Eppendorf E-25R User Manual

1
New Brunswick Biological Shakers
®
Excella
E-25/25R
M1353-0050
Revision D
2
COPYRIGHT:
Copyright © 2011 New Brunswick Scientific Co., Inc., USA. No part of this publication may be reproduced without the prior permission of the copyright owner.
New Brunswick Scientific reserves the right to change information in this document without notice. Updates to information in this document reflect our commitment to continuing product development and improvement.
TRADEMARKS:
Excella Inc., USA.
The eppendorf logo, New Brunswick™ and the New Brunswick Logo™ are trademarks of Eppendorf AG, Hamburg, Germany.
Trademarks are not marked in all cases with ™ or ® in this manual. New Brunswick Scientific has attempted to identify the ownership of all trademarks from public
records. Any omissions or errors are unintentional.
®
and Innova® are trademarks owned and registered by New Brunswick Scientific Co.,
November 16, 2011 Revision D M1353-0050
M1353-0050 Excella® E-25/E25R Classic Incubator Shakers Operating Manual
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CAUTION! Risk of damage to personnel and/or equipment!
This equipment must be operated as described in this manual. Please read the entire Operating Manual before attempting to use this
equipment. If operational guidelines are not followed, equipment damage and personal injury can occur.
Do not use this equipment in a hazardous atmosphere or with hazardous
materials for which the equipment was not designed.
New Brunswick Scientific Co., Inc. is not responsible for any damage to this
equipment that may result from the use of an accessory not manufactured by New Brunswick.
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WARRANTY
New Brunswick Scientific equipment is protected by a comprehensive warranty. The warranty covers faulty components and assembly, and our obligation under this warranty is limited to repairing or replacing the instrument or part thereof, which shall prove to be defective after our examination.
The warranty does not cover loss of time or materials, such as the loss of biological or biochemical by-products caused by any work interruption resulting from equipment failure; it does not extend to equipment that has been subject to misuse, neglect, accident or improper installation or application; nor does it cover any machine that has been repaired or altered by anyone other than an authorized New Brunswick Scientific factory-trained service representative, without prior written approval from your local New Brunswick sales office or distributor.
Expendable items such as bearings and seals, lamps, probes, sensors including incubator sensors, glass, filters, single-use vessels, etc., are not covered.
The warranty begins on the date the equipment ships from New Brunswick Scientific or an authorized distributor and extends through the period indicated in the chart below:
Instrument Parts Warranty Labor Warranty
Innova 3 years 2 years
Shakers
Freezers
Fermentors, Bioreactors & all other New Brunswick equipment
1 Photosynthetic light banks, etc. 2 Stacking stand, casters, shelves, etc. 3 Chart recorders, CO
Warranty Registration To register your warranty, complete the online form at www.nbsc.com /warranty..
Extended Warranty Option
A variety of service plans are offered to help minimize downtime from unexpected malfunctions in equipment operation. Speak to your New Brunswick sales representative for more information.
I Series 2 years 2 years Excella & C-76 2 years 2 years Accessories
1
1 year 1 year
Incubators 2 years 2 years CO2 Incubators
2
Accessories
1 year 1 year
5 years;
ULT Freezers
Vacuum insulation
2 years
panels: 12 years
Accessories
3
1 year 1 year
1 year
/LN2 back-up systems, etc.
2
1 year
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TABLE OF CONTENTS
1 OVERVIEW.......................................................................................................................... 7
1.1 SPECIFICATIONS............................................................................................................... 8
1.2 CERTIFICATIONS ..............................................................................................................9
2 INSPECTION, VERIFICATION & UNPACKING OF EQUIPMENT........................ 11
2.1 INSPECTION OF BOXES ...................................................................................................11
2.2 UNPACKING ................................................................................................................... 11
2.3 INSPECTION OF EQUIPMENT ........................................................................................... 11
2.4 OUT OF BOX CONCERNS ................................................................................................ 12
2.5 WARRANTY REGISTRATION........................................................................................... 12
3 PREPARING THE LOCATION....................................................................................... 13
3.1 PHYSICAL LOCATION ..................................................................................................... 13
3.2 ENVIRONMENT............................................................................................................... 13
3.3 ELECTRICAL REQUIREMENTS......................................................................................... 13
3.4 SPACE REQUIREMENTS .................................................................................................. 14
4 FEATURES......................................................................................................................... 15
4.1 FRONT PANEL ................................................................................................................ 15
5 GETTING STARTED........................................................................................................ 18
5.1 INSTALLATION OF PLATFORM ........................................................................................ 18
5.2 INSTALLING FLASK CLAMPS .......................................................................................... 19
5.3 ELECTRICAL CONNECTIONS........................................................................................... 20
6 OPERATION ...................................................................................................................... 22
6.1 STARTING THE SHAKER.................................................................................................. 22
6.2 C
6.3 C
6.4 T
ONTINUOUS (UNLIMITED) RUN.................................................................................... 22
HECKING A SETPOINT .................................................................................................. 23
IMED FUNCTIONS......................................................................................................... 23
6.5 ALARM FUNCTIONS........................................................................................................ 24
6.6 TEMPERATURE SETPOINT............................................................................................... 25
6.7 T
6.8 P
EMPERATURE OFFSET CALIBRATION ........................................................................... 25
OWER FAILURE ............................................................................................................ 26
6.9 SPEED CALIBRATION...................................................................................................... 26
6.10 M
AXIMUM RECOMMENDED SPEED ................................................................................ 27
7 PREVENTIVE MAINTENANCE.....................................................................................28
7.1 C
LEANING EXTERNAL SURFACES................................................................................... 28
7.2 FUSE REPLACEMENT...................................................................................................... 28
7.3 B
ELT REPLACEMENT...................................................................................................... 31
8 TROUBLESHOOTING..................................................................................................... 33
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9 REPLACEMENT PARTS & ACCESSORIES................................................................ 35
9.1 R
9.2 A
EPLACEMENT PARTS.................................................................................................... 35
CCESSORIES................................................................................................................. 35
10 DRAWINGS.................................................................................................................... 37
10.1 L
10.2 L
IST OF DRAWINGS........................................................................................................ 40
IST OF TABLES ............................................................................................................. 41
11 INDEX.............................................................................................................................. 42
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The Excella® E-25 Classic Incubator and E-25R Classic Refrigerated Incubator Shakers are large capacity shakers utilizing a UniCentric single eccentric counterbalanced drive to provide horizontal plane rotary motion in a 2.54 cm (1 in) circular orbit. A Proportional/Integral (PI) Microprocessor controller with instantaneous digital feedback controls the speed over a range of 50-400 rpm.
