DELTA VFD-B User Manual

5 (1)

230V Series

460V Series

0.75

37KW

0.75

75KW

1.0

50HP

1.0

100HP

 

 

 

 

VFD-B Series

Preface

Thank you for choosing DELTA’s high-performance VFD-B Series. VFD-B Series are manufactured by adopting high-quality components, material and incorporating the latest microprocessor technology available.

Getting Started

This manual will be helpful in the installation, parameter setting, troubleshooting, and daily maintenance of the AC motor drives. To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC drives. Keep this operating manual handy and distribute to all users for reference.

! WARNING

!

!

!

!

!

!

!

Always read this manual thoroughly before using VFD-B series AC Motor Drives.

DANGER! AC input power must be disconnected before any maintenance. Do not connect or disconnect wires and connectors while power is applied to the circuit. Maintenance must be performed by qualified technicians.

CAUTION! There are highly sensitive MOS components on the printed circuit boards. These components are especially sensitive to static electricity. To avoid damage to these components, do not touch these components or the circuit boards with metal objects or your bare hands.

DANGER! A charge may still remain in the DC-link capacitor with hazardous voltages even if the power has been turned off. To avoid personal injury, please ensure that power has turned off before operating AC drive and wait ten minutes for capacitors to discharge to safe voltage levels.

CAUTION! Ground the VFD-B using the ground terminal. The grounding method must comply with the laws of the country where the AC drive is to be installed. Refer to

Basic Wiring Diagram.

DANGER! The AC drive may be destroyed beyond repair if incorrect cables are connected to the input/output terminals. Never connect the AC drive output terminals

U/T1, V/T2, and W/T3 directly to the AC main circuit power supply.

CAUTION! The final enclosures of the AC drive must comply with EN50178. (Live parts shall be arranged in enclosures or located behind barriers that meet at least the requirements of the Protective Type IP20. The top surface of the enclosures or barrier that is easily accessible shall meet at least the requirements of the Protective Type

IP40). (VFD-B series corresponds with this regulation.)

CAUTION! Heat sink may heat up over 70oC (158oF), during the operation. Do not touch the heat sink.

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

VFD-B Series

TABLE OF CONTENTS

CHAPTER 1 RECEIVING AND INSPECTIONS

 

 

1.1

Nameplate Information .......................................................................

1

- 1

1.2

Model Explanation ..............................................................................

1

- 1

1.3

Serial Number Explanation.................................................................

1

- 2

CHAPTER 2 STORAGE AND INSTALLATION

 

 

2.1

Storage ...............................................................................................

2

- 1

2.2

Installation ..........................................................................................

2

- 2

CHAPTER 3 WIRING

 

 

3.1

Basic Wiring Diagram .........................................................................

3

- 2

3.2

External Wiring ...................................................................................

3

- 6

3.3 Terminal Explanation ..........................................................................

3

- 7

3.4

Control Terminal Explanation..............................................................

3

- 7

3.5

Main Circuit Wiring ............................................................................

3

- 9

3.6

Wiring Notes .......................................................................................

3-16

3.7

Motor Operation Precautions..............................................................

3-17

CHAPTER 4 DIGITAL KEYPAD OPERATION

 

 

4.1

Description of the Digital Keypad VFD-PU01 .....................................

4

- 2

4.2

Operation steps of the Digital Keypad VFD-PU01..............................

4

- 4

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

VFD-B Series

CHAPTER 5 DESCRIPTION OF PARAMETER SETTINGS

 

 

Group 0: User Parameters .......................................................................

5

- 1

Group 1: Basic Parameters ......................................................................

5

- 5

Group 2: Operating Method Parameters ..................................................

5-11

Group 3: Output Function Parameters .....................................................

5-17

Group 4: Input Function Parameters ........................................................

5-22

Group 5:Multi-step Speed and PLC (Process Logic Control) Parameter . 5-32

Group 6: Protection Parameters...............................................................

5-38

Group 7: Motor Parameters......................................................................

5-44

Group 8: Special Parameters ...................................................................

5-47

Group 9: Communication Parameters ......................................................

5-54

Group 10: PID Control Parameters ..........................................................

5-69

Group 11: Fan and Pump Control Parameters .........................................

5-74

CHAPTER 6 MAINTENANCE AND INSPECTIONS

 

 

6.1

Periodic Inspection .............................................................................

6

- 1

6.2

Periodic Maintenance .........................................................................

6

- 1

CHAPTER 7 TROUBLESHOOTING AND FAULT INFORMATION...........

