2013 GAS GAS Motos, S.A. All rights reserved.
The reproduction, distribution, public communication and transformation, totally or partially, is prohibited without the express authorization of the copyright owner.
The Company has the right, without prior notice, to change the technical content of the products. The models of the images may appear with special equipment that does not carry the standard model.
Manual made by: Automotive Technical Projects, S.L.
Owner´s manual
Contents |
|
GENERAL INFORMATION.................................................................................................................................................................. |
7 |
INTRODUCTION............................................................................................................................................................................... |
8 |
LEGAL NOTICES................................................................................................................................................................................ |
8 |
NOTICES AND WARNINGS............................................................................................................................................................... |
8 |
PRELIMINARY WARNINGS............................................................................................................................................................... |
9 |
CONTROLS ANS COMPONENTS LOCATION................................................................................................................................... |
10 |
EC 4T 250/300/450cc RACING............................................................................................................................................. |
10 |
XC 4T 250/300/450cc RACING (USA).................................................................................................................................... |
12 |
IDENTIFICATION............................................................................................................................................................................. |
17 |
STEERING LOCK.............................................................................................................................................................................. |
17 |
SPECIFICATIONS............................................................................................................................................................................. |
18 |
ELECTRICAL DIAGRAM................................................................................................................................................................... |
20 |
EC 4T 250/300/450cc RACING............................................................................................................................................. |
20 |
TORQUE VALUES............................................................................................................................................................................ |
22 |
General................................................................................................................................................................................ |
22 |
Chassis................................................................................................................................................................................. |
22 |
Engine.................................................................................................................................................................................. |
24 |
MULTIFUNCTION GAUGE.............................................................................................................................................................. |
28 |
Quick guide.......................................................................................................................................................................... |
28 |
Screens in normal mode...................................................................................................................................................... |
29 |
Installing the sensor and magnet......................................................................................................................................... |
30 |
Measure of the wheel circumference.................................................................................................................................. |
30 |
HOMOLOGATION........................................................................................................................................................................... |
31 |
OPERATING INSTRUCTIONS............................................................................................................................................................ |
33 |
STARTING PROCEDURE.................................................................................................................................................................. |
34 |
BREAK-IN PROCEDURE.................................................................................................................................................................. |
34 |
DAILY INSPECTION......................................................................................................................................................................... |
35 |
CLEANING....................................................................................................................................................................................... |
39 |
STORAGE........................................................................................................................................................................................ |
40 |
SERVICE AND MAINTENANCE......................................................................................................................................................... |
41 |
MAINTENANCE SCHEDULE............................................................................................................................................................ |
42 |
MAINTENANCE............................................................................................................................................................................... |
42 |
1.-Clutch.............................................................................................................................................................................. |
43 |
2.-Clutch discs...................................................................................................................................................................... |
43 |
3.-Throttle cable.................................................................................................................................................................. |
43 |
4.--Spark plug...................................................................................................................................................................... |
43 |
5.-Air filter........................................................................................................................................................................... |
44 |
6.-Carburetor....................................................................................................................................................................... |
47 |
7.-Engine oil/fiter................................................................................................................................................................. |
47 |
8.-Piston and ring................................................................................................................................................................. |
48 |
9.-Cylinder head, cylinder, ex. valve..................................................................................................................................... |
48 |
10.-Exhaust system.............................................................................................................................................................. |
48 |
11.-Muffler fiber.................................................................................................................................................................. |
49 |
12.-Connecting rod and bearings......................................................................................................................................... |
50 |
13.-Kick-starter and gear shift pedal.................................................................................................................................... |
50 |
14.-Rubber joint exhaust/silencer........................................................................................................................................ |
50 |
15.-Motor bearings.............................................................................................................................................................. |
50 |
16.-Coolant.......................................................................................................................................................................... |
50 |
|
-3- |
Owner´s manual
Contents |
|
17.-Radiator hose and connections...................................................................................................................................... |
