The measuring device described in this Operating Manual is to be used only for measuring
the flow rate of conductive fluids in closed pipes.
Most liquids can be measured as of a minimum conductivity of 50 S/cm.
Examples:
• Acids, alkalis
• Drinking water, wastewater, sewage sludge
• Milk, beer, wine, mineral water, etc.
Resulting from incorrect use or from use other than that designated the operational safety
of the measuring devices can be suspended. The manufacturer accepts no liability for
damages being produced from this.
1.2Installation, commissioning and operation
Please note the following:
• Installation, connection to the electricity supply, commissioning and maintenance of the
device must be carried out by trained, qualified specialists authorized to perform such work
by the facility's owner-operator. The specialist must have read and understood this
Operating Manual and must follow the instructions it contains.
• The device must be operated by persons authorized and trained by the facility's owneroperator. Strict compliance with the instructions in the Operating Manual is mandatory.
• With regard to special fluids, including fluids used for cleaning, Endress+Hauser will be
happy to assist in clarifying the corrosion-resistant properties of wetted materials.
However, minor changes in temperature, concentration or in the degree of contamination
in the process may result in variations in corrosion resistance. For this reason,
Endress+Hauser does not accept any responsibility with regard to the corrosion resistance
of wetted materials in a specific application.
The user is responsible for the choice of suitable wetted materials in the process.
• If welding work is performed on the piping system, do not ground the welding appliance
through the Promag flowmeter.
• The installer must ensure that the measuring system is correctly wired in accordance with
the wiring diagrams. The transmitter must be grounded apart from when special
protective measures are taken (e.g. galvanically isolated SELV or PELV power supply)
• Invariably, local regulations governing the opening and repair of electrical devices apply.
1.3Operational safety
Please note the following:
• Measuring systems for use in hazardous environments are accompanied by separate Ex
documentation, which is an integral part of this Operating Manual. Strict compliance with
the installation instructions and ratings as stated in this supplementary documentation is
mandatory. The symbol on the front of this Ex documentation indicates the approval and
the certification body (e.g.
• The measuring device complies with the general safety requirements in accordance with
EN 61010-1, the EMC requirements of IEC/EN 61326 and NAMUR Recommendations
NE 21 and NE 43.
• Depending on the application, the seals of the process connections of the Promag H sensor
require periodic replacement.
• When hot fluid passes through the measuring tube, the surface temperature of the
housing increases. In the case of the sensor, in particular, users should expect
temperatures that can be close to the fluid temperature. If the temperature of the fluid is
high, implement sufficient measures to prevent burning or scalding.
4Endress+Hauser
0 Europe, 2 USA, 1 Canada).
Promag 10Safety instructions
• The manufacturer reserves the right to modify technical data without prior notice. Your
Endress+Hauser distributor will supply you with current information and updates to these
Operating Instructions.
1.4Return
The measuring device must be returned if repairs or a factory calibration are required, or if
the wrong measuring device has been ordered or delivered. According to legal regulations,
Endress+Hauser, as an ISO-certified company, is required to follow certain procedures when
handling returned products that are in contact with medium.
To ensure swift, safe and professional device returns, please read the return procedures and
conditions on the Endress+Hauser website at www.services.endress.com/return-material
1.5Notes on safety conventions and icons
The devices are designed to meet state-of-the-art safety requirements, have been tested,
and left the factory in a condition in which they are safe to operate. The devices comply with
the applicable standards and regulations in accordance with EN 61010-1 "Safety
requirements for electrical equipment for measurement, control and laboratory use".
The devices can, however, be a source of danger if used incorrectly or for anything other than
the designated use. Consequently, always pay particular attention to the safety instructions
indicated in this Operating Manual by the following icons:
#
Warning!
"Warning" indicates an action or procedure which, if not performed correctly, can result in
injury or a safety hazard. Comply strictly with the instructions and proceed with care.
Caution!
"
"Caution" indicates an action or procedure which, if not performed correctly, can result in
incorrect operation or destruction of the device. Comply strictly with the instructions.
!
Note!
"Note" indicates an action or procedure which, if not performed correctly, can have an indirect
effect on operation or trigger an unexpected response on the part of the device.
Endress+Hauser5
IdentificationPromag 10
Promag 10
-20°C (-4°F) <Tamb<+60°C (+140°F)
IP67 / NEMA/Type 4XOrder Code:
Ser.No.:
TAG No.:
10PXX-XXXXXXXXXXXX
12345678901
ABCDEFGHJKLMNPQRST
20-28VAC/11-40VDC
50-60Hz
I-OUT (HART), PULSE-OUT
8VA/6W
i
EPD / MSÜ
2
3
4
5
9
8
1
N12895
6
7
2Identification
2.1Device designation
The flow measuring system consists of the following components:
• Promag 10 transmitter
• Promag D/E/H/L/P/W sensor
In the compact version, the transmitter and sensor form a single mechanical unit; in the
remote version they are installed separately.
