GasGas EC 200cc 2013 Owner's manual

2012 GAS GAS Motos, S.A. All rights reserved.

The reproduction, distribution, public communication and transformation, totally or partially, is prohibited without the express authorization of the copyright owner.

The company has the right, whithout notice, to change technical content of products.

Owner’s manual

Contents

GENERAL INFORMATION .................................................................................................................................................................	7
INTRODUCTION ...............................................................................................................................................................................	8
LEGAL NOTICES ...............................................................................................................................................................................	8
NOTICES AND WARNINGS...............................................................................................................................................................	8
PRELIMINARY WARNINGS ..............................................................................................................................................................	9
CONTROLS ANS COMPONENTS LOCATION..................................................................................................................................	10
EC 2T 200cc/250cc/300cc RACING //250cc/300cc Replica Factory.......................................................................................	10
EC 2T 250cc/300cc RACING E-START ...................................................................................................................................	12
EC 2T 200cc/250cc/300cc RACING “Cross Country”............................................................................................................	14
EC 2T 250cc/300cc RACING E-START “Cross Country” .........................................................................................................	16
XC 2T 200cc/250cc/300cc RACING (USA) ............................................................................................................................	18
XC 2T 250cc/300cc RACING E-START (USA) .........................................................................................................................	20
IDENTIFICATION ............................................................................................................................................................................	25
STEERING LOCK .............................................................................................................................................................................	25
SPECIFICATIONS ............................................................................................................................................................................	26
EC 2T 200cc/250cc/300cc RACING & “Cross Country” // 250cc/300cc Replica Factory ...........................................................	26
EC 2T 250cc/300cc RACING & “Cross Country” E-START .....................................................................................................	28
XC 2T 200cc/250cc/300cc RACING (USA) ............................................................................................................................	30
XC 2T 250cc/300cc RACING E-START (USA) .........................................................................................................................	32
ELECTRICAL DIAGRAMS ................................................................................................................................................................	34
EC Racing // EC Replica Factory.............................................................................................................................................	34
EC Racing “CrossCountry” & XC Racing (USA) .....................................................................................................................	35
EC Racing “E-START” ...........................................................................................................................................................	36
EC Racing CrossCountry “E-START” & XC Racing “E-START” (USA) .......................................................................................	37
TORQUE VALUES ...........................................................................................................................................................................	38
General ...............................................................................................................................................................................	38
Chassis ................................................................................................................................................................................	38
Engine.................................................................................................................................................................................	40
“E-START” Engine ................................................................................................................................................................	42
MULTIFUNCTION GAUGE..............................................................................................................................................................	44
Quick guide.........................................................................................................................................................................	44
Normal mode..........................................................................................................................................................	44
Configuration mode ................................................................................................................................................	44
Temporal data reset ................................................................................................................................................	45
Trip adjust ...............................................................................................................................................................	45
Reset and change of battery ..............................................................................................................................................	45
Specifications ........................................................................................................................................................................	45
Configuration ......................................................................................................................................................................	46
Enter configuration mode .......................................................................................................................................	46
Set Speed units .......................................................................................................................................................	46
Set wheel size .........................................................................................................................................................	46
Set clock format ......................................................................................................................................................	46
Set time ..................................................................................................................................................................	46
Set temperature units.............................................................................................................................................	46
Set high temperature warning ................................................................................................................................	47
Set danger temperature warning ............................................................................................................................	47
Set oil reminder ......................................................................................................................................................	47
Set maintenance reminder......................................................................................................................................	47
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Owner’s manual