52 |
18.-Brakes adjustment......................................................................................................................................................... |
52 |
19.-Brake wear..................................................................................................................................................................... |
53 |
20.-Brake fluid..................................................................................................................................................................... |
55 |
21.-Brake fluid level............................................................................................................................................................. |
55 |
22.-Pump piston and dust cover (front and rear)................................................................................................................. |
56 |
23.-Caliper piston and dust cover (all calipers).................................................................................................................... |
56 |
24.-Brake hoses................................................................................................................................................................... |
56 |
25 Y 26.-Wheels and spokes................................................................................................................................................ |
56 |
27.-chain guide.................................................................................................................................................................... |
56 |
28.-Chain guide wear........................................................................................................................................................... |
56 |
29.-Chain guide shoe........................................................................................................................................................... |
56 |
30.-Front suspension........................................................................................................................................................... |
57 |
31.-Front suspension oil....................................................................................................................................................... |
58 |
32.-Bolts, nuts and fasteners............................................................................................................................................... |
58 |
33.-Gas tube........................................................................................................................................................................ |
58 |
34.-Fuel system.................................................................................................................................................................... |
59 |
35.-Steering head adjustment............................................................................................................................................. |
59 |
36.-General lubrication........................................................................................................................................................ |
60 |
37.-Steering bearings........................................................................................................................................................... |
60 |
38.-Wheel bearing............................................................................................................................................................... |
60 |
39.-Swingarm and linkage.................................................................................................................................................... |
60 |
40.-Rear suspension............................................................................................................................................................. |
60 |
41.-Chain............................................................................................................................................................................. |
63 |
42.-Tires............................................................................................................................................................................... |
63 |
43.-Battery charge............................................................................................................................................................... |
64 |
ADJUSTMENTS................................................................................................................................................................................ |
65 |
INTRODUCTION............................................................................................................................................................................. |
66 |
CARBURETION TUNNING.............................................................................................................................................................. |
66 |
Throttle valve opening influences........................................................................................................................................ |
66 |
Idle jet and mixture screw................................................................................................................................................... |
66 |
Needle................................................................................................................................................................................. |
67 |
Main Jet............................................................................................................................................................................... |
67 |
Reference carburetion (competition use only)..................................................................................................................... |
67 |
Correction Factors............................................................................................................................................................... |
68 |
Symptoms of improper settings........................................................................................................................................... |
69 |
SECONDARY TRANSMISSION RATIO............................................................................................................................................. |
70 |
SUSPENSION TUNNING................................................................................................................................................................. |
70 |
Available settings................................................................................................................................................................. |
70 |
Standard settings................................................................................................................................................................. |
72 |
Static SAG............................................................................................................................................................................ |
74 |
Correction acording to terrains............................................................................................................................................ |
74 |
Adjusting your bike.............................................................................................................................................................. |
74 |
REGULATION FOOTRESTS.............................................................................................................................................................. |
76 |
TROUBLESHOOTING........................................................................................................................................................................ |
77 |
WARRANTY MANUAL...................................................................................................................................................................... |
83 |
-4-
Owner´s manual
GENERAL INFORMATION
-5-
Owner´s manual
Introduction
GAS GAS Motos, S.A. thanks you for your confidence.
With the choose of your new GAS GAS EC 2014 or XC 2014 you just entered the great GAS GAS team and, as a user of the brand number one on off-road motorcycles, deserves distinguished treatment that we want to offer both our relationship after the acquisition of your GAS GAS and in the explanations that you are in this manual.
Your GAS GAS EC 2014 or XC 2014 s a bike designed for the practice of the high competition, it is the result of many years of racing and experience in such demanding disciplines. The many successes achieved by great riders with our GAS GAS bikes, have provided basic data in order to create these high level motorcycle. A few exclusive motorcycles GAS GAS with three key factors: reliability, high performance and good stability.
Congratulations because your election has been, without doubt, the right one. With your prowess to the handlebars of your GAS GAS and with adequate preparation and corresponding revisions are essential to ensure that your GAS GAS is highly reliable, you can enjoy more comfortable and grateful practice the sport motorcycle.
