BECKHOFF C5101 User Manual

Installation and Operating instructions for
19 Inch Rack Mount Industrial PC C5101
Version: 1.6 Date: 2012-09-13
Table of contents
1.
Foreword 3
Notes on the Documentation 3
Liability Conditions 3 Trademarks 3 Patent Pending 3 Copyright 3 State at Delivery 3 Delivery conditions 3
Description of safety symbols 4 Basic safety measures 5 Operator's obligation to exercise diligence 6 Operator requirements 6
2.
Product Description 7
Appropriate Use 7 Structure 7 Interfaces 9
Serial interfaces 9 Network connection 9 DVI (Digital Visual Interface) 9 USB interfaces 9 Additional plug-in cards (optional) 9
Interfaces behind the front flap 10
Reset pushbutton 10 LEDs 10 USB interfaces 10 Power pushbutton 10
3.
Installation Instructions 11
Transport and Unpacking 11
Transport 11 Unpacking 11
Installation of the PC in the control cabinet 12 Power Supply Connection 13
Mains Socket 13 Power supply cords 13
Connecting devices 14
Connecting cables 14 Check voltage rating and connect. 14
4.
Operating Instructions 15
Switching the Industrial PC on and off 15
First switching on and driver installation 15
Servicing and Maintenance 16
Cleaning the Industrial PC 16 Servicing 16 Replacing the battery on the motherboard 16 Changing the filter mat 17
Shutting down 17
Disposal 17
5.
Troubleshooting 18
Fault correction 18 Beckhoff Support and Service 19
Beckhoff branches and partner companies 19 Beckhoff company headquarters 19 Beckhoff Support 19 Beckhoff Service 19
6.
Assembly dimensions 20
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Table of contents
7. Appendix 21
Technical data 21 Approvals 21
FCC: Federal Communications Commission Radio Frequency Interference Statement 21 FCC: Canadian Notice 21
2 C5101
Foreword

Foreword

Notes on the Documentation

This description is only intended for the use of trained specialists in control
and automation engineering who are familiar with the applicable national standards. It is essential that the following notes and explanations are followed when installing and commissioning these components. The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.

Liability Conditions

The documentation has been prepared with care. The products described
are, however, constantly under development. For that reason the documentation is not in every case checked for consistency with performance data, standards or other characteristics. In the event that it contains technical or editorial errors, we retain the right to make alterations at any time and without warning. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation.

Trademarks

Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®
and XFC Automation GmbH. Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners.

Patent Pending

The EtherCAT Technology is covered, including but not limited to the
following patent applications and patents: EP1590927, EP1789857, DE102004044764, DE102007017835 with corresponding applications or registrations in various other countries. The TwinCAT Technology is covered, including but not limited to the following patent applications and patents: EP0851348, US6167425 with corresponding applications or registrations in various other countries.

Copyright

© Beckhoff Automation GmbH.
The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.

State at Delivery

All the components are supplied in particular hardware and software
configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH.

Delivery conditions

In addition, the general delivery conditions of the company Beckhoff
Automation GmbH apply.
®
are registered trademarks of and licensed by Beckhoff
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Description of safety symbols

The following safety symbols are used in this operating manual. They are
intended to alert the reader to the associated safety instructions.
Acute risk of injury!!
DANGER
WARNING
CAUTION
Attention
Note
If you do not adhere the safety advise adjoining this symbol, there is immediate danger to life and health of individuals!
Risk of injury!
If you do not adhere the safety advise adjoining this symbol, there is danger to life and health of individuals!
Hazard to individuals!
If you do not adhere the safety advise adjoining this symbol, there is obvious hazard to individuals!
Hazard to devices and environment
If you do not adhere the notice adjoining this symbol, there is obvious hazard to materials and environment.
Note or pointer
This symbol indicates information that contributes to better understanding.
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Basic safety measures

Only switch the PC off after closing the software
Before the Industrial PC is switched off, software that is running must be properly closed.
Otherwise it is possible that data on the hard disk is lost. Please read the section Switching the Industrial PC on and off.
Switch off all parts of the equipment, then uncouple the fieldbus
Attention
Before opening the housing of the PC, and whenever the PC is being used for purposes other than plant control, such as during functional tests following repair, all parts of the equipment must first be switched off, after which the Industrial PC can be uncoupled from the plant.
Pulling out the fieldbus connection plug uncouples the PC (optional).
Items of equipment that have been switched off must be secured against being switched on again.
The Industrial PC’s power supply unit must be supplied with
100 VAC - 240 VAC.
Do not open the power supply unit while voltage is applied!
DANGER
The supply voltage must be switched off before the power supply unit housing is opened.
Do not exchange any parts when under power
Attention
When components are being fitted or removed, the supply voltage must be switched off.
Fitting work on the Industrial PC can result in damage:
if metal objects such as screws or tools fall onto operating circuit boards.
if connecting cables internal to the PC are removed or inserted during operation.
if plug-in cards are removed or inserted when the PC is switched on.
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