Beckhoff C6650 Installation Manual

Installation and Operating instructions for

Control Cabinet Industrial PC
C6640/ C6650 from –0040

Version: 3.0
Date: 2020-04-23

Table of contents

C6640, C6650 1

Table of contents

1. Foreword 3

Notes on the Documentation 3

Liability Conditions 3
Trademarks 3
Patent Pending 3
Copyright 3
State at Delivery 3
Delivery conditions 3

Description of safety symbols 4
Basic safety measures 5
Operator's obligation to exercise diligence 6
Operator requirements 6

2. Product Description 7

Appropriate Use 7
Opening the Housing 7

Configuration with 100-240 VAC Full Range Power Supply 9

Interfaces from C6640/ C6650-0040 10

PS/2 connections 10
USB interfaces 10
Network connection 10
DVI-D (Digital Visual Interface) 10
Serial interface 10
DisplayPort 10
Sound-On-Board 10
Additional plug-in cards (optional) 10

3. Installation Instructions 11

Transport and Unpacking 11

Transport 11
Unpacking 11

Installation of the PC in the control cabinet 12

Earthing measures 12

Power Supply Connection with 100-240 V

AC

power supply unit 13

Mains Socket 13
Power supply cords 13

Power Supply Connection with 24 V

DC

power supply unit (optional) 14

Beckhoff power supply technology 14
Electrical Data 15
Pin assignment of the connectors 15
Pin assignment power supply 16
Pin assignment external wiring 16
Fitting the Cables 17
Fitting the connector 17

Connecting 24V DC Power Supply 18

Cable Cross Sections 18
Configuration for shutting down the PC 18
PC_ON and Power Status functions 18
UPS output 18
UPS output function 18
Wiring diagram 19

Connecting devices 20

Connecting cables 20
Check voltage rating and connect. 20

4. Operating Instructions 21

Switching the Industrial PC on and off 21

First switching on and driver installation 21

Servicing and Maintenance 22

Cleaning the Industrial PC 22

Table of contents

2 C6640, C6650

Replacing the battery on the motherboard 22
Servicing 22
Replacing the fan 22

Emergency procedures 23
Shutting down 23

Disposal 23

5. UPS Software Components (optional) 23

Installation on the PC 23
Help files 23

6. Troubleshooting 24

Fault correction 24
Beckhoff Support and Service 25

Beckhoff branches and partner companies 25
Beckhoff company headquarters 25
Beckhoff Support 25
Beckhoff Service 25

7. Assembly dimensions 26

C6640, Configuration with 100-240 VAC Power Supply 26
C6640, Configuration with 24 VDC-Power Supply (optional) 27
C6650, Configuration with 100-240 VAC Power Supply 28
C6650, Configuration with 24 VDC-Power Supply (optional) 29

8. Appendix 30

Technical data 30
Approvals 30

FCC: Federal Communications Commission 30
Radio Frequency Interference Statement 30
FCC: Canadian Notice 30

Foreword

C6640, C6650 3

Foreword

Notes on the Documentation

This description is only intended for the use of trained specialists in control
and automation engineering who are familiar with the applicable national
standards. It is essential that the following notes and explanations are
followed when installing and commissioning these components.
The responsible staff must ensure that the application or use of the
products described satisfy all the requirements for safety, including all the
relevant laws, regulations, guidelines and standards.

Liability Conditions

The documentation has been prepared with care. The products described
are, however, constantly under development. For that reason the
documentation is not in every case checked for consistency with
performance data, standards or other characteristics. In the event that it
contains technical or editorial errors, we retain the right to make alterations
at any time and without warning. No claims for the modification of products
that have already been supplied may be made on the basis of the data,
diagrams and descriptions in this documentation.
All pictures shown in the documentation are exemplary. Illustrated
configurations can differ from standard.

Trademarks

Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®
and XFC® are registered trademarks of and licensed by Beckhoff
Automation GmbH.
Other designations used in this publication may be trademarks whose use
by third parties for their own purposes could violate the rights of the
owners.

Patent Pending

The EtherCAT Technology is covered, including but not limited to the
following patent applications and patents:
EP1590927, EP1789857, DE102004044764, DE102007017835
with corresponding applications or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the
following patent applications and patents:
EP0851348, US6167425 with corresponding applications or registrations in
various other countries.

Copyright

© Beckhoff Automation GmbH & Co.KG.
The reproduction, distribution and utilization of this document as well as the
communication of its contents to others without express authorization are
prohibited. Offenders will be held liable for the payment of damages. All
rights reserved in the event of the grant of a patent, utility model or design.

