer FAX machines and state of the art audio products like the AVR35, AVR45 and AVR65 often produce more RF interference than traditional analogue designs. The parts and procedure we recommend below will reduce RF interference, and lower the noise level by improving the signal to noise ratio.
In the event you receive an AVR35, AVR45 or AVR65 Receiver with the complaint “There is video distortion on my television on certain channels when my TV is attached to my AVR receiver, and I am using an external TV antenna”, perform the steps listed below. We have also included recommendations which can be made to the
customer.
1) Order h/k part# KT65A which consists of two Ferrite chokes, and 12 new black screws for the rear panel, h/k part# A123010002.
2) Attach the larger of the two ferrite chokes on to the receiver’s power (AC) cord, approximately 2 inches from the rear panel: Open the block, lay the cord inside, and then wind the power cord around the choke at least 3 times. Close block.
3) Locate the 6 -12 (depending on model) black Phillips screws at the outer rear panel of the unit, only in the area of: the Video panel, Digital Input panel, Remote control panel, and Pre-Out panel (AVR45 & 65 only). Remove and replace these screws with h/k part# A123010002. (The new screws have "teeth" on the bottom of the head for assuring proper contact with rear panel.)
4) Test unit.
Further recommendations which can be made to the customer:
1) To limit the interference coming into the cable that goes into the television, clip the smaller ferrite choke (part of kit KT65A) on to the coaxial antenna cable, about 2 inches from the rear of your television set.
2) Change any #RG-59 coaxial cable going into the television with #RG-06 coaxial cable, which has improved shielding.
3) Disconnect all power (AC) cords from the convenience (switched or unswitched) AC outlets on the back of the AVR receiver, as they may behave like antennas.
4) If there is still an unacceptable level of interference, use an antenna amplifier to improve the TV signal strength.
Model Serial numbers Screws - action Ferrite choke from kit# KT65A
AVR35 (120v) AVR45 (120v) AVR65 (120v)
AVR65 (120v) JS0003-11079
AVR35 (230v) AVR45 (230v) AVR65 (230v)
All serial numbers All serial numbers
JS0003-01001
to
JS0003-11078
and above
All serial numbers All serial numbers All serial numbers
Replace Replace
Replace
Changed by factory Installed by factory internally
Replace Replace Replace
Installed by factory internally Installed by factory internally Installed by factory internally
Clip on cord Clip on cord
Clip on cord
harman/kardon Incorporated 250 Crossways Park Drive, Woodbury New York 11797 (516) 496-3400
harman/kardon Service Bulletin
24
Service bulletin # H/K2000-01 Rev1 April 2001 Warranty labor rate: MINOR repair
To: All harman/kardon Service Centers
Models: AVR35/AVR45/AVR65
Subject: No Output in Surround Modes
In early versions of the AVR35, AVR45 and AVR65, the IC484 +5v regulator may overheat and go into thermal protection. Its +5 volt output will cease; when this happens the AC-3 and Surround Processor cannot function normally, and the audio output may go dead, or experience a long delay before any surround mode comes on.
In the event you receive an AVR35, AVR45 or AVR65 A/V receiver with the complaint “when attempting to use the surround modes, the unit’s output goes dead after several minutes, or may not change from stereo into the surround modes until after a long delay, or not change at all” (the words ‘No Data’ may also appear in the display), perform the following modification:
1) Remove the top cover, (14) Philips screws; set the unit on its side and remove the bottom cover, (8) Philips screws.
2) Locate R486, R495 (10 ohm 1 watt resistors) and IC484 (+5v regulator) on the MAIN PCB. See Figure 1. The parts are located near the front right corner of the MAIN PCB when viewed from the front. IC484 is attached to a rectangular aluminum heatsink.
3) Desolder and remove R486, R495 and IC484. The IC484’s heatsink has two additional soldered connections at the bottom of the MAIN PCB. See Figure 2.
4) Replace R486 and R495 with (2) 15 ohm 3 watt resistors, (h/k part# J1771150771X), soldered in series to
measure 30 ohms each. See Figure 3. Replace IC484 with +5v regulator, J1217780002X).
5) Replace heatsink with new larger part, (h/k part# J5241003040XX)
6) Use silicon grease when attaching the new regulator to the heatsink, and tighten it sufficiently with its single mounting screw before re-soldering in place.
7) When all new parts are installed, replace both the top & bottom cover.
