Casio EV-2500C, EV-2500I, EV-2500N Service manual

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Casio EV-2500C, EV-2500I, EV-2500N Service manual

(with price)

EV-2500C/I/N

JUL. 1995

INDEX

(KX-618C/I/N)

R

CONTENTS

SPECIFICATIONS .........................................................................................

2

BLOCK DIAGRAM ........................................................................................

3

CIRCUIT DESCRIPTION ...............................................................................

4

DISASSEMBLY .............................................................................................

5

DIAL STRINGING DIAGRAM ........................................................................

6

ADJUSTMENT ...............................................................................................

7

TROUBLESHOOTING .................................................................................

12

PRINTED CIRCUIT BOARDS .....................................................................

13

EXPLODED VIEW .......................................................................................

15

ELECTRICAL PARTS LIST.........................................................................

16

MECHANICAL PARTS LIST .......................................................................

23

IC AND TRANSISTOR LEAD IDENTIFICATION ........................................

25

SCHEMATIC DIAGRAMS ...........................................................................

27

WAVEFORMS..............................................................................................

29

— 1 —

SPECIFICATIONS

 

Item

 

 

Specification

 

 

 

 

 

 

1.

Reception channels

TV— EV-2500C/N :

VHF: 2 ~ 12 ch

UHF: 21 ~ 69 ch

 

 

EV-2500I :

VHF: A ~ H2 ch

UHF: 21 ~ 69 ch

 

 

RADIO— FM: 88~108 MHz AM: 530~1710 KHz

 

 

 

 

 

 

 

2.

Power voltage

DC 6.0 V

 

 

 

 

 

 

 

 

 

 

3.

Power consumption

Approx. 3.5 W

 

 

 

 

 

 

 

 

 

4.

Current consumption

Approx. 580 mA

 

 

 

 

 

 

 

 

 

5.

Battery life (with alkaline batteries)

Approx. 11 hours

 

 

 

 

 

 

 

 

 

 

 

Batteries

: 3 D size batteries

 

 

6.

Power supply

Car adaptor : CA-K65

 

 

 

 

 

AC adaptor

: AD-K65, 64

 

 

 

 

 

 

 

 

 

 

Earphone jack

: 3.5ø mini

 

 

7.

Connection terminals

External power jack

: 6.0 V DC IN

 

 

 

 

External antennea jack : 3.5ø mini

 

 

 

 

Audio / Video jack

: 3.5ø

 

 

 

 

 

 

 

 

 

8.

Screen size

2.5 inches

 

 

 

 

 

 

 

 

 

9.

No. of picture element

61,380 (220 × 279) dots

 

 

 

 

 

 

 

10.

Dimensions

115 (W) × 61.7 (D) × 112 (H) mm

 

 

 

 

4 1/2 (W) × 2 2/5 (D) × 4 2/5 (H)

 

 

 

 

 

 

 

11.

Weight

360 g excepting batteries

 

 

 

 

12.7 oz excepting batteries

 

 

 

 

 

 

 

 

 

 

 

AC adaptor

 

: AD-K65,64

 

 

12.

Options

Car adaptor

 

: CA-K65

 

 

 

 

RF connector

: CF-13

 

 

 

 

Antenna matching device : AS-35S

 

 

 

 

 

 

 

 

 

— 2 —

BLOCK DIAGRAM

TV

Antenna

 

 

 

3

IC200

4

IC600

Speaker

1

TU200

2

Q200

Video

 

 

 

 

VR600

 

 

 

 

 

 

Sound Det.

Audio

 

 

 

 

 

 

 

 

Tuner

 

IF Amp.

FM

 

Amp.

 

 

 

 

 

AFT Circuit

Volume

 

 

 

 

 

 

AGC Circuit

Control

 

 

7

IC270

IC300

 

 

5

 

Tuning

 

 

Voltage

Chroma

LCD

Generator

Circuit

 

 

 

 

6 IC700

Display

Control

Auto-Tuning

Control

 

VCC1 (4.5 ± 0.05 V)

Power

VCC2 (4.5 ± 0.05 V)

VCC7 (25.9 ~ 31.3 V)

Supply

VCC6 (10.0 ~ 12.0 V)

 

VEE1 (–8.0 ~ –7.0 V)

 

VEE2 (–18.4 ~ –16.0 V)

1— Color tuner: TU200 TEPU5-02

Selects a desired radio wave and changes it to the video IF signal.

2— Video IF amp.: Q200 2SC4238

Amplifies the video IF signal output from tuner TU200 by 10 times (20 dB).

