Bosch 11234VSR User Manual

4.3 (3)
Operating/Safety Instructions
Consignes de fonctionnement/sécurité
Instrucciones de funcionamiento
y seguridad
IMPORTANT: IMPORTANT : IMPORTANTE:
Read Before Using Lire avant usage Leer antes de usar
For English Parlez-vous français? ¿Habla español?
Consumer Information
Renseignement des consommateurs
Información para el consumidor
Toll Free Number: Appel gratuit : Número de teléfono gratuito:
1-877-BOSCH99 (1-877-267-2499) http://www.boschtools.com
11234VSR
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Read and understand all instructions. Failure to follow all instructions
listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
-2-
Work Area
Keep your work area clean and well lit.
Cluttered benches and dark areas invite
accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power
tools create sparks which may ignite the dust
or fumes.
Keep by-standers, children, and visitors
away while operating a power tool.
Distractions can cause you to lose control.
Electrical Safety
Double Insulated tools are equipped with a
polarized plug (one blade is wider than the
other.) This plug will fit in a polarized outlet
only one way. If the plug does not fit fully in
the outlet, reverse the plug. If it still does
not fit, contact a qualified electrician to
install a polarized outlet. Do not change the
plug in any way. Double Insulation
eliminates the need for the three wire
grounded power cord and grounded power
supply system. Before plugging in the tool, be
certain the outlet voltage supplied is within the
voltage marked on the nameplate. Do not use
“AC only” rated tools with a DC power supply.
Avoid body contact with grounded surfaces
such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is grounded. If
operating the power tool in damp locations is
unavoidable, a Ground Fault Circuit Interrupter
must be used to supply the power to your
tool. Electrician’s rubber gloves and footwear
will further enhance your personal safety.
Don't expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
Do not abuse the cord. Never use the cord
to carry the tools or pull the plug from an
outlet. Keep cord away from heat, oil, sharp
edges or moving parts. Replace damaged
cords immediately. Damaged cords increase
the risk of electric shock.
When operating a power tool outside, use
an outdoor extension cord marked "W-A"
or "W." These cords are rated for outdoor use
and reduce the risk of electric shock. Refer to
“Recommended sizes of Extension Cords” in
the Accessory section of this manual.
Personal Safety
Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
Dress properly. Do not wear loose clothing
or jewelry. Contain long hair. Keep your
hair, clothing, and gloves away from
moving parts. Loose clothes, jewelry, or
long hair can be caught in moving parts.
Keep handles dry, clean and free from oil and
grease.
Avoid accidental starting. Be sure switch is
“OFF” before plugging in. Carrying tools with
your finger on the switch or plugging in tools
that have the switch “ON” invites accidents.
Remove adjusting keys or wrenches before
turning the tool “ON”. A wrench or a key that
is left attached to a rotating part of the tool
may result in personal injury.
Do not overreach. Keep proper footing and
balance at all times. Proper footing and
balance enables better control of the tool in
unexpected situations.
Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must be
used for appropriate conditions.
Tool Use and Care
Use clamps or other practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand or
against your body is unstable and may lead to
loss of control.
!
WARNING
Power Tool Safety Rules
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Rotary Hammer Safety Rules
Do not force tool. Use the correct tool for
your application. The correct tool will do the
job better and safer at the rate for which it is
designed.
Do not use tool if switch does not turn it
“ON” or “OFF”. Any tool that cannot be
controlled with the switch is dangerous and
must be repaired.
Disconnect the plug from the power source
before making any adjustments, changing
accessories, or storing the tool. Such
preventive safety measures reduce the risk of
starting the tool accidentally.
Store idle tools out of reach of children and
other untrained persons. Tools are
dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting tools
sharp and clean. Properly maintained tools,
with sharp cutting edges are less likely to bind
and are easier to control. Any alteration or
modification is a misuse and may result in a
dangerous condition.
Check for misalignment or binding of
moving parts, breakage of parts, and any
other condition that may affect the tools
operation. If damaged, have the tool
serviced before using. Many accidents are
caused by poorly maintained tools. Develop a
periodic maintenance schedule for your tool.
