General 75-010 User Manual

SETUP & OPERATION MANUAL
FEATURES
Forced opening line interrupter switch, requires machine restart in case of power failure or circuit interruption.
Adjustable spindle tension return spring.
Built-in laser pointer.
Sturdy design with cast-iron head, base, and table.
High-quality bearings for smooth, vibration-free operation.
Simple hand lever controlled mechanical variable speed from 500 to 3000 rpm.
Digital spindle speed display.
1/3 HP industrial-quality, 120 V motor.
Equipped with easy to adjust dual depth stop for complete control of both down stroke depth and upstroke travel.
5/8 chuck with key & convenient onboard chuck key holder.
Easy to use see-through flip-up chuck guard included.
Crank-operated rack and pinion table height adjustment.
12" VARIABLE SPEED DRILL PRESS
- BENCH TOP
SPECIFICATIONS
• Swing 12" (305 mm)
• Drilling capacity 5/8" (16 mm)
• Chuck size 5/8" (16 mm)
• Spindle travel 3 1/8" (80 mm)
• Spindle distance to table 15" (380 mm)
• Spindle distance to base 21 7/8" (556 mm)
• Table size 9 1/2" x 9 1/2" (240 x 240 mm)
• Column diameter 2 1/2" (65 mm)
• Spindle speeds (Variable) - 500 to 3000 rpm
• Spindle taper MT 2
• Overall height 34 1/8" (868 mm)
• Base size 15" x 9 5/8" (380 x 245 mm)
• Motor 1/3 HP, 120 V, 3.2 A
• Weight 75 lbs (34 kg)
Version #1_Revision #2 - February 2016
© Copyright General International
#
75-010
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
THANK YOU
for choosing this General® International model 75-010 drill press. This drill press has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. For your safety, as well as to ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this drill press as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking/metalworking instruction, nor to offer the user instruction in the craft of woodworking/metalworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
DISCLAIMER: The information and specifications
in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General® International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corresponds with that of the
unit with which it was supplied. However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several generations of this model of drill press and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your unit exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.
GENERAL® INTERNATIONAL WARRANTY
All component parts of General® International and Excalibur by General International® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction, General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool. However, the Limited Lifetime Warranty does not cover any product used for professional or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.
To file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888-949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® International will void all warranty.
TABLE OF CONTENTS
Rules for safe operation ..................................................................................................... 5
Electrical requirements ...................................................................................................... 6
Grounding instructions ....................................................................................................................................... 6
Circuit capacity .................................................................................................................................................. 6
Extension cords ................................................................................................................................................... 6
Identification of main parts and components .................................................................. 7
Unpacking .......................................................................................................................... 8
Cleaning............................................................................................................................. 9
Assembly instructions ................................................................................................. 9 - 15
Installing the drill press on a stable surface .................................................................................................... 9
Installing the column on the base .................................................................................................................. 10
Installing the head stock on the column ................................................................................................ 10 - 11
Installing the table ..................................................................................................................................... 11 - 12
Installing the chuck guard............................................................................................................................... 12
Installing the downfeed handles .................................................................................................................... 13
Installing the speed control lever ...................................................................................................................13
Installing the chuck ..................................................................................................................................... 13-14
Removing the chuck ........................................................................................................................................ 14
Installing a drill bit ............................................................................................................................................. 15
Basic adjustments and controls ................................................................................. 15-18
Connecting to a power source .......................................................................................................................15
On/Off power switch .........................................................................................................................................15
Adjusting the chuck guard height .................................................................................................................. 16
Adjusting the depth stop .................................................................................................................................. 16
Table swing adjustment ................................................................................................................................... 16
Adjusting table height ...................................................................................................................................... 17
Table tilt adjustment .......................................................................................................................................... 17
Drill speed adjustment ..................................................................................................................................... 17
Guidelines for selecting speeds based on bit size and bit material .......................................................... 18
Operating Instructions ................................................................................................ 18-19
Checklist before starting .................................................................................................................................. 18
Drilling step-by-step ..................................................................................................................................... 18-19
Maintenance ............................................................................................................. 19 - 20
Belt replacement ......................................................................................................................................... 19-20
Lubrication ......................................................................................................................................................... 20
Recommended optional accessories ............................................................................. 21
Parts list & diagram .................................................................................................. 22 - 23
Contact information ........................................................................................................ 24
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General harmless for any injury that may result from the improper use of it’s equipment.
1. Do not operate the drill press when tired, distract­ed, or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.
2. The work area should be well lit, clean and free of debris.
3. Keep children and visitors at a safe distance when the drill press is in operation; do not permit them to operate the drill press.
4. Childproof and tamper proof your shop and all­machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsu­pervised use.
5. Stay alert! Give your work your undivided atten­tion. Even a momentary distraction can lead to serious injury.
6. Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye, ear and respiratory protection de­vices.
