OPERATING
INSTRUCTIONS
Decomat 8666Operating instructions
9908
Decomat
8666
Serial no. 81511-
4996863-04
0301
1
Produced: 1999
Contents
Operating instructionsDecomat 8666
Safety rules________________________________________________3
General safety rules _______________________________________ 3
Power cut-off device ______________________________________ 3
Caution symbols _________________________________________ 3
Decomat 8666 ______________________________________________4
Programming device ______________________________________ 5
Door function ___________________________________________ 5
Manually controlled door _______________________________ 6
Automatically controlled door ____________________________ 6
Dispenser system ________________________________________ 6
Drying _________________________________________________ 6
Operation _________________________________________________ 7
Error indication ____________________________________________8
Red lamp lights __________________________________________ 8
Error messages __________________________________________ 8
Error codes (F-Codes) _____________________________________ 9
Acknowledgement of error code _____________________________ 9
Maintenance ______________________________________________ 10
Daily _________________________________________________ 1 0
If necessary ____________________________________________ 10
The washing chamber _________________________________ 10
The exterior _________________________________________ 1 0
Standard programs _________________________________________11
Machine for hospitals, without drying function ________________ 11
Machine for hospitals, with drying function ___________________ 12
Machine for laboratories, without drying function ______________ 13
Machine for laboratories, with drying function _________________ 14
Standard program _______________________________________ 15
Program printout __________________________________________16
9908
2
Safety rules
This machine is designed with a number of integrated safety devices. To avoid
personal injury it is essential that the safety devices are not bypassed or in any
other way put out of action.
General safety rules
• The machine should be connected according to the instructions.
• The machine may not by used by juveniles.
• Installation work and servicing should be carried out by staff trained to use
this machine.
• The door switch on the machine may not be bypassed under any
circumstances.
• Leakage in the system, eg, due to worn lid gasket, must be repaired
immediately.
• Personnel concerned must study valid handbooks and service manuals prior
to any repairs or service work.
• All plug-in leads must be unplugged from all of the circuit boards of the
control system before any welding on or close to the dishwasher is started.
• The machine may not be sprayed with water.
• Caution must be observed when using corrosive detergents.
• Safety precautions must be observed when using hot water or steam.
Decomat 8666Operating instructions
Power cut-off device
The machine can be provided with a separate main switch in the power supply
line, easily accessible on the wall.
Caution symbols
This manual contains certain warnings, instructions and advice of such
importance that they are particularly emphasized. The configuration and use of
the appertaining symbols are as follows:
This symbol indicates a warning in the text. It gives warning of
dangers which could lead to minor or major injury to the person
and even to a fatality.
It is also used in warnings to avoid damage to the machine.
9908
3
Decomat 8666
The Decomat 8666 is a fully automatic washer disinfector for the cleaning and
disinfecting of contaminated dishware in hospitals, laboratories and the
pharmaceutical industry.
The machine is provided with three spray arms and can be equipped with a
variety of accessories for different cleaning requirements. These accessories are
presented in a separate accessories catalogue.
Several options are available with regard to installation to suit the range of use
intended:
• Electric or steam heating.
• Connection of distilled or deionized water.
• With or without built-in drying system.
• Single or double doors.
• Extra dispenser pumps, eg, to permit chemical disinfection of heat sensitive
goods.
• Loader/Unloader
• Automatic program select (set by basket)
• Audio-signal for end of cycle, error code, etc.
Decomat 8666 is tested and approved in compliance with the recommendations
of SPRI (Swedish Planning and Rationalization Institute of the Health and Social
Services) and BGA.
Operating instructionsDecomat 8666
9908
4
V770
Programming device
The machine is fitted with an electronic programmable device which can contain
a maximum of 60 different programs. Six of these programs can be chosen using
the program selection buttons.
A number of standard programs are included in the programming device on
delivery (see section, Standard programs). These programs can be modified to
suit individual customer requirements. Furthermore, completely new individual
programs can be programmed directly into the machine from the machine control
panel. If desired, the whole or parts of a standard program can be used as the
basis for programming.
Programming may only be carried out by authorized personnel.
Door function
Decomat A 8666 is provided with either one or two doors. Doors are of the
vertical sliding type.