Use only accessories that are recom-
mended by the manufacturer for your
model. Accessories that may be suitable for
one tool, may become hazardous when used
on another tool.
Service
Tool service must be performed only by
qualified repair personnel. Service or
maintenance performed by unqualified
personnel could result in a risk of injury. For
example: internal wires may be misplaced or
pinched, safety guard return springs may be
improperly mounted.
When servicing a tool, use only identical
replacement parts. Follow instructions in
the Maintenance section of this manual.
Use of unauthorized parts or failure to follow
Maintenance Instructions may create a risk of
electric shock or injury. Certain cleaning
agents such as gasoline, carbon tetrachloride,
ammonia, etc. may damage plastic parts.
Hold tools by insulated gripping surfaces
when performing an operation where the
cutting tool may contact hidden wiring or it
own cord. Contact with a "live" wire will make
exposed metal parts of the tool "live" and
shock the operator. Do not drill, fasten or
break into existing walls or other blind areas
where electrical wiring may exist. If this
situation is unavoidable, disconnect all fuses or
circuit breakers feeding this worksite.
Wear ear protectors when using the tool for
extended periods. Prolonged exposure to
high intensity noise can cause hearing loss.
Use a metal detector to determine if there
are gas or water pipes hidden in the work
area or call the local utility company for
assistance before beginning the operation.
Striking or cutting into a gas line will result in
explosion. Water entering an electrical device
may cause electrocution.
Always use the side handle for maximum
control over torque reaction or kick-back.
Never attempt to operate this tool with one
hand. The slip clutch engages if you firmly
control the tool during a torque reaction or
kickback.
Always wear safety goggles or eye
protection when using this tool. Use a dust
mask or respirator for applications which
generate dust. Safety goggles or eye
protection will help deflect fragments of the
material that may be thrown toward your face
and eyes. Dust generated or gases released
from the material you are cutting (i.e. asbestos
insulated pipes, radon) may cause respiratory
difficulties.
Use thick cushioned gloves and limit the
exposure time by taking frequent rest
periods. Vibration caused by hammer-drill
action may be harmful to your hands and
arms.
Position the cord clear of rotating bit. Do
not wrap the cord around your arm or
wrist. If cord becomes entangled with the
spinning bit it could entrap you causing
serious personal injury.
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Position yourself to avoid being caught
between the tool or side handle and walls
or posts. Should the bit become bound or
jammed in the work, the reaction torque of
the tool could crush your hand or leg.
If the bit becomes bound in the workpiece,
release the trigger immediately, reverse the
direction of rotation and slowly squeeze
the trigger to back out the bit. Be ready for
a strong reaction torque. The hammer body
will tend to twist in the opposite direction as
the bit is rotating.
Do not strike the bit with a handheld
hammer or sledge hammer when
attempting to dislodge a bound or jammed
bit. Fragments of metal from the bit could
dislodge and strike you or bystanders.
Never place the tool down until the bit or
accessory have come to a complete stop.
Do not use dull or damaged bits and
accessories. Dull or damaged bits have a
greater tendency to bind in the workpiece.
When removing the bit from the tool avoid
contact with skin and use proper protective
gloves when grasping the bit or accessory.
Accessories may be hot after prolonged use.
Do not run the tool while carrying it at your
side. The spinning drill bit may become
entangled with clothing and injury may result.
Some dust created by
power sanding, sawing,
grinding, drilling, and other construction
activities contains chemicals known to
cause cancer, birth defects or other
reproductive harm. Some examples of
these chemicals are:
• Lead from lead-based paints,
Crystalline silica from bricks and cement
and other masonry products, and
Arsenic and chromium from chemically-
treated lumber.
Your risk from these exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals: work in a well ventilated area,
and work with approved safety equipment,
such as those dust masks that are specially
designed to filter out microscopic particles.
-4-
!
WARNING
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IMPORTANT: Some of the following symbols may be used on your tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to operate the
tool better and safer.
