DELTA VFD-F User Manual

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DELTA VFD-F User Manual

VFD-F Series

Preface

Thank you for choosing DELTA’s high-performance VFD-F Series. VFD-F Series are manufactured by adopting high-quality components, material and incorporating the latest microprocessor technology available.

Getting Started

This manual will be helpful in the installation, parameter setting, troubleshooting, and daily maintenance of the AC motor drives. To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC drives. Keep this operating manual handy and distribute to all users for reference.

 

!

WARNING

 

 

 

 

 

!

Always read this manual thoroughly before using VFD-F series AC Motor Drives.

!

DANGER! AC input power must be disconnected before any maintenance. Do not connect

 

or disconnect wires and connectors while power is applied to the circuit. Maintenance must

 

be performed by qualified technicians.

 

 

!

CAUTION! There are highly sensitive MOS components on the printed circuit boards.

 

These components are especially sensitive to static electricity. To avoid damage to these

 

components, do not touch these components or the circuit boards with metal objects or

 

your bare hands.

 

 

!

DANGER! A charge may still remain in the DC-link capacitor with hazardous voltages even

 

if the power has been turned off. To avoid personal injury, do not remove the cover of the

 

AC drive until all “DISPLAY LED” lights on the digital keypad are off. Please note that there

 

are live components exposed within the AC drive. Do not touch these live parts.

!

CAUTION! Ground the VFD-F using the ground terminal. The grounding method must

 

comply with the laws of the country where the AC drive is to be installed. Refer to Basic

 

Wiring Diagram.

 

 

!

DANGER! The AC drive may be destroyed beyond repair if incorrect cables are connected

 

to the input/output terminals. Never connect the AC drive output terminals U/T1, V/T2, and

 

W/T3 directly to the AC main circuit power supply.

!

CAUTION! The final enclosures of the AC drive must comply with EN50178. (Live parts

 

shall be arranged in enclosures or located behind barriers that meet at least the

 

requirements of the Protective Type IP20. The top surface of the enclosures or barrier that

 

is easily accessible shall meet at least the requirements of the Protective Type IP40).

 

(VFD-F series corresponds with this regulation.)

!

CAUTION! The rated voltage for the AC motor drive must be ≤ 240V for 230V models (≤

 

480V for 460V models) and the mains supply current capacity must be ≤ 5000A RMS

 

(≤10000A RMS for the ≥ 40hp (30kW) models)

CAUTION! Heat sink may heat up over 70oC (158oF), during the operation. Do not touch the heat sink.

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

VFD-F Series

TABLE OF CONTENTS

CHAPTER 1 RECEIVING AND INSPECTIONS

 

 

1.1

Nameplate Information ........................................................................

1

- 1

1.2

Model Explanation ...............................................................................

1

- 1

1.3

Serial Number Explanation..................................................................

1

- 2

CHAPTER 2 STORAGE AND INSTALLATION

 

 

2.1

Storage.................................................................................................

2

- 1

2.2

Installation............................................................................................

2

- 2

CHAPTER 3 WIRING

 

 

3.1

Basic Wiring Diagram ..........................................................................

3

- 2

3.2 Terminal Explanation ...........................................................................

3

- 5

3.3

Control Terminal Explanation...............................................................

3

- 5

3.4

Main Circuit Wiring .............................................................................

3

- 7

3.5

Wiring Notes ........................................................................................

3-16

3.6

Motor Operation Precautions ..............................................................

3-18

CHAPTER 4 DIGITAL KEYPAD OPERATION

 

 

4.1

VFD-PU01 ...........................................................................................

4 - 1

4.2

KPF-CC01 ...........................................................................................

4 - 5

CHAPTER 5 DESCRIPTION OF PARAMETER SETTINGS

 

 

5.1

Group 0: AC Drive Status Parameters.................................................

5

- 1

5.2

Group 1: Basic Parameters .................................................................

5

- 4

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VFD-F Series

5.3

Group 2: Operation Method Parameters.............................................

5

- 9

5.4

Group 3: Output Function Parameters ................................................

5-15

5.5

Group 4: Input Function Parameters...................................................

5-19

5.6

Group 5: Multi-step Speed Frequency Parameters.............................

5-24

5.7

Group 6: Protection Parameters..........................................................