The E-25 provides temperature control over a range of 7C above ambient to 60C, while the E-25R provides temperature control over a range of 15C below ambient (minimum 4C) to 60C. Ambient temperature is defined as the temperature within one meter of the shaker.
The shakers may be operated either continuously or in a timed mode via a programmable timer for shaking periods of 0.1 hr. to 99.9 hrs.
For safe operation, both the E-25 and E-25R are designed with a safety switch that automatically stops the shaker mechanism when the lid is lifted.
In addition, the Excella E-25 and E-25R are equipped with visual and audible alarms that alert the user to the following conditions:
The end of a timed run Deviations of shaking speed Deviations of temperature setpoint Power failure Lid open
A wide variety of platforms can be used with the E-25 or E-25R. Dedicated platforms are available for a variety of flask sizes. Universal platforms, utility trays, utility carriers and test tube racks are also available.
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1.1 Specifications
Excella E-25 & E-25R Incubator Shaker
SHAKING Speed
1
Control Accuracy Indication Stroke/Orbit TEMPERATURE Range (E-25) Range (E-25R) Control Accuracy Indication Ambient* Operating Environment Refrigerant (E-25R only)
Alarms
Timer
Automatic Restart Drive Interrupt
Electrical Requirements
ETL Regulatory Standards CE Regulatory Standards Platform Overall Dimensions Chamber Dimensions
Net Weight Gross Weight
1
See NOTE below. * Ambient temperature is defined as the temperature measured one meter from the shaker.
50-400 rpm 1 rpm 3-digit LED, displayed in 1 rpm increments
2.54 cm (1 in) 7°C above ambient temperature* to 60°C
15°C below ambient temperature* (min. 4°C) to 60°C 0.1°C @ 37°C 3-digit LED, displayed in 0.1°C increments 10 - 35°C, 20 to 80% relative humidity, non-condensing
R-134A Visible and audible warning indication when speed deviates
more than 5 rpm, and temperature more than 1°C from setpoints, and when timer has expired.
0.1 to 99.9 hours. Shuts off agitation at end of period. Can be deactivated for continuous operation.
Automatic restart after power is restored. Setpoints and operating status are retained in memory during power interruption. Automatic drive-interrupt when cover is opened.
110/120 VAC, 50/60 Hz 220/240 VAC, 50/60 Hz
E-25: 800 VA per shaker
E-25R: 1500 VA per shaker UL 61010A-1 CAN/CSA-C22.2 No. 1010.1 UL 61010A-2-010 CAN/CSA-C22.2 No. 1010.2.010 See Declaration of Conformity, Section 1.2 76 X 46 cm (30 X 18 in) 127 cm W X 77 cm D X 85 cm H (50 in X 30.5 in X 41.7 in) 85 cm W X 58 cm D X 48 cm H clearance above platform (33.5 in X 23 in X 19 in) E-25: 191 kg (420 lb), E-25R: 204.5 kg (450 lb) E-25: 204.5 kg (450 lb), E-25R: 281 kg (480 lb)
NOTE:
Use of baffled flasks will significantly reduce maximum speed for any shaker. We may be able to improve this maximum speed by using an alternative motor pulley. Contact your New Brunswick representative for more information.
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1.2 Certifications
The Excella E-25 & E-25R have been tested to ETL standards, to comply with UL and CAN/CSA electrical safety standards (see “ETL Regulatory Standards” in the specifications table, Section 1.1).
As attested in the CE Declaration of Conformity reproduced on the following page, they also conform to the appropriate CE standards (see also “CE Regulatory Standards” in the specifications table).
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M1353-0050 Excella® E-25/E25R Classic Incubator Shakers Operating Manual
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2.1 Inspection of Boxes
After you receive your order from New Brunswick Scientific, inspect the boxes carefully for any damage that may have occurred during shipping. Report any damage to the carrier and to your local New Brunswick Sales Order Department.
2.2 Unpacking
Save all packing materials and Operating Manual. If any part of your order was damaged during shipping, missing pieces, or fails to operate properly, contact your New Brunswick sales representative.
CRUSH WARNING!
Do not attempt to lift the E-25 or E-25R by hand. Always use a lifter or suitable equipment when raising the shaker.
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2.3 Inspection of Equipment
Verify against your New Brunswick packing list that you have received the correct materials.
You should have received a Power Kit (power cord, fuse, hex wrench and key) with your shaker. Make sure your electrical supply matches the electrical specification of the power kit and the shaker (both of which should be the same).
NOTE:
Use of the Excella E-25/25R Shakers requires a platform, which is a separate item. See the Available Platforms list in Section 9.2.
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2.4 Out of Box Concerns
If any part of your order was damaged during shipping, is missing pieces, or fails to operate properly, please contact your sales representative.
2.5 Warranty Registration
Please register electronically at our Website: www.nbsc.com
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3.1 Physical Location
It is essential that the instrument be situated in a area where there is sufficient space for the shaker and platform to clear walls and obstructions during operation. The surface on which the shaker is placed must be smooth, level, and able to support the shaker under full load operating conditions.