Symbol Name Designation/Explanation
V Volts Voltage (potential)
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
kg Kilograms Weight
min Minutes Time
s Seconds Time
Diameter Size of drill bits, grinding wheels, etc.
n
0
No load speed Rotational speed, at no load
.../min Revolutions or reciprocation per minute Revolutions, strokes, surface speed,
orbits etc. per minute
0 Off position Zero speed, zero torque...
1, 2, 3, ... Selector settings Speed, torque or position settings.
I, II, III, Higher number means greater speed
Infinitely variable selector with off Speed is increasing from 0 setting
Arrow Action in the direction of arrow
Alternating current Type or a characteristic of current
Direct current Type or a characteristic of current
Alternating or direct current Type or a characteristic of current
Class II construction Designates Double Insulated
Construction tools.
Earthing terminal Grounding terminal
Warning symbol Alerts user to warning messages
Ni-Cad RBRC seal Designates Ni-Cad battery recycling
program
Symbols
0
This symbol designates
that this tool is listed by
Underwriters Laboratories.
This symbol designates
that this tool is listed by
the Canadian Standards
Association.
This symbol designates
that this tool is listed to
Canadian Standards by
Underwriters Laboratories.
This symbol
designates
that
this tool
complies
to NOM
Mexican
Standards.
This symbol designates
that this tool is listed by
Underwriters Laboratories,
and listed to Canadian
Standards by Underwriters
Laboratories.
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Functional Description and Specifications
AUXILIARY
HANDLE
MODE
SELECTOR
LEVER
REVERSING
SWITCH
LEVER
DUST
SHIELD
LOCKING
SLEEVE
VARIABLE
SPEED
TRIGGER
SWITCH
WING
KNOB
VENTILATION
OPENINGS
DEPTH GAUGE
Disconnect the plug from the power source before making any
assembly, adjustments or changing accessories. Such preventive safety
measures reduce the risk of starting the tool accidentally.
!
WARNING
PRESET SPEED
ADJUSTING
DIAL
Rotary Hammer
FIG. 1
Model number 11234VSR
Shank style SDS Plus
Maximum Capacities:
Carbide tipped bits 3/4"
Thin wall core bits 1-1/2"
NOTE: For tool specifications refer to the nameplate on your tool.
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The tool has an internal preset clutch. The
clutch is set such that sufficient force is
transmitted to the bit for most drilling
conditions but it will slip when bit binds in
the hole or the tool is overloaded. Be aware
that due to required clutch setting, you may
experience a torque reaction an instant
before the clutch slips. This torque reaction
will twist the body of the rotary hammer in
the opposite direction as the bit rotates, i.e.,
counterclockwise. As clutch is slipping, the
bit will most likely stop rotating. When the
binding force on the bit is removed the
clutch automatically resets. If you
experience bit binding and clutch begins to
slip, immediately turn the tool "OFF" and
correct the condition leading to the bit
binding.
Your tool is equipped with a variable speed
trigger switch. The tool speed can be
controlled from the minimum to the
maximum nameplate RPM by the pressure
you apply to the trigger. Apply more
pressure to increase the speed and release
pressure to decrease speed. This accurate
speed control enables you to drill without
center punching. It also permits you to use
as a power screwdriver. Bits are available for
driving screws as well as running bolts and
nuts.
-7-
This feature enables you to preset the trigger
at desired speeds by rotating the dial on the
trigger to a higher or lower setting. Regardless
of the pressure applied on the trigger, the tool
will not operate any faster than maximum
speed setting selected.
The reversing switch lever is located above
the trigger switch and is used to reverse
rotation of the bit. The reversing switch
should only be activated when the motor is
“OFF” and when bit is at a complete
standstill. To use drill in “Forward” rotation
move lever to left side of tool. For “Reverse”
rotation move lever to right side of tool.
AUXILIARY HANDLE
The tool should be supported with the
auxiliary handle, which can be swiveled 360˚.
To swivel the handle loosen the hand grip,
move the handle to desired position, and
securely retighten the hand grip.
