fanuc B-64603EN-01 CONNECTION MANUAL

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FANUC Series 0+-MODEL F

CONNECTION MANUAL (HARDWARE)

B-64603EN/01

• No part of this manual may be reproduced in any form.

• All specifications and designs are subject to change without notice.

The products in this manual are controlled based on Japan’s “Foreign Exchange and Foreign Trade Law”. The export from Japan is subject to an export license by the government of Japan. Furthermore, the product may also be controlled by re-export regulations of the United States government. Should you wish to export or re-export these products, please contact FANUC for advice.

The products in this manual are manufactured under strict quality control. However, when using any of the products in a facility in which a serious accident or loss is predicted due to a failure of the product, install a safety device.

In this manual we have tried as much as possible to describe all the various matters. However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities. Therefore, matters which are not especially described as possible in this manual should be regarded as ”impossible”.

This manual contains the program names or device names of other companies, some of which are registered trademarks of respective owners. However, these names are not followed by ® or ™ in the main body.

B-64603EN/01 SAFETY PRECAUTIONS

SAFETY PRECAUTIONS

Described below are the safety precautions regarding the control units and those peripheral units explained herein. The safety precautions must be observed in order to use these units safely. Because exchanging, as well as performing daily maintenance operations on, the control units and those peripheral units explained herein may incur diverse dangers, you cannot be involved in such work unless you have been sufficiently trained for safety. Some safety precautions may not apply to your control units or peripheral units explained herein because the units have no corresponding function. If this is the case, skip reading those precautions. As for safety precautions regarding machine tools, refer to the respective machine manuals provided by the machine tool builders. Before starting to operate machines for check purposes, be sure to read the manuals provided by the machine tool builders and FANUC and sufficiently understand their descriptions.

Contents

DEFINITION OF WARNING, CAUTION, AND NOTE.........................................................................s-1

WARNINGS AND CAUTIONS REGARDING MOUNTING, WIRING, AND EXCHANGING..........s-2

WARNINGS AND CAUTIONS REGARDING DESIGNING.................................................................s-4

WARNINGS, CAUTIONS, AND NOTES REGARDING DAILY MAINTENANCE............................s-5

NOTE REGARDING KOREAN KC MARK ..........................................................................................s-5

DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.

WARNING

Applied when there is a danger of the user being injured or when there is a

danger of both the user being injured and the equipment being damaged if the approved procedure is not observed.

CAUTION

Applied when there is a danger of the equipment being damaged, if the

approved procedure is not observed.

NOTE

The Note is used to indicate supplementary information other than Warning and

Caution.

• Read this manual carefully, and store it in a safe place.

s-1

SAFETY PRECAUTIONS B-64603EN/01

WARNINGS AND CAUTIONS REGARDING MOUNTING, WIRING, AND EXCHANGING

WARNING

1 Before starting mounting, wiring, and exchanging, be sure to shut off externally

supplied power. Otherwise, electrical shocks, breakdown, and blowout may occur. If a control unit is turned off but other units are not, it is likely that power may be supplied to servo units, resulting in the units being damaged and workers getting an electrical shock when the units are exchanged.

2 Voltage lingers in servo and spindle amplifiers for a while even after power has

been turned off, resulting in workers possibly getting an electrical shock when the workers touch them. Before starting to exchange these amplifiers, wait for 20 minutes after power has been turned off.

3 Be sure to ground your control units and peripheral units in accordance with your

national grounding standards (protective grounding class C or stricter). Otherwise, electrical shocks, breakdown, and blowout may occur.

4 In order to prevent damage that may be caused by static electricity, wear a

grounding wrist strap or take a similar protective measure before starting to touch a printed-circuit board or unit or attach a cable. Static electricity from human bodies can damage electrical circuits.

5 In unit replacement, specify the same settings and parameters in the newly

installed unit as those for the one removed. (For details, refer to the respective manuals for the units.) Operating the newly installed unit with incorrect settings or parameters will cause the machine to behave unexpectedly, possibly leading to a damaged workpiece or machine or injury.

6 If you notice an apparent hardware fault, such as abnormal noise, abnormal

odor, smoke, ignition, or abnormal heat, in the hardware while power is being supplied to it, shut it off at once. These faults can cause fire, breakdown, blowout, and malfunction.

7 The radiating fins of control units, servo amplifiers, spindle amplifiers, and other

devices can remain very hot for a while after power has been turned off, making you get burned if you touch them. Before starting to work on them, wait and make sure they are cool.

8 When exchanging heavy stuff, you should do so together with two or more

people. If you try to exchange heavy stuff all by yourself, you may drop it and get hurt. 9 Wiring work in the control units and peripheral units must be done only after they

have been installed. Otherwise, electrical shocks can occur. 10 Be careful not to damage cables. Otherwise, electrical shocks can occur. 11 When working, wear suitable clothes with safety taken into account. Otherwise,

injury and electrical shocks can occur. 12 Do not work with your hands wet. Otherwise, electrical shocks and damage to

electrical circuits can occur.

s-2

B-64603EN/01 SAFETY PRECAUTIONS

CAUTION

Failing to observe any caution stated below can lead to fire, breakdown, blowout,

and malfunction. 1 Do not attach the units directly to any flammable object or install the units near

any flammable object. 2 Do not allow any foreign matter (such as a screw, metal chip, or coolant) to get

in the units. 3 Handle the units and printed-circuit boards gently because they are precision

devices. Be careful not to drop them or give a high impact to them. 4 Lay signal wires away from power wires as stated in this manual. 5 When fastening each unit or wire, be sure to observe the screw tightening torque

specified for them. If screws are tightened too weakly or too strongly, it is likely

that the unit may drop, break, or malfunction, or the wire may be short-circuited.

Do not forget to tighten all necessary screw. 6 Do not block any cooling fan air inlet or outlet. For units having no cooling fan,

allow space for natural convection cooling above and below them. 7 Be careful not to make an incorrect wiring or connection. Be sure to attach wires

and cables to their respective corresponding terminals and connectors. 8 Confirm equipment’s electrical rating stated herein. Do not apply any unspecified

voltage to the equipment. 9 Do not confuse voltage polarity. Carefully confirm the arrangement of connector

pins. 10 When making a cable assembly, press-mount, crimp, or solder the wires, using

the tool specified by the cable manufacturer. 11 Use printed-circuit boards and peripheral units that match your control unit. 12 When mounting the units, pay attention to their mass. 13 When detaching a cable from a unit, hold the connector rather than the cable.

When attaching a cable, be sure to fit its connector to the connector pins

securely. For connectors having a lock mechanism, be sure to lock them

securely. 14 As for the shielding wires of the cables specified herein, securely ground them,

using, for example, cable clamps. 15 Always use wires whose length, diameter, heat resistance, and flex resistance

match their use.

s-3

SAFETY PRECAUTIONS B-64603EN/01

WARNINGS AND CAUTIONS REGARDING DESIGNING

WARNING

1 When designing, be sure to observe all rules stated in this document and any

related manuals. Otherwise, it is likely that failure and malfunction may occur. 2 Failures in the control units and I/O units as well as input power abnormality and

communication failures can hamper the normal operation of these I/O units.

Design each I/O unit in such a way that the machine can operate safely, for

example, by providing an external safety circuit to the I/O unit so that no accident

will occur even if the I/O unit fails to operate normally. The DO function of each I/O unit has been designed in such a way that, if a

system alarm is issued in the control unit that controls the I/O unit or the power

of the control unit or the I/O unit is turned off, the DO function of all the I/O units

is turned off. However, it is not guaranteed that the DO function is surely turned

off. So, it is requested that, if a signal regarding safety is involved, a safety circuit

external to each I/O unit must be configured. Using the dual check safety

function makes it possible to detect a single fault in a portion related to safety.

For details of the dual check safety function, refer to the FANUC Series

30i/31i/32i-MODEL B Dual Check Safety Connection Manual (B-64483EN-2). 3 Install each control unit, display unit, MDI unit, and machine operator panel in

such a place that neither cutting chip nor coolant will spatter to them. Otherwise,

damage or malfunction may occur. 4 Coolants containing sulfur or chlorine at a high activation level, oil-free coolants

called synthetic, and water-soluble coolants at a high alkali level, in particular,

can largely affect the CNC and peripheral units. Please note that, even if

consideration is taken to protect them from direct exposure to these coolants,

the following trouble is likely to occur.

Coolants containing sulfur or chlorine at a high activation level

•

Some coolants containing sulfur or chlorine are at an extremely high activity level. If such a coolant adheres to the CNC or peripheral units, it reacts chemically with a material, such as resin, of equipment, possibly leading to corrosion or deterioration. If it gets in the CNC or peripheral units, it corrodes metals, such as copper and silver, used as component materials, possibly leading to a defective component.

Synthetic-type coolants having a high permeability

•

Some synthetic-type coolants whose lubricating component is, for example, PAG (polyalkylene glycol) have an extremely high permeability. If such a coolant is used even in equipment having a high closeness, it can readily flow into the CNC or peripheral units through, for example, gaskets. It is likely that, if the coolant gets in the CNC or a peripheral unit, it may deteriorate the insulation and damage the components.

Water-soluble coolants at a high alkali level

•

Some coolants whose pH is increased using alkanolamine are so strong alkali that its standard dilution will lead to pH10 or higher. If such a coolant spatters over the surface of the CNC or peripheral unit, it reacts chemically with a material, such as resin, possibly leading to corrosion or deterioration.

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B-64603EN/01 SAFETY PRECAUTIONS

WARNINGS, CAUTIONS, AND NOTES REGARDING DAILY MAINTENANCE

WARNING

Battery replacement Do not replace batteries unless you have been well informed of maintenance

work and safety. When opening the cabinet and replacing batteries, be careful not to touch any

high-voltage circuit (marked with

and covered with an electric shock

prevention cover). When the electric shock prevention cover has been removed, you will get an

electric shock if you touch any high-voltage circuit.

WARNING

Fuse replacement Before replacing a blown fuse, it is necessary to remove the cause of the blown

fuse. So, do not replace fuses unless you have been well informed of maintenance

work and safety. When opening the cabinet and replacing fuses, be careful not to touch any

high-voltage circuit (marked with

and covered with an electric shock

prevention cover). When the electric shock prevention cover has been removed, you will get an

electric shock if you touch any high-voltage circuit.

CAUTION

Handle the batteries gently. Do not drop them or give a strong impact to them.

NOTE

Each control unit uses batteries, because it must hold data, such as programs,

offset values, and parameters even when AC power for it is off. Back up the data (programs, offset values, and parameters) regularly. If the battery voltage becomes low, a low battery voltage alarm is displayed on

the machine operator’s panel or screen. Once the battery voltage alarm has been displayed, replace the batteries within

one week. Otherwise, the memory contents may be lost. For the battery replacement procedure, see Section 4.4, “Batteries”. Recollect or

discard old batteries in the way your local autonomous community specifies.

NOTE REGARDING KOREAN KC MARK

NOTE

This equipment is industrial (Class A) electromagnetic wave suitability equipment

and seller or user should take notice of it, and this equipment is to be used in the

places except for home.

이 기기는 업무용(A급) 전자파적합기기로서 판 매자 또는 사용자는 이 점을 주의하시기 바라며

가정외의 지역에서 사용하는 것을 목적으로 합니다

s-5

B-64603EN/01 PREFACE

PREFACE

This manual describes the information, that is, electrical and structural specifications, needed in connecting machine tools to the control and peripheral units stated below. The manual covers the range shown on the total connection diagrams mentioned in Chapter 2. The manual briefly describes the units that are used in common with the FANUC control units, such as FANUC I/O units, FANUC PANEL and servo motors. It also gives supplementary information for use of these units with the control units. For detailed specifications, refer to the manuals of these components. For options not covered in this manual, also refer to the manuals of these components.

Applicable models

The models covered by this manual, and their abbreviations are :

Model name Abbreviation

FANUC Series 0i– TF 0i–TF FANUC Series 0i– MF 0i–MF FANUC Series 0i– PF

0i–F

0i–PF

Series 0i

Organization of this manuals

This manual consists of chapters 1 to 12 and appendixes at the end of the book.

Chapter and title Contents

Chapter 1 CONFIGURATION Chapter 2 TOTAL CONNECTION DAIGRAMS Chapter 3 INSTALLATION Chapter 4 POWER SUPPLAY CONNECTION Chapter 5 CONNECTION TO CNC PERIOHERALS Chapter 6 SERVO AND SPINDLE INTERFACES Chapter 7 CONNECTION TO FANUC I/O Link i

Chapter 8 UNITS CONNECTED TO FANUC I/O Link i

Chapter 9 STOP AND EMERGENCY STOP Chapter 10 CONNECTION TO OTHER NETWORKS Chapter 11 CONNECTION WITH THE FANUC PANEL i AND COMMERCIAL PERSONAL COMPUTERS Chapter 12 PANEL i

Provides general information related to the connection, as well as an introduction to detailed information. Describes how to connect peripheral units.

Describes the installation requirements for using.

Describes how to make connections related to the power supply.

Describes how to connect the peripheral devices.

Describes how to connect the 30i–B series to servo or spindle amplifiers. Also explains how to connect separate detector interface units.

Describes how to connect machine interface I/O units using the FANUC I/O Link i.

Describes major units that correspond to the FANUC I/O Link i.

Describes how to handle the emergency stop signal. A lot of important information regarding safety is included. Be sure to read It. Describes how to connect to networks.

Describes how to connect to the FANUC PANEL i or a commercial personal computer, using the high-speed serial bus (HSSB) or Ethernet.

Describes how to connect a PANEL i.

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PREFACE B-64603EN/01

Chapter and title Contents

APPENDIX A) OUTLINE DRAWINGS OF UNITS AND CONNECTORS

B) 20-PIN INTERFACE CONNECTORS AND CABLES C) CONNECTION CABLE (SUPPLIED FROM US) D) OPTICAL FIBER CABLE E) MEMORY CARD INTERFACE

Related manuals of 0i-F

The following table lists the manuals related to 0i-F. This manual is indicated by an asterisk(*).

Table 1 Related manuals

Manual name Specification number

DESCRIPTIONS B-64602EN CONNECTION MANUAL (HARDWARE) B-64603EN * CONNECTION MANUAL (FUNCTION) B-64603EN-1 OPERATOR’S MANUAL (Common to Lathe System/Machining Center System) B-64604EN OPERATOR’S MANUAL (For Lathe System) B-64604EN-1 OPERATOR’S MANUAL (For Machining Center System) B-64604EN-2 MAINTENANCE MANUAL B-64605EN PARAMETER MANUAL B-64610EN 0i-PF CONNECTION MANUAL (FUNCTION) 0i-PF OPERATOR’S MANUAL 0i-PF PARAMETER MANUAL

Programming Macro Executor PROGRAMMING MANUAL B-63943EN-2 Macro Compiler PROGRAMMING MANUAL B-66263EN C Language Executor PROGRAMMING MANUAL B-63943EN-3

PMC

PMC PROGRAMMING MANUAL B-64513EN

Network PROFIBUS-DP Board CONNECTION MANUAL B-63993EN Fast Ethernet / Fast Data Server OPERATOR’S MANUAL B-64014EN DeviceNet Board CONNECTION MANUAL B-64043EN FL-net Board CONNECTION MANUAL B-64163EN CC-Link Board CONNECTION MANUAL B-64463EN Industrial Ethernet CONNECTION MANUAL B-64013EN

Operation guidance function MANUAL GUIDE i (Common to Lathe System/Machining Center System) OPERATOR’S MANUAL MANUAL GUIDE i (For Machining Center System) OPERATOR’S MANUAL MANUAL GUIDE i (Set-up Guidance Functions) OPERATOR’S MANUAL

Dual Check Safety

Dual Check Safety CONNECTION MANUAL B-64483EN-2

B-64623EN B-64624EN B-64630EN

B-63874EN

B-63874EN-2 B-63874EN-1

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B-64603EN/01 PREFACE

Related manuals of SERVO MOTOR αis/αi/βis/βi series

The following table lists the manuals related to SERVO MOTOR αis/αi/βis/βi series

Manual name Specification number

FANUC AC SERVO MOTOR αi series DESCRIPTIONS FANUC AC SPINDLE MOTOR αi series DESCRIPTIONS FANUC AC SERVO MOTOR βi series DESCRIPTIONS FANUC AC SPINDLE MOTOR βi series DESCRIPTIONS FANUC SERVO AMPLIFIER αi series DESCRIPTIONS FANUC SERVO AMPLIFIER βi series DESCRIPTIONS FANUC SERVO MOTOR αis series FANUC SERVO MOTOR αi series FANUC AC SPINDLE MOTOR αi series FANUC SERVO AMPLIFIER αi series MAINTENANCE MANUAL FANUC SERVO MOTOR βis series FANUC AC SPINDLE MOTOR βi series FANUC SERVO AMPLIFIER βi series MAINTENANCE MANUAL FANUC AC SERVO MOTOR αi series FANUC AC SERVO MOTOR βi series FANUC LINEAR MOTOR LiS series FANUC SYNCHRONOUS BUILT-IN SERVO MOTOR DiS series PARAMETER MANUAL FANUC AC SPINDLE MOTOR αi series FANUC AC SPINDLE MOTOR βi series BUILT-IN SPINDLE MOTOR Bi series PARAMETER MANUAL

B-65262EN B-65272EN B-65302EN B-65312EN B-65282EN B-65322EN

B-65285EN

B-65325EN

B-65270EN

B-65280EN

Related manuals of FANUC PANEL i

The following table lists the manuals related to FANUC PANEL i.

Manual name Specification number

FANUC PANEL i CONNECTION AND MAINTENANCE MANUAL

B-64223EN

Related manuals of FANUC I/O Unit

The following table lists the manuals related to FANUC I/O Unit.

Manual name Specification number

FANUC I/O Unit-MODEL A CONNECTION AND MAINTENANCE MANUAL B-61813E FANUC I/O Unit-MODEL B CONNECTION AND MAINTENANCE MANUAL B-62163E Handy Machine Operator’s Panel CONNECTION MANUAL B-63753EN

Training

• FANUC runs FANUC Training Center to train those who will be involved in the connection, maintenance, and operation of FANUC products. It is recommended to attend the class so you will be able to use the products effectively.

