GasGas TX Randonne 2011 Owner's manual

TX RANDONNE 2011

GAS GAS thank you for the trust you have placed in us.

Choosing the new GAS GAS TX RANDONNE 2011 you are joining the GAS GAS family and, as a user of brand number one for off-road bikes you deserve the distinguished treatment that we wish to offer you both in our after-sale relationship and in the explanations provided in this manual.

Our TX RANDONNE 2011 is a bike to practice Trial-tour. It is a polyvalent model thought to make an amateur trial as well as excursion off road.

Following the instructions in this user manual you will enjoy the trial practice as well as the trail tours quietly. Remember always ask for original spare parts to enlarge your bike’s life.

Thanks for your confidence and be welcome to GAS GAS MOTOS.

GAS GAS MOTOS, S.A.

April - 2011

-3-

Important notice

Read this Manual carefully. You will find it contains all the necessary information for your safety, and that of third persons, as well as guaranteeing the correct conservation and maintenance of the GAS GAS motorbike you have just bought.

You will find all the necessary instructions for the correct riding and control of this vehicle are set out below. Each message is proceeded by a sign whose meaning is the following:

Be careful! This sign introduces all those rules and precautionary measures necessary to avoid slight or severe injuries, or even the death of the user should these instructions not be correctly followed.

Look out! This sign introduces special warnings to avoid damaging your motorbike. Should these warnings not be heeded, the guarantee may be automatically invalidated.

Various notes. These are the indications necessary for the optimal control and adjustment operations, together with those tasks of conservation and maintenance of the motorbike in

order that you may obtain the greatest possible satisfaction from your vehicle.

The aim of this Manual is to help the user to minimise or avoid possible damage to people, property, the environment, and naturally to his/her new motorbike.

GAS GAS Motos, S.A. reserves the right to make modifications without any prior warning being given to consumers and without incurring any additional obligations in so doing. Your local dealer will also provide you with any information as might be deemed necessary.

-4-

Contents

Thanks to consumer	3
Important notice	4
Warranty regulations	6 to 8
Recommendations	9
Technical specifications	10 & 11
Component location	12 & 13
Maintenance guide	14 & 15
Serial number	16
Combination switch	17
Steering lock	18
Fuel	18
Fuel tank cap	19
Fuel tap	20
Starter	20
Carburation	20
Kick-start engine lever position	21
Lever regulation	21
Oil level checking	22
Crankcase fill-in	22
Crankcase draining	22
Air filter box cleaning	23
Spar plug	24

Front suspension	25 & 26
Rear suspension	26
Swing-arm link	27
Articulation lubrication	28 to 30
Chain fixing link position	31
Chain and wheel tension	31
Tyres and tyre pression	32
Brakes	33
Rear brake fluid tank	34
Storage	35
Multifunction	36 to 43
Troubleshooting	44 to 47
Finally recommendations	48

-5-

WARRANTY TERMS AND CONDITIONS

(According to Law decree 23/2003 on the 10th of July, covering Warranties on Consumer Item Sales)

Warranty terms of the manufacturer GASGAS Motos, S.A.

The company GAS GAS MOTOS, S.A. (hereafter referred to as “GG”), with this present document guarantees the consumer, the purchaser of a vehicle manufactured by GG, that both the materials and the manufacturing are free of defects in accordance with the highest standards of quality. Consequently, GG with this document guarantees the consumer (hereafter referred to as the “purchaser”), in accordance with the conditions set out below, the repair, free of charge, of any defect in materials or that might result from faulty manufacture that is detected in a new motorcycle within the period covered by this Warranty and with no limit on the number of kilometres covered or hours of use.

Warranty Period

The period covered by this Warranty will begin on the day of delivery of the vehicle to the purchaser by a GG authorised dealer, or in the case of demonstration models, on the date in which the vehicle is used for the first time. The seller will be responsible for any unwarranted faults that become apparent within the period established in the Law decree 23/2003 on the 10th of July covering Warranties on Consumer Goods Sold from the time of delivery and in accordance with the Directive 1999/44/EC for other members of the European Community. For countries outside the European Community, the Warranty Period will be determined by the existing regulations in those countries. Nevertheless, should the fault appear during the first six months after the delivery of the motorcycle, it will be presumed that the said fault existed at the time of delivery; from the end of the sixth month onwards, the purchaser must demonstrate that the unwarranted fault existed at the moment of delivery. During the first six months subsequent to the delivery of the repaired vehicle, the seller will be responsible for any unwarranted faults arising out of the repair.

