BMW G 650 GS 2nd 2010 Owner's manual

Rider's Manual
G 650 GS
BMW Motorrad
The Ultimate
Riding Machine
Motorcycle data/dealership details
Motorcycle data
Model
Colour code
Date of first registration
Registration number
Dealership details
Person to contact in Service department
Ms/Mr
Phone number
Dealership address/phone number (com­pany stamp)
Welcome to BMW
We congratulate you on your choice of a motorcycle from BMW and welcome you to the community of BMW riders. Familiarise yourself with your new motorcycle so that you can ride it safely and confidently in all traffic situations. Please read this Rider's Manual carefully before starting to use your new BMW motorcycle. It contains important information on how to operate the controls and how to make the best possible use of all your BMW's technical features. In addition, it contains information on maintenance and care to help you maintain your motorcycle's reliability and safety, as well as its value. If you have questions concerning your motorcycle, your authorised
BMW Motorrad dealer will gladly provide advice and assistance.
We hope that you will enjoy rid­ing your BMW and that all your journeys will be pleasant and safe.
BMW Motorrad.
Table of Contents
You can also consult the index at the end of this Rider's Manual if you want to find a particular topic or item of information.
1 General instructions .. .. 5
Overview . . . . . . . . . . . . . . . .. . . . . 6
Abbreviations and
symbols . . . . . . . . . . . . . .. . . . . . . . 6
Equipment . . . . . . . . . . . . .. . . . . . 6
Technical data . . . . . . . . . . . . . . . 7
Currency . . . . . . . . . . . . . . . . . .. . . 7
2 General views .... .. .. .. .. 9
General view, left side . . . . . . . 11
General view, right side . . . . . 13
Underneath the seat . . . .. .. . 14
Instrument panel . . .. . . . . . . . . 15
Handlebar fitting, left . . . . . .. . 16
Handlebar fitting, right . .. . . . . 17
Handlebar fitting, centre . . . . . 18
3 Status indicators . . . .... 19
Status indicators . . . . . .. . . . . . 20
Standard warnings . . . . . .. . . . 20
ABS warnings . . . . . . .. .. . . . . . 23
4 Operation .... .. .. .. .. .. .. 27
Ignition switch and steering
lock . . . . . . . . . . . . . . . .. . . . . . . . . 28
Clock . . . . . . . . . . . . . . . . . .. . . . . . 29
Odometer and
tripmeters . . . . . .. . . . . . . . . . . . . 30
Lights . . . . . . . . . . . .. . . . . . . . . . . 30
Turn indicators . . . . . . . . . . . . . . 31
Hazard warning flashers . . . . . 31
Emergency off switch (kill
switch) . . . . .. . . . . . . . . . . . . . . . . 32
Grip heating . . . . . . .. . . . . . . . . . 33
BMW Motorrad ABS . . . . . . . . 33
Clutch . . . . . . . . . . . . . . . . .. .. . . . 34
Mirrors . . . . . . . . . . .. .. . . . . . . . . 34
Spring preload . . . . . . . . . . .. .. 35
Damping . . . . . .. . . . . . . . . . . . . . 36
Tyres . . . . .. . . . . . . . . . . . . . . . . . . 37
Headlight . . . . . . . . . . . . . . . .. . . . 37
Seat . . . .. . . . . . . . . . . . . . . . . . .. . 38
5 Riding .. .. . . .... .. .. .. .. .. 41
Safety instructions . . . . . . . . . . 42
Checklist . . . . . . .. . . . . . . . . . . . . 44
Starting. . . . . . . .. .. . . . . . . . . . . . 44
Running in . . . . . . . . . . .. .. . . . . 46
Off-roading . . . . . . . .. .. . . . . . . . 47
Brakes . . . . . .. . . . . . . . . . . . . . . . 47
Parking your motorcycle . . . . 49
Refuelling . . .. . . . . . . . . . . . . . . . 49
Securing motorcycle for
transportation . . .. . . . . . . . . . . . 50
6 Engineering details... .. 53
Brake system with BMW
Motorrad ABS . .. . . . . . . . . . . . . 54
7 Accessories . . . .... .. .. .. 57
General instructions . . . . . . . . . 58
Power sockets . . . . . .. .. . . . . . 58
Case . . . . . . . . . . . . . . .. . . . . . . . . 59
topcase . . . . . . . . . . . . . . . . . .. .. 61
8 Maintenance . .. .. .. .. . . . 65
Notes . . . . . . . . . . . . . . . .. .. . . . . 66
Toolkit. . . . . . . .. .. . . . . . . . . . . . . 66
Engine oil . . . . . .. . . . . . . . . . . . . 66
Brake system . . . . . . . . . . .. .. . 68
Brake pads . . . . . . . .. .. . . . . . . . 68
Brake fluid . . . . . . . . . . . . . .. . . . . 70
Coolant. .. . . . . . . . . . . . . . . . . . .. 72
Clutch . . . . . . . . . . . . . . . . .. .. . . . 73
Tyres . . . . .. . . . . . . . . . . . . . . . . . . 74
Rims . . . . . . .. . . . . . . . . . . . . . . . . 74
Chain . . . . . . . . . . . . .. .. . . . . . . . . 75
Wheels . . . . . . . . . . . . .. .. . . . . . . 76
BMW Motorrad front-wheel
stand . . . . . . . . . . . . . . .. . . . . . . . . 83
Fuses . . . . . . . . . . . . . . .. .. . . . . . 84
Bulbs .. . . . . . . . . . . . . . . . . . .. . . . 85
Air filter . . . . . . . . . . . .. . . . . . . . . . 91
Jump starting . . . . . . . . . . . . . . . 92
Battery . . . . . . . . . . . . . . . . . . . .. . 93
Body panels . . . . . . . . . . .. . . . . . 96
9 Care .. .. .. .. .. .. .. .. . . .. 101
Care products . . . . . . . . . . . . . 102
Washing motorcycle . . . . . . . 102
Cleaning easily damaged
components . . . . . . . . .. . . . . . 102
Paint care . . . . . . . . . . . . . . . . . 103
Protective wax coating . . . . 104
Laying up motorcycle . . . . . 104
Restoring motorcycle to
use . .. .. . . . . . . . . . . . . . . . .. .. 104
10 Technical data .. .. .. 105
Troubleshooting chart . . . . . 106
Threaded fasteners . . . . . .. 107
Engine . . .. . . . . . . . . . . . . . . . . 109
Fuel . . . . . . . .. .. . . . . . . . . . . . . 110
Engine oil . . . . . .. . . . . . . . . . . 110
Clutch . . . . . . . . . . . . . . . . .. .. . 111
Transmission . . . . . . . .. . . . . . 111
Rear-wheel drive . . . . . . . . . . 112
Running gear . . . . . . . . . . . . . . 112
Brakes . . . . . .. . . . . . . . . . . . . . 113
Wheels and tyres .. . . . . . . . . 113
Electrics . . . . . . . .. .. . . . . . . . . 114
Frame . . . . . . . . . . .. . . . . . . . . . 116
Dimensions . . . . . . . .. .. . . . . 117
Weights . . . . . . .. .. . . . . . . . . . 117
Riding specifications . . . . . . 118
11 Service . .. .. .. .. .. .. . . 119
BMW Motorrad service . . .. 120
BMW Motorrad service
quality . . . . . . . . .. . . . . . . . . . . . 120
BMW Motorrad mobility services - roadside assist-
ance . . . . . . . . . . . . . . . . .. . . . . . 120
BMW Motorrad service
network . . . . . . . . .. .. . . . . . . . 121
Maintenance work . . . . . . . . . 121
Confirmation of mainten-
ance work . . . .. .. . . . . . . . . . . 122
Confirmation of service . . . . 127

