International Star-Shop model 90-140 SM1
14”Wood Cutting Bandsaw.This bandsaw has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. For
your safety, as well as to ensure optimum performance and trouble-free operation, and to get
the most from your investment, please take the time to read this manual before assembling,
installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features
of this bandsaw as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to
offer the user instruction in the craft of woodworking. If you are not sure about the safety of
performing a certain operation or procedure, do not proceed until you can confirm, from
knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
Disclaimer: The information and specifications in this
manual pertain to the unit as it was supplied from the
factory at the time of printing. Because we are committed to making constant improvements, General
International reserves the right to make changes to
components, parts or features of this unit as deemed
necessary,without prior notice and without obligation to
install any such changes on previously delivered units.
Reasonable care is taken at the factory to ensure that
the specifications and information in this manual corres-
ponds with that of the unit with which it was supplied.
However, special orders and “after factory” modifications may render some or all information in this manual
®
inapplicable to your machine. Further, as several generations of this model of bandsaw and several versions of
this manual may be in circulation, if you own an earlier
or later version of this unit, this manual may not depict
your machine exactly. If you have any doubts or questions contact your retailer or our support line with the
model and serial number of your unit for clarification.
GENERAL®& GENERAL®INTERNATIONAL WARRANTY
ll component parts of General®, General® International and Excalibur by General
A
International ® products are carefully inspected during all stages of production and each unit
is thoroughly inspected upon completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction, General® and General®
International agree to repair or replace any part or component which upon examination,
proves to be defective in either workmanship or material to the original purchaser for the life
of the tool. However, the Limited Lifetime Warranty does not cover any product used for profes-
sional or commercial production purposes nor for industrial or educational applications. Such
cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty
is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial,
industrial and educational applications are warranted for a period of 2 years (24 months) from
the date of purchase. General® and General® International agree to repair or replace any
part or component which upon examination, proves to be defective in either workmanship or
material to the original purchaser during this 2-year warranty period, subject to the “conditions
and exceptions” as listed below.
To file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime
Warranty, all defective parts, components or machinery must be returned freight or postage
prepaid to General® International, or to a nearby distributor, repair center or other location
designated by General® International. For further details call our service department at 1-888949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof
of purchase and a “letter of claim” must be included (a warranty claim form can also be used
and can be obtained, upon request, from General® International or an authorized distributor)
clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not
required but documented proof of purchase i.e. a copy of original sales invoice or receipt
showing the date and location of the purchase as well as the purchase price paid, must be
provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General®
or General® International to have been directly or indirectly caused by or resulting from;
improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents,
damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® Internationallwill void all warranty.
Adjusting/replacing the lower wheel brush . .24-25
Replacing lower wheel motor belt . . . . . . . . . . . .25
Recommended optional accessories . . . . .26
Parts list & diagrams. . . . . . . . . . . . . .27-33
RulesforSafeOperation
To help ensure safe operation, please take a moment to learn the machine’s applications and limita-
ions, as well as potential hazards. General® International disclaims any real or implied warranty and
t
hold itself harmless for any injury that may result from the improper use of it’s equipment.
1. Do not operate the bandsaw when tired, distracted
or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.
2. The working area should be well lit, clean and free
f debris.
o
3. Keep children and visitors at a safe distance when
the bandsaw is in operation; do not permit them to
operate the bandsaw.
4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches
and switch keys, to prevent unauthorized or unsupervised use.
5. Stay alert! Give your work your undivided attention.
Even a momentary distraction can lead to serious
injury.
6. Fine particulate dust is a carcinogen that can be
hazardous to health. Work in a well-ventilated area
and whenever possible use a dust collector. Wear
face, eye, ear, respiratory and body protection devices.
7. Do not wear loose clothing, gloves, bracelets,
necklaces or other jewelry while the bandsaw is in
operation.
15. Use suitable workpiece suppor t if the workpiece
does not have a flat surface.
16. Hold material firmly against the table.
7. Do not work on long stock without adequate sup-
1
port on the out feed end of the table.
18. If using a power feeder, stop the feeder before stopping the bandsaw.
19. Do not push or force stock into the blade. The bandsaw will perform better and more safely when working at the rate for which it was designed.
20. Avoid working from awkward or off balance positions. Do not overreach and keep both feet on floor.
21. Keep guards in place and in working order. If a
guard must be removed for maintenance or cleaning be sure it is properly re-attached before using
the tool again.
22. Never leave the machine unattended while it is running or with the power on.
23. Use of parts and accessories NOT recommended
by
General® Inter national may result in equip-
ment malfunction or risk of injury.
8. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine and/or
the table surface before operating.
9. Keep hands well away from the blade and all moving parts. Use a brush, not hands, to clear
away chips and dust.
10. Adjust and position upper and lower blade guides
before starting to cut. Upper blade guide should be
adjusted to approximately 1/8” above the material
to be cut.