Thank you for your trust and welcome to GAS GAS Motos, S.A.
Legal notices
In the interest of technical development GAS GAS Motos, S.A. reserves the right to modify the construction, staffing, and accessories of
the motorcycle without prior notice. Data measures, weights, and powers are understood with the respective tolerances.
Note legali
Depending on the volume of equipment and accessories for your GAS GAS, as well as the versions certified to respect the various laws of each State, there may be variations on the descriptions and illustrations. So the pictures exposed in this manual may therefore not correspond to the purchased model. That’s why not may arise claim some exception error, error of printing or omission.
Notices and warnings
Please read carefully this manual with special attention to the following notices:
DANGER
Notice about a danger that leads to serious injury and even death.
WARNING
Notice about a danger which may cause personal injury and/or damage to the vehicle.
-6-
Owner´s manual
Preliminary warnings
DANGER
Three of each four fatal accidents are due to head injuries. The risk of brain injury is three times higher if you don’t use a helmet. Always take a helmet approved, the probability of leaving unharmed in an accident increases by 20%. It also recommends the use of eye protection and gloves, boots and other items for protection that are in perfect condition.
Never carry passenger. Your GAS GAS is not approved for this purpose, does not have an appropriate saddle, handles or footrests for passenger. In addition weight and imbalance can affect handling.
Avoid modifications in your GAS GAS with non-original accessories and don’t remove off the original elements, these changes can affect stability and handling, making it a dangerous and illegal vehicle. GAS GAS requires the use of original spare parts and accessories, or parts and accessories homologated by GAS GAS Motorcycles, S.A. It is an essential condition for maintaining the warranty.
Your GAS GAS has been designed for off-road use, not designed for long travel on highways. Such use could lead to engine damages becauseitmaintainedhighrevolutions.Alsotyresarenotsuitableforuseonpavedsurfaces.Ithasnotbeendesignedforurbanuse.Longtops at traffic lights in town could overheat the engine.
Maintain your GAS GAS in good condition. To avoid any problem, inspect your motorcycle before each use and then all maintenance recommended in this manual. After a fall, inspect that the main elements have not been damaged. Driving a motorcycle in a bad state can be cause of an accident with serious injuries and even death.
DANGER
Theexhaustpipeandotherpartsreachedhightemperaturesduringuseandtaketocooldownoncetheengineshutdown.Avoidhandling or touching anything during this period. The use of shorts is not recommended, may cause burns on the legs.
DANGER
Avoid wearing loose clothing that could engage with parts of the vehicle or the environment. Although total security is impossible, the use of suitable equipment reduces the possibility and/or the severity of injuries.
-7-
Owner´s manual
Ubicazione dei componenti EC 4T 250/300/450cc
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
11 |
12 |
13 |
14 |
* Image taken from the EC 4T 450F RACING..
15 |
16 |
17 |
Number |
Name |
Number |
Name |
1 |
Headlampwithposition,lowbeamandhighbeamlamps |
10 |
Front fork |
2 |
Front turn signals |
11 |
Engine start 1 |
3 |
Fuel tank |
12 |
Gear shift pedal |
|
|
|
|
4 |
Rear shock |
13 |
Carburetor |
5 |
Air filter |
14 |
Secondary transmission chain |
6 |
Side stand |
15 |
Chain guide |
|
|
|
|
7 |
Chain guard |
16 |
License plate holder |
8 |
Front brake disc |
17 |
Rear reflector |
9 |
Front brake caliper |
|
|
|
|
|
|
1 250/300cc 4T located at the front of the engine..
-8-
Owner´s manual
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Ubicazione dei componenti |
|
EC 4T 250/300/450cc |
|
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|
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
11 |
12 |
13 |
14 |
15 |
16 |
17 |
18 |
*Image taken from the EC 4T 450F RACING.