5-30

5.8

Group 7: AC Drive and Motor Parameters ..........................................

5-36

5.9

Group 8: Special Parameters ..............................................................

5-39

5.10 Group 9: Communication Parameters...............................................

5-45

5.11 Group 10: PID Control Parameters ...................................................

5-60

5.12 Group 11: Fan and Pump Control Parameters..................................

5-63

CHAPTER 6 MAINTENANCE AND INSPECTIONS

 

 

6.1

Periodic Inspection ..............................................................................

6

- 1

6.2

Periodic Maintenance ..........................................................................

6

- 1

CHAPTER 7 TROUBLESHOOTING AND FAULT INFORMATION...........

7

- 1

CHAPTER 8 SUMMARY OF PARAMETER SETTINGS ............................

8

- 1

APPENDIX A

SPECIFICATIONS ................................................................

A - 1

APPENDIX B

ACCESSORIES

 

 

B.1 All Braking Resistors & Braking Units Use in AC Drives.....................

B - 1

B.2 AC Input Reactor Recommended Value .............................................

B - 3

B.3 AC Output Reactor Recommended Value ..........................................

B - 4

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VFD-F Series

B.4

Non-fuse Circuit Breaker Chart...........................................................

B - 5

B.5

Fuse Specification Chart .....................................................................

B - 6

B.6

PU06....................................................................................................

B - 7

B.6.1 Description of the Digital Keypad VFD-PU06...............................

B - 7

B.6.2 Explanation of Display Message ..................................................

B - 7

B.6.3 PU06 Operation Flow Chart .........................................................

B - 8

B.7 Relay Card.......................................................................................

B - 9

APPENDIX C DIMENSIONS........................................................................

C - 1

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

VFD-F Series

CHAPTER 1 RECEIVING AND INSPECTION

1

This VFD-F AC drive has gone through rigorous quality control tests at the factory before shipment. After receiving the AC drive, please check for the following:

Receiving

9Check to make sure that the package includes an AC drive, the User Manual, dust covers and rubber bushings.

9Inspect the unit to insure it was not damaged during shipment.

9Make sure that the part number indicated on the nameplate corresponds with the part number of your order.

1.1 Nameplate Information: Example for 7.5HP/5.5kW 3-phase 460V AC drive

AC Drive Model

 

MODEL

 

: VFD055F43A

 

 

Input Spec.

 

INPUT

 

: 3PH 380-480V 50/60Hz 14A

Output Spec.

 

OUTPUT : 3PH 0-480V 13A 9.9KVA 7.5HP

Output Frequency Range

 

Frequency Range : 1.5-120Hz

 

 

Enclosure type

 

Enclosure: TYPE 1

 

 

Serial Number & Bar Code

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

055F43AT201001

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DELTA ELECTRONICS INC.

MADE IN XXXXX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.2 Model Explanation

VFD 055 F 43 A

 

 

 

 

 

 

 

 

 

 

Version Type

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input Voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

23:Three phase 230V

 

 

 

 

 

 

 

 

43:Three phase 460V

 

Series

 

 

 

 

 

VFD-F Series

 

 

 

 

Name

 

 

Applicable motor capacity

007: 1.0HP(0.75kW)

 

150: 20HP(15kW)

750: 100HP(75kW)

015: 2.0HP(1.5kW)

 

 

900: 120HP(90kW)

022: 3.0HP(2.2kW)

 

220: 30 HP(22kW)

1100: 150HP(110kW)

037: 5.0HP(3.7kW)

300: 40HP(30kW)

1320: 175HP(130kW)

055: 7.5HP(5.5kW)

370: 50HP(37kW)

1600: 215HP(160kW)

075: 10 HP(7.5kW)

 

450: 60HP(45kW)

1850: 250HP(185kW)

110: 15 HP(11kW)

550: 75HP(55kW)

2200: 300HP(220kW)

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1-1

VFD-F Series

1.3 Series Number Explanation

1

055F43A 3

Production number

460V 3-PHASE 7.5HP(5.5kW)

Production model

 

If there is any nameplate information not corresponding to your purchase order or any problem, please contact your distributor.