2.1.1Nameplate of the transmitter
Fig. 1: Nameplate specifications for the "Promag 10" transmitter (example)
1Ordering code/serial number: See the specifications on the order confirmation for the meanings of the individual letters and
digits.
2Power supply, frequency, power consumption
3Additional information:
EPD/MSÜ: with Empty Pipe Detection
4Outputs available:
I-OUT (HART): with current output (HART)
PULSE-OUT: with pulse/status output
5Reserved for information on special products
6Observe device documentation
7Reserved for additional information on device version (approvals, certificates)
8Permitted ambient temperature range
9Degree of protection
6Endress+Hauser
A0005395
Promag 10Identification
-20°C (-4°F)<Tamb<+60°C (+140°F)NEMA/Type4X
50PXX-XXXXXXXXXXXX
1.0000/0000
–10 ...150°C/+14 ...300°F°C°F
PFA
12345678901 RY
ABCDEFGHJKLMNPQRST
DN100 DIN EN PN40/pnom =PS= 40bar
EPD/MSÜ, R/B
TM:
Order Code:
Materials:
K-factor:
Ser.No.:
TAG No.:
PROMAG P
1
2
3
7
13
12
1.4435/316L
Electrodes:
0.2% CAL
4
5
6
10
1
1
i
9
8
IP67
2007
N12895
24
+
25
–
26
+
27
–
L1 (L+)
12
N (L–)
$
PULSE-OUT
fmax: 100 Hz
Passive: 30 VDC
250 mA
I-OUT (HART)
Active: 4...20 mA
RLmax. = 700 Ohm
HART
RLmin. = 250 Ohm
Supply /
Versorgung /
Tension
d’Alimentation
See operating manual
Betriebsanleitung beachten
Observer Manual d’Instruction
319740-0000
2.1.2Nameplate of the sensor
A0004374
Fig. 2: Nameplate specifications for the "Promag" sensor (example)
1Ordering code/serial number: See the specifications on the order confirmation for the meanings of the individual letters and
digits.
2Calibration factor with zero point
3Nominal diameter/Pressure rating
4Fluid temperature range
5Materials: lining/measuring electrodes
6Reserved for information on special products
7Permitted ambient temperature range
8Observe device documentation
9Reserved for additional information on device version (approvals, certificates)
10Calibration tolerance
11Additional information (examples):
– EPD/MSÜ: with Empty Pipe Detection electrode
– R/B: with reference electrode
12Degree of protection
13Flow direction
Endress+Hauser7
2.1.3Nameplate, connections
Fig. 3: Nameplate specifications for transmitter (example)
A0005394
IdentificationPromag 10
2.2Certificates and approvals
The devices are designed to meet state-of-the-art safety requirements in accordance with
sound engineering practice. They have been tested and left the factory in a condition in
which they are safe to operate.
The devices comply with the applicable standards and regulations in accordance with EN
61010-1 "Safety requirements for electrical equipment for measurement, control and
laboratory use" and with the EMC requirements of IEC/EN 61326.
The measuring system described in this Operating Manual is therefore in conformity with
the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing
of the device by affixing to it the CE mark.
The measuring system meets the EMC requirements of the "Australian Communications and
Media Authority (ACMA)".
2.3Registered trademarks
KALREZ® and VITON
Registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA
TRI-CLAMP®
Registered trademark of Ladish & Co., Inc., Kenosha, USA
®
HART
Registered trademark of the HART Communication Foundation, Austin, USA
®
Applicator®, FieldCare®, Fieldcheck®
Registered or registration-pending trademarks of the Endress+Hauser Group
8Endress+Hauser
Promag 10Installation
3Installation
3.1Incoming acceptance, transport and storage
3.1.1Incoming acceptance
On receipt of the goods, check the following:
• Check the packaging and the contents for damage.
• Check the shipment, make sure nothing is missing and that the scope of supply matches
your order.
3.1.2Transport
The following instructions apply to unpacking and to transporting the device to its final
location:
• Transport the devices in the containers in which they are delivered.
• Do not remove the protective plates or caps on the process connections until you are ready
to install the device. This is particularly important in the case of sensors with PTFE linings.
"
#
Special notes on flanged devices
Caution!