3— Video det./Sound det./FM det./AFT/AGC: IC200 M51348FP

Eliminates the carrier wave in the video IF signal, and picks up the video signal and the sound IF signal. Also, the sound signal is picked up from the sound IF signal by FM detection.

4— Audio amp.: IC600 NJM2070M Sound amplification.

5— Chroma circuit: IC300 IR3P90Y

Generates the tricolor (red, green, and blue) from the video signal.

6— Display control/Auto-tuning control: IC700 MSM6770GS Controls the display.

7— Tuning voltage generator: IC270 BA10358F

Generates the tuning voltage with the tuning pulse output from 6.

— 3 —

CIRCUIT DESCRIPTION

POWER SUPPLY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VCC2-3 (4.5 V)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L102

 

VCC2-2 (4.5 V)

 

 

 

 

CP105

 

 

 

 

T100

 

D158 MA143A

R160

 

 

100u

VCC7 (25.9 ~ 31.3 V)

 

 

 

 

 

 

 

2

3

 

 

 

 

 

 

 

 

 

 

 

 

LC12U-35

 

 

 

 

 

 

 

 

 

 

 

 

 

R108

270K

R110

270

 

 

 

C146

 

 

68

 

 

 

 

 

CP110

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VCC6 (10.0 ~ 12.0 V)

 

 

 

 

 

 

 

4

 

OPEN

 

 

 

 

 

 

 

 

 

 

 

 

Q110

2SD1819A-R

 

 

 

 

 

 

 

 

 

 

 

 

CP111

 

 

 

 

 

 

 

 

Q111

 

 

 

D156

MA141K

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

1

3

 

 

 

L101

 

 

 

VCC2-1 (4.5 V)

 

 

 

 

 

 

 

 

2SD1119-R

 

5

 

 

 

 

 

 

 

 

 

 

D100

 

R107

C137

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

CP112

 

100u

 

 

 

CP113

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MA141K

33K

B6800p

 

 

 

6

D154 MA142WK

 

 

 

 

 

 

6.3 V 220

D110

MA3051-L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q101

C140

R115

9

 

 

D152

 

 

 

 

 

 

 

 

 

2SD1819A-R

CH470p

100

 

 

7

MA142WK

 

 

 

 

 

 

VEE1 (-8.0 ~ -7.0 V)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C100

 

BH102K

R100

0R00

 

 

2.2K

C145

 

 

 

D150

 

 

 

 

 

 

 

CP114

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

8

MA142WK

 

 

 

 

 

 

VEE2 (-18.4 ~ -16.0 V)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C105 2.2

 

 

B1500p

 

 

 

C110 25 V 10

C112 10SL6R8M

 

C114 6SL 15M

C116 6.3 V 100

C118 16 V 22

C120 35 V 22

 

 

 

TM100

 

 

R105 3.3K

 

R113

 

 

 

 

 

 

R161 33K

CP115

 

 

 

 

 

 

 

 

 

 

 

 

VR100

2K

 

 

 

 

CP106

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GND

 

 

 

 

 

 

 

 

 

 

 

Figure 1

The power supply consists of a DC-DC converter and the associated circuit and supplies the voltages as shown in Table 1.

Name

Voltage

Function

 

 

 

VCC2-1

4.50 ± 0.02 V

Main voltage

 

 

 

 

VCC7

25.9

~ 31.3 V

Tuning voltage

 

 

 

 

VCC6

10.0

~ 12.0 V

Display voltage

 

 

 

VEE1

–8.0 ~ –7.0 V

Display voltage

 

 

 

VEE2

–18.4 ~ –16.0 V

Display voltage

 

 

 

 

Table 1

— 4 —

DISASSEMBLY

1.Remove the battery case.

2.Remove the three screws and the lower case.

3. Remove the three knobs.

4. Remove the screw and resolder the two wires for the speaker.

5. Remove the PCB ass'y.

— 5 —

DIAL STRINGING DIAGRAM

Turn the pulley counterclockwise.

9

2

1

0

3

8

4

Sliding pointer

 

5

 

A

 

 

 

0.8 mm

 

6

7

Wrap around 4 times.