Any defects detected in the product must be brought to the attention of a GG authorised dealer within the Warranty Period. If the last day of this period is a Sunday or an official holiday, the Warranty period will be extended such that the last day of the period covered will be the first working day after the Sunday or official holiday.

Those claims under Warranty for defects not brought to the attention of a GG authorised dealer before the end of the Warranty Period will be excluded.

-6-

Obligation of the purchaser

GG will have the right to reject any claims under Warranty in the event that:

a)The purchaser has failed to submit the vehicle to any of the inspections and/or maintenance work required in the Users’ Manual, or has exceeded the date set for such inspections or maintenance work. Also excluded from guarantee are those faults that appeared prior to the dates established for an inspection or maintenance work where the latter was not carried out, or was carried out later than the date established.

b)An inspection, maintenance or repair has been performed on the vehicle by third parties not recognised or authorised by GG.

c)Any maintenance or repair has been carried out on the vehicle that violates the technical requirements, specifications and/or instructions indicated by the manufacturer.

d)Spare parts whose use has not been authorised by GG have been used during the course of maintenance work or repairs to the vehicle, or in the event that the vehicle has been used with fuels, lubricants or other liquids (including, amongst others, cleaning products) that have not been expressly mentioned in the specifications set out in the User’s Manual.

e)The vehicle has been altered or modified in any way or fitted with components other than those expressly authorised by GG as accepted components of the vehicle.

f)The vehicle has been stored or transported in a way that is not in accordance to the corresponding technical requirements.

g)The vehicle has been used for special purposes other than ordinary use, such as competition, races or record breaking attempts.

h)The vehicle has been directly or indirectly damaged as a result of a fall or an accident.

Warranty exclusions

The following items are not covered by this Warranty:

a)Worn parts, including, without any limitation, spark plugs, batteries, petrol filters, oil filter elements, (secondary) chains, engine output pinions, rear sprockets, air filters, brake discs, brake pads, clutch plates and discs, bulbs, fuses, carbon brushes, footrest rubbers, tyres, inner tubes, cables and other rubber components

b)Lubricants (for example, oil, grease, etc.) and working fluids (for example, battery liquid, coolant, etc.)

c)Inspection, adjustments and other maintenance tasks, as well as all kinds of cleaning work

d)Damage to the paint-work and consequent corrosion due to external causes, such as stones, salt, industrial fumes and other environmental impact, or inadequate cleaning with inappropriate products

-7-

e)Any damages caused as a result of the defects, as well as any expenses incurred either directly or indirectly as a consequence of the defects (for example, communication costs, accommodation expenses, car hire costs, public transport costs, breakdown truck fees,, courier costs, etc.), as well as other financial losses (for example, those caused by the loss of the use of the vehicle, loss of income, time lost, etc.)

f)Any acoustic or aesthetic phenomenon that does not significantly affect the condition or use of the motorcycle (for example, small or hidden imperfections, noise or vibrations that are normal in use, etc.)

g)Phenomena that are the result of the ageing of the vehicle (for example, discolouring of painted or metallic coated surfaces).

Various

1.- GG shall have the prerogative to decide, at its own discretion, whether to repair or replace defective parts. Where parts are replaced, ownership of the parts removed shall pass to GG without any other consideration. The GG authorised dealer, to whom the making good of the defects has been entrusted, is not authorised to make any declarations that are binding on GG.

2.- In case of doubt regarding the existence of a defect, or a visual or material inspection is required, GG reserves the right to demand the return of the parts which are the object of a claim under Warranty, or to arrange an inspection of the defect by an expert from GG. Any additional obligations arising out of guarantees on parts replaced free of charge, or any other service rendered free of charge, are excluded from the effects of this present warranty. The Warranty on parts replaced within the Warranty Period will end at the expiry date for the Warranty Period of the product concerned. 3.- Should it prove to be the case that a defect can not be repaired, the purchaser guaranteed shall have the right to the cancellation of the contract (payment of compensation) or a partial refund of the purchase price (discount), instead of repairing the motorcycle.