• The wooden covers mounted on the flanges from the factory protect the linings on the
flanges during storage and transportation. In case of Promag L they are additionally used
to hold the lap joint flanges in place. Do not remove these covers until immediately before
the device in the pipe.
• Do not lift flanged devices by the transmitter housing, or the connection housing in the
case of the remote version.
Transporting flanged devices DN ≤ 300 (12")
Use webbing slings slung round the two process connections.
Do not use chains, as they could damage the housing.
Warning!
Risk of injury if the measuring device slips. The center of gravity of the assembled measuring
device might be higher than the points around which the slings are slung.
At all times, therefore, make sure that the device does not unexpectedly turn around its axis
or slip.
A0005575
Fig. 4: Transporting sensors with DN ≤ 300 (12")
Endress+Hauser9
InstallationPromag 10
Transporting flanged devices DN ≥ 350 (14")
Use only the metal eyes on the flanges for transporting the device, lifting it and positioning
the sensor in the piping.
Caution!
"
Do not attempt to lift the sensor with the tines of a fork-lift truck beneath the metal casing.
This would buckle the casing and damage the internal magnetic coils.
A0004295
Fig. 5: Transporting sensors with DN ≥ 350 (14")
3.1.3Storage
Please note the following:
• Pack the measuring device in such a way as to protect it reliably against impact for storage
(and transportation). The original packaging provides optimum protection.
• The storage temperature corresponds to the operating temperature range of the
measuring transmitter and the appropriate measuring sensors 92.
• Do not remove the protective plates or caps on the process connections until you are ready
to install the device. This is particularly important in the case of sensors with PTFE linings.
• The measuring device must be protected against direct sunlight during storage in order to
avoid unacceptably high surface temperatures.
• Choose a storage location where moisture does not collect in the measuring device. This
will help prevent fungus and bacteria infestation which can damage the liner.
10Endress+Hauser
Promag 10Installation
h 2 x DN³
11
3.2Mounting requirements
3.2.1Dimensions
The dimensions and installation lengths of the sensor and transmitter can be found in the
"Technical Information" for the device in question. This document can be downloaded as a
PDF file from www.endress.com. A list of the "Technical Information" documents available is
provided in the "Documentation" section on 115.
3.2.2Mounting location
Entrained air or gas bubble formation in the measuring tube can result in an increase in
measuring errors.
Avoid the following locations:
• Highest point of a pipeline. Risk of air accumulating!
• Directly upstream from a free pipe outlet in a vertical pipeline.
A0008154
Fig. 6: Mounting location
A0033017
Fig. 7: Installation of the sensor after a control valve is not recommended
1Control valve
Installation of pumps
Do not install the sensor on the intake side of a pump. This precaution is to avoid low
pressure and the consequent risk of damage to the lining of the measuring tube. Information
on the lining's resistance to partial vacuum can be found on 96.
It might be necessary to install pulse dampers in systems incorporating reciprocating,
diaphragm or peristaltic pumps. Information on the measuring system's resistance to
vibration and shock can be found on 93.
A0003203
Fig. 8: Installation of pumps
Endress+Hauser11
InstallationPromag 10
5 x DN
2 x DN
³
³
h
2
1
Partially filled pipes
Partially filled pipes with gradients necessitate a drain-type configuration.
The Empty Pipe Detection function (EPD 72) offers additional protection by detecting
empty or partially filled pipes.
Caution!
"
Risk of solids accumulating. Do not install the sensor at the lowest point in the drain. It is
advisable to install a cleaning valve.
A0008155
Fig. 9: Installation in a partially filled pipe
Down pipes
Install a siphon or a vent valve downstream of the sensor in down pipes whose length
h 5 m (16.4 ft). This precaution is to avoid low pressure and the consequent risk of
damage to the lining of the measuring tube.
This measure also prevents the system losing prime, which could cause air pockets.
Information on the lining's resistance to partial vacuum can be found on 96.
Fig. 10: Measures for installation in a down pipe
1Vent valve
2Pipe siphon
hLength of down pipe
A0008157
12Endress+Hauser
Promag 10Installation
A
1
22
A
3
3.2.3Orientation
An optimum orientation position helps avoid gas and air accumulations and deposits in the
measuring tube. However, Promag offers the additional Empty Pipe Detection (EPD)
function to ensure the detection of partially filled measuring tubes, e.g. in the case of
degassing fluids or varying process pressure.
Vertical orientation
This is the ideal orientation for self-emptying piping systems and for use in conjunction with
Empty Pipe Detection.
A0008158
Fig. 11: Vertical orientation
Horizontal orientation
The measuring electrode plane should be horizontal. This prevents brief insulation of the
two measuring electrodes by entrained air bubbles.