Number |
Name |
Number |
Name |
1 |
License plate light |
10 |
Muffler |
2 |
Brake light |
11 |
Rear brake disc |
3 |
Seat |
12 |
Rear brake caliper |
|
|
|
|
4 |
Rear shock gas reservoir |
13 |
Rear brake master cylinder |
5 |
Kick-starter |
14 |
Suspension linkage |
6 |
Fuel valve |
15 |
Rear brake pedal |
|
|
|
|
7 |
Manufacturer’s identification plate |
16 |
Oil filter |
8 |
Radiator |
17 |
Sump guard |
9 |
Exhaust |
18 |
Front axle handle |
|
|
|
|
-9-
Owner´s manual
Controls and components location XC 4T 250/300/450cc
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
11 |
12 |
13 |
* Image taken from the XC 4T 450F RACING
Number |
Name |
Number |
Name |
1 |
Headlampwithposition,lowbeamandhighbeamlamps |
8 |
Front fork |
2 |
Fuel tank |
9 |
Engine start 1 |
3 |
Rear shock |
10 |
Gear shift pedal |
|
|
|
|
4 |
Air filter |
11 |
Carburetor |
5 |
Side stand |
12 |
Secondary transmission chain |
6 |
Front brake disc |
13 |
Chain guide |
|
|
|
|
7 |
Front brake caliper |
|
|
1 250/300cc 4T located at the front of the engine..
-10-
Owner´s manual
Controls and components location XC 4T 250/300/450cc
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
11 |
12 |
13 |
14 |
15 |
16 |
17 |
* Image taken from the XC 4T 450F RACING
Number |
Name |
Number |
Name |
1 |
Brake light |
10 |
Rear brake disc |
2 |
Seat |
11 |
Rear brake caliper |
3 |
Rear shock gas reservoir |
12 |
Rear brake master cylinder |
|
|
|
|
4 |
Kick-starter |
13 |
Suspension linkage |
5 |
Fuel valve |
14 |
Rear brake pedal |
6 |
Manufacturer’s identification plate |
15 |
Oil filter |
|
|
|
|
7 |
Radiator |
16 |
Sump guard |
8 |
Exhaust |
17 |
Front axle handle |
9 |
Muffler |
|
|
|
|
|
|
-11-
Owner´s manual
Controls and components location EC 4T
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
Number |
Name |
Number |
Name |
1 |
Clutch lever |
7 |
Front brake master cylinder |
|
|
|
|
2 |
Choke lever |
8 |
Throttle |
3 |
Multifunction gauge1 |
9 |
Front brake lever |
4 |
Fuel tank cap |
10 |
Turn signals, lights, horn and engine stop controls |
|
|
|
|
5 |
Ignition key |
11 |
Steering lock |
|
|
|
|
1 Only XC models.
1 |
2 |
3 |
4 |
4 |
5 |
Number |
Name |
Number |
Name |
1 |
Horn |
4 |
Position, low beam and high beam lights |
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|
2 |
Starter Switch |
5 |
Turn signals. |
3 |
Engine stop |
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-12-
Owner´s manual
Identification
Your GAS GAS has a manufacturer’s identification plate (1) in which details are: manufacturer, chassis number, homologation number and noise level.
The chassis number is also stamped in the right side of the steering column.
1 |
Steering lock
Your GAS GAS has a steering lock. It’s found on the right side of the steering column. To lock the steering:
1.Turn the handlebar fully to the right.
2.Insert the key into the lock and rotate it ⅛ of turn counter-clockwise.
3.Press the key inside.
4.Turn the key clockwise to its original position and remove.
The lock should be sunk for the steering lock to be effective.
