General 75-010 User Manual

SETUP & OPERATION MANUAL
FEATURES
Forced opening line interrupter switch, requires machine restart in case of power failure or circuit interruption.
Adjustable spindle tension return spring.
Built-in laser pointer.
Sturdy design with cast-iron head, base, and table.
High-quality bearings for smooth, vibration-free operation.
Simple hand lever controlled mechanical variable speed from 500 to 3000 rpm.
Digital spindle speed display.
1/3 HP industrial-quality, 120 V motor.
Equipped with easy to adjust dual depth stop for complete control of both down stroke depth and upstroke travel.
5/8 chuck with key & convenient onboard chuck key holder.
Easy to use see-through flip-up chuck guard included.
Crank-operated rack and pinion table height adjustment.
12" VARIABLE SPEED DRILL PRESS
- BENCH TOP
SPECIFICATIONS
• Swing 12" (305 mm)
• Drilling capacity 5/8" (16 mm)
• Chuck size 5/8" (16 mm)
• Spindle travel 3 1/8" (80 mm)
• Spindle distance to table 15" (380 mm)
• Spindle distance to base 21 7/8" (556 mm)
• Table size 9 1/2" x 9 1/2" (240 x 240 mm)
• Column diameter 2 1/2" (65 mm)
• Spindle speeds (Variable) - 500 to 3000 rpm
• Spindle taper MT 2
• Overall height 34 1/8" (868 mm)
• Base size 15" x 9 5/8" (380 x 245 mm)
• Motor 1/3 HP, 120 V, 3.2 A
• Weight 75 lbs (34 kg)
Version #1_Revision #2 - February 2016
© Copyright General International
#
75-010
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
THANK YOU
for choosing this General® International model 75-010 drill press. This drill press has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. For your safety, as well as to ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this drill press as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking/metalworking instruction, nor to offer the user instruction in the craft of woodworking/metalworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
DISCLAIMER: The information and specifications
in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General® International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corresponds with that of the
unit with which it was supplied. However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several generations of this model of drill press and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your unit exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.
GENERAL® INTERNATIONAL WARRANTY
All component parts of General® International and Excalibur by General International® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction, General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool. However, the Limited Lifetime Warranty does not cover any product used for professional or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.
To file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888-949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® International will void all warranty.
TABLE OF CONTENTS
Rules for safe operation ..................................................................................................... 5
Electrical requirements ...................................................................................................... 6
Grounding instructions ....................................................................................................................................... 6
Circuit capacity .................................................................................................................................................. 6
Extension cords ................................................................................................................................................... 6
Identification of main parts and components .................................................................. 7
Unpacking .......................................................................................................................... 8
Cleaning............................................................................................................................. 9
Assembly instructions ................................................................................................. 9 - 15
Installing the drill press on a stable surface .................................................................................................... 9
Installing the column on the base .................................................................................................................. 10
Installing the head stock on the column ................................................................................................ 10 - 11
Installing the table ..................................................................................................................................... 11 - 12
Installing the chuck guard............................................................................................................................... 12
Installing the downfeed handles .................................................................................................................... 13
Installing the speed control lever ...................................................................................................................13
Installing the chuck ..................................................................................................................................... 13-14
Removing the chuck ........................................................................................................................................ 14
Installing a drill bit ............................................................................................................................................. 15
Basic adjustments and controls ................................................................................. 15-18
Connecting to a power source .......................................................................................................................15
On/Off power switch .........................................................................................................................................15
Adjusting the chuck guard height .................................................................................................................. 16
Adjusting the depth stop .................................................................................................................................. 16
Table swing adjustment ................................................................................................................................... 16
Adjusting table height ...................................................................................................................................... 17
Table tilt adjustment .......................................................................................................................................... 17
Drill speed adjustment ..................................................................................................................................... 17
Guidelines for selecting speeds based on bit size and bit material .......................................................... 18
Operating Instructions ................................................................................................ 18-19
Checklist before starting .................................................................................................................................. 18
Drilling step-by-step ..................................................................................................................................... 18-19
Maintenance ............................................................................................................. 19 - 20
Belt replacement ......................................................................................................................................... 19-20
Lubrication ......................................................................................................................................................... 20
Recommended optional accessories ............................................................................. 21
Parts list & diagram .................................................................................................. 22 - 23
Contact information ........................................................................................................ 24
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General harmless for any injury that may result from the improper use of it’s equipment.