7 - 1

CHAPTER 8 SUMMARY OF PARAMETER SETTINGS ............................

8 - 1

APPENDIX A SPECIFICATIONS ...............................................................

A - 1

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

VFD-B Series

APPENDIX B ACCESSORIES

 

B.1

Non-fused Circuit Breaker and Fuse Specification Chart...................

B - 1

B.2

Braking Resistors & Braking Units .....................................................

B - 3

B.3 AMD-EMI Filter Cross Reference.......................................................

B - 7

B.4

PG Cards ...........................................................................................

B-16

B.5

Remote Controller RC-01...................................................................

B-22

B.6

Remote Panel Adapter .......................................................................

B-23

B.7

Zero Phase Reactor ...........................................................................

B-24

APPENDIX C DIMENSIONS.......................................................................

C - 1

APPENDIX D EC DECELERATION OF CONFORMITY.............................

D - 1

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

VFD-B Series

CHAPTER 1 RECEIVING AND INSPECTION

1

This VFD-B AC drive has gone through rigorous quality control tests at the factory before shipment. After receiving the AC drive, please check for the following:

Receiving

Check to make sure that the package includes an AC drive, the User Manual, dust covers and rubber bushings.

Inspect the unit to insure it was not damaged during shipment.

Make sure that the part number indicated on the nameplate corresponds with the part number of your order.

1.1 Nameplate Information: Example for 1HP/0.75kW 3-phase 230V AC drive

AC Drive Model

 

MODE

 

 

 

 

: VFD007B23A

 

Input Spec.

 

 

INPUT

 

 

 

 

: 3PH 200-240V 50/60Hz 6.0A

Output Spec.

 

OUTPUT

 

 

 

 

: 3PH 0-240V 5.0A 1.9kVA 1HP

 

Freq. Range : 0.1~400Hz

Output Frequency Range

 

 

 

 

ENCLOSURE: TYPE 1

 

 

Enclosure type

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Serial Number & Bar Code

 

 

 

 

 

 

 

 

 

007B23A0T0220001

 

 

 

 

 

 

 

1.2 Model Explanation:

VFD 007 B 23 A

 

 

 

 

 

 

 

 

Version Type

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input Voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21:Single phase 230V 23:Three phase 230V

 

 

 

 

 

 

43:Three phase 460V

 

 

 

 

 

 

B Series

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Applicable motor capacity

 

 

 

 

 

 

 

 

 

 

 

 

007: 1 HP(0.7kW)

150: 20HP(15kW)

Series Name

 

 

 

 

 

 

 

 

022: 3 HP(2.2kW)

220: 30 HP(22kW)

 

 

 

 

 

 

037: 5 HP(3.7kW)

300: 40HP(30kW)

 

 

 

 

 

 

055: 7.5HP(5.5kW)

370: 50 HP(37kW)

 

 

 

 

 

 

075: 10 HP(7.5kW)

450: 60HP(45kW)

 

 

 

 

 

 

110: 15 HP(11kW)

550: 75HP(55kW)

750: 100HP(75kW)

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

1-1

VFD-B Series

1.3 Series Number Explanation:

1

007B23A0 T 3 01

 

 

Production number

 

 

 

 

Production week

 

 

Production year 2003

 

 

Production factory

230V 3-phase 1HP(0.75kW)

(Taoyuan)

Model

 

 

If there is any nameplate information not corresponding to your purchase order or any problem, please contact your distributor.

1-2

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

VFD-B Series

CHAPTER 2 STORAGE AND INSTALLATION

 

2.1 Storage

 

 

 

2

The AC drive should be kept in the shipping carton before installation. In order to retain the

 

warranty coverage, the AC drive should be stored properly when it is not to be used for an

 

 

extended period of time.

 

Ambient Conditions:

 

Operation

Air Temperature: -10oC to +40oC (14oF to 104oF) (UL & cUL);

 

+50oC (122oF) without dust cover.

 

 

 

 

Atmosphere pressure: 86 to 106 kPa

 

 

Installation Site Altitude: below 1000m

 

 

Vibration: Maximum 9.80 m/s2 (1G) at less than 20Hz

 

 

Maximum 5.88 m/s2 (0.6G) at 20Hz to 50Hz

 

Storage

Temperature: -20oC to +60oC (-4oF to 140oF)

 

Relative Humidity: Less than 90%, no condensation allowed

 

 

 

 

Atmosphere pressure: 86 to 106 kPa

 

Transportation

Temperature: -20oC to +60oC (-4oF to 140oF)

 

Relative Humidity: Less than 90%, no condensation allowed

 

 

 

 

Atmosphere pressure: 86 to 106 kPa

 

 

Vibration: Maximum 9.80 m/s2 (1G) at less than 20Hz, Maximum 5.88

 

 

m/s2 (0.6G) at 20Hz to 50Hz

 

Pollution Degree 2: good for a factory type environment.

