Beckhoff C5102 Installation Manual

Installation and Operating instructions for

19 Inch Rack Mount Industrial PC
C5102 from -0060

Version: 4
Date: 2020-04-24

Table of contents

C5102 1

Table of contents

1 Foreword 3

1.1 Notes on the Documentation 3

1.1.1 Liability Conditions 3

1.1.2 Trademarks 3

1.1.3 Patent Pending 3

1.1.4 Copyright 3

1.1.5 State at Delivery 3

1.1.6 Delivery conditions 3

1.2 Description of safety symbols 4

1.3 Basic safety measures 5

1.4 Operator’s obligation to exercise diligence 6

1.4.1 National regulations 6

1.4.2 Procedure in the event of a fault 6

1.4.3 Operator requirements 6

2 Product Description 7

2.1 Product overview 7

2.2 Appropriate Use 8

2.3 Opening the Housing 8

2.4 Access to the battery 10

2.5 Changing the filter mat 10

2.6 Interfaces from C5102-0060 11

2.6.1 PS/2 connections (X103, X104) 11

2.6.2 USB interfaces USB1 – USB4 (X108, X109, X110, X111) 11

2.6.3 Network connection LAN1, LAN2 (X112, X113) 11

2.6.4 DVI (Digital Visual Interface) (X114, X115) 11

2.6.5 Serial interface COM1 (X116) 11

2.6.6 DisplayPort (X117) 11

2.6.7 Sound-On-Board (X120, X121, X122) 11

2.6.8 Additional plug-in cards (optional) 11

2.7 Interfaces behind the front flap 12

3 Installation 13

3.1 Transport and Unpacking 13

3.1.1 Transport 13

3.1.2 Unpacking 13

3.2 Installation of the PC in the control cabinet 14

3.2.1 Preparation of the control cabinet 14

Table of contents

2 C5102

3.3 Power supply of the Industrial PC 15

3.3.1 Current carrying capacity of the 100-240 V power supply unit 15

3.3.2 Mains Socket 15

3.3.3 Power cords Europe 15

3.3.4 Power cords USA / Canada 15

3.4 Power Supply with 24 VDC power supply unit (optional) 16

3.4.1 Beckhoff power supply technology 16

3.4.2 Current carrying capacity of the 24 V power supply unit 17

3.4.3 Pin assignment of the connectors 17

3.4.4 Fitting the cables 18

3.4.5 Connecting Power Supply 19

3.4.6 Wiring diagram 20

3.5 Connecting the Industrial PC 21

3.5.1 Connecting cables 21

3.5.2 Check voltage rating and connect. 21

4 Operating Instructions 22

4.1 Switching the Industrial PC on and off 22

4.1.1 Switch on 22

4.1.2 Shutting down and switching off 22

4.1.3 First switching on and driver installation 22

4.2 Servicing and maintenance 23

4.2.1 Cleaning of the Industrial PC 23

4.2.2 Maintenance 23

4.2.3 Replacing the Battery on the Motherboard 23

4.3 Emergency procedures 23

4.4 Shutting down 23

4.4.1 Disposal 23

5 Troubleshooting 24
6 Assembly dimensions 25
7 Technical Data 26
8 Appendix 27

8.1 Beckhoff Support and Service 27

8.1.1 Beckhoff branches and partner companies 27

8.1.2 Beckhoff company headquarters 27

8.2 Approvals for USA and Canada 28

8.3 FCC Approvals for the United States of America 28

8.4 FCC Approval for Canada 28

Foreword

C5102 3

1 Foreword

1.1 Notes on the Documentation

This description is only intended for the use of trained specialists in control and automation engineering
who are familiar with the applicable national standards. It is essential that the following notes and
explanations are followed when installing and commissioning these components.

The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.

1.1.1 Liability Conditions

The documentation has been prepared with care. The products described are, however, constantly under
development. For that reason, the documentation is not in every case checked for consistency with
performance data, standards or other characteristics. In the event that it contains technical or editorial
errors, we retain the right to make alterations at any time and without warning. No claims for the
modification of products that have already been supplied may be made on the basis of the data, diagrams
and descriptions in this documentation.

All pictures shown in the documentation are exemplary. Illustrated configurations can differ from standard.

1.1.2 Trademarks

Beckhoff®, TwinCAT®, EtherCAT®, EtherCAT P®, Safety over EtherCAT®, TwinSAFE®, XFC® and XTS®
are registered trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.

1.1.3 Patent Pending

The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents: EP1590927, EP1789857, DE102004044764, DE102007017835 with corresponding applications
or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and
patents: EP0851348, US6167425 with corresponding applications or registrations in various other
countries.

