NetSure™ 802 Series
DC Power System
Description
The modular NetSure™ 802 power system is made up of an assortment of bays that can be configured to meet any large -48 Volt power requirement from 1000 A to 16,000 A. The basic power unit is a nominal 200 A rectifier capable of up to 220 amps each at current limit. The system accommodates up to 10 rectifiers per bay, and the bays can be configured for distributed or centralized applications. There are also bays configured to retrofit 200 amp and 400 amp ferro rectifiers with minimum AC infrastructure cost.
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Table of Contents |
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Step 1. |
Select System Frame(s), Main Bay or Supplemental Bay......... |
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Step 2. |
Optional - Select Distribution Frame...................................... |
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Step 3. |
Select Input Voltage Source (AC Input Source)...................... |
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Step 4. |
Select Rectifier Model............................................................ |
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Step 5. |
Optional - Select AC Service Cabinet (PDSC).......................... |
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Step 6. |
Optional - Select Transient Voltage Surge Suppression.......... |
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Step 7. |
Select Controller Accessory Cards.......................................... |
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Step 8. |
Select LMS1000 Monitoring Options...................................... |
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Step 8a. |
Select LMS1000 Card/Software Options................................ |
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Step 9. |
Select DC Distribution Device Types...................................... |
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Step 9a. |
Choose TPL Style Fuses........................................................... |
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Step 9b. |
Choose GJ/218 Style Breakers................................................. |
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Step 9c. |
Choose Bullet-Type Circuit Breakers and Adapter Kit............. |
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Step 9d. |
Choose TLS/TPS Fuses with Bullet-Type Fuse Holders.......... |
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Step 10. |
Optional - Select Small Distribution for Distribution Bay..... |
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Step 11. |
Optional - Select Internal Return Bar (as needed)................. |
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Step 12. |
Optional - Select External Termination Bus Assembly.......... |
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Step 13. |
Optional - Select External Return Bar Option....................... |
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Step 14. |
Order Accessories (as needed)............................................. |
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Note: Click on the step above to jump to that page. To return to the Table of Contents, click on the main title of any page.
NetSure™ 802 Power Bay |
Power Bay with Distribution Bay |
200 A Ferro Retrofit Power Bay |
400 A Ferro Retrofit Power Bay |
For additional information or questions visit or call:
Web: www.EmersonEnergy.com n Tel: 1-800-800-1280 (USA and Canada)
004ORA-NS802 / 0913 |
1 |
NetSure™ 802 Series
DC Power System
Step 1. Select System Frame(s), Main Bay or Supplemental Bay
Select one, quantity of one per system.
List |
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Emerson |
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Number |
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Part Number |
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Description |
Qty. |
Notes |
List 1 |
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58214000001 |
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Main power/distribution frame, equip for |
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(1) Main frame type required per system. |
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individual AC feed per rectifier |
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Maximum of 10 rectifiers/bay. |
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List 2 |
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58214000002 |
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Main power/distribution frame, equip for bulk |
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Must select AC service cabinet option in Step 5. |
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AC feed per frame |
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Main power bay frame, 5 discrete AC inputs |
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(1) Main frame type required per system. |
List 3* |
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58214000003 |
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per bay (5 feed) for 400 A ferro retrofit |
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Maximum of 10 rectifiers/bay. |
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application |
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List 4* |
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58214000004 |
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Main power bay frame, 2 discrete AC inputs |
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(1) Main frame type required per system. |
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per bay (2 feed) |
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Maximum of 10 rectifiers/bay. |
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Main power bay frame, individual AC inputs |
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List 5* |
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58214000005 |
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per rectifier (10 feed) for 200 A Ferro retrofit |
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(1) Main frame type required per system. |
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applications or direct feed from existing AC |
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Maximum of 10 rectifiers/bay. |
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PDSC |
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* Must be used with external main battery termination bars.
Select quantity as needed per system.