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

2-1

VFD-B Series

2.2 Installation

CAUTION

The control, power supply and motor leads must be laid separately. They must not be fed through the same cable conduit / trunking.

High voltage insulation test equipment must not be used on cables connected to the drive.

Improper installation of the AC drive will greatly reduce its life. Be sure to observe the following precautions when selecting a mounting location.

Failure to observe these precautions may void the warranty!

Do not mount the AC drive near heat-radiating elements or in direct sunlight.

Do not install the AC drive in a place subjected to high temperature, high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles.

Mount the AC drive vertically and do not restrict the air flow to the heat sink fins.

The AC drive generates heat.

120mm

50mm

FWD

REV

Allow sufficient space around the unit for heat dissipation.

Air Flow

PROG

DATA

50mm

120mm

2-2

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

VFD-B Series

CHAPTER 3 WIRING

DANGER

Hazardous Voltage

Before accessing the AC drive:

Disconnect all power to the AC drive. 3 Wait five minutes for DC bus capacitors discharge.

Any electrical or mechanical modification to this equipment without prior written consent of Delta Electronics, Inc. will void all warranties and may result in a safety hazard in addition to voiding the UL listing.

Short Circuit Withstand:

The rated voltage must be equal to or less than 240V (460V model is 480Volts) and the current must be equal to or less than 5000A RMS. (the model of 40HP or above is 10000A RMS)

General Wiring Information

Applicable Codes

All VFD-B AC drives except 015B21A, 015B23A and 075B23B are Underwriters Laboratories, Inc. (UL) and Canadian Underwriters Laboratories (cUL) listed, and therefore comply with the requirements of the National Electrical Code (NEC) and the Canadian Electrical Code (CEC).

Installation intended to meet the UL and cUL requirements must follow the instructions provided in “Wiring Notes” as a minimum standard. Follow all local codes that exceed UL and cUL requirements. Refer to the technical data label affixed to the AC drive and the motor nameplate for electrical data.

The "Line Fuse Specification" in Appendix B, lists the recommended fuse part number for each B-Series part number. These fuses (or equivalent) must be used on all installations where compliance with U.L. standards is a required.

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

3-1

VFD-B Series

3.1 Basic Wiring Diagram

Users must connect wires according to the following circuit diagram shown below. Do not plug a Modem or telephone line to the RS-485 communication port, permanent damage may result. Terminals 1 & 2 are the power sources only for the optional copy keypad and should not be used while using RS-485 communication.

Figure 1 for models of VFD-B Series

 

 

 

VFD007B21A/23A/43A, VFD015B21A/21B/23A/23B/43A

 

 

VFD022B23B/43B

 

 

 

DC choke

 

 

 

 

 

 

(optional)

 

 

Fuse/NFB(None Fuse Breaker)

Jumper

 

 

 

+1

B2

Motor

R(L1)

 

 

 

 

 

 

 

 

R(L1)

U(T1)

IM

S(L2)

 

 

 

 

S(L2)

V(T2)

T(L3)

 

 

 

 

T(L3)

W(T3)

3~

 

 

 

 

 

E

E

 

 

 

 

 

SA

 

 

Recommended Circuit

 

 

RB

RA

 

 

 

MC

 

when power supply

 

 

 

 

RC

 

 

is turned OFF by a

OFF

 

ON

RB

Please refer to “Control

fault output

 

 

 

 

 

 

MC

+24V

RC

Terminal Explanation”.

Factory Default:

FWD/STOP

 

 

 

 

 

FWD

 

 

SINK Mode

REV/STOP

 

 

MO1

 

Sink

 

 

REV

Factory default:

Sw1

JOG

 

 

 

 

 

 

 

JOG

 

indicates during operation

Source

E.F.

 

 

 

 

48V50mA

Please refer to Figure 4

 

 

 

EF

MO2

 

 

 

 

 

Factory default:

for wiring of SINK

Multi-step 1

 

MI1

 

mode and SOURCE

Multi-step 2

 

 

Freq. Setting Indication

mode.