— 6 —

 

 

ADJUSTMENT

TV

 

Items to Be Adjusted

 

 

 

 

 

Item

Measuring Instrument

 

 

 

 

VCC2-1 voltage setting

Voltmeter

 

 

 

 

Video detection coil adjustment

TV signal generator, pattern generator, oscilloscope,

 

 

low-pass filter

 

 

 

 

AFT coil adjustment

Sweep generator, oscilloscope, voltmeter

 

 

 

 

Contrast adjustment

TV signal generator, pattern generator, oscilloscope

 

 

 

 

Tint adjustment

TV signal generator, pattern generator, oscilloscope

 

 

 

 

AGC adjustment

TV signal generator, pattern generator, IF levelmeter

 

 

 

 

Vcom adjustment

Photo diode, photo sensor amp., bandpass filter, oscilloscope

 

 

 

 

Free-Running frequency adjustment

Frequency counter

 

 

 

RADIO

 

When the radio is defect, replace the radio PCB unit.

Adjustment and Test Point Locations

T201

 

VR200

 

 

 

 

 

 

T200

 

 

 

 

 

 

VR303

T300

VR740

VR300

VR100

Top View

— 7 —

 

IF Pad

TP7 (CP208)

 

 

 

TP2 (CP201)

TP8 (CP334)

 

TP4 (CP217)

 

 

 

TP3 (CP218)

TP5 (CP339)

 

 

TP6 (CP322)

TP1 (CP113)

Bottom View

Equipment Connection / Adjustment Procedure

 

 

 

 

 

 

VCC2-1 Voltage Setting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EV-2500

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16 169

 

 

 

 

Voltmeter

 

 

 

 

 

set

 

 

 

 

 

 

 

 

 

 

 

Output

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TP1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input

Input

 

Input

Adjust

Output

Output

Result

Connection

Point

 

Signal

Connection

Point

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VR100

Voltmeter

TP1

Adjust to obtain a 4.50 ± 0.02 V

 

 

 

 

 

 

 

 

 

reading on the voltmeter.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

— 8 —

 

Video Detection Coil Adjustment

 

* Desolder the IF pad to open.

 

 

Pattern

Signal

EV-2500

 

generator

generator

set

Oscilloscope

 

 

 

 

 

Low-pass

 

 

 

filter

 

 

Input

Output

 

 

TP2

TP3

 

Input

Input

Input

Adjust

Output

Output

Result

Connection

Point

Signal

Connection

Point

 

 

 

 

 

 

 

 

 

Pattern

 

Color bar

 

 

 

 

 

38.9 MHz

 

 

 

 

generator

 

 

Low-pass filter

 

Adjust to obtain the minimum

TP2

(EV-200C,I,N)

T200

TP3

Signal

39.5 MHz

Oscilloscope

DC level.

 

 

 

generator

 

(EV-200D)

 

 

 

 

 

45 ± 3 dBμ

 

 

 

 

AFT Coil Adjustment

* Desolder the IF pad to open.

 

Sweep

 

 

EV-2500

 

 

 

 

generator

 

 

set

 

Oscilloscope

Voltmeter

 

 

 

Input

 

Output

 

 

 

 

 

TP2

 

TP4

 

 

 

 

38.9 ± 5 MHz

 

 

 

Adjust to obtain a 1.4 ± 0.2 V

Sweep

 

(sweep) marker:

 

 

 

reading on the voltmeter.

TP2

38.9 MHz (EV-200C,I,N)

T201

Voltmeter

TP4

Confirm that the marker is at

 

39.5

± 5 MHz

Oscilloscope

generator

(sweep) marker:

 

 

the middle of the S-curve on

 

 

 

 

 

 

 

39.5 MHz (EV-200D)

 

 

 

the oscilloscope.

 

 

70

±

μ

 

 

 

 

 

 

3 dB

 

 

 

 

 

 

 

 

 

Contrast Adjustment

 

 

* Desolder the IF pad to open.

 

 

 

TP1

 

 

 

 

Pattern

 

 

Signal

 

EV-2500

10 kohm

generator

 

 

generator

set

 

Oscilloscope

 

 

 

 

 

 

 

CP312 (KILLER)

 

 

 

 

 

 

Input

Output

 

 

 

 

 

 

TP2

TP5(VC)

Pattern

 

Color bar

 

 

 

Adjust so

generator

 

38.9 MHz

 

 

 

that the step

TP2

(EV-200C,I,N)

VR300

Oscilloscope

TP5

form wave

 

Signal

39.5 MHz

 

 

 

 

becomes 2.8

generator

 

(EV-200D)

 

 

 

 

 

 

 

± 0.1 Vp-p.

 

70 ± 3 dBμ

 

 

 

 

 

 

 

 

 

 

2.8± 0.1 V P.P

— 9 —

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