Contents

Measure of the wheel circumference .................................................................................................................................	47
Method 1 ................................................................................................................................................................	47
Method 2 ................................................................................................................................................................	47
Screens in normal mode .....................................................................................................................................................	48
Screen 1 ..................................................................................................................................................................	48
Screen 2 ..................................................................................................................................................................	48
Screen 3 ..................................................................................................................................................................	48
Sleep mode.........................................................................................................................................................................	48
HOMOLOGATION ..........................................................................................................................................................................	49
OPERATING INSTRUCTIONS ............................................................................................................................................................	51
STARTING PROCEDURE .................................................................................................................................................................	52
BREAK-IN PROCEDURE..................................................................................................................................................................	52
DAILY INSPECTION ........................................................................................................................................................................	53
CLEANING ......................................................................................................................................................................................	57
STORAGE........................................................................................................................................................................................	58
SERVICE AND MAINTENANCE .........................................................................................................................................................	59
MAINTENANCE SCHEDULE ...........................................................................................................................................................	60
MAINTENANCE ..............................................................................................................................................................................	61
1.-Clutch..............................................................................................................................................................................	61
2.-Clutch discs .....................................................................................................................................................................	61
3.-Throttle cable..................................................................................................................................................................	61
4.-Spark plug .......................................................................................................................................................................	61
5.-Air filter...........................................................................................................................................................................	62
5.1-“EC Racing” // EC Replica Factory Air filter......................................................................................................	62
5.2-“EC Racing E-START” Air filter ...........................................................................................................................	63
5.3-“XC Racing (USA)” Air filter ...............................................................................................................................	64
5.4-“XC Racing E-START (USA)” Air filter..................................................................................................................	65
6.-Carburetor ......................................................................................................................................................................	67
7.-Transmission oil ..............................................................................................................................................................	67
8.-Piston and ring................................................................................................................................................................	68
9.-Cylinder head, cylinder, ex. valve ....................................................................................................................................	68
10.-Exhaust system .............................................................................................................................................................	68
11.-Muffler fiber..................................................................................................................................................................	69
12.-Connecting rod and bearings ........................................................................................................................................	70
13.-Kick-starter and gear shift pedal ...................................................................................................................................	70
14.-Rubber joint exhaust/silencer .......................................................................................................................................	70
15.-Motor bearings .............................................................................................................................................................	70
16.-Coolant .........................................................................................................................................................................	70
17.-Radiator hose and connections ......................................................................................................................................	72
18.-Brakes adjustment ........................................................................................................................................................	72
19.-Brake wear ....................................................................................................................................................................	73
20.-Brake fluid.....................................................................................................................................................................	75
21.-Brake fluid level.............................................................................................................................................................	75
22.-Pump piston and dust cover (front and rear) ................................................................................................................	75
23.-Caliper piston and dust cover (all calipers)....................................................................................................................	76
24.-Brake hoses...................................................................................................................................................................	76
25 and 26.-Wheels and spokes............................................................................................................................................	76
27.-chain guide ...................................................................................................................................................................	76
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5

28.-Chain guide wear ..........................................................................................................................................................	76
29.-Chain guide shoe...........................................................................................................................................................	76
30.-Front suspension...........................................................................................................................................................	77
31.-Front suspension oil......................................................................................................................................................	78
32.-Bolts, nuts and fasteners...............................................................................................................................................	78
33.-Gas tube........................................................................................................................................................................	78
34.-Fuel system ...................................................................................................................................................................	79
35.-Steering head adjustment.............................................................................................................................................	79
36.-General lubrication .......................................................................................................................................................	80
37.-Steering bearings ..........................................................................................................................................................	80
38.-Wheel bearing ..............................................................................................................................................................	80
39.-Swingarm and linkage ...................................................................................................................................................	80
40.-Rear suspension............................................................................................................................................................	80
41.-Chain.............................................................................................................................................................................	83
42.-Tires ................................................................................................................................................................................	83
43.-Battery Load....................................................................................................................................................................	84
SETTINGS........................................................................................................................................................................................	85
INTRODUCTION .............................................................................................................................................................................	86
CARBURETION SETTINGS..............................................................................................................................................................	86
Throttle valve opening influences .......................................................................................................................................	86
Idle jet and mixture screw ..................................................................................................................................................	86
Needle ................................................................................................................................................................................	87
Main jet ..............................................................................................................................................................................	87
Reference carburetion (competition use only) ....................................................................................................................	87
Correction factors ...............................................................................................................................................................	88
Symptoms of improper settings ..........................................................................................................................................	89
CDI MAP.........................................................................................................................................................................................	90
SECONDARY TRANSMISSION RATIO.............................................................................................................................................	90
SUSPENSION SETTINGS ................................................................................................................................................................	91
Available settings ................................................................................................................................................................	91
Standard settings ................................................................................................................................................................	92
Static sag.............................................................................................................................................................................	93
Correction acording to terrains ...........................................................................................................................................	93
Set up your motorbike ........................................................................................................................................................	93
FOOTPEGS SETTINGS ....................................................................................................................................................................	95
TROUBLESHOOTING .......................................................................................................................................................................	97
WARRANTY MANUAL ......................................................................................................................................................................	103

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Owner’s manual

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Owner’s manual

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Owner’s manual

Introduction

GAS GAS Motos, S.A. thanks you for your confidence.

