Motion Software, Inc.
535 West Lambert Road, Building “E”
Brea, California 92821-3911
Voice: 714-255-2931, Fax: 714-255-7956
Web: www.motionsoftware.com
Email: support@motionsoftware.com
Dyno2000 Simulation v3.10, 5-/01 Release 5
Dyno2000 Advanced Engine Simulation—1
MOTION SOFTWARE, INC. SOFTWARE LICENSE
PLEASE READ THIS LICENSE CAREFULLY BEFORE
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Motion Software, Inc.
535 West Lambert, Bldg. E
Brea, CA 92821-3911
714-255-2931; Fax 714-255-7956
ACKNOWLEDGMENTS: Larry Atherton of
Motion Software wishes to thank the many
individuals who contributed to the development and marketing of this program:
Lance Noller, Lead Programmer. A special
thanks for his dedication to the Dyno2000
project. His programming skills, tenacious
troubleshooting and creative problem solving made the Dyno2000 possible.
Curtis Leaverton, Simulation Designer. My
friend and college, Curtis Leaverton is the
“brains” behind the Dyno2000. His engine
computer simulations have changed the
way performance enthusiasts approach
engine building.
Brent Erickson, Simulation Designer, Pro-
grammer. Developed new simulation models for the Dyno2000. A brilliant programmer, Brent’s positive “can-do” attitude is
backed up by his ability to accomplish what
many dismiss as impossible.
Trent Noller, Marketing/Sales Manager.
Trent excels at problem solving and there
were more than a few problems that required his creative skills during the development and deployment of the Dyno2000.
My friend for many years, Trent Noller can,
simply, be credited with the success of the
Dyno2000.
And special thanks are due to the marketing and management personnel of the Mr.
Gasket Performance Group™:
Gary Gibson, His dedication to the Desk-
Top software line is more than greatly appreciated.
Bob Bruegging, President, CEO, Mr. Gas-
ket Performance Group. Bob’s experience
in performance marketing is vast. And so
is his enthusiasm!
And thanks to the many other individuals
at Mr. Gasket who have contributed to the
success of the DeskTop line, including:
Don McGee, Kirk Tinney, Mike Roth and
others too numerous to mention.
The text, photographs, drawings, and other artwork (hereafter referred to as information) contained in this publication is
provided without any warranty as to its usability or performance. Specific system configurations and the applicability of
described procedures both in software and in real-world conditions—and the qualifications of individual readers—are beyond the control of the publisher, therefore the publisher disclaims all liability, either expressed or implied, for use of the
information in this publication. All risk for its use is entirely assumed by the purchaser/user. In no event shall Motion Software, Inc. be liable for any indirect, special, or consequential damages, including but not limited to personal injury or any
other damages, arising out of the use or misuse of any information in this publication. This book is an independent publication of Motion Software, Inc. All trademarks are the registered property of the trademark holders.
The publisher (Motion Software, Inc.) reserve the right to revise this publication or change its content from time to time
without obligation to notify any persons of such revisions or changes.
®
c
.
e
r
a
w
t
f
n
o
s
way—resell, or redistribute this information without the expressed
m
written permission of Motion Software, Inc. This PDF document
o
may be downloaded by Dyno2000 users and prospective buyers
for informational use only. No other uses are permitted.
Running A Simulation............................ 105
MINI GLOSSARY ............................................106
DYNO TEST NOTES ....................................... 111
MAIL/FAX SOFTWARE SUPPORT FORM ..... 113
4—Dyno2000 Advanced Engine Simulation
INTRODUCTION
INTRODUCTION
Note:
If you can’t wait to start the Dyno2000™, feel free to jump ahead to
LATION on page 10,
time. Also, make sure you mail in your registration card—it entitles you to receive a
FREE upgrade and other information and support.
Thank you for purchasing the Dyno2000™ for IBM®-compatible computers. This
software is the result of several years of development and testing. It is just one of
several quality software products developed by Motion Software, Inc., that can further your understanding and enjoyment of automobiles, performance, and racing
technology.
The Dyno2000 is a Windows95/98 and WindowsNT/2000, 32-bit program based
on the
family of mathematical models because of their
excellent power prediction accuracy and fast processing times. The Dyno2000 is a
lation. This means that it calculates the complete
fluid-dynamic, thermodynamic, and frictional conditions that exist inside each cylinder throughout
the entire 720 degrees of the four-cycle process.
grams on the market (even a few that sell for several times the price of the Dyno2000) are not true
engine
metric efficiency (VE) and then derive an estimate
Filling-And-Emptying
You will find that many other simulation pro-
simulations
but don’t forget to read the rest of this manual when you have
HOW IT WORKS
method of engine power simulation. We chose this
full-cycle
. Rather, they calculate the volu-
simu-
INSTAL-
The Dyno2000 is the most advanced engine simula-
tion ever offered to the performance enthusiast. It
combines ease of use, rapid calculation times,
powerful Iterative Testing™, and detailed graphics.
The Dyno2000 is available from Mr. Gasket Perfor-
mance and Motion Software, Inc.
Dyno2000 Advanced Engine Simulation—5
Introduction To The Dyno2000
Dyno2000 Main Component Screen
The Dyno2000 incorporates a
very clean, intuitive user
interface. If you wish to
change a component, simply
click on the component
name and select a new
component from the dropdown list. A comprehensive
data display is fully
customizable. Multiple
engine and/or data value
comparisons are possible.
All components and graphics
displays can be printed in
full color.
of torque and horsepower. There are many shortcomings to this technique. The two
greatest drawbacks are: 1) since cylinder pressure is not determined, it is impossible
to predict the pressure on the exhaust valve and the subsequent mass flow through
the port when the exhaust valve opens, and 2) the inability to accurately determine
the pumping horsepower (energy needed to move gasses into and out of the engine)
from the predicted horsepower.
