Electrolux EW30GC55PB, EW30GC55PS, EW30GC60PS, EW36GC55PB, EW36GC55PS Installation Instructions

GAS COOKTOP INSTALLATION INSTRUCTIONS

(For 30" & 36" Models)

INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER. IMPORTANT: SAVE FOR LOCAL ELECTRICAL INSPECTOR'S USE.

READ AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

FOR YOUR SAFETY:

—Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

—WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor's phone.

Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

—Installation and service must be performed by a qualified installer, service agency orthe gas supplier.

	30” Min. *
	(76.2 cm)		B	C
		A
	Gas Cooktop
	Dimensions
		E	D
			H
	G			F
	Gas Cooktop
	Cutout Dimensions
		Figure 1
		Product dimensions
Model	A. WIDTH	B. DEPTH	C. HEIGHT	D. BOX WIDTH	E. BOX DEPTH
30" Gas Cooktop	30 (76,2)	21 ¾ (55,2)	4 ¼ (10,8)	27 (68,6)	19 (48,3)
36" Gas Cooktop	36 (91,4)	21 ¾ (55,2)	4 ¼ (10,8)	33 ¼ (84,5)	19 (48,3)
		Cutout dimensions
	F. WIDTH			G. DEPTH	H. HEIGHT
Model	MINIMUM	MAXIMUM	MINIMUM	MAXIMUM	BELOW COOKTOP
30" Gas Cooktop	27 ¼ (69,2)	28 ½ (72,4)	19 1/8 (48,6)	19 ¾ (50,2)	8 (20,3)
36" Gas Cooktop	33 7/8 (86,1)	34 ¼ (87)	19 1/8 (48,6)	19 ¾ (50,2)	8 (20,3)
All dimensions are stated in inches and (cm).					318205458 (1307) Rev. A
Dimension H includes a 5" (12,7 cm) space underneath the cooktop for connection to gas supply line.					English - pages 1-9
NOTE: Wiring diagrams for this cooktop are enclosed in this booklet					Español - páginas 10-18
					Français - pages 19-27
Printed in China					Wiring Diagram 28

GAS COOKTOP INSTALLATION INSTRUCTIONS

(For 30" & 36" Models)

Important Notes to the Installer

1.Read all instructions contained in these installation instructions before installing the cooktop.

2.Remove all packing material before connecting the electrical supply to the cooktop.

3.Observe all governing codes and ordinances.

4.Be sure to leave these instructions with the consumer.

5.Note: For operation at 2000 ft. elevations above see level, appliance rating shall be reduced by 4 percent for each additional 1000 ft.

Important Note to the Consumer

Keep these instructions with your Use and Care Guide for future reference.

IMPORTANT SAFETY

INSTRUCTIONS

Installation of this cooktop must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA 54 in the United States, or in Canada, with the Canadian Fuel Gas Code, CAN/CGA B149 and CAN/CGA B149.2.

•When installed in a manufactured (mobile) home installation must conform with the Manufactured Home Construction and Safety Standard, title 24 CFR, part 3280 [Formerly the Federal Standard for Mobile Home Construction and Safety, title 24, HUD (part 280)] or, when such standard is not applicable, the Standard for Manufactured Home Installation, ANSI/ NCSBCS A225.1 or with local codes where applicable.

This cooktop has been design certified by CSA International. As with any appliance using gas and generating heat, there are certain safety precautions you should follow. You will find them in the Use and Care Guide, read it carefully.

•Air curtain or other overhead hoods, which operate by blowing a downward air flow on to a range, shall not be used in conjunction with gas ranges other than when the hood and range have been designed, tested and listen by an independent test laboratory for use in combination with each other.

•Be sure your cooktop is installed and grounded properly by a qualified installer or service technician.

•This cooktop must be electrically grounded in accordance with local codes or, in their absence, with the National Electrical Code ANSI/NFPA No. 70—latest edition in the United States, or in Canada, with the Canadian Electrical Code, CSA C22.1 Part 1.

•The burners can be lit manually during an electrical power outage. To light a burner, hold a lit match to the burner head, then slowly turn the Surface Control knob to LITE. Use caution when lighting burners manually.

•Do not store items of interest to children in cabinets above the cooktop. Children could be seriously burned climbing on the cooktop to reach items.

•To eliminate the need to reach over the surface burners, cabinet storage space above the burners should be avoided.

•Adjust surface burner flame size so it does not extend beyond the edge of the cooking utensil.

Excessive flame is hazardous.

•Never use your cooktop for warming or heating the room. Prolonged use of the cooktop without adequate ventilation can be hazardous.

•Do not store or use gasoline or other flammable vapors and liquids near this or any other appliance. Explosions or fires could result.

The electrical power to the cooktop must be shut off while gas line connections are being made. Failure to do so could result in serious injury or death.