Caution!
"
Empty Pipe Detection functions correctly only when the measuring device is installed
horizontally and the transmitter housing is facing upward ( 11). Otherwise there is no
guarantee that Empty Pipe Detection will respond if the measuring tube is only partially
filled or empty.
Fig. 12: Horizontal orientation
1EPD electrode for the detection of empty pipes (not with Promag D and Promag H (DN 2 to 8 / ¹⁄₁₂ to ³⁄₈"))
2Measuring electrodes for signal detection
3Reference electrode for the potential equalization (not with Promag D and H)
A0003207
Endress+Hauser13
InstallationPromag 10
³ 5DNx
³ 2DNx
≥ 0 × DN
L
Inlet and outlet run
If possible, install the sensor upstream from fittings such as valves, T-pieces, elbows, etc.
The following inlet and outlet runs must be observed in order to meet accuracy
specifications:
•Inlet run: 5 × DN
•Outlet run: 2 × DN
Fig. 13: Inlet and outlet run standard version
Fig. 14: Optional version: w/o inlet and outlet run
3.2.4Vibrations
Secure the piping and the sensor if vibration is severe.
Caution!
"
If vibrations are too severe, we recommend the sensor and transmitter be mounted
separately. Information on resistance to vibration and shock can be found on 93.
A0003210
A0032859
Fig. 15: Measures to prevent vibration of the device (L > 10 m (32.8 ft))
14Endress+Hauser
A0003208
Promag 10Installation
100
10
0.5
d / D
[mbar]
0.60.7 0.80.9
1 m/s
2 m/s
3 m/s
4 m/s
5 m/s
6 m/s
7 m/s
8 m/s
1
D
d
max. 8°
3.2.5Foundations, supports
If the nominal diameter is DN 350 (14"), mount the sensor on a foundation of adequate
load-bearing strength.
Caution!
"
Risk of damage.
Do not support the weight of the sensor on the metal casing: the casing would buckle and
damage the internal magnetic coils.
A0003209
Fig. 16: Correct support for large nominal diameters (DN ≥ 350 / 14")
!
3.2.6Adapters
Suitable adapters to DIN EN 545 (double-flange reducers) can be used to install the sensor
in larger-diameter pipes.
The resultant increase in the rate of flow improves measuring accuracy with very slowmoving fluids. The nomogram shown here can be used to calculate the pressure loss caused
by reducers and expanders.
Note!
• The nomogram only applies to liquids of viscosity similar to water.
• For Promag D with threaded connection adapters can not be used
• For Promag H the selection of a pipe with larger diameter for high viscosities of the fluid
may be considered to reduce the pressure loss.
1.Calculate the ratio of the diameters d/D.
2.From the nomogram read off the pressure loss as a function of flow velocity
(downstream from the reduction) and the d/D ratio.
Fig. 17: Pressure loss due to adapters
A0016359
Endress+Hauser15
InstallationPromag 10
L
max
[]ft
2006000
400
200
100
50100200
[m]
[ S/cm]μ
L
max
50
3.2.7Length of connecting cable
In order to ensure measuring accuracy, comply with the following instructions when
installing the remote version:
• Fix cable run or lay in armored conduit. Cable movements can falsify the measuring signal
especially in the case of low fluid conductivities.
• Route the cable well clear of electrical machines and switching elements.
• Ensure potential equalization between sensor and transmitter, if necessary.
• The permitted connecting cable length L
18). A minimum conductivity of 50 S/cm is needed for all fluids.
• The maximum connecting cable length is 10 m (33 ft) when empty pipe detection (EPD 72) is switched on.
is determined by the fluid conductivity (
max
A0003214
Fig. 18: Permissible cable length for the remote version
Area shaded gray = permitted range
= connecting cable length in [m]
L
max
Fluid conductivity in [μS/cm]
16Endress+Hauser
Promag 10Installation
≤≤3 ( 10)
3.2.8Special mounting instructions
Temporary use in water for sensor Promag L
A remote version in IP67, type 6 is optionally available for temporary use in water up to 168
hours at 3 m (10 ft) or, in exceptional cases, for use up to 48 hours at 10 m (30 ft).
Compared to the degree of protection of standard version IP67, type 4X enclosure, the
version IP67, type 6 enclosure was designed to withstand short-term or temporary
submergence (e.g. flooding).
Fig. 19: Temporary use in water. Engineering unit mm (ft)
A0017296
Endress+Hauser17
InstallationPromag 10
5
1
2
3
4
3.3Installing the measuring device
3.3.1Installing the Promag D sensor as wafer version
The sensor is installed between the pipe flanges with a mounting kit. The device is centered
using recesses on the sensor ( 19).