Since the Dyno2000 incorporates both filling-and-emptying
ing that includes frictional and pumping-loss calculations, extensive computation is
required for each power point. In fact, the program performs several million calculations at each 500rpm test point on the power curve (a full power-curve simulation
consists of 27 test points). This in-depth analysis offers unprecedented accuracy
over a vast range of engines. The Dyno2000 has been successfully used to model
single-cylinder “lawn mower” engines, light aircraft engines, automotive engines,
modern Pro Stock drag-racing powerplants, and multi-thousand horsepower supercharged, nitrous-oxide injected “mountain motors.”
and
full-cycle model-
WHAT'S NEW IN THE DYNO2000
The Dyno2000 features a completely unique, easy-to use, point-and-click interface. Just click on any component, and drop-down menus offer alternative selections. Hundreds of components are available, including a wide selection of import
engines. Instantly change between US and Metric measurements.
The Dyno2000 also models of forced induction systems, including turbocharging
and roots/centrifugal supercharging. Set maximum boost, belt ratios, efficiencies,
and more! Even model intercoolers.
Test engine power with alternate fuels, including Methanol, Ethanol, Propane,
6—Dyno2000 Advanced Engine Simulation
Introduction To The Dyno2000
LNG, and even Nitrous Oxide injection. Graph cylinder pressures, frictional losses,
and other engine variables.
And the Dyno2000 is the only engine simulation with exclusive
ing™
that analyzes thousands of dyno tests, keep track of all the results, and
displays the best setup for virtually any application, all automatically! Combine this
power with uniquely versatile graphing capabilities, and the Dyno2000 is, simply, the
best engine simulation you can buy. In fact, you will find no other software, even at
many times the price, that offers so much capability and performance.
DYNO2000 REQUIREMENTS
The following list presents an overview of the basic hardware and software
required to run the Dyno2000.
Minimum Requirements Overview:
• An IBM compatible “PC” computer with a CD-ROM drive
• At least 16MB of RAM (random access memory) for Windows95/98; 32MB for
WindowsNT; 64MB for Windows2000
• Windows95/98 or Windows NT/2000 (recommend NT version 4.0 with SP4 or
later)
• A video system capable of at least VGA (640 x 480 resolution). Recommend
800 x 600 or higher to optimize screen display and engine analysis
• A Pentium 200 or similar processor (Pentium II or III or faster processors will
improve processing speeds; especially helpful for Iterative analysis)
• A mouse
• A printer (needed to obtain dyno-test printouts).
Iterative Test-
Iterative Testing™ is a
powerful feature of the
Dyno2000. This screen
illustrates a test that just
evaluated a series of compo-
nents (over 100 dyno tests
were performed). Using this
powerful tool it is possible to
automatically run thousands
or even hundreds of thou-
sands of tests to find the
best combinations. The
Dyno2000 keeps track of all
the results and displays the
best matches to your test
criterion.
Dyno2000
Iterative Testing
Dyno2000 Advanced Engine Simulation—7
™
Screen
Introduction To The Dyno2000
REQUIREMENTS IN DETAIL
Computer: An IBM-compatible “PC” computer with a CD-ROM disk drive is re-
quired. The Dyno2000 will operate on any computer system with an Intel-compatible
processor, however, a Pentium-class microprocessor is recommended to minimize
calculation times (Pentium II or III 400+Mhz processors will improve processing
speeds; especially helpful for
dyno tests can be performed in a continuous series).
Windows95/98 and NT/2000: The Dyno2000 is a full 32-bit program designed for
Windows95, Windows98 and later versions of Windows using the Win95 kernel. The
Dyno2000 is also compatible with WindowsNT versions 3.51 or later and Windows2000
(Motion recommends that if you use WindowsNT, use version 4.0 with service pack
4 or later; and if you use Windows2000, make sure to install the latest service pack
for both Windows2000 and for Internet Explorer).
System Memory: Your system should have a minimum of 16Mbytes of physical
RAM memory for Windows95/98, 32Mbytes for WindowsNT, and 64Mbytes for Windows2000. The Dyno2000 may not operate on systems with less installed memory.
To optimize Windows and Dyno2000 performance, 64Mbytes or more is recommended.
Iterative
analysis where hundreds or thousands of
Video Graphics Card And Monitor: Virtually any Windows compatible monitor and
display card will work with the Dyno2000. Systems with SVGA or better graphics
(800 x 600 resolution or higher) provide more screen “real estate.” This additional
display space is very helpful in component selection and power-curve analysis.
Note1: See FAQ on page 100 for help in changing the screen resolution of your
monitor.
Note2: Specialized graphics cards and ultra-high resolution “workstation” displays
may not be compatible with Dyno2000. If you encounter display incompatibilities with
the Dyno2000, please contact Motion Software Tech Support, 535 West Lambert,
Bldg. E, Brea, CA 92821-3911, 714-255-2931, or visit our website:
www.motionsoftware.com.
System Processor:The Dyno2000 is extremely calculation-intensive. Over 25 mil-
lion mathematical operations are performed for each complete power-curve simulation. While the program has been written in fast C++ and hand-tuned assembler to
optimize speed, a faster processor will improve data analysis capabilities. Furthermore, the Dyno2000 incorporates a powerful
analysis of hundreds of thousands of dyno tests. To reduce these calculation times
and extend the modeling capabilities of the program, use the fastest processor
possible.
The following table gives an approximation of the time required to complete a
Iterative Tester
that can perform an
8—Dyno2000 Advanced Engine Simulation
Introduction To The Dyno2000
100 dyno-run
tests can consist of hundreds of thousands of simulated dyno runs or more):
Mouse: A mouse (trackball, or other pointer control) is required to use the Dyno2000.
While most component selections can be performed with the keyboard, several
operations within the Dyno2000 require the use of a mouse.
Printer: The Dyno2000 can print a comprehensive “dyno-test report” of a simulated
dyno run with any Windows-compatible printer. If you use a color printer, the data
curves and selected information will print in color (see page 81 for more information
about Dyno2000 printing).
Iterative
test on various PC systems (this is a very short run;
Iterative
Dyno2000 Advanced Engine Simulation—9
INSTALLATION
INSTALLATION
Helpful Installation Tips
Dyno2000 installation is a quick and easy on virtually all computers. To minimize
the likelihood of problems, review the following tips before you begin:
1)The Dyno2000 requires Windows 95/98® or Windows NT/2000® and at least
16MB of installed memory (see pages 7-8 for more information about system
requirements).