DEPTH GAUGE
Your drilling depth can be pre-set and/or
repeated by using the depth gauge.
Setting depth: After the auxiliary handle is
installed, slide the depth gauge to desired
depth and securely tighten wing knob.
Operating Instructions
VARIABLE SPEED CONTROLLED TRIGGER SWITCH
REVERSING SWITCH LEVER
PRESET SPEED ADJUSTING DIAL
SLIP CLUTCH
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When removing the bit from
the tool avoid contact with
skin and use proper protective gloves when
grasping the bit or accessory. Accessories
may be hot after prolonged use.
To remove an accessory, pull the locking
sleeve backwards (towards the rear of tool),
while pulling the accessory outward. All
accessories should be wiped clean after
removing.
Disconnect the plug from the
power source before making
any assembly, adjustments or changing
accessories. Such preventive safety
measures reduce the risk of starting the tool
accidentally.
The 11234VSR Rotary Hammer utilizes
“SDS” drill bits. The “SDS” system efficiently
transfers drilling torque and maximizes the
energy delivered per hammer blow.
Clean the insert shank end of the accessory
to remove any debris, then lightly grease
with a light oil or lubricant.
Insert accessory into the tool holder through
the dust shield, while twisting and pushing
inward until it locks automatically into place.
Pull outward on the accessory to be certain
it is locked into the tool holder.
NOTE: The high efficiency available from
the rotary hammers can only be obtained if
sharp and undamaged accessories are used.
The “cost” to maintain sharp and
undamaged accessories is more than offset
by the “time saved” in operating the tool
with sharp accessories.
-8-
The mode selector lever (depicting a
hammer symbol) on the side of the tool.
For straight drilling the selector lever must
be in position “0”.
For impact drilling (hammering) rotate the
selector lever to position “1” (toward the drill
bit holder).
Do not use demolition or
chipping bits such as bull
points, chisels, spades, gouges, etc.
Drill only action: For drilling in
woods, metals, plastics or
other non concrete materials.
Drill with hammer action: For
drilling in concrete, asphalt,
tile or other similar hard
materials.
INSTALLING ACCESSORIES
!
CAUTION
MODE SELECTOR LEVER
!
WARNING
REMOVING ACCESSORIES
!
WARNING
DUST SHIELD
LOCKING SLEEVE
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TOOL TIPS
Following a few simple tips will reduce wear
on the tool and the chance of injury to the
operator.
The high efficiency available from the
BOSCH Rotary Hammer can only be
obtained if sharp and undamaged drilling
tools are used. Note that the costs for
maintaining sharp drilling tools are more
than offset by the time lost in operating dull
drilling tools.
All grease packed hammers require a short
time to warm up. Depending on the
temperature, this time will vary from
approximately 15 seconds (90° F) to 2
minutes (32° F). The tool will exert its full
power and hammering action after the heat
from impact hammering has spread,
softening the grease. A new hammer
requires a break in period before full
performance is realized. This period may
vary from 30 minutes to 10 hours of
operation.
Carbide tipped bits: Used for drilling stone,
concrete, cement, brick, cinder block and
other unusually hard non-metals. The Rotary
Hammer is designed for “SDS” Carbide
Tipped Bits up to 3/4 inch diameter.
3 JAW CHUCK
The 3 Jaw Chuck with SDS Shank Adaptor
accessory can convert your tool for use with
straight shank bits.
You will extend the life of your bits and do
neater work if you always put the bit in
contact with the workpiece BEFORE pulling
the trigger. During operation, hold the drill
firmly and exert moderate, steady pressure.
Too much pressure at low speed will stall the
hammer. Too little pressure will keep the bit
from cutting and cause excess friction by
sliding over the surface. This can be
damaging to the drill and bit.
Shanks of all drill bits should be wiped clean
prior to using and immediately after removing.
Recall these instructions for safe operation:
1. Some materials require slow drilling
speeds; whereas, others require higher speed
to produce the best results.
2. All work must be supported or secured
before drilling and steady, even pressure
applied in line with the drill bit.