Visit the following web site for detailed descriptions of its curriculum. http://www.fanuc.co.jp/

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B-64603EN/01 TABLE OF CONTENTS

SAFETY PRECAUTIONS............................................................................s-1

DEFINITION OF WARNING, CAUTION, AND NOTE.............................................s-1

WARNINGS AND CAUTIONS REGARDING MOUNTING, WIRING, AND

EXCHANGING............................................................................................s-2

WARNINGS AND CAUTIONS REGARDING DESIGNING.....................................s-4

WARNINGS, CAUTIONS, AND NOTES REGARDING DAILY MAINTENANCE ....s-5

NOTE REGARDING KOREAN KC MARK ..............................................................s-5

PREFACE....................................................................................................p-1

1 CONFIGURATION ..................................................................................1

1.1 CONTROL UNIT CONFIGURATION AND COMPONENT NAMES..............1

1.1.1 Configurations of LCD-mounted Type Control Units .............................................1

1.1.2 Configurations of Optional Boards ..........................................................................5

1.2 HARDWARE OVERVIEW..............................................................................6

1.2.1 LCD-mounted Type Control Unit Overview ...........................................................6

2 TOTAL CONNECTION DIAGRAMS.......................................................7

3 INSTALLATION ....................................................................................10

3.1 ENVIRONMENTAL REQUIREMENTS OUTSIDE THE CABINET...............10

3.1.1 Environmental Conditions outside the Cabinet......................................................10

3.1.2 Installation Conditions of the Control Unit............................................................10

3.2 CAUTIONS REGARDING THE INSTALLATION DESIGN OF MACHINE

TOOL POWER MAGNETICS CABINETS ...................................................11

3.3 THERMAL DESIGN OF THE MACHINE TOOL MAGNETIC CABINET......14

3.3.1 Temperature Rise within the Machine Tool Magnetic Cabinet..............................14

3.3.2 Heat Output of Each Unit.......................................................................................14

3.3.3 Thermal Design of Operator's Panel.......................................................................15

3.4 COUNTERMEASURES AGAINST NOISE AND GROUNDING ..................16

3.4.1 Grounding as Noise Suppression Measures ...........................................................17

3.4.1.1 Grounding methods ...........................................................................................17

3.4.1.2 Cabinet............................................................................................................... 18

3.4.2 Protective Ground (Grounding for Protection against Indirect Contact) ...............21

3.4.3 Connecting the Ground Terminal of the Control Unit ...........................................22

3.4.4 Separating Signal Lines..........................................................................................23

3.4.5 Noise Suppressor....................................................................................................25

3.4.6 Cable Clamp and Shield Processing.......................................................................26

3.4.7 Lightning Surge Absorber Installation...................................................................28

3.5 INSTALLING THE CONTROL UNIT............................................................30

3.5.1 Installing the LCD-mounted Type Control Unit....................................................30

3.6 TIGHTENING TORQUE FOR FASTENING UNITS AND GROUND

TERMINALS................................................................................................31

3.7 DUSTPROOF MEASURES FOR CABINETS AND PENDANT BOXES......31

3.8 LCD PROTECTION COVER .......................................................................34

3.9 ATTACHING SCREW CAPS.......................................................................34

3.10 INSTALLATION CONDITION FOR UL RECOGNITION..............................35

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TABLE OF CONTENTS B-64603EN/01

4 POWER SUPPLY CONNECTION.........................................................36

4.1 24 VDC POWER (INSULATION AC/DC CONVERTOR).............................36

4.1.1 Connecting 24 VDC Power....................................................................................36

4.1.2 24 VDC Power Supply Specification.....................................................................38

4.1.3 Power Capacity of 24 VDC Power Supplies..........................................................40

4.2 TURNING ON AND OFF THE POWER TO THE CONTROL UNIT.............41

4.2.1 Power-on Sequence................................................................................................41

4.2.2 Power-off Sequence ...............................................................................................42

4.3 CABLE FOR POWER SUPPLY TO CONTROL UNIT.................................44

4.4 BATTERIES.................................................................................................44

4.4.1 Battery for Memory Backup in the Control Unit (3 VDC) ....................................44

4.4.1.1 Replacing the lithium battery............................................................................. 45

4.4.1.2 Replacing commercially available alkaline dry cells (size D)...........................46

4.4.2 Battery for Separate Absolute Pulsecoders (6VDC) ..............................................48

4.4.3 Battery for Absolute Pulse Coder Built into the Motor (6VDC)............................49

5 CONNECTION TO CNC PERIPHERALS .............................................50

5.1 CONNECTION BETWEEN THE LCD-MOUNTED TYPE CONTROL UNIT

AND MDI UNIT............................................................................................50

5.1.1 Overview................................................................................................................50

5.1.2 Connection with the MDI Unit...............................................................................51

5.1.3 Key Layout of MDI Unit........................................................................................53

5.1.4 Keyboard Cover .....................................................................................................55

5.2 CONNECTION WITH INPUT/OUTPUT DEVICES ......................................56

5.2.1 Overview................................................................................................................56

5.2.2 Connecting I/O Devices .........................................................................................56

5.2.3 RS232-C Serial Port...............................................................................................57

5.2.4 RS232-C Interface Specification............................................................................59

5.3 CONNECTING THE HIGH-SPEED SKIP (HDI)...........................................66

5.3.1 Connecting the High-speed Skip (HDI).................................................................66

5.3.2 Input Signal Rules for the High-speed Skip (HDI) ................................................67

5.4 LINKING THE ETHERNET INTERFACE.....................................................68

5.4.1 Connection to the Ethernet Interface......................................................................68

5.4.2 Specification of Twisted-Pair Cable.......................................................................70

5.4.3 Network Installation...............................................................................................72

5.4.4 Ethernet Connector Panel.......................................................................................73

5.5 USB PORT ..................................................................................................77

6 SERVO AND SPINDLE INTERFACES.................................................79

6.1 OVERVIEW .................................................................................................79

6.2 Interface to the Amplifiers............................................................................80

6.2.1 Number of Units That Can Be Connected..............................................................81

6.3 SEPARATE DETECTOR INTERFACE........................................................82

6.3.1 Overview................................................................................................................82

6.3.2 Connection Diagram...............................................................................................83

6.3.3 Separate Detector Interface Unit Specification ......................................................84

6.3.4 Connection of Power Supply..................................................................................84

6.3.5 Separate Detector Interface (Digital Input)............................................................86

6.3.5.1 FANUC serial interface..................................................................................... 86

6.3.5.2 Parallel interface................................................................................................ 87

6.3.5.3 Input Signal Requirements (Parallel interface).................................................. 88

6.3.6 Overview of the Analog Basic Unit .......................................................................90

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B-64603EN/01 TABLE OF CONTENTS

6.3.7 Connection Diagrams of an Analog Basic Unit .....................................................91

6.3.8 Separate Detector Interface (Analog Input)............................................................93

6.3.8.1 Analog 1Vp-p Interface..................................................................................... 93

6.3.8.2 Input signal requirements (analog 1Vp-p interface)..........................................94

6.3.8.3 Method for checking the encoder signals.......................................................... 95

6.3.9 Connection of Battery for Absolute Position Detector........................................... 96

6.3.10 Connection Between the Basic Unit and Additional Unit......................................98

6.3.11 Connector Locations...............................................................................................98

6.3.12 Installation............................................................................................................100

6.3.13 Notes on Installing a Separate Detector Interface Unit........................................101

7 CONNECTION TO FANUC I/O Link i.................................................103

7.1 OVERVIEW ...............................................................................................103

7.2 CONNECTION...........................................................................................104

7.2.1 Connection of I/O Link i by Electric Cable..........................................................105

7.2.2 Connection of FANUC I/O Link i by Optical Fiber Cable ..................................106

7.2.3 Connection When Multiple Channels of the I/O Link i is Used ..........................108

7.3 ASSIGNMENT FOR I/O UNITS.................................................................112

7.3.1 Assignment of Signals..........................................................................................112

7.3.2 Fixed Signals........................................................................................................112

7.3.3 Status Alarm.........................................................................................................113

7.4 MANUAL PULSE GENERATOR ...............................................................114

7.4.1 Manual Pulse Generator Connection....................................................................114

7.4.2 Cable Length for Manual Pulse Generator...........................................................115

7.4.3 Manual Pulse Generator Signal Specifications ....................................................115

7.5 POWER SUPPLY......................................................................................116

8 UNITS CONNECTED TO FANUC I/O Link i ......................................117

8.1 GENERAL UNITS......................................................................................117

8.2 CONNECTION OF I/O MODULE FOR CONNECTOR PANEL .................121

8.2.1 Configuration .......................................................................................................121

8.2.2 Connection Diagram.............................................................................................122

8.2.3 Module Specifications..........................................................................................123

8.2.4 Connection of the Basic Module, and Extension Modules A and B....................125

8.2.4.1 Connector pin arrangement..............................................................................125

8.2.4.2 DI (Input Signal) Connection ..........................................................................126

8.2.4.3 DO (Output Signal) Connection...................................................................... 128

8.2.4.4 DI/DO Signal Specifications ........................................................................... 129

8.2.5 Connection of Extension Module C (2A Output Module)...................................131

8.2.5.1 Connector pin arrangement..............................................................................131

8.2.5.2 2A Output Signal Connection.......................................................................... 132

8.2.5.3 2A output signal specifications........................................................................ 133

8.2.6 Connection of Extension Module D (Analog Input Module)...............................133

8.2.6.1 Analog Input Connector Pin Allocation ..........................................................133

8.2.6.2 Analog Input Signal Connections....................................................................134

8.2.6.3 Analog Input Signal Specifications .................................................................135

8.2.6.4 Channel selection and A/D conversion data....................................................135

8.2.7 Manual Pulse Generator Connection....................................................................138

8.2.8 Connection of Basic and Extension Modules.......................................................138

8.2.9 Module Installation...............................................................................................139

8.2.10 Other Notes...........................................................................................................144

8.2.11 Rotary Switch Setting...........................................................................................146

8.2.12 Connection of the Grounding Terminal of the Module........................................148

8.2.13 Terminal Conversion Adapter..............................................................................149

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TABLE OF CONTENTS B-64603EN/01

8.2.13.1 Connection diagram......................................................................................... 150

8.2.13.2 Component names ........................................................................................... 151

8.2.13.3 External view and dimensions......................................................................... 154

8.2.13.4 Installation .......................................................................................................155

8.2.13.5 Cable connection to the terminal block ........................................................... 156

8.2.13.6 Connection.......................................................................................................158

8.3 CONNECTION OF I/O MODULE FOR OPERATOR'S PANEL (FOR

MATRIX INPUT)........................................................................................163

8.3.1 Overall Connection Diagram................................................................................163

8.3.2 Power Connection ................................................................................................164

8.3.3 DI/DO Connector Pin Arrangement.....................................................................165

8.3.4 DI (General-purpose Input Signal) Connection ...................................................166

8.3.5 DI (Matrix Input Signal) Connection...................................................................168

8.3.6 DO (Output Signal) Connection...........................................................................169

8.3.7 Manual Pulse Generator Connection....................................................................172

8.3.8 External View.......................................................................................................173

8.3.9 Specifications .......................................................................................................174

8.3.10 Other Notes...........................................................................................................176

8.3.11 Connection of the Grounding Terminal of the Module........................................178

8.4 CONNECTION OF I/O MODULE FOR OPERATOR'S PANEL AND I/O

MODULE FOR POWER MAGNETICS CABINET......................................179

8.4.1 Overall Connection Diagram................................................................................179

8.4.2 Power Connection ................................................................................................180

8.4.3 DI/DO Connector Pin Arrangement.....................................................................181

8.4.4 DI (General-purpose Input Signal) Connection ...................................................182

8.4.5 DO (Output Signal) Connection...........................................................................186

8.4.6 Manual Pulse Generator Connection....................................................................187

8.4.7 External View.......................................................................................................188

8.4.8 Specifications .......................................................................................................189

8.4.9 Other Notes...........................................................................................................191

8.4.10 Connection of the Grounding Terminal of the Module........................................193

8.5 CONNECTION OF I/O MODULE TYPE-2 FOR CONNECTOR PANEL....194

8.5.1 Configuration .......................................................................................................194

8.5.2 Connector Layout Diagram..................................................................................195

8.5.3 Connection Diagram.............................................................................................196

8.5.4 Module Specifications..........................................................................................197

8.5.5 DI/DO Connector Pin Assignment.......................................................................198

8.5.6 DI (Input Signal) Connection...............................................................................199

8.5.7 DO (Output Signal) Connection...........................................................................206

8.5.8 DI/DO Signal Specifications................................................................................210

8.5.9 Power Supply Connection....................................................................................211

8.5.10 Manual Pulse Generator Connection....................................................................211

8.5.11 Connection between Modules..............................................................................211

8.5.12 Unit Dimensions...................................................................................................213

8.5.13 Mounting the Module...........................................................................................214

8.5.14 Connector Panel Printed Circuit Board................................................................215

8.5.15 Other Notes...........................................................................................................218

8.5.16 Connection of the Grounding Terminal of the Module........................................220

8.6 CONNECTION OF TERMINAL TYPE I/O MODULE.................................221

8.6.1 Overview..............................................................................................................221

8.6.2 Module Specifications..........................................................................................222

8.6.2.1 Types of modules.............................................................................................222

8.6.2.2 Installation conditions...................................................................................... 223

8.6.2.3 I/O signal specifications .................................................................................. 223

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B-64603EN/01 TABLE OF CONTENTS

8.6.2.4 Power supply rating......................................................................................... 226

8.6.2.5 Heat dissipation ............................................................................................... 226

8.6.2.6 Weight ............................................................................................................. 226

8.6.2.7 Applicable wire................................................................................................227

8.6.3 External View and Dimensions............................................................................228

8.6.3.1 Dimensions (common to the modules)............................................................ 228

8.6.3.2 Dimensions in a maximum configuration (one basic module + three

extension modules).......................................................................................... 228

8.6.3.3 Component names ........................................................................................... 229

8.6.4 Installation............................................................................................................232

8.6.5 Connection ...........................................................................................................234

8.6.5.1 Overall connection diagram............................................................................. 234

8.6.5.2 Power connection ............................................................................................ 235

8.6.5.3 Signal assignment on terminal blocks..............................................................236

8.6.5.4 DI/DO connection............................................................................................239

8.6.5.5 Manual pulse generator connection................................................................. 246

8.6.5.6 Inter-module connection..................................................................................246

8.6.5.7 Cable connection to a terminal block .............................................................. 247

8.6.5.8 Detaching a terminal block..............................................................................248

8.6.5.9 Connection of the ground terminal.................................................................. 249

8.6.6 Settings.................................................................................................................250

8.6.6.1 Address map....................................................................................................250

8.6.6.2 Channel selection and A/D conversion data for extension module D.............251

8.6.6.3 Channel selection and D/A conversion data for extension module E.............. 253

DO alarm detection........................................................................................................... 254

8.6.6.4 Setting the rotary switch.................................................................................. 256

8.6.7 Others ...................................................................................................................257

8.6.7.1 Method of common pin expansion..................................................................257

8.6.7.2 Parallel DO (output signal) connection ........................................................... 259

8.7 I/O Link CONNECTION UNIT....................................................................260

8.7.1 Overview..............................................................................................................260

8.7.2 Specification.........................................................................................................261

8.7.3 Installation............................................................................................................263

8.7.4 Connection ...........................................................................................................266

8.7.4.1 I/O Link connection.........................................................................................266

8.7.4.2 Power connection ............................................................................................ 267

8.8 CONNECTION TO MACHINE OPERATOR'S PANEL ..............................268

8.8.1 Overview..............................................................................................................268

8.8.2 Total Connection Diagram...................................................................................271

8.8.3 DI/DO Address Map ............................................................................................274

8.8.4 Each Connections.................................................................................................276

8.8.4.1 Pin assignment.................................................................................................276

8.8.4.2 Power supply connection.................................................................................280

8.8.4.3 I/O Link i connection....................................................................................... 281

8.8.4.4 Using the channel 2 of I/O Link i .................................................................... 281

8.8.4.5 Emergency stop signal connection .................................................................. 284

8.8.4.6 Power ON/OFF control signal connection.......................................................285

8.8.4.7 General-purpose DI signal connection ............................................................ 287

8.8.4.8 General-purpose DO signal connection...........................................................293

8.8.5 Manual Pulse Generator.......................................................................................295

8.8.5.1 Manual pulse generator connection................................................................. 295

8.8.5.2 Pendant type manual pulse generator connection............................................295

8.8.6 Connector (on the cable side) specifications........................................................297

8.8.7 DI/DO Addresses for the Keyboard .....................................................................297

8.8.8 Code Output for the Rotary Switch......................................................................299

8.8.9 Outline..................................................................................................................300

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TABLE OF CONTENTS B-64603EN/01

8.8.9.1 Outline of main panel ......................................................................................300

8.8.9.2 Outline of Safety machine operator’s panel.....................................................301

8.8.9.3 Outline of Safety machine operator’s panel type B.........................................302

8.8.9.4 Outline of sub panel AA..................................................................................303

8.8.9.5 Outline of sub panel D.....................................................................................304

8.8.9.6 Connector locations of main panel ..................................................................305

8.8.9.7 Connector locations of safety machine operator’s panel................................. 305

8.8.9.8 Connector locations of safety machine operator’s panel type B......................306

8.8.10 Specifications of the Machine Operator’s Panel..................................................306

8.8.10.1 Installation conditions...................................................................................... 306

8.8.10.2 Order specification...........................................................................................306

8.8.10.3 Main panel specification..................................................................................307

8.8.10.4 Safety machine operator’s panel and safety machine operator’s panel type B

specification.....................................................................................................307

8.8.10.5 Sub panel AA, D specification ........................................................................ 308

8.8.10.6 Power supply specification.............................................................................. 308

8.8.10.7 Heat output ...................................................................................................... 308

8.8.10.8 General-purpose DI signal definition .............................................................. 308

8.8.10.9 General-purpose DO signal definition.............................................................309

8.8.11 Keyboard..............................................................................................................309

8.8.11.1 Meaning of key symbols.................................................................................. 309

8.8.11.2 Detachable key top on the main panel............................................................. 311

8.8.11.3 Keyboard cover................................................................................................311

8.8.12 DO (Output Signal) Error Detection .................................................................... 312

8.9 CONNECTION OF OPERATOR'S PANEL CONNECTION UNIT

(SOURCE DO)...........................................................................................314

8.9.1 Overall Connection Diagram................................................................................314

8.9.2 Power Connection ................................................................................................314

8.9.3 DI/DO Connector Pin Arrangement.....................................................................315

8.9.4 DI (Input Signal) Connection...............................................................................316

8.9.5 DO (Output Signal) Connection...........................................................................323

8.9.6 External View.......................................................................................................327

8.9.7 Specifications .......................................................................................................327

8.9.8 Other Notes...........................................................................................................329

8.10 CONNECTION OF SAFETY IO UNIT........................................................331

8.10.1 Overview..............................................................................................................331

8.10.2 Total connection diagram.....................................................................................331

8.10.3 Power supply connection......................................................................................332

8.10.4 I/O Link i Connection...........................................................................................332

8.10.5 DI/DO Address.....................................................................................................333

8.10.6 Pin assignment of DI/DO.....................................................................................334

8.10.7 DI/DO connection ................................................................................................335

8.10.8 Outline of Safety IO Unit.....................................................................................343

8.10.9 Connector locations of Safety IO Unit.................................................................344

8.10.10 Color labels for connectors of Safety IO Unit......................................................345

8.10.11 Connector specification of Safety IO Unit...........................................................346

8.10.12 Specifications of Safety IO Unit...........................................................................346

8.10.13 DO (Output Signal) Error Detection....................................................................348

8.11 CONNECTION OF I/O MODULE FOR OPERATOR’S PANEL

SUPPORTING SAFETY FUNCTION.........................................................349

8.11.1 Overview..............................................................................................................349

8.11.2 Connection Diagram.............................................................................................349

8.11.3 Power Connection ................................................................................................350

8.11.4 DI/DO Address Map ............................................................................................351

8.11.5 DI/DO Connector Pin Arrangement.....................................................................353

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B-64603EN/01 TABLE OF CONTENTS