List |
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Emerson |
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Number |
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Part Number |
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Description |
Qty. |
Notes |
List 11 |
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58214000011 |
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Secondary power/distribution frame, equip |
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Order as required. Maximum of 10 rectifiers/bay. |
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for individual AC feed per rectifier |
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System can support up to (9) secondary frames as needed. |
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List 12 |
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58214000012 |
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Secondary power/distribution frame, equip |
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Must select AC service cabinet option in Step 5. Order as |
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required. Maximum of 10 rectifiers/bay. System can support up |
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for bulk AC feed per frame |
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to (9) secondary frames as needed. |
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Secondary power bay frame, 5 discrete AC |
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Order as required. Maximum of 10 rectifiers/bay. |
List 13* |
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58214000013 |
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inputs per bay (5 feed) for 400 A ferro retrofit |
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System can support up to (9) secondary frames as needed. |
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application |
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List 14* |
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58214000014 |
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Secondary power bay frame, 2 discrete AC |
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Order as required. Maximum of 10 rectifiers/bay. |
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inputs per bay (2 feed) |
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System can support up to (9) secondary frames as needed. |
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Secondary power bay frame, individual AC |
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List 15* |
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58214000015 |
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inputs per rectifier (10 feed) for 200 A Ferro |
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Order as required. Maximum of 10 rectifiers/bay. |
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retrofit applications or direct feed from exist- |
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System can support up to (9) secondary frames as needed. |
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ing AC PDSC |
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* Must be used with external main battery termination bars.
Step 2. Optional - Select Distribution Frame
Select quantity as needed if applicable.
List |
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Emerson |
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Number |
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Part Number |
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Description |
Qty. |
Notes |
List 16* |
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58214000016 |
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Distribution frame, no rectification |
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Order as required. System can support up to (5) distribution |
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frames as needed. |
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* Must be used with external main battery termination bars.
Step 3. Select Input Voltage Source (AC Input Source)
Select one, quantity of one.
List |
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Emerson |
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Rack |
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Number |
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Part Number |
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Description |
Qty. |
Space |
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List 0A |
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5821400000A |
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480 VAC, 3 phase input (4-wire circuit) |
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List 0B |
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5821400000B |
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208 VAC, 3 phase input (4-wire circuit) |
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For additional information or questions visit or call:
Web: www.EmersonEnergy.com n Tel: 1-800-800-1280 (USA and Canada)
2 |
004ORA-NS802 / 0913 |
NetSure™ 802 Series
DC Power System
Step 4. Select Rectifier Model
List |
Emerson |
Number |
Part Number |
n/a |
486534003* |
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Rack |
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Description |
Qty. |
Space |
Pictorial |
High efficiency 200 amp eSure™ rectifier
R4812000Le (208 VAC), 3 phase input
n/a |
486532603* |
High efficiency 200 amp eSure™ rectifier |
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R4812000e (480 VAC), 3 phase input |
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n/a |
486532602* |
200 amp rectifier R4811600 (480 VAC) |
* 200 A is nominal rating. These units are capable of current limiting up to 220 A each.
Step 5. Optional - Select AC Service Cabinet (PDSC)
Must be selected if List 2 or List 12 was selected in Step 1.
List |
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Emerson |
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Number |
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Part Number |
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Description |
Qty. |
Notes |
List 30 |
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58214000030 |
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480 VAC input bolt-on PDSC (22 kAIC |
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Select the quantity of cabinets needed by to total number |
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rated breakers) |
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of List 2 and List 12's needed in total. |
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List 31 |
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58214000031 |
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480 VAC input bolt-on PDSC (65 kAIC |
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Select the quantity of cabinets needed by to total number |
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rated breakers) |
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of List 2 and List 12's needed in total. |
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List 32 |
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58214000032 |
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208 VAC input bolt-on PDSC (65 kAIC |
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Select the quantity of cabinets needed by to total number |
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rated breakers) |
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of List 2 and List 12's needed in total. |
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Step 6. Optional - Select Transient Voltage Surge Suppression (TVSS)
Must be selected if Lists 2, 4, 12 or 14 were selected in Step 1.