1.1.4 Copyright

©

Beckhoff Automation GmbH & Co. KG.
The reproduction, distribution and utilization of this document as well as the communication of its contents
to others without express authorization are prohibited. Offenders will be held liable for the payment of
damages. All rights reserved in the event of the grant of a patent, utility model or design.

1.1.5 State at Delivery

All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.

1.1.6 Delivery conditions

In addition, the general delivery conditions of the company Beckhoff Automation GmbH & Co. KG apply.

Foreword

4 C5102

1.2 Description of safety symbols

The following safety symbols are used in this operating manual. They are intended to alert the reader to
the associated safety instructions.

DANGER

Acute risk of injury!

If you do not adhere the safety advise adjoining this symbol, there is immediate
danger to life and health of individuals!

WARNING

Risk of injury!

If you do not adhere the safety advise adjoining this symbol, there is danger to life and
health of individuals!

CAUTION

Hazard to individuals!

If you do not adhere the safety advise adjoining this symbol, there is obvious hazard to
individuals!

Attention

Hazard to devices and environment

If you do not adhere the notice adjoining this symbol, there is obvious hazard to
materials and environment.

Note

Note or pointer

This symbol indicates information that contributes to better understanding.

Foreword

C5102 5

1.3 Basic safety measures

Before the Industrial PC is switched off, software that is running must be properly closed.
Otherwise it is possible that data on the storage medium is lost. Please read the section Switching the

Industrial PC on and off.

Attention

Switch off all parts of the equipment, then uncouple the fieldbus

Before opening the housing, and whenever the Industrial PC is not being used for
control purposes (such as during functional checks after a repair), all parts of the
equipment must first be switched off, after which the Industrial PC is to be
disconnected from the equipment.

Pulling out the fieldbus connection plug uncouples the PC (optional).
Items of equipment that have been switched off must be secured against being switched on again.

The Industrial PC’s power supply unit must be supplied with 100 VAC - 240 VAC.

DANGER

Do not open the power supply unit while voltage is applied!

The supply voltage must be switched off before the power supply unit housing is
opened.

Attention

Do not exchange any parts when under power

When components are being fitted or removed, the supply voltage must be switched
off.

Fitting work on the Industrial PC can result in damage:

• if metal objects such as screws or tools fall onto operating circuit boards.

• if connecting cables internal to the PC are removed or inserted during

operation.

• if plug-in cards are removed or inserted when the PC is switched on.

Foreword

6 C5102

1.4 Operator’s obligation to exercise diligence

The operator must ensure that

• the product is only used as intended (see chapter Product Description)

• the product is in a sound condition and in working order during operation

• the product is operated, maintained and repaired only by suitably qualified and authorized

personnel

• the personnel is instructed regularly about relevant occupational safety and environmental
protection aspects, and is familiar with the operating manual and in particular the safety notes
contained herein

• the operation manual is in good condition and complete, and always available for reference at the
location of the product.

Attention

Only trained persons may open the Industrial PC housing

The operator is responsible for ensuring that only trained electrical staff opens the
housing of the Industrial PC.

1.4.1 National regulations

Depending on the type of machine and plant in which the Industrial PC is used, national regulations
governing the controllers of such machines will apply, and must be observed by the operator. These
regulations cover, amongst other things, the intervals between inspections of the controller. The operator
must initiate such inspections in good time.

1.4.2 Procedure in the event of a fault

In the event of faults at the Industrial PC, the list in the section Troubleshooting can be used to determine
the measures to be taken.

1.4.3 Operator requirements

Anyone who uses the Industrial PC must have read these operating instructions and must be familiar with
all the functions of the software installed on the Industrial PC to which he has access.

Product Description

C5102 7

2 Product Description

2.1 Product overview

C5102 | 19-inch slide-in Industrial PC

The Industrial PCs of the series C5xxx are designed for 19-inch rack installation. They are equipped with
maximum performance class components and are ideally suited for machine construction and plant
engineering applications, for example with the TwinCAT automation software.

The 19-inch rack mount C5102 Industrial PC, equipped with Intel® Celeron®, Pentium® or Core™ i3/i5/i7
of the latest generation on an ATX motherboard, offers maximum performance class controls. The 19­inch slide-in housing measures only four rack units, yet has plenty of internal space for expansions of any
form. A CD/DVD-ROM or multi DVD drive can be fitted behind the lockable front door. The type plate
provides detailed information regarding the PC’s configuration. Carefully designed ventilation creates a
slight excess pressure inside the housing, effectively preventing the entry of dust. A stable card holder
generates insensitivity to shocks and vibrations. A C5102 Industrial PC and a Control Panel as its
operating unit create an ideal combination.

The Industrial PC offers the following benefits:

• 7-slot slide-in housing ATX for 19-inch racks, 4 rack units

• all slots for full-length plug-in cards

• lockable front flap

• card holders

• protection class IP60 when operating

• operating temperature 0…55 °C.