 

MI2

MO3

48V50mA

Factory

Multi-step 3

 

MI3

Factory default:

Multi-step 4

 

default

 

MI4

 

Low-voltage Indication

 

RESET

 

 

MI5

 

48V50mA

 

 

 

MCM

Multi-function

 

Accel/Decel prohibit

 

MI6

Photocoulper Output

 

Counter

 

 

AFM

Analog Multi-function Output

 

 

 

TRG

 

Digital Signal Common

DCM

 

Terminal

* Don't apply the mains voltage directly

ACM

Factory default: Analog freq.

E

/ current meter 0~10VDC/2mA

to above terminals.

 

 

 

 

 

 

 

+10V

E

Analog Signal common

 

 

 

 

 

 

 

 

3

 

 

Power supply

DFM

Digital Frequency Output

 

 

 

 

+10V 20mA

 

 

 

 

 

Terminal

 

5K

2

 

 

AVI

 

 

 

 

 

Factory default: 1:1

 

 

1

 

 

Master Frequency

Duty=50%

 

 

4~20mA

0 to 10V 47K

 

Digital Signal Common

 

 

 

 

 

 

-10~+10V

ACI

DCM RS-485

 

 

AUI

 

 

 

 

 

 

Serial interface

 

Analog Signal Common

ACM

 

1: EV 2: GND 3: SG-

 

E

 

4: SG+ 5:NC

 

 

 

 

 

 

6: for communication

Main circuit (power) terminals

Control circuit terminals

Shielded leads & Cable

3-2

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

VFD-B Series

Figure 2 for models of VFD-B Series 3-15 HP

VFD022B21A, VFD037B23A/43A, VFD055B23A/43A, VFD075B23A/43A, VFD110B23A/43A

* Three phase input power may apply to single phase drives.

* For the single phase application, the AC input line can

be connected to any two of the three input terminals R,S,T

VFDB BR

 

 

 

 

DC chock

 

 

 

 

 

 

 

 

 

(optional)

BR

 

 

 

 

Fuse/NFB(None Fuse Breaker)

Jumper

 

 

 

 

3

 

+1

B2 -(minus sign)

 

R(L1)

 

 

 

 

Motor

 

 

 

 

R(L1)

U(T1)

 

IM

 

S(L2)

 

 

 

 

S(L2)

 

 

 

 

 

 

V(T2)

 

 

 

T(L3)

 

 

 

 

T(L3)

 

 

3~

 

 

 

 

 

W(T3)

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

E

 

 

 

 

Recommended Circuit

 

 

SA

RB

 

 

 

 

 

 

MC

RA

 

 

 

when power supply

 

 

 

RC

 

 

 

is turned OFF by a

OFF

 

ON

 

 

 

 

 

fault output

 

 

RB

Please refer to “Control

 

 

 

 

 

MC

 

 

Factory Default:

 

 

 

 

+24V

RC

Terminal Explanation”.

 

FWD/STOP

 

 

 

 

 

 

 

FWD

 

 

 

SINK Mode

REV/STOP

 

 

MO1

 

 

 

 

Sink

 

 

REV

 

Factory default:

 

Sw1

JOG

 

 

 

 

 

 

 

 

JOG

 

 

indicates during operation

 

Source

E.F.

 

 

 

 

 

 

Please refer to Figure 4

 

 

 

EF

MO2

 

48V50mA

 

 

 

 

 

 

 

 

 

 

for wiring of SINK

Multi-step 1

 

MI1

 

Factory default:

 

mode and SOURCE

 

 

 

 

 

 

 

Multi-step 2

 

 

 

 

Freq. Setting Indication

 

mode.

 

MI2

 

 

 

 

 

 

48V50mA

 

 

Multi-step 3

 

 

 

 

 

Factory

 

MI3

MO3

 

Factory default:

 

Multi-step 4

 

 

 

default

 

MI4

 

 

Low-voltage Indication

 

RESET

 

 

 

 

 

 

 

 

MI5

 

 

48V50mA

 

 

 

Accel/Decel prohibit

MCM

Multi-function

 

 

 

 

 

 

 

MI6

Photocoulper Output

 

 

Counter

 

 

AFM

 

 

 

 

 

 

TRG

Analog Multi-function Output

 

 

Digital Signal Common

 

 

 

 

DCM

 

 

Terminal

 

 

* Don't apply the mains voltage directly

ACM

Factory default: Analog freq.

 

E

 

/ current meter 0~10VDC/2mA

 

to above terminals.