!
"
Note!
A mounting kit consisting of mounting bolts, seals, nuts and washers can be ordered
separately ( 74). Centering sleeves are provided with the device if they are required for
the installation.
Caution!
When installing the transmitter in the pipe, observe the necessary torques ( 20).
a0010714
Fig. 20: Mounting the sensor Promag D as wafer version
When installing the sensor make sure that the seals used do not project into the pipe crosssection.
Caution!
"
Risk of short circuit! Do not use electrically conductive sealing compounds such as graphite!
An electrically conductive layer could form on the inside of the measuring tube and shortcircuit the measuring signal.
!
18Endress+Hauser
Note!
Use seals with a hardness rating of 70° Shore A.
Promag 10Installation
1
1
1
1
1
1
1
1
1
1
1
1
2
2
22
3
3
3
3
3
3
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Arrangement of the mounting bolts and centering sleeves
The device is centered using recesses on the sensor. The arrangement of the mounting bolts
and the use of the centering sleeves supplied depend on the nominal diameter, the flange
standard und the pitch circle diameter.
Process connection
EN (DIN)ASMEJIS
DN 25 to 40
(1 to 1 ½")
A0010896A0010824A0010896
DN 50 (2")
DN 65 (–)
DN 80 (3")
DN 100 (4")
A0010897A0010825A0010825
–––––––––––––––––
A0012170
A0010898A0010827A0010826
A0012171
Endress+Hauser19
A0012168A0012168A0012169
1 = Mounting bolts with centering sleeves
2 = EN (DIN) flanges: 4-hole with centering sleeves
3 = EN (DIN) flanges: 8-hole without centering sleeves
InstallationPromag 10
Screw tightening torques (Promag D as wafer version)
Please note the following:
• The tightening torques listed below are for lubricated threads only.
• Always tighten the screws uniformly and in diagonally opposite sequence.
• Overtightening the screws will deform the sealing faces or damage the seals.
• The tightening torques listed below apply only to pipes not subjected to tensile stress.
The tightening torques apply to situations where an EPDM soft material flat seal (e.g. 70°
Shore A) is used.
Promag D as wafer version screw tightening torques, mounting bolts and centering sleeves for
EN 1092-1 (DIN 2501), PN 16
* A centering sleeve is not required. The device is centered directly via the sensor housing.
Mounting bolts
Centering sleeve
length
Tightening torque
with a process flange with a
smooth seal faceraised face
20Endress+Hauser
Promag 10Installation
3.3.2Installing the Promag D sensor with threaded connection
The sensor can be installed into the pipe with common threaded connections.
Caution!
"
When installing the transmitter in the pipe, observe the necessary torques ( 20).
A0029328
Fig. 21: Installing the Promag D sensor with threaded connection
Seals
The purchaser is responsible for the choice of the seals. Common seals can be used for the
threaded connections.
Caution!
"
Risk of short circuit! Do not use electrically conductive sealing compounds such as graphite!
An electrically conductive layer could form on the inside of the measuring tube and shortcircuit the measuring signal.
Screw tightening torques (Promag D with threaded connection)
The tightening torques listed below are for lubricated threads only.
Promag D with threaded connection screw tightening torques, mounting bolts and width
across flat for EN 1092-1 (DIN 2501), PN 16
Nominal diameter
[mm][mm/inch][Nm]
25G 1"28/1.120
40G 1 ½"50/1.9750
50G 2"60/2.3690
The purchaser is responsible for the choice of the seals
Threaded
connection
Width across flatMax. tightening torque
Promag D with threaded connection screw tightening torques, mounting bolts and width
across flat for ASME B16.5, Class 150
Nominal diameter
[in][mm/inch][Nm]
1"NPT 1"28/1.120
1 ½"NPT 1 ½"50/1.9750
2"NPT 2"60/2.3690
The purchaser is responsible for the choice of the seals
Threaded
connection
Width across flatMax. tightening torque
Endress+Hauser21
InstallationPromag 10
3.3.3Installing the Promag E sensor
Caution!
"
• The protective covers mounted on the two sensor flanges guard the PTFE, which is turned
over the flanges. Consequently, do not remove these covers until immediately before the
sensor is installed in the pipe.
• The covers must remain in place while the device is in storage.
• Make sure that the lining is not damaged or removed from the flanges.
!
Note!
Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied by the
customer.
The sensor is designed for installation between the two piping flanges.