General instructions

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Abbreviations and symbols . . . . . . . . . . 6
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Technical data . . . . . . . . . . . . . . . . . . . . . . . 7
Currency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1
5
z
General instructions

Overview

1
Chapter 2 of this Rider's Manu­al will provide you with an initial
6
overview of your motorcycle. All maintenance and repair work on the motorcycle is documented in Chapter 11. This record of the maintenance work you have had performed on your motorcycle is a precondition for generous treat­ment of goodwill claims. When the time comes to sell your BMW, please remember to hand over this Rider's Manu­al; it is an important part of the motorcycle.
z
General instructions

Abbreviations and symbols

Indicates warnings that you
must comply with for reas­ons of your safety and the safety of others, and to protect your motorcycle against damage.
Specific instructions on
how to operate, control, ad­just or look after items of equip­ment on the motorcycle.
Indicates the end of an item of information.
Instruction.
Result of an activity.
Reference to a page with more detailed informa­tion.
Indicates the end of a passage relating to spe­cific accessories or items of equipment.
Tightening torque.
Item of technical data.
OE Optional extra
The motorcycles are as­sembled complete with all the BMW optional ex­tras originally ordered.
OA Optional accessory
You can obtain option­al accessories through your authorised BMW Motorrad dealer; optional accessories have to be retrofitted to the motor­cycle.
Anti-lock brake system
ABS

Equipment

When you ordered your BMW motorcycle, you chose various items of custom equipment. This Rider's Manual describes option­al extras (OE) offered by BMW and selected optional accessor­ies (OA). This explains why the manual may also contain de-
scriptions of equipment which you have not ordered. Please note, too, that your motorcycle might not be exactly as illus­trated in this manual on account of country-specific differences. If your BMW was supplied with equipment not described in this Rider's Manual, you will find these features described in separate manuals.