The doors can be equipped with motors for automatic opening and closing. The
doors have efficient anti-crushing protection.
Decomat 8666Operating instructions
Clean side
V398
Machines with double doors are fitted with an interlocking system that allows
only one door to be open at a time. This means that the door on the clean side
must be closed and latched by pressing the “DOOR” button before the door on
the soiled side can be opened.
On pressing the START button, the door is locked and a yellow lamp flashes
(process ON) for about 10 seconds. If the START button is pressed again during
this “alert” period the door on the soiled side will be unlocked and it can then be
opened by hand or automatically.
The doors can be locked or unlocked individually by entering the test program
(access code required).
Soiled side
Clean
side
9908
5
Manually controlled door
On closing the door by hand and pressing the START button, the door will lock
automatically, the yellow lamp will flash and the program starts.
When the program is completed, a green lamp will light on both sides (if fitted
with two doors) and the door on the clean side will unlock. The green lamp will go
out when the door is opened by hand. If fitted with two doors, the door on the
clean side must be closed, and locked with the DOOR button before the door on
the soiled side can be opened.
Automatically controlled door
On pressing the START button, the door will close and lock automatically, the
yellow lamp will flash and the program starts.
When the program is completed, a green lamp will light on both sides (if fitted
with two doors) and the door on the clean side will automatically open. The green
lamp will go out on both sides when the door is fully open. If fitted with two
doors, the door on the clean side must be closed with the DOOR button before
the door on the soiled side opens automatically.
Dispenser system
In its standard version the machine has two different dispenser systems. One
Operating instructionsDecomat 8666
Dispenser pump
Dispenser tube
connections to
Detergent/
Empty bottle
V775
Dispenser pumps
system for alkaline detergent and one system for rinse-aid or acidic detergent.
The size of the dispenser dose can be individually set for each program and each
separate part of the program.
The machine cannot be started if the detergent bottle is empty. The message
”FILL DETERGENT” will be displayed when the detergent bottle becomes
empty.
A third dispenser system can be installed if required, eg, for chemical
disinfection of heat-sensitive dishware.
Drying
9908
6
If the machine is not provided with drying, it is recommended that the dishware
is dried in a separate dryer cabinet.
Operation
Decomat 8666Operating instructions
Before starting: Selected program
During process: Program phase (eg, ”Rinsing”)
Yellow: Process in progress
Green: Process completed
Red: Not disinfected
Actual temperature
in washing chamber
Program selection
buttons
Washing program
start button
L
Rinsing P01
M
047°C 00:30
K
I
ABC
DEF
L
H
K
J
G
Program number
Remaining
program time
Programming buttons (see
”Service instructions”)
• Place the dishware in the trolley and roll it into the machine. How to arrange
the dishware on the trolley is demonstrated in the goods arrangement chart.
• Ensure that the spray arms can rotate freely without touching the dishware.
Close the door.
• Choose a program using the program selector buttons A- F. The upper line
of the display will then show the name and number of the program chosen. If
no program is available under the program button that was chosen, the
message ”NOT PROGRAMMED” will be displayed.
• Press the Gbutton. The yellow lamp will light throughout the program
sequence, and the current phase of the program, eg, ”Rinsing”, the actual
temperature and the remaining program time will be displayed.
• On completion of the program, the green lamp will light and the door will be
unlocked (door on the cleaned side if fitted with two doors).
• Empty the machine (and close the door on the cleaned side if fitted with two
doors).
• If the same program is to be repeated it is not necessary to press a program
selector button, just press the Gbutton.
• The yellow lamp will flash for 10 seconds when the Gbuttom is pressed.
During this period the program can be interrupted by pressing Gonce more.
Note.
The display window goes dark after 30 minutes and i automatically
activated again on starting or when choosing a program.
9908
7
Error indication
Red lamp: Not disinfected
Error message or error code
L
P01
M
Fill detergent 1
K
H
I
J
ABC
DEF
G
Operating instructionsDecomat 8666
L
K
Red lamp lights
If the red lamp lights at K, this is an indication that disinfection is aborted
because the temperature is too low. Contact maintenance personnel.