With the choose of your new GAS GAS EC 2013 or XC 2013 you just entered the great GAS GAS team and, as a user of the brand number one on off-road motorcycles, deserves distinguished treatment that we want to offer both our relationship after the acquisition of your GAS GAS and in the explanations that you are in this manual.

Your GAS GAS EC 2013 or XC 2013 is a bike designed for the practice of the high competition, it is the result of many years of racing and experience in such demanding disciplines. The many successes achieved by great riders with our GAS GAS bikes, have provided basic data in order to create these high level motorcycle. A few exclusive motorcycles GAS GAS with three key factors: reliability, high performance and good stability.

Congratulations because your election has been, without doubt, the right one. With your prowess to the handlebars of your GAS GAS and with adequate preparation and corresponding revisions are essential to ensure that your GAS GAS is highly reliable, you can enjoy more comfortable and grateful practice the sport motorcycle.

Thank you for your trust and welcome to GAS GAS Motos, S.A.

Legal notices

In the interest of technical development GAS GAS Motos, S.A. reserves the right to modify the construction, staffing, and accessories of the motorcycle without prior notice. Data measures, weights, and powers are understood with the respective tolerances.

Depending on the volume of equipment and accessories for your GAS GAS, as well as the versions certified to respect the various laws of each State, there may be variations on the descriptions and illustrations. So the pictures exposed in this manual may therefore not correspond to the purchased model. That’s why not may arise claim some exception error, error of printing or omission.

Notices and warnings

Please read carefully this manual with special attention to the following notices:

DANGER

Notice about a danger that leads to serious injury and even death.

WARNING

Notice about a danger which may cause personal injury and/or damage to the vehicle.

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Owner’s manual

Preliminary warnings

DANGER

Three of each four fatal accidents are due to head injuries. The risk of brain injury is three times higher if you don’t use a helmet. Always take a helmet approved, the probability of leaving unharmed in an accident increases by 20%. It also recommends the use of eye protection and gloves, boots and other items for protection that are in perfect condition.

Never carry passenger. Your GAS GAS is not approved for this purpose, does not have an appropriate saddle, handles or footrests for passenger. In addition weight and imbalance can affect handling.

Avoid modifications in your GAS GAS with non-original accessories and don’t remove off the original elements, these changes can affect stability and handling, making it a dangerous and illegal vehicle. GAS GAS requires the use of original spare parts and accessories, or parts and accessories homologated by GAS GAS Motorcycles, S.A. It is an essential condition for maintaining the warranty.

Your GAS GAS has been designed for off-road use, not designed for long travel on highways. Such use could lead to engine damages because it maintained high revolutions. Also tyres are not suitable for use on paved surfaces. It has not been designed for urban use. Long tops at traffic lights in town could overheat the engine.

Maintain your GAS GAS in good condition. To avoid any problem, inspect your motorcycle before each use and then all maintenance recommended in this manual. After a fall, inspect that the main elements have not been damaged. Driving a motorcycle in a bad state can be cause of an accident with serious injuries and even death.

DANGER

The exhaust pipe and other parts reached high temperatures during use and take to cool down once the engine shutdown. Avoid handling or touching anything during this period. The use of shorts is not recommended, may cause burns on the legs.

DANGER

Avoid wearing loose clothing that could engage with parts of the vehicle or the environment. Although total security is impossible, the use of suitable equipment reduces the possibility and/or the severity of injuries.