4.- Any claims against Warranty by the purchaser under the terms of the sale contract with the corresponding authorised dealer shall not be affected by the terms of this present Warranty. Neither will this present Warranty affect those additional contractual rights acquired by the purchaser under the general commercial terms and conditions of the authorised dealer. However, such additional rights may only be exercised through claims against the authorised dealer. 5.- Should the purchaser resell the product within the Warranty Period, the duration and conditions of the present Warranty will remain unaltered, in such a way as that the rights to make claims under the present Warranty in accordance with the terms and conditions set out in this present document shall be transferred to the new owner of the motorcycle.

-8-

Recommendations for the reliable operartion of your GAS GAS.

•Eight hours of running-in are recommended in order to guarantee the correct operation of the engine.

•It is important to warm the engine to the optimum operation temperature every time the motorbike is used.

-9-

TECHNICAL SPECIFICATIONS

MOTOR	4-stroke, single-cylinder, air-cooled
125cc motor
	Capacity 123.3cc
	Diameter and stroke	54 x 54
Carburettor	PTK
Lubrication system	Wet sump
Ignition system	Electronic

TRANSMISSION
Transmission type	5-speed
Clutch type	Multi-disc system in oil bath
Secondary transmission	Chain
Gear ratio	1st – 37/14 (2,643)
	2nd	– 32/18 (1,778)
	3rd	– 25/19 (1,316)
	4th	– 23/22 (1,045)
	5th	– 21/24 (0,875)

-10-

Primary reduction ratio		68/20 (3.400)
Overall drive ratio		38/13 (2.111)
Transmission oil	Capacity	1,2 L
	Type	SF 15W/40
FRAME
Type		Tubular profile made with Cr-Mo.
Tyres	Front	2,75 x 21” Trial
	Rear	4,00 x 18” Trial tubeless.
Suspension	Front	Adjustable tele-hydraulic fork ø 40 mm.
	Rear	Variable progressive system with mono-shock multiadjustable.
Suspension stroke	Front	175 mm.
	Rear	164 mm.
Front fork oil		SAE 7,5 W GRO FORK FLUID.
Front fork oil level	ø 40 mm	160 mm. air chamber steel bar
BRAKES		Disc brake.
Type	Front
Disc diameter		ø185 mm. 4 piston calipers.
	Rear	ø150 mm. 2 piston calipers.
DIMENSIONS
Overall height		1120 mm.
Overall width		827 mm.
Seat height		825 mm.
Ground clearance		315 mm.
Wheelbase		1330 mm.
Fuel tank capacity		4 liters.

(Specifications subject to change wothout notice, which may not be applicable in every country).

-11-

5	7			22		23	13		6	26		27
			34
		8
			9

														31
					15				21
10			14					20		28	29	30		32	33
	24				16 17 18
11
	12							19

1	Front fender	11	Front brake disc cover	22	Exhaust protection
2	Front brake caliper	12	Front brake disc	23	Frame
3	Front suspension left	13	Cylinder	24	Middle silencier
	leg	14	Carburetor	26	Headlight
4	Front suspension bar	15	Chain guide	27	Front tyre air valve
5	Breather hose	16	Chain tensioner	28	Rear brake disc
6	Spark plug	17	Chain	29	Sidestand arm
7	Filter box	18	Rear sprocket cover	30	Swingarm
8	Rear fender	19	Rear sprocket	31	Rear brake pedal
9	Tail lamp	20	Rear rim	32	Kickstart pedal
10	Front tyre	21	Rear tyre	33	Water pump
				34	Final exhaust

-12-

					44
					45
	38	39	40		46
36	37
	57				48
					42
					49
					50
					52
					51
				43	52
					53
					54
	58		59		55
					56

36	Rear fender	45	Clutch lever	54	Throttle cover
37	Axle nut rear wheel	46	Light controls	55	Front brake lever
38	Left foot peg	48	Handlebar	56	Throttle grip
39 Seat		49	Left suspension regulation	57	Silencer
40	Shift pedal	50	Multifunction	58	Right foot peg
42	Fuel tank	51	Warning indicators	59	Rear brake pedal
43	Fuel tank cap	52	Right suspension regulation
44	Left handle grip	53 Front brake pump
			-13-

The maintenance table and adjustments are easy to carry out and must be done to insure the motorcycle is in good running condition.