2)The entire installation of the Dyno2000 and DeskTop Videos requires 110MB of
free disk space. If you do not wish to install the Software Videos, select the
“Compact” option presented during the installation process.
3)If at all possible, install the software onto the (default) drive and directory sug-
gested by the SETUP program. This will speed the process of installing Dyno2000
software updates in the future.
Installing The Dyno2000
The installation programs included with the Dyno2000 will copy the appropriate
files to your hard drive. Please read and perform each of the following instructions
carefully.
1)Start Windows95/98 (or Windows NT/2000), if necessary.
2)Insert the Dyno2000 CD-ROM into your CD drive.
3)An installation Welcome screen will appear on your desktop within 5 to 30
seconds (depending on the speed of your CD drive). Proceed to step 5.
4)If the Dyno2000 installation Welcome screen does not automatically display on
your desktop after 30 to 60 seconds, run the Setup program included on the
Dyno2000 CD-ROM. (Open the
then double click on Setup. Alternatively, choose Settings from the Start menu,
10—Dyno2000 Advanced Engine Simulation
Windows Explorer
, switch to your CD Drive,
Installing & Starting The Dyno2000
select Control Panels, the double click on Add/Remove Programs, finally click
on Install.)
5)Click Next to proceed to the second Installation screen. Click Next again to
review the Motion Software License Agreement. Read the Agreement and if you
agree with the terms, click Next to continue with the installation.
6)Enter your name and company name in the User Information screen (only
enter your company name if the Dyno2000 is being registered to your company). Click Next again to continue the installation.
7)The Choose Destination Location window will suggest C:\Dyno2000 as the
installation path. We recommend that you accept this default. However, if you
prefer another location for the Dyno2000, click on Browse... to select a new
path. When you are finished, click on Next to continue the installation.
8)The Setup Type window will present three installation options:
Typical—Installs Dyno2000, sample files, user manual, and software videos.
Compact—Installs Dyno2000, sample files, and user manual only.
Custom—Allows you to select the installed elements.We recommend you select Typical, then press Next to continue the installation.
9)The Select Program Folder screen indicates that the Dyno2000 program folder
will be added to the list of Windows Program choices displayed on the Start,
Programs menu. You may change the name of the program folder. Press Next
to continue.
10) The Start Copying Files screen gives you a chance to review all the installation
choices that you’ve made. Press Back to make any changes; press Next to
being copying files to your system.
11) When main installation is complete, the Setup Complete screen provides a
checkbox option (defaults unchecked) that allows you to start the Dyno2000
immediately after installation. (Note: If you do not check this box and click
Finish, you can start the Dyno2000 at any time by selecting Programs, Dyno2000
Engine Simulation from your Windows Start menu.) Click Finish to complete
the installation.
Starting The Dyno 2000
12) To start the Dyno2000, open the Windows Start menu, select Programs, then
choose Dyno2000 Engine Simulation, and finally click on the Dyno2000 En-
gine Simulation icon that opens from the folder.
Dyno2000 Advanced Engine Simulation—11
Installing & Starting The Dyno2000
13) A video of the new DeskTop DragStrip2000, has been included with the
Dyno2000. Start the demo by opening the Start menu, select Programs, then
choose the Dyno2000 Engine Simulation folder, finally click on DragStrip2000Demo NEW.
14) You can also access considerable additional information on the DeskTop soft-
ware line and technical support by opening the Start menu, select Programs,
then choose the Dyno2000 Engine Simulation folder, finally click on DeskTopSoftware Info.
15) Please review the remainder of this user guide for more information on menu
selections, program functions, and simulation tips.
16) If you have installation problems with the Dyno2000, please review program
requirements on pages 7-9, and take a few minutes and look over the following
sources of information before you contact technical support:
• The FAQs starting on page 100 in this booklet contain detail installation and
operational questions and answers.
• Visit the Tech Support section of the Motion Software website for additional tips
and FAQs.
If you cannot find a solution to your problem, use the fax-back form in this manual.
Fax or mail the completed form to:
Motion Software, Inc.
535 West Lambert, Bldg. E
Brea, CA 92821-3911
Tech Fax: 714-255-7956, or visit our
Web: www.motionsoftware.com
Email: support@motionsoftware.com
Note: Tech support will only be provided to registered users. Please send in your
registration card today. You may also register your software on-line at:
www.motionsoftware.com. If you purchased your software directly from Motion Soft-
ware, Inc., you are already registered.
12—Dyno2000 Advanced Engine Simulation
OVERVIEW
OVERVIEW
Program
Menu
Bar
Engine
Component
Categories
And
Status Boxes
Engine
Selection
Tabs
Title Bar
Left Pane
Display T abs
THE MAIN PROGRAM SCREEN
Drop-Down
Menu
Right Pane Display Tabs
Range Limits
And Status Box
Vertical Divider To
Resize Left/Right Panes
Windows
Size
Buttons
Power
Curves For
Current
Engine
Comparison
Curves
The Main Program Screen allows you to select engine components, dimen-
sions, and specifications. In addition, engine power curves and/or simulation data is
displayed in graphical and chart form. The Main Program Screen is composed of the
following elements:
1)The Title Bar displays the program name followed by the name of the currently-
selected engine.
2)The Program Menu Bar contains eight pull-down menus that control overall
program function. Here is an overview of these control menus, from left to right
Dyno2000 Advanced Engine Simulation—13
Program Overview
Program Menu Bar
Program Menu Bar contains eight pulldown menus that control overall program
function.
(detailed information on menu functions is provided in the next section, beginning on page 20):
File—Opens and Saves dyno test files, exports DOS Dyno files to other
DeskTop software, prints engine components and power curves, allows the
quick selection of the most recently used Dyno files, and contains an exitprogram function.
Edit—Clears all component choices from the currently-selected engine (indi-
cated by the
Engine Selection Tab
currently in the foreground; see Engine
Selection Tabs, below).