-13-
Owner´s manual
Specifications
Comercial model
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Cycle |
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Cylinder number |
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Refrigeration |
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Capacity |
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Bore |
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ENGINE |
Stroke |
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Carburetor |
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||
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Distribution |
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Lubrication system |
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Starting mechanism |
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Ignition type |
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Pre-ignition set-up |
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Spark plug |
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Electrode gap |
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Primary ratio |
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Gearbox |
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1ª |
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2ª |
TRANSMISSION |
Gear ratio |
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3ª |
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4ª |
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5ª |
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Secondary transmission |
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Secondary ratio |
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Drive chain |
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Clutch type |
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Clutch trigger |
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Lubrication |
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Mezzo |
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Capacità |
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Available rear sprockets |
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Available front sprockets |
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Type |
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Tires |
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Front |
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Rear |
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Tire pressure |
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Front |
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Rear |
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CHASSIS |
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Rear |
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Front |
|
Suspension |
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|
Suspension travel |
|
Front |
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Rear |
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Front fork oil level |
MARZOCCHI |
|
|
|
ÖHLINS |
|
|
|
|
|
1 For SWEDISH Edition model |
|
EC250F |
|
EC300F |
EC450F |
|
|
4 strokes |
|
|
|
Monocylinder |
|
|
|
Liquid cooled |
|
249,6 cc |
|
290,0 cc |
449,0 cc |
77,0 mm |
|
83,0 mm |
95,0 mm |
53,6 mm |
|
53,6 mm |
63,4 mm |
Keihin FCR JUM6 37MX |
Keihin FCR 5TJ 39MX |
||
|
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DOHC 5 valve |
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Oil pump |
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Electric |
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Electronic |
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- |
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NGK R CR9E |
NGK R CR8E |
|
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0,7~0,8 mm |
|
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3,353 (17/57) |
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2,625 (23/61) |
||
|
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5 gears |
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2,385 (13/31) |
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2,417 (12/29) |
||
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1,75 (16/28) |
1,733 (15/26) |
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1,353 (17/23) |
1,313 (16/21) |
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1,095 (21/23) |
1,05 (20/21) |
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0,895 (19/17) |
0,84 (25/21) |
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By chain |
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|
3,846 (13/50) |
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3,357 (14/47) |
||
5/8” x 1/4” with O-Rings (112 links) |
5/8”x1/4”with O-Rings (114) |
||
|
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Multi-disc wet clutch |
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Clutch lever |
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Oil |
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1200cc |
|
39, 40, 42, 44, 46, 47, |
48, |
49, 50, 51, 52, 53, 54 |
12, |
13, |
14 |
Perimeter CrMo alloy frame, multitubular aluminium alloy subframe
1.6 x 21 - 90/90 - 21 Metzeler Six Days Extreme
2.15 x 18 - 140/80 - 18 Metzeler Six Days Extreme
1,0 bar
1,0 bar
Inverted telescopic fork, with spring pre-load, rebound and compression damping setting. Marzocchi
Shiver ø48 mm closed cartridge
Progressive shock absorber with spring pre-load, rebound, high speed and low speed com-
pression damping settings
305mm (Marzocchi 48) / 296mm (Öhlins RXF)1
298 mm (Reiger) / 298 mm (Öhlins TTX44)1
320 ml. |
350 ml. |
|
|
300 ml.