1. Do not operate the drill press when tired, distract­ed, or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.
2. The work area should be well lit, clean and free of debris.
3. Keep children and visitors at a safe distance when the drill press is in operation; do not permit them to operate the drill press.
4. Childproof and tamper proof your shop and all­machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsu­pervised use.
5. Stay alert! Give your work your undivided atten­tion. Even a momentary distraction can lead to serious injury.
6. Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye, ear and respiratory protection de­vices.
7. Do not wear loose clothing, gloves, bracelets, necklaces or other jewelry while the drill press is in operation.
8. Be sure that adjusting wrenches, tools, drinks and other clutter are removed from the machine and/ or the table surface before operating.
9. Keep hands well away from the drill bit and all moving parts. Use a hold-down or clamp to se­cure the stock, and use a brush, not hands, to clear away chips and dust.
10. Be sure that the drill bit is securely installed in the chuck before operation.
11. Be sure the drill bit has gained full operating speed before beginning to drill. Always use a clean, properly sharpened bit. Dirty or dull bits are unsafe and can lead to accidents. Use suit-
®
International disclaims any real or implied warranty and holds itself
able work piece support if the work piece does not have a flat surface.
12. Do not push or force the bit into the stock. The drill will perform better and more safely when working at the feed rate for which it was designed.
13. Avoid working from awkward or off balance po­sitions. Do not overreach and keep both feet on floor.
14. Keep guards in place and in working order. If a guard must be removed for maintenance or cleaning be sure it is properly re-attached before using the tool again.
15. Never leave the machine unattended while it is running or with the power on.
16. Use of parts and accessories NOT recommended by GENERAL® INTERNATIONAL may result in equip­ment malfunction or risk of injury.
17. Never stand on machinery. Serious injury could result if the tool is tipped over or if the drill bit is unintentionally contacted.
18. Always disconnect the tool from the power source before servicing or changing accesso­ries such as bits, or before performing any main­tenance, cleaning, or if the machine will be left unattended.
19. Make sure that the switch is in the “OFF” posi­tion before plugging in the power cord.
20. Make sure the tool is properly grounded. If equipped with a 3-prong plug, it should be used with a three-pole receptacle. Never remove the third prong.
21. Do not use this drill press for other than its intended use. If used for other purposes, GENERAL® INTERNATIONAL disclaims any real im­plied warranty and holds itself harmless for any injury, which may result from that use.
5
ELECTRICAL REQUIREMENTS
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock. The motor of this machine is wired for 120 V single phase opera­tion and is equipped with a 3-conductor cord and a 3-prong grounding plug A to fit a grounded type receptacle B. Do not remove the 3rd prong (ground­ing pin) to make it fit into an old 2-hole wall socket or extension cord. If an adaptor plug is used C, it must be attached to the metal screw of the receptacle.
Note: The use of an adaptor plug is illegal in some ar­eas. Check your local codes. If you have any doubts or if the supplied plug does not correspond to your electrical outlet, consult a qualified electrician be­fore proceeding.
A
B
C
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electri­cian. If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified technician or our service department.
EXTENSION CORDS
If you find it necessary to use an extension cord with your machine, use only 3-wire extension cords that have 3-prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a dam­aged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge. The smaller the number, the heavier the gauge.