2

GAS COOKTOP INSTALLATION INSTRUCTIONS

(For 30" & 36" Models)

13" (33 cm)
Max. Depth
For Cabinet	A		30" (76,2 cm)
Installed Above
			Min. Clearance
Cooktop.			Between
			the Top of
			the Cooking
			Platform and
			Unprotected
	B Minimum Distance Between	Clearance	Wood or Metal
	Rear Edge of Cutout and Nearest		Cabinet
18" Min.	Combustible Surface Above
	Countertop.
(45,7 cm)

C C

24" (61 cm)

To eliminate the risk of burns or fire from reaching over heated surfaces, cabinet storage space located above the cooktop should be avoided. If cabinet storage is provided, risk can be reduced by installing a range hood that projects horizontally a minimum of 5" (12,7 cm) beyond the bottom of the cabinets.

Allow a minimum of 6½" (16,5 cm) below the countertop for drawer. Make sure there will be no interference with gas or electrical connection.

MODEL	A.	B. Min. distance between	C. Min. distance from left
		rear edge and nearest	side and min. clearance
		combustible surface above	from right side
30" Cooktop	30" (76,2 cm)	2 ½" (6,4 cm)	9" (22,9 cm)
36" Cooktop	36" (91,4 cm)	2 ¾" (7 cm)	9" (22,9 cm)

Figure 2 – CABINET DESIGN

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GAS COOKTOP INSTALLATION INSTRUCTIONS

(For 30" & 36" Models)

Typical Under Counter Installation of an Electric Built-in Oven with a Cooktop Mounted Above

All mounting hardware must be used to secure the built-in oven to the cabinets. Refer to the built-in oven installation instructions.

Junction box must be located approx. 3" (7,6 cm) to the left of the built-in oven cutout.

208/240 Volt grounded junction box for built-in oven.

This cooktop may be installed over certain built-in electric oven models.

		Unit will
		overlap
		cutout
	Cut an opening in wood base minimum 4"	(minimum)
		edges by
	(10,2 cm) x 4" (10,2 cm) to route armored
		1" (2.5cm)
	cable to junction box.

Side filler panels are necessary to isolate the unit from adjoining cabinets. Panel height should allow for installation of approved cooktop models. See "Typical Gas Cooktop Installation Over an Electric Built-in Oven Installed Under the Counter" on next page.

36" (91,4 cm) Min.

Use 3/4" (1,9 cm) plywood, installed on two runners, flush with toe plate. Base must be capable of supporting 150 pounds (68 kg) for

27" models and 200 pounds (90 kg) for 30"

models.

4 1/2" (11,4 cm) Max.*

*If no cooktop is installed directly over the oven unit, 5" (12,7 cm) maximum is allowed.

CUTOUT DIMENSIONS (INCHES (cm))

OVEN SIZE		E			F		G
	Min.		Max.	Min.		Max.
30"	27 ¼"		28 ¼"	28 ½"		29"	23 ½"
(76,2 cm)	(69,2 cm)		(71,8 cm)	(72,4 cm)		(73,7 cm)	(59,7 cm)
27"	27 ¼"		28 ¼"	24 7/8"		25 ¼"	23 ½"
(68,6 cm)	(69,2 cm)		(71,8 cm)	(63,2 cm)		(64,1 cm)	(59,7 cm)

Figure 3

4

GAS COOKTOP INSTALLATION INSTRUCTIONS

(For 30" & 36" Models)
Typical Gas Cooktop Installation Over an Electric Built-in
Oven Installed Under the Counter
	18" (45,7 cm) Max.
GAS COOKTOP				4" (10,2 cm)
		6½"
Manifold Pipe	5"
		(16,5 cm)
	(12,7 cm)
Flare		Min.
Union
Flexible Connector			120V/60Hz
		Flare	Grounded	Right Side
			Outlet	of Cabinet
	Union
			Pressure
Cabinet sides or			Regulator
filler panel
			Manual Shutoff Valve
			(To be accessible
			for shut-off valve
			operation)
Cooktop
			Front view
Wall Oven
Side view
Figure 4
	5

GAS COOKTOP INSTALLATION INSTRUCTIONS

(For 30" & 36" Models)

Wall Outlet Location

Figure 5

Cooktop Installation

1.Visually inspect the cooktop for damage.

2.Set the cooktop into the countertop cutout.

NOTE: Do not use caulking compound; cooktop should be removable for service when needed.

Granite countertop Installation Kit

A Granite Countertop Installation kit # 903103-9010 can be ordered through a Service Center or by phone at 1-877- ELECTROLUX (1-877-435-3287).

Clamp Down Information

Once the cooktop is installed in the counter opening,

To clamp down, insert an angle bracket into the slot on each side of the unit as shown. Run thumb screw up through the bracket, up against the bottom of the

counter. Tighten until the unit draws down and is secure.