View—Allows you to turn the Toolbar, Status Bar and Workbook layout on
(default) or off.
Simulation—Run forces an update of the current simulation. Auto Run
enables or disables (toggles) automatic simulation updates when any engine
component is modified.
Units—Selects between US and Metric units.
Tools—Opens the
Iterative Testing
window or selects one of the build-in,
engine-math calculators.
Window—A standard Windows menu for arranging and selecting engine
display windows.
Help—Gives access to this Users Guide, and other program help features.
3)The Engine Component Categories are made up of the following groups:
Component Status Boxes
All Components
Selected
Category
Incomplete
A Status Box is located in the upper left
corner of each Component Category.
These boxes either contain a red boxed
X, indicating that the category is not
complete (inhibiting a simulation run), or
a green-boxed check-mark ✔, indicating
that all components in that category
have been selected
14—Dyno2000 Advanced Engine Simulation
Program Overview
SHORTBLOCK—Select the bore, stroke, and number of cylinders in this
category (see page 20).
CYLINDER HEADS—Select the cylinder head type, port configuration, and
valve diameters. Direct entry of flow-bench data is also supported (see page
22).
COMPRESSION—Select the compression ratio (see page 30).
INDUCTION—Selects the airflow rate through the induction system, the
type of fuel, nitrous flow rate, intake manifold, and a forced induction system
(see page 38).
EXHAUST—Selects the exhaust-system configuration (see page 59).
CAMSHAFT—Selects the camshaft type, lifter type, and allows direct entry
of valve timing and lift data (see page 65).
Note:Each component category contains a Status Box located in the upper left
corner. These boxes either contain a red boxed X, indicating that the category is
not complete (inhibiting a simulation run), or a green-boxed check-mark ✔,
indicating that all components in that category have been selected. When all
component categories have green checks, a simulation will be performed using
the current data values and the results will be displayed in the graph on the right
pane of the Main Program Screen (the simulation run and data plot will occur
automatically providing Autorun is checked in the Simulation drop-down menu
[default], see Simulation Menu described on the previous page).
4)The Drop-Down Component Menus contain components and specifications for
each of the Component Category choices. Click on any component specification
to open its menu. The menu will close when a selection is complete. If you wish
to close the menu before making a new selection, click the red X next to the
drop-down box or press the Escape key until the menu closes.
Component fields that do not yet
contain valid entries are marked with a
series of asteristics. This indicates that
the field is empty and can accept data
input. Most numeric fields accept direct
keyboard entry or selections from
provided drop-down menus. Text
selection fields (like the Cylinder Head
choice menu) only accept selections
from the associated drop-down menu.
When a valid selection has been made,
it will replace the asteristics and be
displayed next to the field names.
Incomplete Component Fields
Empty Component
Fields
Dyno2000 Advanced Engine Simulation—15
Program Overview
Direct-Click™ Component Menus
Bounding
The Direct-Click™ Component Menus
contain components and specifications
for each Component Category choice.
Click on any component specification to
open its menu. The menu will close
when a selection is complete (or accept
the current selection by clicking on the
green ✔). If you wish to close the menu
before making a new selection, click the
red X next to the drop-down box or
press the Escape key until the menu
closes.
Box
Accept
Current
Selection
5)Several Component Category menus allow direct numeric entry. During this
data entry, the range of acceptable values will be displayed in a Range Limit
Line within the Status Box at the bottom of the screen.
6)The Dyno2000 can simulate several engines at once. Switch between “active”
engines by selecting any Tab from the Engine Selection Tabs, just above the
Status Box (see photo, page 13).The currently-selected engine is indicated on
the foreground Tab. The name of the currently-selected engine is also displayed
in the Title Bar.
Close
Menu
7)The Main Program Screen window is divided into two panes (the width of these
panes is adjustable; drag the vertical screen divider to resize). Each pane contains a Screen Display Tab group. Use these tabs to switch the display in each
pane to component lists and other data displays.
8)The Current Engine Power Curves window displays the horsepower and torque
for the currently-selected engine. Horsepower and torque are the default curves,
however, any graphic data display can be changed by right-clicking on the graph
and reassigning each curve in the Graph Options Box. Use Properties... in the
Options Box setup list to create comparisons between any “active” engines.
9)The Main Program Screen also incorporates Windows Size Buttons. These
buttons provide standard maximizing, minimizing, and closing functions common
to all windows. Refer to your Windows documentation for more information on
the use of these buttons.
16—Dyno2000 Advanced Engine Simulation
Program Overview
The Right-Hand Power Curves Box
displays the horsepower and torque for
the currently-selected engine. Horse-
power and torque are the default curves,
however, the data displayed can be
modified by right-clicking on the graph
and reassigning each curve in the Graph
Options Box. In addition, you can use the
Properties... choice available at the
bottom of the Options Box to setup
comparisons between any “active”
engine. Note: A second, Left-Hand graph
is available under the component
selection screen (to activate this display,
use the Left-Pane tabs at the bottom of
the component screen).
Graph Options Box
USING THE MOUSE OR KEYBOARD
TO BUILD A TEST ENGINE
Begin using the Dyno2000 by “assembling” a test engine from component parts.
For example, select a bore and stroke by using the Block pull-down menu. Activate
the menu by:
Mouse
1)Start the Dyno2000 or select New from the File menu. All component categories
start off empty, indicated by strings of asterisks (****) next to each incomplete
selection.
2)Move the mouse cursor into the SHORTBLOCK category and double click the
left mouse button on the asterisks in the Block component category.
3)When the component-menu bounding box appears (see photo, page 16), click
on the ▼ symbol to open the Shortblock selection menu.
4)Move the mouse pointer through the menu choices.
5)When a submenu opens, move the mouse cursor over your selected choice in
the submenu.
6)Click the left mouse button on your selection. This loads the engine name, bore,
stroke, and number of cylinders into the SHORTBLOCK category. Note that the
red boxed X (Status Box) on the left of the SHORTBLOCK category changed to
a green-boxed check-mark ✔, indicating that all components in that category
Dyno2000 Advanced Engine Simulation—17
Program Overview
have been selected.