Error messages
Error messages are displayed in clear text. The machine cannot be started until
the error is rectified. The following error messages can occur:
CHOOSE PROGRAM Gbutton has been pressed before
NOT PROGRAMMED No program available for the program
CLOSE THE DOOR Gbutton pressed while door is open.
FILL DETERGENT 1 Detergent bottle 1 is empty and the
FILL DETERGENT 2 Detergent bottle 2 is empty and the
FILL DETERGENT 3 Detergent bottle 3 is empty and the
V337
P01
Fill detergent 1
choosing a program.
button A- Fchosen.
Gbutton has been pressed.
Gbutton has been pressed.
Gbutton has been pressed.
9908
8
Note.
When the error message ”Fill detergent” appers, there is always
sufficient detergent left for one program.
Error codes (F-Codes)
Error code: 05
The error codes indicate a serious malfunction in the washing sequence. Such
errors must be attended to by authorized personnel.
The following error codes can appear:
Code Fault Comments
1 Filling with water too slow Water level sensor not activated within 10
2 Heating of water too slow Water not heated 10°C from initial
3 Draining not working. Water level sensor still activated at end of
4 Drying air temperature too low. Air temperature below 62°C after 15
5 Faulty temperature sensor. Displayed temperature below 0°C or
7 Motor circuit breaker triggered. Motor circuit breaker for the circulation
8 Door malfunction, soiled side. Sensor “Door closed” in lock not activated.
9 Door malfunction, clean side. Sensor “Door closed” in lock not activated.
10 Error when filling economy tank. Level sensor in tank not actuated within two
11 Error when emptying economy tank Level sensor in tank still actuated when
12 Water leakage in drying section. Level sensor in drying section activated
Decomat 8666Operating instructions
minutes from commencement of filling.
temperature within 8 minutes from
commencement of heating.
programmed draining period.
minutes drying.
above 110 °C.
pump is triggered.
minutes of starting to fill the economy tank.
emptying time has expired.
while circulation pump is running.
Acknowledgement of error code
After rectifying an error, press the Gbutton for at least 5 seconds to reset the
code.
9908
9
Maintenance
Operating instructionsDecomat 8666
V773
Daily
• Check that no object has fallen to the bottom of the washing chamber and is
• Ensure that the spray arms can rotate freely. Ensure that the holes in the
• Remove and clean the coarse filter in the bottom of the flushing chamber.
• Check that there is detergent/rinse aid in the containers.
• Ensure that the dishware rack docks properly against the water connections.
If necessary
The washing chamber
The washing chamber should be kept free of limescale deposits. Remove
remaining deposits by spraying on a normal acid-based detergent. Then run a
program to cleanse the washing chamber (if the correct dosage of descaling
compound is used, this should not normally be necessary).
The exterior
The front and side walls can be cleaned and disinfected with an alcohol-based
detergent, surgical spirit, or normal detergent. The control panel can be cleaned
in the same way.
Remove marks with ordinary stain-remover for stainless steel.
If the disinfector is used without automatic descaling, the steam generator must
be checked regularly for limescale deposits.
left lying there.
spray arms are not clogged.
Clean the spray arms as required by unscrewing the centre nut, lift off the arm
and flush clean. Ensure that the spray arm rotates freely after refitting.
9908
10
Standard programs
5
10 15 20 25 30 50454035
10
100
90
80
70
60
50
40
30
20
Min
°C
Dos 2
Dos 1
Kv
Vv
Vv Vv
3
5 8
The following pages show the programs that are included in the machine on
delivery. The programs will vary depending on the initial range of use intended
and the equipment fitted.
