International model 90-125 M1 14”
Wood Cutting Bandsaw. This bandsaw has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. To
ensure optimum performance and trouble-free operation, and to get the most from your
investment, please take the time to read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features
of this bandsaw as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to
offer the user instruction in the craft of woodworking. If you are not sure about the safety of
performing a certain operation or procedure, do not proceed until you can confirm, from
knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
Disclaimer: The information and specifications in this
manual pertain to the unit as it was supplied from the
factory at the time of printing. Because we are committed to making constant improvements, General
International reserves the right to make changes to
components, parts or features of this unit as deemed
necessary,without prior notice and without obligation to
install any such changes on previously delivered units.
Reasonable care is taken at the factory to ensure that
the specifications and information in this manual corres-
ponds with that of the unit with which it was supplied.
However, special orders and “after factory” modifications may render some or all information in this manual
®
inapplicable to your machine. Further, as several generations of this model of bandsaw and several versions of
this manual may be in circulation, if you own an earlier
or later version of this unit, this manual may not depict
your machine exactly. If you have any doubts or questions contact your retailer or our support line with the
model and serial number of your unit for clarification.
GENERAL®& GENERAL®INTERNATIONAL WARRANTY
All component parts of General®, General® International and Excalibur by General
International ® products are carefully inspected during all stages of production and each unit
is thoroughly inspected upon completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction, General® and General®
International agree to repair or replace any part or component which upon examination,
proves to be defective in either workmanship or material to the original purchaser for the life
of the tool. However, the Limited Lifetime Warranty does not cover any product used for profes-
sionnal or commercial production purposes nor for industrial or educational applications.
Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime
Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial,
industrial and educational applications are warranted for a period of 2 years (24 months) from
the date of purchase. General® and General® International agree to repair or replace any
part or component which upon examination, proves to be defective in either workmanship or
material to the original purchaser during this 2-year warranty period, subject to the “conditions
and exceptions” as listed below.
To file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime
Warranty, all defective parts, components or machinery must be returned freight or postage
prepaid to General® International, or to a nearby distributor, repair center or other location
designated by General® International. For further details call our service department at 1-888949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof
of purchase and a “letter of claim” must be included (a warranty claim form can also be used
and can be obtained, upon request, from General® International or an authorized distributor)
clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not
required but documented proof of purchase i.e. a copy of original sales invoice or receipt
showing the date and location of the purchase as well as the purchase price paid, must be
provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General®
or General® International to have been directly or indirectly caused by or resulting from;
improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents,
damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® Internationallwill void all warranty.
Adjusting the blade guard for depth of cut . . . .21
RulesforSafeOperation
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and
hold itself harmless for any injury that may result from the improper use of it’s equipment.
1. Do not operate the bandsaw when tired, distracted
or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.
2. The working area should be well lit, clean and free
of debris.
3. Keep children and visitors at a safe distance when
the bandsaw is in operation; do not permit them to
operate the bandsaw.
4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches
and switch keys, to prevent unauthorized or unsupervised use.
5. Stay alert! Give your work your undivided attention.
Even a momentary distraction can lead to serious
injury.
6. Fine particulate dust is a carcinogen that can be
hazardous to health. Work in a well-ventilated area
and whenever possible use a dust collector. Wear
face, eye, ear, respiratory and body protection devices.
7. Do not wear loose clothing, gloves, bracelets,
necklaces or other jewelry while the bandsaw is in
operation.
15. Use suitable workpiece support if the workpiece
does not have a flat surface.
16. Hold material firmly against the table.
17. Do not work on long stock without adequate sup-
port on the out feed end of the table.
18. If using a power feeder, stop the feeder before stopping the bandsaw.
19. Do not push or force stock into the blade. The bandsaw will perform better and more safely when working at the rate for which it was designed.
20. Avoid working from awkward or off balance positions. Do not overreach and keep both feet on floor.
21. Keep guards in place and in working order. If a
guard must be removed for maintenance or cleaning be sure it is properly re-attached before using
the tool again.