1-2

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

VFD-F Series

CHAPTER 2 STORAGE AND INSTALLATION

 

2.1 Storage

 

2

The AC drive should be kept in the shipping carton before installation. In order to retain the

 

warranty coverage, the AC drive should be stored properly when it is not to be used for an

 

 

extended period of time.

 

Ambient Conditions:

 

Operation

Air Temperature: -10oC to +40oC (14oF to 104oF)

+50oC (122oF) without dust cover.

 

 

Atmosphere pressure: 86 to 106 kPa

 

Installation Site Altitude: below 1000m

 

Vibration: Maximum 9.80 m/s2

(1G) at less than 20Hz

 

Maximum 5.88 m/s2

(0.6G) at 20Hz to 50Hz

Storage

Transportation

Temperature: -20oC to +60oC (-4oF to 140oF)

Relative Humidity: Less than 90%, no condensation allowed Atmosphere pressure: 86 to 106 kPa

Temperature: -20oC to +60oC (-4oF to 140oF)

Relative Humidity: Less than 90%, no condensation allowed Atmosphere pressure: 86 to 106 kPa

Vibration: Maximum 9.86 m/s2 (1G) at less than 20Hz, Maximum 5.88 m/s2 (0.6G) at 20Hz to 50Hz

Pollution Degree

2: good for a factory type environment.

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2-1

VFD-F Series

2.2 Installation

CAUTION

The control, power supply and motor leads must be laid separately. They must not be fed through the same cable conduit / trunking.

High voltage insulation test equipment must not be used on cables connected to the drive.

Improper installation of the AC drive will greatly reduce its life. Be sure to observe the following precautions when selecting a mounting location.

Failure to observe these precautions may void the warranty!

Do not mount the AC drive near heat-radiating elements or in direct sunlight.

Do not install the AC drive in a place subjected to high temperature, high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles.

Mount the AC drive vertically and do not restrict the air flow to the heat sink fins.

The AC drive generates heat. Allow sufficient space around the unit for heat dissipation.

150mm

 

50m

VFD-F

 

 

 

m

 

RUN

 

 

 

 

50m m

 

 

150mm

Air Flow

2-2

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VFD-F Series

CHAPTER 3 WIRING

DANGER

Hazardous Voltage

Before accessing the AC drive:

Disconnect all power to the AC drive. 3Wait five minutes for DC bus capacitors discharge.

Any electrical or mechanical modification to this equipment without prior written consent of Delta Electronics, Inc. will void all warranties and may result in a safety hazard in addition to voiding the UL listing.

Short Circuit Withstand:

The rated voltage for the AC motor drive must be ≤ 240V for 230V models (≤ 480V for 460V models) and the mains supply current capacity must be ≤ 5000A RMS (≤10000A RMS for the ≥ 40hp (30kW) models)

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

3-1

VFD-F Series

3.1 Basic Wiring Diagram

Users must connect wires according to the following circuit diagram shown below. Do not plug a Modem or telephone line to the RS-485 communication port, permanent damage may result. Pins 1 & 2 are the power sources for the optional copy keypad and should not be used while using RS-485 communication.

For 230V series, 1-15 hp models

 

 

 

 

Brake

 

460V series, 1-20hp models

 

 

 

 

Unit (Optional)

 

 

VFDB B1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC Reactor

P N B2

Brake

 

 

 

 

 

 

(Optional)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Resistor

 

 

 

 

 

 

Jumper

BR

 

 

(Optional)

 

 

 

 

 

 

 

 

 

 

 

NFB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R/L1

 

 

 

 

 

+1

+2/B1

 

B2

-

Motor

 

 

 

 

 

R/L1

 

S/L2

 

 

 

 

 

S/L2

VFD-F

U/T1

IM

T/L3

NFB

 

 

T/L3

V/T2

 

 

SA

 

 

 

W/T3

3~

 

 

 

 

 

RB1

 

 

 

Recommended Circuit

ON

 

 

 

 

 

 

when power supply

 

RC1

 

 

 

 

 

 

 

 

 

 

RA1

 

is turned OFF by a

OFF

 

MC

 

 

 

Multi-function indication

fault output

 

 

 

 

 

 

 

 

RB1

output contacts

 

Factory Setting: SINK Mode

 

 

 

 

 

 

 

Sink

 

 

 

RC1

 

 

Please refer to following

 

 

 

 

 

 

Sw1

 

 

 

 

 

 

wiring for SINK mode and Source

 

 

 

RA2

Please refer to

 

SOURCE mode.