Machine for hospitals, without drying function
Decomat 8666Operating instructions
100
100
90
80
70
60
50
40
30
20
10
°C
1 OP-BGA (A+B)
90
80
70
Dos 1
60
50
40
30
1
20
10
KvVvKv
3
10 15 20 25 30 50454035
5
Vv
Dos 2
5 6 8
Min
Vv VvVv
V354
2 AN-BGA (A+B)
V415
3 OP-BGA (A)
°C
Dos 1
3
1
5
Kv
Vv
Vv
Dos 2
5 6 8
Min
10 15 20 25 30 50454035
Vv VvVv
V355
4 , 5 and 6 Not programmed
Program phases
9908
1 Pre rinse 1
2 Pre rinse 2
3 Washing
4 Neutralizing
5 After rinse 1
6 After rinse 2
7 After rinse 3
8 Final rinse
9 Drying
11
Machine for hospitals, with drying function
Operating instructionsDecomat 8666
100
1 OP-BGA (A+B)
°C
100
90
80
70
60
50
40
30
20
10
100
°C
90
80
70
Dos 1
60
50
40
30
20
10
5
Kv
3
10 15 20 25 30 50454035
Dos 2
4 5 8
Min
Vv VvVv
V464
3 OP-BGA (A)
°C
90
80
70
60
Dos 1
50
40
30
1
20
10
5
Kv
Kv
Vv
Vv
Dos 2
3
4 5 8
10 15 20 25 30 50454035
VvVv
Vv
Min
V466
°C
100
90
80
70
60
50
40
30
20
10
Kv Drying
2 AN-BGA (A+B)
Dos 2
Dos 1
3
1
5
Kv
Vv VvVv
Vv
4 5 8
10 15 20 25 30 50454035
Vv
4 OP-BGA (A+B)-T
Dos 2
Dos 1
3
10 15 20 25 30 60454035
5
4 5 8
Vv VvVv
Min
V465
9
Min
V467
100
°C
90
80
70
60
50
40
30
1
20
10
Kv
Vv
9908
12
5 AN-BGA (A+B)+T
Dos 2
Dos 1
3
4 5 8
10 15 20 25 30 804035
5
Vv VvVv
Vv
1 Pre rinse 1
2 Pre rinse 2
3 Washing
4 Neutralizing
5 After rinse 1
9
Min
Drying
V468
Program phases
6 After rinse 2
7 After rinse 3
8 Final rinse
9 Drying
6 OP-BGA (A) -SHORT+T
°C
100
90
80
70
Dos 1
60
50
40
30
20
10
5
Kv
Vv
Dos 2
3
4 5 8
10 15 20 25 30 50454035
VvVv
Vv Drying
9
Min
V469
Machine for laboratories, without drying function
5
10 15 20 25 30 50454035
10
100
90
80
70
60
50
40
30
20
Min
°C
55
60 65 70
75
Kv
Vv
Vv
Vv
43 5
Dos 2
Dos 1
Kv
Dv
1
6 8
Dv
Decomat 8666Operating instructions
1 SHORT LAB
°C
100
90
80
70
60
Dos 1
50
40
30
20
10
1
5
Kv VvVv
Dos 2
4
3
10 15 20 25 30 50454035
85
Vv Dv
Min
55
G222
2 LONG LAB
G223
3 TEST TUBES
°C
100
90
80
70
60
Dos 2
50
40
30
20
10
1
5
Vv
Vv
Kv
10 15 20 25 30 50454035
3 6
Vv
Dos 2
43 5 7
Vv
Vv Kv
Vv Dv
8
60 65 70
55
Min
75
G224
4 , 5 and 6 Not programmed
Program phases
1 Pre rinse 1
2 Pre rinse 2
3 Washing
9908
4 Neutralizing
5 After rinse 1
6 After rinse 2
7 After rinse 3
8 Final rinse
9 Drying
13
Machine for laboratories, with drying function
Operating instructionsDecomat 8666
1 SHORT LAB
°C
100
90
80
70
60
Dos 1
50
40
30
20
10
1
5
Kv VvVv
Dos 2
4
3
10 15 20 25 30 50454035
85
Vv Dv
Min
55
G222
°C
100
90
80
70
60
50
40
30
20
10
1
Kv
Vv
3 TEST TUBES
°C
100
90
80
70
60
Dos 2
50
40
30
20
10
1
10 15 20 25 30 50454035
5
Vv
Vv
Kv
3 6
Vv
Dos 2
43 5 7
Vv
Vv Kv
Vv Dv
8
60 65 70
55
Min
75
2 LONG LAB
Dos 1
5
Vv
Dos 2
43 5
6 8
10 15 20 25 30 50454035
Dv
Dv
Vv
Kv
4 SHORT LAB +T
°C
100
90
80
70
60
Dos 1
50
40
30
20
10
1
5
Kv VvVv
Dos 2
3
4
85
10 15 20 25 30 50454035
Vv Dv
Drying
9
55
60 65 70
55
Min
75
G223
Min
G224
5 LONG LAB +T
°C
100
90
80
70
60
Dos 1
50
40
30
20
10
1
5
Kv
Vv
Vv
Dos 2
43 5
6 8
10 15 20 25 30 50454035
Vv
Kv
Dv
Dv
Drying
9
60 65 70
55
Min
75
°C
100
90
80
70
60
50
40
30
20
10
6 TEST TUBES +T
Vv
Dos 2
43 5 7
3 6
Vv Kv
8
Vv
Vv Dv
Dos 2
1
10 15 20 25 30 50454035
5
Vv
Kv
Kv
55
Drying
9
60 65 70
G227
G226
Min
75
G228
Program phases
6 After rinse 2
7 After rinse 3
8 Final rinse
9 Drying
9908
1 Pre rinse 1
2 Pre rinse 2
3 Washing
4 Neutralizing
5 After rinse 1
14
Decomat 8666Operating instructions
g
g
g
g
g
g
Standard program
The indicated cycle time is depending on both water pressure and temperature.