CRUSH WARNING!
Do not attempt to lift the E-25 or E-25R by hand. Always use a lifter or suitable equipment when raising the shaker.
The feet can be adjusted for necessary leveling. Loosen the locking nuts on the threaded studs attached to the feet of the shaker. Retighten when you have achieved the correct level for your shaker.
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3.2 Environment
The shaker is designed to operate optimally in the following ambient conditions:
10 - 35°C 20 to 80% Relative Humidity non-condensing
3.3 Electrical Requirements
The E-25 shakers can be equipped to run on:
100 Volts, 50/60 Hz, 800 VA maximum 120 Volts, 60 Hz, 800 VA maximum 230 Volts, 50 Hz, 800 VA maximum
The E-25R shakers can be equipped to run on:
100 Volts, 50/60 Hz, 1500 VA maximum 120 Volts, 60 Hz, 1500 VA maximum 230 Volts, 50 Hz, 1500 VA maximum
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In all cases, voltage variation must not exceed ± 10%.
3.4 Space Requirements
Figure 1: Space Requirements
1
2
3
4
5
1 Height with lid open: 165.7 cm (65¼ in) 2 10 cm (4 in) front & left side clearance 3 127 cm (50 in) 4 87.6 cm (34½ in) front to back clearance 5 61 cm (24 in) for access to service door
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4.1 Front Panel
The keypad on the top (front) panel is the primary user interface to command the Excella E-10. This section will acquaint you with the keypad’s user interface keys, LED display, status indicators and function indicators.
Figure 2: Front Panel
44
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2
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Figure 2a: Keypad
3
1 Keypad 4 LED display 2 ON/OFF switch 5 Function indicators 3 Status indicators 6 User interface keys
4
5
6
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4.1.1 LED Display
The digital display on the control panel is a three-digit LED DISPLAY. During normal shaker operation, the display will indicate:
Shaker status (On/Off) Shaking speed Chamber temperature Setpoints Hours remaining (in a timed run) Lid open (“LID”)
4.1.2 User Interface Keys
As you can see in Figure 2a, the keypad has four user interface keys:
START/STOP, ,
and SELECT. This is how they are used:
START/STOP
This key is used to start or stop the shaker. It will also activate or stop the timer when a timed run is desired.
(UP), (DOWN)
These keys are used to adjust the setpoint of a displayed parameter up or down. They also allow the user to enter the SET MODE for setpoint changes.
SELECT
This key is used to change the displayed parameter.
4.1.3 Status Indicators
Four status indicator lights are located to the left of the LED DISPLAY. They are:
SET
Indicates that the shaker is in the SET MODE, when setpoints are being displayed and can be altered. This is activated by the
SELECT key or by pressing the (UP) or (DOWN) KEY.
POWER
Illuminates and blinks during power up or if power is interrupted during a run. Press the SELECT key and change to another function to turn off this indicator.
…continued…
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HEAT
Illuminates to indicate that the heater is on.
TIME
Indicates that the timer is in operation. The shaker can be programmed to run for a preset time from 0.1 to 99.9 hours. The timer can be disengaged without stopping an ongoing run.
4.1.4 Function Indicators
Four function indicator lights are located to the right of the LED DISPLAY. They indicate the current parameter(s) being displayed:
C
Interior chamber temperature. Can be set from 4°C to 60°C, when in indexes at 0.1°C increments unless the key is pressed for 4 seconds, after which it indexes more rapidly.
RPM
Revolutions per minute. When in SET MODE, use the  (UP) or  (DOWN) KEY to change the speed. It indexes at 1 RPM
increments unless the key is pressed for 4 seconds, after which it indexes more rapidly.
HRS
Time remaining in a timed run. Can be set from 0.1 to 99.9 hours, in 0.1 increments or, if the (UP) or  (DOWN) KEY is pressed for 4 seconds, after which it indexes more rapidly.
The countdown begins when the START/STOP key is pressed. If the START/STOP key is pressed again, the shaking stops (but temperature is maintained) and the timer pauses until the
START/STOP key is pressed again.
When a timed run ends, the
SELECT key and change to another function to turn off this
indicator.
MUTE
This feature is activated by the SELECT key. When activated, the audible alarm is muted, and remains so until it is reactivated with the turned off using the when the machine is powered up again. To activate (or deactivate) the
MUTE indicator illuminates (or goes out), then press START/STOP key.
SET MODE, using the (UP) or (DOWN) KEY. It
HRS indicator will blink. Press the
SELECT key. If MUTE is activated when the shaker is
ON/OFF switch, it will remain engaged
MUTE function, press the SELECT key until the
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5.1 Installation of Platform
A platform is a separate item that is required for operation. The E-25 and E-25R can be used with a wide variety of New Brunswick 46 x 76 cm (18 x 30 in) platforms, which will accept a variety of clamps for flasks test tubes, etc. See Section 9, Replacement Parts & Accessories, for details.
A platform must be installed on the shaker prior to use. The shaker is shipped with the four Allen (hexagonal, countersunk) head platform screws
installed in the subplatform of the bearing housing. These screws must be removed before installing a platform. The Allen (“hex”) wrench is provided.
1. Using the 7/32-inch hex wrench provided, remove and set aside the four Allen head
platform screws from the upper bearing housing (see Figure 3).
Figure 3: Platform Screw Locations
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1 Platform screws
2. Place the platform on the upper bearing housing, aligning the mounting holes of the
platform with the platform screw locations.
3. Insert the four platform screws previously removed and, using the hex wrench,
tighten them to secure platform.
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5.2 Installing Flask Clamps
Flask clamps purchased for use with universal platforms (see Section 9.2) require installation. Clamps are installed by securing the base of the clamp to the platform with the correct type and number of screws. All clamps are shipped complete with hardware.