MAINTENANCE TABLE

Part	Check /	Adjust	Replace /	Clean	Grease /
	Inspect		Change		Lubricate
Rear shock absorber	Every year	-	Every 2 years	-	-
Transmission oil	30 hours	-	60 hours	-	-
Front fork oil	-	-	60 hours	-	-
Brake adjust	Every race	If is necessary	-	-	-
Swingarm and connecting rods	Every race	-	If is damaged	Every race	Every cleaning
Spark plug	Every race	30 hours	60 hours	15 hours	-
Throttle cable and twist grip	Every race	If is necessary	If is damaged	If is necessary	Every cleaning
Chain	Every race	If is necessary	If is damaged	Every race	Every cleaning
Carburetor	Every race	If is necessary	If is damaged	Every race	-
Frame	Every race	-	If is damaged	Every race	.
Carburetor jet	-	If is necessary	If is damaged	-	-
Steering bearing	Every race	-	If is damaged	-	-
Piston bearing	-	-	If is damaged	-	-
Wheel bearing	-	-	If is damaged	-	-
Engine bearing	-	-	If is damaged	-	-
Rear sprocket	30 hours	First 5 hours	If is damaged	-	Every cleaning
Cylinder and cylinder head	60 hours	-	Every year	-	-
Brake	Every race	If is necessary	If is damaged	-	-
Brake disc	Every race	First 5 hours	If is damaged	Every 2 races	-
Clutch discs	-	-	If is damaged	-	-
Clutch	Every race	-	If is damaged	-	-
Engine protector plate	Every race	im a fall	if is damaged	-	-

-14-

MAINTENANCE TABLE

Part	Check /	Adjust	Replace /	Clean	Grease /
	Inspect		Change		Lubricate
Exhaust	Every race	-	500 hours	-	-
Packing	-	-	100 hours	-	-
Air filter	Every race	-	If is damaged	Every race	Every cleaning
Steering assembly	Every race	If is necessary	-	-	-
Brake hose	Every race	If is necessary	Every 2 years	-	Every cleaning
General lubrication	Every race	-	-	Every race	Every cleaning
Front and rear rims	Every race	-	If is damaged	Every race	-
Tyres	Every race	-	If is damaged	Every race	-
Brake oil level	Every race	If is necessary	-	-	-
Chain guide slider	Every race	-	If is damaged	-	-
Kickstart and shift pedal	Every race	-	If is damaged	-	Every cleaning
Brake piston pump anb the dustcover	-	-	If is damaged	-	-
Brake piston and the dust-cover	-	-	If is damaged	-	-
Piston and piston rings	60 hours	-	Every year	-	-
Front and rear spokes	Every race	5 hours	If is damaged	Every race	-
Fuel system	Every race	-	If is damaged	-	-
Front suspension	Every race	If is necessary	If is damaged	-	-
Bolts, nuts & fasteners	Every race	If is necessary	If is damaged	-	-
Fuel hose	Every race	If is necessary	If is damaged	-	-
Radiator hose set and connections	-			-	-
Frame protect sickers

-15-

HOMOLOGATION P.

8 The new GAS GAS
T X R A N D O N N E
carries the appropriate
certification		plate
whose details should
coincide with those on
the accompanying
documentation and
the frame	number
stamped	on	the

steering arm.

Serial number.

Enter the vehicle identification number (serial

I number), the particulars shown on the model

label, and the ignition-key identification number in the spaces provided, in order to simplify your future orders for spare parts or as a useful reference

in the event of your vehicle being stolen.

Serial number (A)

This has been printed on the steering tube. It shows the frame number used for registering this machine.

SERIAL N.

Homologation plate (B)

The motorcycle carries a certification plate showing a serial number that has also been printed on the front, and this information must coincide with that contained in the vehicle documents. We recommend that this information be entered in the box below.

Key identification numbers

The motorcycle carries one key set. The identification number appears right on the key joints. This number may be quoted when ordering a spare to replace a lost key. (except some racing models)

KEY NUMBER

-16-