11. Adjust blade tension and tracking before starting to
cut.
12. Saw teeth must point down toward the table.
13. Be sure that the blade has gained full operating
speed before starting to cut.
14. Always use a clean, properly sharpened blade.
Dirty or dull blades are unsafe and can lead to
accidents.
24. Never stand on machinery. Serious injury could result if the tool is tipped over or if the cutting tool is
unintentionally contacted.
25. Always disconnect the machine from the power
source before servicing or changing accessories
such as blades, or before performing any maintenance or cleaning, or if the machine will be left unattended.
26. Make sure that the switch is in the “OFF” position before plugging in the power cord.
27. Make sure the tool is properly grounded. If equipped with a 3-prong plug it should be used with a
three-pole receptacle.Never remove the third prong.
28. Do not use this bandsaw for other than its intended
use. If used for other purposes,
General® Interna-
tional disclaims any real implied warranty and holds
itself harmless for any injury, which may result from
that use.
5
ELECTRICAL REQUIREMENTS
EFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS
B
WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN
ESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN
R
EFORE CONNECTING TO THE POWER SOURCE.
B
HIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
T
A
B
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit,
grounding reduces the risk of electric shock. The motor
of this machine is wired for 110V single phase operation
and is equipped with a 3-conductor cord and a 3prong grounding plug A to fit a grounded type receptacle B. Do not remove the 3rd prong (grounding pin) to
make it fit into an old 2-hole wall socket or extension
cord. If an adaptor plug is used C, it must be attached
to the metal screw of the receptacle.
Note: The use of an adaptor plug is illegal in some
areas. Check your local codes. If you have any doubts
or if the supplied plug does not correspond to your electrical outlet, consult a qualified eletrician before proceeding.
C
EXTENSION CORDS
If you find it necessary to use an extension cord with your
machine, use only 3-wire extension cords that have 3prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a
damaged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage
listed on the motor I.D. plate. An undersized cord will
cause a drop in line voltage resulting in loss of power
and overheating. The accompanying chart shows the
correct size extension cord to be used based on cord
length and motor I.D. plate amp rating. If in doubt, use
the next heavier gauge. The smaller the number, the
heavier the gauge.
AMPERES
(AMPS)
< 5
EXTENSION CORD LENGTH
25 FEET50 FEET100 FEET150 FEET
18161614
6 TO 1018161412
10 TO 1216161414
12 TO 161412
* NR = Not Recommended
* NR* NR
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of
handling the amperage draw from your machine, as
well as any other machines that could be operating on
the same circuit. If you are unsure, consult a qualified
electrician. If the circuit breaker trips or the fuse blows
regularly, your machine may be operating on a circuit
that is close to its amperage draw capacity. However, if
an unusual amperage draw does not exist and a
power failure still occurs, contact a qualified technician
or our service department.
6
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
FRONT VIEW
LADE TENSION ADJUSTMENT KNOB
B
BLADE GUARD LOCK KNOB
PPER BLADE GUIDE ASSEMBLY
U
BLADE GUARD
MITER GAUGE
TABLE ALIGNMENT PIN
DUST PORT
STAND
TABLE TILT LOCK KNOB
LOWER WHEEL COVER DOOR
ON/OFF SWITCH W/SAFETY KEY
UPPER WHEEL COVER DOOR
REAR VIEW
BLADE TRACKING ADJUSTMENT KNOB
BLADE TENSION INDICATOR
POWER CORD STORAGE BRACKETS
MOTOR PIVOT LOCKING LEVER
7
UNPACKING
Carefully unpack and remove the unit and its components from its shipping container and check for missing or
damaged items as per the list of contents below.
NOTE: Please report any damaged or missing items to your GENERAL® INTERNATIONAL distributor immediately.
LIST OF CONTENTS
Once the parts have been removed from the packaging, you should have the following items:
his 14" wood cutting bandsaw is supplied with a 3/8" wide
T
general purpose blade and is designed to accommodate
blade widths from 1/4" to 3/4". Ideal blade length for this
90-140 SM1 model is 93 1/2" (2375 mm).
Note: Generally speaking, because the upper wheel height is
somewhat adjustable (to allow for blade tensioning), a blade
length variation of plus or minus 1/2" from the “ideal blade
length” can be accommodated.
Maximum inboard width of cut (space between the blade
and the body of the saw A) is 13 1/2".
For cutting thicker stock or for resawing, the maximum
epth of cut B (or max. workpiece height) is 6" (up to 12"
d
with optional “riser block kit”item #90-130A – Refer to section
“Recommended Optional Accessories for your Bandsaw”.
A
B
PLACEMENT WITHIN THE SHOP / ESTABLISHING A SAFETY ZONE
THIS MODEL 90-140 SM1 BANDSAW IS HEAVY (176 LBS - 80 KG). DO NOT OVER-EXERT. THE HELP OF AN ASSISTANT
WILL BE NEEDED FOR THE FOLLOWING STEP.