8.11.6 DI（General-purpose Input Signal）Connection................................................355

8.11.7 DO (Output Signal) Connection...........................................................................358

8.11.8 Manual pulse generator Connection.....................................................................359

8.11.9 External View.......................................................................................................360

8.11.10 Specifications .......................................................................................................361

8.11.11 DO (output signal) Error Detection......................................................................362

8.12 I/O UNIT FOR POWER MAGNETICS CABINET.......................................363

8.12.1 Overall Connection Diagram................................................................................363

8.12.2 Power Connection ................................................................................................364

8.12.3 DI/DO Connector Pin Arrangement.....................................................................365

8.12.4 DI(General-purpose Input Signal)Connection .....................................................366

8.12.5 DO(Output Signal) Connection............................................................................373

8.12.6 Manual Pulse Generator Connection....................................................................377

8.12.7 External View.......................................................................................................377

8.12.8 GND Cable Connection........................................................................................378

8.12.9 Specifications .......................................................................................................379

8.12.10 Other Notes...........................................................................................................381

9 STOP AND EMERGENCY STOP .......................................................383

9.1 STOP MODES...........................................................................................383

9.2 SHUTTING OFF THE MOTOR POWER...................................................383

9.3 STOPPING THE SPINDLE MOTOR .........................................................384

9.4 STOPPING THE SERVO MOTOR............................................................384

9.5 EMERGENCY STOP SIGNAL...................................................................385

9.6 CAUTIONS ABOUT MULTI-PATH CONTROL..........................................389

10 CONNECTION TO OTHER NETWORKS ...........................................390

11 CONNECTION WITH FANUC PANEL i AND COMMERCIAL

PERSONAL COMPUTERS.................................................................391

11.1 OVERVIEW ...............................................................................................391

11.2 CAUTIONS................................................................................................391

11.3 CONNECTION USING THE HIGH-SPEED SERIAL BUS (HSSB)............391

11.3.1 Overview..............................................................................................................391

11.3.2 Connection Diagram.............................................................................................392

11.3.3 Specifications of a Commercial PC......................................................................392

11.3.4 Installation Environment......................................................................................393

11.3.5 Handling Precautions ...........................................................................................393

11.3.6 Procedure for Installing Personal Computer Interface Boards.............................393

11.3.7 Cable Connection .................................................................................................394

11.4 CONNECTION USING Ethernet................................................................395

11.4.1 Overview..............................................................................................................395

11.4.2 Connection Diagram.............................................................................................395

12 PANEL i ..............................................................................................396

APPENDIX

A OUTLINE DRAWINGS OF UNITS AND CONNECTORS...................399

B 20-PIN INTERFACE CONNECTORS AND CABLES.........................432

B.1 BOARD-MOUNTED CONNECTORS........................................................432

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TABLE OF CONTENTS B-64603EN/01

B.1.1 Vertical-type Connectors......................................................................................432

B.1.2 Straight and Right-angled Connectors (for Spring and Screw-fixing Connector

Housings) .............................................................................................................432

B.2 CABLE CONNECTORS ............................................................................433

B.2.1 Strand Wire Press-mount Connector....................................................................433

B.2.2 Soldering Type Connector....................................................................................434

B.3 RECOMMENDED CONNECTORS, APPLICABLE HOUSINGS, AND

CABLES ....................................................................................................435

B.3.1 Recommended Connectors...................................................................................436

B.3.2 Applicable Cables.................................................................................................436

C CONNECTION CABLE (SUPPLIED FROM US).................................443

D OPTICAL FIBER CABLE....................................................................446

E MEMORY CARD INTERFACE............................................................456

F HOW TO ATTACH THE KEYBOARD COVER...................................458

c-8

B-64603EN/01 1.CONFIGURATION

1 CONFIGURATION

1.1 CONTROL UNIT CONFIGURATION AND COMPONENT

NAMES

The LCD-mounted type is one having both control and indicator sections in it. Each unit has different composition. Described below is the configuration of type. This manual focuses on how to attach the connectors shown in the configuration diagrams to device.

1.1.1 Configurations of LCD-mounted Type Control Units

LCD-mounted type control units

Basic

unit

Basic unit

CAUTION

The touch panel is a device designed to be operated by touching directly its

screen. Touch panel is possible to be operated with the gloves or bare hand. It is possible to get a better operating feeling when using a FANUC-supplied exclusive touch panel pen (A02B-0236-K111). Please be careful not to press too strongly when operating with a finger. There is a risk that internal circuit of the touch panel fails or the glass cracks. If you press the screen with the pointed pen or sharp tool like a driver, it may cause failure or the surface of the display may be scratched. Be sure to keep away from such improper use.

CAUTION

Do not poke the surface of the display with a sharp tool like a driver, or hit strongly with a something hard like a grip of driver. It may cause failure or the surface of the display may be scratched.

Screen

size

8.4"

10.4"

15"

Touch

panel

Without

With

Without

With

Without

With

(horizontal)

(vertical)

(horizontal)

(vertical)

Separate

(horizontal/ver

Separate

(horizontal/

vertical)

MDI

With

tical)

Number of

option slots

Without

Number of

horizontal soft keys

5+2 without

10+2 (8+1)or Without

10+2 8+1

Number of vertical

soft keys

- 1 -

1.CONFIGURATION B-64603EN/01

NOTE

The indicators having a touch panel has a protection sheet attached to its front

surface. Explanations about how to replace the protection sheet, refer to the FANUC Series 0i-MODEL F Maintenance Manual (B-64605EN).

10.4” LC D unit (f ront view)

Liquid-crystal display

Mem ory card interface

USB port

Horiz ont a l s oft keys

Vertical soft keys

NOTE

1 This figure shows the 10.4” LCD-mounted control unit as viewed from the front.

The basic configuration of the other control unit models is the same, as viewed from the front.

2 The LCD (liquid-crystal display) has been fabricated using an extreme precision

technology. However, some of their pixels may fail to light or stay constantly lighting because of their characteristics. Please be forewarned that these phenomena are not faults.

- 2 -

B-64603EN/01 1.CONFIGURATION

Basic unit A (rear view)

FSSB interface connector

[COP10A]

Etherne t connec t or (Embedded Ethernet ) ［CD38A］

Fan unit

Battery

Soft key connect ors

Power supply connector [CP1 ]

Fuse

I/O devic e inter face connector (RS-232C) [JD36A]

High-speed skip connector [JA40]

MDI c onnect or [JA2]

I/O dev i ce inte r face connector (RS-232C) [JD36B]

I/ O Link i or I/O Link connector [JD51A]

Posit ion co der connec to [JA41]

NOTE

1 This figure shows an LCD-mounted control unit having no option slot as viewed

from the rear.

2 The numbers in brackets [] in the figures are connector numbers.

- 3 -

1.CONFIGURATION B-64603EN/01

Basic unit G (rear view)

FSSB interface connector

［COP10A-1］

MDI connector ［CA55］

Fuse

Power supply connector ［CPD16A］

I/O devic e interface connec t or (RS-232C ) ［JD56A］

High-s peed s ki p conn ector ［JA40］

Soft key connect ors

I/O device interface connec t or (R S-232C )

［JD36A］

Fan unit

Battery

USB port ［CD41P］

Ethernet connector (Embedded Ethernet ) ［CD38S］

Po sition c oder connec t or ［JA41］

I/O Link i connector ［JD51A］

NOTE

1 This figure shows an LCD-mounted control unit having no option slot as viewed

from the rear.

2 The numbers in brackets [] in the figures are connector numbers.

- 4 -

B-64603EN/01 1.CONFIGURATION

1.1.2 Configurations of Optional Boards

F ast Ethe rne t boar d

PROF I B US -DP sl ave b oa rd

HSSB interface board

For HSSB interface [COP21N]

PROFIBUS-DP master b oard

CC-Li n k remote device stati on boar d

For Ethernet [CD38R]

For Profibus [CN1]

For Profibus [CN2 ]

Devi ceN et master board

For DeviceNet [TB L]

Devi ceN et sl ave b oa rd

For DeviceNet [TBL]

For CC-Link [CT1 ]

NOTE

The numbers in brackets [] in the figures are connector numbers. The Fast Ethernet board may be used also as data server or FL-net functions,

depending on the settings of parameters.

- 5 -

1.CONFIGURATION B-64603EN/01

1.2 HARDWARE OVERVIEW

1.2.1 LCD-mounted Type Control Unit Overview

Main board

- C PU for co ntrollin g CNC

- Power supply

- Ax is contro l functio n

- MDI I/F

- I/O Link i con trol function

- Analog output

- Position coder

- PM C cont rol functi on

- High-speed skip (HDI)

Fast E thernet board

Fas t Ethernet fu nction Data server function FL-net function EtherNet/IP

master/slave function

PROFINET

master/slave function

Modbus/T CP func tion

- RS-232C I/ F

- Me mory card I/F

- USB I/ F

- Ethernet funct ion

B asic system

HSSB interface board

High-speed serial bus interface

Various ty pes of network b oard s

PROFIBUS-DP master board PROFIBUS-DP s lave board Devi ceNet maste r board DeviceNet slave board

CC-Link remote device station boar d

Note 1 On a unit with optional slots , as many optional boards as the slots can be m ounted.

note2

Options

Unit without opti onal slots

Unit hav ing two optiona l slots

- 6 -

B-64603EN/01 2.TOTAL CONNECTION DIAGRAMS

JA4A

scale, axis

p y

2 TOTAL CONNECTION DIAGRAMS

10.4”LCD unit and 8.4”LCD/MDI unit

Main board

24V-IN(CP1)

a u

MDI(JA2)

MDI unit

CK27

24 VDC power supply

R232C-1(JD36A) R232C-2(JD36B)

A-OUT&HDI(JA40)

I/O Link i

(JD51A)

P0S(JA41)

FSSB(COP10A)

{

DC24V

（(In this figure, a 1-axisamplifier is used.)

DC24V JF101

RS-232C I/Odevice

To uch panel

nalog output for tool drives

High-speed skip input

Distributed I/O board

CPD1

D1B D1A

Distributed

CPD1

I/O board

JD1B

I/O unit, etc

JD1A

Position coder

COP10B COP10A

COP10B

COP10A

COP10B

COP10A

COP10B

COP10A

Separate detector interface unit 1

CP11A

JF102

COP10B

JF103 JF104

COP10A CNF1

RS-232C I/O device

Manual pulse generator

Operator's panel

Power magnetics cabinet

Circuit breaker

C reac to r

MCC

αi PS

αi SP

αi SV

αiSV

αi SV

Position coder

Serial spindle motor

Linear Linear scale, axis 2 Linear scale, axis 3 Linear scale, axis 4

bsolute scale batt er

(Required only when an absolute scale is used)

DC24V

Circuit breaker

Servo mo tor Servo mo tor Servo mo tor Servo mo tor

C200V

ETHERNET(CD38A)

To separate detector interface unit 2

Ethernet

- 7 -

2.TOTAL CONNECTION DIAGRAMS B-64603EN/01

ear scale, axis

p y

)

15”LCD uni t

Dis

Main board

la unit

24V-IN(CPD16A

MDI(CA55)

MDI unit

24VDC power supply

R232C-1(JD56A) R232C-2(JD36A)

A-OUT&HDI(JA40)

(JD51A)

I/O Link i

POS(JA41)

FSSB(COP10A)

RS-232C I/O device

{

DC24V

(In this figure, a 1-axisamplifier is used.)

DC24V

RS-232C I/O device

Touch panel

nalog output for tool drives

High-speed skip input

Distributed

I//O board

CPD1

D1B D1A

Distribute

CPD1

JD1B JD1A

COP10B COP10A

COP10B

COP10A

COP10B

COP10A

COP10B

COP10A

Separate detector interface unit 1 CP11A

COP10B COP10A CNF1

I/O board

I/O unit, etc

Position coder

C reac to r

αi PS

αi SP

αi SV

αiSV

αi SV

JF101

JF102 JF103 JF104

JA4

Lin Linear scale, axis 2 Linear scale, axis 3 Linear sc al e , axi s 4

(Required only when an absolute scale is used)

Manual pulse generator

Operator’s panel

Power magnetics cabinet

Circuit breaker

MCC

Circuit breaker

Position coder

Serial spindle motor

Servo mo tor Servo mo tor Servo mo tor Servo mo tor

bsolute scale batt ery

DC24V

C200V

ETHERNET(CD38S)

USB(CD41P

To separate detector interface unit 2

Ethernet (Embedded Ethernet)

USB memor

- 8 -

B-64603EN/01 2.TOTAL CONNECTION DIAGRAMS

When optional boards are provided

Optional slot

Fast Ethernet board

Memory c ard

ETHERNET(CD38R)

HSSB interface board

HSSB(COP21A)

PROFIBUS-DP m aste r boar d

PROFI(CN1)

PROFIBUS-DP slave board

PROFI(CN2)

DeviceNet m aste r boar d

DVNET(TBL)

Use a compact flash card purchased from FANUC

E ther net or FL-net ,and so on

PANEL i or Per sonal Computer

Other cont rol unit or PROFIBUS device

Other cont rol unit or Devi ceNet device

DeviceNet slave board

DVNET(TBL)

CC-Link remote device sta tio n board

CCLNK(CT1)

Other cont rol unit or Devi ceNet device

CC-Lin k devic e

- 9 -

3.INSTALLATION B-64603EN/01

3 INSTALLATION

3.1 ENVIRONMENTAL REQUIREMENTS OUTSIDE THE

CABINET

3.1.1 Environmental Conditions outside the Cabinet

The control unit and the peripheral units have been designed on the assumption that they are housed in closed cabinets. In this manual "cabinet" refers to the following:

• Cabinet manufactured by the machine tool builder for housing the control unit or peripheral units;

• Operation pendant, manufactured by the machine tool builder, for housing the MDI unit, or

operator's panel.

• Equivalent to the above. The following table lists the environmental conditions required in installing these cabinets. Section 3.3 of this connection manual explains the design conditions regarding installation of cabinets that will meet the environmental conditions.

Ambient temperature of the cabinet

Humidity

Vibration

Meters above sea level

Environment

Operating 0°C to 45°C Nonoperating (including storage and transportation) Temperature change 0.3°C/minute or less Normal 75%RH or less, no condensation Short period (less than 1 month) 95%RH or less, no condensation Operating 4.9m/s2 (0.5G) or less Nonoperating (including storage and transportation) Operating Up to 1000 m Nonoperating (including storage and transportation)

Normal machine shop environment (The environment must be considered if the cabinets are in a location where the density of dust, coolant, organic solvent, and/or corrosive gas is relatively high.)

-20°C to 60°C

9.8m/s

(1.0G) or less

(see Note 1 in the Subsec. 3.1.2.)

Up to 12000 m

3.1.2 Installation Conditions of the Control Unit

Condition LCD-mounted type control unit and display unit

Operating 0°C to 58°C Ambient temperature

Humidity

Nonoperating (including storage

and transportation)

Temperature change 0.3°C/minute or less

Normal 75%RH or less, no condensation

Short period (less than 1 month) 95%RH or less, no condensation

- 10 -

-20°C to 60°C

B-64603EN/01 3.INSTALLATION

Condition LCD-mounted type control unit and display unit

4.9m/s2 (0.5G) or less FANUC’s evaluation test was conducted under the following conditions complying with IEC 60068-2-6. 10 to 58Hz: 0.075mm (amplitude) 58 to 500Hz: 9.8m/s Direction of vibration: Each of the X, Y, and Z directions Number of sweep cycles: 10

Coolant, lubricant, or cutting chips shall not be sprinkled directly over the CNC or servo unit. No corrosive gas shall be allowed.

(1.0G)

9.8m/s

(1.0G) or less

Up to 12000m

(Note 1)

Vibration

Meters above sea level

Environment

Operating

Nonoperating (including storage

and transportation)

Operating Up to 1000m

Nonoperating (including storage

and transportation)

NOTE

1 If the control unit is installed 1000 m or higher above sea level, the allowable

upper ambient temperature of the control unit in the cabinet is changed as follows. Assume that the allowable upper ambient temperature of the control unit in the cabinet installed 1000 m or higher above sea level decreases by 1.0°C for every 100 m rise in altitude. Example)

When a control unit whose required operating ambient temperature range is

0°C to 55°C is installed 1750 m above sea level: 55°C-(1750m-1000m)/100m × 1.0°C = 47.5°C Therefore, the allowable ambient temperature range is from 0°C to 47.5°C.

2 When using a unit having additional installation conditions, be sure to meet also

these conditions.

3.2 CAUTIONS REGARDING THE INSTALLATION DESIGN OF

MACHINE TOOL POWER MAGNETICS CABINETS

When a cabinet is designed, it must satisfy the environmental conditions described in Section 3.1. In addition, the magnetic interference on the screen, noise resistance, and maintenance requirements must be considered. When mounting FANUC-supplied units, such as displays and operator’s panels, use packing and fasten the mounting screws with the specified tightening torque. When designing magnetics cabinets, pay due consideration to each item stated in the following “CAUTION”.

CAUTION

1 The cabinet must be fully closed. The cabinet must be designed to prevent the

entry of airborne dust, coolant, and organic solvent.

2 The cabinet must be designed so that the permissible temperature of each unit

is not exceeded. (See Section 3.3.)

3 A closed cabinet must be equipped with a fan to circulate the air within. (This is

not necessary for a unit with fan.) The fan must be adjusted so that the air moves at 0.5 m/sec along the surface of each installed unit. However, do not blow air from the fan directly to the unit, because doing so can readily make dust attach the portion where the air flow hits, leading to possible trouble. (This is not necessary for a unit with fan.)

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3.INSTALLATION B-64603EN/01

CAUTION

4 For the air to move easily, a clearance of 100 mm is required between each unit

and the wall of the cabinet.

5 Each FANUC-supplied unit, such as a display or operator’s panel, has been

designed on the assumption that they will be mounted using packing and with the specified screw tightening torque. Failing to mount them as specified can lead to unit damage and/or malfunction. Be sure to use packing and observe the specified screw tightening torque. (See Sections 3.6 and 3.7.)

6 Failing to use packing or to provide complete sealing, or using any packing not

resistant to coolant in use will allow dust, coolant, and organic solvent to get in the cabinet, leading to possible equipment trouble. Be sure to use an appropriate packing and a secure sealing. In addition, use an appropriate packing and a secure sealing for the cable outlets and doors of the machine builder-provided units, such as displays, operator’s panels, and cabinet pendant boxes. (See Section 3.7.)

7 The LCD must not be installed in such a place that coolant would directly fall

onto the unit. Be sure to attach a protection cover to the LCD if it will be used in an environment where it is anticipated that coolant may come into contact with it, for example, an environment with a relatively dense oil mist.

8 Noise must be minimized. As the machine and the control unit are reduced in

size, the parts that generate noise may be placed near noise-sensitive parts in the magnetics cabinet. The control unit is built to protect it from external noise. Cabinet design to minimize noise generation and to prevent it from being transmitted to the control unit is necessary. (See Section 3.4.)

9 When placing units in the cabinet, also consider ease of maintenance. The units

should be placed so that they can be checked and replaced easily when maintenance is performed.