 

 

 

 

 

 

 

+10V

E

 

Analog Signal common

 

 

 

 

 

 

 

 

 

 

3

 

 

Power supply

 

Digital Frequency Output

 

 

 

 

 

 

+10V 20mA

DFM

 

 

5K

2

 

 

AVI

 

 

Terminal

 

 

 

 

 

 

 

Factory default: 1:1

 

 

 

 

 

 

Master Frequency

 

 

 

 

1

 

 

 

Duty=50%

 

 

 

 

4~20mA

0 to 10V 47K

 

 

 

 

 

 

 

 

 

Digital Signal Common

 

 

 

-10~+10V

ACI

DCM

 

 

 

AUI

RS-485

 

 

 

 

 

 

 

6

1

 

 

 

 

 

 

 

ACM

Serial interface

 

 

 

Analog Signal Common

 

 

1: EV 2: GND 3: SG-

 

 

E

 

 

4: SG+ 5:NC

 

 

 

 

 

 

 

 

 

6: for communication

 

 

 

 

 

 

 

 

 

 

Main circuit (power) terminals

Control circuit terminals

 

Shielded leads & Cable

 

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

3-3

VFD-B Series

Figure 3 for models of VFD-B Series 20 HP and above

VFD150B23A/43A, VFD185B23A/43A, VFD220B23A/43A, VFD300B23A/43A,

VFD370B23A/43A, VFD450B43A, VFD550B43A, VFD750B43A

DC chock

 

(optional)

VFDB

Jumper

 

Fuse/NFB(None Fuse Breaker)

 

R(L1)

 

 

 

 

+1

-(minus sign)

Motor

 

 

 

 

R(L1)

U(T1)

IM

S(L2)

 

 

 

 

S(L2)

 

 

 

 

V(T2)

 

T(L3)

 

 

 

 

T(L3)

 

3~

 

 

 

 

W(T3)

 

 

 

 

 

 

E

 

 

 

 

 

 

 

E

 

 

Recommended Circuit

 

 

SA

 

 

 

 

 

RB

 

 

 

 

 

MC

RA

 

when power supply

 

 

 

RC

 

is turned OFF by a

OFF

 

ON

 

 

 

fault output

 

 

RB

Please refer to “Control

 

 

 

 

MC

 

 

 

 

 

 

+24V

RC

Terminal Explanation”.

Factory Default:

FWD/STOP

 

 

 

 

 

FWD

 

SINK Mode

REV/STOP

 

 

MO1

 

 

Sink

 

 

REV

 

Factory default:

Sw1

JOG

 

 

 

 

 

 

 

JOG

 

 

indicates during operation

Source

 

 

 

 

 

E.F.

 

 

 

EF

 

 

48V50mA

Please refer to Figure 4

 

 

 

MO2

 

 

 

 

 

 

 

 

for wiring of SINK

Multi-step 1

 

MI1

 

Factory default:

 

 

 

mode and SOURCE

Multi-step 2

 

 

 

 

Freq. Setting Indication

mode.

 

MI2

 

 

48V50mA

Multi-step 3

 

 

 

Factory

 

MI3

MO3

 

Factory default:

Multi-step 4

 

 

default

 

MI4

 

 

Low-voltage Indication

RESET

 

 

 

 

 

 

 

MI5

 

 

48V50mA

 

Accel/Decel prohibit

MCM

Multi-function

 

MI6

Photocoulper Output

 

 

 

 

 

 

Counter

 

 

AFM

 

 

 

 

TRG

Analog Multi-function Output

 

Digital Signal Common

 

 

 

DCM

 

 

Terminal

* Don't apply the mains voltage directly

ACM

Factory default: Analog freq.

E

/ current meter 0~10VDC/2mA

to above terminals.

 

 

 

+10V

E

 

Analog Signal common

 

 

 

 

 

 

 

 

3

 

 

Power supply

 

Digital Frequency Output

 

 

 

 

 

+10V 20mA

DFM

 

5K

2

 

 

AVI

 

 

Terminal

 

 

 

 

 

Factory default: 1:1

 

 

 

 

 

Master Frequency

 

 

 

 

1

 

 

 

 

Duty=50%

 

 

4~20mA

0 to 10V 47K

 

 

 

 

 

 

 

Digital Signal Common

 

 

-10~+10V

ACI

DCM

 

 

AUI

RS-485

 

 

 

 

 

6

1

 

 

 

 

 

ACM

Serial interface

 

Analog Signal Common

 

 

1: EV 2: GND 3: SG-

 

E

 

 

4: SG+ 5:NC

 

 

 

 

 

 

 

6: for communication

 

 

 

 

 

 

 

 