-14-
Owner´s manual
Specifications
DIMENSIONS CHASSIS
LIQUIDS
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EC250F |
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EC300F |
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EC450F |
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|||||
Brakes |
Front |
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Brake disc, with Nissin floating 2 piston caliper |
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||||
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Rear |
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Brake disc, with Nissin floating 1 piston caliper |
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|||||
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||||||
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Brake disc |
Front |
|
Disco Galfer “wave” Ø260 mm |
|
||||
Rear |
|
Disco Galfer “wave” Ø220 mm |
|
|||||
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||||||
Total height |
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1260 mm |
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Total length |
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2200 mm |
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Seat height |
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950 mm |
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Minimum height |
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375 mm |
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Total width |
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830 mm |
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Wheelbase |
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1490 mm |
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Dry weight |
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108 kg. |
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|
115 kg. |
||
Fuel tank capacity |
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8,2 l |
|
|
RACCOMANDATI |
|
|
Fuel |
|
Unleaded (mínimo RON 98) |
|
Coolant1 |
GRO GCC 30% Long |
Coolant mixture at 30% |
|
Time |
|||
|
|
||
Brake fluid |
GRO Brake Fluid |
DOT-4 |
|
DOT-4 |
|||
|
|
||
Engine oil |
SAE 5W40 API SG |
5W40 API SG |
|
Fork oil |
MARZOCCHI |
EBH16 7,5WT |
|
ÖHLINS |
Öhlins 01312 |
CARBURETION |
Homologation2 |
|
Competition3 |
|
|
Carburetor type
Main jet
Idle jet
Needle jet
Needle
Needle position
Starter jet
Pilot oir jet
Leak jet
Throttle stop screw
Mixture screw
Carburetor type
Main jet
Idle jet
Needle jet
Needle
Needle position
Starter jet
Pilot oir jet
Leak jet
Throttle stop screw
Mixture screw
Keihin FCR JUM6 37MX |
|
Keihin FCR 5TJ 39MX |
||
168 |
|
|
160 |
|
|
168 |
|
||
45 |
|
45 |
|
48 |
68 |
|
68 |
|
65 |
NNGU |
|
NNGU |
|
NNHU |
|
|
3ª from top |
|
|
115 |
|
|
NO |
|
|
115 |
|
||
70 |
|
70 |
|
70 |
70 |
|
70 |
|
60 |
Serie 35mm. |
|
Serie 35mm. |
|
Serie 35mm. |
1,75 turn from fully closed |
|
1,75turn from fully closed |
|
3 turn from fully closed |
Keihin FCR-MX37 |
|
Keihin FCR-MX39 |
||
|
||||
160 |
|
|
162 |
|
|
160 |
|
||
42 |
|
42 |
|
48 |
68 |
|
68 |
|
65 |
GDEQR |
|
GDEQR |
|
NFPR |
|
|
5ª from top |
|
|
|
|
|
|
|
115 |
|
|
NO |
|
|
115 |
|
||
70 |
|
70 |
|
70 |
70 |
|
70 |
|
60 |
Short |
|
Short |
|
Short |
1,5turn from fully closed |
|
1,5 turn from fully closed |
|
1 turn from fully closed |
|
|
|
|
|
1 Cold countries must adjust the coolant to their temperature. |
2 Does not apply to XC USA models. |
3 Only closed circuit. |
-15- |
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Owner´s manual
Electrical diagram
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Owner´s manual
Torque Values
GENERAL
1 |
4 |
5 |
6 |
GENERAL
Size |
Torque (Nm) |
|
|
M4 nuts and bolts |
3 |
M5 nuts and bolts |
6 |
|
|
M6 nuts and bolts |
10 |
|
|
M8 nuts and bolts |
25 |
M10 nuts and bolts |
45 |
|
|
CHASSIS
2 |
3 |
7 |
8 |
CHASSIS
Nº |
Name |
Size |
Torque(Nm) |
|
|
|
|
1 |
Steering nut |