10 The hard disk drive and floppy disk drive must not be installed near the source of

a strong magnetic field.

11 The installation conditions of the I/O unit and connector panel I/O module must

be satisfied. In order to secure ventilation in the equipment, mount the I/O unit and connector panel I/O module in the specified orientation. Clearances of 100 mm or more both above and below the I/O unit are required for wiring and ventilation. Equipment radiating too much heat must not be put below the I/O unit and connector panel I/O module.

Top

I/O base unit (No screws or protrusions shall extend from the bottom of this unit.)

Bottom

- 12 -

B-64603EN/01 3.INSTALLATION

CAUTION

By a machine tool of a machine door adjacent to operator's panel, large shock

will be applied to the operator's panel every time of opening or closing the door.

CNC control unit and I/O unit on the operator's panel are deteriorated by repeated large shock for a prolonged period every time opening and closing of the door. So, attach a packing rubber or damper on the door to prevent damage by direct large shock. Use the rubber for measures of the door and high tolerance to a cutting fluid. Also, use the rubber even if repetition shock is applied, form does not change and vibration absorption effect does not deteriorate. When the rubber deteriorates, describe exchange method of the rubber, make the structure which can be exchanged by an end user. Describe the exchange method to manual of a machine tool.

Operator’s panel

Machine

door

A machine tool of the door and the operator’s panel are contiguous, please attach the rubber or a damper for the measures of shock when opening and closing the door.

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3.INSTALLATION B-64603EN/01

3.3 THERMAL DESIGN OF THE MACHINE TOOL MAGNETIC

CABINET

The internal air temperature of the cabinet increases when the units and parts installed in the cabinet generate heat. Since the generated heat is radiated from the surface of the cabinet, the temperature of the air in the cabinet and the outside air balance at certain heat levels. If the amount of heat generated is constant, the larger the surface area of the cabinet, the less the internal temperature rises. The thermal design of the cabinet refers to calculating the heat generated in the cabinet, evaluating the surface area of the cabinet, and enlarging that surface area by installing heat exchangers in the cabinet, if necessary. Such a design method is described in the following subsections.

3.3.1 Temperature Rise within the Machine Tool Magnetic Cabinet

The cooling capacity of a cabinet made of sheet metal is generally 6 W/°C per 1m2 surface area, that is, when the 6W heat source is contained in a cabinet having a surface area of 1 m

, the temperature of the air in the cabinet rises by 1°C. In this case the surface area of the cabinet refers to the area useful in cooling, that is, the area obtained by subtracting the area of the cabinet touching the floor from the total surface area of the cabinet. There are two preconditions : The air in the cabinet must be circuited by the fun, and the temperature of the air in the cabinet must be almost constant. For example, the operator’s panel cabinet may contain an LCD-mounted type control unit. To keep the temperature in the cabinet at 58°C or below when the ambient temperature is 45°C, the equation below must be satisfied. Internal heat loss P [W] ≤

6[W/m

⋅°C] × surface area S[m2] × 13[°C] of rise in temperature (A cooling capacity of 6 W/°C assumes the cabinet is so large that agitation with the fan motor does not make the temperature distribution uniform. For a small cabinet like the operator's panel, a cooling capacity of 8 W/°C, indicated in Subsection 3.3.3, may be used.)

For example, a cabinet having a surface area of 4m

has a cooling capacity of 24W/°C. To limit the internal temperature increase to 13°C under these conditions, the internal heat must not exceed 312W. If the actual internal heat is 360W, however, the temperature in the cabinet rises by 15°C. When this happens, the cooling capacity of the cabinet must be improved using the heat exchanger.

3.3.2 Heat Output of Each Unit

Table 3.3.2 Heat output

Unit Heat output Remarks

LCD-mounted type control unit

15”LCD unit

Optional board

MDI units 0W

Fast Ethernet board (when used as data server functions) HSSB interface board 4W PROFIBUS-DP master board 5W PROFIBUS-DP slave board 2W DeviceNet master board 3W DeviceNet slave board 3.5W CC-Link remote device station board 3W

Option 0 slot 8.4”LCD unit Option 2 slots Option 0 slot 10.4”LCD unit Option 2 slots Option 0 slot Option 2 slots

32W Note 1)

37W Note 1)

3W (3.3W)

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B-64603EN/01 3.INSTALLATION

NOTE

1 The values listed above do not include any heat output of the option boards. To

obtain the total heat output of the control unit, add the heat output from the any

option boards. 2 See Chapter 6 for the heat output of the separate detector interface unit. 3 See Chapter 8 for the heat output of each I/O unit. 4 Refer to the PANEL i Connection and Maintenance Manual (B-64223EN) for the

heat output of the PANEL i.

3.3.3 Thermal Design of Operator's Panel

With a small cabinet like the operator's panel, the heat dissipating capacity of the cabinet is as shown below, assuming that there is sufficient mixing of the air inside the cabinet. Coated metal surfaces: 8 W/m Plastic surfaces: 3.7 W/m

An example of the thermal design for the cabinet shown in Fig. 3.3.3 is shown below.

°C

Fig. 3.3.3

Assume the following. Thermal exchange rates

Coated metal surfaces : 8 W/m Plastic surfaces : 3.7 W/m

⋅°C

⋅°C Allowable temperature rise : 13°C higher than the exterior temperature Also, assume the following. Dimensions of pendant type cabinet shown in Fig. 3.3.3: 560(W) × 470(H) × 150(D) mm

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3.INSTALLATION B-64603EN/01

Surface area of metallic sections : 0.5722 m2 Surface area of plastic sections : 0.2632 m

In this case, the allowable total heat dissipation for the cabinet is: 8 × 0.5722 × 13 + 3.7 × 0.2632 × 13 = 72 W.

In consequence, it can be concluded that the units shown in Table 3.3.3 on the next page can be installed in this cabinet.

Table 3.3.3

LCD-mounted type control unit (with 10.4”LCD unit) 32W Standard machine operator's panel 15W 120-mm square fan motor for air mixing 8W Total heat dissipation of the above

55Ｗ

(Note)

NOTE

The 15 W quoted for the standard machine operator's panel represents an

example heat output value when half of all the input signals are turned on. This value varies, depending on the mechanical configuration.

3.4 COUNTERMEASURES AGAINST NOISE AND

GROUNDING

In general, noise can occur because of electrostatic coupling, electromagnetic induction, and ground loop and get in a control unit. On the control unit side, due consideration is paid to a protective measure for external noise. However, it is hard to measure the magnitude and frequency of noise quantitatively and there are lots of uncertainties with noise. So, it is important to take measures for minimizing noise occurrence and keeping any noise from entering the control unit in order to enhance stability in CNC-based machine tool system operation. Grounding the power magnetics cabinet and devices is very important to prevent an electric shock and suppress a noise influence. The CNC system uses the following three types of grounding: (1) Signal grounding This type of grounding is used to supply a reference potential (0 V) for the electrical signal system. (2) Frame grounding This type of grounding is used for safety reasons as well as to suppress external and internal noise.

For example, grounding is provided for the device frames, panels, and shielding on the interface

cables connecting the devices. (3) System grounding (PE) This type of grounding is used to connect frame grounds, which are provided for the individual

devices or between the units, to the ground as a system at a single point. When designing the power magnetics cabinet, guard against noise in the machine as described in the following section.

- 16 -

B-64603EN/01 3.INSTALLATION

(

)

3.4.1 Grounding as Noise Suppression Measures

3.4.1.1 Grounding methods

Typically, noise that becomes a problem is high–frequency noise. To suppress high–frequency noise, it is important that the devices are grounded at low impedance

(NOTE)

The grounding schemes for this purpose are described below.

NOTE

Impedance includes a resistance component that converts electric current to

heat as well as a component called “reactance”, and indicates a characteristic of resistance to the flow of alternating current at a certain frequency.

(1) Multipoint grounding scheme

In this grounding scheme, when grounded at sufficiently low impedance, the cabinet metal plates are used as ground plates, to which grounding is provided in the vicinity of each device. This scheme has a great effect of suppressing high–frequency noise because it enables grounding to the low–impedance metal plates of the cabinet in the shortest distance. However, the noise suppression effect depends on the cabinet structure because the cabinet metal plates are used as ground plates. See Subsection 3.4.1.2 for the cabinet. Fig. 3.4.1.1 (a) is a schematic wiring diagram.

Cabinet

Ground bar for shield clamp

JF*

(Lower-impedance metal plates)

Pendant box

Control unit

Connect the unit

to a metal plate

close to it.

However, keep

signal grounding

points at least

10 cm away

from power wire

grounding

points.

PE terminal (for connecting external protective conductor)

Do not coat mating surfaces.

Grounding electrode or main

grounding terminal

24 V output power

AC input

Connection at low impedance

Signal line

Power line

Separate the signal line and power line when routing them.

Frame grounding

System grounding (PE)

Machine

operator’s panel

Machine side

Motor

Fig. 3.4.1.1 (a) Schematic diagram for multipoint grounding scheme

When the multipoint grounding scheme is adopted, the units can be grounded at low impedance, and ground wires (wires from the unit’s ground terminal to a grounding plate) can be shortened, so that wiring may be simplified. So, FANUC recommends the multipoint grounding scheme.

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3.INSTALLATION B-64603EN/01

CAUTION

If it is impossible to configure cabinet metal plates with a low impedance, it is

likely that noise may effect grounding circuits shared by power wires and signal wires.

(2) Single–point grounding scheme

In this grounding scheme, grounding separation is achieved between the signal system and power system, and grounding is provided at a single point to suppress the noise influence of the power system on the signal system. This scheme tends to need longer connection wires for grounding the devices. To produce a sufficient effect of suppressing high–frequency noise, it is therefore necessary to use larger–diameter wires or use two or more wires for each connection. Fig. 3.4.1.1 (b) is a schematic wiring diagram.

chieve grounding separation between the signal system and power system.

Grounding electrode or

main grounding terminal

Cabinet

JF*

Power system ground bar

24 V output power

AC input

Signal system ground bar

PE terminal (for connecting external protective conductor)

Ground bar for shield clamp

Signal system ground bar

Signal line

Power line

Separate the signal line and power line when routing them.

Frame grounding

System grounding (PE)

Pendant box

Control unit

operator’s panel

Machine

Machine side

Motor

Fig. 3.4.1.1 (b) Schematic diagram for multipoint grounding scheme

3.4.1.2 Cabinet

A cabinet is an important element in improving noise immunity and suppressing radiated noise. One of the causes of problems related to noise immunity and radiated noise is faulty electrical continuity between the metal plates that make up the cabinet. Typically, noise that becomes a problem is high–frequency noise, against which measures must be taken in the cabinet design.

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B-64603EN/01 3.INSTALLATION

(1) Basic cabinet structure

A cabinet should basically be made of metal. To improve noise immunity, there must be low–impedance electrical continuity between the metal plates that make up the cabinet, which are the side plates, top plate, and bottom plate, and a welding–type cabinet structure is recommended. As for a cabinet welding method, bead welding is more suitable than spot welding for providing low–impedance electrical continuity between the metal plates. For an assembly–type cabinet structure, provide electrical continuity by bringing the metal plates into direct contact with each other, without applying a coating to their joint surface areas. In a structure that has the metal plates connected only with wires because of structural constraints, low–impedance connections are more difficult to make than in a structure in which welding is made or the metal plates are brought into direct contact with each other. It is necessary to maintain sufficient levels of items such as the cross–sectional area of a wire to use, continuity of connections, and contact areas.

Bead welding

Fig. 3.4.1.2 (a) Cabinet structure

Bring the metal plates into direct contact with each other, without applying a coating to their joint areas.

NOTE

Explained above is how to provide cabinets with low-impedance electrical

continuity so as to increase noise immunity and to suppress noise radiation. See Subsection 3.4.2 for conditions required to configure protective grounding circuits.

(2) Mounting units on the cabinet

The shortest possible lengths of unit ground wires (wires from the unit’s ground terminal to a grounding plate) should be used to make connections. A ground wire with a small conductor diameter causes impedance to high-frequency noise to become particularly higher, leading to an insufficient grounding effect. For the location of the ground terminal of each unit, refer to the manual relevant to the unit. The following shows the recommended method by which the metal plate with the unit mounted is installed on the cabinet. Care should be taken so that the cabinet and metal plate are connected to each other on their broad areas with no coating. It is not recommended that electrical continuity be provided only by screws, because impedance to high frequency cannot be sufficiently low.

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3.INSTALLATION B-64603EN/01

Coating

mask

Coating

Metal plate

Cabinet

Screw

Shortest connection with thick ground wire

Cabinet

Metal

plate

Unit

Continuity on areas with no coating

Cabinet

Metal

plate

Unit

Continuity only by screw in a coated area

Fig. 3.4.1.2 (b) Installing a unit in a cabinet

Thin ground wire, long ground wire

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B-64603EN/01 3.INSTALLATION

3.4.2 Protective Ground (Grounding for Protection against Indirect

Contact)

Protection against indirect contract is intended to prevent the risk that may occur in a conductive portion which is not charged with electricity (applied with voltage) during normal operation but may be charged with electricity if insulation is accidentally destroyed. It must be implemented by:

- measures to prevent the occurrence of a touch voltage, or

- automatic disconnection of the supply before the time of contact with a touch voltage can become

hazardous As for protective grounding in “automatic disconnection of the supply before the time of contact with a touch voltage can become hazardous”, follow any standards the machine tool is supposed to meet. Some standard examples follow: Regarding protective grounding

IEC 60364-4-41:2005 and JIS C 60364-4-41:2010 (Low-voltage electrical installations - Part 4-41:

Protection for safety - Protection against electric shock) 411 Regarding the minimum cross-sectional area of protective conductors

IEC 60204-1:2005/A1:2008 and JIS B 9960-1:2008/A1:2011 (Safety of Machinery – Electrical

Equipment of Machines – Part 1: General Requirements) 8.2.2

NFPA 79:2012 (Electrical Standard for Industrial Machinery) 8.2.2 Equipment Grounding

(Protective) Conductors and Bonding Jumpers

NFPA 79:2012 (Electrical Standard for Industrial Machinery) 18.2 Continuity of the Equipment

Grounding (Protective Bonding) Circuit Regarding the cross-sectional area of a protective conductor shared by multiple circuits

IEC 60364-5-54:2011 and JIS C 60364-5-54:2006 (Electrical installations of buildings – Part 5-54:

Selection and erection of electrical equipment – Earthing arrangements, protective conductors and

protective bonding conductors) 543.1.4 Regarding use of enclosures (cabinets) or frames as protective conductors

IEC 60204-1:2005/A1:2008 and JIS B 9960-1:2008/A1:2011 (Safety of Machinery – Electrical

Equipment of Machines – Part 1: General Requirements) 8.2.3

IEC 60364-5-54:2011 and JIS C 60364-5-54:2006 (Electrical installations of buildings – Part 5-54:

Selection and erection of electrical equipment – Earthing arrangements, protective conductors and

protective bonding conductors) 543.2.2, 543.2.3;

NFPA 79:2012 (Electrical Standard for Industrial Machinery) 12.2.1 Conductor Material

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3.INSTALLATION B-64603EN/01

3.4.3 Connecting the Ground Terminal of the Control Unit

Continuity between the control unit’s and a 0 V terminals

CAUTION

In each control unit, the 0 V and ground terminals are electrically connected to

each other. So, do not connect any external unit’s 0 V connected to the control unit’s 0 V to any other line’s grounding electrode that can have an electrical potential different from that of the grounding electrode connected to the control unit.

Machine

Control unit

Control signal

I/O module

DOCOM

Out put signal

Machine-side main grou nd term inal (m ain g roun d bu s)

Power mag netics cabinet

+24V

24 VDC

output

power

Relay

Other ground terminal

Grounding electrode

Fig. 3.4.3 (a) Undesired example of using other ground terminal

Other grounding electrode

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B-64603EN/01 3.INSTALLATION

Connecting the ground terminal of an LCD-mounted type control unit

Connect the 0 V line in the control unit to the cabinet’s metal plate or signal system ground bar nearby via the protective ground terminal (see below).

Signal syst em ground bar

Rear view

Single-point gr ounding

Protec tive

ground terminal

（M4 stu d)

Electric wire

(2 mm

thicker)

Protec tive ground

tap o n cabinet’s

metal plate

Multiple-point gr ounding

Side view

Fig. 3.4.3 (b) Ground terminal connection

3.4.4 Separating Signal Lines

The cables used for the CNC machine tool are classified as listed in the following table. Process the cables in each group as described in the action column.

Table 3.4.4 Cable grouping

Group Signal line Action

Primary AC power line Secondary AC power line AC/DC power lines (containing the power lines for the servo and spindle motors) AC/DC solenoid

Bind the cables in group A separately groups B and C, or cover group A with an electromagnetic shield

(Note 2)

. See Subsection 3.4.5 and connect spark killers or diodes with the solenoid and relay.

AC/DC relay

- 23 -

(Note 1)

from

3.INSTALLATION B-64603EN/01

Group Signal line Action

DC solenoid (24 VDC) DC relay (24 VDC) DI/DO cable between the I/O unit and power magnetics cabinet DI/DO cable between the I/O unit and machine 24 VDC input power cables connected to the

Connect diodes with the DC solenoid and relay. Bind the cables in group B separately from group A, or cover group B with an electromagnetic shield. Separate group B as far from group C as possible. It is desirable to apply shield processing described in Subsection 3.4.6.

control unit and its peripherals

I/O Link i cable Cable for the position coder Cable for the manual pulse generator

Cable for the MDI

(Note 3)

RS–232C interface cable

Bind the cables in group C separately from group A, or cover group C with an electromagnetic shield. Separate group C as far from group B as possible. Be sure to perform shield processing as described in Subsection 3.4.6.

Cable for the battery Cable for the Ethernet Other cables for which shield processing is specified

NOTE

1 Binding the cables in one group separately from another means that the groups

are placed 10 cm or more apart from one another.

2 Covering a group with an electromagnetic shield means that shielding is

provided between groups with grounded steel plates.

3 The shield is not required when the cable for the MDI is no more than 50 cm in

length.

Cabinet

Pendant box

To motor and the like

24VDC power supply

Spindle amp lifier

Servo amp lifier

I/O Unit

Cable of group A Cable of group B, C

Fig. 3.4.4 Cable layout example

Section of duct

Group A

Duct

Sh ielding

plate

Group B, C

Shielding plate

Control unit

Unit receiv ing

voltage

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B-64603EN/01 3.INSTALLATION

3.4.5 Noise Suppressor

Actuators, such as solenoids and relays, used in power magnetics cabinets need a noise suppressor. Because an actuator, which converts electrical energy to mechanical action, is an inductive load, it resonates with the parasitic capacitance in a circuit containing it, when it works on and off, thus generating intermittent arcs accompanied by abrupt voltage rises and falls at its contacts, hence electromagnetic waves interfering with electronics circuits. As a remediation measure, treat the inductive load as described below.

1) While referencing the processing for cable groups A and B described in Subsection 3.4.4, “Separating Signal Lines”, apply a CR snubber circuit and a diode, respectively, to an inductive load in an AC circuit and that in a DC circuit.

2) When selecting a CR snubber or diode, observe the following cautions.