TABLE - MINIMUM GAUGE FOR CORD
EXTENSION CORD LENGTH
AMPERES 50 feet 100 feet 200 feet 300 feet
< 5
6 to 10
10 to 12
12 to 16
*NR = Not Recommended
18 16 16 14
18 16 14 12
16 16 14 12
14 12 *NR *NR
6
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
H
G
E
D
C
B
I
F
J
K
L
A
A. BASE
B. COLUMN
C. TABLE
D. FLIP-UP CHUCK GUARD
E. LASER POINTER SWITCH
F. DIGITAL SPEED DISPLAY
G. SWITCH
H. PULLEY COVER
I. MOTOR
J. FEED HANDLE
K. TABLE CRANK HANDLE
L. RACK
7
UNPACKING
Carefully unpack and remove the unit and its components from the box and check for missing or damaged items as per the list of contents below.
NOTE: PLEASE REPORT ANY DAMAGED OR MISSING ITEMS TO YOUR GENERAL® INTERNATIONAL DISTRIBUTOR IMMEDIATELY.
LIST OF CONTENTS QTY
A. HEAD STOCK ............................................................................ 1
B. BASE ......................................................................................... 1
C. TABLE ........................................................................................ 1
D. CHUCK GUARD ....................................................................... 1
E. COLUMN .................................................................................. 1
F. CHUCK ..................................................................................... 1
G. ARBOR...................................................................................... 1
H. DOWNFEED HANDLE ............................................................... 3
I. SPEED CONTROL LEVER .......................................................... 1
J. 3, 4 & 5 MM ALLEN KEYS ........................................................ 3
K. DRIFT KEY ................................................................................. 1
L. CHUCK KEY .............................................................................. 1
M. BASE BOLT ................................................................................ 4
N. TABLE ARM BOLT ...................................................................... 1
A
ADDITIONAL REQUIREMENTS FOR SET UP
A. EXTRA PERSON FOR HELP WITH LIFTING B. 9, 16 & 24 MM OPEN WRENCHES C. PHILLIPS SCREWDRIVER
A B
B
C
C
D
E
F
G
8
H
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J
K
L
M
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CLEANING
G
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E
R
A
L
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T
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RN
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T
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A
L
The protective coating on the machine prevents rust from forming during shipping and storage. Remove it by rubbing with a rag dipped in kerosene, mineral spir­its or paint thinner. (Dispose of potentially flammable solvent-soaked rags according to manufacturer’s safe­ty recommendations).
A putty knife, held flat to avoid scratching the surface, may also be used to scrape off the coating followed by clean-up with solvent. Avoid rubbing the machine's painted surfaces, as many solvent-based products will remove paint.
To prevent rust, apply a light coating of paste wax or use regular applications of any after-market surface protectant or rust inhibitor.
ASSEMBLY INSTRUCTIONS
BEFORE ASSEMBLING, MAKE SURE THAT THE SWITCH IS IN THE “OFF” POSITION AND THAT THE POWER CORD IS UN­PLUGGED. DO NOT PLUG IN OR TURN ON THE MACHINE UNTIL YOU HAVE COMPLETED THE ASSEMBLY AND INSTALLATION STEPS DESCRIBED IN THIS SECTION OF THE MANUAL.
INSTALLING THE DRILL PRESS ON A STABLE SURFACE
For your convenience this drill press is shipped from the factory partially assembled and requires only minimal assembly and set up before being put into service.
G
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N
E
R
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T
E
G
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N
E
R
A
L
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T
E
R
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AT
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A
L
The unit should be immobilized on a flat, level, sturdy and stable surface, able to support the weight of the machine and the workpiece with ease.
Note: Never install or operate the unit over the edge of a table, workbench or other mounting surface.
HEX HEAD BOLT (1)
FLAT WASHER (2)
R
N
A
T
I
O
N
A
L
LOCK WASHER (1)
NUT (1)
If a permanent shop placement or installation is prac­tical, consider using the mounting holes and drilling matching through holes in your workbench or mount­ing surface to bolt the drill press in place (hardware not included) on your workbench.