M24 |
40 |
2 |
Rear shock bolt |
M10x50 |
45 |
|
|
|
|
3 |
Swingarm bolt |
M14 |
80 |
|
|
|
|
4 |
Brake disc bolt |
M6x14 |
12 |
5 |
Front axle bolt |
M20 |
50 |
|
|
|
|
6 |
Brake caliper bolt |
M8x30 |
30 |
|
|
|
|
7 |
Engine mount bolt |
M10x118 |
40 |
8 |
Rear sprocket bolt |
M8x30 |
30 |
|
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|
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Owner´s manual
Torque Values
1 |
2 |
3 |
4 |
5 |
6 |
7 |
CHASSIS
Nº |
Name |
Size |
Torque(Nm) |
1 |
Subframe bolt |
M8x50 |
25 |
2 |
Brake banjo bolt |
- |
6 |
|
|
|
|
3 |
Upper clamp bolt |
M7x30 |
15 |
4 |
Spokes |
- |
1,5 |
5 |
Rear axle nut |
M20 |
100 |
|
|
|
|
6 |
Linkage bolt |
M14x110 |
100 |
|
|
|
|
7 |
Rear brake pedal bolt |
M8x45 |
25 |
|
|
|
|
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Owner´s manual
Torque Values
ENGINE
1 |
ENGINE
2 |
3 |
4 |
|
Nº |
Name |
Size |
Torque (Nm) |
1 |
Gearshift pedal bolt |
M6 |
12 |
|
|
|
|
2 |
Kick-starter bolt |
M8 |
33 |
3 |
Kick-starter bolt |
M6x20 |
12 |
4 |
Crankcase bolt |
M6 |
10 |
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Owner´s manual
Torque Values
1 2
MOTORE
4
5
7
|
3 |
|
|
|
6 |
|
8 |
Nº |
Nome parte |
Misura |
Torque (Nm) |
1 |
Cylinder head bolt |
M6x1.0 |
10 |
2 |
Cylinder bolt |
M6x1.0 |
10 |
3 |
Ignition cover bolt |
M6x1.0 |
10 |
|
|
|
|
4 |
Screw inlet duct |
M6x1.0 |
10 |
5 |
Spark plug |
M10Sx1.0 |
13 |
6 |
Engine drain plug |
M10x1.25 |
20 |
|
|
|
|
7 |
Engine drain plug (left side) |
M6x1.0 |
10 |
8 |
Water pump drain bolt |
M6x1.0 |
10 |
- |
Clutch cover bolt |
M6x1.0 |
10 |
|
|
|
|
- |
Sprocket |
M20x1.0 |
75 |
- |
Rotor nut |
M8x1.25 |
14 |
- |
Bolt oil level |
M6x1.0 |
10 |
|
|
|
|
- |
Primary nut |
M20x1.0 |
110 |
- |
Clutch spring bolt |
M6x1.0 |
8 |
- |
Bolt filter cover |
M6x1.0 |
10 |
|
|
|
|
- |
Nut exhaust |
M8x1.25 |
13 |
- |
Bolt exhaust |
M8x1.25 |
24 |
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Owner´s manual
Multifunction gauge (Only on certain models and markets)
The multifunction device is water resistant, has 3 buttons with a brightly lit LCD.
•Current speed
•Backlight Full time
•Average speed
•Maximum speed
•Two independent tripmeters
•Odómeter (total kms)
•Time on motorcycle
•Chronometer
•Tracking total hours
•Clock
•Maintenance Reminder
•Travel Distance
WARNING
The multifunction device is water resistant but not waterproof. Do not wash with pressure washer.
Do not leave the device in direct sunlight when the motorcycle is stopped. Avoid contact with gasoline, degreasers or other cleaning chemical products that could be cause damages in the device.
Always remember to pay attention to the road when you’re driving.
1 |
QUICK GUIDE: |
|
|
|
Setup menu: |
To enter into the setup menu Endurance II, hold buttons 1, 2 and 3 for three seconds. Be sure to hold the 3 buttons at the same time.
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Buttons summary: |
2 |
3 |
Button 1: Increase (above) |
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Button 2: Decrease (below) |
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Button 3: Next configuration |
Adjusting the distance units:
Select the units (kilometers or miles) with 1 or 2 buttons.
Set the the front tire size:
Select the size with button 1 or 2 (2300 mm).
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Owner´s manual
Multifunction gauge (Only on certain models and markets)
Adjust the clock format:
Select the desired format using the buttons 1 or 2 (12H or 24H).
Setting the time:
Set the clock to the desired time by pressing 1 to 2.
Setting the maintenance reminder method:
Select the desired maintenance reminder method using the buttons 1 or 2.
ODO: Odómeter. kilometers based.
ART: Accumulated driving time, hours based.
Setting the maintenance reminder:
Select the value until the next maintenance. This value is based on time or mileage, depending on the method chosen on the previous menu (ODO / ART).