Main circuit (power) terminals

Control circuit terminals

 

Shielded leads & Cable

3-4

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

DELTA VFD-B User Manual

VFD-B Series

Figure 4 Wiring for SINK mode and SOURCE mode

3

Sink

Sw1

Source

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

3-5

VFD-B Series

3.2 External Wiring

Power Supply

FUSE/NFB

Magnetic contactor

 

 

 

 

 

Input AC

 

 

 

 

 

 

 

 

 

Line Reactor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Zero-phase

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reactor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EMI Filter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R/L1

S/L2

T/L3

 

 

 

 

 

 

 

 

 

DC

 

 

 

 

 

 

 

 

+1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Choke

 

 

 

 

 

+2/B1

 

Braking

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B2

 

Resistor

 

 

 

 

 

 

 

 

 

 

 

 

 

U/T1

V/T2

W/T3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Zero-phase

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reactor

 

 

 

 

 

Output AC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Line Reactor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor

Items

Explanations

Power

Please follow the specific power

supply requirement shown in

supply

APPENDIX-A.

 

 

There may be inrush current during

Fuse/NFB

power up. Please check the chart of

(Optional)

APPENDIX B and select the correct

fuse with rated current. NFB is

 

optional.

 

 

Magnetic

Please do not use a Magnetic

contactor as the I/O switch of the AC

contactor

(Optional)

drive, this will reduce the operating

life cycle of the AC drive.

 

 

 

 

In order to improve the input power

 

factor, reduces harmonics and

 

protection from AC line

Input AC

disturbances. (Surge, switching

Line

spike, power flick, etc.) AC line

Reactor

reactor should be installed when the

(Optional)

power supply capacity is 500kVA or

 

more and exceeds 6 times of the

 

inverter capacity, or the wiring

 

distance within 10m.

Zero-phase

Zero phase reactors are used to

reduce radio noise specify when the

Reactor

audio equipments installed near the

(Ferrite

inverter. Good effective for noise

Core

reduction on both the input and

Common

output sides. Attenuation quality is

Choke)

good in a wide range from AM band

(Optional)

to 10Mhz. Appendix B for specifies

 

zero phase reactors. (RF220X00A)

EMI filter

To reduce the electromagnetic

interference. Please refer to

(Optional)

Appendix B for detail.

Braking

Used to reduce stopping time of the

motor. Please refer to the chart on

Resistor

Appendix B for specific Braking

(Optional)

Resistors.

 

 

Output AC

Motor surge voltage amplitudes

Line

depending on the motor cable

Reactor

length. For long motor cable

(Optional)

application, it is necessary installed

 

on the inverter output side.

3-6

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

VFD-B Series

3.3 Terminal Explanations

 

Terminal Symbol

 

Explanation of Terminal Function

 

 

 

 

R/L1, S/L2, T/L3

 

AC line input terminals

 

 

 

 

U/T1, V/T2, W/T3

 

AC drive output terminals motor connections

 

 

 

 

+1,+2

 

 

Connections for DC Link Reactor (optional)

 

 

 

 

 

 

 

 

3

 

+2/B1~B2

 

Connections for Braking Resistor (optional)

 

 

 

+2 ~ -(minus sign)

 

Connections for External Braking Unit (VFDB series)

 

 

 

 

 

 

 

 

+2/B1~ -(minus sign)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Earth Ground

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.4 Control Terminals Explanations

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Terminal Symbols

 

Terminal Functions

Factory Settings

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FWD

Forward-Stop command

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REV

Reverse-Stop command

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

JOG

Jog command

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EF

External fault

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TRG

External counter input

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MI1

Multi-function Input 1

 

 

 

 

 

MI2

Multi-function Input 2

 

 

 

 

 

MI3

Multi-function Input 3

Refer to Pr.04-04 to Pr.04-09

 

 

 

MI4

Multi-function Input 4

Multi-function Input Terminals

 

 

 

MI5

Multi-function Input 5

 

 

 

 

 

MI6

Multi-function Input 6

 

 

 

 

 

DFM

Digital Frequency Meter

Factory setting 1:1

 

 

 

(Open Collector Output)

(Maximum 48VDC, 50mA)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+24V

DC Voltage Source

(+24V, 20mA), used for source mode.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DCM

Digital Signal Common

Used as common for digital inputs

 

 

 

and used for sink mode.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

3-7

VFD-B Series

Terminal Symbols

Terminal Functions

Factory Settings

 

 

 

RA

Multi-function Relay output

Resistor Load

(N.O.) a

5A(N.O.)/3A(N.C.) 240VAC

 