Clamps for 2-, 2.8- and 4-liter flasks are shipped with an additional girdle to keep the flasks in place. The girdle is an assembly of springs and sections of rubber tubing. One girdle is already in place on the clamp, the other is packed separately. To install these double girdle clamps:
1. Place the clamp on the platform, aligning its mounting holes with holes on the
platform. Secure the clamp in place using the flat Phillips head screws provided. Use
Figure 4b and Table 1 on the following page to help you identify the proper screws, as three different types of screws are shipped with the clamps.
2. With the first girdle in place, as delivered, on the upper part of the clamp body (see
Figure 4a), insert an empty flask into the clamp.
3. After making sure the sections of tubing are located between the clamp legs, roll the
first girdle down the legs of the clamp as far as it can go. The tubing sections will rest against the platform, and the springs will be under the clamp base.
4. Place the second girdle around the upper portion of clamp body (just as the first
girdle was initially). Make sure that its spring sections rest against the clamp legs, while its rubber tubing sections sit against the flask, in between the clamp legs.
Figure 4a: Double Girdle Clamp Installation
2
1
5
3
4
1 Platform 4 Clamp body (legs & base) 2 Clamp mounting holes (5) 5 Lower girdle with girdle tubes 3 Upper girdle with girdle tubes
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Figure 4b: Clamp Fastener
NOTE:
The upper girdle secures the flask within the clamp, and the bottom girdle keeps the flask from spinning.
New Brunswick flask clamps are used on a variety of shaker platforms. Flat head screws of different lengths and thread pitch are used to secure the clamp, and all types are provided when you purchase clamps. To identify the proper screw for your shaker application by reference to the head style, consult Table 1 below, find the proper screws and set the others aside:
Table 1: Clamp Hardware Application Chart
No matter what size the clamp, use these screws to fasten them to your platform:
Description Part Number Qty. Application
10-24 x 7.9 mm (5/16 in) flat Phillips (+) head screw
S2116-3051 1 7.9 mm (5/16 in) thick
aluminum, phenolic and stainless steel platforms.
5.3 Electrical Connections
Before making electrical connections, verify that:
the power source voltage matches the voltage on the ELECTRICAL SPECIFICATION
PLATE, located on the rear panel (see Figure 5 on the following page)
the
ON/OFF SWITCH, located on the right side panel as you face the front of the
shaker (see Figure 2), is in the
Connect the
POWER CORD to the POWER CONNECTOR on the rear panel (see Figure 5)
and the other end to a suitable, grounded receptacle.
OFF position.
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Figure 5: E-25 and E-25R Rear Panel
1
2
1 Power connector 2 Electrical specification plate
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6.1 Starting the Shaker
To initially start the shaker, close the lid and turn the ON/OFF SWITCH on the right side panel (see Figure 2, repeated here for easy reference) to the ON position.
66
Figure 2: Front Panel
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1 Keypad & LED display 2 ON/OFF switch
The shaking action may be stopped or started by pressing the START/STOP KEY. When the shaker begins to operate, the last entered setpoint.
NOTE:
The shaker will not operate if the lid is open. This is indicated by the word “LID” appearing in the LED DISPLAY.
6.2 Continuous (Unlimited) Run
1. Press
2. If the display indicates that the shaker is
3. Press either the (UP) or (DOWN) KEY to enter SET MODE (the SET INDICATOR
SELECT until the RPM INDICATOR is illuminated.
will illuminate).
LED DISPLAY will track the speed as it accelerates to the
OFF, press the START/STOP KEY.
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4. Set the speed by using the (UP) or (DOWN) KEY until the desired setpoint is
displayed. Holding the (UP) or  (DOWN) KEY will cause the setting to change more rapidly.
NOTE:
The setpoint may be changed during a run without stopping the shaker by following steps 2 - 4 above. During speed changes, a visual alarm (flashing
RPM INDICATOR) will flash and an audible alarm will sound until the speed
returns to within 5 rpm of the setpoint.
6.3 Checking a Setpoint
1. Press SELECT until the desired indicator is illuminated.
2. Press either (UP) or (DOWN) KEY to enter the SET MODE and display the current
setpoint.
CAUTION!
Holding the (UP) or (DOWN) KEY for more than 0.5 seconds causes the speed setpoint to change. Should this occur, resetting will be necessary.
6.4 Timed Functions
The shaker may be programmed to automatically stop after a preset time period of 0.1 to
99.9 hours. There must be power to the shaker in order to set the timer, although a timed run can be initiated while the shaker is either stopped or operating.
To set the timer:
1. Press the
2. Press
between 0.1 and 99.9 hours.
If the shaker is stopped, skip to Step 5 below. If the shaker is already running:
3. Press the
4. Press the START/STOP KEY again; the TIME INDICATOR will light and the shaker will
start the timed run.
SELECT KEY until the HRS INDICATOR is illuminated.
(UP) or (DOWN) KEY to enter the SET MODE and set the desired run time,
START/STOP KEY. The shaker will stop and the display will read OFF.
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If the shaker is stopped:
5. Press the START/STOP KEY. The shaker will start in untimed mode.
6. Press the START/STOP KEY again. The shaker will stop and the display will read
OFF.
7. Press the START/STOP KEY a third time; the TIME INDICATOR will light and the
shaker will start the timed run.
To disable the visual alarm (flashing TIME INDICATOR), press the SELECT KEY and change to any other function.
To cancel the timer while the shaker is running:
1. Press the SELECT KEY until the HRS indicator lights.
2. Press the KEY until 0.0 is displayed, then press the START/STOP KEY. The display
will read OFF, the shaker will stop, and the TIME INDICATOR light will turn off.
3. Press the START/STOP KEY to continue in untimed mode.
To cancel the timer while the shaker is stopped:
1. Press the KEY until 0.0 is displayed, then press the START/STOP KEY. The TIME
INDICATOR
will light and the shaker will run.