Cautions for selecting and using a CR snubber

• Use a CR snubber in an AC circuit. A varistor, voltage clamping element, can limit the peak of an oscillating voltage waveform but cannot relax an abrupt voltage transition . For this reason, we recommend using a CR snubber rather than the varistor.

• Determine the rating of the resistor and capacitor in the CR snubber according to the steady-state current I (A) and DC resistance RL (Ω) of the inductive load as follows:

)(RLRΩ≅

1) CR snubber resistance:

2) CR snubber capacitance:

• Place the CR snubber close to the inductive load to minimize its wiring.

(μF)

≤≤

Inductive load (such as relay)

CR snubber

General-purpose induction motor

Fig. 3.4.5 (a) Example of applying a CR snubber

Cautions for selecting and using a diode

• A diode (freewheeling diode) can be used as a noise suppressor for a DC driver circuit.

• Determine the ratings of the diode according to the drive voltage and current for the inductive load

(such as a solenoid coil, relay, or motor) as follows:

1) Voltage rating: Approximately twice the voltage applied to the inductive load

2) Current rating: Approximately twice the steady-state current flowing through the inductive load

• Place the diode close to the inductive load in order to minimize its wiring.

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3.INSTALLATION B-64603EN/01

Diode

図3.4.5 (b) Example of applying a diode

Inductive load (such as a relay)

3.4.6 Cable Clamp and Shield Processing

Some cables that are drawn into the control unit, servo amplifier, or spindle amplifier need shielding (basically, every signal line needs shielding). Clamp all these cables in the way shown below. This type of clamping works for both cable supporting and shielding. Be sure to make clamping because it is quite important to make system operation stable. Clamping shield correctly can suppress effect from external noise. Partially peel the sheath off a cable and expose the shield, and press the exposed portion against the ground bar with the clamp. Care should be taken so that the ground bar and shield have a surface contact in a larger area. (See the figure below.) The machine builder is requested to prepare the ground bar for cable clamping and place it as shown below. When the multipoint grounding scheme is used, care should be taken so that the ground bar for the shield clamp and cabinet are connected at low impedance by, for example, preventing the cabinet side contact surface from being coated. When using an in-line connector or the like to split a cable, it is necessary to connect the shield of one portion of the cable and that of the other portion and to keep the total impedance of the two cable portions from becoming high. Even if the connector is placed at the inlet of the cabinet, it is also necessary to use the shield for the intra-cabinet portion of the cable all the way to the other end of the cable.

Ground bar for shield clamp

Cable

Metal fittings for clamp

40 mm to 80 mm

Fig. 3.4.6 (a) Cable clamp (1)

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B-64603EN/01 3.INSTALLATION

NOTE

1 Select a cable with a proper length. 2 If the cable is too long, the noise immunity may be reduced or noise may be

caused on other cables. In addition, when the excess length is coiled, the inductance is increased and a high voltage is induced during turning on or off of signals. This may cause a failure or a malfunction due to noise.

3 Bundle and clamp the shields of cables that lead into the control unit or amplifier

at a point, respectively, close to the unit or amplifier.

Control unit

Metal fittings for clamp

Shield

Fig. 3.4.6 (b) Cable clamp (2)

Prepare a ground bar for cable clamping shown below.

Cabinet

Ground bar for shield clamp

Ground terminal (grounded)

Hole for securing metal fitting clamp

Mount screw hole

Fig. 3.4.6 (c) Ground bar for shield clamp (outline drawing)

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3.INSTALLATION B-64603EN/01

The ground bar for cable clamping must be made of a steel plate at least 2 mm thick and plated with nickel.

Ground bar for shield clamp

Fig. 3.4.6 (d) Ground bar for shield clamp (hole arrangement and dimension drawing)

Reference)

Fig. 3.4.6 (e) Clamping metal fixture (outline drawing)

Max. 60

Ordering specification for metal fittings for clamp A02B-0303-K001 (8 pieces)

(Unit: mm)

3.4.7 Lightning Surge Absorber Installation

It is recommended to install a surge absorber between input power lines and between input power lines and the ground in order to protect equipment from thunderbolt-caused voltage surges. However, installing a surge absorber does not always ensure protection from lightning surges. For recommended lightning surge absorbers, refer to your respective servo amplifier descriptions.

Installation procedure

The surge-absorbing elements used for measures against surges due to lightening must be installed in the input power unit as shown in the figure below. The figure below shows an example in which an insulating transformer, shown by dotted lines, is not installed. If an insulating transformer is installed, surge-absorbing element 2 (between line and ground) is not required.

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B-64603EN/01 3.INSTALLATION

(

)

(

)

(

)

input

Circuit breaker

MCCB

Circuit breaker (MCCB)

Insulating transformer

Circuit breaker

5A,MCCB

Circuit breaker

MCCB

Magnetic contactor

To other electric parts on the machine

To control power input for control unit 24 VDC power and control power supply input of Power Supply for servo amplifier

reactor

To main circuit power input of Power Supply for servo amplifier

Surge-absorbing element 1 (between lines)

Surge-absorbing element 2 (between line and ground)

Fig. 3.4.7 Example of installing lightning surge absorbers on 200 VAC lines

CAUTION

1 For a better surge absorbing effect, the wiring shown by heavy line must be as

short as possible. Wire size : Cross-sectional area at least 2 mm2 large Wire length: The sum of the length (a) of the wire for the connection of

surge-absorbing element 1 and that (b) of surge-absorbing element 2 must be 2 m or less.

2 If conducting dielectric strength tests by applying overvoltages (1000 VAC and

1500 VAC) to the power line, remove surge-absorbing element 2. Otherwise, the overvoltages would activate the element.

3 The circuit breaker (5A) is a short circuit protection of lines if the surge-absorbing

elements result in short circuit breakdown due to the absorption of an excessive amount of energy.

NOTE

The circuit breaker (5A) can be used also for other electric parts on the machine

because no current flows through surge-absorbing elements 1 and 2 in the normal state. The “other electric parts on the machine” can be the control power supply of Power Supply for servo unit and the power supply for the fan motor for a spindle motor.

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3.INSTALLATION B-64603EN/01

AAA

3.5 INSTALLING THE CONTROL UNIT

CAUTION

The control unit has a built-in fan motor. Failing to secure a space sufficient to

maintain a satisfactory air flow in the control unit can lead to abnormal heat generation and faults.

3.5.1 Installing the LCD-mounted Type Control Unit

Air enters the control unit through the bottom and is drawn through the fan motor which is located on the top of the control unit.

Space

should be provided whenever possible. When space placed in the immediate vicinity which could obstruct the air flow.

, shown in Fig. 3.5.1, must be provided to ensure unrestricted air flow. Also, space B

cannot be provided, ensure that nothing is

IR FL OW

50mm

IR FLOW

Rear view

50mm

B B B

Fig. 3.5.1

Unit: mm

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B-64603EN/01 3.INSTALLATION

3.6 TIGHTENING TORQUE FOR FASTENING UNITS AND

GROUND TERMINALS

The following table lists the tightening torque for screws and nuts used to fasten the units (except those having molded mounting parts) explained herein and ground terminals in the units.

Screw and nut diameter Tightening torque

M3 0.8 to 1.0 N⋅m M4 1.6 to 2.0 N⋅m

The following table lists the tightening torque for screws and nuts used to fasten those units having molded mounting parts, such as separate detector interface units.

Screw and nut diameter Tightening torque

M4 1.1 to 1.5 N⋅m M5 2.4 to 2.8 N⋅m

CAUTION

Be sure to observe the rules listed above when tightening screws. If screws are

tightened too weakly or too strongly, it is likely that the unit may drop, break, or malfunction. For units having a touch panel in particular, be sure to observe the above rules. Failing to observe them can cause the touch panel to malfunction.

NOTE

For units having different installation conditions specified herein, observe them

first.

3.7 DUSTPROOF MEASURES FOR CABINETS AND

PENDANT BOXES

When designing and manufacturing cabinets or pendant boxes for housing displays and operator’s panels, they are requested to observe the following cautions to make their structures resistant to intrusion of dust, cutting chips, coolant, organic solvent, and oil mist because these cabinets and pendant boxes are susceptible to them.

1) The cabinet and pendant box must be of a hermetically sealed structure.

2) Apply packing to the panel mounting surface to which a display and operator's panel are to be mounted.

3) Make sure that the door packing of the cabinet and pendant box is sealed firmly.

4) For a cabinet or pendant box with a rear cover, apply packing to the mounting surface.

5) Make sure that the cable entrance is sealed with packing, connectors for conduits, etc.

6) Make sure that all other openings are blocked, if any.

7) Pay due consideration to keep the display and operator’s panel from direct exposure to cutting chips and coolant; do not let any coolant come into contact with them.

8) Coolant can readily form puddles on the cabinet and pendant box and may drop on the panel surface of the display and operator’s panel. Use such a structure that can prevent coolant from forming puddles on the display and operator’s panel or dropping on the panel surface.

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3.INSTALLATION B-64603EN/01

WARNING

Coolants containing sulfur or chlorine at a high activation level, oil-free coolants

called synthetic, and water-soluble coolants at a high alkali level, in particular, can largely affect the CNC and peripheral units. Please note that, even if consideration is taken to protect them from direct exposure to these coolants, the following trouble is likely to occur.

- Coolants containing sulfur or chlorine at a high activation level Some coolants containing sulfur or chlorine are at an extremely high activity level. If such a coolant adheres to the CNC or peripheral units, it reacts chemically with a material, such as resin, of equipment, possibly leading to corrosion or deterioration. If it gets in the CNC or a peripheral unit, it corrodes metals, such as copper and silver, used as component materials, possibly leading to a defective component.

- Synthetic-type coolants having a high permeability Some synthetic-type coolants whose lubricating component is, for example, PAG (polyalkylene glycol) have an extremely high permeability. If such a coolant is used even in equipment having a high closeness, it can readily flow into the equipment through, for example, gaskets, or packing. It is likely that, if the coolant gets in the CNC or a peripheral unit, it may deteriorate the insulation and damage the components.

- Water-soluble coolants at a high alkali level Some coolants whose pH is increased using alkanolamine are so strong alkali that its standard dilution will lead to pH10 or higher. If such a coolant spatters over the surface of the CNC or peripheral unit, it reacts chemically with a material, such as resin, possibly leading to corrosion or deterioration.

When making screw holes in packing, be careful not to cut to the edge of the packing. Any extra cut can let coolant get in the cabinet through the screw hole, causing trouble.

- 32 -

B-64603EN/01 3.INSTALLATION

Packing

Screw hole

*) When making screw hole s in packing, be careful not to cut to the edge of the packing.

ny extra cut can let coolant

get in the cabinet through the

Packing

Screw hole

screw hole.

Packing for LCD units, MDI units, and machine operator’s panels

Observe the following rough standards for the thickness and hardness of packing used with LCD units (included LCD-mounted control units or display units), MDI units, and machine operator’s panels.

Thickness : 1.4mm(including double-stick tape) Hardness : 8(Asker C)

The following models of packing can be purchased from FANUC. These models are electrically conductive. When they are used to mount a unit on a cabinet or pendant box, they leave no electrical gap between the unit and cabinet or pendant box, being effective in electromagnetic wave shielding and EMC measures.

Ordering information Use

A02B-0319-K150 For 8.4” LCD/MDI (horizontal) A02B-0319-K151 For 8.4” LCD/MDI (vertical) A02B-0323-K302 For standard MDI unit (ONG) (200x260mm) A02B-0323-K301 For 10.4” LCD unit, for standard MDI unit (ONG vertical type) (220x290mm) A02B-0323-K304 For 15” LCD unit A02B-0323-K310 For standard MDI unit (ONG vertical type) (220x230mm) A02B-0323-K313 For small MDI unit (ONG) (200x140mm) A02B-0323-K314 For standard MDI unit (QWERTY) (160x290mm) A02B-0323-K315 For standard MDI unit (QWERTY type B) (145x400mm) A02B-0323-K320 For main panel of standard machine operator’s panel or safety machine

operator’s panel (140x290mm)

A02B-0323-K321 For safety machine operator’s panel type B

CAUTION

1 We have evaluated the above models of packing for many different coolants.

However, we do not necessarily guarantee that they are resistant to all coolants. They are not resistant to, for example, coolants containing sulfur or chlorine at a high activation level and water-soluble coolants at a high alkali level.

2 When attaching these models of packing, observe the cautions provided

together with them.

When using packing to install a LCD unit, MDI unit, or machine operator’s panel in a cabinet or pendant box, be careful not to pinch the packing between the mounting surface of the cabinet or pendant box and the brim of the unit being installed.

- 33 -

3.INSTALLATION B-64603EN/01

When attaching packi ng,

be careful not to pinch it.

LCD unit, MDI unit,

standard machine operator’s panel

Cabinet, pendant box

Packing

3.8 LCD PROTECTION COVER

FANUC offers LCD-mounted control units and display units having a protection cover for the LCD screen and soft keys on their front surface. The protection cover can be purchased also on an unbundling basis.

CAUTION

Do not install the LCD-mounted control unit and the display unit in such a place

that coolant would directly fall onto the unit. Be sure to attach a protection cover to the LCD-mounted control unit and the display unit if they will be used in an environment where it is anticipated that coolant may scatter over them, for example, an environment with a relatively dense oil mist.

3.9 ATTACHING SCREW CAPS

After mounting any of the LCD-mounted control unit, display unit, MDI unit, and machine operator’s panel main panel, which are supposed to be mounted on the front of a cabinet or pendant box using M3 screws, attach screw caps to the screw mounting hole at every corner.

CAUTION

When attaching screw caps, pay due attention to the dent in them and be careful

not leave any gap. Otherwise, coolant may get in the equipment, causing trouble.

Dent

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B-64603EN/01 3.INSTALLATION

3.10 INSTALLATION CONDITION FOR UL RECOGNITION

1. Outline For UL recognition of the product, installed after due considerations on UL requirements.

2. Notes on the installation conditions for UL recognition

• Set up the LCD-mounted type control unit, display unit and MDI unit on a flat surface of a Type 1 Enclosure (*1. Type 1 Enclosure is defined in standard UL 50 as follows. TYPE 1 - Enclosures constructed for indoor use to provide a degree of protection to

personnel against incidental contact with the enclosed equipment and to provide a degree of protection against falling dirt.)

• Use CNC, Display and MDI unit in Pollution degree 2 except for part exposed on the outside of enclosure. (*2. Pollution degree is a classification according to the amount of pollution and condensation

present in the environment. "Pollution Degree 2" is defined in the standard UL 508 as follows. Normally, only nonconductive pollution occurs; however, temporary conductivity caused

by condensation may be expected.)

• Maximum surrounding air temperature rating: +60°C (*3. This temperature rating is a condition of UL evaluation for recognition. However, for

long-term reliability, the cabinet should be actually designed in accordance with the maximum operating surrounding air temperature that described in the subsection 3.1.2 in the connection manual (B-64603EN).)

• Power supply unit for this unit must have an isolating device and the DC 24 Volt output must be isolated from AC mains supply.

(This isolation can be achieved with the use of the isolating DC power supply unit that

complies with UL standard.)

DC 24 Volt power cable needs to be used with 14AWG or 16AWG size conductors.

environment or cleaner environment,

- 35 -

4.POWER SUPPLY CONNECTION B-64603EN/01

pply

4 POWER SUPPLY CONNECTION

4.1 24 VDC POWER (INSULATION AC/DC CONVERTOR)

4.1.1 Connecting 24 VDC Power

Prepare a 24 VDC power supply (insulation AC/DC converter) and supply power to the 24 VDC input of the control unit and peripheral units, such as I/O units. It is recommended to provide an ON/OFF circuit external to the 24 VDC power supply as shown in Fig.

4.1.1(a) so that it can turn on and off the AC input to the 24 VDC power supply. It is also recommended to use a separate 24 VDC power supply for any unit whose load fluctuates largely or which may generate noise, in order to minimize effect of noise and voltage variation to the control unit or peripheral unit.

C input

Main circuit breaker

Magnetic contactor

C line

filter

Power supply

3-phase 200VAC for power line

Control unit

24 VDC input for control

ON/OFF circuit

Fig. 4.1.1 (a) Example of recommended 24 VDC power supply connection

24VDC power

supply

24VDC power

supply

24VDC power

24VDC input

Peripheral unit such as an I/O unit

Device with large noise or load fluctuations

- 36 -

B-64603EN/01 4.POWER SUPPLY CONNECTION

CAUTION

When the ON/OFF circuit is provided on the DC side of a 24 VDC power supply, on-time rush current imposes an extremely heavy burden on the relay contact in the ON/OFF circuit compared with the time when the ON/OFF circuit is provided on the AC side. So, it is necessary to select a relay that is highly resistant to rush current. In general, a relay having a high current rating and being large in size should be selected. In the connection shown in Fig. 4.1.1(b), for example, use a separate 24 VDC power supply if voltage variation due to abrupt changes in the load or rush current may transiently exceed the rated input voltage range (24 VDC ±10%) for the control unit or peripheral unit.

Example 1

C input

Example 2

C input

Fig. 4.1.1 (b) Example of connection with h igh transient voltage variation

24VDC power supply

Control unit or peripheral unit

Unit with high load fluctuation

Control unit or peripheral unit

Unit with high rush current

NOTE

Try as much as possible to avoid the configuration shown in Fig. 4.1.1(b) even

when load fluctuation and rush current are low. In a configuration where two or more units are connected to the same 24 VDC power supply, the control unit will not be able to start, thus failing to issue an alarm, if the power supply fails to operate because of a fault in a unit other than the control unit. For this reason, it is likely that it may take time to locate the fault.

If the 24 VDC power supply for the control unit and peripheral units must be

connected also to another unit because of a limited space in the power magnetics cabinet, insert a noise filter, example: ZGB2203-01U manufactured by TDK, before the 24 VDC input for the control unit and peripheral units in order to prevent noise from the 24 VDC power supply from entering the control unit and peripheral units after paying due consideration to the voltage variation resulting from load fluctuation or rush current. In case of using a noise filter, enough inspect workings of the control unit and peripheral units, because there may be influenced of another noise by the noise filter.

- 37 -

4.POWER SUPPLY CONNECTION B-64603EN/01

4.1.2 24 VDC Power Supply Specification

Specifications of recommended 24 VDC power supply:

Output voltage: +24V±10% (21.6V to 26.4V)

(In the 24 VDC input for the control unit and peripheral units, ripple voltage and noise are contained. See

Fig. 4.1.2.)

Output current: The continuous load current of the 24 VDC power supply is higher than or equal to the current used

by the control unit and peripheral units that are connected to the power supply.

(At the maximum temperature inside the power magnetics cabinet in which the power supply is

located. See Subsection 4.1.3.) Load fluctuations (including rush current): The output voltage must not go out of the above range due to load fluctuations by external DO and

other factors. Instantaneous input interruption retention time: 10 ms or more (for -100%), 20 ms or more (for -50%) Safety standard UL 60950-1, CSA-C22.2 No. 60950-1, EN60950-1 approved Noise voltage at terminal/electrical field intensity of noise EN55011/EN55022-B, FCC-B, VCCI-B compliant

NOTE

Safety standard and Noise voltage at terminal/electrical field intensity of noise

are recommended for selecting the 24 VDC power supply on the market. However, the required standards may be different from above standards by the machine, an importing country, revision of the standard, or etc, prepare the 24 VDC power supply that is conformed to required standards.