7. Do not wear loose clothing, gloves, bracelets, necklaces or other jewelry while the drill press is in operation.
8. Be sure that adjusting wrenches, tools, drinks and other clutter are removed from the machine and/ or the table surface before operating.
9. Keep hands well away from the drill bit and all moving parts. Use a hold-down or clamp to se­cure the stock, and use a brush, not hands, to clear away chips and dust.
10. Be sure that the drill bit is securely installed in the chuck before operation.
11. Be sure the drill bit has gained full operating speed before beginning to drill. Always use a clean, properly sharpened bit. Dirty or dull bits are unsafe and can lead to accidents. Use suit-
®
International disclaims any real or implied warranty and holds itself
able work piece support if the work piece does not have a flat surface.
12. Do not push or force the bit into the stock. The drill will perform better and more safely when working at the feed rate for which it was designed.
13. Avoid working from awkward or off balance po­sitions. Do not overreach and keep both feet on floor.
14. Keep guards in place and in working order. If a guard must be removed for maintenance or cleaning be sure it is properly re-attached before using the tool again.
15. Never leave the machine unattended while it is running or with the power on.
16. Use of parts and accessories NOT recommended by GENERAL® INTERNATIONAL may result in equip­ment malfunction or risk of injury.
17. Never stand on machinery. Serious injury could result if the tool is tipped over or if the drill bit is unintentionally contacted.
18. Always disconnect the tool from the power source before servicing or changing accesso­ries such as bits, or before performing any main­tenance, cleaning, or if the machine will be left unattended.
19. Make sure that the switch is in the “OFF” posi­tion before plugging in the power cord.
20. Make sure the tool is properly grounded. If equipped with a 3-prong plug, it should be used with a three-pole receptacle. Never remove the third prong.
21. Do not use this drill press for other than its intended use. If used for other purposes, GENERAL® INTERNATIONAL disclaims any real im­plied warranty and holds itself harmless for any injury, which may result from that use.
5
ELECTRICAL REQUIREMENTS
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock. The motor of this machine is wired for 120 V single phase opera­tion and is equipped with a 3-conductor cord and a 3-prong grounding plug A to fit a grounded type receptacle B. Do not remove the 3rd prong (ground­ing pin) to make it fit into an old 2-hole wall socket or extension cord. If an adaptor plug is used C, it must be attached to the metal screw of the receptacle.
Note: The use of an adaptor plug is illegal in some ar­eas. Check your local codes. If you have any doubts or if the supplied plug does not correspond to your electrical outlet, consult a qualified electrician be­fore proceeding.
A
B
C
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electri­cian. If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified technician or our service department.
EXTENSION CORDS
If you find it necessary to use an extension cord with your machine, use only 3-wire extension cords that have 3-prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a dam­aged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge. The smaller the number, the heavier the gauge.
TABLE - MINIMUM GAUGE FOR CORD
EXTENSION CORD LENGTH
AMPERES 50 feet 100 feet 200 feet 300 feet
< 5
6 to 10
10 to 12
12 to 16
*NR = Not Recommended
18 16 16 14
18 16 14 12
16 16 14 12
14 12 *NR *NR
6
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
H
G
E
D
C
B
I
F
J
K
L
A
A. BASE
B. COLUMN
C. TABLE
D. FLIP-UP CHUCK GUARD
E. LASER POINTER SWITCH
F. DIGITAL SPEED DISPLAY
G. SWITCH
H. PULLEY COVER
I. MOTOR
J. FEED HANDLE
K. TABLE CRANK HANDLE
L. RACK
7
UNPACKING
Carefully unpack and remove the unit and its components from the box and check for missing or damaged items as per the list of contents below.
NOTE: PLEASE REPORT ANY DAMAGED OR MISSING ITEMS TO YOUR GENERAL® INTERNATIONAL DISTRIBUTOR IMMEDIATELY.
LIST OF CONTENTS QTY
A. HEAD STOCK ............................................................................ 1
B. BASE ......................................................................................... 1
C. TABLE ........................................................................................ 1
D. CHUCK GUARD ....................................................................... 1
E. COLUMN .................................................................................. 1
F. CHUCK ..................................................................................... 1
G. ARBOR...................................................................................... 1
H. DOWNFEED HANDLE ............................................................... 3
I. SPEED CONTROL LEVER .......................................................... 1
J. 3, 4 & 5 MM ALLEN KEYS ........................................................ 3
K. DRIFT KEY ................................................................................. 1
L. CHUCK KEY .............................................................................. 1
M. BASE BOLT ................................................................................ 4
N. TABLE ARM BOLT ...................................................................... 1
A
ADDITIONAL REQUIREMENTS FOR SET UP
A. EXTRA PERSON FOR HELP WITH LIFTING B. 9, 16 & 24 MM OPEN WRENCHES C. PHILLIPS SCREWDRIVER
A B
B
C
C
D
E
F
G
8
H
I
J
K
L
M
N
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