 

 

+24V

 

 

 

RB2

Terminal Explanation

 

 

 

FWD/STOP

 

 

 

 

 

 

 

 

 

FWD

 

 

 

 

 

 

 

REV/STOP

 

 

 

 

 

 

 

 

 

 

REV

 

 

 

RC2

 

 

 

 

E.F.

 

 

 

 

 

 

 

 

 

 

 

EF

 

 

 

 

Multi-function Analog

 

 

 

Multi-step1

 

 

 

 

AFM1

 

 

 

 

MI1

 

 

 

output terminal

 

 

 

Multi-step2

 

 

 

 

 

 

 

 

MI2

 

 

 

AFM2

Factory setting: output frequency

 

 

 

Multi-step3

 

Multi-

 

 

ACM

0~10VDC/2mA

 

 

 

Multi-step4

 

MI3

 

 

Factory setting: output current

 

 

 

 

function

 

E

Analog Signal Common

 

 

 

RESET

 

 

MI4

input

 

 

 

Factory

 

 

MI5

terminals

RY00 RA3

 

 

JOG

 

 

MI6

 

 

 

RC3

 

 

setting

 

 

 

 

 

 

 

 

 

Accel/Decel prohibit

 

 

 

 

RA4

 

 

 

 

 

MI7

 

 

 

 

 

 

 

1/2 Accel/Decel switch

 

 

 

 

RC4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MI8

 

 

 

RA5

 

 

 

 

Digital Signal Common

 

 

 

 

 

 

 

DCM

 

 

 

RC5

 

 

*Don't apply the mains voltage

 

 

 

RA6

 

 

E

 

 

 

 

 

directly to above terminals.

 

 

 

RC6

 

 

+10V 0-5V Sw20-10V

 

RA7

 

 

 

 

 

 

 

 

RS-485

 

 

 

5Kohm

3

 

Power supply

 

 

RC7

Serial communication interface

 

 

 

 

2

 

+10V 20mA

 

 

RA8

 

 

 

 

 

 

AVI

 

 

 

RC8

1: +EV 2: GND 3: SG-

 

 

 

 

 

 

Master Frequency

 

 

 

 

 

1 4~20mA

0~10V/5V(47Kohm)

Relay B.D.

4: SG+ 5:NC

 

 

 

 

4~20mA

ACI1 (250ohm)

 

(Optional)

6: for communication

 

 

 

 

ACI2(250ohm)

 

 

 

 

 

 

 

 

 

 

ACM

 

 

 

 

 

 

 

 

Analog Signal Common

 

 

 

 

 

 

Main circuit (power) terminals

Control circuit terminals

Shielded leads & Cable

 

 

 

 

 

 

 

3-2

 

 

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

 

 

 

 

 

 

 

 

 

 

 

VFD-F Series

 

For 230V series, 20hp and above models

 

 

 

Brake

 

 

460V series, 25hp and above models

 

 

 

Unit (Optional)

 

DC Reactor VFDB B1

 

 

 

 

 

 

 

 

 

(Optional)

P N B2

Brake

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Resistor

 

 

 

 

 

 

 

Jumper

 

 

 

(Optional)

 

 

 

NFB

 

 

 

 

 

 

 

 

 

 

 

 

+1

 

 

-

 

 

R/L1

 

 

MC

 

 

+2

 

Motor

 

 

 

 

 

 

R/L1

 

 

U/T1

 

S/L2

 

 

 

 

 

 

S/L2

 

 

IM

 

T/L3

NFB

 

 

 

T/L3

VFD-F V/T2

 

 

SA

 

 

 

 

W/T3

3~

3

Recommended Circuit

 

RB1

 

 

 

ON

 

 

 

 

 

 

 

when power supply

 

 

RC1

 

 

 

 

 

 

 

 

 

 

RA1

 

 

is turned OFF by a

OFF

 

MC

 

 

 

Multi-function indication

 

fault output

 

 

 

 

 

 

 

 

output contacts

 

 

 

 

 

 

 

 

 

RB1

 

 

Factory Setting: SINK Mode

 

 

 

 

 

 

 

 

Sink

 

 

 

RC1

 

 

 

Please refer to following

 

 

 

 

 

 

 

Sw1

 

 

 

 

Please refer to

 

 

wiring for SINK mode and

 

 

 

 

RA2

 

 

Source

 

 

 

 

 

SOURCE mode.