Sektion 1 - Hospital programs according to SPRI
Hospital validated programs due to SPRI-guidelines with disinfection at 90°C/1 min
(SPRI = Swedish Institute for Hospital Planning and Rationalizing)
margorPemitelkyCemaNecnamrofrepdnaesopruP
10P'72POstnemurtsnI
20P'81TROHS-POstnemurtsnideliossseldnaslisnetU
30P'72NAgnibutcitehtseanA
40P'81SOD-LCXE-NAgnibutcitehtseanAylppustnegretedtuohtiw
50P'74T-PO02+10Pgniyrdnim
60P'83T-TROHS-POgniyrdnim02+20P
70P'76T-NAgniyrdnim04+30P
80P'85T-SOD-LCXE-NAgniyrdnim04+40P
90P'02NIM02-Tgniyrdnim02
-
Sektion 2 - Hospital programs according to BGA
Hospital validated programs due to BGA-guidelines with disinfection BGA (A) at 90°C/1 min and BGA
(A+B) at 93°C/10min
(BGA = German Federal Institute of Health)
p
margorPemitelkyCemaNecnamrofrepdnaesopruP
02P'62PO)A(AGB-stnemurtsnI
12P'42-PO)A(AGBTROHSstnemurtsnideliossseldnaslisnetU
22P'03NA)A(AGB-gnibutcitehtseanA
32P'14)B+A(AGB-POtnemurtsnIs
42P'34)B+A(AGB-NAgnibutcitehtseanA
52P'72MEHC-SOC°06taseohs-PO.g.e,sdoogevitisnestaeH
62P'64T-)A(AGB-POgniyrdnim02+12P
72P'44
82P'07T-)A(AGB-NAgniyrdnim04+22P
92P'55T-)B+A(AGB-POgniyrdnim02+72P
03P'38T-)B+A(AGB-NAgniyrdnim04+42P
13P'74T-MEHC-SOgniyrdnim02+52P
23P'02NIM02-T02m gniyrdni
33P'83)B+A(MYZNE
43P'87T)B+A(MYZNE
93P-53Pt
T
idel
-TROHS)A(AGB-PO
gniyrdnim02+12P
orplaudividnirof
nimmar
Sektion 3 - Laboratory glassware programs
margorPemitelkyCemaNecnamrofrepdnaesopruP
04P'03BALTROHS
14P'83BALGNOL
24P'55SEBUTTSET
34P'75SETTEPIP
44P'05TBALTROHS
54P'85TBALGNOL
64P'57TSEBUTTSET
74P'86T-4BAL
94P-84Ptgidelgnimmargorplaudividnirof
15P-05Ptarekcolb5431iniMtamoceDroF
06P-25Pt
idel
orplaudividnirof
nimmar
9908
15
Program printout
Example of a printout for a program is illustrated below. The program P01 OP,
which is programmed on program selection key A, is used in the examples.
Program printout
Operating instructionsDecomat 8666
9908
16
Decomat 8666Operating instructions
9908
17
This product is manufactured by:
GETINGE DISINFECTION AB, Ljungadalsgatan 11, Box 1505, 351 15 Växjö, Sweden
Loading...