 

Multi-function Relay output

RB

5A(N.O.)/3A(N.C.) 24VDC

(N.C.) b

 

Inductive Load

 

 

RC

Multi-function Relay common

1.5A(N.O.)/0.5A(N.C.) 240VAC

1.5A(N.O.)/0.5A(N.C.) 24VDC

 

 

 

 

Refer to Pr.03-01 to Pr.03-03

MO1

Multi-function output 1

 

(Photocoupler)

 

 

 

MO2

Multi-function output 2

Maximum 48VDC, 50mA

(Photocoupler)

Refer to Pr.03-01 to Pr.03-03

 

MO3

Multi-function output 3

 

(Photocoupler)

 

 

 

MCM

Multi-function output common

Maximum 48VDC, 50mA

 

 

 

+10V

Potentiometer output power

+10V 20mA

source

 

 

AVI

Analog voltage Input

0 to +10V

 

 

 

ACI

Analog current Input

4 to 20mA

 

 

 

AUI

Auxiliary analog voltage input

-10 to +10V

 

 

 

AFM

Analog output meter

0 to 10V, 2mA

 

 

 

ACM

Analog control signal

 

(common)

 

 

 

* Control signal wiring size: 18 AWG (0.75 mm2).

3-8

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

VFD-B Series

3.5 Main Circuit Wiring

1HP to 3HP (VFD007B23A, VFD007B43A, VFD007B21A, VFD015B21A,

VFD015B23A, VFD015B43A, VFD015B21B, VFD015B23B,

VFD022B23B, VFD022B43B)

 

 

 

 

 

 

 

 

 

3

R

S

T

+2

U

V

W

/L1

/L2

/L3 +1

/B1 B2

/T1

/T2

/T3

Control Terminal

Torque: 4Kgf-cm (3 in-lbf)

Wire: 12-24 AWG

Power Terminal

Torque: 18 kgf-cm (15.6 in-lbf)

Wire Gauge: 10-18 AWG stranded wire, 12-18 AWG solid wire

Wire Type: Copper only, 75°C

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

3-9

VFD-B Series

3HP to 5HP (VFD022B21A, VFD037B23A, VFD037B43A)

+1 +2B1 - B2 U/T1 V/T2 W/T3

Screw Torque : 18Kgf-cm

Wire Gauge : 18~10AWG

R/L1 S/L2 T/L3

Control Terminal

Torque: 4Kgf-cm (3 in-lbf)

Wire: 12-24 AWG

Power Terminal

]Torque: 18 kgf-cm (15.6 in-lbf) Wire Gauge: 10-18 AWG

Wire Type: Stranded copper only, 75°C

3-10

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

VFD-B Series

7.5 HP to 15 HP (VFD055B23A, VFD055B43A, VFD075B23A, VFD075B43A, VFD110B23A, VFD110B43A)

3

POWER

3 MOTOR

 

IM

Control Terminal

Torque: 4Kgf-cm (3 in-lbf)

Wire: 12-24 AWG

Power Terminal

Torque: 30Kgf-cm (26 in-lbf) Wire: 8-12 AWG

Wire Type: Stranded Copper only, 75°C

NOTE: If wiring of the terminal utilizes the wire with a 6AWG-diameter, it is thus necessary to use the Recognized Ring Terminal to conduct a proper wiring.

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

3-11

VFD-B Series

20 HP to 30 HP (VFD150B23A, VFD150B43A, VFD185B23A, VFD185B43A, VFD220B23A, VFD220B43A)

R/L1 S/L2 T/L3

+1

+2

-

 

V/T2 W/T3

POWER

DC(+)

DC( - )

IM

MOTOR

3

Control Terminal

Torque: 4Kgf-cm (3 in-lbf)

Wire: 12-24 AWG

Power Terminal

Torque: 30Kgf-cm (26 in-lbf)

Wire: 2-8 AWG

Wire Type: Stranded Copper only, 75°C

NOTE: If wiring of the terminal utilizes the wire with a 1AWG-diameter, it is thus necessary to use the Recognized Ring Terminal to conduct a proper wiring.