If you prefer, an optional universal steel stand (item #99-700) is available from your local General Interna­tional dealer.
9
BEFORE ASSEMBLING, MAKE SURE THAT THE SWITCH IS IN THE “OFF” POSITION AND THAT THE POWER CORD IS UN­PLUGGED. DO NOT PLUG IN OR TURN ON THE MACHINE UNTIL YOU HAVE COMPLETED THE ASSEMBLY AND INSTALLATION STEPS DESCRIBED IN THIS SECTION OF THE MANUAL.
INSTALLING THE COLUMN ON THE BASE
1. Set the base on a flat and stable surface, and then
install the column on the base.
A
3. Tighten the four bolts by hand A few turns.
INSTALLING THE HEAD STOCK ON THE COLUMN
THE HEAD STOCK IS HEAVY. DO NOT OVER-EXERT. THE HELP OF AN ASSISTANT WILL BE NEEDED FOR THE FOLLOWING STEP. DO NOT GRIP THE HEAD STOCK BY THE PULLEY COVER WHEN LIFTING.
2. Align the mounting holes in the column with the
corresponding holes in the base.
4. Then secure the bolts using a 16 mm wrench.
1. Lift the head stock and place its opening above
the column.
10
2. Slide the head stock opening onto the column.
BEFORE ASSEMBLING, MAKE SURE THAT THE SWITCH IS IN THE “OFF” POSITION AND THAT THE POWER CORD IS UN­PLUGGED. DO NOT PLUG IN OR TURN ON THE MACHINE UNTIL YOU HAVE COMPLETED THE ASSEMBLY AND INSTALLATION STEPS DESCRIBED IN THIS SECTION OF THE MANUAL.
A
B
3. Center the head stock with the column and the
table.
INSTALLING THE TABLE
A
1. Make sure that arbor A is to the right and the table
bracket is centered on the column. Turn the brack­et if needed as shown.
4. Secure the head stock to the column by tighten­ing screws A & B using a 5 mm Allen key.
2. Hold the table against the bracket aligning the mounting holes as shown.
C
B
3. Tighten bolt B hand tight for now. 4. Turn the table until the zero point of the table bracket and the table are aligned as shown C.
11
MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.
E
D
5. Tighten the arm's mounting bolt using a wrench.
6. Slide handle D onto the arbor as shown E.
F
G
7. Tighten the set screw F using a 4 mm Allen key. 8. Lock the table in position by tightening the lever G
as shown.
INSTALLING THE CHUCK GUARD
A
1. Slide the chuck guard onto its support as shown A.
12
2. Tighten the chuck guard using a phillips screw­driver.
MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.
INSTALLING THE DOWNFEED HANDLES
mounting holes located in the support B.
INSTALLING THE SPEED CONTROL LEVER
B
2. Tighten each handle using a 9 mm wrench.1. Thread the three downfeed handles into their
in the bracket C.
INSTALLING THE CHUCK
C
2. Tighten the handle using a 9 mm wrench.1. Thread the handle into its mounting hole located
1. Lift the chuck guard as shown.
2. Clean inside the chuck with a dry cloth until all
grease or lubricant is removed.
13
MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.
3. Fit the arbor into the chuck as shown.
5. Slide the arbor into the quill assembly as shown.
REMOVING THE CHUCK
A
4. Make sure the arbor is inserted all the way into the
chuck.
6. Using the feed handles, lower the chuck against a piece of wood on the table to pressfit it into the quill.
B
1. Using feed handle, lower the quill assembly A. In-
sert the drift key B all the way into the quill assem­bly C.
14
C
D
2. While holding onto the chuck, tap gently on the
key with a hammer or rubber mallet to loosen and remove the arbor and chuck.
Note: It may be necessary to rotate the quill in order to be able to get the tool all the way through D.
MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.
INSTALLING A DRILL BIT
E
1. Open the chuck by turning the key E counter- clockwise until you can insert a drill bit F.
F
2. Secure the drill bit in the chuck by turning the key
clockwise.