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B-64603EN/01 4.POWER SUPPLY CONNECTION

Timing chart

C input

voltage

Output voltage

Output current

In the 24 VDC input for the control unit and peripheral units, noise and ripple voltage must fall within this range.

Instantaneous interruption (-100%)

10mS

26.4V

21.6V

Example of ripple voltage and n oise due t o swit ching power supply

26.4V

Instantaneous interruption (-50% )

20mS

brupt load change

Noise

Ripple voltage

Noise

21.6V

Fig. 4.1.2 (a) Timing chart

CAUTION

Do not use any power supply circuit, consisting of a capacitor and rectifier circuit, like one shown in Fig. 4.1.2 (b), because it cannot maintain a voltage of 24 VDC (the voltage falls to 21.6 V or below in each 24 VDC input for the control unit and peripheral units) due to instantaneous interruption or voltage variation in the AC input. Instead, use a voltage regulator.

C input

(*) The rectifier circuit here refers to a diode-based full-wave rectifier circuit or the like.

Fig. 4.1.2 (b) Example of a power supply circuit that cannot maintain 24 VDC

Rectifier circuit (*)

Control unit and other units

- 39 -

4.POWER SUPPLY CONNECTION B-64603EN/01

4.1.3 Power Capacity of 24 VDC Power Supplies

The 24 VDC power supply for the control unit and peripheral units must have the power capacity that can supply current required by them. Calculate the power capacity required of each 24 VDC power supply according to what control unit and options are connected to the power supply while referencing Table 4.1.3.

Table 4.1.3 Power capacity

Unit Power capacity Remarks

LCD-mounted type control unit

Option board

MDI units 0A

8.4”LCD/MDI unit

15”LCD unit

Fast Ethernet board 0.1A HSSB interface board 0.2A PROFIBUS-DP master board 0.2A PROFIBUS-DP slave board 0.1A DeviceNet master board 0.1A DeviceNet slave board 0.1A CC-Link remote device station board 0.1A

Option 0 slot Option 2 slots Option 0 slot 10.4”LCD unit Option 2 slots Option 0 slot Option 2 slots

NOTE

1 Each power capacity listed above does not include that of option boards. 2 When connecting the RS-232C device which will draw power from the control

unit, add the power capacity that the device requires to the listed power capacity.

3 Limit the total power consumption of memory cards and USB memories to within

2 W. 4 See Chapter 6 for the power capacity of the separate detector interface unit. 5 See Chapter 8 for the power capacity of I/O units. 6 Refer to the PANEL i Connection and Maintenance Manual (B-64223EN) for the

power capacity of the PANEL i. 7 Selecting 24 VDC power supplies impose restrictions besides their power

capacity. Be sure to read also Subsection 4.1.2.

WARNING

If the machine tool of interest has a vertical axis, it is necessary to select a 24

VDC power supply that can hold its output of 24 VDC for a prolonged time even

after the AC input has been interrupted (including power failure and

instantaneous power interruption) in order to keep a possible fall along the

vertical axis within an acceptable range. The control unit deenergizes servo

circuits if its 24 VDC input falls to 21.6 V or below. For this reason, failing to

maintain the 24 VDC input to the control unit for a satisfactory period after the

AC input has been interrupted may lead to a larger amount of fall along the

vertical axis, depending on a peripheral circuit in use, because the servo for the

vertical axis is deenergized before the peripheral circuit detects an AC input

interruption and activates the brake. In general, selecting a 24 VDC power

supply having a power capacity with a wide margin would prolong the hold time

of the 24 VDC output after an AC input interruption.

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1.4A Note 1)

2.0A Note 1)

B-64603EN/01 4.POWER SUPPLY CONNECTION

4.2 TURNING ON AND OFF THE POWER TO THE CONTROL

UNIT

4.2.1 Power-on Sequence

Turn on the power to all the units at the same time, or in the following sequence:

1 Power to the overall machine (AC input) 2 Servo amplifier control power supply (24VDC) 3 Power to the slave I/O units connected via the I/O Link i, the separate detector interface unit, and power to the

control unit (24 VDC), power to the separate detector (scale)

The expression “the same time” here means that the power to the units mentioned in Steps 1 and 2 above has been turned on at least within 500 ms after the 24 VDC power supply for the control unit mentioned in Step 3 above has been turned on. The power to each unit mentioned in Step 3 must have been turned on within a period between 200 ms before the 24 VDC power supply for the control unit is turned on and 500 ms after that time.

Power to the overall machine Servo amplifier control power supply

Power to the control unit

OFF

Power to peripheral units (including Power Mate i)

OFF

ON OFF

Fig. 4.2.1

t1:-500ms It is meant that the power to the overall machine and the servo amplifier control

power are turned on at least within 500 ms after the control unit power has been turned on.

t2: 200ms It is meant that the power to peripheral units (including Power Mate i) is turned on

not earlier than 200 ms before the control unit power is turned on.

t3:-500ms It is meant that the power to peripheral units (including Power Mate i) is turned on

not earlier than 500 ms before the control unit power is turned on.

NOTE

Leave each of the memory backup battery (3 VDC) and separate absolute pulse

coder battery (6 VDC) connected regardless of whether the control unit power is

on or off. Removing these batteries with the control unit power turned off can

corrupt parameters and programs in the control unit as well as position data in

the pulse coder.

See Subsection 4.4.1 for explanations about how to replace the memory backup

battery.

See Subsection 4.4.2 for explanations about how to replace the separate

absolute pulse coder battery.

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4.POWER SUPPLY CONNECTION B-64603EN/01

4.2.2 Power-off Sequence

Turn off the power to all the units at the same time, or in the following sequence:

1 Power to the slave I/O units connected via the I/O Link i, the separate detector interface unit, and power to the

control unit (24 VDC) 2 Servo amplifier control power supply (24 VDC), power to the separate detector (scale) 3 Power to the overall machine (AC input)

The expression “the same time” here means that there is no problem even if the power to the units mentioned in Steps 5 and 6 above is turned off not earlier than 500 ms before the power to the control unit mentioned in Step 4 above is turned off. If the power to the units mentioned in Steps 5 and 6 is turned off earlier, alarm information is left in the control unit. In addition, the power to each peripheral unit mentioned in Step 4 above must be turned off not earlier than 500 ms before the power to the control unit is turned off. Otherwise, alarm information is left in the control unit.

Power to peripheral units (including Power Mate i)

OFF

Power to the control unit

Servo amplifier control power supply Power to the overall machine

OFF

Fig. 4.2.2

t4:500ms It is meant that the power of interest is turned off not earlier than 500 ms before the

power to the control unit is turned off.

CAUTION

The power to the control unit cannot be turned on or off with peripheral units supplied with power. Before turning off the power to the control unit, be sure to turn off the power to the units (such as slave I/O units connected via the I/O Link i, the I/O Link i, I/O Link i -equipped

series servo amplifier, Power Mate i, separate detector I/F

units, servo amplifier control power, and separate detectors (scale)) connected to the control unit.

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B-64603EN/01 4.POWER SUPPLY CONNECTION

WARNING

It is impossible for the control side to control motors if the power supply is off or

there is no AC input (including power failure). It is necessary for the machine side to perform any necessary processing. If the control unit is used to control a vertical axis, for example, provide the motor with a brake mechanism to prevent a fall along the vertical axis. The brake should be controlled in such a way that the motor is clamped when the servo has not be started or when the motor is not supposed to rotate and unclamped only when it is supposed to rotate. It is common practice to clamp servo motors when the servo axes cannot be controlled because of the power supply being off or of a power failure. Even with this common practice, a fall may occur along a controlled axis before the relay works. So, it is necessary to examine whether the fall distance poses any problem. Power-off: Before turning off the control unit power, be sure to apply the

brake to clamp the motor.

Power failure: On detecting a power failure, apply the brake quickly.

Turning off the control unit power results in the servo being deenergized. So, select a 24 VDC power supply that can maintain its 24 VDC output for a prolonged time after an AC input interruption.

- 43 -

4.POWER SUPPLY CONNECTION B-64603EN/01

4.3 CABLE FOR POWER SUPPLY TO CONTROL UNIT

Supply the power to the control unit from a 24 VDC power supply.

Control unit

CPD16A or CPD19A

+24V

GND

Cable

CPD16A or CPD19A Tyco Electronics 1-178288-3 (housing) 1-175218-5 (contact)

Use terminals that match 24 VDC power.

24VDC power supply

24VDC stabilized power 24VDC ±10%

24VDC power supply

+24V (1)

0V (2)

Recommended cable: A02B-0124-K830(5m) (Crimp terminal of size M3 is available on the 24VDC power supply side)

+24V

0V FG

Interconnect 0V and FG, and ground them.

4.4 BATTERIES

A system using this control unit uses batteries in the places listed below. Refer to the FANUC PANEL i Connection and Maintenance Manual (B-64223EN) for explanations about the batteries used for the PANEL i. Used batteries must be discarded according to appropriate local ordinances or rules. When discarding batteries, insulate them by using tape and so forth to prevent the battery terminals from short-circuiting.

Use Component connected to battery

Memory backup in the control unit Control unit Preservation of the current position indicated by the separate absolute pulse coder Preservation of the current position indicated by the absolute pulse coder built into the motor

Separate detector interface unit

Servo amplifier

4.4.1 Battery for Memory Backup in the Control Unit (3 VDC)

Offset data, and system parameters are stored in SRAM in the control unit. The SRAM power is backed up with the memory backup batteries held in the control unit. When the voltage of the battery becomes low, alarm message "BAT" blinks on the LCD screen and the battery alarm signal is output to the PMC. Upon the alarm, replace the battery as soon as possible. The rough standard for the replacement limit is one week. However, how long the battery lasts after the alarm varies, depending on the system configuration of interest. If the voltage of the battery becomes any lower, memory can no longer be backed up. Turning on the power to the control unit in this state causes system alarm to occur because the contents of memory are lost. Clear the entire memory and reenter data after replacing the battery. FANUC thus recommends that the battery be replaced periodically, once a year, regardless of whether a battery alarm is issued. The following two kinds of batteries can be used.

• Lithium battery built into the CNC control unit.

• Alkaline dry cell (size D) inserted in an external battery case attached to the control unit.

- 44 -

B-64603EN/01 4.POWER SUPPLY CONNECTION

NOTE

Before shipped from FANUC, the control unit is equipped with a lithium battery

set as default. With this lithium battery, memory contents can be preserved for one year.

4.4.1.1 Replacing the lithium battery

For LCD-mounted type control unit

Prepare a new lithium battery (ordering code: A02B-0323-K102). (1) Turn on the power to the machine (control unit). After about 30 seconds, turn off the power. (2) Take out the lithium battery from the rear of the control unit (by holding the latch of the lithium

battery and pulling it up while unlatching the claw held in the case).

Extract the unit while holding this

ortion.

(3) Insert a new lithium battery, prepared in advance, into the battery case (by pushing it in until the

claw of the lithium battery fits in the case). Make sure that the claw is latched securely.

Push the unit in until the claw is latched into the case.

WARNING

It is likely that the lithium battery may explode unless it is replaced correctly. Do not use any battery other than the specified one (A02B-0323-K102).

- 45 -

4.POWER SUPPLY CONNECTION B-64603EN/01

CAUTION

Steps (1) to (3) should be completed within 30 minutes. Do not leave the control unit without a battery for any longer than the specified

period. Otherwise, the contents of SRAM may be lost.

Before starting battery replacement, save the SRAM contents in a batch. They

can be restored easily even if they are lost.

Refer to the Maintenance Manual (B-64605EN) for explanations about how to

save and restore SRAM contents in a batch.

NOTE

Discard used batteries as “industrial waste” according to the rules and

ordinances of the country where the machine is installed and of the local government that has jurisdiction over the location of the machine. When discarding them, insulate the battery terminals with tape or the like to protect them from short-circuiting.

4.4.1.2 Replacing commercially available alkaline dry cells (size D)

In place of the built-in lithium battery in the control unit, commercially available alkaline dry cells (size

D) can be used by installing a battery case outside the control unit and inserting the dry cells in the case.

How to connect the battery case to the control unit

For the LCD-mounted type control unit, connect the battery cable (A02B-0323-K103) to the battery case (A02B-0236-C282). For the stand-alone type control unit, use the battery case (A02B-0236-C281), which comes with the battery cable attached.

Example of connecting the battery case to the control unit (LCD-mounted type)

NOTE

1 The battery cable is engaged with its connector using a simple lock mechanism.

Fasten the cable at a length of 500 mm or smaller measured from the connector with some slack so that the connector will not be disengaged due to the weight or tension of the cable.

2 Keep the battery cable away from any possible noise source, such as power

wires.

- 46 -

B-64603EN/01 4.POWER SUPPLY CONNECTION

Battery cable for LCD-mounted type control unit

LCD-mounted type control unit

Battery

1 2 B + A -

cable

+ (B 1 )

- (A 1 ) Shield

Gr oun d pl at e

mmen ded cable: A02B-0323-K103(14 m)

Rec Conne c t or ki t ( CNC s ide): A 02B -0323-K107

Terminal(B attery case side ): M4 terminal Recommended wire: #2 2A WG 2wires, with s hie ld, outs ide diameter:5mm or less

( CNC s ide cases, hou s ings an d contact s * for 10 ca ble s )

* contact is 1-206933 7-1 (TE connectivity)

Battery case

(M4 t er min al s )

Batte ry ca se

Battery cable for LCD-mounted type control unit

NOTE

1 In case of assemble this cable, please keep loosening the cable length in the case

and clamp with nylon band etc. as bellow figure in order to prevent tension to the contacts directly.

2 Special tool provided by

connector manufacture is required to assemble this cable.

Housing

Contact

Clamp with Nylon band .

Keep loosening.

Internal figure of CNC side connector

Case

Replacing the alkaline dry cells (size D)

(1) Prepare two new alkaline dry cells (size D). (2) Turn on the power to the machine (control unit). (3) Remove the battery case cover. (4) Replace the batteries, paying careful attention to their orientation. (5) Replace the battery case cover.

CAUTION

To replace the battery when the power is off, follow the same procedure as that

for the replacement of a lithium battery, described above. Pay attention to the battery polarity. If a battery is installed with incorrect polarity, the battery may overheat, blow out, or catch fire

- 47 -

4.POWER SUPPLY CONNECTION B-64603EN/01

Cover

Connection terminal on the rear

Battery case

Dry cell

Mounting hole

× 4

4.4.2 Battery for Separate Absolute Pulsecoders (6VDC)

• The absolute Pulsecoder uses a battery because it must hold data on absolute positions. When the voltage of the batteries for absolute Pulsecoders becomes low, alarm 307 or 306 occurs, with the following indication in the CNC state display at the bottom of the CNC screen. Alarm 308 (alarm 2 indicating the voltage of the battery becomes low) : The indication "APC" blinks in reversed display. Alarm 307 (alarm indicating the voltage of the battery becomes low) : The indication "APC" blinks in reversed display. Alarm 306 (battery zero alarm) : The indication "ALM" blinks in reversed display.

• When alarm 307 (alarm indicating the voltage of the battery becomes low) occurs, replace the battery as soon as possible. In general, the battery should be replaced within one or two weeks, however, this depends on the number of Pulsecoders used.

• When alarm 306 (battery zero alarm) occurs, Pulsecoders are reset to the initial state, in which absolute positions are not held. Alarm 300 (reference position return request alarm) also occurs, indicating that reference position return is required.

• In general, replace the batteries periodically within the service life listed below.

- A06B-6050-K061 or D-size alkaline dry cells (LR20) : Two years (for each six-axis

configuration)

- A06B-6073-K001 : Two years (for each three-axis configuration)

- A06B-6114-K504 : One year (for each three-axis configuration)

NOTE

The above values indicate the estimated service life of batteries used with

FANUC absolute Pulsecoders. The actual battery service life depends on the machine configuration based on, for example, detector types. For details, contact the machine tool builder.

Replacing batteries

To prevent absolute position information in absolute Pulsecoders from being lost, turn on the machine power before replacing the battery. The replacement procedure is described below. <1> Ensure that the power to the servo amplifier is turned on. <2> Ensure that the machine is in the emergency stop state (the motor is inactive). <3> Ensure that the DC link charge LED of the servo amplifier is off. <4> Detach the old batteries and attach new ones.

- 48 -

B-64603EN/01 4.POWER SUPPLY CONNECTION

WARNING

The absolute Pulsecoder of each of the

•

series servo motors (

S0.4 to

S22) has a built-in backup capacitor.

S series servo motors and the

Therefore, even when the power to the servo amplifier is off and the batteries are replaced, reference position return is not required if the replacement completes within less than 10 minutes. Turn the power on and replace the batteries if the replacement will take 10 minutes or more.

To prevent electric shock, be careful not to touch metal parts in the power

•

magnetics cabinet when replacing the batteries.

Because the servo amplifier uses a large-capacitance electrolytic capacitor

•

internally, the servo amplifier remains charged for a while even after the power is turned off. Before touching the servo amplifier for maintenance or other purposes, ensure your safety by measuring the residual voltage in the DC link with a tester and confirming that the charge indication LED (red) is off.

Be sure to replace the batteries with specified ones. Pay attention to the battery

•

polarity. If a wrong type of battery is used or a battery is installed with incorrect polarity, the battery may overheat, blow out, or catch fire, or the absolute position information in the absolute Pulsecoders may be lost.

Ensure that the battery connector is inserted in the correct position.

•

How to insert batteries into the battery case

Use the following procedure to replace the batteries in the battery case. <1> Loosen the screws on the battery case and detach the cover. <2> Replace the batteries in the case (pay attention to the polarity). <3> Attach the cover to the battery case.

Battery case (with a cover)

06B-6050-K060

Batteries Four A06B-6050-K061 batteries or D-size alkaline dry cells

CAUTION

Four D-size alkaline dry cells (LR20) that are commercially available can be

•

used as batteries. A set of four A06B-6050-K061 batteries is optionally available from FANUC.

Replace all the four batteries with new ones. If old and new batteries are mixed,

•

the absolute position information in the absolute Pulsecoders may be lost.

When connecting batteries, pay due attention to their polarity. If they are

•

connected in reverse polarity, it is likely that they may get hot, explode, or catch fire. In addition, it is also likely that information on absolute positions may be lost from the absolute Pulsecoder.

4.4.3 Battery for Absolute Pulse Coder Built into the Motor (6VDC)

The battery for the absolute pulse coder built into the motor is installed in the servo amplifier. Explanations about how to connect and replace the battery, refer to the maintenance manual for the servo amplifier in use.

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5.CONNECTION TO CNC PERIPHERALS B-64603EN/01

5 CONNECTION TO CNC PERIPHERALS

5.1 CONNECTION BETWEEN THE LCD-MOUNTED TYPE

CONTROL UNIT AND MDI UNIT

5.1.1 Overview

A MDI is embedded in 8.4” LCD/MDI unit of Basic unit A, therefore it is not necessary to connect the MDI cable by a machine maker. Connection of the MDI cable of a control unit without the MDI is described below.