Provide an Adequate Gas Supply

This cooktop is designed to operate on natural gas at 4" of manifold pressure only.

A pressure regulator is connected in series with the manifold on the cooktop and must remain in series with the supply line.

For proper operation, the maximum inlet pressure to the regulator must be no more than 14" of water column (W.C.) pressure.

For checking the regulator, the inlet pressure must be at least 1" (or 2,5 kPa) greater than the regulator manifold pressure setting. The regulator is set for 4" of manifold pressure, the inlet pressure must be at least 5".

The gas supply line to the range should be 1/2" or 3/4" pipe.

LP/Propane Gas Conversion

This appliance can be used with Natural gas or LP/ Propane gas. It is shipped from the factory for use with natural gas.

A kit for converting to LP gas is supplied with your cooktop. The kit is marked "FOR LP/PROPANE GAS CONVERSION".

The conversion must be performed by a qualified service technician in accordance with the kit instructions and all local codes and requirements. Failure to follow instructions could result in serious injury or property damage. The qualified agency performing this work assumes responsibility for the conversion.

you must clamp the unit down as shown.

Seal

Cooktop

Countertop

Angle

Bracket

Thumb

Screw

Figure 6

Failure to make the appropriate conversion can result in serious personal injury and property damage.

Important: Remove all packing material and literature from cooktop before connecting gas and electrical supply to cooktop.

6

GAS COOKTOP INSTALLATION INSTRUCTIONS

(For 30" & 36" Models)

Install Pressure Regulator

Install the pressure regulator with the arrow on the regulator pointing up toward the unit in a position where you can reach the access cap.

Do not make the connection too tight. The regulator is die cast. Overtightening may crack the regulator resulting in a gas leak and possible fire or explosion.

Manual	Flare	GAS FLOW	Flare	Pressure
Shutoff				Regulator
	Union		Union
Valve
On	Nipple		Nipple
Off		Flexible		Access
		Connector
				Cap

All connections must be wrench-tightened

Figure 7

Assemble the flexible connector from the gas supply pipe to the pressure regulator in the following order:

1.manual shutoff valve

2.1/2" (1.3 cm) nipple

3.1/2" (1.3 cm) flare union adapter

4.flexible connector

5.1/2" (1.3 cm) flare union adapter

6.1/2" (1.3 cm) nipple

7.pressure regulator

Use pipe-joint compound made for use with Natural and LP/Propane gas to seal all gas connections. If flexible connectors are used, be certain connectors are not kinked.

The supply line must be equipped with an approved manual shutoff valve. This valve should be located in the same room as the cooktop and should be in a location that allows ease of opening and closing. Do not block access to the shutoff valve. The valve is for turning on or shutting off gas to the appliance.

Once regulator is in place, open the shutoff valve in the gas supply line. Wait a few minutes for gas to move through the gas line.

Check for leaks. After connecting the cooktop to the gas supply, check the system for leaks with a manometer. If a manometer is not available, turn on the gas supply and use a liquid leak detector (or soap and water) at all joints and connections to check for leaks.

Do not use a flame to check for leaks from gas connections. Checking for leaks with a flame may result in a fire or explosion.

Tighten all connections if necessary to prevent gas leakage in the cooktop or supply line.

Check alignment of control knob valves after connecting the cooktop to the gas supply to be sure the cooktop manifold pipe has not moved. A misalignment could cause the valve stems to rub on the control panel, resulting in a gas leak at the valve.

Disconnect this cooktop and its individual manual shutoff valve from the gas supply piping system during any pressure testing of that system at test pressures greater than 1/2 psig (3.5 kPa or 14" water column).

Isolate the cooktop from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa or 14" water column).

Electrical Requirements

120 volt, 60 Hertz, properly grounded branch circuit protected by a 15 amp circuit breaker or time delay fuse.

Do not use an extension cord with this cooktop.

Grounding Instructions

IMPORTANT Please read carefully.

For personal safety, this appliance must be properly grounded.

to
appliance
	to
	gas	suppl
		y
Shutoff Valve -		line
Open position
Figure 8

The power cord of this appliance is equipped with a 3-prong (grounding) plug which mates with a standard 3-prong grounding wall receptacle (see Figure 9) to minimize the possibility of electric shock hazard from the appliance.

The wall receptacle and circuit should be checked by a qualified electrician to make sure the receptacle is properly grounded.

Where a standard 2-prong wall receptacle is installed, it is the personal responsibility and obligation of the consumer to have it replaced by a properly grounded 3-prong wall receptacle.

7

GAS COOKTOP INSTALLATION INSTRUCTIONS

(For 30" & 36" Models)

Do not, under any circumstances, cut or remove the third (ground) prong from the power cord.