BASIC ADJUSTMENTS & CONTROLS
TO REDUCE THE RISK OF SHOCK OR FIRE DO NOT OPERATE THE UNIT WITH A DAMAGED POWER CORD OR PLUG. RE­PLACE DAMAGED CORD OR PLUG IMMEDIATELY. TO AVOID UNEXPECTED OR UNINTENTIONAL START-UP, MAKE SURE THE POWER SWITCH IS IN THE OFF POSITION BEFORE CONNECTING TO A POWER SOURCE.
CONNECTING TO A POWER SOURCE
Once the assembly steps have been completed, plug the power cord into an appropriate outlet.
Refer back to the section entitled “Electrical Require ments” and make sure all requirements and grounding instructions are followed.
When operations have been completed unplug the machine from the power source.
-
SWITCH OFF
TO AVOID UNEXPECTED OR UNINTENTIONAL START­UP, MAKE SURE THAT THE POWER SWITCH IS IN THE OFF POSITION BEFORE CONNECTING TO A POWER SOURCE.
ON/OFF POWER SWITCH
This drill is equipped with a forced opening line interrupter switch located on the front which requires machine restart in case of power failure or circuit interruption.
To start the machine, pull up the switch cover and press the start button "I", A. To stop the machine, press directly on the switch cover B. To turn on the laser pointer, set the switch C in the "I" position. To turn off the laser pointer, set the switch in the "O"
position.
A
POWER ON
B
POWER OFF
C
LASER POINTER SWITCH
15
MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.
ADJUSTING THE CHUCK GUARD HEIGHT
D
1. Loosen the wing nuts D.
2. Position the shield at the desired height, then re-
tighten the wing nuts.
ADJUSTING THE DEPTH STOP
This drill is equipped with an adjustable depth stop to allow repetitive drilling to a set depth. To set the depth stop:
Note: As a time saving con­venience, the lower stop nuts can be set to control
F
E
the upward travel of the head. This feature allows you to save time and re­duce arm fatigue by raising the bit only enough to clear the workpiece and allow you to reposition or change the workpiece without hav­ing to raise the head to its maximum.
1. Set the lower stop nut E to the desired drilling depth and adjust the jam nut F against it to lock it in place.
TABLE SWING ADJUSTMENT
1. Loosen the column lock handle as shown.
16
2. Swing the table to the desired position, then re­tighten the column lock handle.
Note: When working with taller work pieces swing the ta­ble 180° out of the way and use the base as a table.
MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.
ADJUSTING TABLE HEIGHT
1. Loosen the column lock handle as shown.
TABLE TILT ADJUSTMENT
A
1. Loosen nut A
2. Turn the crank handle as shown until the table is at
the desired height, then retighten the column lock handle.
2. Tilt the table to the desired angle, and then retight­en the nut A.
DRILL SPEED ADJUSTMENT
This machine is equipped with a mechanical vari­able speed drive pulley system that allows the user to change the spindle speed while the machine is in op­eration.
This system is considered more efficient and conve­nient than models that require a complete shut-down and then a more complicated change of belts on a multi-pulley system.
To change speeds the user simply turns on the ma­chine and then turns the speed control lever in the ap­propriate direction until the desired speed appears on the digital speed display.
NOTE: TO AVOID DAMAGE TO THE GEARBOX, SPEED CHANGES SHOULD ONLY BE MADE WHILE THE MA­CHINE IS RUNNING.
17
MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.