LCD-mounted type control uni

For basic unit A (10.4”LCD)

JA2

CK27

MDI cable

MDI unit

- 50 -

B-64603EN/01 5.CONNECTION TO CNC PERIPHERALS

5.1.2 Connection with the MDI Unit

・For basic unit A (10.4”LCD)

Control unit

JA2

FI80-20P

Honda tsushin Kogyo Co., Ltd. (including housing s)

PCR-E20FA-E20SPF1A+(press-mount type) or PCR-E20FS-E20S PF1A+(soldering type)

R e c om m e n de d MDI un it connector

PCR-E20FA (Honda Tsushi n Kogyo) FI30-20S(Hirose Electric) FCN-24 7J020-G/E(FUJITSU COMPONENT) 52622-2011(Molex)

JA2

MDI uni t

CK27

SHIELD

GROUNDING PLATE

Rec ommended cable specification

Recommended wire specif ication

02B-0319-K813(45cm)

(#28AWG X 10 pair s, Maximum cable length : 20m)

NOTE

Clamp the cable so that excessive force is not applied due to vibration. However,

shielding and clamping are not required for a cable of up to 50 cm.

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5.CONNECTION TO CNC PERIPHERALS B-64603EN/01

・For basic unit G (15.4”LCD)

Control unit

CK27

Recommended MDI unit connector

PCR-E20FA(Honda T s ushin Kogyo) FI30-20S(Hirose Electric) FCN-247J020-G/E(FUJITSU COMPONENT) 52622-2011(Molex)

CK27

02B-0236-K813(45cm) 02B-0236-K814(1.5m)

, Maximum cable length : 20m)

NOTE

For MDI cable connector mating on the CA55 side, a simple lock mechanism is

employed. Ensure that a load greater than 1 kg is not applied to the connectors. Moreover, clamp the cable so that excessive force is not applied due to vibration. However, shielding and clamping are not required for a cable of up to 50 cm.

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B-64603EN/01 5.CONNECTION TO CNC PERIPHERALS

5.1.3 Key Layout of MDI Unit

For Lathe (T series)

- Standard MDI unit (ONG keys)

Case shift key

Shift key

UX key

CTRL key

LT key

TAB key

Reset key Help key

ddress/numeric keys

Edit keys

Cancel (CAN) key

Input key

Page change keys

- Small MDI unit (ONG keys)

Function keys

Page change keys

Cursor keys Function keys

ddress keys/Numer ic keys

Cancel (CAN) key

Input key

Shift key

Help key

Reset key

Edit keys

Cursor keys

- 53 -

5.CONNECTION TO CNC PERIPHERALS B-64603EN/01

AUX

For Machining center (M series)

- Standard MDI unit (ONG keys)

Case shift key

Shift key

key

CTRL key

LT key

TAB key

Reset key Help key

ddress/numeric keys

Edit keys

Cancel (CAN) key

Input key

Page change keys

- Small MDI unit (ONG keys)

Function keys

Page change keys

Cursor keys Function keys

ddress/numeric keys

Cancel (CAN) key

Input key

Shift key

Help key

Reset key

Edit keys

Cursor keys

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B-64603EN/01 5.CONNECTION TO CNC PERIPHERALS

Common to lathe system / machining center system

- Standard MDI unit (QWERTY keys)

Help key

Reset key

Function keys

Address keys

Case shift key

AUX key

CTRL key

ALT key

TAB key

Page change keys

Cursor keys

- Standard MDI unit (QWERTY type B keys)

Help key

Function keys

Case shift key

ddress keys

Reset key

Edit keys

Cancel (CAN) key

Edit keys

Numeric keys

Shift key

Input key

Numeric keys

LT key

UX key

Shift key

Cursor keys

Page change keys

Input key

Cancel (CAN) key

CTRL key

TAB key

5.1.4 Keyboard Cover

Use the keyboard cover when using the system under environments with higher degree of dust or coolant. Refer Appendix F about how to setting.

WARNING

Use the keyboard cover, when it may become impossible to operate key switch

because the dust, cutting chips, etc. get in the crevice between keyboards.

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5.CONNECTION TO CNC PERIPHERALS B-64603EN/01

5.2 CONNECTION WITH INPUT/OUTPUT DEVICES

5.2.1 Overview

An input/output device is used to enter information such as control unit programs and parameters from an external device to the control unit, or to output information from the control unit to an external device. The input/output devices usable with this control unit include Handy File. The interface of the input/output devices electrically conforms to RS232-C, so that a connection can be made with a device that has an RS232-C interface. The tables below indicate the serial ports of this control unit.

Port name Interface location

1CH (JD36A) Main control unit 2CH (JD36B) Main control unit Note

The serial ports of the 15” LCD LCD-mounted type control unit are as listed in the table below, however.

Port name Interface location

1CH (JD56A) Main control unit 2CH (JD36A) Main control unit Note

NOTE

When a touch panel is used, this serial port is used for touch panel

communication on the control unit side, so that this port cannot be used as a general-purpose port.

5.2.2 Connecting I/O Devices

R232C-1 JD36A

Thi s fig u re sh o ws an example of connection for the LCD-m ount ed ty pe co n tro l uni t.

R232C-2 JD36B

Punch pan el

External I/O device

- 56 -

B-64603EN/01 5.CONNECTION TO CNC PERIPHERALS

NOTE

This interface is the RS232-C interface on the control unit side. For these devices, the RS232-C interface on the control unit is used for the

following cases:

Ladder monitoring, storing, or loading using FANUC LADDER III

•

DNC operation via RS232-C, external I/O device control

•

Input/output of parameters and programs by using the control unit screen

•

display function

5.2.3 RS232-C Serial Port

Contro l u nit

JD 5 6 A, JD3 6A FI80-20P, DF1R020WB1

(*)

+24V

11 12 13 14 15 16 17 18 19

SD 0V ER 0V RS 0V

(*)

(+5V) (*)

+24V

(+5V) (*)

>„

„ <

Rel a y co nne ctor (DBM-25S)

FG SD

9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24 25

+24V

NOTE

1 Do not connect anything to those pins for which signal names are not indicated. 2 Pins 18 and 20 (+5V) are provided for touch channel connection.

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5.CONNECTION TO CNC PERIPHERALS B-64603EN/01

(FUJITSU COMPONENT)

For LCD-mounted type

For stand-alone type

NOTE

1 Do not connect anything to those pins for which signal names are not indicated.

- 58 -

B-64603EN/01 5.CONNECTION TO CNC PERIPHERALS

5.2.4 RS232-C Interface Specification

RS232-C Interface signals

Generally signals as follows are used in RS232-C interface.

Control unit

Output

SD (Send data)

Input

RD (Receive data)

RS (Request to Send)

When CS is not used short CS and RS.

CS (Enable to send)

ER (Ready)

DR (Data set ready)

CD (Check data) SG (Signal ground)

FG (Frame ground)

Fig. 5.3.4 RS232-C interface

Signal description of RS232-C interface

Signal I/O Description

SD Output Sending data RD Input Receiving data

Start bit

Stop bits

When DR is not used short DR and ER.

lways short ER and

CD.

(When ISO code 0 is sent)

RS Output Sending

request

CS Input Sending

permitted

This signal is set to on when control unit starts sending data and is turned off when transmission ends. When both this signal and the DR signal are set, the control unit can send data. If I/O device processing is delayed by a punching operation, etc., control unit data sending can be stopped by turning off this signal after sending two characters, including the data being sent currently. If this signal will not be used, make sure to strap this signal circuit to the RS signal circuit.

DR Input Data set ready When I/O device is ready to operate, this signal is set. This signal should

usually be connected to the signal indicating I/O device power supply being on. (ER signal

(Note)

of I/O device). See Note below. The control unit transfers data when this signal is set. If the signals turned off during data transfer, alarm 086 is issued. If the DR signal will not be used, make sure to strap this signal circuit to the ER signal circuit.

ER Output Control unit

ready to

This signal is set when the control unit is ready to operate. External device should regard the SD signal as being significant when the ER signal is set.

operation

CD Input Signal

Condition

Since this signal is not used in connections with I/O device, the signal circuit must be strapped, inside the connecting cable, to the ER signal circuit.

SG Signal grounding FG Frame grounding

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5.CONNECTION TO CNC PERIPHERALS B-64603EN/01

NOTE

Signal on/off state is defined as follows;

-3V or lower +3V or higher

Function OFF ON

Signal Condition Marking Spacing

Transmission Method of RS232-C interface

- Start-stop

Generally, two transmission methods are available at the serial interface. This control unit uses the start-stop method.

NOTE

Start-stop method:

With this method, start and stop signals are output before and after each data

bit.

One character in start-stop

b1 b2 b3 b4 b5 b6 b7 b8

Start bit Data bit

(8 bits including one parity bit)

Stop bits (2 bits)

- Codes

Transmission codes are as follows: (1) EIA code and Control codes DC1 to DC4. (2) ISO code and Control codes DC1 to DC4 The connected I/O device must be able to recognize the following control codes, sent from control

unit.

Control code 8 7 6 5 4 3 2 1

DC1 Tape reader start DC2 Tape punch designation DC3 Tape reader stop DC4 Tape punch release

○

○ ○ ○ ○

○

○ ○ ○

○

NOTE

The listed control codes are used for both EIA and ISO.

In this interface, control codes DC1 to DC4 are used.

(a) Control unit can control I/O device by issuing codes DC1 to DC4. (b) If processing is delayed at the I/O device (when the control unit outputs data)

(i) External device can temporarily stop control unit data output by using the control unit's

CS signal. Data output stops within two characters including a currently transmitting character when CS OFF signal is input to control unit. When CS signal is turned on again, data transmission start.

(ii) If control code DC3 is input to control unit, control unit stops data output within ten

characters. When control code DC1 is input to control unit, control unit starts sending data again.

○

- 60 -

B-64603EN/01 5.CONNECTION TO CNC PERIPHERALS

satisfy the specification shown in Table 5.3.4.

Table 5.3.4

ISO code EIA code Remarks

Character 8 7 6 5 4 3 2 1 Character 87654 321

0 ○ ○ ● 0 ○ ● Number 0 1 ○ ○ ○ ● ○ 1 ● ○ Number 1 2 ○ ○ ○ ● ○ 2 ● ○ Number 2 3 ○ ○ ● ○ ○ 3 ○ ● ○○ Number 3 4 ○ ○ ○ ● ○ 4 ●○ Number 4 5 ○ ○ ● ○ ○ 5 ○ ●○ ○ Number 5 6 ○ ○ ● ○ ○ 6 ○ ●○○ Number 6 7 ○ ○ ○ ● ○ ○ ○ 7 ●○○○ Number 7 8 ○ ○ ○ ○ ● 8 ○● Number 8 9 ○ ○ ○ ● ○ 9 ○○● ○ Number 9 A ○ ● ○ a ○○ ● ○ Address A B ○ ● ○ b ○○ ● ○ ? Address B C ○ ○ ● ○ ○ c ○○○ ● ○○ Address C D ○ ● ○ d ○○ ●○ ? Address D E ○ ○ ● ○ ○ e ○○○ ●○ ○ ? Address E F ○ ○ ● ○ ○ f ○○○ ●○○ Address F G ○ ● ○ ○ ○ g ○○○ ●○○○ Address G H ○ ○● h ○○ ○● Address H I ○ ○ ○● ○ i ○○○○● ○ Address I J ○ ○ ○● ○ j ○ ○ ● ○○ ? Address J K ○ ○● ○ ○ k ○ ○ ● ○ Address K L ○ ○ ○● ○ l ○ ● ○○ ? Address L M ○ ○● ○ ○ m ○ ○ ●○ Address M N ○ ○● ○ ○ n ○ ●○ ○ Address N O ○ ○ ○● ○ ○ ○ o ○ ●○○ Address O P ○ ○ ● p ○ ○ ●○○○ Address P Q ○ ○ ○ ● ○ q ○ ○○● Address Q R ○ ○ ○ ● ○ r ○ ○● ○ Address R S ○ ○ ● ○ ○ s ○○ ● ○ Address S T ○ ○ ○ ● ○ t ○ ● ○○ Address T U ○ ○ ● ○ ○ u ○○ ●○ Address U V ○ ○ ● ○ ○ v ○ ●○ ○ ? Address V W ○ ○ ○ ● ○ ○ ○ w ○ ●○○ Address W X ○ ○ ○ ○ ● x ○○ ●○○○ Address X Y ○ ○ ○ ● ○ y ○○○● ? Address Y Z ○ ○ ○ ● ○ z ○ ○● ○ Address Z DEL ○ ○ ○ ○ ○ ● ○ ○ ○ Del ○○○○●○○○ ＊ NUL ● Blank ● ＊ BS ○ ○● BS ○ ○● ○ ＊ HT ○● ○ Tab ○○○●○○ ＊ LF or NL ○● ○ CR or

CR ○ ○● ○ ○ ＊ SP ○ ○ ● SP ○ ● ＊ % ○ ○ ● ○ ○ ER ○● ○○ ( ○ ○● ( 2-4-5 ) ○○● ○ ) ○ ○ ○● ○ ( 2-4-7 ) ○ ○● ○ + ○ ○● ○ ○ + ○○○ ● ＊

- ○ ○● ○ ○ - ○ ● : ○ ○ ○ ● ○ / ○ ○ ○● ○ ○ ○ / ○○ ● ○ . ○ ○● ○ ○ . ○○ ○● ○○ # ○ ○ ● ○ ○ $ ○ ● ○ & ○ ○ ● ○ ○ & ○●○○ ＊

▽ ○ ● ○ ○ ○ ＊＊ ○ ○ ○● ○ ＊

, ○ ○ ○● ○ , ○○○● ○○ ＊ ; ○ ○ ○ ○ ● ○ ○ ＊ < ○ ○ ○ ● ○ ＊ = ○ ○ ○ ○ ● ○ ○ ＊ > ○ ○ ○ ○ ● ○ ○ ＊ ? ○ ○ ○ ● ○ ○ ○ ＊ @ ○ ○ ● ＊ ” ○ ○ ＊

EOB

○ ●

- 61 -

5.CONNECTION TO CNC PERIPHERALS B-64603EN/01

NOTE

1 When the external device is equipped with an ISO/EIA converter, the following

items must be noted in Table 5.3.4.

Control out (Comment field start) Control in (Comment field end)

EIA code (....................)） o .. ..................

Condition 1

ISO code (.....................) : ....................

Condition 2

Condition 3Condition 1

Condition1 Left parenthesis "("of the ISO code punches holes at bits 2, 4 and 5

when used in the EIA code.

Right parenthesis ")"of the ISO code punches holes at bits 2, 4 and

7 when used in the EIA code.

Condition2 EIA code

is LF in ISO code.

Condition3 EIA code O is : in ISO code. 2 Control codes DC1 to DC4 are transmission codes output from the control unit. So they need not to be punched on the control unit tape.

(3) Transmission rate (Baud rate) The transmission rate (Baud rate) is the number of bits transferred per second. The following baud rates are available depending on the system parameter. 50, 100, 110, 150, 200, 300, 600, 1200, 2400, 4800, 9600

[Example] Baud rate : 110

When using one start bit and two stop bits (totaling 11 bits per character):

Transmission characters/second= 110/11 =10 characters/second (Max.) (4) Cable length The cable length depends on the external device type. Consult with the device manufacturers for

actual connecting cable lengths. Cable length is as follows by the specification of control unit. RS232-C Baud rate 4800 or less: Up to 100 m Baud rate 9600 or less: Up to 50 m

Time chart when the control unit receives data (Read into memory)

(1) Control unit outputs DC1. (2) The I/O device starts sending data upon receiving DC1. (3) Control unit sends DC3 when control unit processing is delayed. (4) The I/O device stops sending data to control unit after receiving DC3. The device may send up to 10 characters after receiving DC3. If it sends more than 10 characters,

alarm 087 will occur. (5) Control unit reissues DC1 upon completing delayed processing. (6) The I/O device restarts data output upon receiving the DC1 code (the data must be the next data to

the preceding.) (7) Control unit sends DC3 upon completing data read. (8) The I/O device stops sending data.

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B-64603EN/01 5.CONNECTION TO CNC PERIPHERALS

ER (output)

RS (output)

SD (output)

RD (input)

DR (input)

CS (input)

10ms or longer

DC1 DC3 DC1

ER code

Up to 10 characters

1ms or longer

100ms or longer

DC3

Time chart when the control unit send data (Punch out)

(1) Control unit output DC2. (2) Control unit outputs punch data in succession. (3) When data processing is delayed at the I/O device.

(a) Data output stops within two characters including a currently transmitting character when CS

signal is turned off. When CS signal is turned on again, data transmission starts. (See Fig. 5.3.4 (b)) (b) If control code DC3 is input to control unit, control unit stops data output within ten characters.

When control code DC1 is input to control unit, control unit starts sending data again. (See Fig.

5.3.4 (c))

(4) The control unit starts sending the next data if the CS signal is turned on after the I/O device

completes data processing.

(5) The control unit issues DC4 upon completing data output.

10ms or longer 100ms or longer

ER (output)

RS (output)

SD (output)

RD (input)

CS (input)

DC4 DC2

1ms or longer Within 2 characters

Fig. 5.3.4 (b)

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5.CONNECTION TO CNC PERIPHERALS B-64603EN/01

10ms or longer 100ms or longer

ER (output)

RS (output)

SD (output)

DC3 DC1

RD (input)

Within 2 characters

DR (input)

CS (input)

1ms or longer

DC4 DC2

Fig. 5.3.4 (c)

Connection between RS232-C interface and external device

Control unit side

I/O device side

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B-64603EN/01 5.CONNECTION TO CNC PERIPHERALS

● Use the connection shown in the figure below when the ER and DR signals are not used for handshaking.

Control unit side

I/O device side

The cable for connecting the I/O device to the control unit should be connected as shown in the below diagram.

Serial interface

RS CS

Cable : twist 10 pairs × 0.18mm2, with shield

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5.CONNECTION TO CNC PERIPHERALS B-64603EN/01

5.3 CONNECTING THE HIGH-SPEED SKIP (HDI)

5.3.1 Connecting the High-speed Skip (HDI)

Cont rol un it

JA40 FI80-20P, DF1R020WB1

DI0

11 HDI1 2 0V 3 4 0V 5 0V

6 < > 7 8 9 19 < >

10 0V 20

NOTE

1 No connections must be made to the pins with angle brackets (<>) because they

are reserved for expansions.