Disconnect electrical supply cord from wall receptacle before servicing cooktop.

Preferred Method

	Grounding type	Do not, under any
		circumstances, cut,
	wall receptacle
		remove, or bypass
		the grounding
		prong.

Power supply cord with 3-prong grounding plug.

Figure 9

Model and Serial Number Location

The serial plate is located on the underside of the cooktop (see Figure 10).

When ordering parts for or making inquires about your range, always be sure to include the model and serial numbers and a lot number or letter from the serial plate of your cooktop.

Your serial plate also tells you the rating of the burners, the type of fuel and the pressure the cooktop was adjusted for when it left the factory.

note that the burner heads are secured to the cooktop. The cooktop is not removable. Do not attempt to remove or lift the cooktop.

To prevent flare-ups and avoid creation of harmful by-products, do not use the cooktop without all burner caps properly installed to insure proper ignition and gas flame size.

Always keep the burner caps and burner grates in place whenever the surface burners are in use. DO not allow spills, food, cleaning agents or any other material to enter the gas orifice holder openings.

Check and be sure the size of each burner cap matches the size of the burner head. Check and be sure that all round style burner caps are correctly in place on round burner heads.

Check and be sure that all oval style burner caps are correctly in place on oval burner heads (if equipped). Check and be sure that all dual or twin style burner caps are correctly in place on dual or twin heads (if equipped).

On round style burners, the burner cap lip (Figure 11) should fit snug into the center of burner head and be level. Refer to figures 12 & 13 for correct and incorrect burner cap placement.

Once in place, you may check the fit by gently sliding the burner cap from side to side (Figure 14) to be sure it is centered and firmly seated. When the burner cap lip makes contact inside the center of the burner head you will be able to hear the burner cap click. Please note that the burner cap should NOT move off the center of the burner head when sliding from side to side.

Serial plate is located under the burner box.

Figure 10

Check Operation

Refer to the Use and Care Guide packaged with the appliance for operating instructions and for care and cleaning of your cooktop.

Do not touch the burners. They may be hot enough to cause burns.

1. Check Burner Cap Placement Regular burner

It is very important to be sure that all surface burner caps and burner grates are properly installed and in the correct locations before operating the appliance. Please

Burner	Burner
Head
	Cap Lip
	Fig. 11

Correct	Incorrect
Burner Cap	Burner Cap
Placement	Placement
Fig. 12	Fig. 13

8

GAS COOKTOP INSTALLATION INSTRUCTIONS

(For 30" & 36" Models)

Dual Flame burner (If equipped)

Remove all tapes from burner cap Be sure that the dual flame burner caps are correctly placed BEFORE using your cooktop.

Note: There are no burner adjustments necessary on this cooktop.

4. Adjust the "LOW" Setting of Surface Burner Valves (linear flow)

Test to verify if LOW setting should be adjusted:

a.Push in and turn control to LITE until burner ignites.

b.Push in and quickly turn knob to lowest position.

c.If burner goes out, reset control to OFF.

d.Remove the surface burner control knob.

e.Insert a thin-bladed screwdriver into the hollow valve stem and engage the slotted screw inside. Flame size can be increased or decreased with the turn of screw. Turn counterclockwise to increase flame size. Turn clockwise to decrease flame size (Figure 16).

Adjust flame until you can quickly turn knob from LITE to lowest position without extinguishing the flame. Flame should be as small as possible without extinguishing.

Burner Cap

Burner

Head

Burner Simmer

Precision Flame

Figure 15

2.Turn on Electrical Power and Open Main Shutoff Gas Valve

3.Check the Igniters

Operation of electric igniters should be checked after range and supply line connectors have been carefully checked for leaks and range has been connected to electric power.

a.To check for proper lighting, push in and turn a surface burner knob to the LITE position. You will hear the igniter sparking.

b.The surface burner should ignite when gas is available to the burner. Purge air from supply lines by leaving knob in the LITE position until burner ignites. Each burner should light within four (4) seconds in normal operation after air has been purged from supply lines.

c.Visually check that burner has a flame, Once the burner ignites, the control knob should be turned out of the LITE position.

d.Try each surface control knob separately until all burner valves have been checked. Each burner location is equipped with a separate electrode.

Valve

Stem

Figure 16

When All Hookups are Complete

Make sure all controls are left in the OFF position.

Make sure the flow of combustion and ventilation air to the cooktop is unobstructed.

Before You Call for Service

Read the Before You Call for Service Checklist and operating instructions in your Use and Care Guide. It may save you time and expense. The list includes

common occurrences that are not the result of defective workmanship or materials in this appliance.

Refer to the warranty in your Use and Care Guide for our service phone number and address. Please call or write if you have inquiries about your product and/or need to order parts.

9