GUIDELINES FOR SELECTING SPEEDS BASED ON BIT SIZE AND BIT MATERIAL
BIT MATERIAL
CAST STEEL TOOL STEEL CAST IRON MILD STEEL
DOWNFEED SPEED
DRILL BIT DIAMETER SPEED (rpm)
1/16" (2 mm) 1910 - 2445 2865 - 3665 3820 - 4890 4775 - 6110 9550 -12 225
1/8" (3 mm) 1220 - 1275 1835 - 1910 2445 - 2545 3055 - 3185 6110 - 6365
3/16" (5 mm) 765 - 815 1145 - 1220 1530 - 1630 1910 - 2035 3820 - 4075
1/4" (6 mm) 610 915 - 955 1220 - 1275 1530 - 1590 3055 - 3180
5/16" (8 mm) 480 - 490 715 - 735 955 - 980 1195 - 1220 2390 - 2445
3/8" (10 mm) 380 - 405 570 - 610 765 - 815 955 - 1020 1910 - 2035
7/16" (11 mm) 350 520 - 525 700 870 1740 - 1745
1/2" (13 mm) 300 - 305 440 - 460 590 - 610 735 -765 1470 - 1530
5/8" (16 mm) 240 - 245 360 - 365 480 - 490 600 - 610 1200 - 1220
3/4" (19 mm) 190 - 205 285 - 305 380 - 405 480 - 510 955 - 1200
40 fpm 60 fpm 80 fpm 100 fpm 200 fpm
ALUMINUM
COPER
OPERATING INSTRUCTIONS
CHECKLIST BEFORE STARTING
VERIFY ALL CHECK POINTS BEFORE STARTING. FAILURE TO COMPLY CAN RESULT IN SERIOUS INJURIES.
Make sure the pulley cover is closed.
Check that the chuck is installed properly.
Make sure the chuck guard is securely installed and closed properly.
When turning the machine “ON” be aware that the shaft will rotate freely.
When the drill press is running check to see if it runs without vibration or shaking.
Make sure the table bracket moves up and down smoothly.
Make sure the spindle shaft turns smoothly.
DRILLING STEP-BY-STEP
1. Lift the chuck guard as shown and install a drill bit
suitable for the type of material to drill.
18
2. Flip the chuck guard down in place as shown.
MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.
A
3. Secure the workpiece in a vise (optional).
5. Turn ON the machine and adjust the speed.
4. For precision drilling use the laser pointer to locate
the drilling point on the workpiece.
6. Use the downfeed handles to lower the bit into the
workpiece.
MAINTENANCE
BELT REPLACEMENT
Inspect the belts afler every 100 hours of use. Belts that show visible signs of wear such as cracks or fraying at the edges should be replaced immediately.
1. Unplug the machine, and open the pulley cover as shown.
2. Pull on the belt as shown to spread the spring­mounted pulley flanges.
19
MAKE SURE THE MACHINE HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE OR ADJUSTMENTS.
3. Slip a portion of the belt off and turn the pulley by
hand until the belt comes off the pulley completely.
Note: Be careful to avoid pinching your fingers between the belt and pulley.
5. Hold the tension on the belt and slide the opposite end onto the other pulley.
Note: Be careful to avoid pinching your fingers between the belt and pulley.
4. To install a new belt, put it between the flanges of the drive pulley. Pull back on the belt to make sure it is seated properly on the pulley.
6. Turn the pulley by hand until the belt tensions and snaps into place.
LUBRICATION
Periodically lubricate all sliding or moving parts in­cluding the column, rack and the quill shown (use any all purpose grease, available at any hardware store).
Note: Bearings in the quill and the V-belt pulleys are sealed, permanently lubricated and should require no fur­ther maintenance.
20
RECOMMENDED OPTIONAL ACCESSORIES
item #70-025
25 PIECE DRUM SANDING KIT
Turn your drill press into a mini drum sander. 5 dif­ferent sized drums: 1/2”, 3/4”, 1”, 1-1/2” & 2” plus 2 sets of 80 grit and 2 sets of 120 grit, sanding sleeves for each.
Item #70-105
9” AUGER DRILL BIT SET
Heavy duty carbon steel. Heattreatedand precision sharpened for quick, ac­curate and effortless cuts. Includes 6 bits -sizes: 1/4”, 5/16”, 3/8”, 1/2”,5/8”, 3/4” with 3/8” shank, in a con­venient carrying case.
item #70-030
ABRASIVE SLEEVES
10 piece replacement abrasive sleeve set for 70-025. Includes 5 (one of each size) 80 & 120 grit sanding sleeves.