DI2

< > < >

< >

12 0V

13 HDI3

14 0V

15 < >

16 0V

< > < >

< >

- 66 -

B-64603EN/01 5.CONNECTION TO CNC PERIPHERALS

Cable connections

JA40

1 2 11 12 3 4

13 14 6

15 16 17 18 19 20 7 8 9 10

Shield

HDI0

HDI1

HDI2

HDI

Ground plat e

Recommended cable–side connectors P C R- E2 0F A (H on d a Ts us h i n K ogy o ) FI 30- 2 0S (Hi ro s e El ec tr i c ) FCN -247J020-G/E ( FU JITSU COM PONENT) 52622-2011 (Mole x Japan)

5.3.2 Input Signal Rules for the High-speed Skip (HDI)

Circuit configuration

Control unit

DRIVER

SHIELD

Absolute maximum rating Input voltage range Vin: -3.6V to +13.6V

IiL/IiH

FILTER

VH/VL

RECEIVER

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5.CONNECTION TO CNC PERIPHERALS B-64603EN/01

Input characteristics

Unit Symbol Specification Unit Remarks

High level input voltage VH 3.6 to 11.6 V Low level input voltage VL 0 to 1.0 V

High level input current IiH Low level input current IiL -8.0 (max) mA Vin=0V

Input signal pulse duration 20 (min) μs Input signal delay or variations 0.02 (max) ms

2 (max) mA Vin=5V

11 (max) mA Vin=10V

NOTE

1 The plus (+) sign of IiH/IiL represents the direction of flow into the receiver. The

minus (-) sign of IiH/IiL represents the direction of flow out of the receiver.

2 The high-speed skip signal is assumed to be 1 when the input voltage is at the

low level and 0 when it is at the high level.

3 The input level for the control unit receiver is high when the circuit is open. So,

the input level for the external driver must be low.

5.4 LINKING THE ETHERNET INTERFACE

CAUTION

Before attaching or removing cables, power off the control unit main unit, and

confirm that the power is off.

Ask the respective manufacturers for explanations about how to build a network

and about conditions for using units (such as a media converter, hub, transceiver, and cable) other than the control unit. When installing network cables, exercise sufficient caution so that the network will not be affected by any noise source. Electrically separate the network wiring sufficiently from noise sources like motors and their power lines. Also, ground each unit as required. If the grounding impedance is high, it may cause trouble in communication. Once the equipment is installed, conduct communication tests to verify normal operation before starting actual use of the equipment.

FANUC is not liable to any damage related to trouble arising from any unit other

than the control unit.

5.4.1 Connection to the Ethernet Interface

A hub (line concentrator) is used to connect the control unit to a system. A typical example of connection is shown below. For the connection of the control unit with the FANUC PANEL i and a commercially available personal computer using Ethernet, see also Chapter 11.

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B-64603EN/01 5.CONNECTION TO CNC PERIPHERALS

Control unit

Max. 100m

Twisted-pair cable

HUB

(line concentrator)

NOTE

1 To connect the control unit to the 10BASE-T Ethernet interface, use a hub which

satisfies the following conditions:

- Supports 100BASE-TX.

- Has an auto-negotiation function.

- Supports store-and-forward switching.

2 The cable can be up to 100 m long (for the FANUC- recommended cable for

movable sections, up to 50 m). Do not make the cable longer than necessary.

3 An Ethernet cable needs clamping to make system operation stable. For details

of clamping, see Subsection 3.4.6, “Cable Clamp and Shield Processing”. The clamp for grounding the shield of the cable can also fix the cable.

Control unit

Ethernet cable

Clamp

Grounding plate

4 Some of the units (hub, transceiver, etc.) required to build a network are not

dust-proof. They should be enclosed in a dust-proof cabinet. Using them in an atmosphere with dust or oil mist may lead to a communication error or failure.

Pin arrangement of the Ethernet connector (CD38A, CD38S)

CD38A, CD38S

Pin No. Signal name Description

1 TX+ Transmit + 2 TX- Transmit 3 RX+ Receive + 4 Not used 5 Not used

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5.CONNECTION TO CNC PERIPHERALS B-64603EN/01

8TX+

Pin No. Signal name Description

6 RX- Receive 7 Not used 8 Not used

5.4.2 Specification of Twisted-Pair Cable

Cable connection

The connectors of a cable for connecting between the Ethernet interface (CD38A, CD38S) and the hub have the pin arrangement shown below.

CD38A,CD38S

HUB

1TX+

TX-

3RX+ 4

6RX-

CD38A, CD38S

TX RX+

RJ-45 mo dular jack

Max. 1 00m

1 2

3 6

1TX+

TX-

3RX+ 4

6RX-

HUB

TX+ TX-

RX+

RX-

Shield

NOTE

The cable can be up to 100 m long (for the FANUC- recommended cable for

movable sections, up to 50 m). Do not make the cable longer than necessary.

Cable Wires

Many cables without a shield (UTP cables) are commercially available as twisted pair cables conforming to 10BASE-T or 100BASE-TX. To improve noise immunity in factory automation environments, however, be sure to use twisted pair cables (STP cables) with a common shield in category 5.

Recommended cable wire (for fixed parts)

Manufacturer Specification Remark

Nissei Electric Co., Ltd. F-4PWMWM F Single-wire cable

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B-64603EN/01 5.CONNECTION TO CNC PERIPHERALS

NOTE

No cable recommended for use in fixed sections shall be used in movable

sections.

For movable sections, be sure to use the recommended cables for movable

sections listed below.

Recommended cable wire (for movable sections)

Manufacturer Specification Remark

Oki Electric Cable Co., Ltd. AWG26 4P TPMC-C5-F (SB) SHINKO ELECTRIC INDUSTRIES CO., LTD.

FNC-118

Dedicated to FANUC products, with no connector

Specification

• Ordering specifications : A66L-0001-0453

• Electrical characteristic : Complying with EIA/TIA 568A categories 3 and 5

• Structure : Common-shield braided cable with drain wire

The conductors of the cable are AWG26 annealed-copper strand wire, with a sheath 0.8 mm thick and an outer diameter of 6.7 ± 0.3 mm

• Fire resistance : UL1581 VW-1

• Oil resistance : As per FANUC's internal standard (Equivalent to conventional oil-resistant

electrical cable)

• Flex resistance : Million or more bending cycles with a bending radius of 50 mm (U-shaped bend test)

• UL style No. : AWM20276（80℃/30V/VW-1）

NOTE

When using this cable, keep the length between the control unit and hub within

50 m because of its attenuation performance. Be sure to use the TM21CP-88P(03) connector manufactured by Hirose Electric Co., Ltd.

About cable assemblies Oki Electric Cable Co., Ltd. can offer a cable assembly that uses the TM21CP-88P(03) connector made by Hirose Electric Co., Ltd. To get this cable assembly, negotiate directly with the manufacturer on its specifications (cable length, shipping test, package, etc.).

Connector specification

An 8-pin modular connector called the RJ-45 is used with a twisted-pair cable for Ethernet interfaces. Use the connector listed below or equivalent.

Manufacturer’s

model number

Connector used with cable AWG26 4P TPMC-C5-F(SB) TM21CP-88P(03) Hirose Electric

Manufacturer Remark

(Note)

Co., Ltd.

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5.CONNECTION TO CNC PERIPHERALS B-64603EN/01

[

NOTE

About TM21CP-88P(03) Ordering specifications: A63L-0001-0823#P Complying with EIA/TIA 568A categories 3 and 5 Ask Hirose Electric Co., Ltd. for explanations about how to attach the connector

to a cable. (Hirose Electric Co., Ltd. offers the TM21CP-88P(03) Wiring Procedure Specification (Engineering Specification No. ATAD-E2367) to explain the related technical information.)

5.4.3 Network Installation

Even when the machine satisfies its grounding requirements, noise from the machine may get on communication lines depending on the way the machine is installed and its environment, resulting in a communication error. Separating and isolating the Ethernet backbone cable and PC from the machine can prevent noise from getting on the communication lines. An example of connection is shown below.

E xample of co nnect i on]

Note 1

HUB

PC and backbone c able side

Elec tri cal separation by connection with 10BASE-T/100BASE-TX

Machine system side

Machine Machine Machine

Note 1 Note 1 N ote 1

STP cable

Po wer supply f or the HUB

NOTE

1 Ground the PC and backbone cable separately from the machine system. If this is impossible because there is only one grounding point, use separate

grounding wires for the PC/backbone cable and the machine system up to the grounding point.

The grounding resistance must not be higher than 100 Ω (class 3 grounding).

The grounding wire must not be thinner than the AC power line conductor, and its cross-sectional area must not smaller than 5.5 mm

2 In some cases, the aforementioned isolation/separation method based on

10BASE-T/ 100BASE-TX cannot assure normal communication because of influence by noise. In such worst environments, use optical fiber media to completely isolate the machine from the PC.

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B-64603EN/01 5.CONNECTION TO CNC PERIPHERALS

5.4.4 Ethernet Connector Panel

Ethernet Connector Panel enables user to connect/disconnect Ethernet cable at the front panel of the cabinet with ease.

Specification

Name Specification

A02B-0303-C194 with 1m cable

Ethernet Connector Panel

Ethernet Cable for Connector Panel

Component

A02B-0303-C195 with 2m cable A02B-0303-C196 with 5m cable A02B-0303-K820 cross cable 1.5m A02B-0303-K821 cross cable 5m A02B-0303-K822 straight cable 1.5m A02B-0303-K823 straight cable 5m

Ethernet Connector Panel

CPD20 Connector for DC24

ower suppl

FG Connect to cabinet (Crimp terminal M4)

Connect to the PC or HUB

CD51 Connector fo Ethernet Cable fo Connector Panel

Ethernet Cable for Connect or Panel

CD51

Connect to the Ethernet Connector Panel

CD38 Connect to CNC

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5.CONNECTION TO CNC PERIPHERALS B-64603EN/01

Connection of Ethernet Connector Panel

CNC

CD38x

1 TPTX＋ 2 TPTX－ 3 TPRX＋ 4 5 6 TPRX－ 7 8

CD38

ttached cable

24V input (*1)

Ethernet Connector Panel

CPD20

1 (+24V) 2(0V) 3

CD51

1TPTX＋ 2TPTX－ 3(0V) 4 (+24V) 5TPRX＋ 6TPRX－ 7 (+24V) 8(0V)

(*1)When DC24V is used at CD51, CPD20 connect to DC24V power supply. Do not connect when it is unnecessary.

Cable connection

CD38

(RJ-45)

TPTX

TPRX

１

＋

２

－

３

＋

６

－

４

５

７

Grounding plate

８

SHIELD

CPD20

(+24V)

(0V)

CD51

１

TPTX＋

２

５

６

３

４

７

８

１

２

TPTX

TPRX

(0V) (+24V) (+24V) (0V)

－

＋

－

３

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B-64603EN/01 5.CONNECTION TO CNC PERIPHERALS

Connection of Ethernet Cable for Connector Panel

Ethernet Connector Panel

CD51

1 TPTX＋ 2 TPTX－ 3 (0V) 4 (+24V) 5 TPRX＋ 6 TPRX－ 7 (+24V) 8 (0V)

CD51

Peripherals side connector

PC or HUB (line

concentrator)

Cable connection

[Cross cable]

CD51

TPTX+

TPTX-

TPRX+

TPRX-

(+24V) (+24V)

Connector

Frame

[Straight cable]

CD51

TPTX+

TPTX-

TPRX+

TPRX-

(+24V) (+24V)

Connector

Frame

(0V)

Peripherals side connector

SHIELD

SHEILD

TPRX+

TPRX-

TPTX+

TPTX-

Connector Frame

Peripherals side connector

TPTX+

TPTX-

TPRX+

TPRX-

Connector Frame

- Recommended cable side connector CD51 side: JB5DT08YN121 (Japan Aviation Electronics) Peripheral side: TMP21P-88P (Hirose Electric)

- Recommended cable conductor : A66L-0001-0453

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5.CONNECTION TO CNC PERIPHERALS B-64603EN/01

- Maximum cable length: 40m (in case of recommended cable) Do not make the cable longer than necessary.

- Recommended cable specification [Cross cable] A02B-0303-K820 (Cable length: 1.5m) A02B-0303-K821 (Cable length: 5m) [Straight cable] A02B-0303-K822 (Cable length: 1.5m) A02B-0303-K823 (Cable length: 5m)

NOTE

Technical information about connecting wires and the assembly of the connector

is prepared. Refer to this information.

- Japan Aviation Electronics: JB5DT08YN121 Operator’s Manual (No. JAHL-50007)

- Hirose Electric: TM21CP-88P(03) Wiring Procedure Specification (Engineering Specification No.ATAD-E2367)

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B-64603EN/01 5.CONNECTION TO CNC PERIPHERALS

5.5 USB PORT

The LCD-mounted type control unit have a USB port for a USB memory. Via the USB port, data can be input to the control unit and output from it. Refer to the next paragraph for the USB port of basic unit G (15”LCD).

USB port (front)

NOTE

1 This USB port is dedicated to a USB memory. Do not connect other USB

devices to the port.

2 It is not guaranteed that every commercially available USB memory can operate

normally. For example, a USB memory with a security function does not operate. Some commercially available USB memories may not be designed for the use in an FA environment.

CAUTION

1 While the control unit is accessing the USB memory, do not turn the power to the

control unit off or remove the USB memory. 2 Close the cover of the USB port when no USB memory is inserted. 3 The maximum USB power supply (USB_5V) current is 500 mA in total.

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5.CONNECTION TO CNC PERIPHERALS B-64603EN/01

Basic unit G (15”LCD)

Basic unit G (15” LCD) has two USB ports for a USB memory. Via the USB port, data can be input to the control unit and output from it.

NOTE

1 The connected USB cable must not become longer than 5m surely. When using

2 These USB ports are dedicated to a USB memory. Do not connect other USB 3 It is not guaranteed that every commercially available USB memory can operate

1 While the control unit is accessing the USB memory, do not turn the power to the

2 Close the cover of the USB port when no USB memory is inserted in front USB

3 The maximum USB power supply (USB_5V) current on the front and rear sides is

USB port

USB port (rear side)

USB_5V

USB -

USB +

USB_0V

1 2 3 4

USB device through the relay cable, confirm the operation enough in the machine maker.

devices to the port. normally. For example, a USB memory with a security function does not operate.

Some commercially available USB memories may not be designed for the use in an FA environment.

CAUTION

control unit off or remove the USB memory.

port.

500mA in total.

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B-64603EN/01 6.SERVO AND SPINDLE INTERFACES

6 SERVO AND SPINDLE INTERFACES

6.1 OVERVIEW

Cont rol unit

COP10A

Optic al fibe r cab le

Power supply

This figur e is an exa m ple of connecting to control unit a LCD -m ount e d type.

Separate de tect or int er f ace unit

Sp indle am plif ier

Se rvo amplifie

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6.SERVO AND SPINDLE INTERFACES B-64603EN/01

This chapter describes how to connect the control unit to the servo amplifiers, spindle amplifiers, and separate detector interface units. The control unit is connected to servo amplifiers, spindle amplifiers, and separate detector interface units via serial buses using optical fiber cables (called FSSBs below). A FSSB lines can be connected to the control unit. For the FSSB lines, optical connectors are located on the main board. Slave units to be connected to the control unit must support the 30i-B series. Slave units include servo amplifiers, spindle amplifiers, and separate detector interface units.

6.2 Interface to the Amplifiers

Control unit

Main board

Slave unit

COP10A

Maximum allowable cable length

1) The total cable length on each line shall satisfy the follo wing conditions.

2) Between the control unit and 1st slave unit:

- When A66L-6001-0026#~ is used: 50 m

- When A66L-6001-0049#~ is used: 100 m

3) Between slave units: 40 m Note: Slave units include servo amplifiers, spindle amplifiers, and separate detector interface units.

FSSB line 2)

Optical fiber cable

Control mode Maximum total cable length

HRV2 500m HRV3 200m

Usage Cable drawing number Cable length

For internal connection

02B-0236-K851 to -K856 and

-K860 to –K862 (A66L-6001-0023#~)

Length of 10 m or less

Servo amplifier

COP10B COP10A

Spindle amplifier

COP10B COP10A

Separate detector interface unit

COP10B COP10A

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fanuc B-64603EN-01 CONNECTION MANUAL

Specifications and Main Features

Frequently Asked Questions

User Manual

SAFETY PRECAUTIONS

DEFINITION OF WARNING, CAUTION, AND NOTE

WARNINGS AND CAUTIONS REGARDING MOUNTING, WIRING, AND EXCHANGING

WARNINGS AND CAUTIONS REGARDING DESIGNING

WARNINGS, CAUTIONS, AND NOTES REGARDING DAILY MAINTENANCE

NOTE REGARDING KOREAN KC MARK

PREFACE

TABLE OF CONTENTS

1 CONFIGURATION

1.1.1 Configurations of LCD-mounted Type Control Units

1.1.2 Configurations of Optional Boards

1.2 HARDWARE OVERVIEW

1.2.1 LCD-mounted Type Control Unit Overview

2 TOTAL CONNECTION DIAGRAMS

3 INSTALLATION

3.1.1 Environmental Conditions outside the Cabinet

3.1.2 Installation Conditions of the Control Unit

3.3.1 Temperature Rise within the Machine Tool Magnetic Cabinet

3.3.2 Heat Output of Each Unit

3.3.3 Thermal Design of Operator's Panel

3.4.1 Grounding as Noise Suppression Measures

3.4.1.1 Grounding methods

3.4.1.2 Cabinet

3.4.3 Connecting the Ground Terminal of the Control Unit

3.4.4 Separating Signal Lines

3.4.5 Noise Suppressor

3.4.6 Cable Clamp and Shield Processing

3.4.7 Lightning Surge Absorber Installation

3.5 INSTALLING THE CONTROL UNIT

3.5.1 Installing the LCD-mounted Type Control Unit

3.8 LCD PROTECTION COVER

3.9 ATTACHING SCREW CAPS

3.10 INSTALLATION CONDITION FOR UL RECOGNITION

4 POWER SUPPLY CONNECTION

4.1 24 VDC POWER (INSULATION AC/DC CONVERTOR)

4.1.1 Connecting 24 VDC Power

4.1.2 24 VDC Power Supply Specification

4.1.3 Power Capacity of 24 VDC Power Supplies

4.2.1 Power-on Sequence

4.2.2 Power-off Sequence

4.3 CABLE FOR POWER SUPPLY TO CONTROL UNIT

4.4 BATTERIES

4.4.1 Battery for Memory Backup in the Control Unit (3 VDC)

4.4.1.1 Replacing the lithium battery

4.4.1.2 Replacing commercially available alkaline dry cells (size D)

4.4.2 Battery for Separate Absolute Pulsecoders (6VDC)

4.4.3 Battery for Absolute Pulse Coder Built into the Motor (6VDC)

5 CONNECTION TO CNC PERIPHERALS

5.1.1 Overview

5.1.2 Connection with the MDI Unit

5.1.3 Key Layout of MDI Unit

5.1.4 Keyboard Cover

5.2 CONNECTION WITH INPUT/OUTPUT DEVICES

5.2.1 Overview

5.2.2 Connecting I/O Devices

5.2.3 RS232-C Serial Port

5.2.4 RS232-C Interface Specification

5.3 CONNECTING THE HIGH-SPEED SKIP (HDI)

5.3.1 Connecting the High-speed Skip (HDI)

5.3.2 Input Signal Rules for the High-speed Skip (HDI)

5.4 LINKING THE ETHERNET INTERFACE

5.4.1 Connection to the Ethernet Interface

5.4.2 Specification of Twisted-Pair Cable

5.4.3 Network Installation

5.4.4 Ethernet Connector Panel

5.5 USB PORT

6 SERVO AND SPINDLE INTERFACES

6.1 OVERVIEW

6.2 Interface to the Amplifiers