3-12

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

VFD-B Series

40 HP to 50 HP 230V (VFD300B23A, VFD370B23A)

POWER

3

ALARM

CHARGE

R/L1 S/L2 T/L3

+1 +2

U/T1 V/T2 W/T3

POWER

Screw Torque:

IM

MOTOR

200kgf-cm (173in-lbf)

3

Control Terminal

Torque: 4Kgf-cm (3 in-lbf)

Wire: 12-24 AWG

Power Terminal

Torque: 200kgf-cm (173 in-lbf)

Wire Gauge: 2/0 - 3/0 AWG

Wire Type: Stranded copper only, 75°C

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

3-13

VFD-B Series

40 HP to 60 HP 460V (VFD300B43A, VFD370B43A, VFD450B43A)

POWER

ALARM

CHARGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R/L1 S/L2 T/L3

 

 

 

 

 

 

 

+1 +2 -

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER

U/T1 V/T2

2/T3

IM MOTOR

3

Control Terminal

Torque: 4Kgf-cm (3 in-lbf)

Wire: 12-24 AWG

Power Terminal

Torque: 58.7kgf-cm (50.9 in-lbf) max.

Wire Gauge: 2-4AWG

Wire Type: Stranded copper only, 75°C

3-14

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

VFD-B Series

75-100 HP 460V (VFD550B43A, VFD750B43A)

 

 

 

 

3

R/L1 S/L2 T/L3

+1

+2

U/T1 V/T2 W/T3

POWER

 

Screw Torque:

IM

MOTOR

 

200kgf-cm (173in-lbf)

3

Control Terminal

Torque: 4Kgf-cm (3 in-lbf)

Wire: 12-24 AWG

Power Terminal

Torque: 200 kgf-cm (173 in-lbf)

Wire Gauge: 2/0-3/0 AWG

Wire Type: Stranded copper only, 75°C

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

3-15

VFD-B Series

3.6 Wiring Notes: PLEASE READ PRIOR TO INSTALLATION.

1.There are corresponding ring terminals which will be included with each unit (20-30HP), and please use the proper crimping tool by KST INC. P/N: KST-HDC38A for securing the conductor.

2.! CAUTION: Do not connect the AC power to the U/T1, V/T2, W/T3 terminals, as it will damage the AC drive.

3.! WARNING: Ensure all screws are tightened to the proper torque rating.

4.During installation, follow all local electrical, construction, and safety codes for the country the drive is to be installed in.

5.Ensure that the appropriate protective devices (circuit breaker or fuses) are connected between the power supply and AC drive.

6.Make sure that the leads are connected correctly and the AC drive is properly grounded. (Ground resistance should not exceed 0.1Ω .)

7.Use ground leads that comply with AWG/MCM standards and keep them as short as possible.

8.Multiple VFD-B units can be installed in one location. All the units should be grounded directly to a common ground terminal. The VFD-B ground terminals may also be connected in parallel, as shown in the figure below. Ensure there are no ground loops.

Forward running

9.When the AC drive output terminals U/T1, V/T2, and W/T3 are connected to the motor terminals U/T1, V/T2, and W/T3, respectively, the motor will rotate counterclockwise (as viewed from the shaft ends of the motor) when a forward operation command is received. To reverse the direction of motor rotation, switch over any of the two motor leads.

3-16

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

VFD-B Series

10.Make sure that the power source is capable of supplying the correct voltage and required current to the AC drive.

11.Do not attach or remove wiring when power is applied to the AC drive.

12.Do not monitor the signals on the circuit board while the AC drive is in operation.

3

13.For the single-phase rated AC drives, the AC power can be connected to any two of the three input terminals R/L1, S/L2, T/L3. Note: This drive is not intended for the use with single-phase motors.

14.Route the power and control wires separately, or at 90°angle to each other.

15.If a filter is required for reducing EMI (Electro Magnetic Interference), install it as close as possible to AC drive. EMI can also be reduced by lowering the Carrier Frequency.

16.If the AC drive is installed in the place where a load reactor is needed, install the filter close to U/T1, V/T2, W/T3, side of AC drive. Do not use a Capacitor or L-C Filter (Inductance-Capacitance) or R-C Filter (Resistance-Capacitance), unless approved by Delta.

17.When using a GFCI (Ground Fault Circuit Interrupt), select current sensor with sensitivity of 200mA, and not less than 0.1-second detection to avoid nuisance tripping.

3.7 Motor Operation Precautions

1.When using the AC drive to operate a standard 3-phase induction motor, notice that the energy loss is greater than for an inverter duty motor.

2.Avoid running a standard induction motor at low speed. Under these conditions, the motor temperature may rise above the motor rating due to limited airflow produced by the motor’s fan.

3.When the standard motor operates at low speed, the output load must be decreased.

4.If 100% output torque is desired at low speed, it may be necessary to use a special “inverter-duty” rated motor.

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

3-17

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