Flintec CC1WRR, CC1WRB User Manual

User’s Manual
CC1W-30/50klb
Page 1 of 21 DOC No. 0095771
Table of Contents
1. Product description ........................................................................................... 3
2. Mounting instructions ....................................................................................... 4
2.1 Base Unit .............................................................................................................................................. 4
2.2 Antenna Recommendations ................................................................................................................. 6
2.3 Remote Unit (Wireless Loadcell) .......................................................................................................... 9
2.4
Battery Installation
3. Equipment Maintenance ................................................................................. 11
3.1
Battery Replacement
4. Operation .......................................................................................................... 12
4.1
Base unit wireless channel selection (if needed)
5. Technical Specification ................................................................................... 14
6. Product Label ................................................................................................... 15
7. Product Dimensions ........................................................................................ 16
8. Safety information ........................................................................................... 18
...............................................................................................................................10
...........................................................................................................................11
........................................................................................13
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1. Product description

The CC1W is a wireless version of our CC1 pump off control load cell. The CC1W utilizes the same proven design attributes as the CC1 - stainless steel, hermetic seal, fatigue rating and intrinsically safe operation. The CC1W transmits polished rod load wirelessly which solves the industry wide problem of cable failures. After months of development in the field, working hand in hand with end users, our design addresses the most demanding concerns raised.
The CC1W technology sets our product apart from all wireless products currently available in the market. The primary advantage we bring is extremely low power consumption. Despite the low power consumption, the product can deliver a continuous flow of data, high signal strength and long battery life. We also offer position sensing capability which is synchronized with the load measurement. This eliminates the need for hall effect sensors or inclinometers and the costly maintenance associated with each. The wireless enclosure also incorporates an independent compartment for both the wireless technology and the battery. This allows for easy, single handed access to the battery for replacement in the field. We carefully specified a pre-wired “D cell” battery that is inexpensive and commercially available worldwide.
Continuous flow of data: 100 readings per second
Low power consumption: 12-18 month battery life
High signal strength: +13dBm to +17dBm, 30-300 meter transmission
HazLoc approved: UL rated for Class 1, Division 1 environments (see label for full approval)
On-board position: +/-0.5% accuracy
• Security: Proprietary wireless transmission protocol
Ease of use: independent battery access, commercially available battery
Weatherproof: IP67 rating, rated for use in -70°F to 175°F (-55°C to 80°C)
Accessories:
Base/Receiver (included) Antenna & Connection Cables (included) Lithium Battery (Included) Magnetic Mount or Post Mount for Base (user specified) Load Spacer/Plate Spherical Washer Set
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2. Mounting instructions

IMPORTANT
The employees responsible for the equipment installation and verification must take into consideration all the actions concerning this subject specified in IEC 60079-14:2013 ed. 5.0 (Electrical installations design, selection and erection) standard. In addition to general specifications associated with any system installed in hazardous locations, special attention
should be paid for specific requirements regarding intrinsic safety (section 12).

2.1 Base Unit

The “Base” (receiver) of the device comes with a magnet base for easy mounting on a metal surface inside or outside of the pump controller cabinet. Base is mounting outside the hazardous area and not intended to meet hazardous location safety standards.
Base Unit
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DIN rail mount
Pole mount with U-
When the magnet base is not directly attached due to non-metallic surface or space constraint, the base can be suitable fastened to any structure using brackets, plates or other type of support.
_________________________________________________________________ IMPORTANT
must be ensured.
You may optionally use an extension cable to mount the antenna.
In order to achieve the best performance a vertical alignment of the antenna
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2.2 Antenna Recommendations

Omni Directional Antenna CC1W
base unit is equipped with an Omni­directional antenna in order to provide the widest possible signal coverage.
RP-SMA Connector (female)
The antenna is provided with a threaded, weatherproof RP-SMA female connector. This connector must be properly tightened to the male connector on the enclosur e .
Vertical Alignment
In order to achieve the best performance a vertical alignment of the antenna must be ensured.
Line-of-sight
Is important to find, whenever possible, a spot full line of sight with the receptor where no obstacles reside between the path.
Note: Fresnel Zone, the area around the visual line-of-sight that radio waves spread out into after they leave the antenna must be clear or the signal strength will be weakened due to reflections.
Antenna Height
Taking advantage of the free positioning of the base antenna, a convenient place in height with good clearance and away from ground must be considered.
Note: The use of extension cables that always represent attenuation and signal strength losses should be avoided if possible
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When mounting inside an enclosure
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