2. Press the START/STOP KEY. The shaker will stop and the TIME INDICATOR will turn
off.
3. Press the START/STOP KEY a third time, and the shaker will run in untimed mode.
6.5 Alarm Functions
In addition to the visual alarm mentioned above, the Excella E-25 and E-25R shakers have an audible alarm that is activated at predetermined times. It can be deactivated by using the
MUTE function:
1. Press the
2. Press the
SELECT key until the MUTE indicator illuminates.
(UP) or (DOWN) KEY to display ON, then press the SELECT KEY.
To reactivate the audible alarm:
1. Press the SELECT key until the MUTE indicator illuminates.
2. Press the (UP) or (DOWN) KEY to display OFF, then press the SELECT KEY.
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6.6 Temperature Setpoint
Press the SELECT KEY until the function C INDICATOR illuminates. The temperature can be set from 5C above ambient temperature to 60C (non-refrigerated shakers) or from 4C to 60C (refrigerated shakers). Increasing or decreasing the setpoint is accomplished with the (UP) or  (DOWN) KEY. Ambient temperature is measured one meter from the front of the shaker.
During operation, if the temperature of the chamber is more than 1.0C higher or lower than the temperature setpoint, an alarm is triggered. This alarm consists of a flashing C
INDICATOR
and audible beep. The alarm will automatically deactivate as the shaker
achieves the set temperature.
6.7 Temperature Offset Calibration
The temperature probe and the temperature controller are calibrated together at the factory. The temperature probe measures the temperature of the air at the probe’s location, near the heat exchanger return vent. The controller uses the probe input to adjust air temperature, up or down, to match the temperature setpoint.
Depending on various conditions within the chamber, such as flask placement and size, the heat produced by growing organisms, heat losses due to liquid evaporation from flasks, etc., the display temperature may differ from temperatures within the flasks themselves.
If you wish to have the temperature display (“Indicated Temperature”) match the temperature at a given point, or match the average of a series of points within the chamber (“Actual Temperature”), proceed as follows:
1. Let the shaker equilibrate at or near the desired temperature. Record the Indicated
Temperature.
2. Record the Actual Temperature.
3. Calculate the temperature correction value: Actual Temperature – Indicated
Temperature = Temperature Correction Value.
4. Press the SELECT KEY until the function C INDICATOR illuminates.
5. Simultaneously press the
CAL.
6. Using the
(UP) or (DOWN) KEY, enter the Temperature Correction Value
(UP) and (DOWN) KEYS. The display will indicate
calculated in Step 3 above.
7. Simultaneously press the
(UP) and (DOWN) KEYS to save the Temperature
Correction Value to memory.
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NOTE:
°C light will pulse rapidly to indicate it is not operating in the factory
The default mode. It will pulse for a longer duration and less rapidly (with a frequency of approximately one second) to indicate temperature is more than one degree above or below setpoint.
To return to the factory calibration:
1. Press the
2. Simultaneously press the (UP) and (DOWN) KEYS. The display will indicate
CAL.
3. Using the
4. Simultaneously press the (UP) and (DOWN) KEYS. The rapid pulsing of the C
INDICATOR will stop.
6.8 Power Failure
SELECT KEY until the function C INDICATOR illuminates.
(UP) or (DOWN) KEY, set the Temperature Correction Value to zero.
In the event of a power failure, the E-25 & E25R shakers are equipped with an automatic restart function.
If the shaker was in operation prior to the power interruption, when power is restored the shaker will begin to operate at its last entered setpoint. The the audible alarm will sound, indicating that a power failure has occurred. Press any key to cease the flashing in the display and the audible alarm.
6.9 Speed Calibration
To calibrate the shaking speed:
1. Set the shaker to a speed that can easily be measured. If you are using a strobe,
minimum speed should be 250 RPM.
2. Compare the reading on the display to the measured reading.
If an adjustment is needed:
1. Press the
SELECT KEY until the RPM indicator light illuminates.
2. Press the (UP) and (DOWN) KEYS simultaneously. The display will indicate
CAL.
3. Press either the (UP) or (DOWN) KEY to change the displayed value to match the
measured speed.
4. Press the
5. Turn the shaker
(UP) and (DOWN) KEYS simultaneously to save the adjustment.
OFF using the power switch, then turn it back ON.
LED DISPLAY will flash and
M1353-0050 Excella® E-25/E25R Classic Incubator Shakers Operating Manual
27
6.10 Maximum Recommended Speed
Figure 6 shows the maximum recommended speed for your shaker, according to load.
Figure 6: Load & Speed for E-25/E-25R
400
350
300
250
200
150
100
50
0
<30 30 to 36 36 to 40 40 to 60 >60
50,
12 5 , 250 m L 20% Full
Pla tform and Load (lb)
1L , 2L,
2.8L
20% Full
NOTE:
In Figure 6, “20% Full” refers to the amount of liquid in the flasks. The platforms are fully loaded with flasks.
New Brunswick Scientific Operating Manual
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77
WARNING!
Always turn off the shaker and disconnect the power cord from the power supply BEFORE performing any maintenance on the shaker.
7.1 Cleaning External Surfaces
The shaker may be cleaned using a damp cloth or any standard, household or laboratory cleaner to wipe down its outer surfaces. Do not use abrasive or corrosive compounds to clean this instrument, as they may damage the shaker and void the warranty.
7.2 Fuse Replacement
Excella E-25 models require one electrical fuse, which is housed in the fuse holder located on the M1324-7004 PCB (see Figure 8a). E-25R models have two electrical fuses, housed in the two fuse holders that are located on the M1324-7003 PCB (see Figure 8b).
To check or replace a fuse:
1. Set the ON/OFF SWITCH to Off and disconnect the POWER CORD from the power
source.