• Observe in any case the necessary screw tightening torques on 23
• If grounding disks are used, follow the mounting instructions which will be enclosed with
the shipment
Fig. 22: Installing the Promag E sensor
Seals
Comply with the following instructions when installing seals:
• PTFE lining No seals are required!
• For DIN flanges, use only seals according to EN 1514-1.
• Make sure that the seals do not protrude into the piping cross-section.
Caution!
"
Risk of short circuit! Do not use electrically conductive sealing compounds such as graphite!
An electrically conductive layer could form on the inside of the measuring tube and shortcircuit the measuring signal.
Ground cable
• If necessary, special ground cables for potential equalization can be ordered as an
accessory ( 74).
• Information on potential equalization and detailed mounting instructions for the use of
ground cables can be found on 54
a0004296
22Endress+Hauser
Promag 10Installation
Tightening torques for threaded fasteners (Promag E)
Please note the following:
• The tightening torques listed below are for lubricated threads only.
• Always tighten the screws uniformly and in diagonally opposite sequence.
• Overtightening the screws will deform the sealing faces or damage the seals.
• The tightening torques listed below apply only to pipes not subjected to tensile stress.
Tightening torques for:
•EN (DIN) 23
•ASME 24
•JIS 24
Promag E screw tightening torques for EN 1092-1 (DIN 2501), PN 6/10/16/40
Nominal
diameter
[mm]
15PN 404 × M 121611
25PN 404 × M 121826
32PN 404 × M 161841
40PN 404 × M 161852
50PN 404 × M 162065
65 *PN 168 × M 161843
80PN 168 × M 162053
100PN 168 × M 162057
125PN 168 × M 162275
150PN 168 × M 202299
200PN 108 × M 2024141
200PN 1612 × M 202494
250PN 1012 × M 2026110
250PN 1612 × M 2426131
300PN 1012 × M 2026125
300PN 1612 × M 2428179
350PN 612 × M 2022200
350PN 1016 × M 2026188
350PN 1616 × M 2430254
400PN 616 × M 2022166
400PN 1016 × M 2426260
400PN 1616 × M 2732330
450PN 616 × M 2022202
450PN 1020 × M 2428235
450PN 1620 × M 2740300
500PN 620 × M 2024176
500PN 1020 × M 2428265
500PN 1620 × M 3034448
600PN 620 × M 2430242
600PN 1020 × M 2728345
600 *PN 1620 × M 3336658
* Designed acc. to EN 1092-1 (not to DIN 2501)
EN (DIN)
Pressure rating
Threaded
fasteners
Flange thickness
[mm]
Max. tightening
torque PTFE
[Nm]
Promag E screw tightening torques for EN 1092-1, PN 6/10/16, P245GH/stainless-steel;
Calculated according to EN 1591-1:2014 for flanges according to EN 1092-1:2013
Nominal
diameter
[mm]
350PN 1016 × M 202660
EN (DIN)
Pressure rating
Threaded
fasteners
Flange thickness
[mm]
Nom. tightening torque
PTFE
[Nm]
Endress+Hauser23
InstallationPromag 10
Nominal
diameter
[mm]
350PN 1616 × M 2430115
400PN 1016 × M 242690
400PN 1616 × M 2732155
450PN 1020 × M 242890
450PN 1620 × M 2734155
500PN 1020 × M 2428100
500PN 1620 × M 3036205
600PN 1020 × M 2730150
600PN 1620 × M 3340310
EN (DIN)
Pressure rating
Threaded
fasteners
Flange thickness
[mm]
Nom. tightening torque
PTFE
[Nm]
Promag E screw tightening torques for ASME B16.5, Class 150
1520K4 × M 1216
2520K4 × M 1632
3220K4 × M 1638
4020K4 × M 1641
5010K4 × M 1654
6510K4 × M 1674
8010K8 × M 1638
10010K8 × M 1647
12510K8 × M 2080
15010K8 × M 2099
20010K12 × M 2082
25010K12 × M 22133
30010K16 × M 2299
24Endress+Hauser
Promag 10Installation
A
B
C
DN 2…25
( / "…1")
1
12
DN 40…100
(1½"…4")
3.3.4Installing the Promag H sensor
The sensor is supplied to order, with or without pre-installed process connections. Preinstalled process connections are secured to the sensor with 4 or 6 hex-head threaded
fasteners.
Caution!