Item #70-125
DRILL PRESS TOOL TRAY
Can be installed on most drill press columns. Made with a metal swivel rod.
Item #70-130
9” VISE-CLAMP
Adjustable lock-in clamp­ing pressure and 360 degree rotation; a must for all safety conscious woodworkers. Includes two 1/2” t-bolts to mount to any drill table with 9/16” (or wider) mounting holes.
NOTES
95-140 (4”) / 95-150
(5”) / 95-160 (6”)
item #95-140 / 95-150 / 95160
DRILL PRESS VISES
Hold down slots along both sides. High tensile iron casting construction for maximum durability. One-piece cast-iron axial sleeve and movable jaws. Fast action, “Acme” type screw threads.
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DIAGRAM
75-010
22
PARTS LIST
75-010
IMPORTANT: When ordering replacement parts, always give the model number, serial number of the machine and part number. Also a brief description of each item and quantity desired.
PART# REFERENCE# DESCRIPTION QTY
75010-01 13401001 BASE 1 75010-02 GB/T78 HEX BOLT M8X8 1 75010-03 13401002A SUPPORT COLUMN 1 75010-04 GB/T5783 HEX BOLT M10X30 4 75010-05 13401009 LEVER 1 75010-06 GB/T80 HEX BOLT M6X10 1 75010-07 13401008 WORM GEAR 1 75010-08 13201007 PIN 1 75010-09 13201006 HELICAL GEAR 1 75010-10 16101013 LOCK HANDLE 1 75010-11 13401004B TABLE BRACKET 1 75010-12 13401014 TABLE 1 75010-13 GB/T5783 HEX BOLT M16X35 1 75010-14 13201010A RACK 1 75010-15 13401003A COLUMN 1 75010-16 GB/T80 HEX BOLT M6X10 1 75010-17 13401011F RACK RETENTION RING 1 75010-18 16208002 CHUCK GUARD 1 75010-19 16103009G-1 CHUCK KEY 1 75010-20 16103009G CHUCK 1 75010-21 16103007 ARBOR 1 75010-22 13303001 SPINDLE 1 75010-23 GB/T79 SCREW M6X16 1 75010-24 GB/T276 BEARING 1 75010-25 GB/T6172.1 HEX NUT M8 2 75010-26 W134B08005-1A LOCK COLLAR 1 75010-27 GB/T6170 NUT M6 1 75010-28 W13408005-2 NYLOCK NUT 2 75010-29 13303002 QUILL ASSEMBLY 1 75010-30 W13408005-5 DEPTH STOP BOLT 1 75010-31 13303006 QUILL GASKET 1 75010-32 GB/T276 BEARING 1 75010-33 GB/T894.1 RETAINING RING 1 75010-34 GB/T79 SCREW M8X20 1 75010-35 GB/T96.2 WASHER 1 75010-36 W13402033 SPRING 1 75010-37 W16302029 SHAFT 1 75010-38 13302026 LASER POINTER 2 75010-39 13204011 KNOB 4 75010-40 13204005A ROD 3 75010-41 13304001 HANDLE BRACKET 1 75010-42 GB/T879 PIN Ø5X16 1 75010-43 13304003E SCALE 1 75010-44 13304002 PINION 1 75010-45 GB/T5783 HEX BOLT M8X25 4 75010-46 GB/T97.2 WASHER 11 75010-47 YLL7114-W02 MOTOR 1 75010-48 C13106013 KEY 1 75010-49 GB/T5783 HEX BOLT M8X12 3 75010-50 W13202007B MOTOR PLATE 1 75010-51 GB/T6170 NUT M8 4 75010-52 GB/T879 PIN Ø 6X16 2 75010-53 16103011B CHUCK KEY HOLDER 1 75010-54 GB/T818 SCREW M5X10 4 75010-55 GB/T80 HEX BOLT M8X8 2 75010-56 GB/T80 HEX BOLT M6X8 4 75010-57 W134B02001 HEAD 1 75010-58 GB/T879 PIN Ø2.5X12 1 75010-59 GB/T78 HEX BOLT M8X8 1