7)Alternatively, to close the menu without making a selection, click the red X on
the right of the bounding box or press the Escape key until the menu closes.
8)Continue making component selections until all the category Status Boxes have
switched to green. At this point an engine simulation will be performed and the
results will be displayed on the graph or chart on the right of the Main Program
Screen.
Keyboard
1)Press and release the Alt key followed by the F key to highlight and open the
File menu. Use the cursor-arrow keys to select New, then press Enter to create
a new, blank component screen. All component categories start off empty, indicated by strings of asterisks (****) next to each incomplete component selection.
Note: You can activate other menu choices—e.g.,
by pressing the Right-Arrow or Left-Arrow keys or by using the menu shortcuts
(e.g., open the
2)A component menu bounding box is positioned around the Block choice in the
SHORTBLOCK category.
Edit
menu by pressing Alt E).
Edit, View, Simulation
, etc.,
3)Press Enter to activate the box. Then press Tab to move the highlight (focus) to
the ▼ symbol. Then press the Spacebar to open the Block selection menu.
4)Use the Up-Arrow or Down-Arrow keys to scroll through the menu choices.
When the menu selections include submenus (a small arrow points to the right
at the end of the menu line), use the Right-Arrow key to open the submenu.
5)When you have highlighted your choice, press Enter to make the selection.
This loads the engine name, bore, stroke, and number of cylinders into the
SHORTBLOCK category. Note that the red boxed X (Status Box) on the left of
the SHORTBLOCK category changed to a green-boxed check-mark ✔, indicating that all components in that category have been selected.
Note: Alternatively, to close the menus without making a selection, press the
Escape key.
6) Use the TAB key to move the component-selection bounding box to the next
blank field (Compression Ratio). Continue making component selections until all
the main component category Status Boxes have changed to green. At this point
an engine simulation will be performed and the results will be displayed on the
graph or chart in the right pane of the Main Program Screen.
Note: The Shift Tab key combination will move the bounding box backwards to
the previous component field.
18—Dyno2000 Advanced Engine Simulation
Program Overview
Fields Accepting Direct Input
Fields Not Accepting Direct Input
White Background:
Numeric input
accepted. Enter
value or make
selection from
drop-down menu.
DIRECT-ENTRY MENU CHOICES
The Bore, Stroke, Number Of Cylinders, Valve Size, Compression Ratio, Induction Airflow, and several other menus permit direct numeric entry. When a component field supports direct entry, the bounding box will have a white interior. If the only
entry possible is a choice from the drop-down menu, the bounding box will have a
gray interior (see above photos). Choosing a new numeric value will replace the
currently displayed value. When you press Enter the new value will be tested for
acceptability, and if it passes, it will be used in the next simulation run. If you press
Enter without entering a new value, the currently displayed value is left unchanged.
Data entry into any field in the component-selection screen is limited to values
over which the Dyno2000 can accurately predict power. The range limits are displayed in the Range Limit Line within the Status Box at the bottom-left of the Main
Program Screen. If you enter an invalid number, the Dyno2000 will play the Windows error sound and wait for new input.
Gray Background:
No numeric input
accepted. Make
selection from
drop-down menu.
THE MEANING OF SCREEN COLORS
The colors used on the component-selection screen provide information about
various engine components and specifications. Here is a quick reference to screen
color functionality:
White Numeric Values: White engine specifications indicate that they are automati-
cally calculated by program and cannot be directly altered.
Dark Blue: All engine specifications that can be changed by the user through pull-
down menus are displayed in dark blue.
Dyno2000 Advanced Engine Simulation—19
COMPONENT MENUS
COMPONENT MENUS
THE BORE, STROKE, AND NUMBER-OF-CYLINDER MENUS
The Block menu is located on the upper-left of the SHORTBLOCK component
category on the Main Program Screen. By opening this menu, you are presented
with a variety of domestic and import “pre-defined” engine shortblock configurations.
If any one of these choices is selected, the appropriate bore, stroke, and number of
cylinders will be loaded in the SHORTBLOCK category. In addition to selecting any
predefined engine configuration, you can directly enter any Block name, Stroke,Bore, and Number Of Cylinder numeric values (within the acceptable range limits
of the program indicated at the bottom of the screen in the Status Bar).
What’s A SHORTBLOCK
When a particular engine combination is selected from the Block menu, the bore,
stroke, and the number of cylinders are “loaded” into the SHORTBLOCK category.
These values are subsequently used in the simulation. The SHORTBLOCK menu
The Block component menu
contains over 200 bore and
stroke combinations of
popular domestic and import
engines that you can in-
stantly use in a simulation.
20—Dyno2000 Advanced Engine Simulation
Block Component Menu
Block, Bore, and Stroke Menus
choices should be considered a “handy” list of common engine cylinder-bore and
crankshaft-stroke values, not a description of engine configurations (e.g., V8, V6,
straight 6, V4, etc.), material composition (aluminum vs. cast iron), the type of
cylinder heads (hemi vs. wedge) or any other engine characteristics. The Bore/
Stroke menu only loads Bore, Stroke, and the Number Of Cylinders into the
program database.
Bore And Stroke And Its Effects On Compression Ratio
After making a Bore, Stroke, and Number-Of-Cylinder selection, the swept cylinder volume and the total engine displacement will be calculated and displayed in the
SHORTBLOCK component category. The swept cylinder volume measures the volume displaced by the movement of a single piston from TDC (top dead center) to
BDC (bottom dead center). This “full-stroke” volume is one of the two essential
values required in calculating compression ratio. We’ll discuss compression ratio in
more detail later, but for now let’s take a quick look at how compression ratio is
calculated:
Swept Cyl Vol + Combustion Space Vol
Compression Ratio = ———————————————————
Combustion Space Vol
The total volume that exists in the cylinder when the piston is located at BDC (this
volume includes the Swept Volume of the piston plus the Combustion Space Volume) is divided by the remaining volume that exists when the piston is positioned
at Top Dead Center.