List |
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Emerson |
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Number |
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Part Number |
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Description |
Qty. |
Notes |
List 35 |
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58214000035 |
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480 VAC input surge suppression for use in |
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For use with List 30 or 31 AC service cabinets only. |
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the PDSC cabinet |
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(1) required for each AC service cabinet. |
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List 36 |
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58214000036 |
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208 VAC input surge suppression for use in |
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For use with List 32 AC service cabinets only. |
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the PDSC cabinet |
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(1) required for each AC service cabinet. |
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List 37 |
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58214000037 |
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480 VAC input surge suppression for use in |
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For use with List 4 and 14 when equipped for 480 VAC input. |
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the power bays (List 4 and 14) |
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List 38 |
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58214000038 |
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208 VAC input surge suppression for use in |
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For use with List 4 and 14 when equipped for 208 VAC input. |
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the power bays (List 4 and 14) |
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For additional information or questions visit or call:
Web: www.EmersonEnergy.com n Tel: 1-800-800-1280 (USA and Canada)
004ORA-NS802 / 0913 |
3 |
NetSure™ 802 Series
DC Power System
LMS 1000 – Lorain® Monitoring Unit
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1 MCA Circuit Card, (Primary Bay) |
2 Optional LMS Main CPU Circuit |
3 Available MCA Input/Output (I/O) |
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List 1, 2, 3, 4, 5 |
Card, List 50 |
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Circuit Cards: |
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Router Circuit Card (Secondary Bay) |
or |
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– MCA Customer Alarm Relay Card |
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Optional LMS Expansion CPU |
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(6 Form-C Contacts), List 70 |
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List 11, 12, 13, 14, 15 |
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Circuit Card, List 63 |
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– MCA Analog Input/Output and |
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Binary Input Circuit Card, List 71 |
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Step 7. Select Controller Accessory Cards
Select one, quantity of one, if desired.
List |
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Emerson |
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Number |
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Part Number |
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Description |
Qty. |
Notes |
List 70 |
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58214000070 |
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MCA alarm relay card |
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Provide (6) Form-C alarm user defined output relays. |
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(Each primary frame is factory equipped with [2]). |
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List 71 |
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58214000071 |
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MCA analog and binary I/O card |
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Provide (4) binary inputs plus (1) analog input and (1) analog |
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output signal . |
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Step 8. Select LMS1000 Monitoring Options
Select List 50 for all main bays (lists 1-5). Select list 63 for supplemental bays if required.
List |
Emerson |
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Number |
Part Number |
Description |
Qty. |
Notes |
List 50 |
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LMS1000 main CPU card |
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Order 1 list 50 for each main bay ordered (lists 1, 2, 3, 4 or 5). |
58214000050 |
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Requires the main CPU card. This option mounts into the LMS |
List 63 |
58214000063 |
LMS1000 CPU expansion card |
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chassis slot for all supplemental bays to enable all LMS cards in |
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expansion bays. |
Note: Refer to SAG586505000 for additional LMS options.
For additional information or questions visit or call:
Web: www.EmersonEnergy.com n Tel: 1-800-800-1280 (USA and Canada)
4 |
004ORA-NS802 / 0913 |
NetSure™ 802 Series
DC Power System
Step 8a. Select LMS1000 Card/Software Options
Select at least 1 analog card for battery monitoring (58650500020) and 1 binary card for battery disconnect status (58650500031). Order additional cards as necessary.