2. Remove the top right bezel from the shaker: with one hand, grasp the top edge, and
with the other, using the cut-out provided on the bottom, grasp the bottom edge. Pull the bezel up from the bottom, then out and away. Set it aside.
3. With reference to Figure 7, which looking down at the top of the shaker, remove the
two screws that fasten the electrical panel in place. Set the screws aside for reuse.
Figure 7: Top Right Bezel Removed
P
RREEVVEENNTTIIVVEE
P
M
AAIINNTTEENNAANNCCE
M
1
E
2
1 Remove these screws 2 Electrical panel
M1353-0050 Excella® E-25/E25R Classic Incubator Shakers Operating Manual
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4. Swing the ELECTRICAL PANEL to the right to access the PCB board that houses the
fuse(s); see Figures 8a (E-25) and 8b (E-25R), where Item 1 identifies fuse holders— see Figures 8c & 8d for details.
Figure 8a: Rear of Electrical Panel (E-25)
1
Figure 8b: Rear of Electrical Panel (E-25R)
1
New Brunswick Scientific Operating Manual
30
Figure 8c: Fuse Holder Detail (E-25)
1
Figure 8d: Fuse Holder Detail (E-25R)
1
1 Fuse
5. Remove the fuse and check it. If it has failed, replace the fuse.
6. Swing the ELECTRICAL PANEL to the left, flush against the shaker.
7. Using the screws set aside, fasten the ELECTRICAL PANEL in place.
8. With two hands, reinstall the top bezel, snapping the back in place first, then the
front. Verify that it fits snugly and securely.
M1353-0050 Excella® E-25/E25R Classic Incubator Shakers Operating Manual
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WARNING!
The following procedures are provided for your information only. Do not attempt to perform these service interventions yourself unless you are an authorized service technician.
7.3 Belt Replacement
To gain access to the drive belt, your service technician will follow these steps with reference to Figure 9:
WARNING!
Always keep fingers clear of the drive belt and pulley.
1. Set the ON/OFF power switch to OFF.
2. Disconnect the power cord from the electrical outlet.
3. Open the lid.
4. Using an Allen wrench, remove the four Allen head screws that hold the platform to
the bearing housing. Set the platform and its mounting screws aside for reuse.
5. Remove the E-ring that holds the upper bearing housing to the shaft.
6. Remove the four nuts (two on either side) from the bearing housing mounting plate.
These nuts hold the flexure arms in place.
7. Slide the upper bearing housing off the shaft, and set it aside.
8. Use the hex wrench to loosen the four hex nuts on the motor mounting bracket.
9. Gently slide the motor mounting bracket toward the righthand side of the shaker.
This loosens the drive belt from the motor pulley and the large counterweighted pulley. Moving the motor mounting bracket forward will cause the belt to fall from both belt tracks.
10. Remove the old belt.
11. With one hand, place the new belt around the motor pulley, and with the other hand
guide the belt around the large counterweighted pulley.
12. Move the motor mounting bracket back, until there is a slight resistance.
13. Verify that the drive belt has a slight pressure near the center. The recommended
deflection is 9.5 mm (3/8 in).
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Figure 9: Drive Belt Replacement
2
1
4
3
4
5
8
6
7
1 Upper bearing housing 5 Counterweighted pulley 2 E-ring 6 Drive belt 3 Flexure arm 7 Motor mounting bracket 4 Flexure arm nuts 8 Motor pulley
14. Use the hex wrench to tighten the four hex nuts
on the motor mounting bracket.
15. Reinstall the upper bearing housing on the shaft.
16. Reattach the flexure arms to the bearing housing mounting plate with the four nuts
previously removed.
17. Reattach the E-ring to the shaft.
18. Reinstall the platform on the bearing housing with the four Allen head screws
previously removed.
19. Close the shaker lid.
20. Reconnect the power cord to the electrical outlet.
M1353-0050 Excella® E-25/E25R Classic Incubator Shakers Operating Manual
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88
If any problems occur with your shaker, do not attempt to perform any service on the shaker other than specified in this manual. Unauthorized servicing may void the warranty. Please
contact your local New Brunswick Sales Order Department
In any correspondence with New Brunswick, please refer to the Model Number and Serial Number of your shaker. This information is on the ELECTRICAL SPECIFICATION PLATE, located on the rear panel of the shaker.
There are some problems, however, that you can investigate and correct yourself. Refer to the following Troubleshooting Guide:
Symptom(s) Probable Cause(s) & Solution(s)
No power; display is not on; power cord is not plugged in and/or power switch is off: plug in power cord (to working electric outlet), and turn on power switch. Door is open: close door firmly, making sure latch is engaged. Door is closed but not completely: door magnet is not adjusted correctly; call for service. On/Off switch is not working: call for service. Fuse(s) burned out: check and replace as needed.
Shaker does not run.
Shaker runs slowly and/or no speed indication.
Shaker does not run at set speed.
If you recently replaced a fuse, it may not have been seated properly: remove and reinstall the fuse carefully. Shaking speed has been set to Zero by program running or by computer interface: reset shaking speed. Defective main board: call for service Defective display controller board: call for service. Jammed shaking mechanism: check for debris; if necessary, call for service Defective motor: call for service Drive belt out of alignment or worn: call for service. If you recently replaced a fuse, it may not have been seated properly: remove and reinstall the fuse carefully. Incorrect speed calibration: recalibrate shaking speed. Defective main board: call for service. Defective tach board: call for service Defective motor: call for service. Drive belt is out of alignment or worn: call for service. Shaker is overloaded and/or you are using baffled flasks: remove some contents & balance load. Defective motor: call for service. Drive belt out of alignment or worn: call for service.
...continued...
T
RROOUUBBLLEESSHHOOOOTTIINNG
T
G
New Brunswick Scientific Operating Manual
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Symptom(s) Probable Cause(s) & Solution(s)
Load out of balance: unload all contents, then reload.