State at Delivery

All the components are supplied in particular hardware and software
configurations appropriate for the application. Modifications to hardware or
software configurations other than those described in the documentation
are not permitted, and nullify the liability of
Beckhoff Automation GmbH & Co.KG.

Delivery conditions

In addition, the general delivery conditions of the company Beckhoff
Automation GmbH & Co.KG apply.

Foreword

4 C6640, C6650

Description of safety symbols

The following safety symbols are used in this operating manual. They are
intended to alert the reader to the associated safety instructions.

DANGER

Acute risk of injury!!

If you do not adhere the safety advise adjoining this symbol, there is
immediate danger to life and health of individuals!

WARNING

Risk of injury!

If you do not adhere the safety advise adjoining this symbol, there is
danger to life and health of individuals!

CAUTION

Hazard to individuals!

If you do not adhere the safety advise adjoining this symbol, there is
obvious hazard to individuals!

Attention

Hazard to devices and environment

If you do not adhere the notice adjoining this symbol, there is obvious
hazard to materials and environment.

Note

Note or pointer

This symbol indicates information that contributes to better understanding.

Foreword

C6640, C6650 5

Basic safety measures

Only switch the PC off after
closing the software

Before the Industrial PC is switched off, software that is running must
be properly closed.

Otherwise it is possible that data on the hard disk is lost. Please read the
section on Switching the Industrial PC on and off.

Attention

Switch off all parts of the equipment, then uncouple the fieldbus

Before opening the housing of the PC, and whenever the PC is being
used for purposes other than plant control, such as during functional tests
following repair, all parts of the equipment must first be switched off, after
which the Industrial PC can be uncoupled from the plant.

Pulling out the fieldbus connection plug uncouples the PC (optional).
Items of equipment that have been switched off must be secured against

being switched on again.

The Industrial PC’s power supply unit must be supplied with
100 VAC - 240 VAC or 24 VDC (optional).

DANGER

Do not open the power supply unit while voltage is applied!

The supply voltage must be switched off before the power supply unit
housing is opened.

Attention

Do not exchange any parts when under power

When components are being fitted or removed, the supply voltage must
be switched off.

Fitting work on the Industrial PC can result in damage:

• if metal objects such as screws or tools fall onto operating circuit
boards.

• if connecting cables internal to the PC are removed or inserted
during operation.

• if plug-in cards are removed or inserted when the PC is switched
on.

Foreword

6 C6640, C6650

Operator's obligation to exercise diligence

The operator must ensure that

• the Industrial PC is only used for its intended use (see also Product

Description).

• the Industrial PC is in a sound condition and in working order
during operation (see also chapter Servicing).

• the operation manual is in good condition and complete, and
always available for reference at the location of the Industrial PC.

• the Industrial PC is operated, maintained and repaired only by
sufficiently qualified and authorized personnel.

• the personnel is instructed regularly about relevant occupational
safety and environmental protection aspects, and is familiar with
the operating manual and in particular the safety notes contained
herein.

• none of the safety and warning notes attached to the Industrial PC
are removed, and that all notes remain legible.

National regulations
depending on the machine
type

Depending on the type of machine and plant in which the Industrial PC is
being used, there will be national regulations for the control of such
machines and plant that the operator must observe. These regulations
cover, amongst other things, the intervals between inspections of the
controller.

The operator must initiate such inspections in good time.

Attention

Only trained persons may open the Industrial PC housing!

The operator is responsible for ensuring that only trained electrical staff
opens the housing of the Industrial PC.

Procedure in the event of a
fault

In the event of a fault in the Industrial PC, appropriate measures can be
determined with the aid of the list in the Fault correction section.

Operator requirements

Read the operating
instructions

Every user of the Industrial PC must have read these operating
instructions.

Software knowledge

Every user must be familiar with any of the functions of the software
installed on the PC that he can reach.

Product Description

C6640, C6650 7

Product Description

Appropriate Use

The C6640 and C6650 Industrial PCs are designed for mounting in control
cabinets for machine and plant engineering applications.

Opening the Housing

View of the C6650,
configuration with
100-240 V

AC

power supply

The housing cover is locked by a latch. After pressing the key (1) the cover
can be fold up a little in the region of the connectors.

Opening the housing

After folding up the cover as shown, it can be pulled out of the slides in
direction of the arrow.

unlock key (1)

Product Description

8 C6640, C6650

Taking off the housing
cover

Now the housing cover can be taken off completely, so providing access to
the components.

The reassembly of the cover takes place in reverse order. Ensure that the
cover engages into the slides (2).

slides on both sides (2)