PART# REFERENCE# DESCRIPTION QTY
75010-60 W13202027A GEAR SHAFT 1 75010-61 W13202028B SHAFT PLATE 1 75010-62 GB/T819 SCREW M5X12 3 75010-63 GB/T1564 KEY 3X6 1 75010-64 W13202032 HANDLE SEAT 1 75010-65 GB/T889.1 NYLOCK NUT 1 75010-66 GB/T1972 LOCK WASHER 1 75010-67 C13104005 ROD 1 75010-68 GB/T894.1 RETAINING RING 1 75010-69 GB/T276 BEARING 2 75010-70 13302023A SPACER 1 75010-71 W13302022 PULLEY SHAFT 1 75010-72 GB/T1564 KEY 1 75010-73 GB/T6172 HEX NUT M12 2 75010-74 16104008 CAP SPRING 1 75010-75 16104009 SPRING 1 75010-76 16104007A RETAINING SPRING 1 75010-77 13302021 SET SCREW 1 75010-78 GB/T818 PAN HEAD SCREW M5X6 2 75010-79 GB/T862.1 SPROC. WASHER 2 75010-80 DQ010002200 DIGITAL SPEED DISPLAY 1 75010-81 W13302008C SWITCH BOX 1 75010-82 GB/T818 PAN HEAD SCREW M5X14 3 75010-83 KJD12 SWITCH 1 75010-84 KCD1-B3B LASER SWITCH 1 75010-85 ST4.2X9.5 PAN HEAD SCREW GB/T848 3 75010-86 W134B08005-6 ADJUSTMENT NUT 2 75010-87 W134B08005-4 WASHER 1 75010-88 13105009 FOAM WASHER 4 75010-89 20105012 RUBBER BUSHING 3 75010-90 GB/T6170 NUT M5 3 75010-91 16102014A CORD CLAMP 3 75010-92 W134A05009 SENSOR BRACKET 1 75010-93 DQ014001100 SPEED SENSOR 1 75010-94 GB/T818 PAN HEAD SCREW M4X8 2 75010-95 ST2.2X6.5-F SELF-TAPPING SCREW 4 75010-96 W134B05000 PULLEY COVER 1 75010-97 13205010 KNOB 1 75010-98 GB/T818 PAN HEAD SCREW M6X8 4 75010-99 GB/T97.2 6 WASHER 4 75010-100 W13305009-2 SPINDLE PULLEY 1 75010-101 W16205005-4 SPRING SEAT 1 75010-102 W16205005-3 MOTOR PULLEY SPRING 1 75010-103 W16205005-5 SPRING COVER 1 75010-104 W13405007 V-BELT 1 75010-105 W13305005-1 MOTOR PULLEY 1 75010-106 W13305009-1 SPINDLE PULLEY 1 75010-107 GB/T894.1 RETAINING RING 1 75010-108 GB/T276 BEARING 1 75010-109 W13202031 CAM 1 75010-110 GB/T894.1 RETAINING RING 1 75010-111 GB/T80 HEX BOLT M8X16 1 75010-112 GB/T894.1 RETAINING RING 1 75010-113 W13305005-2 MOTOR PULLEY 1 75010-114 DLCKEE2S08 POWER CORD W/PLUG 1 75010-115 GB5356-86 S3 ALLEN KEY 3MM 1 75010-116 GB5356-86 S4 ALLEN KEY 4MM 1 75010-117 16103008 DRIFT KEY 1
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8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Tel.: (514) 326-1161
Fax: (514) 326-5565 - Parts & Service / (514) 326-5555 - Order Desk
orderdesk@general.ca
www.general.ca
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