 

 

 

 

Terminal Explanation

 

 

 

 

 

+24V

 

 

 

 

 

 

 

FWD/STOP

 

 

 

 

RB2

 

 

 

 

 

 

 

FWD

 

 

 

 

 

 

 

REV/STOP

 

 

 

 

 

 

 

 

 

 

 

 

REV

 

 

RC2

 

 

 

 

 

E.F.

 

 

 

 

 

 

 

 

 

 

 

 

 

EF

 

 

 

Multi-function Analog

 

 

 

 

Multi-step1

 

 

 

 

AFM1

 

 

 

 

Multi-step2

 

 

MI1

 

 

output terminal

 

 

 

 

 

 

MI2

 

 

AFM2

Factory setting: output frequency

 

 

 

 

Multi-step3

 

 

Multi-

 

ACM

0~10VDC/2mA

 

 

 

 

 

 

MI3

 

Factory setting: output current

 

 

 

 

Multi-step4

 

 

function

E

Analog Signal Common

 

 

 

 

RESET

 

 

 

MI4

input

 

 

 

Factory

 

 

 

MI5

terminals

RY00 RA3

 

 

 

JOG

 

 

 

MI6

 

 

RC3

 

 

 

setting

 

 

 

 

 

 

 

 

 

 

Accel/Decel prohibit

 

 

 

 

RA4

 

 

 

 

 

 

 

MI7

 

 

 

 

 

 

 

1/2 Accel/Decel switch

 

 

 

 

RC4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MI8

 

 

RA5

 

 

 

 

 

Digital Signal Common

 

 

 

 

 

 

 

 

 

DCM

 

 

RC5

 

 

 

*Don't apply the mains voltage

 

 

 

RA6

 

 

 

 

E

 

 

 

 

 

directly to above terminals.

 

 

0-5V 0-10V

RC6

 

 

 

 

 

+10V

RA7

RS-485

 

 

 

 

 

 

 

 

Sw2

 

 

 

 

 

5Kohm

 

 

 

 

 

 

RC7

 

 

 

 

3

 

 

Power supply

 

Serial communication interface

 

 

 

 

 

2

 

 

+10V 20mA

 

RA8

 

 

 

 

 

 

 

 

AVI

 

 

RC8

1: +EV 2: GND 3: SG-

 

 

 

 

 

 

 

 

Master Frequency

 

 

 

 

 

1 4~20mA

 

0~10V/5V(47Kohm)

Relay B.D.

4: SG+ 5:NC

 

 

 

 

 

4~20mA

 

ACI1 (250ohm)

(Optional)

6: for communication

 

 

 

 

 

 

ACI2 (250ohm)

 

 

 

 

 

 

 

 

 

 

ACM

 

 

 

 

 

 

 

 

Analog Signal Common

 

 

 

 

 

 

 

Main circuit (power) terminals

 

Control circuit terminals

Shielded leads & Cable

 

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

3-3

VFD-F Series

Wiring for SINK mode and SOURCE mode

JOG

1/2 Accel/Decel switch

MI7

MI8

 

Sink

Sw1

Source

JOG

1/2 Accel/Decel switch

MI7

MI8

 

3-4

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VFD-F Series

3.2 Terminal Explanations

Terminal Symbol

 

Explanation of Terminal Function

 

 

R/L1, S/L2, T/L3

 

AC line input terminals

 

 

 

U/T1, V/T2, W/T3

 

AC drive output terminals motor connections

 

 

+1,+2

 

 

Connections for DC Link Reactor (optional)

 

 

 

 

 

3

+2/B1~B2

 

Connections for Brake Resistor (optional)

 

+2~ -,+2/B1~ -

 

Connections for External Brake Unit (VFDB series)

 

 

 

 

 

 

Earth Ground

 

 

 

 

 

 

 

 

 

 

3.3 Control Terminals Explanations

 

 

 

 

 

 

 

 

 

 

Terminal Symbols

 

 

Terminal Functions

 