22. Never leave the machine unattended while it is running or with the power on.
23. Use of parts and accessories NOT recommended
by
General® International may result in equip-
ment malfunction or risk of injury.
8. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine and/or
the table surface before operating.
9. Keep hands well away from the blade and all moving parts. Use a brush, not hands, to clear
away chips and dust.
10. Adjust and position upper and lower blade guides
before starting to cut. Upper blade guide should be
adjusted to approximately 1/8” above the material
to be cut.
11. Adjust blade tension and tracking before starting to
cut.
12. Saw teeth must point down toward the table.
13. Be sure that the blade has gained full operating
speed before starting to cut.
14. Always use a clean, properly sharpened blade.
Dirty or dull blades are unsafe and can lead to
accidents.
24. Never stand on machinery. Serious injury could result if the tool is tipped over or if the cutting tool is
unintentionally contacted.
25. Always disconnect the machine from the power
source before servicing or changing accessories
such as blades, or before performing any maintenance or cleaning, or if the machine will be left unattended.
26. Make sure that the switch is in the “OFF” position before plugging in the power cord.
27. Make sure the tool is properly grounded. If equipped with a 3-prong plug it should be used with a
three-pole receptacle. Never remove the third prong.
28. Do not use this bandsaw for other than its intended
use. If used for other purposes,
General® Interna-
tional disclaims any real implied warranty and holds
itself harmless for any injury, which may result from
that use.
5
EELLEECCTTRRIICCAALLRREEQQUUII RR EE MMEENNTTSS
Before connecting the machine to the power source, verify that the voltage of your power supply corresponds with
the voltage specified on the I.D. nameplate located on the back of the machine. A power source with greater voltage than needed can result in serious injury to the user as well as damage to the machine. If in doubt, contact a
qualified electrician before connecting to the power source.
This tool is for indoor use only. Do not expose to rain or use in wet or damp locations.
GROUNDING INSTRUCTIONS
This bandsaw must be grounded to protet the operator from electrical
shock in the event of an electrical malfunction or short circuit. The supplied motor for this machine is wired for 110V, single phase operation,
and has a 3-conductor cord and 3-prong grounded plug , to fit a
matching grounded-type receptacle . Do not attempt to modify the
plug or remove the 3rd prong (grounding pin) from the plug to make it
fit into an old 2-hole wall socket or extension cord. If an adaptor plug is
used, it must be attached to the metal screw of the receptacle . (Fig. 1)
Note: The use of an adaptor plug is illegal in some areas. Check your local
codes. If you have any doubts or if the supplied plug does not correspond
to your electrical outlet, consult a qualified eletrician before proceeding.
CIRCUIT CAPACITY
Fig. 1
Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as
any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician. If
the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its
amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified technician or our service department.
EXTENSION CORDS
If you find it necessary to use an extension cord with your machine, use only 3-wire extension cords that have 3prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a
drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge.
The smaller the number, the heavier the gauge.
TABLE - MINIMUM GAUGE FOR CORD
AMPERE
RATING
MORE
THAN
0
6
10
12
NOT
MORE
THAN
6
10
12
16
VOLTS
110 V
220 V
25 ft.
50 ft.
18
18
16
14
TOTAL LENGTH OF CORD IN FEET
50 ft.
100 ft.
AWG
16
16
16
12
100 ft.
200 ft.
16
14
14
-
150 ft.
300 ft.
14
12
12
-
CONVERTING THE MOTOR TO 220V
Should you need to convert your machine’s motor from 110V to 220V power, there is an electrical schematic drawing on the
inside of the motor cover plate. Unless you are a qualified electrician, we do not recommend attempting this conversion on
your own. If you choose to do so, you may risk serious personal injury, damage to the motor and voiding the warranty of
your machine.
We suggest you ask your local General International distributor to recommend qualified electricians in your area
(or perhaps one of their own technicians) who can make this conversion properly and safely.