Technical data

All dimensions, weights and power ratings stated in the Rider's Manual are quoted to the standards and comply with the tolerance requirements of the Deutsches Institut für Normung e.V. (DIN). Versions for individual countries may differ.

Currency

The high safety and quality standards of BMW motorcycles are maintained by constant development work on designs, equipment and accessories. Because of this, your motorcycle may differ from the information supplied in the Rider's Manual. Nor can BMW Motorrad entirely rule out errors and omissions. We hope you will appreciate that no claims can be entertained on the basis of the data, illustrations or descriptions in this manual.
1
7
z
General instructions
1
8
z
General instructions

General views

General view, left side . . . . . . . . . . . . . . . 11
General view, right side . . . . . . . . . . . . . 13
Underneath the seat . . . . . . . . . . . . . . . . 14
Instrument panel . . . . . . . . . . . . . . . . . . . . 15
Handlebar fitting, left . . . . . . . . . . . . . . . . 16
Handlebar fitting, right . . . . . . . . . . . . . . 17
Handlebar fitting, centre . . . . . . . . . . . . 18
2
9
z
General views
2
10
z
General views

General view, left side

1 Battery (underneath centre
trim panel) ( 93)
2 Oil dipstick and engine-oil
filler neck ( 66)
3 Seat lock ( 38) 4 Power socket ( 58) 5 Coolant-level indicator
( 72)
2
11
z
General views
2
12
z
General views

General view, right side

1 Fuel filler neck ( 49) 2 Brake-fluid reservoir, front
( 70)
3 Type plate (on right frame
tube) VIN (on steering-head bearing, right)
4 Air filter (underneath side
panel) ( 91)
5 Adjuster for spring preload,
rear ( 35)
6 Adjuster for damping char-
acteristic, rear suspension ( 36)
7 Brake-fluid reservoir, rear
( 71)
8 Tyre pressures table (on
rear wheel swinging arm)
2
13
z
General views

Underneath the seat

2
1 Fuse box ( 84) 2 Toolkit
14
3 Payload table
Tray for Rider's Manual
z
General views

Instrument panel

1 Speedometer 2 Telltale lights ( 20) 3 Rev. counter 4 Operation of the clock
( 29)
5 Clock 6 Operating the odometer
( 30)
7 Odometer and tripmeters
2
15
z
General views

Handlebar fitting, left

2
1 Headlight flasher 2 High-beam headlight
16
z
General views
( 31)
3 Horn 4 Switch for turn indicators
( 31)

Handlebar fitting, right

1 Emergency off switch (kill
switch) ( 32)
2 Grip heating ( 33) 3 Starter button ( 44)
2
17
z
General views
Handlebar fitting,
2
centre
18
1 Operating the ABS
( 33)
2 Hazard warning flashers
( 31)
z
General views

Status indicators

Status indicators . . . . . . . . . . . . . . . . . . . . 20
Standard warnings . . . . . . . . . . . . . . . . . . 20
ABS warnings . . . . . . . . . . . . . . . . . . . . . . 23
3
19
z
Status indicators