"
The sensor might require support or additional attachments, depending on the application
and the length of the piping run. When plastic process connections are used, the sensor must
be additionally supported mechanically. A wall-mounting kit can be ordered separately from
Endress+Hauser as an accessory ( 74).
a0004301
Fig. 23: Promag H process connections
A = DN 2 to 25 / process connections with O-ring
– Flanges (EN (DIN), ASME, JIS ),
–External thread
B = DN 2 to 25 / process connections with aseptic gasket seal
– Weld nipples (EN 10357 (DIN 11850), ODT/SMS)
– Tri-Clamp L14AM7
– Coupling (DIN 11851, DIN 11864-1, SMS 1145 (only DN 25)
– Flange DIN 11864-2
C = DN 40 to 150 / process connections with aseptic gasket seal
– Weld nipples (EN 10357 (DIN 11850), ODT/SMS)
– Tri-Clamp L14AM7
– Coupling (DIN 11851, DIN 11864-1, SMS 1145)
– Flange DIN 11864-2
Seals
When installing the process connections, make sure that the seals are clean and correctly
centered.
Caution!
"
• With metal process connections, you must fully tighten the screws. The process
connection forms a metallic connection with the sensor, which ensures a defined
compression of the seal.
• With plastic process connections, note the max. torques for lubricated threads (7 Nm / 5.2
lbf ft). With plastic flanges, always use seals between connection and counter flange.
• The seals must be replaced periodically, depending on the application, particularly in the
case of gasket seals (aseptic version)!
The period between changes depends on the frequency of cleaning cycles, the cleaning
temperature and the fluid temperature. Replacement seals can be ordered as accessories
74.
Endress+Hauser25
InstallationPromag 10
Welding the transmitter into the piping (weld nipples)
Caution!
"
Risk of destroying the measuring electronics. Make sure that the welding machine is not
grounded via the sensor or the transmitter.
1.Tack-weld the sensor into the pipe. A suitable welding jig can be ordered separately as
an accessory ( 74).
2.Loosen the screws on the process connection flange and remove the sensor, complete
with the seal, from the pipe.
3.Weld the process connection to the pipe.
4.Reinstall the sensor in the pipe. Make sure that everything is clean and that the seal is
correctly seated.
!
Note!
• If thin-walled foodstuffs pipes are not welded correctly, the heat could damage the
installed seal. It is therefore advisable to remove the sensor and the seal prior to welding.
• The pipe has to be spread approximately 8 mm to permit disassembly.
Cleaning with pigs
If pigs are us ed for cleaning, it is essential to take the inside diameters of the measuri ng tube
and process connection into account. All the dimensions and lengths of the sensor and
transmitter are provided in the separate documentation "Technical Documentation".
26Endress+Hauser
Promag 10Installation
3.3.5Installing the Promag L sensor
Caution!
"
• The protective covers mounted on the two sensor flanges (DN 25 to 300 / 1 to 12") are
used to hold the lap joint flanges in place and to protect the PTFE liner during
transportation. Consequently, do not remove these covers until immediately before the
sensor is installed in the pipe.
• The covers must remain in place while the device is in storage.
• Make sure that the lining is not damaged or removed from the flanges.
!
Note!
Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied by the
customer.
The sensor is designed for installation between the two piping flanges.
• Observe in any case the necessary screw tightening torques on 28
• If grounding disks are used, follow the mounting instructions which will be enclosed with
the shipment
• To comply with the device specification, a concentrical installation in the measuring
section is required
Fig. 24: Installing the Promag L sensor
Seals
Comply with the following instructions when installing seals:
• Hard rubber lining additional seals are always necessary.
• Polyurethane lining no seals are required.
• PTFE lining no seals are required.
• For DIN flanges, use only seals according to EN 1514-1.
• Make sure that the seals do not protrude into the piping cross-section.
Caution!
"
Risk of short circuit!
Do not use electrically conductive sealing compounds such as graphite! An electrically
conductive layer could form on the inside of the measuring tube and short-circuit the
measuring signal.
Ground cable
• If necessary, special ground cables for potential equalization can be ordered as an
accessory ( 74).
• Information on potential equalization and detailed mounting instructions for the use of
ground cables can be found on 54.
a0004296
Endress+Hauser27
InstallationPromag 10
Screw tightening torques (Promag L)
Please note the following:
• The tightening torques listed below are for lubricated threads only.
• Always tighten the screws uniformly and in diagonally opposite sequence.
• Overtightening the screws will deform the sealing faces or damage the seals.
• The tightening torques listed below apply only to pipes not subjected to tensile stress.