Bore and stroke dimensions greatly affect cylinder volumes and, therefore, compression ratio. When the stroke, and to a lessor degree the bore, is increased while
maintaining a fixed combustion-space volume, the compression ratio will rapidly
increase. And, as is the case in the Dyno2000 simulation, if the compression ratio
is held constant—because it is a fixed component selected by you—the combustion
space volume (not necessarily the same as the combustion-chamber volume, see
page 31) must increase to maintain the desired compression ratio.
This may seem more understandable when you consider that if the combustionspace volume did not increase, a larger swept cylinder volume (due to the increase
in engine displacement) would be compressed into the same final combustion space,
resulting in an increase in compression ratio.
THE CYLINDER HEAD AND VALVE DIAMETER MENUS
The Cylinder Head pull-down menu is located in the CYLINDER HEAD category,
and selection from this menu allows the Dyno2000 to simulate various cylinder head
designs and a wide range of airflow characteristics. The menu lists general cylinder
head characteristics, including restrictive low-performance ports, typical wedge- and
Dyno2000 Advanced Engine Simulation—21
Cylinder Head Menu
Cylinder Head Menu
The Cylinder Head menu
contains a wide range of
head/port choices, from stock
to all-out racing. In addition,
Custom Port Flow allows the
direct entry of flow bench
data. This feature allows the
simulation and testing of any
cylinder head for which flow
data is available.
canted-valve configurations, and 4-valve cylinder heads. Each type of head/port
includes several stages of modifications from stock to all-out race configurations.
In addition, the Custom Port Flow choice at the bottom of the Cylinder Head
menu allows the direct entry of flowbench data, allowing the Dyno2000 to model any
cylinder head for which flow data is available. This option will be described in more
detail later.
Basic Flow Theory
A selection from the Cylinder Head menu is the first part of a two-step process
used by the simulation to accurately model cylinder head flow characteristics. The
initial cylinder head selection determines the airflow restriction generated by the
ports. That is, this choice establishes
mum peak flow will pass through each port
selected from the remaining CYLINDER HEAD category menus: Intake and Exhaust Valve Diameter Menus. The valve-diameter menus allow the selection of
valve sizes that fix the theoretical peak flow (called
Most cylinder heads flow only about 50% to 70% of this value.
Note: You can enable the Auto Calculate Valve Size feature to allow the Dyno2000
to automatically determine valve diameters based on bore size and the degree of
cylinder head porting/modifications. The various Cylinder Head menu choices load
airflow data into the simulation, but this flow data is not directly used to determine
the airflow capacity of the cylinder heads.
There are several reasons for this. First of all, flow generated in the ports of a
running engine is vastly different than the flow measured on a flow bench. Airflow
on a flow bench is steady-state flow, measured at a fixed pressure drop (it’s also dry
how much less air than the theoretical maxi-
. What determines peak flow? That’s
isentropic
flow) of each port.
22—Dyno2000 Advanced Engine Simulation
Cylinder Head Menu
flow, but a discussion of that feature is beyond the scope of this book). A running
engine will generate rapidly and widely varying pressures in the ports. These pressure differences directly affect—in fact, they directly cause—the flow of fuel, air, and
exhaust gasses within the engine. The Dyno2000 calculates these internal pressures
at each degree of crank rotation throughout the four-cycle process. To determine
mass flow into and out of the cylinders at any instant, the flow that occurs as a result
of these changing pressure differences is also calculated. Since the variations in
pressure, or pressure drops, within the engine are almost always different than the
pressure drop used on a flow bench, flow bench data cannot directly predict flow
within the engine.
While it is impractical to use cylinder head flow data directly in an engine simulation, measured cylinder head flow figures are, nonetheless, a good starting point.
Flow-bench data can be used as a means to compare the measured flow of a
particular port/valve configuration against the calculated isentropic (theoretical maximum) flow. The resulting “ratio,” called the discharge coefficient, has proven to be
an effective link between flow-bench data and predicted mass flow moving into and
out of the cylinders. Furthermore, the discharge coefficient also can be used to
predict the changes in flow for larger or smaller valves and for various levels of port
modifications. In other words, the discharge coefficient provides a practical method
to simulate mass flow within a large range of engines under a wide range of operational conditions.
Sorting Out Cylinder Head Menu Choices
Now that some of the basic flow theory behind the choices in the CYLINDER
HEAD category menus has been exposed, here’s some practical advice that may
Typical Low-Performance Cylinder Heads
The “Low Performance”
cylinder head choices are
intended to model cylinder
heads that have unusually
small ports and valves. Heads
of this type were often designed for low-speed,
economy applications, with
little concern for high-speed
performance. Early 260 and
289 smallblock Ford and to a
lessor degree early smallblock
Chevy castings fall into this
category.
Dyno2000 Advanced Engine Simulation—23
Cylinder Head Menu
Typical Wedge Cylinder Heads
The “Wedge Cylinder head”
menu choices model cylinder
heads that have ports and
valves sized with performance
in mind, like the heads on this
LT1 smallblock Chevy.
help you determine the appropriate selections for your application.
Low Performance Cylinder Heads—There are three “Low Performance” cylinder
head selections listed at the top of the Cylinder Head menu. Each of these choices
is intended to model cylinder heads that have unusually small ports and valves
relative to engine displacement. Heads of this type were often designed for lowspeed, economy applications, with little concern for high-speed performance. Early
260 and 289 smallblock Ford and to a lessor degree early smallblock Chevy castings
fall into this category. These choices use the lowest discharge coefficient of all the
head configurations listed in the menu. Minimum port cross-sectional areas are 85%
of the valve areas or somewhat smaller and, if Auto Calculate Valve Size has been
selected, relatively small (compared to the bore diameter) intake and exhaust valve
diameters will be used.
The first low-performance choice models an unmodified production casting. The
second “Low Performance/Pocket Porting” choice adds minor porting work performed
below the valve seat and in the “bowl” area under the valve head. The port runners
are not modified. The final choice “Low Performance/Ported, Large Valves” incorporates the same modifications plus slightly larger intake and exhaust valves and some
modest work in the port runners. Auto-calculate valve size increases vary, but they
are always scaled to a size that will install in production castings without extensive
modifications.