Factory Settings

 

 

FWD

 

Forward-Stop command

 

 

 

 

REV

 

Reverse-Stop command

 

 

 

 

EF

 

External fault

 

 

 

 

MI1

 

Multi-function Input 1

 

Factory default: Multi-step speed command 1

 

 

MI2

 

Multi-function Input 2

 

Factory default: Multi-step speed command 2

 

 

MI3

 

Multi-function Input 3

 

Factory default: Multi-step speed command 3

 

 

MI4

 

Multi-function Input 4

 

Factory default: Multi-step speed command 4

 

 

MI5

 

Multi-function Input 5

 

Factory default: RESET

 

 

MI6

 

Multi-function Input 6

 

Factory default: JOG

 

 

MI7

 

Multi-function Input 7

 

Factory default: Accel/Decel prohibit

 

 

MI8

 

Multi-function Input 8

 

Factory default: Accel/Decel time switch 1

 

 

+24V

 

DC Voltage Source

 

(+24V, 20mA), used for source mode.

 

 

DCM

 

Digital Signal Common

 

Used as common for digital inputs and used

 

 

 

 

for sink mode.

 

 

 

 

 

 

 

 

 

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3-5

VFD-F Series

Terminal Symbols

Terminal Functions

Factory Settings

RA 1

Multi-function Relay1 output

 

(N.O.) a

 

 

 

RB 1

Multi-function Relay1 output

 

(N.C.) b

 

 

1.5A(N.O.)/1A(N.C.) 240VAC

RC 1

Multi-function Relay1 common

 

 

1.5A(N.O.)/1A(N.C.) 24VDC

RA 2

Multi-function Relay2 output

Refer to Pr.03-00 to Pr.03-01

(N.O.) a

RB 2

Multi-function Relay2 output

 

(N.C.) b

 

 

 

RC 2

Multi-function Relay2 common

 

+10V

Potentiometer power source

+10V 20mA

 

 

 

AVI

Analog voltage Input

0 to +10V correspond to Max.

operation frequency

 

 

ACI 1/2

Analog current Input

4 to 20mA correspond to Max.

operation frequency

 

 

AFM 1

Analog frequency /current

0 to 10V correspond to Max.

meter 1

operation frequency

 

AFM 2

Analog frequency /current

4 to 20mA correspond to 2 times of

meter 2

output current

 

 

 

ACM

Analog control signal

 

(common)

 

 

 

* Control signal wiring size: 18 AWG (0.75 mm2).

3-6

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VFD-F Series

3.4 Main Circuit Wiring

1HP to 5HP

(VFD007F23A/43A, VFD015F23A/43A, VFD022F23A/43A, VFD037F23A/43A)

3

+1 +2B1 - B2

R/L1 S/L2 T/L3

Control Terminal

Torque: 4Kgf-cm (3 in-lbf)

Wire: 12-24 AWG

Power Terminal

Torque: 18 kgf-cm (15.6 in-lbf) Wire Gauge: 10-18 AWG

Wire Type: Stranded copper only, 75° C

U/T1 V/T2 W/T3

Screw Torque :

18Kgf-cm

Wire Gauge :

18~10AWG

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

3-7

VFD-F Series

7.5 HP to 20 HP

(VFD055F23A/43B, VFD075F23A/43B, VFD110F23A/43A, VFD150F43A)

POWER

3 MOTOR

 

IM

Control Terminal

Torque: 4Kgf-cm (3 in-lbf)

Wire: 12-24 AWG

Power Terminal

Torque: 30Kgf-cm (26 in-lbf) Wire: 12-8 AWG

Wire Type: Stranded copper only, 75° C

NOTE: If wiring of the terminal utilizes the wire with a 6AWG-diameter, it is thus necessary to use the Recognized Ring Terminal to conduct a proper wiring.

3-8

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

VFD-F Series

20 HP to 40 HP

(VFD150F23A, VFD185F23A/43A, VFD220F23A/43A, VFD300F43A)

3

R/L1 S/L2 T/L3

+1

+2

-

 

V/T2 W/T3

POWER

DC (+)

DC ( -)

IM

MOTOR

3

Control Terminal

Torque: 4Kgf-cm (3 in-lbf)

Wire: 12-24 AWG

Power Terminal

Torque: 30Kgf-cm (26 in-lbf) Wire: 8-2 AWG

Wire Type: Stranded copper only, 75° C

NOTE: If wiring of the terminal utilizes the wire with a 1AWG-diameter, it is thus necessary to use the Recognized Ring Terminal to conduct a proper wiring.