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Owner’s manual

Components location	EC 2T 200cc/250cc/300cc RACING// EC 2T 250cc/300cc/ REPLICA FACTORY
1	2	3	4	5	6	7	8	9

10

11

12

13

14

15

16

17

18

19

Number	Name	Number	Name
1	Headlamp with position, low beam and high beam lamps	11	Front brake caliper
2	Front turn signals	12	Front fork
3	Fuel tank	13	CDI switch
4	Fuel valve	14	Gear shift pedal
5	Rear shock	15	Carburetor
6	Air filter	16	Secondary transmission chain
7	Side stand	17	Chain guide
8	Chain guard	18	License plate holder
9	Rear turn signals	19	Rear reflector
10	Front brake disc

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Owner’s manual

Components location		EC 2T 200cc/250cc/300cc RACING// EC 2T 250cc/300cc/ REPLICA FACTORY
1	2	3	4	5	6	7	8

9

10

11

12

13

14

15

16

Number	Name	Number	Name
1	License plate light	9	Muffler
2	Brake light	10	Rear brake disc
3	Seat	11	Rear brake caliper
4	Rear shock gas reservoir	12	Rear brake master cylinder
5	Kick-starter	13	Suspension linkage
6	Manufacturer’s identification plate	14	Rear brake pedal
7	Radiator	15	Sump guard
8	Exhaust	16	Front axle handle

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Owner’s manual

Components location	EC 2T 250cc/300cc RACING E-START
1	2	3	4	5	6	7	8	9

10

11

12

13

14

15

16

17

18

19

20

Number	Name	Number	Name
1	Headlamp with position, low beam and high beam lamps	11	Front brake caliper
2	Front turn signals	12	Front fork
3	Fuel tank	13	CDI switch
4	Fuel valve	14	Electric Starter
5	Rear shock	15	Gear shift pedal
6	Air filter	16	Carburetor
7	Side stand	17	Secondary transmission chain
8	Chain guard	18	Chain guide
9	Rear turn signals	19	License plate holder
10	Front brake disc	20	Rear reflector

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Owner’s manual

Components location		EC 2T 250cc/300cc RACING E-START
1	2	3	4	5	6	7	8

9

10

11

12

13

14

15

16

Number	Name	Number	Name
1	License plate light	9	Muffler
2	Brake light	10	Rear brake disc
3	Seat	11	Rear brake caliper
4	Rear shock gas reservoir	12	Rear brake master cylinder
5	Kick-starter	13	Suspension linkage
6	Manufacturer’s identification plate	14	Rear brake pedal
7	Radiator	15	Sump guard
8	Exhaust	16	Front axle handle

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Owner’s manual

Components location EC 2T 200cc/250cc/300cc RACING “Cross Country”

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Number		Name	Number		Name
1	Headlamp with position, low beam and high beam lamps		9	Front fork
2	Fuel tank		10	CDI switch
3	Fuel valve		11	Gear shift pedal
4	Rear shock		12	Carburetor
5	Air filter		13	Secondary transmission chain
6	Side stand		14	Chain guide
7	Front brake disc		15	License plate holder (available in certain countries)
8	Front brake caliper		16	Rear reflector (available in certain countries)

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Owner’s manual

Components location		EC 2T 200cc/250cc/300cc RACING “Cross Country”
1	2	3	4	5	6	7	8

9

10

11

12

13

14

15

16

Number	Name	Number	Name
1	License plate light (available in certain countries)	9	Muffler
2	Brake light	10	Rear brake disc
3	Seat	11	Rear brake caliper
4	Rear shock gas reservoir	12	Rear brake master cylinder
5	Kick-starter	13	Suspension linkage
6	Manufacturer’s identification plate	14	Rear brake pedal
7	Radiator	15	Sump guard
8	Exhaust	16	Front axle handle

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Owner’s manual

Components location EC 2T 250cc/300cc RACING E-START “Cross Country”

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

Number		Name	Number		Name
1	Headlamp with position, low beam and high beam lamps		10	CDI switch
2	Fuel tank		11	Electric Starter
3	Fuel valve		12	Gear shift pedal
4	Rear shock		13	Carburetor
5	Air filter		14	Secondary transmission chain
6	Side stand		15	Chain guide
7	Front brake disc		16	License plate holder (available in certain countries)
8	Front brake caliper		17	Rear reflector (available in certain countries)
9	Front fork

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Owner’s manual

Components location EC 2T 250cc/300cc RACING E-START “Cross Country”