The low-performance choices have some ability to model flathead (L-head & Hhead) and hybrid (F-head) engines. While the ports in these engines are even more
restrictive, by selecting Low-Performance and manually entering the exact valve
sizes, the simulation will, at least, give you an approximate power output usable to
evaluate changes in cam timing, induction flow, and other components.
24—Dyno2000 Advanced Engine Simulation
Cylinder Head Menu
Typical Canted-Valve Cylinder Heads
The “Canted-Valve Cylinder
Head” selections have ports
with generous cross-sectional
areas and valves that angle
toward the port mouths. The
first three menu choices model
oval-port designs. The final two
selections simulate perfor-
mance
This L29 big-block Chevy would
be best modeled by the second
head with flow capacity beyond
the capabilities of L29 castings.
Wedge Cylinder Heads—The wedge-chamber and canted-valve choices comprise
the two main cylinder head categories. Choices from these two groups are applicable to 90% of all performance engine applications.
sized with performance in mind. Ports are not excessively restrictive for high-speed
operation, and overall port and valve-pocket design offers a good compromise between low restriction and high flow velocity. The stock and pocket-ported choices are
best for high-performance street to modest racing applications.
street applications. This casting has improved discharge coefficients, greater port
cross-sectional areas, and increased valve sizes. Consider this head to be an extensively modified, high-performance, factory-type casting that has additional modifications to provide optimum flow for racing applications. It does not incorporate
“exotic” modifications, like raised and/or welded ports that require custom-fabricated
manifolds.
selection is designed to model state-of-the-art, high-dollar, Pro-Stock drag-racing
cylinder heads. These custom pieces are designed for one thing: Maximum power.
They usually require hand-fabricated intake manifolds, have excellent valve discharge coefficients, and the ports have the largest cross-sectional areas in the
smallblock group. This head develops sufficient airflow speeds for good cylinder
filling only at high engine rpm.
rectangular-port heads.
or third menu choice—the
fourth menu choice models a
The first three basic wedge selections model heads that have ports and valves
The fourth wedge head “Wedge/Fully Ported, Large Valves” moves away from
The last choice in the wedge group is “Wedge/Pro-Stock Porting And Mods.” This
Canted-Valve Cylinder Heads—All canted-valve selections are modeled after heads
with “canted” valves. That is, the valve stems are tilted toward the outside of the
cylinder heads to improve the discharge coefficient and overall airflow. All ports have
Dyno2000 Advanced Engine Simulation—25
Cylinder Head Menu
generous cross-sectional areas for excellent high-speed performance.
The first three choices are based on an oval-port configuration. These smaller
cross-sectional area ports provide a good compromise between low restriction and
high flow velocity for larger displacement engines. The stock and pocket-ported
choices are suitable for high-performance street to modest racing applications.
The final two selections simulate extensively modified rectangular-port heads.
These choices model, primarily, all-out, big-block heads, however, they closely model
other extremely aggressive high-performance racing designs, like the Chrysler Hemi
head and all-out ProStock designs. As with the smallblock category, the “Canted/
Rectangular Ports/Fully Ported” heads are not suitable for most street applications.
These castings have high discharge coefficients, large port cross-sectional areas,
and increased valve sizes. This head is basically a factory-type casting but extensively improved. However, it does not incorporate “exotic” modifications, like raised
and/or welded ports that require custom-fabricated manifolds.
The last choice in the canted-valve group is “Canted/Rectangular ProStock Ports/
Mods.” This selection is designed to model state-of-the-art, ProStock drag-racing
cylinder heads. These custom pieces, like their wedge-design counterparts, are built
from the ground-up for maximum power. They require hand-fabricated intake manifolds, have optimum valve discharge coefficients, and the ports have the largest
cross-sectional areas in the entire Cylinder Head menu, except for 4-valve heads
(discussed next). These specially fabricated cylinder heads only develop sufficient
airflow for good cylinder filling with large displacement engines at very high engine
speeds.
4-Valve Cylinder Heads—The next three selections in the Cylinder Head submenu
Typical 4-Valve Cylinder Heads
The “4-Valve Cylinder Head”
selections model cylinder
heads with 4-valves per
cylinder. These heads can offer
more than 1.5 times the curtain
area of the largest 2-valve
heads. This large valve area,
combined with high-flow, lowrestriction ports greatly
improves air and fuel flow into
the cylinders at high engine
speeds. These Cosworth heads
were designed for the English
Ford V6. When they were raced
in England several years ago,
they regularly beat V8s.
26—Dyno2000 Advanced Engine Simulation
Cylinder Head Menu
model 4-valve cylinder heads. These are very interesting choices since they simulate
the effects of very low-restriction ports and valves used in many import stock and
performance applications. The individual ports in 4-valve heads begin as single,
large openings, then neck down to two Siamesed ports, each having a small (relatively) valve at the combustion chamber interface. Since there are two intake and
two exhaust valves per cylinder, valve curtain area is considerably larger than with
the largest single-valve-per-port designs. In fact, 4-valve heads can offer more than
1.5 times the curtain area of the largest 2-valve heads. This large area, combined
with high-flow, low-restriction ports greatly improves air and fuel flow into the cylinders at low valve lifts and at high engine speeds. Unfortunately, the ports offer an
equally low restriction to reverse flow (reversion) that occurs at low engine speeds
when the piston moves up the cylinder from BDC to Intake Valve Closing (IVC) on
the final portion of the intake stroke. For this reason, 4-valve heads, even when fitted
with more conservative ports and valves, can be a poor choice for small-displacement, low-speed engines, unless camshaft timing is carefully designed to complement the low-lift flow capabilities of these cylinder heads. On the other hand, the
outstanding flow characteristics of the 4-valve head put it in another “league” when
it comes to horsepower potential on high-speed racing engines.
The first choice in the 4-valve group is “4-Valve Head/Stock Ports And Valves.”