FRONT RAIL
BASE CABINET
LOWER WHEEL COVER DOOR
TABLE TILT LOCK KNOB
FENCE LOCK LEVER
FENCE
ON/OFF SWITCH
UPPER WHEEL COVER DOOR
REAR VIEW
BLADE GUARD ADJUSTMENT KNOB
TRACKING ADJUSTMENT KNOB
BLADE TENSION INDICATOR
TENSION LEVER
DUST PORT
MOTOR
7
UNPACKING
Carefully unpack and remove the unit and its components from its shipping container and check for missing or
damaged items as per the list of contents below.
NOTE: Please report any damaged or missing items to your GENERAL® INTERNATIONAL distributor immediately.
LIST OF CONTENTS
Once the parts have been removed from the packaging, you should have the following items:
Note: Deluxe Excalibur Universal Bandsaw Rip Fence System
is packaged separately. Refer to the manual supplied in
the box with the Excalibuer Rip Fence for complete list of
contents.
ADDITIONAL REQUIREMENTS FOR SET UP
• Extra person for help with lifting
• Phillips screwdriver (regular and small)
• Flat head screwdriver
•
12 mm Open end wrench
• 12 mm and 10 mm Hex socket
• Feeler gauge set
• Combination square
8
PLACEMENT WITHIN THE SHOP / ESTABLISHING A SAFETY ZONE
1
7
.
5
”
17.5”
1
5
.
5
”
15.5”
6
7
”
67”
2
9
”
29 ”
2
4
.
5
”
24
.5”
Serious personal injury could occur if you connect the machine to the power source before you have completed
the installation and assembly steps. DO NOT connect the machine to the power source until instructed to do so.
This model 90-125 bandsaw is heavy 224 LBS (102 kg). Do not over-exert. The help of an assistant will be needed
for the following step.
PLACEMENT WITHIN THE SHOP
This machine should be installed and operated only
on a solid, flat and stable floor that is able to support
the weight of the bandsaw 224 LBS (102 kg) and the
operator. Using the dimensions shown in Fig. 2 as a
guideline, plan for placement within your shop that will
allow the operator to work unencumbered and unobstructed by foot traffic (either passing shop visitors or
other shop workers) or other tools or machinery.
ESTABLISHING A SAFETY ZONE
For shops with frequent visitors or multiple operators, it
is advisable to establish a Safety Zone around shop
machinery. A clearly defined “no-go” zone on the floor
around each machine can help avoid accidents that
could cause injury to either the operator or the shop
visitor. It is advisable to take a few moments to either
paint (using non-slip paint) or using tape, define on the
floor the limits or perimeter of each machines safety
zone. Take steps to ensure that all operators and shop
visitors are aware that these areas are off limits whenever a machine is running for everyone but the individual operating the unit.
Fig. 2
CLEAN UP
The protective coating on the saw table prevents rust
from forming during shipping and storage. Remove it
by rubbing with a rag dipped in kerosene, mineral
sprits or paint thinner. (Dispose of potentially flammable solvent-soaked rags according to manufacturer’s
safety recommendations.)
A putty knife, held flat to avoid scratching the surface,
may also be used to scrape off the coating followed
by clean-up with solvent. Avoid rubbing the saw’s
painted surfaces, as many solvent-based products will
remove paint.
To prevent rust, apply a light coating of paste wax or
use regular applications of any after-market surface
protectant or rust inhibitor such as General International “Top Saver” item #GC-010.
Tip: With a screw driver, push a solvent-saturated rag into the T-slot to remove the grease so the miter gauge will slide freely.
9
ASSEMBLY INSTRUCTIONS
For your convenience this bandsaw is shipped from the factory partially assembled and requires only minimal
assembly and set up before being put into service.
Serious personal injury could occur if you connect the machine to the power source before you have completed
the installation and assembly steps. DO NOT connect the machine to the power source until instructed to do so.
ATTACHING THE DOOR KNOB
1. Remove the door knob assembly from inside the
base cabinet where it is stored for shipping .