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

3-9

VFD-F Series

50 HP to 60 HP (VFD370F43A, VFD450F43A)

POWER

ALARM

CHARGE

R/L1 S/L2 T/L3

+1 +2 -

U/T1

V/T2 2/T3

POWER

 

IM

MOTOR

 

3

Control Terminal

Torque: 4Kgf-cm (3 in-lbf)

Wire: 12-24 AWG

Power Terminal

Torque: 57kgf-cm (49.5 in-lbf) min.

Wire Gauge: VFD370F43A: 3AWG

VFD450F43A: 2AWG

Wire Type: Stranded copper only, 75° C

3-10

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

VFD-F Series

40 HP to 125 HP

(VFD300F23A, VFD370F23A, VFD550F43A, VFD750F43A, VFD900F43C)

3

POWER

ALARM

CHARGE

R/L1 S/L2 T/L3

+1 +2

U/T1 V/T2 W/T3

POWER

Screw Torque:

IM

MOTOR

200kgf-cm (173in-lbf)

3

Control Terminal

Torque: 4Kgf-cm (3 in-lbf)

Wire: 12-24 AWG

Power Terminal

Torque: 200kgf-cm (173 in-lbf)

Wire Gauge: VFD300F23A, VFD550F43A: 1/0-4/0 AWG

VFD370F23A, VFD750F43A: 3/0-4/0 AWG, VFD900F43C: 4/0 AWG

Wire Type: Stranded copper only, 75°C

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

3-11

VFD-F Series

125 HP (VFD900F43A )

R/L1 S/L2 T/L3 +1 +2

U/T1 V/T2 W/T3

POWER

M OT OR

Control Terminal

Torque: 4Kgf-cm (3 in-lbf)

Wire: 12-24 AWG

Power Terminal

Torque: 200kgf-cm (173 in-lbf)

Wire Gauge: 4/0 AWG

Wire Type: Stranded copper only, 75°C

3-12

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

VFD-F Series

150 HP (VFD1100F43A)

3

R/L1 S/L2 T/L3 +1 +2

U/T1 V /T2 W/T3

P OWER

M OT OR

Control Terminal

Torque: 4Kgf-cm (3 in-lbf)

Wire: 12-24 AWG

Power Terminal

Torque: 80kgf-cm (69 in-lbf) Wire Gauge: 300 MCM

Wire Type: Stranded copper only, 75°C

NOTE: It needs following additional terminal when wiring, and add insulation sheath on position where following figure shows.

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

3-13

VFD-F Series

150 HP to 215 HP

(VFD1100F43C, VFD1320F43A, VFD1600F43A)

R/L1 S/L2 T/L3

+1

+2

DC(-)

U/T1 V/T2 W/T3

POWER

DC(+)

IM

MOTOR

3

Control Terminal

Torque: 4Kgf-cm (3 in-lbf)

Wire: 12-24 AWG

Power Terminal

Torque: 300kgf-cm (260 in-lbf)

Wire Gauge: 1/0 AWG*2-300 MCM*2 Wire Type: Stranded copper only, 75°C

NOTE: It needs following additional terminal when wiring. The additional terminal dimension should comply with the following figure.

UNIT:mm

3-14

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

VFD-F Series

250 HP to 300 HP (VFD1850F43A, VFD2200F43A)

3

R/L1 S/L2 T/L3

+

- U/T1 V/T2 W/T3

POWER

DC(+)

DC(-)

Control Terminal

Torque: 4Kgf-cm (3 in-lbf)

Wire: 12-24 AWG

Power Terminal

Torque: 408kgf-cm (354 in-lbf) Wire Gauge: 500 MCM (max)

Wire Type: Stranded copper only, 75°C

NOTE: It needs following additional terminal when wiring, and add insulation sheath on position where following figure shows.

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

3-15

VFD-F Series

3.5 Wiring Notes: PLEASE READ PRIOR TO INSTALLATION.

1.! CAUTION: Do not connect the AC power to the U/T1, V/T2, W/T3 terminals, as it will damage the AC drive.