Operating noise
Incubator does not reach set temperature.
indication.
Loose component(s) in platform, subplatform and/or drive assembly: call for service. Heater fuse blown: replace. Compressor fuse blown: replace. Compressor over-pressure switch activated: call for service. Ambient temperature too high or too low: cool or heat the room as needed. Defective heater: call for service. Defective refrigeration system: call for service. Incorrect temperature indication (see below). Defective RTD assembly: call for service. Incorrect temperature Defective main board: call for service.
M1353-0050 Excella® E-25/E25R Classic Incubator Shakers Operating Manual
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99
When ordering replacement or accessory parts, or requesting service information, please provide the Model Number and Serial Number of your shaker. This information is on the ELECTRICAL
SPECIFICATION PLATE
9.1 Replacement Parts
8.0A Fuse (Motor) 1 (E-25) 15A Circuit Breaker 1 P0400-4305
120V 15A Power Cord 1 P0720-2024 220V Power Cord 1 P0720-2021 V Belt 1 P0700-7070 Gasket, Door 1 M1353-9900 AC Connector, Power Entry 1 P0460-2205 Drive Assembly 1 M1353-1003
, located on the side panel of the shaker.
Table 2: Service Parts
Part Description Qty Req’d Part Number
R
EEPPLLAACCEEMMEENNTT
R
A
A
2 (E-25R)
CCCCEESSSSOORRIIEES
P
AARRTTSS
P
P0380-3790
&
&
S
9.2 Accessories
Platform Description Capacity Part Number
See Table 4 on the following page M1250-9920
50 ml Erlenmeyer Flasks 108 M1191-9908 125 ml Erlenmeyer Flasks 60 M1191-9909 250 ml Erlenmeyer Flasks 40 M1191-9910 500 ml Erlenmeyer Flasks 24 M1191-9911 1 L Erlenmeyer Flasks 15 AG-1 2 L Erlenmeyer Flasks 12 AG-2
2.8 L Fernbach Flasks 6 AG-28 4 L Erlenmeyer Flasks 6 AG-4 6 L Erlenmeyer Flasks 4 AG-6
Table 3: Platforms
Universal Platform
Dedicated Platforms
New Brunswick Scientific Operating Manual
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Table 4: Universal Platform Flask Capacity
Flask Type Capacity
50 ml Erlenmeyer Flasks 92 125 ml Erlenmeyer Flasks 39 250 ml Erlenmeyer Flasks 30 500 ml Erlenmeyer Flasks 18 1 L Erlenmeyer Flasks 12 2 L Erlenmeyer Flasks 8
2.8 L Fernbach Flasks 6 4 L Erlenmeyer Flasks 6 6 L Erlenmeyer Flasks 4
Table 5: Carriers & Test Tube Racks
Accessory Description Part Number
Utility Tray with rubber mat for shaking 96 well plates, petri dishes and other labware at low speeds. Angled Test Tube Rack Holder for user-supplied test tube racks that are 10 - 13 mm (4 - 5 in) wide and up to 38 mm (15 in) long. Capacity: 4 racks/platform. Angled Test Tube Rack Spacer for use with TTR-210 to accommodate test tube racks that are less than 13 mm (5 in) wide and up to 38 mm (15 in) long. Microtiter Plate Carrier, capacity up to 4 microtiter plates TTR-221* 80-tube (8-11mm) Adjustable Angle Test Tube Rack M1289-0100 60-tube (12-15mm) Adjustable Angle Test Tube Rack M1289-0200 42-tube (15-18mm) Adjustable Angle Test Tube Rack M1289-0300 30-tube (18-21mm) Adjustable Angle Test Tube Rack M1289-0400 22-tube (22-26mm) Adjustable Angle Test Tube Rack M1289-0500 20-tube (26-30mm) Adjustable Angle Test Tube Rack M1289-0600 Microplate Holder, stack 3 deep-well or 9 standard microplates M1289-0700
*Universal Platform Required
Platform capacity is 7 racks Platform capacity is 16 racks
AG-00
TTR-210*
TTR-215*
M1353-0050 Excella® E-25/E25R Classic Incubator Shakers Operating Manual
37
1100
Figure 10: E-25 & E-25R Control Schematic (Overview)
D
RRAAWWIINNGGS
D
S
NOTE:
For a larger version of this drawing, contact your sales or service representative.