3. As the drill bit cuts through the opposite
side, reduce the pressure and continue
running the drill as the bit is withdrawn.
Materials such as glass, porcelain, ceramics,
tiles, plastics, etc., should be drilled at low
speeds with specially designed drill bits and
lubricants.
DRILLING WOOD OR PLASTIC
If backing block is not used, ease up on the
pressure just before the bit breaks through
the wood to avoid splintering. Complete the
hole from the opposite side immediately
after the point breaks through. If bit binds,
reverse the drilling operation to help remove
the bit from the work.
DRILLING METAL
Make a center punch in the material for
easier starting. Use enough pressure to keep
the bit cutting. If the bit is allowed to merely
spin in the hole, it will become dull within a
short time. When drilling a larger hole, it is
faster and easier on your power pack to first
make a smaller hole and enlarge it to the
required size. Lubricate the tip of the bit
occasionally with CUTTING OIL for easier
metal drilling. If bit binds, reverse the drilling
to help remove the bit from the work.
DRILLING MASONRY
Use carbide-tipped masonry bit for cinder
block, mortar, common brick, soft stone and
other materials. The amount of pressure to
be used is dependent upon the type of
material being drilled. Soft materials require
less pressure while the hard materials need
more pressure to prevent the drill bit from
spinning.
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-10-
Service
Preventive maintenance
performed by unauth-
orized personnel may result in misplacing
of internal wires and components which
could cause serious hazard. We
recommend that all tool service be
performed by a Bosch Factory Service
Center or Authorized Bosch Service Station.
TOOL LUBRICATION
Your Bosch tool has been properly
lubricated and is ready to use. It is
recommended that tools with gears be
regreased with a special gear lubricant at
every brush change.
CARBON BRUSHES
The brushes and commutator in your tool
have been engineered for many hours of
dependable service. To maintain peak
efficiency of the motor, we recommend
every two to six months the brushes be
examined. Only genuine Bosch replacement
brushes specially designed for your tool
should be used.
BEARINGS
After about 300-400 hours of operation, or
at every second brush change, the bearings
should be replaced at Bosch Factory
Service Center or Authorized Bosch Service
Station. Bearings which become noisy (due
to heavy load or very abrasive material cut-
ting) should be replaced at once to avoid
overheating or motor failure.
Cleaning
To avoid accidents always
disconnect the tool from
the power supply before cleaning or
performing any maintenance. The tool
may be cleaned most effectively with
compressed dry air. Always wear safety
goggles when cleaning tools with
compressed air.
Ventilation openings and switch levers must
be kept clean and free of foreign matter. Do
not attempt to clean by inserting pointed
objects through openings.
Certain cleaning agents
and solvents damage
plastic parts. Some of these are: gasoline,
carbon tetrachloride, chlorinated cleaning
solvents, ammonia and household
detergents that contain ammonia.
!
WARNING
!
WARNING
Maintenance
Accessories
If an extension cord is
necessary, a cord with
adequate size conductors that is capable
of carrying the current necessary for your
tool must be used. This will prevent
excessive voltage drop, loss of power or
overheating. Grounded tools must use 3-
wire extension cords that have 3-prong
plugs and receptacles.
NOTE: The smaller the gauge number, the
heavier the cord.
RECOMMENDED SIZES OF EXTENSION CORDS
120 VOLT ALTERNATING CURRENT TOOLS
!
CAUTION
!
WARNING
360° Auxiliary Handle*
3-Jaw Chuck**
Depth Gauge*
Straight Chuck SDS Adaptor**
Carrying Case**
(*= standard equipment)
(**= optional accessories)
Tool’s
Ampere
Rating
Cord Size in A.W.G.
Wire Sizes in mm
2
3-6
6-8
8-10
10-12
12-16
18 16 16 14 .75 .75 1.5 2.5
18 16 14 12 .75 1.0 2.5 4.0
18 16 14 12 .75 1.0 2.5 4.0
16 16 14 12 1.0 2.5 4.0
14 12
25 50 100 150 15 30 60 120
Cord Length in Feet Cord Length in Meters
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