Status indicators

3
Telltale lights
20

Standard warnings

Mode of presentation
1 Turn indicators 2 High-beam headlight 3 Idle
z
Status indicators
Warnings are indicated by warn­ing lights 1. The possible warnings are listed on the next page.
Warnings, overview Warning light Status indicators Meaning
shows Fuel down to reserve ( 22)
3
21
shows
shows
Insufficient engine oil pressure ( 22)
Coolant temperature too high ( 22)
z
Status indicators
Fuel down to reserve
3
22
z
Status indicators
Warning light for fuel down to reserve shows.
Lack of fuel can result in
the engine misfiring and cutting out unexpectedly. Mis­firing can damage the catalytic converter; a hazardous situation can result if the engine cuts out unexpectedly. Do not run the fuel tank dry.
Possible cause: The fuel tank contains no more
than the reserve quantity of fuel.
Reserve fuel
approx. 4 l
Refuelling ( 49).
Insufficient engine oil pressure
Warning light for engine oil
pressure shows. The oil pressure in the lube-oil system is too low. Stop immedi­ately and switch off the engine if the warning light shows.
The insufficient oil pres-
sure warning does not fulfil the function of an oil gauge. The only way of checking whether the oil level is correct is to check with the oil dipstick.
Possible cause: Engine-oil level too low.
Check the engine oil level ( 66).
If the oil level is too low:
Top up the engine oil ( 68).
Possible cause: If the engine oil level is correct:
Riding when engine-oil
pressure is low can result in engine damage. Do not continue your journey.
Have the fault rectified as quickly as possible by a specialist workshop, preferably an authorised BMW Motorrad dealer.
Coolant temperature too high
Warning light for coolant
temperature shows.
Continuing to ride when the
engine is overheated could result in engine damage. You must comply with the in­structions below.
Possible cause: Coolant level too low.
Checking coolant level ( 72).
If the coolant level is too low:
Topping up coolant ( 73).
Possible cause: Radiator fan defective.
If the radiator fan does not start even though the coolant-temper­ature warning light shows:
Have the fault rectified as quickly as possible by a specialist workshop, preferably an authorised BMW Motorrad dealer.
Possible cause: Insufficient cooling.
If possible, ride in the part-load range to cool down the engine. In traffic jams, switch off the engine, but leave the ignition switched on so that the radiat­or fan continues to operate.
If the coolant temperature is frequently too high, have the fault rectified as soon as pos­sible by a specialist workshop, preferably an authorised BMW Motorrad dealer.

ABS warnings

Mode of presentation
ABS warnings are indicated by ABS warning light 1. The detailed descriptions start on page ( 54), and you will find an overview listing the possible warnings on the next page.
3
23
z
Status indicators
Warnings, overview
3
Warning light Status indicators Meaning
24
Flashes
Self-diagnosis not completed ( 25)
Lights up
Lights up
z
Status indicators
ABS deactivated ( 25)
ABS fault ( 25)
Self-diagnosis not completed
ABS warning light flashes.
Possible cause: The ABS function is not
available, because self­diagnosis did not complete. The motorcycle has to move forward a few metres for the wheel sensors to be tested.
Pull away slowly. Bear in mind that the ABS function is not available until self-diagnosis has completed.
ABS deactivated
ABS warning light shows.
Possible cause: The rider has switched off the
ABS system.
Activating ABS function ( 34).
ABS fault
ABS warning light shows.
Possible cause: The ABS control unit has detec-
ted a fault. The ABS function is not available.
You can continue to ride. Bear in mind that the ABS function is not available. Bear in mind the more detailed information on situations that can lead to an ABS fault ( 55). Have the fault rectified as quickly as possible by a specialist workshop, preferably an authorised BMW Motorrad dealer.
3
25
z
Status indicators
3
26
z
Status indicators

Operation

Ignition switch and steering lock . . . . 28
Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Odometer and tripmeters . . . . . . . . . . . 30
Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Turn indicators . . . . . . . . . . . . . . . . . . . . . . 31
Hazard warning flashers . . . . . . . . . . . . . 31
Emergency off switch (kill
switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Grip heating . . . . . . . . . . . . . . . . . . . . . . . . . 33
BMW Motorrad ABS . . . . . . . . . . . . . . . . 33
Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Spring preload . . . . . . . . . . . . . . . . . . . . . . 35
Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4
27
z
Operation
Ignition switch and
4
steering lock
28
Keys
You receive two master keys and one spare key. Ignition switch and steering lock, tank filler cap lock and seat lock are all operated with the same key.
with case
z
Operation
with topcase
If you wish you can arrange to have the cases and the top­case fitted with locks that can be opened with this key as well. Consult a specialist workshop, preferably an authorised BMW Motorrad dealer.
OA
OA
Switching on ignition
Turn the key to the ON posi­tion. Parking lights and all function circuits switched on. Engine can be started. ABS self-diagnosis is performed. ( 45)
Switching off ignition
Turn the key to the R position. Lights switched off. Handlebars not locked. Key can be removed.
Engaging steering lock without parking lights
If the motorcycle is on the
side stand, the surface of the ground will determine wheth­er it is better to turn the handle­bars to the left or right. However, the motorcycle is more stable on a level surface with the handle­bars turned to the left than with
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