List |
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Emerson |
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Number |
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Part Number |
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Description |
Qty. |
Notes |
LMS 1000 Cards – Select quantity as needed |
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n/a |
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58650500020 |
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Four (4) channel analog input card |
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Select the required amount and type of current limit resistor kits |
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(List BA, BB, or BC) or in-line fuse kits (List BE, BF, or 535135) |
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n/a |
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58650500021 |
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Eight (8) channel temperature input card |
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Select the required amount and type of temperature sensors |
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(List ST or SU) |
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n/a |
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58650500022 |
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Eight (8) channel analog input card |
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Select the required amount and type of current limit resistor kits |
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(List BA, BB, or BC) |
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n/a |
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58650500023 |
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Twelve (12) channel analog input card - bat- |
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Select the required amount and type of in-line fuse kits |
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tery cell voltage |
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(List BE, BF, or 535135) |
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n/a |
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58650500030 |
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Four (4) channel binary input card |
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n/a |
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58650500031 |
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Eight (8) channel binary input card |
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n/a |
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58650500040 |
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Four (4) channel Form-C relay output card |
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n/a |
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58650500070 |
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Modem circuit card |
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Software Options – Select as many below as required |
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n/a |
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58650500078 |
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LMS dual MCA interface software option |
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Select the required amount and type of current limit resistor kits |
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(List BA, BB, or BC) or in-line fuse kits (List BE, BF, or 535135). |
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n/a |
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58650500079 |
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Gateway port software option |
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Select the required amount and type of temperature sensors |
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(List ST or SU). |
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n/a |
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58650500086 |
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TL1/X.25 software option |
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n/a |
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58650500087 |
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Power metering software option |
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n/a |
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58650500090 |
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TL1 (over Ethernet) software option |
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Accessories – Select as many below as required |
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Provides (25) shunt inputs. Maximum quantity of one per bay. |
n/a |
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586505000BA |
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Current limit resistor kit, 3/8" ring lug |
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For use with GJ/218 breakers with shunts or TPH or TPL-B fuse |
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panels with shunts. Mounts internal to power system. |
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Provides (25) shunt inputs. Maximum quantity of one per bay. |
n/a |
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586505000BB |
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Current limit resistor kit, splice |
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For use with GJ/218 breakers with shunts or TPH or TPL-B fuse |
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panels with shunts. Mounts internal to power system. |
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n/a |
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586505000BC |
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Current limit resistor kit, 5/16" ring lug |
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Provides (8) temperature inputs. Maximum quantity of eight per |
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system. Mounts external to power system. |
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Provides temperature monitoring and alarming for battery or |
n/a |
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586505000BE |
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In-line fuse kit, 3/8" ring lug |
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ambient. Battery-assigned probes provide temperature compen- |
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sation and battery thermal runaway management. Comprised of |
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0.3 m length sensor and 10 m length extension. |
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Provides temperature monitoring and alarming for battery or |
n/a |
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586505000BF |
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In-line fuse kit, 5/16" ring lug |
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ambient. Battery-assigned probes provide temperature compen- |
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sation and battery thermal runaway management. Comprised of |
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0.3 m length sensor and 10 m length extension. |
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Provides temperature monitoring and alarming for battery or |
n/a |
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535135 |
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In-line fuse kit, 1/4" ring lug, 3/8" ring lug, |
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ambient. Battery-assigned probes provide temperature compen- |
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5/16" ring lug, or butt splice |
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sation and battery thermal runaway management. Comprised of |
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0.3 m length sensor and 10 m length extension. |
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Provides temperature monitoring and alarming for battery or |
n/a |
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586505000ST |
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Temperature sensor, mounts to a 5/16" or M8 |
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ambient. Battery-assigned probes provide temperature compen- |
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battery post |
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sation and battery thermal runaway management. Comprised of |
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0.3 m length sensor and 10 m length extension. |
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Provides temperature monitoring and alarming for battery or |
n/a |
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586505000SU |
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Temperature sensor, mounts to a 1/4" or M6 |
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ambient. Battery-assigned probes provide temperature compen- |
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battery post |
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sation and battery thermal runaway management. Comprised of |
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0.3 m length sensor and 10 m length extension. |
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For additional information or questions visit or call:
Web: www.EmersonEnergy.com n Tel: 1-800-800-1280 (USA and Canada)
004ORA-NS802 / 0913 |
5 |
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