8) Test the unit by connecting a music source to a digital input, either optical or coaxial, powering it up and monitor the receiver playing normally for extended period of time.
harman/kardon Incorporated 250 Crossways Park Drive, Woodbury New York 11797 (516) 496-3400
Models: AVR35/AVR45/AVR65 Subject: No Output in Digital Playback Mode
25
Model Serial number
120V
AVR35
AVR45
AVR65
AVR35
AVR45
AVR65
JS0007-01000
to
JS0007-14748
JS0001-01000
to
JS0001-11139
JS0003-01000
to
JS0003-02319
JS0007-14749
Or higher
JS0001-11140
Or higher
JS0003-02320
Or higher
Serial number
230V RDS
JS0005-01000
to
JS0005-05956
JS0004-01000
to
JS0004-04434
Modified by factory
JS0005-05957
Or higher
JS0004-04435
Or higher
Modified by factory
Status Action
IC484 Overheating;
Unit’s output ceases and “No
data” appears in the display
when using digital inputs
Modified by factory NONE REQUIRED
Replace R486 and R495 with (2) 15 ohm
3 watt resistors, soldered in series to
equal 30 ohms.
Replace IC484 +5v regulator.
Replace IC484 Heatsink
harman/kardon Incorporated 250 Crossways Park Drive, Woodbury New York 11797 (516) 496-3400
harman/kardon Service Bulletin
26
Service bulletin # H/K2001-02 June 2001 Warranty labor rate: MAJOR repair
To: All harman/kardon Service Centers
Models: AVR35/45/65, (US,SG,RDS Models)
Subject: Left, Right, or Center channel Dead
In the event you receive an AVR35, 45, or 65 A/V receiver with the complaint: “One channel has no output”, check the item below:
One or more of the 10 ohm fusible resistors R445,446,447,448,523, or 524 on the main PCB may be damaged. Perform with an ohmmeter an in-circuit resistance test of these 6 resistors. The Ohmmeter should read 10 ohms ±10%. If one or more resistors are out of tolerance, all 6 resistors (R445,446,447,448,523,524) should be changed to 10 ohm 1/4W metal film type, h/k part# 271-10.
1) Disconnect all external cables; remove the top cover (16 Black Phillips screws).
2) See page 2 for exact location of R445,446,447,448,523,524. If any resistors are found out of tolerance, proceed with the following steps:
3) Lay unit on its left side on a padded surface; remove the (8) Phillips screws holding the bottom chassis grille on, which will expose the Main PCB. Remove the two “feet” that are partially covering the grille.
4) Recommended procedure for resistor replacement is to cut each part off the main PCB from the top, then solder
the replacement part on the bottom of the PCB in the same location. There may be a square foam cushion on the bottom of the PCB covering the area(s) of one or more resistors pads; remove it. Use caution when correctly identifying each location, comparing the top and bottom of the main PCB. Tip: Resistors are represented by a silkscreen on the bottom of the main PCB by this line:
Serial Number
Model
AVR35
AVR35RDS n/a
AVR35SG n/a
AVR45
AVR45RDS n/a
AVR45SG n/a
AVR65
AVR65RDS n/a
AVR65SG n/a
120V
JS0007-01001
to
JS0007-16390
JS0001-01001
to
JS0001-12782
JS0003-01001
to
JS0003-06422
Serial Number
230V STATUS ACTION
If damaged, replace
with 10 ohm 1/4W metal film resistors
If damaged, replace
with 10 ohm 1/4W metal film resistors
If damaged, replace
with 10 ohm 1/4W metal film resistors
If damaged, replace
with 10 ohm 1/4W metal film resistors
If damaged, replace
with 10 ohm 1/4W metal film resistors
If damaged, replace
with 10 ohm 1/4W metal film resistors
If damaged, replace
with 10 ohm 1/4W metal film resistors
If damaged, replace
with 10 ohm 1/4W metal film resistors
If damaged, replace
with 10 ohm 1/4W metal film resistors
n/a
JS0005-01001
to JS0005-06000 JS0009-01001
to JS0009-02537
n/a
JS0004-01001
to JS0004-04453 JS0008-01001
to J30008-02980
n/a
JS0006-01001
to JS0006-01777 JS0010-01001
to JS0010-01464
R445,446,447,448,523,
524 are fusible resistors
R445,446,447,448,523,
524 are fusible resistors
R445,446,447,448,523,
524 are fusible resistors
R445,446,447,448,523,
524 are fusible resistors
R445,446,447,448,523,
524 are fusible resistors
R445,446,447,448,523,
524 are fusible resistors
R445,446,447,448,523,
524 are fusible resistors
R445,446,447,448,523,
524 are fusible resistors
R445,446,447,448,523,
524 are fusible resistors
harman/kardon Incorporated 250 Crossways Park Drive, Woodbury New York 11797 (516) 496-3400
27
harman/kardon Incorporated 250 Crossways Park Drive, Woodbury New York 11797 (516) 496-3400
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