2. From the inside, insert the door bolt through the
hol e in the door, into the door knob .
3. Tighten the door bolt.
INSTALL THE BANDSAW ONTO THE BASE CABINET
The bandsaw is mounted onto a base cabinet, which provides storage space for the miter gauge and replacement
blades.
The bandsaw is heavy. Do not over-exert. The help of an assistant will be needed for the following step.
Do not grip the bandsaw by the lower wheel cover door when lifting. Keep hands away from blade at all times.
1. Position the bandsaw over the four holes on top of the base
cabinet .
2. Insert four hex head bolts and flat washers down through the
holes in the legs of the bandsaw and into the base cabinet. Then
open the door and from the inside, tighten four hex nuts with washers onto the bolts, using a 12 mm open end wrench and
12 mm socket.
Note: To be able to insert the hex
head bolt down through the hole
under the motor, you must first pivot
the motor to the left.
Proceed as follows:
Fig.3
At the back of the bandsaw, just above the motor, there is a ratchet lever
.
(See Fig. 3).
Pull it out as in Fig. 3, then pull up on
the capacitor cover of the motor
to pivot it to the left. (See Fig. 4).
10
Fig. 4
INSTALLING THE TENSION LEVER HANDLE
Thread the tension lever onto the tension lever seat .
ATTACHING THE DUST PORT
The dust port has a 4" opening to accommodate connection to a dust collector (not included). Install the dust
outlet on the back of the bandsaw as follows:
Align the 3 holes in the dust por t with the 3 holes on
the rear of the machine, and insert screws through the
into the dust port, and tighten.
ATTACHING THE TABLE-TILT BRACKET
The work table mounts on a bracket which allows adjustment from flat (0°) to any angle up to 45° to the right.
Adjustments can be made easily with the angle scale and
lock knobs.
1. Remove the two hex bolts and , and their washers
from the lower wheel housing. (Fig. 5)
See Fig. 6
2. Place the table-tilt bracket on the lower wheel housing
and align holes and to the threaded holes in the
lower wheel housing (hole is not used).
3. Place washers on the two hex bolts and and in-
sert the bolts through the table-tilt bracket holes and into the threaded holes in the lower wheel housing.
4. Tighten loosely
and 12 mm socket.
5. Thread a nut onto the longer table-stop bolt and
screw the bolt into the hole on the rear tab of the table
tilt bracket.
*, using a 12 mm open end wrench
LOWER WHEEL HOUSING
Fig. 5
TABLE-TILT BRACKET
NOT USED
* Final tightening will be done after center ing the table
opening with the blade.
Fig. 6
11
ATTACHING THE TABLE
1. Remove the red inser t from the center of the table
and the table alignment pin from the table slot.
2. Turn the table right side up. Verify that the long bolts
in the center of each trunnion are pointing down. (See
Fig. 9)
3. Carefully move the table into position over the table-tilt
bracket, guiding the saw blade through the table slot.
(See Fig. 7)
4. Rotate the table 1/4 turn counter-clockwise so that the
saw blade is now perpendicular to the table slot. (See
Fig. 8)
5. Gently lower the table onto the bracket so the long
bolts in the center of the trunnions pass through the
holes in the table-tilt bracket.
Note: If the long bolts have moved out of position, have an
assistant tap them into place with a screw driver.
6. Thread the two lock knobs onto the long bolts now
protruding from the underside of the table-tilt bracket and tighten loosely. (See Fig. 9)
7. Make sure that the blade is centered in the table opening . If the blade is not centered, slide the table back
or forward until the blade is centered in the table
opening. Then tighten the six combination head bolts
and the two hex bolts and . (See Fig. 10)
7. Re-install the red insert to the center of the table, with
the opening in the slot facing the rear of the saw. (See
Fig. 11)
8. Re-install the table alignment pin into the table slot.
Fig. 7
Fig. 9
Fig. 10
Fig. 8
UNDERSIDE VIEW OF TABLE
12
Fig. 11
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