SCREENS IN NORMAL MODE:
Screen 1: DST
DST (Distance Traveled). DST function accumulates the distance data since the last reset while you’re riding a motorcycle.
Press and hold buttons 1 and 2 for three seconds to reset DST (distance 1).
Hold the button 3 to set the DST. Use buttons 1 and 2 to increase and decrease the DST.
Press the 3 button to return to main menu.
Screen 2: DST2
DST2 (Distance Traveled 2). The multifunction ENDURANCE II, can accumulate data from two different travel distances.
Press and hold buttons 1 and 2 for three seconds to reset DST2, driving time and average speed.
Hold the button 3 to set the DST. Use buttons 1 and 2 to increase and decrease the DST.
Press the 3 button to return to main menu.
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Owner´s manual
Multifunction gauge (Only on certain models and markets)
Screen 3: ODP
ODO (odómeter), is the kilometers totality which has been traveled , is the total sum.
Press and hold buttons 1 and 2 for three seconds to reset the maximum speed. To see the remaining time until the next maintenance, hold button 3 for 3 seconds.
When the service icon is activated, to enter the maintenance time period screen and then reset the time period of the service, hold buttons 1 and 2 for 3 seconds.
Notes:
1.Activated with external power of the motorcycle.
2.Activated by the movement of the wheel.
3.Activated by pressing the multifunction button itself.
4.The backlight turns off after 90 seconds of inactivity.
5.After 180 seconds of inactivity, it only shows clock.
INSTALLATION OF SENSOR AND MAGNET:
Motorcycles require a magnet placed on a rotating surface, such as the front or rear wheel, and a sensor in front of the magnet to create a wheel sensor.
If you have purchased a variety of our model that is not approved and want to install the multifunction, you must also acquire the approval kit for the front wheel, which is composed of a plate with a magnet and a small screw that holds the hub of the motorcycle.
MEASURE OF THE WHEEL CIRCUMFERENCE:
Method 1
Measure the diameter of the front wheel in millimeters. Multiply the diameter by 3.14 and you will get the measure of the wheel circumference.
The diameter in millimeters is the value to be used as the measure for the tire.
Enter this value in the initial setup of your multifunction.
NOTE: If you measure the wheel diameter in inches, first multiply its diameter by 25.4 to convert it into millimeters. Once converted, follow the instructions under ‘quick guide’ to complete this process.
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Owner´s manual
Multifunction gauge (Only on certain models and markets)
Method 2
Find a totally flat surface. Make a mark on the flank of the tire and the ground. Advance with the motorcycle until the wheel complete one revolution. Make a mark on the ground at this point. Measure the distance between the marks of the ground and convert to millimeters. Use this numberas a measureof the wheel circumference.Forgreaterprecision,thedriveroranequivalentweightmustremain at the motorcycle during this process.
NOTA: In the same way as in Method 1, if you measure the wheel diameter in inches, first multiply its diameter by 25.4 to convert it into millimeters. Once converted, follow the instructions under ‘quick guide’ to complete this process.
Homologation
NOTE: This chapter is not valid on XC models.
The vehicle just acquired is a vehicle approved under the EU directives and comply with all the requirements for type-approval. The components of approval required to ride on public roads and to pass technical legislative inspections, which are detailed below. The components of type-approval are identified with a determined and registered stamp
Component list |
Amount/moto |
|
|
Manufacturer identification plate |
1 |
Catalyzed exhaust |
1 |
|
|
Homologated Front and Rear sprockets |
1 |
Carburetor jets |
1 |
|
|
Front and rear turning lights |
4 |
Plate holder |
1 |
Speedometer |
1 |
|
|
Electrical equipment, homologated lights |
1 |
Horn |
1 |
Rear-view mirror |
2 |
|
|
Anti-theft lock |
1 |
Air filter restriction |
1 |
Throttle opening limiter |
1 |
|
|
Each component of type-approval must be a part of your GAS GAS and in case of breakage, loss or malfunction you must go to your official GAS GAS service to repair it.
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