CEMB USA K9-B User Manual

INSTRUCTIONS FOR USE
I
Instructions for use
CONTENTS
1 - GENERAL 3
1.1 - GENERAL SAFETY REGULATIONS 3
1.2 - FIELD OF APPLICATION 3
1.3 - MAIN PARTS 3
1.4 - OVERALL DIMENSIONS 3
1.5 - TECHNICAL DATA 4
2 - HANDLING AND LIFTING 4
3 - START - UP 5
3.1 - ELECTRICAL CONNECTION 5
3.2 - ADAPTER MOUNTING 5
3.3 - WHEEL MOUNTING 5
3.4 - WHEEL GUARD ASSEMBLY
4 - CONTROLS AND COMPONENTS 6
4.1 - CONTROL PANEL AND DISPLAY 6
4.2 - AUTOMATIC DISTANCE AND DIAMETER GAUGE 6
5 - USE OF THE WHEEL BALANCER 7
5.1 - DATA SETTING 7
5.2.1 - STATIC UNBALANCE 8
MODIFYING SET DIMENSIONS 8
5.2.2 -
5.2.3 - EXACT POSITIONING OF THE ADHESIVE WEIGHT BY MEANS OF THE GAUGE
WITH CLIPS
5.2.4 - SPLIT FUNCTION (HIDDEN ADHESIVE WEIGHTS) 10
5.2.5 - OPPOSITE POSITION 10
5.2.6 - UNBALANCE OPTIMIZATION 11
5.2.7 - AUTOMATIC MINIMIZATION OF STATIC UNBALANCE 11
6 - SET UP 12
6.1 - MENU 12
6.2.1 - RIM DISTANCE GAUGE 13
6.2.2 - DIAMETER GAUGEE40 M 13
6.3 - BALANCING MACHINE CALIBRATION 14
7 - ERRORS 15
7.1 - INCONSISTENT UNBALANCE READINGS 16
8 - ROUTINE MAINTENANCE (see exploded drawings) (for non specialized personnel only 16
8.1 - TO REPLACE THE FUSES 16
(OPTION) 5
9
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1 - GENERAL
1. 1 - GENERAL SAFETY REGULATIONS
The machine should only be used by authorized and suitably trained personnel. Do not use the machine for purposes other than those specifi ed in this manual. The machine should not be modifi ed in any way except for those modifi cations explicitly carried out by
specialised personnel. Never remove the safety dehyvices. Any work on the machine should only be carried out by specialised
personnel.
Carefully clean the coupling surfaces before performing any operation.
Avoid using strong jets of compressed air for cleaning. Use alcohol to clean the plastic panel or shelves (AVOID LIQUIDS CONTAINING SOLVENTS). Before starting the wheel balancing cycle, make sure that the wheel is securely locked on the adapter. The machine operator should avoid wearing clothes with fl apping edges. Make sure that unauthorized
personnel do not approach the machine during the work cycle.
Avoid placing objects inside the cabinet as they could impair the correct operation of the machine.
1.1.1 - STANDARD SAFETY DEVICES
STOP push button for stopping the wheel under emergency conditions. The wheel guard is not compulsory since the balancing speed is less than 100 min
-1.
1.2 - FIELD OF APPLICATION
The machine is designed for balancing wheels of cars, light commercial vehicles or motorcycles weighing less than 75 kg. It can be operated in a temperature range of 0° to + 45° C. The following functions are provided: SPLIT; Unbalance optimisation; Autodiagnostics; Autocalibration.
1.3 - MAIN PARTS
PROTEZIONE
WHEEL GUARD
RUOTA
CONTROL PANEL
PANNELLO E DISPLAY
AND DISPLAY
CALIBRO
AUTOMATIC GAUGE
AUTOMATICO
MANDRINO
SHAFT ASSEMBLY
1.4 - OVERALL DIMENSIONS
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1.5 - TECHNICAL DATA
Single-phase power supply 115 / 230 V 50/60 Hz
Protection class IP 54
Max.power consumption
Balancing speed 100 min
0,8 Kw
-1
Cycle time for wheel 4.7 sec. (5 3/4"x14") 15 Kg.
Balancing accuracy 1 gram
Position resolution ± 1.4 °
Average noise < 70dB (A)
Rim-machine distance 0 - 265 mm
Rim width setting range 1.5” ÷ 20” or 40 ÷ 510 mm
Diameter setting range 10” ÷ 30” or 265 ÷ 765 mm
2 - HANDLING AND LIFTING
TO LIFT THE MACHINE, LEVER ONLY ON THE BASE WHERE THE 3 SUPPORT POINTS ARE LOCATED. N
EVER, UNDER ANY CIRCUSTANCE, APPLY FORCE TO OTHER POINTS SUCH AS THE SPINDLE, HEAD, OR ACCESSORY SHELF.
Check that the balancing machine touches the fl oor at the three support points. It functions properly without having to fasten it to the fl oor with wheels weighing up to 35 kg; for heavier
wheels, fasten it at the points indicated.
U
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LU A
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3 - START - UP
3.1 - ELECTRICAL CONNECTION
HE ELECTRICAL CONNECTION MUST BE MADE BY SPECIALIZED PERSONNEL. CONNECTION TO THE SINGLE PHASE MAINS MUST
T
BE MADE BETWEEN PHASE AND NEUTRAL, AND NEVER, UNDERANY CIRCUMSTANCES, BETWEEN PHASE AND EARTH (GROUND).
E
FFICIENT EARTHING (GROUNDING) IS ESSENTIAL FOR CORRECT MACHINE OPERATION. THE MANUFACTURER DECLINES
RESPONSIBILITY AND WARRANTY IN THE EVENT OF INCORRECT CONNECTION.
ALL
Before connecting the machine to the mains through relative cable, check that the mains voltage matches the one shown on the nameplate at the back of the balancing machine. Rating of the electrical connection should be on the basis of the machine electrical power consumption (see nameplate).
The machine mains supply cable should be fi tted with a plug conforming to current regulations. It is recommended to provide the machine with its own electrical connection through a slow acting safety switch
rated at 4 A (230 V) or 8 A (115 V).
When connection is made directly to the main control panel without using any plug, it is advisable to padlock the
main switch of the balancing machine in order to limit its use to authorized personnel only.
3.2 - ADAPTER MOUNTING
The wheel balancer is supplied complete with cone type adapter for fastening wheels with central bore. The threaded terminal is fi tted according to the dra wing; it can be removed to fi t optional adapters. It can be removed to fi t optional adapters.
3. 3 - WHEEL MOUNTING
The wheels should be fastened with one of the numerous adapters manufactured by the manufacturer (see enclosed brochures). Incorrect centering inevitably causes unbalance.
3.4 - WHEEL GUARD ASSEMBLY (option)
Fasten the components to the base as illustrated in the specifi c exploded drawing1.
The positions of these guards can be adjusted using the special screws accessed from inside the main support2.
With th3. e guard closed check that the microswitch prod has slipped into place on the ring; to this end, adjust the
angular position of the control ring if necessary.
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