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Number	Name	Number	Name
1	License plate light (available in certain countries)	9	Muffler
2	Brake light	10	Rear brake disc
3	Seat	11	Rear brake caliper
4	Rear shock gas reservoir	12	Rear brake master cylinder
5	Kick-starter	13	Suspension linkage
6	Manufacturer’s identification plate	14	Rear brake pedal
7	Radiator	15	Sump guard
8	Exhaust	16	Front axle handle

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Owner’s manual

Components location XC 2T 200cc/250cc/300cc RACING (USA)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

Number	Name	Number	Name
1	Headlamp with position, low beam and high beam lamps	8	Front brake caliper
2	Fuel tank	9	Front fork
3	Fuel valve	10	CDI switch
4	Rear shock	11	Gear shift pedal
5	Air filter	12	Carburetor
6	Side stand	13	Secondary transmission chain
7	Front brake disc	14	Chain guide

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Owner’s manual

Components location	XC 2T 200cc/250cc/300cc RACING (USA)
123	2	3	4	5	6	7
		4	5	6

89

109

10

2	3	4	5	6
11	12	13	14	15

Number	Name	Number	Name
1	Brake light	9	Rear brake disc
2	Seat	10	Rear brake caliper
3	Rear shock gas reservoir	11	Rear brake master cylinder
4	Kick-starter	12	Suspension linkage
5	Manufacturer’s identification plate	13	Rear brake pedal
6	Radiator	14	Sump guard
7	Exhaust	15	Front axle handle
8	Muffler

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Owner’s manual

Components location XC 2T 250cc/300cc RACING E-START (USA)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

Number	Name	Number	Name
1	Headlamp with position, low beam and high beam lamps	9	Front fork
2	Fuel tank	10	CDI switch
3	Fuel valve	11	Electric Starter
4	Rear shock	12	Gear shift pedal
5	Air filter	13	Carburetor
6	Side stand	14	Secondary transmission chain
7	Front brake disc	15	Chain guide
8	Front brake caliper

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Owner’s manual

Components location XC 2T 250cc/300cc RACING E-START (USA)

12	23	3	4
		4	5

6	7	8
5	6	7

9	190	10
8	9

2	3	4	5	6
11	12	13	14	15

Number	Name	Number	Name
1	Brake light	9	Rear brake disc
2	Seat	10	Rear brake caliper
3	Rear shock gas reservoir	11	Rear brake master cylinder
4	Kick-starter	12	Suspension linkage
5	Manufacturer’s identification plate	13	Rear brake pedal
6	Radiator	14	Sump guard
7	Exhaust	15	Front axle handle
8	Muffler

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Owner’s manual

Controls location EC RACING & E-START

1

2

3

4

5

6

7

8

9

10

11

Number	Name	Number	Name
1	Clutch lever	7	Front brake master cylinder
2	Choke lever	8	Throttle
3	Clutch fluid reservoir	9	Front brake lever
4	Multifunction gauge	10	Turn signals, lights, horn and engine start/stop controls
5	Fuel tank cap	11	Steering lock
6	Ignition key 1

1 Only models EC Racing E-START.

1

1

2

3

4

5 5

Number	Name	Number	Name
1	Horn	4	Position, low beam and high beam lights
2	Starter Switch 1	5	Turn signals
3	Engine stop

1 Only models EC Racing E-START.

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Owner’s manual

Controls location EC RACING & E-START “Cross Country”

1

2

3

4

5

6

7

8

9

10

11

12

Number	Name	Number	Name
1	Clutch lever	7	Throttle
2	Choke lever	8	Front brake lever
3	Clutch fluid reservoir	9	Lights switch “ON-OFF”
4	Fuel tank cap	10	Engine stop
5	Ignition key 1	11	Steering lock
6	Front brake master cylinder	12	Starter Switch 1

1 Only models EC Racing E-START “CrossCountry”.

1 2 3

Number	Name
1	Lights switch “ON-OFF”
2	Engine stop
3	Starter Switch 1

1 Only models EC Racing E-START “CrossCountry”.

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Owner’s manual

Controls location XC RACING & E-START (USA)