This simulates a 4-valve cylinder head that would be “standard equipment” on factory high-performance or “sports-car” engines. These heads offer power comparable
to high-performance 2-valve castings equipped with large valves and pocket porting.
However, because they still have relatively small ports, reasonably high port velocities, and good low-lift flow characteristics, they often show a boost in low-speed
power over comparable 2-valve heads.
The next choice, “4-Valve Head/Ported With Large Valves” incorporates mild
performance modifications. Larger valves have been installed and both intake and
The Custom Port Flow
dialog box allows the direct
entry of flow bench data.
From 4 to 10 data points for
each port can be entered.
Virtually any test valve
diameter and pressure drop
can be used.
Custom Port Flow Dialog
Dyno2000 Advanced Engine Simulation—27
Custom Port Flow Dialog
exhaust flow has been improved by pocket porting. However, care has been taken
not to increase the minimum cross-sectional area of the ports. These changes
provide a significant increase in power with only slightly slower port velocities. Reversion has increased, but overall, these heads should show a power increase
throughout the rpm range on most engines.
The final choice, “4-Valve Head/Race Porting And Mods,” like the other “Race
Porting And Mod” choices in the Cylinder Head menu, models an all-out racing
cylinder head. This selection has the greatest power potential of all. The ports are
considerably larger than the other choices, the valves are larger, and the discharge
coefficients are the highest possible. These heads suffer from the greatest reversion
effects, especially with late IVC timing on low-speed, small-displacement engines.
Note: These heads, like all choices provided in the Cylinder Head menu, are “scaled”
to engine size, so that smaller engines automatically use appropriately smaller valves—
providing the Auto Calculate Valve Size option is selected—and smaller ports.
Tip: If you would like to know what “hidden” power is possible using any particular
engine combination, try this cylinder head choice. It is safe to say that the only way
to find more power, with everything else being equal, would be to add forced induction, nitrous-oxide injection, or use exotic fuels.
Custom Port Flow—The Dyno2000 will accept flowbench data, taken from measur-
ing virtually any port, with any valve size, at any pressure drop. Selecting Custom
Port Flow opens the airflow-bench dialog box (see photo on previous page). If you
open this dialog after you have selected one of the other cylinder head menu
choices, the Custom Port Flow dialog will display the flow data for that head configuration.
To enter flow-bench data, first provide a short description of the flow-bench/
cylinder head test in the Description field. Then select the number of data points
Custom Port Flow Description And Filename
Custom Port Flow
Saved Flow Data
28—Dyno2000 Advanced Engine Simulation
When Custom Port Flow is
used, the port Description
name (entered in the PortFlow Dialog Box) is displayed in the CYLINDER
HEAD category. In addition,
if the flow data was saved to
disk, the filename is also
displayed. You can doubleclick on the filename (or
asteristics in that field) and
load and save airflow data.
Valve Size Menus
in your flowbench test into the Data Points field (click up to increase, down to
decrease). Then enter the test-valve diameters and the pressure drop (in inches of
H20) at which the tests were performed. Finally enter flow and valve-lift test data.
Note 1: You may press the Calc Others button at any time to fill in the remaining
lift fields with the same “step” value that was established in the previous fields. The
Calc Others button is smart enough to change step values at higher valve lifts.
Note 2: If you have fewer data points for one of the valves, simply repeat the highest
measured flow value to “flush out” the remaining data points. This technique has
been shown to produce accurate simulations.
You can save the flow data to your hard drive at any time by pressing the Save
As button. Recall previously saved flow data with the Open button.
Pressing OK will load the new test data into the engine database and display the
custom flow Description in the CYLINDER HEAD category.
Valve Diameters
The Valve Diameter menus are located in the lower portion of the CYLINDER
HEAD category. The first selection is Auto Calculate Valve Size. This feature
instructs the simulation software to determine the most likely valve sizes to be used
with the current engine based on an assessment of the current bore diameter and
the Cylinder Head selection. When the Auto Calculate function is activated Auto will
be displayed next to the calculated sizes, and it remains active on the current engine
until turned off (by selecting it a second time). Auto Calculation is turned off by
default when the Dyno2000 is started and whenever Clear Components is chosen
from the Edit menu.
Auto Calculate Valve Size is especially helpful if you are experimenting with
several different bore and stroke combinations or comparing different engine configurations. Auto Calculate will always select valves of appropriate diameter for the
Intake And Exhaust Valve Sizes
Select valve sizes for the intake and
exhaust valves from drop-down menus.
If you choose Auto Calculate Valve Size
from either the intake or the exhaust
menu, the Dyno2000 will size all valves
appropriately, based on the cylinderhead
type and the bore diameter. Deselecting
Auto Calculate Valve Size on either the
intake or the exhaust valve-size menus
will disable this feature on all valves.
Dyno2000 Advanced Engine Simulation—29
Compression Ratio Menu
Selecting a specific valve size will
disable Auto Calculate Valve Size. You
can select from the provided sizes
(displayed in both US and Metric mea-
surements), or you can directly enter
any valve dimension within the range
limits of the Dyno2000.
Manually Selecting Valve Sizes
cylinder heads under test and it will never use valve sizes that are too large for the
current bore diameter (also, see page 69 for information on the related Auto Cal-culate Valve Lift feature).
While the Auto Calculate Valve Size is helpful during fast back-to-back testing,
it may not “guess” the precise valve sizes used, and therefore, not simulate power
levels as accurately as possible. In these situations refer to the lower choices on the
Valve Diameter menus. Here you will find a list of exact valve sizes consisting of
common intake and exhaust dimensions. In addition, you can directly enter any
valve diameters within the acceptable range limits of the program.
THE COMPRESSION RATIO MENU
The Compression Ratio menu is located in the COMPRESSION category. A
Compression Ratio Menu
The Compression Ratio of the engine is
a comparison of the geometric volume
that exists in the cylinder when the
piston is located at BDC (bottom dead
center) to the “compressed” volume
when the piston reaches TDC (top dead
center). Passenger car engines often
have 8 to 10:1. While racing engines can
have as high as 18:1 compression ratio.
30—Dyno2000 Advanced Engine Simulation
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