2.! WARNING: Ensure all screws are tightened to the proper torque rating.

3.During installation, follow all local electrical, construction, and safety codes for the country the drive is to be installed in.

4.Ensure that the appropriate protective devices (circuit breaker or fuses) are connected between the power supply and AC drive.

5.Make sure that the leads are connected correctly and the AC drive is properly grounded. (Ground resistance should not exceed 0.1Ω.)

6.Use ground leads that comply with AWG/MCM standards and keep them as short as possible.

7.Multiple VFD-F units can be installed in one location. All the units should be grounded directly to a common ground terminal. The VFD-F ground terminals may also be connected in parallel, as shown in the figure below. Ensure there are no ground loops.

Forward running

8.When the AC drive output terminals U/T1, V/T2, and W/T3 are connected to the motor terminals U/T1, V/T2, and W/T3, respectively, the motor will rotate counterclockwise (as viewed from the shaft ends of the motor) when a forward operation command is received. To reverse the direction of motor rotation, switch over any of the two motor leads.

9.Make sure that the power source is capable of supplying the correct voltage and required current to the AC drive.

10.Do not attach or remove wiring when power is applied to the AC drive.

11.Do not inspect components unless inside “CHARGE” lamp is turned off.

12.Do not monitor the signals on the circuit board while the AC drive is in operation.

3-16

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VFD-F Series

13.For the single-phase rated AC drives, the AC power can be connected to any two of the three input terminals R/L1, S/L2, T/L3. Note: This drive is not intended for the use with single-phase motors.

14.Route the power and control wires separately, or at 90°angle to each other.

15.If a filter is required for reducing EMI (Electro Magnetic Interference), install it as close

as possible to AC drive. EMI can also be reduced by lowering the Carrier Frequency.

3

16.If the AC drive is installed in the place where a load reactor is needed, install the filter close to U/T1, V/T2, W/T3, side of AC drive. Do not use a Capacitor or L-C Filter (Inductance-Capacitance) or R-C Filter (Resistance-Capacitance), unless approved by Delta.

17.When using a GFCI (Ground Fault Circuit Interrupt), select current sensor with sensitivity of 200mA, and not less than 0.1-second detection to avoid nuisance tripping.

18.To improve the input power factor, to reduce harmonics and provide protection from AC line disturbances (surges, switching spikes, short interruptions, etc.), AC line reactor should be installed when the power supply capacity is 500kVA or more.

19.There are highly sensitive MOS components on the printed circuit boards. These components are especially sensitive to static electricity. To prevent damage to these components, do not touch these components or the circuit boards with metal objects or your bare hands.

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

3-17

VFD-F Series

3.6 Motor Operation Precautions

1.When using the AC drive to operate a standard 3-phase induction motor, notice that the energy loss is greater than for an inverter duty motor.

2.Avoid running a standard induction motor at low speed. Under these conditions, the motor temperature may rise above the motor rating due to limited airflow produced by the motor’s fan.

3.When the standard motor operates at low speed, the output load must be decreased.

4.If 100% output torque is desired at low speed, it may be necessary to use a special “inverter-duty” rated motor.

3-18

DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

VFD-F Series

CHAPTER 4 DIGITAL KEYPAD OPERATION

This chapter describes the various controls and indicators found on the digital keypad. The information in this chapter should be read and understood before performing the start–up procedures described in the chapter of parameter settings.

ª Description of the Keypad

 

ª Description of Display

 

ª Keypad Operation Modes & Programming Steps

4

4.1 VFD-PU01

4.1.1 VFD-PU01 Dimensions: mm (inch)

73.0 [2.87]

JOG MODE

PROG

DATA

RUN STOP

 

19.0 [0.75]

44.0 [1.73]

M4*

0.7(2X)

 

 

 

[4.33]

 

 

0

[3.82]

 

 

 

?

 

 

 

 

4

 

110.0

[3.03]

 

.

97.0

 

0

 

 

 

[

 

 

 

 

1

 

 

 

 

.

 

 

 

 

5

 

 

 

 

8

 

 

 

 

]

 

 

77.0

 

 

 

 

 

 

 

6.5 [0.26]

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4-1

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