New Brunswick Scientific Operating Manual
38
Figure 11a: 230V ac, 50 Hz Power Schematic
230Vac/50Hz OPERATION
POWER
TRANSFORMER
M1324-8015
N
230V
100V
120V
M1324-7003
RED ORANGE BLACK WHITE YELLOW
VIOLET
FROM
J4-1 J4-3
J4-5 J4-2 J4-4 J4-6
COND. FAN
OVER PRESSURE
COMPRESSOR
UNIT
M1324-8017
SWITCH
WHITE
M1324-8016
M1324-8017
RED
GRAY
BLACK
TB001
Figure 11b: 100V ac, 60 Hz Power Schematic
100Vac/60Hz OPERATION
POWER
TRANSFORMER
M1324-8015
N
230V
100V
120V
M1324-7003
ORANGE BLACK RED WHITE YELLOW
VIOLET
FROM
J4-3 J4-5 J4-1
J4-2 J4-4 J4-6
COND. FAN
OVER PRESSURE
COMPRESSOR
UNIT
M1324-8017
SWITCH
WHITE
M1324-8016
M1324-8017
RED
GRAY
BLACK
TB001
M1353-0050 Excella® E-25/E25R Classic Incubator Shakers Operating Manual
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Figure 11c: 120V ac, 60 Hz Power Schematic
120Vac/60Hz OPERATION
FROM
M1324-7003
RED ORANGE BLACK WHITE YELLOW
VIOLET
J4-1 J4-3
J4-5 J4-2 J4-4 J4-6
COND. FA N
OVER PRES SURE
COMPRESSOR
UNIT
TB001
M1324-8017
M1324-8016
SWITCH
M1324-8017
Figure 11d: 100V ac, 50 Hz Power Schematic
100Vac/50Hz OPERATION
POWER
TRANSFORMER
M1324-8015
COND. FAN
OVER PRESSURE
COMPRESSOR
UNIT
M1324-8017
SWITCH
N
WHITE
M1324-8016
M1324-8017
100V
GRAY
120V
BLACK
230V
RED
TB001
M1324-7003
ORANGE RED BLACK WHITE YELLOW VIOLET
FROM
J4-3 J4-1 J4-5
J4-2 J4-4 J4-6
New Brunswick Scientific Operating Manual
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Figure 12: E-25R Refrigeration Schematic
10.1 List of Drawings
Figure Description Page
1 Space Requirements 14 2 Front Panel 15, 22
2a Keypad 15
3 Platform Screw Locations 18 4a Double Girdle Clamp Installation 19 4b Clamp Fastener 20
5 E-25 and E-25R Rear Panel 21
6 Load & Speed For E-25/E-25R 27
7 Top Right Bezel Removed 28 8a Rear of Electrical Panel (E-25) 29 8b Rear of Electrical Panel (E-25R) 29 8c Fuse Holder Detail (E-25) 30 8d Fuse Holder Detail (E-25R) 30
9 Drive Belt Replacement 32 10 E-25 & E-25R Control Schematic (overview) 37
11a 230Vac, 50 Hz Power Schematic 38 11b 100Vac, 60 Hz Power Schematic 38 11c 120Vac, 60 Hz Power Schematic 39 11d 100Vac, 50 Hz Power Schematic 39
12 E-25R Refrigeration Schematic 40
M1353-0050 Excella® E-25/E25R Classic Incubator Shakers Operating Manual
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10.2 List of Tables
Table Description Page
1 Clamp Hardware Application Chart 20
2 Service Parts 35
3 Platforms 35
4 Universal Platform Flask Capacity 36
5 Carriers & Test Tube Racks 36
-- List of Drawings 40
-- List of Tables 41
New Brunswick Scientific Operating Manual
42
A
Accessories · 35 Actual Temperature · 25 Alarm Functions · 24 Ambient Temperature · 7 Audible Alarm
Disabling · 24
C
Calibrating Speed · 26 Carriers · 36 CE Standards · 10 Certifications · 9 Checking Setpoints · 23 Clamp Hardware · 20 Cleaning External Surfaces · 28
Contact New Brunswick
How to · 2
Continuous Run · 23 Copyright Notice · 3 Customer Satisfaction Form 6300 · 12
D
1111
Replacement · 28
Fuse Holders · 21
I
Incomplete Order · 12 Indicated Temperature · 25 Inspection · 11 Installation
Platform · 18
Installing Flask Clamps · 19
K
Keypad Location · 22
L
LED Display · 16 Lifting the Shaker · 13 Load & Speed Graph · 27
M
Maximum Recommended Speed · 27 Missing Parts · 12
I
NNDDEEX
I
X
Declaration of Conformity · 10 Dedicated Platforms · 35 Disclaimer Notice · 3 Double Girdle Clamps · 19 Drawings
Index of · 40
E
Electrical Connections · 20 Environment · 13 Extended Warranty Option · 4
F
Features
Status Indicators · 16
Flask Capacity
Universal Platform · 36
Flask Clamps
Installation of · 19 Front Panel · 22 Function Indicators · 17 Fuse
N
New Brunswick Offices · 2
O
On/Off Switch Location · 22 Operation · 22 Overview · 7
P
Platform
Installation · 18 Platforms · 35 Power Connector · 21 Power Failure · 26 Power Kit · 11 Problems · 33
R
Rear Panel · 21
M1353-0050 Excella® E-25/E25R Classic Incubator Shakers Operating Manual
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Regulatory Standards · 9 Relative Humidity · 13 Replacement Parts · 35
S
Service Parts · 35 Shaking Speed
Maximum Recommended · 27 Shipping Damage · 12 Specifications · 8 Speed Calibration · 26 Starting the Shaker · 22 Status Indicators · 16
T
Table of Contents · 5 Tables
Index of · 41 Temperature Correction Value · 25 Temperature Offset Calibration · 25 Temperature Setpoint · 25 Test Tube Racks · 36
Timed Functions · 23 Timer
Cancelling the · 24
Troubleshooting · 33
U
Universal Platform · 35 Unlimited Run · 23 Unpacking · 11 User Interface Keys · 16
V
Visual Alarm
Disabling · 24
W
Warranty · 4
Option for Extended · 4
Warranty Registration · 4, 12
New Brunswick Scientific Operating Manual
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M1353-0050 Excella® E-25/E25R Classic Incubator Shakers Operating Manual
Your local distributor for New Brunsdwick products: www.nbsc.com/ContactUs
New Brunswick Scientific, 175 Freshwater Boulevard, Enfield, CT 06082-4444 USA
Eppendorf AG 22331 Hamburg Germany Tel: +49 40 538 01-0 Fax: +49 40 538 01-556 E-mail: eppendorf@eppendorf.com
New Brunswick Scientific Europe B.V. Nijmegen The Netherlands Tel: +31 (0) 24 3717 600 E-mail: europe@nbsbv.nl
Eppendorf North America, Inc. Hauppauge, NY USA Tel: +1 516 334 7500 +1 800 645 3050 E-mail: info@eppendorf.com
Application Support Europe, International: Tel: +49 1803 666 789 E-mail: support@eppendorf.com
North America : Tel : +1 800 645 3050 menu option 2 E-mail: techserv@eppendorf.com
Asia Pacific: Tel: +603 8023 6869 E-mail: support_asiapacific@eppendorf.com
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