Promag L screw tightening torques for EN 1092-1 (DIN 2501), PN 6/10/16
Nominal EN (DIN)Threaded FlangeMax. tightening torques
25PN 10/164 × M 1218-611
32PN 10/164 × M 1618-1627
40PN 10/164 × M 1618-1629
50PN 10/164 × M 1618-1540
65*PN 10/168 × M 1618-1022
80PN 10/168 × M 1620-1530
100PN 10/168 × M 1620-2042
125PN 10/168 × M 1622-3055
150PN 10/168 × M 2022-5090
200PN 1612 × M 2024-6587
250PN 1612 × M 2426-126151
300PN 1612 × M 2428-139177
350PN 612 × M 2022111120350PN 1016 × M 2026112118350PN 1616 × M 2430152165400PN 616 × M 20229098400PN 1016 × M 2426151167400PN 1616 × M 2732193215450PN 616 × M 2022112126450PN 1020 × M 2428153133500PN 620 × M 2024119123500PN 1020 × M 2428155171500PN 1620 × M 3034275300600PN 620 × M 2430139147600PN 1020 × M 2728206219-
600*PN 1620 × M 3336415443-
700PN 624 × M 2424148139700PN 1024 × M 2730246246700PN 1624 × M 3336278318800PN 624 × M 2724206182800PN 1024 × M 3032331316800PN 1624 × M 3638369385900PN 624 × M 2726230637900PN 1028 × M 3034316307900PN 1628 × M 3640353398-
1000PN 628 × M 27262182081000PN 1028 × M 33344024051000PN 1628 × M 39425025181200PN 632 × M 30283192991200PN 1032 × M 36385645681200PN 1632 × M 45487017531400PN 636 × M 3332430-1400PN 1036 × M 3942654-1400PN 1636 × M 4552729-1600PN 640 × M 3334440-1600PN 1040 × M 4546946--
28Endress+Hauser
Promag 10Installation
Nominal EN (DIN)Threaded FlangeMax. tightening torques
1600PN 1640 × M 52581007-1800PN 644 × M 3636547-1800PN 1044 × M 4550961-1800PN 1644 × M 52621108-2000PN 648 × M 3938629-2000PN 1048 × M 45541047-2000PN 1648 × M 56661324-2200PN 652 × M 3942698-2200PN 1052 × M 52581217-2400PN 656 × M 3944768-2400PN 1056 × M 52621229--
* Designed acc. to EN 1092-1 (not to DIN 2501)
Promag L screw tightening torques for EN 1092-, PN 6/10/16, P245GH/stainless-steel;
Calculated according to EN 1591-1:2014 for flanges according to EN 1092-1:2013
Nominal
diameter
[mm][mm][Nm][Nm]
350PN 612 × M 20226075
350PN 1016 × M 20267080
400PN 616 × M 20226570
400PN 1016 × M 2426100120
400PN 1616 × M 2732175190
450PN 616 × M 20227090
450PN 1020 × M 2428100110
500PN 620 × M 20246570
500PN 1020 × M 2428110120
500PN 1620 × M 3036225235
600PN 620 × M 2430105105
600PN 1020 × M 2730165160
600PN 1620 × M 3340340340
700PN 624 × M 2430110110
700PN 1024 × M 2735190190
700PN 1624 × M 3340340340
800PN 624 × M 2730145145
800PN 1024 × M 3038260260
800PN 1624 × M 3641465455
900PN 624 × M 2734170180
900PN 1028 × M 3038265275
900PN 1628 × M 3648475475
1000PN 628 × M 2738175185
1000PN 1028 × M 3344350360
1000PN 1628 × M 3959630620
1200PN 632 × M 3042235250
1200PN 1032 × M 3655470480
1200PN 1632 × M 4578890900
1400PN 636 × M 33563001400PN 1036 × M 39656001400PN 1636 × M 458410501600PN 640 × M 33633401600PN 1040 × M 45758101600PN 1640 × M 5210214201800PN 644 × M 3669430-
EN(DIN)
pressure rating
Threaded
fastener
Flange
thickness
Nom. tightening torques
Hard rubberPolyurethane
Endress+Hauser29
InstallationPromag 10
Nominal
diameter
[mm][mm][Nm][Nm]
1800PN 1044 × M 45859201800PN 1644 × M 5211016002000PN 648 × M 39745302000PN 1048 × M 459010402000PN 1648 × M 5612419002200PN 652 × M 39815802200PN 1052 × M 5210012902400PN 656 × M 39876502400PN 1056 × M 521101410-
EN(DIN)
pressure rating
Threaded
fastener
Flange
thickness
Nom. tightening torques
Hard rubberPolyurethane
Promag L screw tightening torques for ASME B16.5, Class 150
350Table E12 × M 24203-400Table E12 × M 24226-450Table E16 × M 24226-500Table E16 × M 24271-600Table E16 × M 30439-700Table E20 × M 30355-750Table E20 × M 30559--
30Endress+Hauser
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