1

2

3

4

5

6

7

8

9

10

11

12

Number	Name	Number	Name
1	Clutch lever	7	Throttle
2	Choke lever	8	Front brake lever
3	Clutch fluid reservoir	9	Lights switch “ON-OFF”
4	Fuel tank cap	10	Engine stop
5	Ignition key 1	11	Steering lock
6	Front brake master cylinder	12	Starter Switch 1

1 Only models XC Racing E-START.

1

2

3

Number	Name
1	Lights switch “ON-OFF”
2	Engine stop
3	Starter Switch 1

1 Only models XC Racing E-START.

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Owner’s manual

Identification

Your GAS GAS has a manufacturer’s identification plate (1) in which details are: manufacturer, chassis number, homologation number and noise level.

The chassis number is also stamped in the right side of the steering column (2).

1

Steering lock

Your GAS GAS has a steering lock. It’s found on the right side of the steering column (3).

To lock the steering:

1.Turn the handlebar fully to the right.

2.Insert the key into the lock and rotate it ⅛ of turn counter-clockwise.

3.Press the key inside.

4. Turn the key clockwise to its original position and remove. The lock should be sunk for the steering lock to be effective.

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Owner’s manual

Specifications EC 2T 200cc/250cc/300cc RACING & “Cross Country”

Code

Comercial model

		Cycle
		Cylinder number
		Refrigeration
		Capacity
		Bore
	ENGINE	Stroke
		Carburetor
		Intake type
		Lubrication system
		Starting mechanism
		Ignition type
		Pre-ignition set-up
		Spark plug
		Electrode gap
		Primary ratio
		Gearbox
		Gear ratio
	TRANSMISION	Secondary transmission
		Secondary ratio
		Drive chain
		Clutch type
		Clutch trigger
		Lubrication
		Available rear sprockets
		Available front sprockets
		Type
		Tires
	CHASSIS	Tire pressure
		Suspension
		Suspension travel

1For NORDIC models.

2For REPLICA FACTORY models.

		GG-E2013-R		GG-E2513-R		GG-E3013-R
		EC200 RACING		EC250 RACING		EC300 RACING
				2 strokes
				Monocylinder
				Liquid cooled
		199,4 cc		249,3 cc		294,7 cc
		62,5 mm		66,4 mm		72,0 mm
		65,0 mm		72,0 mm		72,0 mm
				Keihin PWKS 38
		Reed Valves into the cranckcase
				Mixture in gasoline
				Kick-starter
				CDI
				0 mm from TDC
		DENSO W24ESR-U or NGK BR8EG
				0,7~0,8 mm
			2,85 (57/20)
				6 gears
1ª			2,07 (29/14)
2ª			1,63 (26/16)
3ª			1,33 (24/18)
4ª			1,10 (22/20)
5ª			0,91 (21/23)
6ª			0,79 (19/24)
				By chain
		3,67 (44/12)
				3,69 (48/13)
		5/8” x 1/4” with O-Rings (112 links)
				Multi-disc wet clutch
				Hydraulic
Medium				Oil
Capacity				900cc
		39, 40, 42, 44, 46, 47, 48, 49, 50, 51, 52
			12, 13
		Perimeter CrMo alloy frame, Aluminium subframe
Front				90/90x21
Rear				140/80x18
Front				1,0 bar
Rear				1,0 bar
Front		Inverted telescopic fork ø 48 mm with spring pre-load, rebound and
			compression damping settings
Rear		Progressive shock absorber with spring pre-load, rebound, high
		speed and low speed compression damping settings
Front		305 mm (Marzocchi 48) 2 / 296 mm (Öhlins RXF)1
Rear		298 mm (Öhlins 888) / 298 mm (Öhlins TTX44)1_2
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Owner’s manual

Specifications EC 2T 200cc/250cc/300cc RACING & “Cross Country”

CHASSIS

Front fork oil level

Brakes

Brake disc

	EC200 RACING	EC250 RACING	EC300 RACING
MARZOCCHI		320 ml. each bottle
ÖHLINS		300 ml. each bottle
Front	Brake disc, with 2 parallel floating piston caliper
Rear	Brake disc, with 1 floating piston caliper
Front		Ø260 mm
Rear		Ø220 mm