PLACEMENT WITHIN THE SHOP
This machine should be installed and operated only on a
solid, flat and stable floor that is able to support the weight
of the bandsaw 176 LBS (80 kg) and the operator. Using the
dimensions shown as a guideline, plan for placement within your shop that will allow the operator to work unencumbered and unobstructed by foot traffic (either passing shop
visitors or other shop workers) or other tools or machinery.
ESTABLISHING A SAFETY ZONE
For shops with frequent visitors or multiple operators, it is
advisable to establish a Safety Zone around shop machinery. A clearly defined “no-go” zone on the floor around
each machine can help avoid accidents that could cause
injury to either the operator or the shop visitor. It is advisable
to take a few moments to either paint (using non-slip paint)
or using tape, define on the floor the limits or perimeter of each machines safety zone. Take steps to ensure that all
operators and shop visitors are aware that these areas are off limits whenever a machine is running for everyone
but the individual operating the unit.
273/16”
201/2”
CLEAN UP
The protective coating on the saw table prevents rust
from forming during shipping and storage. Remove it by
rubbing with a rag dipped in kerosene, mineral sprits or
paint thinner. (Dispose of potentially flammable solventsoaked rags according to manufacturer’s safety recommendations.)
A putty knife, held flat to avoid scratching the surface,
may also be used to scrape off the coating followed by
clean-up with solvent. Avoid rubbing the saw’s painted
surfaces, as many solvent-based products will remove
paint.
To prevent rust, apply a light coating of paste wax or use
regular applications of any after-market surface protectant or rust inhibitor.
Tip: With a screw driver, push a solvent-saturated rag into
the T-slot to remove the grease so the miter gauge will
slide freely.
9
ASSEMBLY INSTRUCTIONS
SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU
HAVE COMPLETED THE INSTALLATION AND ASSEMBLY STEPS. DO NOT CONNECT THE MACHINE TO THE POWER
SOURCE UNTIL INSTRUCTED TO DO SO.
ASSEMBLING THE STAND
Lay the top plate A upside down on a flat surface.
1.
2. Attach the 4 legs B to the outside of top plate A using
4 carriage bolts, washers, and nuts C
Note: Do not tighten hex nuts until all fasteners are attached.
3. Attach 2 long brackets D and 2 short brackets E to the
inside for the legs, using carriage bolts, washers, and
nuts C.
4. Place the foot pads F on the bottom of each leg.
5. Place the stand on a flat surface to square it up and
then tighten all the nuts.
.
C
B
A
E
F
D
C
D
E
F
ATTACHING THE BANDSAW TO STAND
The bandsaw is heavy. Do not over-exert. The help of
an assistant will be needed for the following step.
Do not grip the bandsaw by the lower wheel cover
door when lifting. Keep hands away from blade at
all times.
Important! Make sure all stand fasteners are firmly tightened
and that the stand cabinet is installed on a solid, flat and
stable floor that is able to support the weight of the bandsaw
176 LBS (80 kg).
1.Lift the saw body G with the help of an assistant and
place it on the stand.
2.Using 4 long hex head bolts H, 8 flat washers I, and
4 hex nuts J, secure the bandsaw to the stand and
tighten all mounting bolts.
10
G
H
I
J
ATTACHING THE DUST PORT
The dust port A has a 2 –1/2" opening to accommodate
connection to a dust collector (not included). Install the
dust outlet on the right side of the bandsaw as follows:
1. Open the lower wheel cover door.
2. Using a 10 mm wrench, attach the dust port to the
edge of the door as shown using the hex bolts and
washers B already attached to the dust port.
A
B
ATTACHING THE TABLE-TILT BRACKET
The work table mounts on a bracket which allows adjustment from flat (0°) to any angle up to 45° to the right.
Adjustments can be made easily with the angle scale and
lock knobs.
1. Remove the two hex bolts and washers from the lower
wheel housing A.
2. Place the table-tilt bracket B on the lower wheel housing as shown in C and align holes to the threaded
holes in the lower wheel housing (hole D is not used).
3. Place washers on the two hex bolts E and F and in-
sert the bolts through the table-tilt bracket holes and
into the threaded holes in the lower wheel housing.
4. Tighten loosely
and 12 mm socket wrench.*
5. Thread a nut onto the longer table-stop bolt D and
screw the bolt into the hole on the rear tab of the table
tilt bracket.
* Final tightening will be done after centering the table
opening with the blade.
, using a 12 mm open end wrench
LOWER WHEEL HOUSING
NOT USED
D
F
E
A
E
F
D
B
C
ATTACHING THE TABLE
A
1. Remove the red insert A from the center of the
table and the table alignment pin B from the table
slot.
B
C
C
2. Turn the table right side up. Verify that the long
bolts C in the center of each trunnion are pointing
down into the holes in the table-tilt bracket.
11
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