DIMENSIONS

LIQUIDS

Total height		1260 mm
Total length		2200 mm
Seat height		950 mm
Minimum height		375 mm
Total width		830 mm
Wheelbase		1475 mm
Dry weight		102 kg
Fuel tank capacity		9,5 l
	RECOMMENDED
Fuel		Unleaded (RON 95 minimum)
Mixture fuel/oil (JASO FC)	GRO Off Road 1	100% synthetic oil ratio 2% (50:1)
		Semisynthetic oil ratio 2% (50:1)
		Mineral oil ratio 3% (32:1)
Coolant1	GRO GCC 30% Long	Coolant mixture at 30%
	Time
Brake fluid	GRO Brake Fluid	DOT-4
	DOT-4
Clutch fluid	GRO Global Ultra-5	Mineral oil
Transmission oil	GRO Gear Trans	10W30 API SF or SG
	10W30
Fork oil	MARZOCCHI	EBH16 7,5WT
	ÖHLINS	Öhlins 01312

CARBURETION	2	Carburetor type
	HomologationCompetition3	Main jet
		Idle jet
		Needle
		Needle position
		Throttle valve
		Mixture screw
		Carburetor type
		Main jet
		Idle jet
		Needle
		Needle position
		Throttle valve
		Mixture screw
1Cold countries must adjust the coolant to their temperature.
2Not valid on CrossCountry and XC models.
3Closed-circuit use only.				-27-

Keihin PWKS 38

115

35

CHN

5th from top

7

1 turn from fully closed

Keihin PWKS 38

175

42

N1EF

3rd from top

7

1 turn from fully closed

Owner’s manual

Specifications EC 2T 250cc/300cc RACING & “Cross Country” E-START

Code

Comercial model

		Cycle
		Cylinder number
		Refrigeration
		Capacity
		Bore
	ENGINE	Stroke
		Carburetor
		Intake type
		Lubrication system
		Starting mechanism
		Ignition type
		Pre-ignition set-up
		Spark plug
		Electrode gap
		Primary ratio
		Gearbox
		Gear ratio
	TRANSMISION	Secondary transmission
		Secondary ratio
		Drive chain
		Clutch type
		Clutch trigger
		Lubrication
		Available rear sprockets
		Available front sprockets
		Type
		Tires
	CHASSIS	Tire pressure
		Suspension
		Suspension travel

1For NORDIC models.

2For REPLICA FACTORY models.

GG-E2513-RE		GG-E3013-RE
EC250-RE		EC300-RE
	2 strokes
	Monocylinder
	Liquid cooled
249,3 cc		294,7 cc
66,4 mm		72,0 mm
72,0 mm		72,0 mm

Keihin PWKS 38

Reed Valves into the cranckcase

Mixture in gasoline

Electric starter / Kick-starter

CDI

0 mm from TDC

DENSO W24ESR-U o NGK BR8EG

0,7~0,8 mm

		2,85 (57/20)
		6 gears
1ª		2,07 (29/14)
2ª		1,63 (26/16)
3ª		1,33 (24/18)
4ª		1,10 (22/20)
5ª		0,91 (21/23)
6ª		0,79 (19/24)
		By chain
		3,69 (48/13)
		5/8” x 1/4” with O-Rings (112 links)
		Multi-disc wet clutch
		Hydraulic
Medium		Oil
Capacity		900cc
		39, 40, 42, 44, 46, 47, 48, 49, 50, 51, 52
		12, 13
		Perimeter CrMo alloy frame, Aluminium subframe
Front		90/90x21
Rear		140/80x18
Front		1,0 bar
Rear		1,0 bar
Front		Inverted telescopic fork ø 48 mm with spring pre-load, rebound and
		compression damping settings
Rear		Progressive shock absorber with spring pre-load, rebound, high
		speed and low speed compression damping settings
Front		305 mm (Marzocchi 48) / 296 mm (Öhlins RXF)1
Rear		298 mm (Öhlins 888) / 298 mm (Öhlins TTX44)1
	-28-

Owner’s manual

Specifications EC 2T 250cc/300cc RACING & “Cross Country” E-START

CHASSIS

Front fork oil level

Brakes

Brake disc

	EC250-RE		EC300-RE
MARZOCCHI		320 ml. each bottle
ÖHLINS		300 ml. each bottle
Front	Brake disc, with 2 parallel floating piston caliper
Rear	Brake disc, with 1 floating piston caliper
Front		Ø260 mm
Rear		Ø220 mm

DIMENSIONS

LIQUIDS

Total height		1260 mm
Total length		2200 mm
Seat height		950 mm
Minimum height		375 mm
Total width		830 mm
Wheelbase		1475 mm
Dry weight		105 kg
Fuel tank capacity		9,5 l
	RECOMMENDED
Fuel		Unleaded (RON 95 minimum)
Mixture fuel/oil (JASO FC)	GRO Off Road 1	100% synthetic oil ratio 2% (50:1)
		Semisynthetic oil ratio 2% (50:1)
		Mineral oil ratio 3% (32:1)
Coolant1	GRO GCC 30% Long	Coolant mixture at 30%
	Time
Brake fluid	GRO Brake Fluid	DOT-4
	DOT-4
Clutch fluid	GRO Global Ultra-5	Mineral oil
Transmission oil	GRO Gear Trans	10W30 API SF o SG
	10W30
Fork oil	MARZOCCHI	EBH16 7,5WT
	ÖHLINS	Öhlins 01312

CARBURETION	2	Carburetor type
	HomologationCompetition3	Main jet
		Idle jet
		Needle
		Needle position
		Throttle valve
		Mixture screw
		Carburetor type
		Main jet
		Idle jet
		Needle
		Needle position
		Throttle valve
		Mixture screw
1Cold countries must adjust the coolant to their temperature.
2Not valid on CrossCountry and XC models.
3Closed-circuit use only.				-29-

Keihin PWKS 38

115

35

CHN

5th from top

7

1 turn from fully closed

Keihin PWKS 38

175

42

N1EF

3rd from top

7

1 turn from fully closed

Owner’s manual

Specifications XC 2T 200cc/250cc/300cc RACING (USA)

ENGINE

TRANSMISION

CHASSIS

	Code		GG-E2013-USA		GG-E2513-USA			GG-E3013-USA
	Comercial model		XC200 RACING		XC250 RACING			XC300 RACING
	Cycle				2 strokes
	Cylinder number				Monocylinder
	Refrigeration				Liquid cooled
	Capacity		199,4 cc		249,3 cc			294,7 cc
	Bore		62,5 mm		66,4 mm			72,0 mm
	Stroke		65,0 mm		72,0 mm			72,0 mm
	Carburetor				Keihin PWKS 38
	Intake type		Reed Valves into the cranckcase
	Lubrication system				Mixture in gasoline
	Starting mechanism				Kick-starter
	Ignition type				CDI
	Pre-ignition set-up				0 mm from TDC
	Spark plug		DENSO W24ESR-U or NGK BR8EG
	Electrode gap				0,7~0,8 mm
	Primary ratio			2,85 (57/20)
	Gearbox				6 gears
	Gear ratio	1ª		2,07 (29/14)
		2ª		1,63 (26/16)
		3ª		1,33 (24/18)
		4ª		1,10 (22/20)
		5ª		0,91 (21/23)
		6ª		0,79 (19/24)
	Secondary transmission				By chain
	Secondary ratio		4,17 (50/12)		3,85 (50/13)
	Drive chain		5/8” x 1/4” with O-Rings (112 links)
	Clutch type				Multi-disc wet clutch
	Clutch trigger				Hydraulic
	Lubrication	Medium			Oil
		Capacity			900cc
	Available rear sprockets		39, 40, 42, 44, 46, 47, 48, 49, 50, 51, 52
	Available front sprockets			12, 13
	Type		Perimeter CrMo alloy frame, 3 component polymer subframe
	Tires	Front			90/90x21
		Rear			140/80x18
	Tire pressure	Front			1,0 bar
		Rear			1,0 bar
	Suspension	Front	Inverted telescopic fork ø 48 mm with spring pre-load, rebound and
				compression damping settings
		Rear	Progressive shock absorber with spring pre-load, rebound, high
			speed and low speed compression damping settings
	Suspension travel	Front		305 mm (Marzocchi 48)
		Rear			298 mm (Öhlins 888)

-30-